This document is the property of Venu Consultants Pvt. Ltd.

and must not be passed on to any third person or firm not authorised by us, nor be copied/made use of in full or part by such person

01-07-2024 R1 Revised As per client Comment KPL

DATE REV. NO. DESCRIPTION Designed Checked Approved
REVISIONS
CONTRACTOR :
Miral Infrastructure Pvt Ltd.
Ahmedabad.

CONSULTANTS :
VENU CONSULTANTS PVT LTD
A-622,SIDDHI VINAYAK TOWER, BH. DCP OFFICE, MAKARBA,
PH.079-48009033,AHMEDABAD-380051.
E-Mail : info@venuconsultants.com
CLIENT :
DIRECTORATE OF CONSTRUCTION SERVICES AND ESTATE
MANAGEMENT.

Project :

PROPOSED SEWAGE TREATMENT PLANT FOR IPR CAMPUS, GANDHINAGAR

JOB No.
VCPL-2024-25-26
TITLE :
NAME SIGN DATE
DSGN KPL 23.01.19 DESIGN REPORT FOR DESIGNING OF FORMWORK FOR
CHKD KPL 23.01.19 RCC SLAB OF SEWAGE LIFTING WELLL +0.75 m LVL
or firm without our prior permission writing.

APPD - -
DOC. No. CODE REV.
VCPL-2018-19-64/DOC/4
- R0
RELEASED FOR

PRELIMINARY TENDER INFORMATION APPROVAL CONSTRUCTION

 INDEX

Sr. No. DISCREPTION Page No.

1 Pressure Calculation of Vertical Form 1
2 Standard Table for Pressure Calculation 2
3 Design of BEAM Formwork (300 mm x 600 mm ) 4
4 175 mm Thick Slab Design 7
5 Design of ISMC 100 Runner 8
6 Design of MS Plate 600 x 900 9
7 Load Carring Capacity of Cuplock System 10
 Lateral Pressure on Formwork

Lateral Pressure For Formwork

Width of Structure 300 mm

Height of Structure 0.6 m
Quantity of Concrete to be Poured 4 m3 Approx.
3
Rate of Pouring 4 m /hr.
Ambient Temprature 30 Degree
Slump of Concrete 50 mm

Time Required for Concreting 1 hr.

4/4

Rate of Pour 0.6 m/hr

0.6/1 Say 1 m/hr Min.

As per ACI committee Report,

Lateral Pressure Calculation on Formwork

P = 0.72 + 78.5*R 2.36 t/m 2

(Tc+17.8)
0.72+((78.5*1)/(30+17.8))

2
Maximum Lateral Pressure on Formwork 1.41 t/m

As CIRIA report, 0.54

Height Limit 0.6 2.5 t/m 2

Arching limit 0.06 5 t/m 2
Stffening Limit 3.5 t/m 2
1.41
Lateral Pressure Distribution on Formwork

2
The minimum pressure of all the pressures calculated above is 1.41 t/m
taken for the design of form work

DESIGN OF FORMWORK VENU CONSULTANTS PVT LTD, AHMEDABAD.

 Lateral Pressure on Formwork

Standard Tables For Concrete Pressure

Height Limit

2
Concrete pressure in t/m

H (m) 1 2 3 4 5 6
2
P (t/m ) 2.5 5 7.5 10 12.5 15

Arching Limit

2
Concrete pressure in t/m

d R = Rate of pouring (m/hr)

in mm 1 2 3 4 5 6 8 10 15 20 30 40
150 3.5 3.5 4 4.5 4.5 5 5.5 6 7.5 9 12 15
200 4 4 4.5 5 5 5.5 6 6.5 8 9.5 12.5 15
300 5 5 5.5 6 6 6.5 7 7.5 9 10.5 13.5 15
400 6 6 6.5 7 7 7.5 8 8.5 10 11.5 14.5 15
500 7 7 7.5 8 8 8.5 9 9.5 11 12.5 15 15

