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GOB Transformer Bushings Technical Guide

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0% found this document useful (0 votes)
333 views17 pages

GOB Transformer Bushings Technical Guide

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Transformer Components

GOB+ Transformer Bushings


Technical guide
1ZB S 0 0 9 9 0 3 - 0 0 01 EN, R E V. A
GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 3

Table of contents

003 Table of contents

Oil impregnated paper (OIP) bushing technology 004 Global leader in bushing technologies

of Hitachi Energy is a trusted legacy of 005

006
GOB+ Bushings

Design
excellence and long experience of global 007 Testing

leadership. Hitachi Energy’s next generation 008 Connection types

010 Technical data


GOB+ bushings are characterised by improved 011 Overview

outstanding technical performance, high design 012 Dimensions

flexibility, short delivery times, easy installation, 020

024
Acessories

Optional accessories
and low maintenance. GOB+ bushings are 026 Mechanical loading

transformed into a global, modular, and 027 Conductor loading

029 Recommendation for positioning


comprehensive portfolio. 030 Inquiring details

Next generation GOB+ bushings are combining


the best practices from pioneering bushing
technologies for more than 100 years with
increasing flexibility in product design.
4 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 5

Global leader in bushing GOB+ Bushings


technologies
We are your partner of choice with a 100+ years of experience in bushing manufacturing.

Superior technical expertize


Low risk, world-class reliable partner
and consultancy

Highest quality and safety standards Minimum lifecycle costs

Local presence with global experience Pre-sales and after-sales support

Wide range of bushing portfolio Highest flexibility and fast delivery

Building on a legacy of excellence Modular design


GOB+ leverages the trusted legacy of GOB and GOM bushings The modular design of GOB+ bushings with 2800 configurations
while incorporating new advancements for superior offers greater flexibility and simplifies selection, engineering,
performance and extended product lifetime. and installation processes.

OIP bushing technology Easy selection and purchase


Based upon Hitachi Energy long experience of designing and Selection of the right bushing becomes easy with our web
manufacturing transformer bushings, our GOB+ portfolio sets based product selector tool COMPAS. Comprehensive product
the new industry benchmark for transformer components in documentation at your fingertips and online RFQ accelerate the
terms of reliability and resilience. entire value creation process.

Enhanced performance and reliability Delivering flawless customer experience


GOB+ is ready to meet the evolving needs of the power industry High quality support with 24/7/365 complete service is provided
covering with a wider voltage range from 36 kV to 245 kV and throughout the transformer lifecycle by the world’s largest
current ratings up to 3150 A. transformer service network present in more than 30 countries.
6 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 7

Design Testing

GOB+ is our latest bushing platform of oil impregnated paper The oil side of the bushing is shielded by an epoxy insulated oil Testing standards Test tap
(OIP) bushing, covering almost every customer design shield. Depending on the design, the oil shield is either fixed or GOB+ bushings are tested according to IEC 60137-2017. The outermost conductive layer of the capacitance graded core
specification with just one product family. Whenever you need a removable. The bushing can be operated at any installation Depending on the design, the bushing is additionally tested is connected to the insulated test tap. The test tap is used to
product with outstanding technical performance, highest design angle up to 30° from the vertical. according to IEEE Std C57.19.00-2004. measure the bushing insulation by capacitance and dissipation
flexibility, shortest delivery time, easy installation and factor. The cover connects the outermost conductive layer to
maintenance, GOB+ is your solution. The product family covers The bushing is designed for applications in atmospheric Routine testing ground and must always be installed when the bushing is
8 voltage levels up to and including 245 kV and 5 rated currents environments up to medium (C3) corrosivity where no protection Each GOB+ bushing is routine tested according to the energized. The maximum one minute test voltage for this test
up to and including 3150 A. is recommended for aluminium components. The bushing is applicable standards. The tests include measurement of tap is 2 kVrms. The test tap can be used as a power source if it is
equipped with the optional accessories such as a lifting tool for dielectric dissipation factor (tan δ), capacitance, partial connected to an external capacitance. The maximum service
GOB+ bushings are designed according to IEC 60137-2017. safe lifting and handling operations and an arcing horn for discharge quantity, and dry power-frequency voltage withstand voltage or operating voltage is limited to 600 V.
Depending on the design, the bushing is equipped with a draw protection during flashover. test. GOB+ bushings with Um > 72.5 kV are also routine tested
lead (DL) conductor, or a removable rod (RR) conductor, or a with a dry lightning impulse voltage withstand test.
fixed bottom contact (FBC) conductor. Fixed air terminal

Removable air terminal


A tightness test is carried out on the assembled bushing after
The bushing is built up around the central tube and its Top housing with the final drying and impregnation. A visual inspection is
prismatic oil indicators
capacitance graded core. The outdoor side is tightly sealed with and sealing plugs performed, and an individual routine test report is issued with
Top housing with
a porcelain insulator, being thus protected against moisture prismatic oil indicator each bushing.
and sealing plug
ingress. The sealings are accomplished by oil resistant nitrile
Porcelain air insulator
rubber O-rings or gaskets. The annular space between the Type testing
capacitance graded core and the porcelain is filled with Porcelain air insulator Type tests have been carried out and reports are available on
transformer oil. The outdoor air insulator is made in one piece of request. Type tests are performed at accredited independent
high-quality electrical porcelain. The bushing is available with Flange with test tap,
laboratory or third-party controller. Type test summary
prismatic oil indicator(s). Depending on the design, a vent screw Flange with test tap,
valve, vent screw certificate is available in our COMPAS product selector tool.
and nameplate 02. GOB+ Test tap.
is available on the bushing flange to be able to ventilate the valve and nameplate
CT extenstion
transformer. Threads in the earthing holes of the bushing flange
CT extenstion
can be used for mounting lifting eyes. A test tap connection is Porcelain oil insulator
integrated in the bushing flange, making measurement of the Porcelain oil insulator Test adapter
capacitance possible. Fixed oil shield
Oil terminal for FBC The test adapter 1ZSC003881-AAC is available for permanent
with removable
oil shield connection to measuring circuits. Please refer:
1ZSC000563-ACS "Test adapter - Technical guide" and
1ZSC000563-ACD "Installation and maintenance guide".
01. GOB+ bushing structure.

Table 01. General specifications


Application Transformer and reactors
Classification Oil impregnated paper, capacitance graded, outdoor bushing, oil-air
Ambient temperature -40 °C to +40 °C 03.GOB+ Test adapter.

Altitude of site Max. 1000 m a.s.l, higher altitude available on request


Pollution level Very heavy according to IEC 60815
Immersion medium Transformer oil
Angle of mounting From vertical up to 30°
Test tap 2 kV
Conductor types Draw lead (DL), Removable rod (RR), Fixed bottom contact (FBC)
Standard IEC 60137
Markings Confirming to IEC / IEEE and CE

For conditions exceeding the general specifications, please consult Hitachi Energy.
8 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 9

Connection types
Removable rod (RR)
The bushing is configured with one of three connection types,
based on the current rating and preferred design of the
Removable rod conductor system provides medium current
transformer manufacturer. Depending on the design, GOB+
capacity and easy installation, with the possibility to pre-install
modular bushing platform enables separate selection of air
the lower part of the removable rod directly in the transformer
terminal and oil terminal.
turret. The current is led through a removable rod conductor of
copper. A winding cable from the transformer is brazed to the
lower rod conductor. As an alternative, a winding cable from the
transformer can be crimped to the lower rod conductor.

