01jce21pis004 - Goutham. I
01jce21pis004 - Goutham. I
A Dissertation work on
“STUDY ON BOND STRENGTH OF SPECIAL CONCRETE”
Submitted in partial fulfillment of the requirements for the
award of degree of
MASTER OF TECHNOLOGY
in
INDUSTRIAL STRUCTURES
by
GOUTHAM. I
(USN: 01JCE21PIS004)
Dr. C. Nataraju
Principal (I/C)
Department of Civil Engineering
SJCE, JSS STU, Mysuru
Examiners
Date: 1.
Place: Mysuru
2.
UNDERTAKING
GOUTHAM. I
USN: 01JCE21PIS004
Date:
Place: Mysuru
ABSTRACT
Strength incorporating properties in reinforced concrete mainly depends on the bond
strength developed between concrete and steel reinforcement. Bond strength depends
on two materials properties i.e., factors related to concrete and the factors related to the
reinforcement used. Therefore, such an investigation has been carried out in this
research which determines the development of bond strength based on concrete and
steel reinforcement bars. In this project coarse aggregate is replaced by varying
properties of construction and demolition waste in addition with cementitious materials
and this is done for various mixes of structural grade concrete of M15, M20, M25 with
high strength steel. The pull-out test is carries out to determine the bond strength. Fe500
grade steel is used. Reinforcing bars of dia 16mm embedded centrally in the concrete.
This experimental investigation is carried out for compressive strength, tensile strength
and also bond strength. The cubes are casted and cured for a period of 7 and 28 days.
Final outcome is not only to determine bond strength but also to achieve high strength
compared to normal conventional concrete with incorporation of different category of
coarse aggregate.
i
ACKNOWLEDGEMENT
Any effective project completion requires the counsel and direction of well-wishers.
There are many people who contributed to make my time enjoyable as student. If words
are considered as symbol of approval and token of acknowledgment, then the words
play a heralding role of expressing my gratitude. I therefore express my sincere
gratitude to everyone whose advice and support served as a beacon light and crowned
my efforts with success.
First of all, I would like to express my profound gratitude and deep indebtedness to my
guide, Dr. Nagabhushana, Professor of Civil Engineering, for his outstanding
guidance and dedicated support during my dissertation work. His encouragement,
patience, motivation and support have been invaluable throughout my study at JSS
STU, Mysuru. The environment of interactive study created by him helped me learn
better and clarify doubts unhesitantly, none of which went unanswered.
I extend my whole hearted thanks to Dr. C. Nataraju, Principal (I/C), Professor and
Head of Civil Engineering, SJCE, JSS STU, Mysuru for providing the right ambience,
required facility and support throughout the course of my post-graduate study.
I also thank our lab technician G. Ranganathan for his support through the whole
process and staying by our side.
I sincerely thank all the faculty and non-teaching staff of Department of Civil
Engineering, SJCE, JSS STU, Mysuru for their valuable support extended throughout
the course.
I thank my friends and family whose patience and support were instrumental in
accomplishing this task.
GOUTHAM. I
ii
CONTENTS
Abstract i.
Acknowledgement ii.
Contents iii.
List of Figures v.
List of Tables vii.
