20 - Mechanically Stabilized
20 - Mechanically Stabilized
20
Mechanically Stabilized
Earth (MSE) Walls and
an Introduction to
Soil Nailing
20.1 OVERVIEW
20.1.1 Composites
Birds’ nests, beaver dams, and straw in the bricks all are composites. Automobile
tires are a composite, and it is not difficult to imagine what would happen if a tire
were inflated without the tensile restraint from internal fibers. Plywood is a
composite, as are layered pavement systems. The most common composite used in
construction combines the compressive strength of Portland cement concrete with
the tensile strength of steel.
Two composites involving soils were developed in France in the last half of the
twentieth century, and now are used throughout the world. They are mechanically
stabilized earth (MSE), and soil nailing. They also can be viewed as modified
tieback walls.
Unlike these two construction methods, MSE walls are built from the bottom up
instead of from the top down, by alternating horizontal tension members with
layers of compacted soil. The outer ends of the tension strips are attached to a
wall, but experimental evidence shows that, like soil nails, the strips are pulled
both ways from near the middle.
The two construction procedures, top down or bottom up, have their own
particular uses and sometimes may be combined, as when an MSE wall is built on
top of a nailed wall.
20.2.1 Background
The story goes that in the late 1960s French engineer Henri Vidal was vacationing
at the beach, and, like a true engineer, became more engrossed with the sand than
with the scenery. Vidal observed that putting horizontal layers of pine needles in
a pile of sand made it more tolerant to vertical loading. Thoughtful observation is
a key to invention, and he designed a system consisting of layers of sand separated
by flat, horizontal strips of steel. The strips are attached to facing panels to build a
retaining wall. The resulting walls are flexible, drain readily, and cost considerably
less than walls built by conventional methods. Reinforced EarthTM soon became
one of the most popular options for retaining walls. The facing initially was folds
of sheet metal that later were substituted by more decorative concrete facing
panels (see Fig. 20.3, below).
After the Reinforced Earth patent expired, other kinds of stabilized earth walls
were developed, leading to an all-inclusive generic term ‘‘mechanically stabilized
earth,’’ or MSE. Reinforcing elements can be steel rods or strips, or layers or grids
of plastic having a suitable tensile strength and drag coefficient with the soil.
A simple model illustrating the principle of MSE can be made with sheets of paper
and layers of sand. As shown in Fig. 20.1, lay a sheet of paper on the floor, cover
the central area with a thin layer of dry sand, fold over the edges of the paper on
top of the sand, and tape the paper where it overlaps at the corners. Then lay
another sheet on top and repeat the process, a sheet of paper and a layer of sand,
and keep repeating to make a stack that looks like a square Michelin Man. Cover
the top and try stepping on it. We are not sure that this works but it sounds
reasonable. Then throw away the paper and sweep up the sand.
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 575
Figure 20.1
Tricky experiment
to demonstrate the
principle of
mechanically
stabilized earth.
Keep a broom
handy just in case.
opposed by tension in the strips, which has the same effect on the sand as lateral
pressure applied externally in a triaxial test; the strips restrict or prevent further
expansion and increase the frictional strength of the soil. The cohesive component
of soil strength is not affected by lateral confinement, so the process is less
effective with cohesive soils.
Figure 20.2
Tiebacks are
pulled at the ends
as excavation
proceeds
downward. In
MSE, reinforcing
strips are installed
as a wall is being
built up from the
bottom, and
tension varies
depending on
friction.
Figure 20.3
The facing on
MSE wall
often has the
appearance of
being an ordinary
block or stone
wall. Facing units
or panels are held
in place by
connections to
reinforcing
elements that
extend
horizontally and
are held in place
by friction with
soil.
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 577
Soil in an MSE wall provides friction that holds the tension strips, and MSE
walls originally were intended to use only compacted granular gravel or sand
(GW, GM, SW, or SM) soil backfill. Clayey sands (SC) and coarse silty (ML)
soils also can be used if there is adequate drainage. These criteria apply to soil
within the wall itself and not to soil retained by the wall structure.
Some MSE walls have been built using cohesive soils, but that at best is risky and
at worst irresponsible. The lower hydraulic conductivity of cohesive soils leads to
water retention, increasing the soil weight and contributing to excess pore water
pressure and creep. Improper soil is a leading cause of failure of MSE walls.