Stiffening Limit

Slump Conc. R = Rate of pouring (m/hr)

in mm Temp. 1 1.5 2 2.5 3 4 5 6 7 >8
50 5 5 7 8.5 11.5 13.5 15 15 15 15 15
10 4 5.5 7 8.5 10 13.5 15 15 15 15
15 4 4.5 5.5 6.5 7.5 10 12.5 15 15 15
20 3.5 4 4.5 5 5.5 7 9 10.5 12.5 15
75 5 6 8.5 11 14 15 15 15 15 15 15
10 5 6.5 8.5 10.5 12.5 15 15 15 15 15
15 4 5 6.5 8 8.5 12.5 15 15 15 15
20 3.5 4 5 6 7 9 11.5 13.5 15 15
100 to 150 5 7 10 13 15 15 15 15 15 15 15
10 5.5 7.5 10 12 15 15 15 15 15 15
15 4.5 6 7.5 9 11 15 15 15 15 15
20 3.5 4.5 5.5 7 8 11 13 15 15 15

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 Lateral Pressure on Formwork

Standard Size of Plywood

2
2.44 1.22 m Tensile Strength 600 kg/cm
2.44 0.92 m Permissible deflection L/270 or 3 mm
2.14 1.22 m
2.14 0.92 m 6 mm 9mm 12mm 16 mm 19mm 25 mm
1.84 1.22 m Tensile Strength kg/cm 2
1.84 0.92 m Parallel to face grain 500 425 400 375 375 375
1.54 1.22 m Perpendicular to face grain 250 325 350 375 375 375
2
1.54 0.92 m Modulus of Rupture kg/cm
Parallel to face grain 750 650 600 600 600 600
Perpendicular to face grain 350 450 500 500 500 500
2
Modulus of Elasticity kg/cm
Parallel to face grain 100000 95000 90000 90000 85000 70000
Perpendicular to face grain 25000 35000 40000 40000 40000 40000
Tension/Compression
Parallel to face grain 75000 70000 65000 65000 60000 60000
Perpendicular to face grain 45000 50000 55000 55000 50000 50000

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 Formwork Design For BEAM of 300 mm x600 (Max.) mm
DATA
Premissible Tension in Tie Rod 17.3 kg/mm 2
Premissible Tension in Bolt 16.5 kg/mm 2
Grade of Tie Rod EN8
2
Lateral load on form work 1.410 t/m
Size of ply 0.425 2.44 m
No. of tie Bolt provided in Height 0 Nos.
Spacing between Battens in Longitudials direction 0.407 m c/c
Spaccing of banttens (Width of Shuttering) 0.425 m
Bending Moment on ply 0.025468 tm/m
(1.410*0.407*0.407)/10
Shear force on ply 0.299625 t/m
1.410*0.407/2
3
Zreqd 6367.031 mm
(0.025468125*10000000)/40

Zxx of Ply 12 mm thick 24000 mm 3 OK

(1000*12*12)/6

Moment carring capcity 960000 Nmm/mm

40*24000 0.096 tm/m OK

Design of 12 mm ply for shuttering (Member -1) :- 4" x 1.25" Timber batten

Maximum Pressure on 12 mm ply = 1.41 t/m 2

= 1410 kg/ m2
425 mm
Maximum bending moment on 12 mm ply,

= PL2 407 407

12
Effective Spacing of Ply = 0.319 mm 2440
= ((1.410*1000) x (0.319 x 0.319))
12

= 0.0120 t.m
= 1200 kg-cm

Permissible stress in Ply = 400 kg/ cm2. ( As per IS : 883 : 1994 )

Permissible bending stress of structural timber = 85 kg/ cm2. ( As per IS : 883 : 1994 )

Thickness of ply required = Moment x 6

stress x width

= 1200 x 6
400 x 10

= 0.420 say 1.2 cm.

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 Provide , 12 mm thick ply for formwork.

Design of timber batten (Member - 2) : -

Maximum pressure on timber batten.