iii
29
3.6 Demoulding
3.7 Curing 29
3.8 Tests on hardened concrete 30
3.8.1 Compressive strength test 30
3.8.2 Pull-out test 30
3.8.2.1 Preparation of specimen 30
3.8.2.2 Testing of Specimen 31
CHAPTER 4 EXPERIMENTAL RESULTS AND DISCUSSIONS 32-51
4.1 General 32
4.2 Physical properties of cement 32
4.3 Physical properties of fine and coarse aggregate 33
4.4 Physical properties of construction and demolition waste 33
4.5 Compressive strength test 34
4.5.1 M15 grade concrete compressive strength 35
4.5.2 M20 grade concrete compressive strength 36
4.5.3 M25 grade concrete compressive strength 37
4.5.4 Graphical representation of compressive test results 38
4.6 pull-out test 41
4.6.1 M15 grade concrete pull-out test results. 42
4.6.2 M20 grade concrete pull-out test results. 43
4.6.3 M25 grade concrete pull-out test results. 44
4.6.4 Graphical representation of Pull-out test results 45
6.1 General 52
6.2 Future scope 53
REFFERANCE 54-55
iv
LIST OF FIGURES
3.5 Water 20
Slump test
3.7 28
Casted cubes
3.8 28
3.9 Demoulded cubes 29
v
4.9 Pull-out test results of M15 grade concrete 45
4.10 Pull-out test results of M20 grade concrete 45
4.11 Pull-out test results of M25 grade concrete 45
4.12 Pull-out test results of M15 grade concrete 46
vi
LIST OF TABLES
vii
LIST OF ABBREVATIONS
viii
CHAPTER 1
INTRODUCTION
1.1 GENERAL
Concrete is considered to be one of the most widely used building materials due to its
wide range of uses, durability, and exceptionally low cost. Conventional concrete,
however, could not have the necessary strength or other needed qualities in some
situations. High-strength concrete, self-compacting concrete, fiber-reinforced concrete,
and lightweight concrete are among the unique concrete formulas designed to meet
these special criteria. The bond strength between the concrete and reinforcing
components, such as steel bars or fibres, is a crucial factor in determining the
performance and dependability of special concrete. The bond strength has a direct effect
on the load transfer mechanism between the reinforcing material and reinforcement,
and it is essential for the structural integrity and overall performance of reinforced
concrete elements. The composition and qualities of the concrete mixture, the surface
treatment of the reinforcement, and the curing conditions all have an impact on the bond
strength of special concrete.
Construction and demolition waste (CDW) are a large annual production of the
construction sector. Concrete, bricks, tiles, wood, metals, and plastics are just a few of
the elements that are included in CDW and are often thrown away as garbage. The
1
disposal of CDW creates substantial environmental problems, clogs landfills, and
depletes resources. Researchers and engineers have investigated the possibility of using
CDW in place of coarse aggregate in some applications in concrete to address these
difficulties. By incorporating CDW into concrete, the industry can reduce the demand
for natural aggregates, promote sustainable construction practices, and divert waste
from landfills. Numerous studies have examined the performance and viability of using
CDW in place of coarse aggregate in concrete. This study focused on a number of
aspects of CDW concrete, such as its mechanical qualities, durability, and
environmental effect.
The impact of CDW management on concrete bond strength is an essential aspect. The
ability of concrete to bind or interact to other materials, such as reinforced steel bars
(rebar) or existing concrete surfaces, is often referred to as bond strength. CDW in
concrete can have an impact on bond strength in both good and negative ways.
1. Positive Influence:
b. Increased Surface Roughness: When recycled, the irregular and rough surfaces of
CDW particles can strengthen the bond between reinforced concrete and old concrete
surfaces.
2. Negative Influence:
b. Inconsistent Properties: CDW materials can vary widely in terms of composition and
quality, which can result in inconsistencies in the bond strength of concrete. Inadequate
2
processing and quality control when recycling CDW materials can lead to reduced bond
strength.
Managing CDW in a way that maximizes its positive influence on bond strength while
minimizing negative impacts is a key challenge in the construction industry. Careful
processing and quality control of recycled aggregates, as well as proper waste
management practices to minimize contaminants, are essential steps in achieving the
desired bond strength in concrete while promoting sustainability through CDW
recycling.
The results indicate that CDW may be used efficiently as a replacement for coarse
aggregate, due to its strength and durability. Overall, investigating the replacement of
coarse aggregate with CDW in concrete presents an opportunity to address
environmental concerns associated with waste disposal while simultaneously
improving the sustainability of the construction industry. By incorporating CDW into
concrete, engineers and researchers can contribute to the development of greener
construction practices and foster a circular economy in the building sector.
The 3R principle in the context of recycled aggregate is a concept that emphasizes three
key actions or principles related to recycling and sustainable resource management. The
3R principle stands for Reduce, Reuse, and Recycle. These principles guide efforts to
minimize waste generation, conserve resources, and promote sustainability in various
industries, including construction.