Depending on the design, the concentric removable rod remains


connected to the central tube of the bushing with either a Removable rod

through-going locking pin or a pair of half rings that fits in the


slot of the removable rod. The locking pin or the pair of half
rings becomes locked after installation of the air terminal.

These designs which are patented by Hitachi Energy ensure


effective electrical contact between the removable rod and the
Draw lead (DL) air terminal.

Inner terminal
Draw lead system provides greater ease of assembly when the
required current capacity is at a relative lower rate. The current
is led through a multi-strand flexible conductor which is joined
to the inner terminal of the transformer winding. The lead is
drawn up through the central tube of the bushing and brazed to
05. Removable rod (RR) connection.
the inner terminal. As an alternative, the draw lead can be
crimped to the inner terminal. Transformer manufacturers need
to provide the conductor cable with a thin insulation in order to
Fixed bottom contact (FBC)
keep transient voltages to the central bushing tube.
Fixed bottom contact provides higher current capability and
Depending on the design, the concentric inner terminal remains higher mechanical performance. For improved current utilization,
connected to the central tube of the bushing with either a the current is led through a central tube of aluminum alloy that
through-going locking pin or a pair of half rings that fits in the acts as a conductor. This solution ensures high thermal stability
Draw lead
slot of the inner terminal. The locking pin or the pair of half rings and mechanical performance. The bottom contact is fastened to
becomes locked after installation of the air terminal. the bottom nut of the bushing using fastening screws. The
bottom contact is an oil terminal which is made of copper in one
These designs which are patented by Hitachi Energy ensure piece and has four holes for cable lugs.
effective electrical contact between the inner terminal and the
Unlike other connection types, the air terminal for a fixed bottom
air terminal.
contact conductor is integrated in the bushing and therefore, it is
not offered separately as an accessory.

04. Draw lead (DL) connection. 06. Fixed bottom contact (FBC) connection.
10 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 11

Technical data Overview

Table 02. Technical data. Table 03. Overview: 36-170 kV, 800 A / 1000 A
Rated highest voltage for equipment IEC (Um) [kV] 36 52 72.5 100 123 145 170 245 Rated highest voltage Lightning impulse Current transformer
Rated phase to earth voltage IEC [kV] 21 30 42 58 71 84 98 142 for equipment (Um) [kV] voltage (BIL) [kV] Rated current (Ir) [A] length (CT) [m] Dimension drawing
36 170 800 / 1000 0 / 0.3 / 0.5 1ZBS180022 / 23 / 24
Dry lightning impulse voltage IEC [kV] 170 250 350 450 550 650 750 1050
52 250 800 / 1000 0 / 0.3 / 0.5 1ZBS180025 / 26 / 27
Dry switching impulse voltage IEC [kV] N/A N/A N/A N/A N/A N/A N/A 850
72,5 350 800 / 1000 0.1 / 0.3 / 0.5 1ZBS180028 / 29 / 30
Wet switching impulse voltage IEC [kV] N/A N/A N/A N/A N/A N/A N/A 750
100 450 800 / 1000 0.1 / 0.3 / 0.5 1ZBS180031 / 32 / 33
Dry power frequency withstand voltage IEC1) [kV] 77 105 155 205 255 305 355 505
123 550 800 / 1000 0.15 / 0.3 / 0.5 1ZBS180034 / 35 / 36
Wet power frequency withstand voltage IEC [kV] 70 95 140 185 230 275 325 460
145 650 800 / 1000 0.15 / 0.3 / 0.5 1ZBS180037 / 38 / 39
Rated current (Ir) - Draw lead (DL) [A] 800 800 800 800 800 800 800 N/A
170 750 800 / 1000 0.15 / 0.3 / 0.5 1ZBS180040 / 41 / 42
Rated current (Ir) - Draw lead (DL) [A] 1250 1250 1250 1250 1250 1250 1250 1250
Rated current (Ir) - Removable rod (RR) [A] 1000 1000 1000 1000 1000 1000 1000 N/A
Rated current (Ir) - Removable rod (RR) [A] 1600 1600 1600 1600 1600 1600 1600 N/A Table 04. Overview: 36-170 kV, 1250 A /1600 A
Rated current (Ir) - Fixed bottom contact [A] 3150 3150 3150 3150 3150 3150 3150 3150 Rated highest voltage Lightning impulse Current transformer
Minimum arcing distance [mm] 337 477 687 897 1037 1247 1457 2147 for equipment (Um) [kV] voltage (BIL) [kV] Rated current (Ir) [A] length (CT) [m] Dimension drawing
36 170 1250 / 1600 0 / 0.3 / 0.5 1ZBS180001 / 02 / 03
Minimum creepage distance [mm] 1150 1650 2300 3150 3850 4550 5300 7700
52 250 1250 / 1600 0 / 0.3 / 0.5 1ZBS180004 / 05 / 06
Cantilever test load, 1 minute - 800 A / 1000 A [N] 1250 1600 2000 2000 3150 3150 4000 N/A
72,5 350 1250 / 1600 0 / 0.3 / 0.5 1ZBS180007 / 08 / 09
Cantilever test load, 1 minute - 1250 A / 1600 A [N] 1250 1600 2000 3650 3800 4025 5100 5000
100 450 1250 / 1600 0 / 0.3 / 0.5 1ZBS180010 / 11 / 12
Cantilever test load, 1 minute - 3150 A [N] 3150 3150 4000 4000 4000 4000 5000 5000
123 550 1250 / 1600 0 / 0.3 / 0.5 1ZBS180013 / 14 / 15
1)
Routine test, 1 minute.
145 650 1250 / 1600 0 / 0.3 / 0.5 1ZBS180016 / 17 / 18
GOB + 1250 A (DL) and 1600 A (RR) are additionally tested according to IEEE Std C57.19.00-2004. Refer dimension drawings for more details. 170 750 1250 / 1600 0 / 0.3 / 0.5 1ZBS180019 / 20 / 21

Table 05. Overview: 36-170 kV, 3150 A


Rated highest voltage Lightning impulse Current transformer
for equipment (Um) [kV] voltage (BIL) [kV] Rated current (Ir) [A] length (CT) [m] Dimension drawing
36 170 3150 0.3 / 0.5 1ZBS180043 / 44
52 250 3150 0.3 / 0.5 1ZBS180045 / 46
72,5 350 3150 0.3 / 0.5 1ZBS180047 / 48
100 450 3150 0.3 / 0.5 1ZBS180049 / 50
123 550 3150 0.3 / 0.5 1ZBS180051 / 52
145 650 3150 0.3 / 0.5 1ZBS180053 / 54
170 750 3150 0.3 / 0.5 1ZBS180055 / 56

Table 06. Overview: 245 kV, 1250 A / 3150 A


Rated highest voltage Lightning impulse Current transformer
for equipment (Um) [kV] voltage (BIL) [kV] Rated current (Ir) [A] length (CT) [m] Dimension drawing
245 1050 1250 0.3 / 0.6 1ZBS180057 / 58
245 1050 3150 0.3 / 0.6 1ZBS180059 / 60
12 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 13

Dimensions
Dimensions of the bushings with draw lead (DL) or removable rod (RR)

