16-QMP-05-3C

TECHNICAL NOTES

FOR

STRAINERS

4 24.08.18 Periodic Review/Updating and Issued for Implementation VKR SSH BN

Rev. Date Description Prpd. Chkd. Appd.
Std. / Doc. Number Rev.
TECHNICAL NOTES FOR 03--TS-008 4
Word

STRAINERS
Triune Energy Services Pvt. Ltd.
 16-QMP-05-3C

REVISION HISTORY SHEET

Rev. Date Description Prpd. Chkd. Appd.

0 10.05.1996 Issued as standard SM DRC BBN
General revision due to change in organization
1 30.07.2007 SOB DNK BN
name and issued for implementation
2 26.07.2010 Revised And Issued as standard AKK BRB BN
Revision due to change of organization name
3 29.07.2011 DKS BRB BN
and issued for implementation
Periodic Review/Updating and Issued for
4 24.08.2018 VKR SSH BN
Implementation

REVIEW COMMITTEE MEMBERS

Sr. No. Name Position Dept. Signature Date

1 Brahmanand H.O.D. Piping 24.08.18
2 Sameer Mehta H.O.D. Electrical 24.08.18
3 Rosamma Samuel H.O.D. Structure 24.08.18

Standard Number Rev.

TECHNICAL NOTES FOR
Triune Energy Services Pvt. Ltd. STRAINERS 03--TS-008 4
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New Delhi
Sheet 2 of 9
 16-QMP-05-3C

CONTENTS

1.0 SCOPE 4

2.0 CODES, STANDARDS AND REGULATIONS 4

3.0 TECHNICAL REQUIREMENTS

REQUIREMEN 5

5.0 INSPECTION
SPECTION AND TESTING 7

6.0 PROTECTION AND PAINTING

PAINT 7

7.0 PACKAGING AND IDENTIFICATION

IDENTI 7

8.0 SPARE PARTS 8

9.0 TAG NUMBER 8

10.0 ABBREVATIONS 8

Standard Number Rev.

TECHNICAL NOTES FOR
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1.0 SCOPE

1.1 This specification defines the minimum requirement according to which the manufacturer
shall design, manufacture,
facture, test and supply the cone, basket, Y and T type of Strainers for
removing solid contaminants from the liquid / gaseous stream.

All basket type strainers shall be designed as per ASME BPVC SECTION VIII Div 1 and
others as per ASME B31.3.

2.0 CODES, STANDARDS AND REGULATIONS

2.1 Following codes and standards (latest edition) shall be followed for de
design, fabrication,
testing.

ASME BPVC SEC. VIII DIV. I : Rules for Construction of Pressure

Vessels.

ASME BPVC SEC. IX : Welding, Brazing And Fusing Qualifications.

ASME BPVC SEC. II Part D : Material

ASME B 16.5 : Pipe Flanges and Flanged Fittings NPS ½

through NPS 24

ASME B 16.9 : Factory-Made

Made Wrought Butt welding Fittings

ASME B 16.11 : Forged fittings sockett Welding and threaded.

ASME B 16.47(Series B) : Large Diameter Steel Flanges NPS 26 through

NPS 60

ASME B31.3 : Process piping

ASME B16.20 : Metallic Gaskets for Pipe Flanges Ring

Ring-Joint,
Spiral- Wound, and Jacketed
ASME B16.21 : Nonmetallic Flat Gaskets for Pipe Flanges

NACE MR-0175/ ISO 15156 : Petroleum and natural gas industriesindustries-

materials for use in H2S- containing
environments in oil and gas production

2.2 Editions and addenda (if any) of referred Codes and standards shall be the latest version
valid on the date of award of contract.

2.3 For the sake of simplicity, the initials of the American Society to which the codes are
referred to may be omitted in the specification. For example; B16.5 is a code referring to
ASME; A106 is a standard referring to ASTM

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3.0 TECHNICAL REQUIREMENTS

3.1 The strainer shall be of the types as mentioned in the data sheets and shall meet the duty
requirements and performance parameters as mentioned therein.