1. Reduce: The "Reduce" principle involves efforts to minimize the generation of waste
materials in the first place. In the context of recycled aggregate, this can be achieved
by designing buildings and construction projects in a way that reduces the overall
consumption of construction materials. It includes optimizing designs, minimizing
3
over-ordering of materials, and avoiding unnecessary demolition or removal of existing
structures.
2. Reuse: The "Reuse" principle focuses on using materials and components that have
already been manufactured or extracted without any further processing. In construction,
this can involve salvaging and reusing building materials from existing structures, such
as using reclaimed bricks, lumber, or concrete blocks from demolished buildings.
Reusing materials reduces the demand for new resources and minimizes the
environmental impact associated with manufacturing and transportation.
3. Recycle: The "Recycle" principle involves the processing and reintegration of waste
materials into new products or materials. This is the process of crushing and processing
discarded material such as asphalt or concrete into recycled aggregates that have the
potential to be utilized in building projects instead of natural aggregate. Construction
and demolition waste can be kept out of landfills and recycled into aggregates, reducing
the need for natural resource extraction in the form of mining or quarrying.
4
1.3 BENEFITS OF RECYCLED AGGREGATE CONCRETE
Recycled aggregate concrete (RAC) offers a sustainable alternative for the ongoing
expansion of contemporary infrastructure. It primarily reduces demand for non-
renewable natural aggregate supplies while diverting construction and demolition
debris from the solid waste stream. Numerous studies have shown that RAC can
completely replace the coarse particles used in modern concrete. Utilizing recycled
aggregate is probably a significant step toward building waste management and long-
term sustainability in the concrete industry. Natural aggregate can be substituted with
recycled aggregate (RA), which benefits environmental preservation. Variability in the
qualities of the recycled aggregate is one of the important factors that influence its
utilization. The quality of the materials gathered and produced to recycling plants has
an influence on the recycled aggregate quality. Due to existing recycling plant
boundaries, it is difficult to find ways of producing recycled aggregate at a reasonable
price and quality. Clients have concerns regarding production consistency and
unpredictability in aggregate quality. The current research project's significant goal is
to learn more about the variety of aggregate quality and how they impact the production
of concreting. Certain aggregate physical and mechanical properties, such as as
strength, gradation, acceptance, amount of water in the mixture, specific gravity, shape,
and texture, contribute to the strength and durability of concrete. As a result, each of
these characteristics must be examined prior to employing the aggregate.
A strong connection between the steel reinforcing bars and the surrounding concrete is
required for reinforced concrete. The bond manages how stress is transferred between
the steel and the concrete and assures that the steel bars do not slide significantly or at
all when exposed to the concrete. Chemical friction, contact, and mechanical
interlocking between the bar and the surrounding concrete all contribute to bond
resistance. If the bond between the concrete and reinforcement breaks, the structure
could collapse. Studies show that environmental corrosion has significantly reduced the
bonding strength between steel bars and concrete. Concrete's ability to adhere to or
bond with other substances, such as reinforcement bars (rebars), prestressing tendons,
or external bonding agents, is referred to as bond strength. In reinforced concrete
structures, it is a crucial characteristic that directly affects the mechanism by which
loads are transferred from the concrete to the reinforcing materials.
Bond strength of concrete is vital for the structural integrity and performance of
concrete elements, as it affects their capacity to resist external loads, such as tension,
compression, and shear. Effective load transfer is ensured by a solid bond between the
concrete and reinforcement, which also prevents the emergence of cracks, slippage, or
delamination at the interface.
1. Surface Preparation: The surface of reinforcement should be free from rust, scale,
dirt, and other contaminants to ensure good bonding with the concrete. Proper cleaning
and roughening of the reinforcement surface enhance the bond strength.
2. Concrete Mixture: The composition and the characteristics of the concrete mix, along
with the water-to-cement ratio, aggregate qualities, and the presence or absence of
admixtures, are all factors that influence bond strength. Bond performance may be
improved by employing the proper admixtures and mix proportions.
6
4. Curing Conditions: Adequate curing of the concrete is essential to achieve optimal
bond strength. Proper moisture and temperature control during the curing period
promote the development of strong bonds.
5. Bonding Agents: External bonding agents or bonding materials, such as epoxy resins,
may be used in some circumstances to increase the strength of the bond between
concrete and existing buildings or repair materials.