Table 07. Dimensions: GOB+ 36-170 kV, 800 A / 1000 A Ø 30 125

Rated Rated current (Ir) [A]


highest voltage D4
800 (DL) / 1000 (RR) Dimensions [mm]
for equipment
(Um) [kV] Ordering number CT L L1 L2 L3 L4 L5 L6 L7 L8 L9 T D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 N M
36 1ZBS190022R0001 / 2 0 823 153 670 30 603 40 0 340 90 0 15 100 30 100 140 110 185 225 245 16 0 6 21
1ZBS190023R0001 / 2 300 1123 453 670 30 603 40 300 340 90 0 15 100 30 100 140 110 185 225 245 16 0 6 25 D8
1ZBS190024R0001 / 2 500 1323 653 670 30 603 40 500 340 90 0 15 100 30 100 140 110 185 225 245 16 0 6 27
52 1ZBS190025R0001 / 2 0 963 153 810 30 743 40 0 480 90 0 15 100 30 100 140 117 185 225 245 16 0 6 27
1ZBS190026R0001 / 2 300 1263 453 810 30 743 40 300 480 90 0 15 100 30 100 140 117 185 225 245 16 0 6 31
1ZBS190027R0001 / 2 500 1463 653 810 30 743 40 500 480 90 0 15 100 30 100 140 117 185 225 245 16 0 6 33
72,5 1ZBS190028R0001 / 2 100 1308 288 1020 15 953 40 100 690 90 0 15 104 30 100 140 120 185 225 253 16 0 6 37 L2 L4
1ZBS190029R0001 / 2 300 1508 488 1020 15 953 40 300 690 90 0 15 104 30 100 140 120 185 225 253 16 0 6 40
L7
1ZBS190030R0001 / 2 500 1708 688 1020 15 953 40 500 690 90 0 15 104 30 100 140 120 185 225 253 16 0 6 43
100 1ZBS190031R0001 / 2 100 1610 340 1270 25 1203 50 100 900 90 0 15 125 34 120 190 140 250 290 280 16 0 8 66
L
1ZBS190032R0001 / 2 300 1810 540 1270 25 1203 50 300 900 90 0 15 125 34 120 190 140 250 290 280 16 0 8 70
1ZBS190033R0001 / 2 500 2010 740 1270 25 1203 50 500 900 90 0 15 125 34 120 190 140 250 290 280 16 0 8 74
123 1ZBS190034R0001 / 2 150 1890 480 1410 51 1343 70 150 1040 90 20 15 135 34 130 190 150 250 290 291 16 75 8 83
1ZBS190035R0001 / 2 300 2020 610 1410 51 1343 70 280 1040 90 20 15 135 34 130 190 150 250 290 291 16 75 8 86
1ZBS190036R0001 / 2 500 2220 810 1410 51 1343 70 480 1040 90 20 15 135 34 130 190 150 250 290 291 16 75 8 90
145 1ZBS190037R0001 / 2 150 2160 530 1630 60 1563 80 150 1250 90 20 15 159 38 150 235 174 290 335 307 16 80 12 114
1ZBS190038R0001 / 2 300 2290 660 1630 60 1563 80 280 1250 90 20 15 159 38 150 235 174 290 335 307 16 80 12 117
1ZBS190039R0001 / 2 500 2490 860 1630 60 1563 80 480 1250 90 20 15 159 38 150 235 174 290 335 307 16 80 12 124 L6
170 1ZBS190040R0001 / 2 150 2430 590 1840 60 1773 80 150 1460 90 20 15 165 38 150 235 180 290 335 318 16 80 12 138
1ZBS190041R0001 / 2 300 2560 720 1840 60 1773 80 280 1460 90 20 15 165 38 150 235 180 290 335 318 16 80 12 143 L1
1ZBS190042R0001 / 2 500 2760 920 1840 60 1773 80 480 1460 90 20 15 165 38 150 235 180 290 335 318 16 80 12 149
L3
Dimensions are subject to modification without notice. For more details, please check the individual dimension drawings.

D1

D7 D2
Dimensions: Abbreviations and definitions D2
08. GOB+ 36-170 kV, 800 A / 1000 A.
Axial dimensions: L-L9 Radial dimensions: D1-D10 D6
L = Total length D1 = Oil side diameter, Maximum
L1 = Oil side length D2 = Tube inner diameter
L2 = Air side length D3 = Oil shield outer diameter
L3 = Earthed layer D4 = Top housing outer diameter
L4 = Stranded cable / draw lead length D5 = Sealing diameter, Minimum
L5 = Oil shield height D6 = Mounting pitch circle diameter (PCD) M12 (2x) L5 L9 L5
L6 = CT extension length D7 = Flange plate outer diameter L9
L7 = Arcing distance D8 = Air insulator shed diameter, Maximum D9 (Nx)
L8 = Flange height D9 = Mounting hole diameter
L9 = Oil shield length below bottom nut D10 = Oil shield bottom opening diameter L8 D10 D10
CT = Current transformer length N = Number of mounting holes D3 D3
T = Flange plate thickness M = Approximate bushing mass in kg without accessories T

D5
07. GOB+ Flange and oil shield dimensions.
14 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 15

Dimensions of the bushings with draw lead (DL) or removable rod (RR)

Table 08. Dimensions: GOB+ 36-170 kV, 1250 A / 1600 A


Ø 40 125
Rated Rated current (Ir) [A]
highest voltage
1250 (DL) / 1600 (RR) Dimensions [mm]
for equipment
(Um) [kV] Ordering number CT L L1 L2 L3 L4 L5 L6 L7 L8 L9 T D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 N M D4
36 1ZBS190001R0001 / 2 0 1000 240 760 55 688 65 0 340 90 15 15 135 48 135 160 150 250 300 270 16 90 8 32
1ZBS190002R0001 / 2 300 1260 500 760 55 688 65 260 340 90 15 15 135 48 135 160 150 250 300 270 16 90 8 37
1ZBS190003R0001 / 2 500 1460 700 760 55 688 65 460 340 90 15 15 135 48 135 160 150 250 300 270 16 90 8 40
52 1ZBS190004R0001 / 2 0 1140 240 900 55 828 65 0 480 90 15 15 135 48 135 160 150 250 300 280 16 90 8 41 D8
1ZBS190005R0001 / 2 300 1400 500 900 55 828 65 260 480 90 15 15 135 48 135 160 150 250 300 280 16 90 8 47
1ZBS190006R0001 / 2 500 1600 700 900 55 828 65 460 480 90 15 15 135 48 135 160 150 250 300 280 16 90 8 51
72,5 1ZBS190007R0001 / 2 0 1405 295 1110 55 1038 65 0 690 90 15 15 145 48 135 220 160 250 300 290 16 90 8 58
1ZBS190008R0001 / 2 300 1665 555 1110 55 1038 65 260 690 90 15 15 145 48 135 220 160 250 300 290 16 90 8 65 L2 L4
1ZBS190009R0001 / 2 500 1865 755 1110 55 1038 65 460 690 90 15 15 145 48 135 220 160 250 300 290 16 90 8 69
100 1ZBS190010R0001 / 2 0 1665 345 1320 75 1248 65 0 900 90 15 15 170 48 135 220 185 300 350 317 20 90 6 91 L7
1ZBS190011R0001 / 2 300 1905 585 1320 75 1248 65 240 900 90 15 15 170 48 135 220 185 300 350 317 20 90 6 99
1ZBS190012R0001 / 2 500 2105 785 1320 75 1248 65 440 900 90 15 15 170 48 135 220 185 300 350 317 20 90 6 105 L
123 1ZBS190013R0001 / 2 0 1870 400 1470 45 1398 100 0 1040 90 30 15 186 48 165 260 200 300 350 332 20 90 6 119
1ZBS190014R0001 / 2 300 2150 680 1470 45 1398 100 280 1040 90 30 15 186 48 165 260 200 300 350 332 20 90 6 130
1ZBS190015R0001 / 2 500 2350 880 1470 45 1398 100 480 1040 90 30 15 186 48 165 260 200 300 350 332 20 90 6 137
145 1ZBS190016R0001 / 2 0 2205 460 1745 55 1673 100 0 1250 90 30 15 196 48 165 270 210 300 350 352 20 90 6 160
1ZBS190017R0001 / 2 300 2485 740 1745 55 1673 100 280 1250 90 30 15 196 48 165 270 210 300 350 352 20 90 6 172
1ZBS190018R0001 / 2 500 2685 940 1745 55 1673 100 480 1250 90 30 15 196 48 165 270 210 300 350 352 20 90 6 181
170 1ZBS190019R0001 / 2 0 2475 520 1955 65 1883 100 0 1460 90 30 15 206 48 165 270 220 350 400 362 20 90 8 194
1ZBS190020R0001 / 2 300 2755 800 1955 65 1883 100 280 1460 90 30 15 206 48 165 270 220 350 400 362 20 90 8 207 L6
1ZBS190021R0001 / 2 500 2955 1000 1955 65 1883 100 480 1460 90 30 15 206 48 165 270 220 350 400 362 20 90 8 217