A soil acceptability criterion proposed by the U.S. FHWA (Elias et al., 2001) and
used by many state highway departments is (a) no more than 15 percent of the soil
should pass a No. 200 sieve and (b) the plasticity index should be no higher than 6.
The friction angle after compaction can be expected to be in the range 348 to 318,
depending on the gradation and plasticity.
MSE also is used to stabilize slopes, in which case the wall is laid back to near the
slope angle and the maximum allowable PI is 20, with up to 50 percent passing the
No. 200 sieve. The strength requirement is reduced because of the lower slope
angle compared with the relatively steep face of a high-angle retaining wall.
For example, if a natural slope angle of 158 is stable, relatively less effort will
be required to stabilize it at an angle of 208 or 258 than to make it near
vertical. Factors influencing slope stability and landslides are discussed in the next
chapter.
soil used in the wall, and not to soil that is behind the wall, although its strength
still has a direct bearing on wall stability.
Example 20.1
A 20 ft (6.1 m) high MSE wall is constructed with sandy soil having a friction angle of
208 and a total unit weight of 125 lb/ft3 (19.6 kN/m3). The wall rests on and retains
soil having a friction angle of 208 and a unit weight of 110 lb/ft3 (17.3 kN/m3).
The minimum length of the reinforcement is 70% of the height of the wall. (a) What is
the factor of safety against sliding? (b) Against overturning? (c) If these factors are
not adequate, what do you recommend? (d) What is the eccentricity of the foundation
pressure?
Figure 20.4
MSE walls are
manufactured with
quality control
while the
foundation soils
remain an
uncontrolled
variable, and must
be evaluated for
(a) differential
settlement and
(b) bearing
capacity failure.
Foundation
problems are a
main cause of
distress in MSE
walls.
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 579
Answer:
(a) Ka from the Rankine formula for a friction angle of 208 is 0.49. The force from the
retained soil is
P ¼ ½Ka H2 ¼ 0:5ð0:49Þð110 lb=ft3 Þð20 ftÞ2 ¼ 10,800 lb per linear foot of wall, or
¼ 0:5ð0:49Þð17:3 kN=m3 Þð6:1mÞ2 ¼ 158 kN=m
The strip length represents the thickness of the wall: 0.7 20 ¼ 14 ft (0.7 6.1 ¼ 4.3 m), and
the weight is
Frictional resistance is
(b) The overturning moment about the toe assuming a triangular distribution of active
pressure is
Mo ¼ P ðlb=ftÞ H ðftÞ 3 ¼ 10,800 20 3 ¼ 72,000 ft-lb per foot of wall, or
¼ 158 ðkN=mÞ 6:1 ðmÞ 3 ¼ 320 kN-m per meter
The resisting moment from the weight of the reinforced soil wall is
Mr ¼ 35,000 lb 7 ft ¼ 245,000 ft-lb or
514 kN ð4:3 2Þ m ¼ 1105 kN-m
(c) The factor of safety against sliding can be increased by seating the wall deeper into the
soil to provide passive resistance at the toe.
(d) Eccentricity is defined as the distance the weight acts off center in order to maintain
equilibrium, and is obtained by equating the weight couple and the net overturning
moment about the toe of the wall:
We¼PH3
e ¼ PH 3W ¼ 10,800 lb=ft 20 ft 3 35,000 lb=ft ¼ 2:1 ft or
¼ 158 kN=m 6=1 m 3 514 kN=m ¼ 0:63 m
engineering in order to establish design criteria for length and the strength of
reinforcing elements, and for their spacing vertically and horizontally.
A sliding wedge usually is the assumed failure mode for the interior of the
wall—that is, with the wedge within the wall. The wedge is restrained by the
horizontal friction strips that anchor into soil behind the wedge. Tensions measured
with strain gauges attached to the strips (Fig. 20.5) appear to reflect the distribution
of horizontal pressure instead of locating a hypothetical slip surface. The data
indicate a concentration of pressure higher on the wall than at the base, as indicated
by classical soil mechanics, which can explain distress by bulging near the midriff.
Arching theory was applied to experimental data by Schlosser (1990), which was
for an MSE wall (Fig. 19.22) in the preceding chapter.