Concrete bond strength can often be measured using experimental methods such as
pull-out tests, splitting tests, or bond stress-slip tests. These tests involve applying an
axial or shear force to the embedded reinforcement and measuring the corresponding
bond stress or slip at the interface.
7
Tensile loads can be passed from the concrete to the reinforcing bar with an appropriate
connection, causing the bar to fail through yielding and finally fracture. The
development length of the bar is the shortest length needed to increase the tension of
the bar from zero to the yield stress.
Compressive strength is one of the most important standards used to evaluate the
strength and durability of concrete. It is a measure of the ability of concrete to hold up
to compressive pressures without breaking. In labs, concrete specimens are routinely
tested under slowly increasing compressive stresses until collapse. This method
determines the compressive strength of concrete.
A wide variety of variables affect the compressive strength of concrete, including the
kind and strength of the cement, aggregates, and water used in the mix, as well as the
curing conditions and mix design criteria. The water-to-cement ratio has a significant
effect on compressive strength since a lower ratio often results in stronger concrete. The
type and grade of the aggregates, the use of admixtures, and the temperature and
duration of the curing process all have an influence on the compressive strength of the
concrete. Compressive strength of concrete is often measured at a number of ages, with
the most common being 7 days, 14 days, and 28 days.
The values of these parameters are presented in megapascals (MPa) and indicate the
maximum load that the concrete specimen can withstand before failure, divided by the
specimen's cross-sectional area.
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1.6 OBJECTIVES
1.7 METHODOLOGY
9
CHAPTER 2
LITERATURE REVIEW
1.1 GENERAL
This chapter reviews journal papers related to bond strength of concrete and utilization
of C and D waste as recycled aggregates in concrete published by various research
members in recent years, as well as some of the main features adopted from the journals
listed below in this work.
The paper offers insightful information on the use of recycled concrete aggregate as a
greener substitute for natural aggregates in construction. The study's conclusions can
be used to encourage the use of recycled materials in concrete and lessen the
consumption of new, unprocessed aggregates. The importance of properly bonding steel
and concrete in reinforced constructions as well as the variables affecting the bond
between concrete and reinforcement are also highlighted in the paper.
Mohamad Azim Mohammad Azmi [2] et al, “Utilizing Construction and Demolition
(C&D) Waste as Recycled Aggregates (RA) in Concrete”:
In this project the optimum strength of various sizes of aggregates in concrete was
recorded. According to this study, aggregates measuring 10mm produced the best
results for the split tensile test, compressive strength test, and water absorption test.
Because the highest results for the split tensile test and the compressive strength test
were obtained after a 28-day curing period, the aggregate size of 10mm was chosen as
10
the ideal outcome. When compared to aggregates of larger sizes, the rate of water
absorption was also among the lowest.
The results show that recycled coarse aggregate (RCA) can be a suitable replacement
for natural aggregates in new construction projects, as it exhibits similar physical and
mechanical properties to natural aggregates. The study also concludes that the
incorporation of RCA in concrete mixtures can lead to a reduction in the environmental
impact of construction projects, by reducing the amount of waste sent to landfills and
the consumption of natural resources. Overall, the paper provides valuable insights into
the potential of RCA as a sustainable alternative to natural aggregates in construction
projects, and highlights the importance of incorporating recycled materials in the
construction industry to promote sustainable development.
Yongjae Kim [3] et al, “mechanical properties of recycled aggregate concrete with
deformed steel re-bar”: In this project, recycled aggregate has much better performance
when compared to natural aggregate. The recycled aggregate is first applied to
conventional concrete structures by engineers. Its fundamental characteristics,
however, have not yet been in-depthly examined. The bonding performance of recycled
aggregate should be thoroughly investigated, especially to increase its use in structural
concrete. This study looked at the strength and elastic modulus characteristics in
relation to the recycled aggregate addition ratio. Additionally, the bonding property of
it was investigated using the modified pull-out test. The conclusions that are drawn
from the experimental study here are listed below.