Dimensions are subject to modification without notice. For more details, please check the individual dimension drawings.
L1
L3

Dimensions: Abbreviations and definitions D7 D2


D2
Axial dimensions: L-L9 Radial dimensions: D1-D10 D6 10. GOB+ 36-170 kV, 1250/1600 A.

L = Total length D1 = Oil side diameter, Maximum


D1
L1 = Oil side length D2 = Tube inner diameter
L2 = Air side length D3 = Oil shield outer diameter
10. GOB+ 36-170 kV, 1250 A / 1600 A.
L3 = Earthed layer D4 = Top housing outer diameter
L4 = Stranded cable / draw lead length D5 = Sealing diameter, Minimum
M12 (2x)
L5 = Oil shield height D6 = Mounting pitch circle diameter (PCD)
L9 L5
L5 L9
L6 = CT extension length D7 = Flange plate outer diameter L9
L7 = Arcing distance D8 = Air insulator shed diameter, Maximum
D9 (Nx)
L8 = Flange height D9 = Mounting hole diameter
L9 = Oil shield length below bottom nut D10 = Oil shield bottom opening diameter L8 D10 D10
CT = Current transformer length N = Number of mounting holes
D3 D3
T = Flange plate thickness M = Approximate bushing mass in kg without accessories T

D5

09. GOB+ Flange and oil shield dimensions.


16 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 17

Dimensions of the bushings with draw lead (DL) Dimensions of the bushings with fixed bottom contact (FBC)

Table 09. Dimensions: GOB+ 245 kV, 1250 A Table 10. Dimensions: GOB+ 245 kV, 3150 A
Rated Rated
Rated current (Ir) [A] Rated current (Ir) [A]
highest voltage highest voltage
for equipment 1250 (DL) Dimensions [mm] for equipment 3150 (FBC) Dimensions [mm]
(Um) [kV] Ordering number CT L L1 L2 L3 L4 L5 L6 L7 L8 L9 T (Um) [kV] Ordering number CT L L1 L2 L3 L4 L5 L6 L7 L8 L9 T
245 1ZBS190057R0001 / 2 300 3690 930 2760 75 2688 200 300 2150 180 135 20 245 1ZBS190059R0001 / 2 300 3717 963 2754 84 N/A 226 300 2147 180 140 20
1ZBS190058R0001 / 2 600 3990 1230 2760 75 2688 200 600 2150 180 135 20 1ZBS190060R0001 / 2 600 4017 1263 2754 84 N/A 226 600 2147 180 140 20

D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 N M D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 N M
227 48 220 350 260 400 450 398 20 124 12 377 242 N/A 260 375 270 400 450 412 20 178 12 451
227 48 220 350 260 400 450 398 20 124 12 395 242 N/A 260 375 270 400 450 412 20 178 12 475

Dimensions are subject to modification without notice. For more details, please check the individual dimension drawings. Dimensions are subject to modification without notice. For more details, please check the individual dimension drawings.

D2
D7 D2 Ø 40 125 D7 D2 D2 Ø 60 125
D6 D6

D4 D4

M12 (2x) D8
D M12 (2x) D8
L5
L5 L5 L5 L5
L9 L9
L9 L9 L9

D9 (Nx) D9 (Nx)

D10 D10 D10 D10


D10
L2 L2
D3 D3 D3 D3D3
L8 T L7 L4 L8 T
L7

D5 L D5 L

11. GOB+ Flange and oil shield dimensions. 13. GOB+ Flange and oil shield dimensions.

Dimensions: Abbreviations and definitions Dimensions: Abbreviations and definitions


Axial dimensions: L-L9 Radial dimensions: D1-D10 Axial dimensions: L-L9 Radial dimensions: D1-D10
L = Total length D1 = Oil side diameter, Maximum L = Total length D1 = Oil side diameter, Maximum
L1 = Oil side length D2 = Tube inner diameter L1 = Oil side length D2 = Tube inner diameter
L2 = Air side length D3 = Oil shield outer diameter L2 = Air side length D3 = Oil shield outer diameter
L3 = Earthed layer D4 = Top housing outer diameter L3 = Earthed layer D4 = Top housing outer diameter
L6
L4 = Stranded cable / draw lead length D5 = Sealing diameter, Minimum L4 = Stranded cable / draw lead length D5 = Sealing diameter, Minimum
L6
L5 = Oil shield height D6 = Mounting pitch circle diameter (PCD) L5 = Oil shield height D6 = Mounting pitch circle diameter (PCD) L1 L3
L6 = CT extension length D7 = Flange plate outer diameter L6 = CT extension length D7 = Flange plate outer diameter
L7 = Arcing distance D8 = Air insulator shed diameter, Maximum L3 L7 = Arcing distance D8 = Air insulator shed diameter, Maximum D1
L1
L8 = Flange height D9 = Mounting hole diameter L8 = Flange height D9 = Mounting hole diameter
L9 = Oil shield length below bottom nut D10 = Oil shield bottom opening diameter L9 = Oil shield length below bottom nut D10 = Oil shield bottom opening diameter
D1
CT = Current transformer length N = Number of mounting holes CT = Current transformer length N = Number of mounting holes
T = Flange plate thickness M = Approximate bushing mass in kg without accessories T = Flange plate thickness M = Approximate bushing mass in kg without accessories

12. GOB+ 245 kV, 1250 A . 14. GOB+ 245 kV, 3150 A.
18 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 19

Dimensions of the bushings with fixed bottom contact (FBC)

