INTERNSHIP TRAINING REPORT M.

Tech 3rd SEM (PED)

(Batch 2020-2022)

A one week (September 11th, 2021 - September 17th, 2021) Industrial

Internship was organized for M. Tech 3rd Sem (Power Electronics &
Drives) Electrical students of J C Bose University of Science& Technology,
YMCA, Faridabad in collaboration with Alumni of Electrical Department.
These aluminous are established entrepreneurs. The internship was
planned to provide Industrial platform to students for their bright future
in industry. MOU’s have also been signed with two industries namely
Belz Instruments and Fuji Gemco.
 INTERNSHIP REPORT

A report submitted in partial fulfillment of the requirements for the award of the degree
of
MASTER OF TECHNOLOGY
in
POWER ELECTRONICS AND DRIVES
Submitted by
(_____________________________)
Under Supervision of Mr. Anil Bareja, MD, BAREJA SOLAR & PROJECTS PVT. LTD

(September 11th ,2021 - September 17th ,2021)

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 DEPARTMENT OF ELECTRICAL ENGINEERING
FACULTY OF ENGINEERING AND TECHNOLOGY

J.C. BOSE UNIVERSITY OF SCIENCE AND TECHNOLOGY, YMCA FARIDABAD, HARYANA-121006

SEPTEMBER, 2021

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 ACKNOWLEDGEMENT

First, I would like to thank Mr. Anil Bareja, Managing Director, BAREJA
SOLAR & PROJECTS PVT. LTD. for giving me the opportunity to do an
internship within the organization. I also would like all the people that
worked along with me at BAREJA SOLAR & PROJECTS PVT. LTD, New
Delhi with their patience and openness they created an enjoyable
working environment. It is indeed with a great sense of pleasure and
immense sense of gratitude that I acknowledge the help of these
individuals. I am highly indebted to Chairperson Dr. Poonam Singhal
and Program Coordinator Dr. Shakuntala Boora, for the facilities
provided to accomplish this internship & I would like to thank them for
their constructive criticism throughout my internship. I am extremely
great full to my department staff members and friends who helped me
in successful completion of this internship.

(___________________________)

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 TABLE OF CONTENTS

OFFER LETTER 2

LETTER OF INTERNSHIP 3

ACKNOWLEDGEMENT 6

INTERNSHIP OBJECTIVES 8

WEEKLY OVERVIEW OF INTERNSHIP ACTIVITIES 9

INTRODUCTION 10
• FOUNDATION FORMATION 11
• SUPPORT STRUCTURE ERECTION 12
• SOLAR PANELS 13
1. MONOCRYSTALLINE SOLAR PANELS 14
2. POLYCRYSTALLINE SOLAR PANELS 15
• WIRING 18
• CONTROLLER 19
MEASURING INSTRUMENTS 20
CONCLUSION 22

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 INTERNSHIP OBJECTIVES

• Internships are generally thought of to be reserved for college students

looking to gain experience in a particular field. However, a wide array of
people can benefit from Training Internships in order to receive real world
experience and develop their skills.

• An objective for this position should emphasize the skills you already
possess in the area and your interest in learning more.

• Internships are utilized in a number of different career fields, including

architecture, engineering, healthcare, economics, advertising and many
more.

• Some internship is used to allow individuals to perform scientific research

while others are specifically designed to allow people to gain first-hand
experience working.

• Utilizing internships is a great way to build your resume and develop skills
that can be emphasized in your resume for future jobs.

• When you are applying for a Training Internship, make sure to highlight any
special skills or talents that can make you stand apart from the rest of the
applicants so that you have an improved chance of landing the position.

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WEEKLY OVERVIEW OF INTERNSHIP ACTIVITIES

EKLY OVERVIEW OF INTERNSHIP ACTIVITIES

DATE DAY ACTIVITY

11/09/2021 SATURDAY INTRODUCTION

12/09/2021 SUNDAY STRUCTURE ERECTION

13/09/2021 MONDAY FOUNDATION

14/09/2021 TUESDAY PANEL INSTALLATION

15/09/2021 WEDNESDAY WIRING

16/09/2021 THURSDAY INVERTER INSTALLATION

17/09/2021 FRIDAY TESTING

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 INTRODUCTION

BAREJA SOLAR & PROJECTS PVT. LTD is a professionally managed

company with years of industry experience in developing and delivering
Enterprise solar solutions. Quality is the buzz word in today's world
without which no organization can survive and flourish in this
technology driven era.

It deals in industrial solar installation and commissioning firm which

handles various projects in solar viz grid and storage type at Delhi –
NCR, Haryana, Gujrat, etc.

It deals in estimation, inventory, installation & commissioning of the

solar projects as and when required.