1410 0
2 2
Kg/m A B Kg/m
0.6

Total U.D.L. on timber batten = Pressure x 0.425

573.87 0
Kg/m Kg/m
A B
0.6

Average Pressure On Wodden Member = 286.935 Kg/m

Maximum B.M. = w l2
12

= 286.935 x 0.6
12

= 8.61 Kg - m 10.129
= 861 Kg.cm.
45.77
Total bending moment for batten = 861 Kg.cm.

Permissible bending stress of structural timber = 85 kg/ cm 2. ( As per IS : 883 : 1994 )

Zreqd
(*100000)/Kg.cm. 10.13 cm 3

Size of Battan 2.50 Inch x 2.50 Inch

6.25 cm x 6.25 cm
Zxx of Batten 40.69 cm 3
(6.25*6.25*6.25)/"6 > 10.13 cm 3
O.K.
Provide , 2.5" x 2.5" timber section for batten.

Desin of Support Beam Member below Shutter Plate/ Bottom Ply Member

Depth of Beam 0.6 m

Self wt of formwork 0.075 t/m2

Dead load of lean Concrete 1.56 t/m2

0.6*2.6

Super Imposed live load 0.36 t/m2

VENU CONSULTANTS PVT LTD, AHMEDABAD.

Total Vertical Load on Formwork 2.00 t/m2
0.075+1.56+0.36
Width of Beam 300.00 mm

Using Shuttering plate (Ply) of 0.3 m x 2.4 m

Support beam for shutter plate at interval of 0.45 m c/c

0.9 m c/c

Load on Support beam in form of UDL 0.599 t/m

Say 0.599 t/m

0.9 0.9 0.9 0.9
Discriptio Bending Shear
n moment in Force in
tm ton
Support 0.04 0.27
Mid Span 0.02

Support Moment 0.04 tm

Mid Span moment 0.02 tm
Shear 0.27 ton
Minimum Yeild Strength of Steel = fy 250 Mpa
Permissible Stress in Axial Tension yat = 0.6*fy 150 Mpa
Bending stress = 0.66*fy 165 Mpa
3
Net Zrequired 2424.2 mm
0.04*10000000/165 2.424 cm 3

Primary Runner of ISMC 100 0.3 @ m c/c

Gross Cross Sectional Area 11.7 cm 2
Self wt of member 9.2 kg/m
Length of member 0.9 m
rmin 1.49 cm
Moment of Inertia Ixx 186.7 cm 4
3
Modulus of section Zxx 37.3 cm
Thickness of web tw 4.7 mm
Height of section h 10 cm

Moment due to self wt 0.932 kgm

(9.2*0.9*0.9)/8 9138.02 Nmm
3
Zrequired for Support moment 2479.62 mm
(9138.02+0.04*10000000)/165 2.48 cm 3
ok
3
Zrequired for Mid Span moment 1267.503 mm
(9138.02+0.02*10000000)/165 1.267503 cm 3
ok
Check for Shear
Shear stress 5.744681 Mpa
(0.27*10000)/(10*10*4.7) ok < 0.4*fy

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 DESIGN OF FORMWORK FOR 175 mm thk. SLAB

3 0.175 m

Self wt of formwork 0.075 t/m

Dead load of lean Concrete 0.455 t/m

0.175*2.6

Super Imposed live load 0.36 t/m

Total Vertical Load on Formwork 0.89 t/m

0.075+0.455+0.36

Using Shuttering plate of 0.6 m x 0.9 m

Support beam for shutter plate at interval of 0.6 m c/c

0.6 m c/c

Load on Support beam in form of UDL 0.534 t/m

Say 0.534 t/m

0.9 0.9 0.9 0.9
Discription Bending Shear Force
moment in tm in ton
Support 0.036045 0.2403
Mid Span 0.0180225

Desin of Support Beam Member below Shutter Plate

Support Moment 0.036045 tm

Mid Span moment 0.018023 tm
Shear 0.2403 ton
Minimum Yeild Strength of Steel = fy 250 Mpa
Permissible Stress in Axial Tension yat = 0.6*fy 150 Mpa
Bending stress = 0.66*fy 165 Mpa
3
Net Zrequired 2184.545 mm
0.036045*10000000/165 2.184545 cm 3