Figure 20.5
Tension
measured in steel
reinforcing strips
in an MSE wall
indicate that the
center of pressure
is near the middle
of the wall. This
wall was
surcharged to
failure, which
increased tension
in the strips but
did not alter the
line of action.
(From data of
Al-Hussaini and
Perry, 1978.)
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 581
wall and a 308 friction angle the wedge extends into the wall a distance of
0.6H. As the strips must embed in soil beyond the wedge, a minimum strip length
of 0.6 to 0.7H is widely used. It will be noted that an MSE wall cannot be used if
there is not enough room behind the facing for the required length of tension
strips. MSE therefore is not appropriate, nor is it necessary, for a fascia wall.
For steel strips the ratio of sliding friction to internal friction of the soil often is
taken as 1.0. Geogrids have openings that interlock with fill so measured value
can be higher than 1.0, but an allowance is made for stretching and creep of the
plastic, and for possible installation damage. Suggested reduction factors for
pullout friction are as follows for steel and for high-density polyethylene (HDP):
Material Soil Reduction factor
Example 20.2
Calculate the pullout resistance per unit width of a geogrid needed to stabilize a 20 ft
(6.1 m) high wall with compacted SC soil backfill having a dry unit weight of 102 lb/ft3
(16.0 kN/m3). The factor of safety is to be 1.5.
Answer: The grid length is assumed to be 0.7 times the wall height, or 14 ft (4.3 m). From
Fig. 19.2 and the ratio d/ w the soil friction angle is assumed to be 288. The total unit
weight will be somewhat higher because of the retention of water, but the discrepancy will
be small and on the safe side. The design pullout resistance per unit width per unit of depth
per unit length of wall is as follows. Note that this does not depend on Rankine pressures,
which apply only to horizontal stress.
Tpo ¼ ð1 ft 102 lb=ft3 Þ ð14 ft 2Þ ð0:58 tan 28 Þ 1:5 ¼ 590 lb=ft=ft or
¼ ð1 m 16:0 kN=m3 Þ ð4:3 2Þ ð0:58 tan 28 Þ 1:5 ¼ 28 kN=m=m
The largest pullout resistance will be required for the deepest strip. Assuming this to be
2 ft (0.6 m) above the base of the wall, the pullout resistance including a factor of safety of
1.5 is
Tpo ¼ 18 ft 590 lb=ft=ft ¼ 17,000 lb=ft length of wall or
¼ 3:7 m 28 kN=m=m ¼ 100 kN=m
A simple approach is to assume a unit length of wall and calculate the pressure
times vertical height of each segment, then multiply by the horizontal spacing
between tension members. If the reinforcement is continuous, as in the case of
a grid or mat, the answer is left in terms of a unit width of the grid or mat.
Example 20.3
Calculate the required strip tensile strength per unit length of wall for panels extending
between depths 16 to 20 ft (4.9 to 6.1 m) in the wall of the preceding example.
Answer: The Rankine active coefficient is Ka ¼ tan2(45 – 28/2) ¼ 0.36. The average depth
for the bottom panel is 18 ft (5.5 m).
h ¼ 18 ft 102 lb=ft3 0:36 ¼ 660 lb=ft=ft or
¼ 5:5 m 16:0 kN=m3 0:36 ¼ 32 kN=m=m
With a panel height of 4 ft (1.2 m) and a factor of safety of 2, the required tensile strength
per unit length is
T ¼ 660 lb=ft2 4 ft 2 ¼ 5300 lb=ft of wall or
¼ 32 kN=m3 1:2 m 2 ¼ 77 kN=m
Note that, to avoid confusion in calculations, units are carried on all quantities
and canceled as appropriate. Also, the above examples incorporate only two
significant figures so they may be easier to follow; in practice three
significant figures would be carried through the calculations and the answers
rounded to two.
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Nails can be shot into soft soil using compressed air, but the most common
method is to insert them into prebored holes. Shooting in with air pressure can be
used for soft soils, and the use of perforated steel tubes for nails provides
drainage. Because the depth of embedment depends in part on resistance of the
soil, after installation the projecting ends of the tubes are cut off.
Prebored soil nails usually have heads and may have bearing plates that act like
large washers to distribute stress on the soil surface. After insertion, prebored
nails are grouted for their full length with concrete mortar. Borings and nails are
inclined downward at about 158 to keep the grout from running out.