Ø 60 125

Table 11. Dimensions: GOB+ 36-170 kV, 3150 A


D4
Rated Rated current (Ir) [A]
highest voltage
3150 (FBC) Dimensions [mm]
for equipment
(Um) [kV] Ordering number CT L L1 L2 L3 L4 L5 L6 L7 L8 L9 T D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 N M
36 1ZBS190043R0001 / 2 300 1396 558 838 45 N/A 226 300 337 90 140 15 165 N/A 260 335 180 290 335 295 16 178 12 84
1ZBS190044R0001 / 2 500 1596 758 838 45 N/A 226 500 337 90 140 15 165 N/A 260 335 180 290 335 295 16 178 12 89 D8
52 1ZBS190045R0001 / 2 300 1536 558 978 30 N/A 226 300 477 90 140 15 165 N/A 260 335 190 290 335 295 16 178 12 94
1ZBS190046R0001 / 2 500 1736 758 978 30 N/A 226 500 477 90 140 15 165 N/A 260 335 190 290 335 295 16 178 12 101
72,5 1ZBS190047R0001 / 2 300 1801 613 1188 40 N/A 226 300 687 90 140 15 165 N/A 260 335 200 290 335 316 16 178 12 120
2
L2
1ZBS190048R0001 / 2 500 2001 813 1188 40 N/A 226 500 687 90 140 15 165 N/A 260 335 200 290 335 316 16 178 12 128
100 1ZBS190049R0001 / 2 300 2061 663 1398 54 N/A 226 300 897 90 140 15 175 N/A 260 335 210 290 335 326 16 178 12 147 L7
1ZBS190050R0001 / 2 500 2261 863 1398 54 N/A 226 500 897 90 140 15 175 N/A 260 335 210 290 335 326 16 178 12 155
123 1ZBS190051R0001 / 2 300 2217 663 1554 45 N/A 226 280 1037 90 140 15 186 N/A 260 375 220 350 400 332 22 178 12 173
L
1ZBS190052R0001 / 2 500 2417 863 1554 45 N/A 226 480 1037 90 140 15 186 N/A 260 375 220 350 400 332 22 178 12 181
145 1ZBS190053R0001 / 2 300 2487 723 1764 56 N/A 226 280 1247 90 140 15 196 N/A 260 375 230 350 400 352 22 178 12 215
1ZBS190054R0001 / 2 500 2687 923 1764 56 N/A 226 480 1247 90 140 15 196 N/A 260 375 230 350 400 352 22 178 12 224
170 1ZBS190055R0001 / 2 300 2757 783 1974 70 N/A 226 280 1457 90 140 15 206 N/A 260 375 240 350 400 362 22 178 12 251
1ZBS190056R0001 / 2 500 2957 983 1974 70 N/A 226 480 1457 90 140 15 206 N/A 260 375 240 350 400 362 22 178 12 260

Dimensions are subject to modification without notice. For more details, please check the individual dimension drawings.

L6

D2
D7D2 L1
Dimensions: Abbreviations and definitions
D6 D1 L3
Axial dimensions: L-L9 Radial dimensions: D1-D10
L = Total length D1 = Oil side diameter, Maximum
L1 = Oil side length D2 = Tube inner diameter
L2 = Air side length D3 = Oil shield outer diameter
L3 = Earthed layer D4 = Top housing outer diameter
L4 = Stranded cable / draw lead length D5 = Sealing diameter, Minimum L5
L5 L5
L5 = Oil shield height
L9
D6 = Mounting pitch circle diameter (PCD) L9
L9
L6 = CT extension length D7 = Flange plate outer diameter 16. GOB+ 36-170 kV, 3150 A.
M12 (2x)
L7 = Arcing distance D8 = Air insulator shed diameter, Maximum
L8 = Flange height D9 = Mounting hole diameter
D10 D10 D10
L9 = Oil shield length below bottom nut D10 = Oil shield bottom opening diameter D9 (Nx)
CT = Current transformer length N = Number of mounting holes
D3 D3 D3
T = Flange plate thickness M = Approximate bushing mass in kg without accessories
L8

D5

15. GOB+ Flange and Oil shield dimensions.


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Accessories
Air terminal
Table 14. Air terminal: 36-245 kV, 3150 A
Rated highest
voltage for Rated current Terminal stud
The air terminal needs to be specified in every case. The air terminal which is used together with a draw lead equipment (Um) [kV] (Ir) [A] diameter [mm] Material Coating Mass [kg] Ordering number
The air terminal is used together with a draw lead conductor, or conductor, or a removable rod conductor is either threaded to 36-245 3150 60 Copper N/A 5,5 1ZBS001220-0001
Copper Silver 5,5 1ZBS001220-0002
a removable rod conductor, or a fixed bottom contact the conductor or placed under pressure on top surface of the
Copper Tin 5,5 1ZBS001220-0003
conductor. The air terminal design is available in aluminium conductor and can be removed. The air terminal which is used
alloy, copper, or copper alloy. Depending on material of the together with a fixed bottom contact conductor is integrated in
terminal stud, the contact surface can be bare, or silver coated, the bushing and must not be removed.
or tin coated. Other variants are available on request.
Inner terminal for draw lead (DL)
The inner terminal variant can be selected based on the brazing
hole diameter. The inner terminal with the maximum hole
accommodates a winding cable from the transformer to draw
the permissible current. The inner terminal with a pilot hole can
be drilled to the correct size according to the cable diameter.
Other variants are available on request. The inner terminal is
made of copper for the brazing of a draw lead.

L4 L4

17. GOB+ Air terminal variants. 18. Air terminal: 800 A / 1000 A. 19. Air terminal: 1250 A / 1600 A.

20. GOB+ Inner terminal variants. 21. Inner terminal: 800 A. 22. Inner terminal: 1250 A.

Table 12. Air terminal: 800 A / 1000 A Table 15. Inner terminal: 800 A Table 16. Inner terminal: 1250 A
Rated highest voltage Rated highest Rated highest
for equipment (Um) Rated current Terminal stud voltage for Rated voltage for Rated
[kV] (Ir) [A] diameter [mm] Material Coating Mass [kg] Ordering number equipment current equipment current
36-72,5/100-123/145-170 800 / 1000 30 Aluminium alloy N/A 0,7 1ZBS001217-0001/09/17 (Um) [kV] (Ir) [A] Ø D [mm] Mass [kg] Ordering number (Um) [kV] (Ir) [A] Ø D [mm] Mass [kg] Ordering number

Aluminium alloy Silver 0,7 1ZBS001217-0002/10/18 36-72.5 800 25 0,3 1ZBS001214-0001 36-245 1250 42 0,6 1ZBS001202-0001

36-72,5/100-123/145-170 800 / 1000 30 Copper N/A 2,2 1ZBS001217-0003/11/19 5 1) 0,5 1ZBS001214-0002 5 1) 1,0 1ZBS001202-0003

Copper Silver 2,2 1ZBS001217-0004/12/20 100-123 800 29 0,4 1ZBS001215-0001 1)


Undrilled with pilot hole.
Copper Tin 2,2 1ZBS001217-0005/13/21 5 1) 0,6 1ZBS001215-0002

36-72,5/100-123/145-170 800 / 1000 30 Copper alloy N/A 2,1 1ZBS001217-0006/14/22 145-170 800 33 0,5 1ZBS001216-0001

Copper alloy Silver 2,1 1ZBS001217-0007/15/23 5 1) 0,7 1ZBS001216-0002

Copper alloy Tin 2,1 1ZBS001217-0008/16/24 1)


Undrilled with pilot hole.