63 kW SOLAR PLANT (Actual Site)

We worked at the actual site at SR ELECTROSTEEL PRIVATE LIMITED, Z-

64 OKHLA, NEW DELHI. Installed capacity of this plant is 63 KW.

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There we learned about the various phases in installation and
commissioning of the grid connected solar system viz. Foundation
formation, Erection of support structure, Installation of solar panels,
wiring them, Connecting them to the grid controller.

• FOUNDATION FORMATION

To make the foundation ready for the structure (Steel) four holes about
5”-7” had been drilled for each leg and tightened with wedge bolts.

WEDGE BOLTS

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 • SUPPORT STRUCTURE ERECTION

Steel structure has been erected to act as a base for panels which are
to be mounted on them over a certain progressive height.

This structure keeps the panels intact to it & keeps them safe form
thunderstorms, strong
winds, vibrations, etc.

Hexa Steel bolts were used

to tighten them.

HEXA BOLTS

ERECTED
STRUCTURE

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 • SOLAR PANELS

Solar panels are an array of solar cells connected in a string encased in

the steel/aluminum frame with a toughened glass protection.

SOVA SOLAR panels had been

fitted with ratings as provided
below:

For residential and commercial

applications commonly two types
of solar panels are used

• Monocrystalline solar
panels

• Polycrystalline solar panels. CELL ARRAY

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 1. MONOCRYSTALLINE SOLAR PANELS

As the name suggests in monocrystalline solar panels, the solar cells are
made up of single silicon crystal.

To make solar cells for monocrystalline solar panels, silicon is formed

into cylindrical bars called as ‘Silicon Ingot’. Then the silicon ingot is cut
into squares with chamfered edges know as silicon wafers. These silicon
wafers are solar cells which are then assembled in rows and columns to
form a solar panel.

Monocrystalline solar cell manufacturing process is called ‘Czochralski

Process’. It is a complex and expensive manufacturing process which
results in lot of wastage of silicon crystals, which makes them more
expensive than polycrystalline solar panels.

Monocrystalline solar panels can be easily distinguished by their black

color appearance, they are normally used in places where the area
available is less and power requirement is more or places where there
are few sunny days or less sun hours.

M0NOCTRYSTALLINE SOLAR CELLS

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 2. POLYCRYSTALLINE SOLAR PANELS

Polycrystalline solar panels are the most widely used solar panels in the
world today. We have seen a roof with solar panels on it then chances
are it is polycrystalline.

Polycrystalline solar cells are made by melting fragments of different

silicon crystals, pouring it in a mold and then cutting it in square shape
to form a solar cell also called as wafers.

These solar cells

are then
arranged in
rows and
columns to
form a solar
panel, which
are then
arranged in
series and parallel arrangement to form solar
POLYCRYSTALLINE SOLAR CELLS
array and thus a solar power plant.

Solar panels with hot spots and see-through holes have a drop of over
50 % in power generation whereas the panels which just have their
glass shattered see a dip in only 10 % power generation.

To present a rough idea dust deposition and unclean solar panels can
easily cause up to 30% loss in power production. If our solar is
generating 100 units of electricity in a month then it might only
generate 70 units due to dust, that’s a loss of 30 units or Rs 300
(assuming tariff Rs 10) every month, which adds up to 360 units or Rs

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3,600 annually. When it comes to the warranty of solar panels almost
all the major solar panels manufacturer offers 10 years product
warranty and 25 years
performance warranty.

In the hail test (IEC

61215), the solar panels
are bombarded with 11
ice pellets each 25 mm
(1 inch) in diameter at a
velocity of 23 m/s (82.8
CELL ARRAY (SCHEMATIC)
Kmph). To successfully
pass the test the solar panel should have no visual defect and should
also pass the insulation test.

Ideal angle of inclination of the solar panels should be in the range of

18-23 degrees.

Here at this site, it was 12 degrees due to the surroundings and

topology present here.

Bypass diodes are a standard addition to any crystalline PV module. The

bypass diodes’ function is to eliminate the hot-spot phenomena which
can damage PV cells and even cause fire if the light hitting the surface
of the PV cells in a module is not uniform.

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The bypass diodes are usually placed on sub-strings of the PV module,
one diode per up to 20 PV cells. This configuration eliminates the
creation of hot-spots and enables the PV modules to operate with high
reliability throughout their lifetime. In addition to effectively fulfilling
this function, many people believe the bypass diodes are also effective
in reducing power loss due to shading in PV installations. This is far
from the truth. In this document we will analyze several everyday
scenarios and show how the bypass diodes can actually cause great
power loss. Here at this site MONOPERV solar modules were used
which is a technological advancement in this field having high efficiency
then the earlier ones.