Primary Runner of ISMC 100 @ 0.6 m c/c

Gross Cross Sectional Area 11.7 cm 2
Self wt of member 9.2 kg/m
Length of member 0.9 m
rmin 1.49 cm
Moment of Inertia Ixx 186.7 cm 4
3
Modulus of section Zxx 37.3 cm
Thickness of web tw 4.7 mm
Height of section h 10 cm

Moment due to self wt 0.9315 kgm

(9.2*0.9*0.9)/8 9138.015 Nmm

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 3
Zrequired for Support moment 2239.927 mm
(9138.015+0.036045*10000000)/165 2.239927 cm 3
ok
3
Zrequired for Mid Span moment 1147.655 mm
3
(9138.015+0.0180225*10000000)/165 1.147655 cm
ok
Check for Shear
Shear stress 5.113 Mpa
(0.2403*10000)/(10*10*4.7) ok < 0.4*fy

LOAD ON VERTICAL PROP.

Consider Spacing of Prop on Other Dirction = 0.9 m

Maximum Permissible Load on Single Prop. 0.7209 t
((0.9/2+0.9/2)*(0.9/2+0.9/2)*0.89) < 1 t (max load carried by one PROP )

0.9 Prop of 0.6 m x 0.6 m Spacing

0.6 ISMC 100

0.9

0.6
0.9 Shuttering Plate 900 x 600 mm

0.9 0.9 0.9

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 Design Of 600 x 900 MS Plate

2 0.175 m

Self wt of formwork 0.025 t/m2

Dead load of lean Concrete 0.4375 t/m2

0.175*2.5

Super Imposed live load 0.2 t/m2

Total Vertical Load on Formwork 0.94 t/m2

0.025+0.4375+0.2

Spacing of Angle in Plate 0.3 m

Angle in plate ISA 35 x 35 x 4
Total load on Angle /m width 0.282 t/m
0.94*0.3

Bending Moment 0.002538 tm

0.282*0.3/10 2.538 kgcm

Shear force 0.141 ton

0.94*0.3/2 141 kg

Permissible stress in Bending for plywood 1650 kg/cm2

Zreqd. 0.001538 cm3

2.538/1650

Z provided of ISA 35 x 35 x 3 mm 0.9 cm3

OK

VENU CONSULTANTS PVT LTD, AHMEDABAD.

 ANNEXURE - "A"
LOAD CARRYING CAPACITY OF CUPLOK STANDARD / VERTICAL
Load Carrying Capacities of 40 mm NB Medium Pipe
Area of 40 mm NB Medium Pipe = 4.60 Sq cm
Radius of gyration of 40 mm NB Medium Pipe = r=1.60 cm
Load carrying capacatiy of 40 mm NB Medium Pipe when braced vertically @ ---C/C is as below

When pipe braced Vertically @ Load Carrying Capacity

distance
500 mm c/c 5.17 MT
1000 mm c/c 4.57 MT
1500 mm c/c 3.92 MT
2000 mm c/c 2.94 MT
2500 mm c/c 2.10 MT
3000 mm c/c 1.29 MT

Load carrying capacatiy of 40 mm NB Medium Pipe when braced at 500 mm C/C vertically is as below
L = 50 cm r = 1.60 cm A = 4.60 Sq cm

L/r = 50/1.60 = 31.25

Maximum permissible Axial stress in compression in Steel Tube as per IS 806 - 1968 - Table No. 2

L/r (1) = 30 F (1) = 1131 500 mm

L/r (2) = 40 F (2) = 1088
L/r (3) = 31.25 F (3) = F1 - {(F1 - F2)/10*(L/r3 - L/r1)}
F (3) = 1131 - {(1131-1088)/10*(31.25-30)}
F (3) = 1131 - 5.375 = 1125.625
Load carrying capacity = F (3) * A
Load carrying capacity = 1125.625 * 40.60 = 5177.875 Kg = 5.17 Mt