The findings demonstrate that the mechanical properties of RAC, particularly its
compressive and splitting tensile strength, can be enhanced by the addition of deformed
steel rebar. However, the study also found that increasing the percentage of recycled
aggregate in the mixture can lead to a reduction in the mechanical properties of the
concrete. The study concludes that the use of deformed steel rebar can enhance the
properties of RAC, but careful consideration must be given to the percentage of
recycled aggregate used in the mixture to ensure that the desired mechanical properties
are achieved. Overall, the paper provides useful insights into the potential of
incorporating deformed steel rebar in RAC to enhance its mechanical properties, and
highlights the need for careful consideration of the recycled aggregate content in the
mixture to achieve optimal results.
11
Sabina Bonczkova [4] et al, “Bond Strength Between Reinforcing Steel and Different
Types of Concrete”: In this research comparisons of the bond strengths of different
types of concretes - alkali activated, ordinary Portland cement based and hybrid cement-
based concretes - were made in this paper. Despite the fact that alkali activated concrete
(AAC) has a significantly higher compressive strength than ordinary Portland cement
(OPC), no discernible differences were found between their bond strengths. However,
the AAC and OPC tensile splitting strengths were comparable. Due to their lower
compressive and tensile splitting strengths, HCC demonstrated a significantly lower
bond strength. It was not proven that steel and AAC would bond better. The interaction
between AAC and the de-moulding admixture is likely what causes the practical
experience of better adhesion of AAC to steel moulds. The results show that the bond
strength between reinforcing steel and concrete is influenced by several factors,
including the type of concrete, its strength, and the diameter of the steel bar. The study
found that the bond strength was highest for high-strength concrete and lowest for
lightweight concrete. The study also found that increasing the diameter of the steel bar
can lead to a higher bond strength, but the effect was more pronounced in high-strength
concrete than in normal weight concrete. Overall, the paper provides valuable insights
into the factors that influence the bond strength between reinforcing steel and concrete,
and highlights the importance of considering these factors in the design of reinforced
concrete structures. The study findings can be useful for engineers and designers in
selecting the appropriate concrete type and steel bar diameter to achieve the desired
bond strength in reinforced concrete structures.
12
results of the slump test demonstrate a continual decline in the workability of the
concrete mix. The paper highlights the importance of recycling construction and
demolition waste to reduce landfill and conserve natural resources. The authors
conducted various tests to evaluate the basic engineering properties of recycled concrete
aggregate and compared them with normal aggregate. They also studied the effect of
recycled concrete aggregate on the strength and workability of concrete by preparing
different combinations of recycled and normal aggregates. The study concludes that the
use of recycled concrete aggregate in concrete production can provide significant
economic and environmental benefits. The paper is well-written, and the results and
findings are presented clearly. Overall, this paper provides valuable insights into the
use of recycled concrete aggregate and can be useful for researchers and practitioners
in the field of construction and concrete technology.
13
insights into the use of demolished concrete waste as a sustainable alternative to normal
coarse aggregates in high strength concrete production.
Anusuri Uma Maheswari [7] et al, " study of partial replacement of natural aggregate
by recycled aggregate on concrete": In this paper, Recycling and reuse of building
wastes have been found to be an appropriate solution to the problems of dumping
hundreds of thousands of tons of debris accompanied with shortage of natural
aggregates. The use of recycled aggregates in concrete prove to be a valuable building
material in technical, environment and economical aspect. Use of RCA in concrete save
the disposal and land filling cost and produce a sustainable concrete for construction.
From the material testing, it can be concluded that, RCA exhibits comparatively less
specific gravity than NA. As the water absorption of RCA was found greater then NA,
because of adhering mortar and cement paste. This need to be compensated during mix
design. On the other hand, RCA is having comparatively same Bulk Density as NA.
But, the impact and crushing value of RCA are comparatively less than NA. The results
showed that the use of up to 30% RCA resulted in a slight decrease in strength compared
to conventional concrete. Beyond 30% replacement, the strength continued to decrease
gradually. The study aims to promote the use of recycled concrete waste as a sustainable
and economical alternative to natural aggregates in concrete production.