3.2 Material
aterial of construction of body and filter element of Strainers shall be as specified in the
Data sheet.

3.3 Ends of ‘T’ Type Strainers shall have thickness as per Data Sheet.

3.4 Generally flanges shall be weld neck R.F, face finish 125 µ Inch AARH and Spiral Wound
Gasket upto 600 class rating. Flanges for class rating 900 and above shall be with end
facing 32 to 63 µ Inch AARH and gasket with RTJ as specified in Data sheet
sheet.

3.5 Dimensions of flanges including blind cover flanges shall be as per ASME
ME B 16.5. Large
diameter flanges shall be as per ASME B16.47 B.

3.6 Mesh size for all strainers shall be 40 unless otherwise specified.

3.7 Open areaa of strainer shall be minimum 100%

1 of thee cross section on area of pipe unless
otherwise specified.

3.8 Drain and vent connections shall be provided with matching blind cover flanges along with
necessary gaskets, nuts and bolts as per data sheet or respective piping class.

3.9 Pressure parts joined by butt welds shall be with full penetration welds. Where both sides
welding is not accessible, root run by tungsten inert gas process or backing strip, shall be
used to ensure full penetration. Backing strip if used shall be removed after welding.

3.10 Body
ody shall be post weld heat treated, whenever it is required due to
to service requirement or
due to code requirements. Body shall be post weld heat treated as a complete unit and no
welding shall be permitted after the post weld heat treatment is completed. Hardness limit
for weld and HAZ shall be 200 BHN Max. for 5Cr -1/2 Mo Material.

3.11 Allowable pressure drop across the strainer shall be certified by b supplier , Wherever
specified in the Data sheet,, pressure drop calculation shall be furnished.

3.12 For all austenitic stainless steel valves Inter Granular Corrosion ( IGC) test shall be conducted
as per the following :

3.12.1 ASTM A262 Practice "B" with acceptance criteria of "60 mils/year (max.)" for all materials -
forged, rolled, wrought and casting.
Or
ASTM A262 Practice "E" with acceptance criteria of "No cracks as observed from 20X
Magnification" for all materials other than castings. "Microscopic structure to be observed
from 250X magnification" in addition.

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3.12.2 When specifically asked for in MR for high temperature application

application of some grades of
austenitic stainless steel (eg. SS309. 310, 3 16, 316H etc.) ASTM A262 Practice "C" with
acceptance criteria of "15 mils/year (max.)" shall be conducted.

3.12.3 For the IGC test as described in Clauses 3.10.1 and 3.10.2.
.2. two sets of samples
sample shall be drawn
from each solution annealing lot. One set shall correspond to the highest Carbon content and
the other to the highest pressure rating. When testing is conducted as per practice "E",
photograph of the microscopic structure shall be submitted
submitte for record.

3.13 All types of 321 or 347 stainless steel valves shall be in a stabilized heat treated condition.
Stabilizing heat treatment shall be carried out subsequent to the normal solution annealing.
Soaking temperature and holding time for stabilizing heat treatment shall be 900°C and 4 hours
respectively.
3.14 Strainers under “NACE” category shall meet the requirement
requirement given in std. NACE MR MR-
0175/ISO 15156.

3.15 IBR requirements

equirements shall be complied with.

4.0 SPECIAL REQUIREMENTS FOR HYDROGEN SERVICE

4.1 Method of Manufacture

4.1.1 All carbon steel strainers having wall thickness 9.53 mm and above shall be normalized.
Carbon content shall be limited to .35% max. and silicon .35% max. The normalizing heat
treatment shall be a separate heat treatment operation and
and not a part of the hot forming
operation. Normalizing shall be done after final cold draw pass for all thickness if cold drawn.

4.1.2 All alloy steel (Cr-Mo) strainers shall be normalized and tempered. The normalizing and
tempering shall be a separate heat treatment operation and not a part of the hot forming
operation. The maximum room temperature tensile strength shall be 100,000 psig.