Load carrying capacity of 40 mm NB Medium Pipe when braced at 1000 mm C/C vertically is as below

L = 100 cm r = 1.60 cm A = 4.60 Sq cm

L/r = 100/1.60 = 62.5

Maximum permissible Axial stress in compression in Steel Tube as per IS 806 - 1968 - Table No. 2

L/r (1) = 60 F (1) = 1002

1000 mm
L/r (2) = 70 F (2) = 970
L/r (3) = 62.5 F (3) = F1 - {(F1 - F2)/10*(L/r3 - L/r1)}
F (3) = 1002 - {(1002-970)/10*(62.5-60)}
F (3) = 1002 - 8 = 994
Load carrying capacity = F (3) * A
Load carrying capacity = 994 * 4.60 = 4572.4 Kg = 4.57 MT
Load carrying capacity of 40 mm NB Medium Pipe when braced at 1500 mm C/C vertically is as below

L = 150 cm r = 1.60 cm A = 4.60 Sq cm

L/r = 150/1.60 = 93.75

Maximum permissible Axial stress in compression in Steel Tube as per IS 806 - 1968 - Table No. 2

L/r (1) = 90 F (1) = 876 1500 mm

L/r (2) = 100 F (2) = 814
L/r (3) = 93.75 F (3) = F1 - {(F1 - F2)/10*(L/r3 - L/r1)}
F (3) = 876 - {(876 - 814)/10*(93.5 - 90)}
F (3) = 876 - 23.25 = 852.75
Load carrying capacity = F (3) * A
Load carrying capacity = 852.75 * 4.60 = 3922.65 Kg = 3.92 MT

Load carrying capacity of 40 mm NB Medium Pipe when braced at 2000 mm C/C vertically is as below

L = 200 cm r = 1.60 cm A = 4.60 Sq cm

L/r = 200/1.60 = 125

Maximum permissible Axial stress in compression in Steel Tube as per IS 806 - 1968 - Table No. 2
2000 mm
L/r (1) = 120 F (1) = 674
L/r (2) = 130 F (2) = 603
L/r (3) = 125 F (3) = F1 - {(F1 - F2)/10*(L/r3 - L/r1)}
F (3) = 674 - {(674 - 603)/10*(125 - 120)}
F (3) = 674 - 35.5 = 638.50
Load carrying capacity = F (3) * A
Load carrying capacity = 638.50 * 4.60 = 2937.1 Kg = 2.94 MT

Load carrying capacity of 40 mm NB Medium Pipe when braced at 2500 mm C/C vertically is as below

L = 250 cm r = 1.60 cm A = 4.60 Sq cm

L/r = 250/1.60 = 156.25

Maximum permissible Axial stress in compression in Steel Tube as per IS 806 - 1968 - Table No. 2
2500 mm
L/r (1) = 150 F (1) = 490
L/r (2) = 160 F (2) = 432
L/r (3) = 156.25 F (3) = F1 - {(F1 - F2)/10*(L/r3 - L/r1)}
F (3) = 490 - {(490 - 432)/10*(156.25 - 150)}
F (3) = 674 - 32.48 = 457.52
Load carrying capacity = F (3) * A
Load carrying capacity = 457.52 * 4.60 = 2104.59 Kg = 2.10 MT

Load carrying capacity of 40 mm NB Medium Pipe when braced at 3000 mm C/C vertically is as below

L = 300 cm r = 1.60 cm A = 4.60 Sq cm

L/r = 300/1.60 = 187.25

Maximum permissible Axial stress in compression in Steel Tube as per IS 806 - 1968 - Table No. 2
3000 mm
L/r (1) = 190 F (1) = 304
L/r (2) = 200 F (2) = 271
L/r (3) = 187.25 F (3) = F1 - {(F1 - F2)/10*(L/r3 - L/r1)}
F (3) = 304 - {(304 - 271)/10*(187.25 - 180)}
F (3) = 304 - 23.93 = 280.07
Load carrying capacity = F (3) * A
Load carrying capacity = 280.07 * 4.60 = 1288.32 Kg = 1.29 MT