The holding power of soil nails often is tested by pulling, but they are not
routinely post-tensioned as in the case of tiebacks.
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Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing
The simplest method for evaluating soil suitability for nailing also is the direct
method, to dig a trial excavation. However, a trial excavation normally will not be
feasible for the full height of a wall, in which case soil borings and tests are
needed. For example, a common alluvial sequence is a layer of clay over sand, and
it would be a bad surprise to encounter sand after nailing has begun.
Because soil nailing is a fairly recent development with few failures, design
methods are not well established and probably lean toward overdesign. While the
lack of failures is meritorious, it also means that only limited information is
available to define failure mechanisms. Two nailed walls have intentionally been
failed in order to gain this information. The Clouterre Test Wall in France was
failed by saturating the soil, and a National Experimental Geotechnical Test Site
wall at the University of Massachusetts was failed by overexcavation at the toe.
As in the case of MSE walls, the slip surface is curved, as shown in Fig. 20.6.
Figure 20.6
Results from some experimental nailed walls. The pressure diagram at the right is similar to that of
a braced excavation. (Based on experiments reported by Plumelle et al., 1990.)
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 585
Nail stresses approach zero at the base of the wall and are higher than those
predicted from Rankine theory higher on the wall, but as discussed below, this
may be attributable to the construction sequence instead of to soil arching.
Because of the installation method there must be working space behind the drill
for it to be fully retracted, and sufficient headspace above the drilling machine
to allow inclined drilling. Where headspace is limited, the boring angle can be
reduced, but should not be lower than about 58. Nails then are grouted from the
bottom of the borings.
The nailed soil face is covered with a layer of shotcrete, then a layer of wire mesh,
then another layer of shotcrete for a total thickness of 150–250 mm (6–10 ins.).
Although the mesh-reinforced concrete is not considered to be the same as a
structural wall, it is designed to withstand up to 60 percent of the horizontal soil
pressure in case a nail slips. After the concrete has set and/or the wall completed,
panels may be installed to improve the rough appearance.
After a lift is completed the next soil layer is excavated and the process repeated,
and heights as high as 75 ft have been stabilized. In a continuous cut, the nail
length is about 80 percent of the height of the cut, which is about the same as the
length of reinforcing strips in MSE walls.
20.4.6 Drainage
The shotcrete layer will seal off normal soil drainage, so weepholes are drilled
through the concrete in a regular pattern. To prevent water from running down
the outside face, perforated pipes or plastic drainage strips may be installed
vertically prior to shotcreting each lift. Drains are connected vertically and can
feed seepage water into a drain tile running along the base of the wall.
Observed failures of nailed walls indicate that instead of failing by mass toppling
they fail by internal slipping, so a slip-surface design is most frequently used.
The distribution of pressure presents a major departure from an ideal triangular
distribution, being zero at the bottom and then becoming nearly constant at
shallower depths. This is close to the pressure pattern for braced excavations that
also are constructed by top-down excavation, but with support from horizontal
struts instead of from nailing. In both situations soil still in place below the
bottom of the excavation resists yielding, in effect acting like a strut. Then as the
excavation is deepened, the soil rebounds elastically and transfers nearly uniform
stress to the struts or the nails. As shown in Fig. 20.6, movement tends to be by
tilting outward instead of by developing a middle bulge, as in MSE walls.
Nails and their surrounding casing of grout obviously must be designed to resist
slipping, and must have adequate tensile strength to prevent breaking.
Furthermore the heads must not pull off. Resistance to bending is a consideration
in some design methods, but is indicated to make a relatively minor contribution
to stability.
The larger the spacing between nails, the lower the cost. A spacing of 1.5 m (5 ft)
generally is close enough to prevent sloughing off of soil and has been adopted
for uniformity in construction. Rows of nails can either be aligned vertically or
staggered; vertical is preferred for attaching facing elements, but staggered is less
likely to allow sloughing off of soil between the nails. For easier constructability,
nail rows can be a constant distance above each step in the excavation, or rows
can be laid out horizontally and stepped up or down as required to conform to a
changing wall height. The lowest row should be no more than about 0.75 m above
the final ground surface.
