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Lifting Inside Fabrication Shop

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What is Wrong in this Picture?

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 Thing to Understand when Lifting
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inside Pipe Fabrication Shop

 What should you do before moving a load?
 How should you move load safely?
 What should you avoid when operating an
overhead crane?
 How should you sling a load onto a crane
hook?
 What should you avoid when slinging a load?
 Lifting Gears inspection

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 What should you do before moving a
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load?

 Ensure all loose materials, parts, blocking and

packing have been removed from the load
before lifting.
 Remove any slack from the sling and hoisting
ropes before lifting the load.
 Make sure that the lifting device seats in the
saddle of the hook.

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 How should you move load safely?
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 Move crane controls smoothly. Avoid abrupt, jerky

movements of the load.
 Follow signals only from one slinger in charge of the lift,
except a stop signal.
 Make sure everyone is away from the load before hoisting.
Sound a bell, siren or other warning device and start to
hoist slowly.
 Ensure nothing links or catches on the load while raising
it or traveling.
 Ensure that nothing obstructs the movement of a load.
 Keep the load under control when lowering a load. If the
braking system stops working, the load can usually be
lowered by reversing the hoist controller to the first or
second point.
 Stay in a crane cab during power failure. Attract attention
and wait for help.
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 What should you do before leaving
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the crane?
 Remove the load hanging on crane hooks.
 Raise all hooks to a mid position.
 Spot the crane at a designated location.
 Place all controls in the OFF position.
 Open the main switch to the OFF position.

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 What should you avoid when
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operating an overhead crane?

 Do not carry anything in your hands when going up and down
ladders. Items that are too large to go into pockets or belts
should be lifted to or lowered from the crane by rope.
 Do not operate a crane if limit switches are out of order, or if
cables show defects.
 Do not lower the blocks below the point where less than two full
wraps of cable remain on the drum.
 Do not attempt lifts beyond the rated load capacity of a crane or
slings.
 Do not lift a load from the side. Centre the crane directly over the
load before hoisting to avoid swinging the load.
 Do not allow anyone to ride on a load or hooks.
 Do not leave slings dangling from the load hook. Have sling
hooks placed on the sling ring when carrying slings to the load.
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 What should you avoid when operating
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an overhead crane?
 Do not raise loads higher than
necessary to clear objects.
 Do not pass a load over
workers.
 Do not reverse a motor until it
has come to a full stop except to
avoid accidents.
 Do not walk on the crane
runway.
 Do not leave suspended loads
unattended.
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 How should you sling a load onto a
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crane hook?
 Make clear signals according to standard signals.
 Signal the crane operator from only the one slinger who is in
charge of lift. The only exception is a stop signal. (A slinger or
rigger is the person who hooks loads onto cranes using
various types of slings.)
 Determine the weight of the load to be lifted.
 Select the right sling for each job using the manufacturers'
tables. A slinger must be familiar with these tables showing the
safe capacities of slings.
 Inspect each item of lifting equipment before and after lifts.
 Protect slings from damage by sharp edges with corner
saddles, padding, or wooden blocks.

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 How should you sling a load onto a
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crane hook?
 Warn all people out of the load area before starting the
lift.
 Protect your hands and fingers: when slack is being
taken out of a sling, keep them from between the sling
and load so they will not be trapped and crushed. Step
away before the lift is made.
 Make sure a load is high enough to clear all objects
before signaling for the crane to move.
 Walk ahead of the moving load and warn people to
keep clear. Use guide ropes to prevent rotation or other
uncontrolled motion.
 Hook unused sling legs to the sling ring.
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 What should you avoid when slinging a
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load?
 Do not exceed the capacities of slings, fixtures and
cranes.
 Do not twist or tie knots in slings or use bolts, nails or
pieces of wire to shorten slings.
 Do not splice together broken slings.
 Do not ride on hooks or loads.
 Do not allow workers to walk or work under a load.
 Do not attempt to pull or push loads to a spot that is not
under the hoist.
 Do not drag slings. Avoid pulling slings out from under
loads by crane. Set down loads on blocking, never
directly on a sling.
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 What should you avoid when slinging a
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load?
 Do not leave unused slings, accessories, or blocking
lying on the floor. Hang on racks or store in a proper
place.
 Do not carry a load by inserting the point of the hook
into a link of the chain.
 Do not hammer a sling into place.
 Do not leave loose materials on a load.
 Do not use slings that are stretched, broken, or
defective. Tag them as defective and dispose of any
damaged slings.
 Do not leave suspended loads unattended.