Table 13. Air terminal: 1250 A / 1600 A


Removable rod (RR)
Rated highest voltage
for equipment (Um) Rated current Terminal stud
[kV] (Ir) [A] diameter [mm] Material Coating Mass [kg] Ordering number The removable rod conductor is offered with two alternatives
36-245 1250 / 1600 40 Aluminium alloy N/A 3,3 1ZBS001205-0001 according to the joint location between the upper and lower rod
Aluminium alloy Silver 3,3 1ZBS001205-0002 conductors. Depending on the design, the joint location in
36-245 1250 / 1600 40 Copper N/A 6,2 1ZBS001205-0003 alternative 1 is either at flange bottom or 20 mm below flange
Copper Silver 6,2 1ZBS001205-0004 bottom. Similarly, the joint location in alternative 2 is either at CT
Copper Tin 6,2 1ZBS001205-0005 extension bottom or 20 mm below CT extension bottom.
36-245 1250 / 1600 40 Copper alloy N/A 6,0 1ZBS001205-0006 The lower rod conductor is provided with the maximum hole
Copper alloy Silver 6,0 1ZBS001205-0007
that accommodates a winding cable from the transformer to
Copper alloy Tin 6,0 1ZBS001205-0008
draw the permissible current.

23. Removable rod: Flange split. 24. Removable rod: CT split.


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Removable rod (RR) Oil terminal for fixed bottom contact (FBC)
Table 17. Removable rod: 1000 A
Rated The oil terminal is fastened to the bottom nut of the bushing
highest using fastening screws. It is made of copper in one piece and
voltage for Current
equipment Rated current transformer Brazing hole Rod diameter Ordering number Ordering number
has four holes for cable lugs. The oil terminal is offered in either
(Um) [kV] (Ir) [A] length (CT) [mm] diameter [mm] [mm] Mass [kg] ALT 1 1) ALT 2 2) flag or prism type.
36 1000 0 25 28 4,2 1ZBS001311-0001 3) N/A
300 25 28 5,9 1ZBS001311-0002 3) 1ZBS001311-0004 4)
Table 19. Oil terminal: 3150 A
500 25 28 7,0 1ZBS001311-0003 3) 1ZBS001311-0005 4)
Rated highest
52 1000 0 25 28 5,0 1ZBS001311-0006 3) N/A
voltage for Rated
300 25 28 6,7 1ZBS001311-0007 3)
1ZBS001311-0009 4)
equipment current Mass
500 25 28 7,8 1ZBS001311-0008 3) 1ZBS001311-0010 4) (Um) [kV] (Ir) [A] Material Type [kg] Ordering number
72,5 1000 100 25 28 6,9 1ZBS001311-0011 1ZBS001311-0014 36-245 3150 Copper Flag 3,3 1ZBS001102-0001
300 25 28 8,0 1ZBS001311-0012 1ZBS001311-0015 Prism 2,8 1ZBS001104-0001 26. Oil terminal: Flag.
500 25 28 9,1 1ZBS001311-0013 1ZBS001311-0016
100 1000 100 29 32 11,2 1ZBS001314-0001 1ZBS001314-0004
300 29 32 12,6 1ZBS001314-0002 1ZBS001314-0005
500 29 32 14,1 1ZBS001314-0003 1ZBS001314-0006
123 1000 150 29 32 13,1 1ZBS001314-0007 1ZBS001314-0010
300 29 32 14,0 1ZBS001314-0008 1ZBS001314-0011
500 29 32 15,4 1ZBS001314-0009 1ZBS001314-0012
145 1000 150 33 36 18,9 1ZBS001317-0001 1ZBS001317-0004
300 33 36 20,1 1ZBS001317-0002 1ZBS001317-0005
500 33 36 21,9 1ZBS001317-0003 1ZBS001317-0006 27. Oil terminal: Prism.

170 1000 150 33 36 21,4 1ZBS001317-0007 1ZBS001317-0010


300 33 36 22,6 1ZBS001317-0008 1ZBS001317-0011 25. GOB+ Oil terminal variants.
500 33 36 24,4 1ZBS001317-0009 1ZBS001317-0012

20 mm below flange bottom. 20 mm below CT extension bottom. At flange bottom. At CT extension bottom.
Oil shield
1) 2) 3) 4)

Table 18. Removable rod: 1600 A


Rated The removable oil shields are made of aluminium and insulated The removable oil shield for fixed bottom contact conductor is
highest with epoxy paint. The pressboard insulation is available on pushed against compressing springs and fasteners that are
voltage for Current
equipment Rated current transformer Brazing hole Rod diameter Ordering number Ordering number
request. The removable oil shield for draw lead conductor is already mounted on the bottom nut of the bushing. The oil
(Um) [kV] (Ir) [A] length (CT) [mm] diameter [mm] [mm] Mass [kg] ALT 1 1) ALT 2 2) mounted on the bottom nut of the bushing using fastening shield is turned until it locks against the spring load. It must be
36 1600 0 40 45 13,0 1ZBS001307-0001 N/A screws and washers. It must be installed before installing the installed after connecting winding cables to the oil terminal of
300 40 45 16,7 1ZBS001307-0002 1ZBS001307-0004 bushing on the transformer. the bushing which is already lowered onto the transformer.
500 40 45 19,6 1ZBS001307-0003 1ZBS001307-0005
52 1600 0 40 45 15,0 1ZBS001307-0006 N/A Table 20. Oil shield
300 40 45 18,7 1ZBS001307-0007 1ZBS001307-0009 Rated
500 40 45 21,5 1ZBS001307-0008 1ZBS001307-0010 highest
72,5 1600 0 40 45 18,8 1ZBS001307-0011 N/A voltage for Rated
300 40 45 22,5 1ZBS001307-0012 1ZBS001307-0014 equipment current
(Um) [kV] (Ir) [A] Type Coating Ordering number
500 40 45 25,3 1ZBS001307-0013 1ZBS001307-0015
36-245 3150 Removable Epoxy insulated 1ZBS000709-0001
100 1600 0 40 45 22,5 1ZBS001307-0016 N/A
245 1250 Removable Epoxy insulated 1ZBS000709-0002
300 40 45 25,9 1ZBS001307-0017 1ZBS001307-0019
500 40 45 28,7 1ZBS001307-0018 1ZBS001307-0020
123 1600 0 40 45 25,2 1ZBS001307-0021 N/A
300 40 45 29,2 1ZBS001307-0022 1ZBS001307-0024
500 40 45 32,0 1ZBS001307-0023 1ZBS001307-0025
145 1600 0 40 45 29,9 1ZBS001307-0026 N/A
300 40 45 33,9 1ZBS001307-0027 1ZBS001307-0029 29. Oil shield: 1ZBS000709-0001. 30. Oil shield: 1ZBS000709-0002.