The pattern of deflection of the facing is similar to that of a mattress as nails hold
and dimple the surface. However, because the facing shotcrete is rigid, if yielding
occurs it will tend to develop concentric cracks around the nail heads. The facing
must resist punching shear, and design is based on a premise that if one nail slips,
its stress can be carried by the surrounding nails.
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 587
each step. Stepping of an excavation also can help to localize and limit the extent
of a failure. Design of soil nailing normally is based on a slip line approach. The
German method and the CALTRANS method (for California DOT) approximate
the failure geometry with straight lines. The Davis method (for University of
California at Davis) assumes a parabolic failure surface, and the French method a
circular failure surface. However, Sheahan and Ho (2003) report near-linear slip
surfaces that enable a simplified solution. A relatively complex kinematic or
energy approach assumes a log spiral (see Byrne et al., 1998, p. 94). The U.S.
Federal Highway Administration has developed a detailed design procedure based
on a circular failure surface.
Most design methods have been computer programmed, but the programs
are expensive and may not be readily available for student use. Sheahan
and Ho (2003) suggest a spreadsheet computational method that adapts
Coulomb’s analysis by assuming a planar slip but also includes a cohesion
component of shear strength. Although according to the Coulomb/Rankine
solutions the most critical slip surface with a vertical wall and no nails should
be inclined at an angle of c ¼ 45 þ /2, the spreadsheet solutions indicate
that other angles are more critical, so trials are conducted with a varying slope
angle.
A soil mass that has been stabilized by nailing also must be safe from global
failure (a landslide), which is discussed in the next chapter.
20.5 SUMMARY
of the soil than on its internal friction, but this is not a consideration in a design
that involves pressures that derive from the soil shearing strength. A similar
situation exists with strutted excavations, where design remains empirical and
based on measurements of strut stresses in different kinds of soil.
Problems
20.1. List the conditions that must be tested to ensure external stability of an
MSE wall. Which of these is the most common cause of distress or failure?
The second most likely cause?
20.2. Prepare a table showing MSE soil specifications for walls with steel strips or
plastic grids, and for stabilizing slopes. What problems can be anticipated in
each case if soils do not meet these specifications?
20.3. Part of a parking lot on top of an MSE wall is settling, and a section of wall
has failed by tipping outward. Investigation revealed that the soil was
compacted by running over it with a bulldozer, and density tests gave about
90% of the standard density. The builder claims that overloading at the
surface caused the problem, and that the reduced weight of the soil should
result in lower, not higher, pressures on the wall facing. (a) Is that a valid
argument? Why (not)? (b) How will a lower compacted density influence
wall pressure, sliding, overturning, and pullout resistance? State your
explanations in terms that can be understood by a jury.
20.4. Water is observed seeping from a level at about one-third of the wall height
of an MSE wall. What can be concluded with regard to the soil conditions?
How might this have an adverse effect on stability of the wall? What can be
done to improve the situation without rebuilding the wall?
20.5. A reinforced earth wall 20 m (65.6 ft) high will utilize strips spaced every
0.3 m (1 ft) vertically and 1 m (3.3 ft) horizontally. The backfill is compacted
sand, ¼ 358, and ¼ 17.3 kM/m (110 lb/ft3). The design factor of safety is
1.5. (a) What maximum tensile strength is needed in the strips? (b) If the
steel in the strips has a yield stress of 345 MPa (50,000 lb/in.2) and the strips
are 102 mm (4 in.) wide, what is the maximum thickness?
20.6. Enter ‘‘Retaining wall failure’’ in a computer search engine. Select one that
may or may not be an MSE wall and prepare a two-page summary
indicating the kind and height of the wall, the kind of soil, and the nature of
the failure. As an expert witness you will indicate what in your opinion are
the possible cause(s), which in addition to design factors can include any
unusual weather, flooding, surcharge, lawn watering, earthquakes, faulty
construction, or other factors that either are based on solid evidence or can
be a target for investigation.
20.7. Is lateral stress increased, decreased, or does it remain the same (a) in soil
that is nailed, (b) in soil in an MSE wall, and (c) in a tieback wall with
post-tensioning? Explain the significance.
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Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing
Mechanically Stabilized Earth (MSE) Walls and an Introduction to Soil Nailing 589