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 Crane Hitches
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How should you use a vertical

hitch?
 In most cases use more than
one sling. A single rope sling
load tends to rotate in a twisting
action that unwinds cables
causing them to weaken.
 Do not use for lifting loose
materials, long or unbalanced
loads.

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 Crane Hitches
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How should you use a turning

hitch?
 Use a doubled choker to turn
loads.
 Place both sling eyes on top of
the load pointing in the direction
opposite to the direction of the
turn. This sling will remain tight
while the load is turning.
 Never use a basket hitch to turn
a load.
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 Crane Hitches
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How should you use choker

hitches?
 Choker hitch
 The sling tightens on a load as
it is lifted.
 Do not use on loose bundles.
 Use choker hitches at 75% or
less of rated sling capacity.
 Doubled choker hitch
 Provides more contact area to
secure a load.

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 Crane Hitches
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Double Wrap Choker

Hitch
 This hitch compresses
the load and prevents it
from slipping out of the
sling.
 Where overhead space
is limited, a multiple
wrapped choker hitch is
acceptable.

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 Crane Hitches
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How should you use bridle

hitches?
 Bridle hitches are made of 2, 3 or 4
single leg hitches.
 Are used for hoisting an object that
has lifting lugs or attachments.
 Position the hook over the centre of
gravity of the load.
 Adjust sling leg lengths with
turnbuckles to level raised load.
 Check each sling leg angle to
ensure sling is not overloaded.

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 Crane Hitches
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How does the angle of

hoisting affects a sling load
limit?

 The angle affects the working

load limit. The smaller the
angle, the less load a sling can
carry.

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 Crane Hitches
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60º Lifting Angle

 As much as possible
materials must be lifted at
least in two points, avoid
60o
lifting in single sling.
16 feet 16 feet
 Angle made by two slings
should not exceed 60 60o 60o
degrees.
16 feet

Two points lifting

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 Lifting Gear Inspection
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 User/Operator must make sure that the lifting

gear he is using is in good condition, safe to
use, with proper SWL marking and color coded.
Rigging Equipment Slings

Chain Wire Rope Web Sling

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 Load Capacity
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Operator must be well aware of the load weight, crane

capacity and capacity of lifting gear use.

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 Safe Lifting
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 It must be operated in slow manner, load must be

raised slowly to check if the load is balance and all
gear is correctly attached and no danger will arise

Keep the load low & slow

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 Safe Practices
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 When traveling the load,

a warning signal must
be given to all people
who will be affected
during lifting activities,
area must be clear.

Remove any obstacle

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 Controlling the Load
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An additional person is
required for controlling More then 3 meters

the load, when :

 Load is more than 3 meters More
than 24 “
in length.
 Pipe diameter is 24" (60
cm) diameter and above.
 If the pipe is fabricated in
complex figure (big L-
shape, S- shape etc.).

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Safe Practices
 Watch out for other
personnel working
inside the shop
 Look for any possible
obstruction in the load
path

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Safe Practices

 Operator and his

companion must
make sure that
their position
should be in safe
place, far from
being hit by the
load.
Keep all parts of your
body out from the load
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Safe Practices
 Nobody at any
point must
cross/stay under
the load while it
is being lifted.

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Safe Practices

 Always use double

wrapping method
when handling the
materials that can
slip out.

Double choker hitch or a pair of

Choker hitch

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Safe Practices

 Never permit a
hoisting rope
come into contact
to anything.

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 Summary
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 Lifting can be done safely without

compromising the safety of personnel and
the equipment
 Clear procedures should be established
 Regular Training should be conducted
 Regular Inspection of Equipments and Lifting
gears should be done
 Proper supervision is a must

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