500 40 45 36,8 1ZBS001307-0028 1ZBS001307-0030


170 1600 0 40 45 33,8 1ZBS001307-0031 N/A
300 40 45 37,8 1ZBS001307-0032 1ZBS001307-0034
500 40 45 40,6 1ZBS001307-0033 1ZBS001307-0035
1)
20 mm below flange bottom. 2)
20 mm below CT extension bottom. 28. GOB+ Oil shield variants.
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Optional accessories
Arcing horns Lifting tool

Arcing horns are available for all GOB+ bushings, as optional accessories. A special tool is available as an optional accessory for safe
C
Arcing horns are made of galvanized steel and can be mounted on the lifting and handling operations of GOB+ bushings. The lifting tool
bushing. The lower rod is fastened onto the flange with one of the fixing prevents stressing of the air insulator and avoids damages of
screws and the upper rod by means of a bracket on the air terminal. sheds or other parts of the bushing.
The gap distance range (K) for standard arcing horns are shown in the table
below. Other gap distances are available on request.
Table 25. Lifting tools
Rated highest
voltage for
Table 21. Arcing horns: 800 A / 1000 A equipment
Rated highest (Um) [kV] Rated current (Ir) [A] Mass [kg] Ordering number
voltage for Rated 36-170 1250 / 1600 7,9 1ZBS001803-0001
equipment current L7 K C H Mass
(Um) [kV] (Ir) [A] [mm] [mm] [mm] [mm] [kg] Ordering number 36-170 3150 7,5 1ZBS001803-0002

36 800 / 1000 340 160-290 315 112 1,1 1ZBS001905-0008 245 1250 8,7 1ZBS001803-0003
52 800 / 1000 480 230-440 315 112 1,2 1ZBS001905-0009 245 3150 8,0 1ZBS001803-0004
72,5 800 / 1000 690 320-580 315 112 1,2 1ZBS001905-0010 34. Lifting tool: 1ZBS001803-0003.
100 800 / 1000 900 400-780 315 114 1,2 1ZBS001905-0011 K
123 800 / 1000 1040 620-960 315 114 1,2 1ZBS001905-0012
145 800 / 1000 1250 700-1080 380 224 1,4 1ZBS001905-0013
170 800 / 1000 1460 820-1290 380 224 1,4 1ZBS001905-0014

Table 22. Arcing horns: 1250 A / 1600 A


H
Rated highest
voltage for Rated
equipment current L7 K C H Mass
(Um) [kV] (Ir) [A] [mm] [mm] [mm] [mm] [kg] Ordering number
36 1250 / 1600 340 160-290 315 112 1,1 1ZBS001905-0001
52 1250 / 1600 480 230-440 315 112 1,2 1ZBS001905-0002
72,5 1250 / 1600 690 320-580 315 112 1,2 1ZBS001905-0003
100 1250 / 1600 900 400-780 315 114 1,3 1ZBS001905-0004
123 1250 / 1600 1040 620-960 315 114 1,3 1ZBS001905-0005
145 1250 / 1600 1250 700-1080 380 224 1,5 1ZBS001905-0006
170 1250 / 1600 1460 820-1290 380 224 1,5 1ZBS001905-0007
31. GOB+ Arcing horn assembled on the bushing.
Table 23. Arcing horns: 3150 A
Rated highest 32. Lifting tool: 1ZBS001803-0001. 33. Lifting tool: 1ZBS001803-0002. 35. Lifting tool: 1ZBS001803-0004.
voltage for Rated
equipment current L7 K C H Mass
(Um) [kV] (Ir) [A] [mm] [mm] [mm] [mm] [kg] Ordering number
36 3150 337 160-290 315 112 1,3 1ZBS001905-0015
52 3150 477 230-440 315 112 1,3 1ZBS001905-0016
72,5 3150 687 320-580 315 112 1,3 1ZBS001905-0017
100 3150 897 400-780 315 114 1,4 1ZBS001905-0018
123 3150 1037 620-960 315 114 1,4 1ZBS001905-0019
145 3150 1247 700-1080 380 224 1,6 1ZBS001905-0020
170 3150 1457 820-1290 380 224 1,6 1ZBS001905-0021

Table 24. Arcing horns: 1250 A / 3150 A


Rated highest
voltage for Rated
equipment current L7 K C H Mass
(Um) [kV] (Ir) [A] [mm] [mm] [mm] [mm] [kg] Ordering number
245 1250 2150 950-1840 420 410 1,9 1ZBS001905-0022
245 3150 2147 950-1840 420 410 2,0 1ZBS001905-0023
26 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 27

Mechanical loading Conductor loading

The cantilever operating load and test load are given in the Contact us for any specific requirements which include GOB+ bushings fulfil the temperature rise test requirements The permissible current values of the tested conductors are
tables below. The static load is applied perpendicular to the dynamic loads such as earthquakes, extreme environmental according to IEC 60137-2017. Depending on the design, the listed in the tables 30-32. The permissible current values of
axis of the bushing at center of the air terminal. conditionsv and heavy equipment. bushings are additionally tested according to IEEE Std other draw lead conductors are calculated at 20 ° C and listed in
C57.19.00-2004. the tables 33-36.