4.2 Impact Test

for all carbon steels and alloy steels with wall thickness over 20 mm, Charpy
Charpy-V Notch
impact testing shall be carried out in accordance with paragraph UG-84
UG 84 of ASME BPVC
Section VIII, Div-11 per heat of material and per heat treating batch. Impact test specimen
shall be in accordance with ASTM A370. Impact energies at 0°C shallshall average greater than
27J (20ft-lb)
lb) per set of 3 specimens, with a minimum of 19J (15ft-lb).
(15ft

4.3 For all austenitic stainless steel, the weld deposit shall be checked for ferrite content. A
ferrite number (FN) not less than 3% and not more than 10% is required
required to avoid sigma
phase embrittlement during heat treatment. FN shall be determined by ferritescope prior to
post weld heat treatment.

4.4 Hardness of weld and HAZ shall be 200BHN (max.) for carbon steel and 225 BHN (max.)
for alloy steel.

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5.0 INSPECTION
N AND TESTING

5.1 Strainer shall be subjected to stage wise inspection and testing at supplier’s / sub-supplier’s
works by purchaser / its authorized inspection agency. Supplier shall submit Quality
Assurance (QA) Procedures before commencement of fabrication. Approved QA procedures
shall form the basis for strainer inspection.

5.2 Testing at supplier ’s works shall include but not limited to the following :

• Non destructive tests such as radiography, dye penetration tests as per data sheet.

• All strainers shall be hydrostatically tested at 1.5 times of maximum working pressure.

• Any other tests as per data sheets / standards / codes.

5.3 Any or all the tests, at purchaser’s option, shall be

be witnessed by Purchaser / its authorized
inspection agency. However, such inspection shall be regarded as check up and in no way
absolve the supplier of his responsibility.

6.0 PROTECTION AND PAINTING

6.1 All exposed carbon steel parts to be painted shall be thoroughly cleaned to remove scale, rust,
dirt and other foreign materials by wire brushing and sand blasting as applicable. Minimum
acceptable standard in case of power tool cleaning shall be ST.3
S 3 and in case of blast cleaning
shall be Sa 2 ½ as per Swedish
Swed Standard SIS-05-5900.

6.2 Non-ferrous
ferrous materials, austenitic stainless steels, plastic or plastic coated materials, insulated
surface of strainer and pre--painted items shall not be painted.

6.3 Stainless steel surface, both inside and outside, shall be pickled
pickled and passivated.

6.4 Machined and bearing surface shall be protected with rust preventive agent like varnish or
thick coat of grease.

6.5 All strainers shall be painted in accordance with specification for painting..

6.6 The color of finish coat shall be intimated to the supplier after placement oof order.

7.0 PACKAGING AND IDENTIFICATION

7.1 All packaging shall be done in such a manner so as to reduce the volume.

7.2 Accessories, spare parts of the strainer and small items shall be packed separately in wooden-
wooden
cases. Each item shall be appropriately tagged with identification of main strainer, item
description and reference number of the respective assembly drawing.

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7.3 Detailed packing list in waterproof envelope shall be inserted in the package together with
strainer.

7.4 Each strainer shall have an identification plate giving salient strainer data, make, year of
manufacture, strainer number, name of manufacturer etc.

8.0 SPARE PARTS

8.1 Supplier shall submit recommended list of spare parts with recommended quantities and
itemized prices for first two years of operation of the strainer.. Proper coding and referencing
of spare parts shall be done so that later identification with appropriate strainer will be
facilitated.

8.2 Recommended spares shall be limited to baskets (s) and gasket (s) / O-Rings
O Rings only.

8.3 Supplier shall also submit a list of recommended commissioning spares with quantities as a
part of main offer.

9.0 TAG NUMBER

9.1 Each strainer shall be furnished with item code and tag marking as per data sheet with
weather proof marking as per applicable code / std / specification.
specification

10.0 ABBREVATIONS

AARH : Arithmetic Average Roughness Height

ASME : American Society of Mechanical Engineers

ASTM : American Society for Testing And Material

BW : Butt Welded

CS : Carbon Steel

DP : Dye Penetrant

IBR : Indian Boiler Regulations

ISO : International Organization for Standardization

NACE : National Association of Corrosion Engineers

PMI : Positive Material Identification

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SS : Stainless Steel

TES : Triune Energy

nergy Services Pvt. Ltd.

MR : Material Requisition

RF : Raised Face

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