JUNCTION BOX

BYPASS DIODES

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 MANUFACTURER SOVA SOLAR
RATED PEAK POWER (Pmax) 400 W
RATED VOLTAGE (Vmp) 41.03 V
RATED CURRENT (Imp) 9.76 A
OPEN CIRCUIT VOLTAGE (Voc) 48.01 V
SHORT CIRCUIT CURRENT (Isc) 10.31 A
WEIGHT 21.80 KGS
MODULE TYPE SS40072MP

• WIRING

Since the controller installed here has the capacity to handle voltage
ratings in the range of (700-1000) Volts.

So according to the symmetry a series of 18 panels were made in order

to get a balance of power. Thus, a total of 5 wires per structure had
been taken to the grid controller.

CONNECTORS

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 • CONTROLLER

A 3-phase online grid controller was

installed here to convert the power
that we get from the solar array into
the 3- Phase power feed directly
into the distribution system.

3-PHASE GRID INVERTER

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 MEASURING INSTRUMENTS

The solar radiance is an instantaneous power density in units of kW/m2.

The solar radiance varies throughout the day from 0 kW/m2 at night to
a maximum of about 1 kW/m2. The solar radiance is strongly dependent
on location and local weather. Solar radiance measurements consist of
global or direct radiation measurements taken periodically
throughout the day. The solar insolation is the total amount of solar
energy received at
a particular
location during a
specified time
period, often in
units of KWh/m2
day.

While the units of

solar insolation and
solar irradiance are
both a power
RAIDANCE METER
density (for solar insolation the "hours" in the numerator
are a time measurement as is the "day" in the denominator), solar
insolation is quite different than the solar irradiance as the solar
insolation is the instantaneous solar irradiance averaged over a given
time period. Solar insolation data is commonly used for simple PV
system design while solar radiance is used in more complicated PV
system performance which calculates the system performance at each

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point in the day. Solar insolation can also be expressed in units of
MJ/m2 per year.

Irradiance Meter provides digital read-outs related to photovoltaic (PV)

panels. It measures and reads:

• Solar irradiation (W/m2) on the surface of a photovoltaic (PV) panel

• Temperature (°F or °C) on the surface of a photovoltaic (PV) panel

• Inclination (degrees) of a photovoltaic (PV) panel

• Cardinal degrees with the compass function

The read-outs provided by the Meter help determine optimum

positioning of the photovoltaic (PV) panel for best performance.

Comparing and
diagnosing Even when
installed correctly, a
photovoltaic system may
not be producing the
expected electrical
output. In order to
produce the expected RADIANCE METER (MEASURING TEMP.)

output, the system needs to receive the

correct amount of irradiance energy to generate the DC voltage that is
fed into the inverter.The solar resource is measured in peak sun hours:
the number of hours per day with 1,000 watts generated per square
meter of solar array. Location, time of day, season, and weather
conditions all influence peak sun hours to determine the actual solar
irradiance (Watts/m²) and shading at the site to develop a baseline.

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 CONCLUSION

In this internship at live project site is a great opportunity to learn and

gain hands on experience in various calculations, dealing with live tools
and instruments. It was a great experience in dealing, understanding &
implementing those which we learnt in the classroom programme.

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23 | P a g e
 Bareja Solar brings SUN POWER for you!

TO WHOMSOEVER IT MAY CONCERN

This is to certify that SUMIT KUMAR YADAV has done his

& PROJECTS PRIVATE LIMITED, from
internship at BAREJA SOLAR
September 11th 2021 to September 17th 2021.

He has worked on a live project. This

project was aimed at installation of SOLAR POWER
SYSTEM. As part of the project, he has completed all the duties &
full enthusiasm. responsibilities
with

During his internship he has demonstrated his skills with self-motivation to learn new
skills. His performance exceeded our expectations and he was able to complete the
project on time.

We wish him all the best for his

upcoming career.

ANIL BAREJA
MANAGING DIRECTOR

BAREJA SOLAR& PROJECTS PVT LTD.

536, D.S., New Rajinder Nagar, New Delhi-110060. INDIA
Ph:011-28743261.01142411241, 80765 801314 bareja.a@gmail.com, www.barejasolar.com, md@barejasolar.com
GSTIN/UIN:07AAFCB7470D1ZS CIN: U52100DL2013PTC262143
 Bareja Solar brings SUN POWER for you!

TO WHOMSOEVER IT MAY CONCERN

This lsto certify that ATUL CHAUHAN has done his internship at BAREJA SOLAR &
PROJECTS PRIVATE LIMITED, from September 11th 2021 to September 17th 2021.

He has worked on a live project. This project was aimed at installation of SOLAR PoWER
SYSTEM. As part of the project, he has completed all the duties & responsibilities with
full enthusiasm.

During his internship he has demonstrated his skills with self-motivation to learn new
skills. His perfomance exceeded our expectations and he was able to complete the
project on time.