Table 26. Mechanical loading: 36-170 kV, 800 A / 1000 A Table 30. Tested permissible current, 800 A Table 34. Calculated permissible current, 100-123 kV, 800 A
Rated highest voltage Lightning impulse Cantilever test Cantilever Permissable Rated highest
Rated highest
for equipment (Um) withstand voltage (BIL) Rated current load, 1 min. operating load Installation current, tested [A] voltage for Permissable current, calculated [A]
voltage for
[kV] [kV] (Ir) [A] [N] [N] (0 = Vertical) equipment Max cable cross
equipment Rated current
(Um) [kV] Conductor type (I r ) [A] IEC IEEE (Um) [kV] section [mm 2] IEC IEEE
36 170 800 / 1000 1250 1) 625 1) 0-30° 100-123
36-72.5 Draw lead 300 mm 2
800 950 N/A 90 180 N/A
52 250 800 / 1000 1600 1) 800 1) 0-30° 100-123
100-123 Draw lead 400 mm2 800 1000 N/A 150 300 N/A
72,5 350 800 / 1000 2000 1) 1000 1) 0-30° 100-123
145-170 Draw lead 500 mm2 800 1000 N/A 185 370 N/A
100 450 800 / 1000 2000 1) 1000 1) 0-30° 100-123 240 480 N/A
123 550 800 / 1000 3150 1) 1575 1) 0-30° 100-123 300 600 N/A
145 650 800 / 1000 3150 1) 1575 1) 0-30° Table 31. Tested permissible current, 1250 A
Permissable
170 750 800 / 1000 4000 1) 2000 1) 0-30° Rated highest Table 35. Calculated permissible current, 145-170 kV, 800 A
voltage for current, tested [A]
1)
Conforming to IEC 60137-2017 Cantilever load Level II. 2)
Exceeding IEC 60137-2017 Cantilever load Level II. Rated highest
equipment Rated current Permissable current, calculated [A]
voltage for
(Um) [kV] Conductor type (I r ) [A] IEC IEEE equipment Max cable cross
Table 27. Mechanical loading: 36-170 kV, 1250 A / 1600 A
36-72.5 Draw lead 400 mm2 1250 1000 950 (Um) [kV] section [mm 2] IEC IEEE
Rated highest voltage Lightning impulse Cantilever test Cantilever 145-170
36-72.5 Draw lead 740 mm 2
1250 1500 1400 90 144 N/A
for equipment (Um) withstand voltage (BIL) Rated current load, 1 min. operating load Installation
100-123 145-170 150 240 N/A
[kV] [kV] (Ir) [A] [N] [N] (0 = Vertical) Draw lead 400 mm2 1250 800 800
100-123 145-170 185 29t6 N/A
36 170 1250 / 1600 1250 1)
625 1)
0-30° Draw lead 740 mm2 1250 1300 1150
145-170 145-170 240 384 N/A
52 250 1250 / 1600 1600 1) 800 1) 0-30° Draw lead 400 mm2 1250 900 800
145-170 145-170 300 480 N/A
72,5 350 1250 / 1600 2000 1) 1000 1) 0-30° Draw lead 740 mm 2
1250 1400 1250
245 145-170 400 640 N/A
100 450 1250 / 1600 3650 2)
1000 1)
0-30° Draw lead 400 mm2 1250 800 800
245 Draw lead 740 mm2 1250 1250 1250
123 550 1250 / 1600 3800 2)
1575 1)
0-30° Table 36. Calculated permissible current, 36-245 kV, 1250 A
145 650 1250 / 1600 4025 2) 1575 1) 0-30° Rated highest
170 750 1250 / 1600 5100 2) 2000 1) 0-30° Table 32. Tested permissible current, 1000 A / 1600 A voltage for Permissable current, calculated [A]
equipment Max cable cross
1)
Conforming to IEC 60137-2017 Cantilever load Level II. 2)
Exceeding IEC 60137-2017 Cantilever load Level II. Permissable
Rated highest (Um) [kV] section [mm 2] IEC IEEE
voltage for current, tested [A]
36-245 500 845 845
Table 28. Mechanical loading: 36-170 kV, 3150 A equipment Rated current
(Um) [kV] Conductor type (I r ) [A] IEC IEEE 36-245 630 1064 1064
Rated highest voltage Lightning impulse Cantilever test Cantilever
36-72.5 Removable rod Ø 28 1000 1000 N/A
for equipment (Um) withstand voltage (BIL) Rated current load, 1 min. operating load Installation
[kV] [kV] (Ir) [A] [N] [N] (0 = Vertical) 100-123 Removable rod Ø 32 1000 1250 N/A Conductor insulation
36 170 3150 3150 1)
1575 1)
0-30° 145-170 Removable rod Ø 36 1000 1300 N/A Draw leads and removable rods must be insulated with oil
52 250 3150 3150 1) 1575 1) 0-30° 36-170 Removable rod Ø 45 1600 1600 1600 impregnated paper or equivalent, to give sufficient insulation
72,5 350 3150 4000 1) 2000 1) 0-30° integrity. The minimum paper insulation must be of 2 mm.
100 450 3150 4000 1) 2000 1) 0-30° Table 33. Calculated permissible current, 36-72,5 kV, 800 A
Rated highest The paper insulation of draw lead must be brought minimum of
123 550 3150 4000 1)
2000 1)
0-30° voltage for Permissable current, calculated [A]
50 mm inside the bushing central hole. The paper insulation of
145 650 3150 4000 1) 2000 1) 0-30° equipment Max cable cross
(Um) [kV] section [mm 2] IEC IEEE removable rod must fill the recess and cover the complete
170 750 3150 5000 1) 2500 1) 0-30°
36-72.5 90 240 N/A removable rod end downwards.
1)
Conforming to IEC 60137-2017 Cantilever load Level II. 2)
Exceeding IEC 60137-2017 Cantilever load Level II.
36-72.5 150 400 N/A
Table 29. Mechanical loading: 245 kV, 1250 A / 3150 A 36-72.5 185 493 N/A
Rated highest voltage Lightning impulse Cantilever test Cantilever 36-72.5 240 640 N/A
for equipment (Um) withstand voltage (BIL) Rated current load, 1 min. operating load Installation
[kV] [kV] (Ir) [A] [N] [N] (0 = Vertical)

245 1050 1250 5000 2)


2000 1)
0-30°
245 1050 3150 5000 1) 2500 1) 0-30°

1)
Conforming to IEC 60137-2017 Cantilever load Level II. 2)
Exceeding IEC 60137-2017 Cantilever load Level II.
28 | GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE GOB+ TR ANSFORMER BUSHINGS TECHNICAL GUIDE | 29

Recommendation for positioning


Overloading of bushings Clearance distance for transformers

If the bushing for transformer is selected with 120% of the rated Please contact Hitachi Energy for permissible currents and The maximum stresses in the oil at the surface of the conductor
current, the temperature limits given above are considered to be temperatures if the overload conditions are other than the above insulation must be limited to the normal values for insulated
able to withstand the short-term and long-term emergency specified condition in IEC 60137-2017. conductors and similar components in the same transformer.
loading. The adjacent recommendations are intended as guidelines
when complete calculations are not carried out.
CT extension + 20 mm
Short-time current
The rated thermal short-time current (Ith) is calculated according
R2 Min Earthed layer
to IEC 60137 and listed in the table below. 60°
45°
60°
Table 37. Short-time current R
R5 Min Distance to flat surface
Rated thermal Rated thermal e.g. tank or core clamp
Max. cable short-time short-time
Rated cross section Removable rod current, rms, current, rms, Rated dynamic
Conductor type current (Ir) [A] [mm2] diameter [mm] 1s [kA] 2s [kA] current, peak [kA]
Draw lead (DL) 800 300 N/A 20 28 50
400 N/A 27 38 68
500 N/A 33 47 83
36. Recommendation of positioning.
Removable rod (RR) 1000 N/A 28 40 57 101
N/A 32 55 77 138
N/A 36 68 96 170
Draw lead (DL) 1250 740 N/A 42 60 106
Table 38. Recommendation for positioning
Removable rod (RR) 1600 N/A 45 92 100 230
Rated highest voltage Lightning impulse Internal insulation level of Rated current Minimum distance to
Fixed bottom contact (FBC) 3150 N/A N/A 100 100 250 for equipment (Um) [kV] voltage (BIL) [kV] transformer (Uac) [kV] (Ir) [A] earthed parts (R) [mm]
36 170 70 800 / 1000 75
1250 / 1600 85
3150 170
52 250 95 800 / 1000 75
1250 / 1600 85
3150 170
72,5 350 140 800 / 1000 100
1250 / 1600 120
3150 180
100 450 185 800 / 1000 125
1250 / 1600 140
3150 210
123 550 230 800 / 1000 155
1250 / 1600 160
3150 225
145 650 275 800 / 1000 185
1250 / 1600 185
3150 235
170 750 325 800 / 1000 210
1250 / 1600 225
3150 260
245 1050 460 1250 300
3150 375
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Inquiring details
1. Use our web based product selector tool >> COMPAS or
2. Use this technical guide and choose your bushing by following Technical data on page 10.
and open the respective dimension drawing by following the Overview on page 11.
3. Use our dimension drawing to configure the bushing assembly and the applicable accessories.
4. Share the .pdf file of the dimension drawing by highlighting the variants with our sales representative.
5. See examples below. Do not hesitate to contact Hitachi Energy for support.

Ordering example:
If you are looking for a quote of an OIP bushing 123 kV, 1600 A, 0.3 m CT, porcelain brown insulator, removable rod.
a) Follow the Technical data in this Technical guide, page 10.
b) Follow Overview to identify the dimension drawing number, page 11.
c) Open the dimension drawing and choose the variants:
• Bushing variants
• Air terminal variants
• Conductor variants
• Removable rod variants (As applicable)
• Inner terminal variants for draw lead (As applicable)
• Oil terminal variants (As applicable)
• Oil shield variant (As applicable)
d) Highlight variants on the dimension drawing as shown below, and share the pdf file with our sales representative

38. Representative GOB+ bushing and variants.

37. Ordering example: Highlighting variants on the dimension drawing


Hitachi Energy
Transformer Components
1ZBS009903-0001en_Rev_A_2024-05-10

Customer Connect Center


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www.hitachienergy.com/offering/product-and-system/transformer

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