KONE Material Life Span Estimation Statistics

Maintenance Activity Part Replacement

Lifetime parts Estimation
No Area Part KONE Care
Activity Standard KONE Care Plus (Statistics Average)
Standard
Transformer Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
DC Power Supply Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
Controller &
Inverter

PCB Controller Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
1 Relay & Contactor Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
Circuit Protector, Fuse & Circuit Breaker Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
EBD/ARD/Battery Check Working properly Not Include Include 2 years
Inverter set Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
AC Shynchronous Permanen Magnet
Check Working properly Not Include Not Include 10 - 15 years
Motor
Machine

Brake (Switch, Coil & Canvas) Check and adjust Working properly Not Include Include 10 years
2
Main Pully / Sheave including bearing Check Working properly Not Include Not Include 7 years
Tacho/Encoder Check Working properly Not Include Include 5 years
Brake Release Equipment Check and adjust Working properly Not Include Include 5 - 10 years
Hall Indicator Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
Signalization

Hall Lantern Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
3 Hall Gong Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
LCS (Landing Call Station) Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
LCI (Landing Call Indicator) Check Working properly Not Include Include 2.000.000 - 3.000.000 Starts
Car Light Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Car Emergency Light Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Car Frame Check Proper condition Not Include Not Include 10 - 15 years
Car Interior (Wall, Ceiling & Handrail) Check Proper condition Not Include Not Include 10 - 15 years
Car Fan Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Car Door Sill Check and cleaned Proper condition Not Include Not Include 10 - 15 years
Car Door Panel Check Proper condition Not Include Not Include 10 - 15 years
Door Motor Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Car Gong Check Working properly Not Include Include 1.500.000 - 2.000.000 Starts
Car

4 Alarm Bell Check Working properly Not Include Include 1.500.000 - 2.000.000 Starts
Intercom equipment unit Check Working properly Not Include Include 1.500.000 - 2.000.000 Starts
COP (Car Operating Panel) Button &
Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Indicator
Box Inspection Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Guide Shoe Car (Roller/Sliding) Check, adjust and lubricated Working properly Not Include Include 800.000 - 1.200.000 Starts
Box Oil Check and lubricated Working properly Not Include Include 800.000 - 1.200.000 Starts
Door Sensor Check, cleaned and adjust Working properly Not Include Include 800.000 - 1.200.000 Starts
Door Guide Shoe Check and cleaned Working properly Not Include Include 800.000 - 1.200.000 Starts
Tooth Belt Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Hoist Rope Check No rust, ±10% tolerance Not Include Not Include 2.000.000 Starts / 5 Years
Governor (Rope & Pulley) Check No rust, ±10% tolerance Not Include Not Include 2.000.000 Starts / 5 Years
Compensating (Rope/Chain & Pulley) Check Proper condition Not Include Not Include 2.000.000 Starts / 5 Years
Roller compensating Check Working properly Not Include Include 1.500.000 - 2.000.000 Starts
Counterweight Check Working properly Not Include Not Include 10 - 15 years
Hoistway / Elevator Shaft

Main Rail (Car & Counterweight) Check, cleaned and lubricated Proper condition Not Include Not Include 10 - 15 years
Safety Switch & Sensor Check Working properly Not Include Include 2.000.000 Starts / 5 Years
Landing Door Panel Check Proper condition Not Include Not Include 10 - 15 years
Landing Door Sill Check Proper condition Not Include Not Include 10 - 15 years
5 Door Contact Check, cleaned and adjust Working properly Not Include Include 1.500.000 - 2.000.000 Starts
LWD sensor Check, cleaned and adjust Working properly Not Include Include 1.500.000 - 2.000.000 Starts
Pick Up Roller Check, cleaned and adjust Working properly Not Include Include 800.000 - 1.200.000 Starts
Diverting Pulley Check, cleaned and adjust Working properly Not Include Include 800.000 - 1.200.000 Starts
Guide Shoe Counterweight (Roller/Sliding) Check, cleaned and adjust Working properly Not Include Include 800.000 - 1.200.000 Starts
Travellin Cable Check Working properly Not Include Include 5 - 7years
Hoistway Cable Check Working properly Not Include Include 10 years
Hoistway Light Check Working properly Not Include Include 2 - 3 years
Proximity Sensor Check Working properly Not Include Include 2 - 3 years
Buffer Check Proper condition Not Include Not Include 10 years
Safety Switch, Light & Sensor Check Working properly Not Include Include 800.000 - 1.200.000 Starts
Pit

6 Governor Pulley including bearing Check, cleaned and adjust Working properly Not Include Not Include 3 - 5 years
Ladder Check Proper condition Not Include Not Include 10 - 15 years
Box Oil Check Proper condition Not Include Include 3 - 5 years
E-Link / Supervisory Panel Working properly Not Include Not Include 5 -6 years
Seismic system Working properly Not Include Not Include 3 - 4 years
Fire system Working properly Not Include Not Include 3 - 4 years
Intercom cabling system Working properly Not Include Not Include 5 -6 years
Rope cutting Buffer - CWT > 25 cm Not Include Not Include 2 years
Other

7 Rail cutting / realignment Proper condition Not Include Not Include 5 years
Test Weight As needed Not Include Include Every 2 years
Government License (Ijin Depnaker) Renewal per year Not Include Not Include Yearly
Air Conditioning for Car Lift (If any) Working properly Not Include Not Include As needed
Training evacuation Per Year Not Include Include (as needed) As needed
Yearly report Per Year Not Include Include (as needed) Yearly

Adapun item sparepart diatas memiliki ketentuan seperti berikut :

1. Run Counter adalah rata - rata pemakaian dengan pengambilan sample beberapa unit lift yang telah terpasang di indonesia
2. Estimasi Life Span bisa berbeda tergantung kondisi suhu kerja dan kualitas sumber listrik di masing - masing Gedung
3. Suhu udara kamar mesin yang disarankan adalah rata - rata 25 derajat celcius dengan kelembaban ruangan 60%
4. Item diatas merupakan sparepart asli KONE , namun ada beberapa faktor yang dapat menyebabkan sparepart tersebut harus
diganti tergantung dari situasi dan kondisi yang dialami, diantaranya :Pemakaian operasional, Kualitas tegangan listrik yang tidak stabil dan sebagainya.
5. Tegangan listrik kerja yang dianjurkan adalah 380 V dengan toleransi +10%
6. Nilai Grounding yang disarankan adalah maksimal 1 ohm dan nilai tegangan Netral to Ground kurang dai 0.8V