We wish him all the best for his upcoming career.

ANIL BAREJA
MANAGING DIRECTOR

BAREJA SOLAR&PROJECTS PVT LTD.

536, D.S., New Rajinder Nagar, New Delhi-110060. INDIA
Ph:011-28743261. 01142411241, 80765 B01314 bareja.a@gmail.com, www.barejasolar.com, md@barejasolar.com
GSTIN/UIN: 07AAFC87470D1Zs
CIN:U52100DL2013PTC262143
 Bareja Solar brings SUN POWER for you

TO WHOMSOEVER IT MAY CONCERN

This is to certify that JALAJ TYAGI has done his internship at BAREJA SOLAR &
PROJECTS PRIVATE LIMITED, from September 11th 2021 to September 17th 2021.

He has worked on a live project. This project was aimed at installation of SOLAR POWER
SYSTEM. As part of the project, he has completed all the duties & responsibilities with
full enthusiasm.

During his internship he has demonstrated his skills with self-motivation to learn new
skills. His performance exceeded our expectations and he was able to complete the
project on time.

We wish him all the best for his upcoming career.

ANIL BAREJA
MANAGING DIRECTOR

BAREJA SOLAR & PRoJECTS PVT LTD.

536, D.8., New Rajinder Nagar, New Delhi-110060. INDIA
Ph:011-28743261, 011-42411241, 80765 801314 baroja.a@gmall.com, www.barojasolar.com, md@barejasolar.com
GSTIN/UIN: 07AAFCB7470D12S CIN: U52100DL2013PTC262143
Bareja Solar brings SUN POWER for you!

TO WHOMSOEVER IT MAY CONCERN

This is to certify that PRADEEP CHAUDHARY has done his internship at BAREJA
sOLAR & PROJECTS PRIVATE LIMITED, from September 11th 2021 to September 17th
2021.

He has worked on a live project. This project was aimed at installation of SOLAR POWER
SYSTEM. As part of the project, he has completed all the duties & responsibilities with
full enthusiasm.

During his internship he has demonstrated his skills with self-motivation to learn new
skills. His performance exceeded our expectations and he was able to complete the
project on time.

We wish him all the best for his upcoming career.

ANIL BARÈJA
MANAGING DIRECTOR

BAREJA SOLAR & PROJECTs PVT LTD.

536, D.S., New Rajlnder Nagar, Now Delhi-110060. INDIA
Dh011-28743261,
Ph 011-42411241, 80766 801314 bareja.a@gmail.com, www.barejasolar.com,
GSTIN/UIN: 07AAFCB7470D1zs md@barejasolar.com
CIN: U52100DL2013PTC262143
Bareja Solar brings SUN POWER for you !

TO WHOMSOEVER IT MAY CONCERN

This is to certify that NAVDEEP SINGH has done his internship at BAREJA SOLAR &
PROJECTS PRIVATE LIMITED, from September 11th 2021 to September 17th 2021.

He has worked on a live project. This project was aimed at installation of SOLAR POWER
SYSTEM. As part of the project, he has completed all the duties & responsibilities with
full enthusiasm.

During his internship he has demonstrated his skills with self-motivation to learn new
skills. His performance exceeded our expectations and he was able to complete the
project on time.

We wish him all the best for his upcoming career.

ANIL BAREJA
MANAGING DIRECTOR

BAREJA SOLAR 8& PROJECTS PVT LTD.

536, D.S., New Rajinder Nagar, New Delhi-110060. INDIA
Ph: 011-28743261.01142411241, 80765 801314 bareja.a@gmail.com, www.barejasolar.com, md@barejas olar.com
GSTIN/UIN: 07AAFCB7470D1zs
CIN: U52100DL2013PTC262143
 Bareja Solar brings SUN POWER for you!

TO WHOMSOEVER IT MAY CONCERN

This is to certify that MANISHA SINGH has done her internship at BAREJA SOLAR &
PROJECTS PRIVATE LIMITED, from September 11th 2021 to September 17th 2021.

She has worked on a live project. This project was aimed at installation of SOLAR
POWER SYSTEM. As part of the project, she has completed all the duties &
responsibilities with full enthusiasm.

During her internship she has demonstrated her skills with self-motivation to learn new
skills. Her performance exceeded our expectations and she was able to complete the
project on time.

We wish him all the best for her upcoming career.

ANIL BAREJA
MANAGING DIRECTOR

BAREJA SOLAR & PROJECTS PVT LTD.

636, D.S., New Rajlndor Nagar, New Delhl-110060. INDIA
Dh011-28743261, 011-42411241, 00766 801314 baroja.a@gmall.com, www.barejasolar.com, md@barojasolar.com
GSTIN/UIN : 07AAFCB7470D1zs
CIN U52100DL2013PTC262143