The study analysed the impact of concrete strength on the pull-out behaviour of steel
reinforcement embedded in concrete specimens of different strength grades. Results
showed that the bond strength between steel reinforcement and high-strength concrete
was higher than normal strength concrete. The failure mode of steel reinforcement was
also influenced by concrete strength, with bond failure being the dominant mode in
normal strength concrete and splitting failure being the dominant mode in high-strength
concrete. These findings can help design concrete structures with high-strength
concrete.
The stress-slip relationship between the steel bar and concrete was also examined by
the authors. Both the stress-slip curves for regular concrete and those for high-strength
concrete displayed similar patterns, but the last one had higher peak stresses and steeper
slopes. According to the study's findings, designing concrete structures with high-
14
strength concrete should consider the fact that the pull-out behaviour of steel
reinforcement in high-strength concrete differs from that in normal strength concrete.
Overall, this paper provides valuable insights into the behaviours of steel reinforcement
in concrete structures and highlights the importance of considering the effect of
concrete strength on the pull-out behaviour of steel reinforcement. The findings of this
study can be useful for engineers and researchers working in the field of concrete
structures and can aid in the design of high-strength concrete structures.
G. Appa Rao [9] et al, “Studies on the pull-out strength of ribbed bars in high-strength
concrete”
For unconfined specimens, the maximum bond stress τmax was roughly 50-60% of
what it was for spiral-confined specimens. The lateral confinement significantly
increased the bond strength, and the post-peak curve's extension increased,
demonstrating improved ductility. For specimens contained within spirals, the
maximum bond stress, or max, was higher and displayed noticeably improved ductility.
In the tested range (db = 16mm and 20mm), the effect of bar diameter on the local bond
stress-slip relationship was relatively negligible. As the embedment length increased,
the bond strength also decreased. While it is more or less uniform along shorter lengths
of embedment, the bond stress varies along the longer embedment lengths. The authors
conducted a series of pull-out tests on ribbed bars with different rib configurations
embedded in concrete specimens of varying strength grades, ranging from 60 MPa to
120 MPa. The study aimed to investigate the effect of concrete strength and rib
configuration on the pull-out behaviour of ribbed bars in high-strength concrete.
To assess the strength of the bond between the ribbed bars and the concrete, the authors
analysed the pull-out load-displacement curves and the load-slip curves. The study's
findings demonstrated that as concrete strength increased, so did the ribbed bars' pull-
out strength in high-strength concrete. The study also discovered that the rib
configuration had an impact on bond strength, with deformed ribs offering higher bond
strength than twisted ribs. The stress-slip relationship between the ribbed bar and
concrete was also examined by the authors, who discovered that both normal and high-
strength concrete's stress-slip curves displayed comparable patterns.
However, the curves for high-strength concrete had higher peak stresses and steeper
slopes. Overall, this paper provides valuable insights into the pull-out behaviour of
15
ribbed bars in high-strength concrete and highlights the importance of considering the
effect of concrete strength and rib configuration on the bond strength between the
ribbed bars and the concrete. The findings of this study can be useful for engineers and
researchers working in the field of high-strength concrete structures and can aid in the
design of concrete structures with ribbed bars.
Kareem Helal [10] et al, “Strength and Durability Evaluation of Recycled Aggregate
Concrete”: The research provided in this study assesses how recycled aggregate quality
affects the characteristics of concrete. When samples from an unknown source were
collected and assessed over the course of six months, the evaluation of the combined
physical and mechanical parameters revealed a tolerable fluctuation in attributes.
However, restrictions in packing density, high absorption, and aggregate strength could
be overcome during the proportioning stage in order to meet graduation criteria.
Additionally, concrete made with various combinations of coarse and fine aggregate
without changing the particle size or distribution demonstrated that comparable
compressive, flexural, splitting strength, and elastic modulus could be attained. Due to
the large porosity that is substantiated by an analysis of the microstructure of the
hardened concrete, all mixes with the exception of Mix 1,2,5 did not demonstrate
acceptable performance in the RCPT. High aggregate gradation variability and
contamination levels may be the cause of high concrete porosity and permeability.
Monitoring the long-term effectiveness and volume change (creep and shrinkage) is
also crucial for a more accurate evaluation of concrete made using recycled aggregate.
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CHAPTER 3
EXPERIMENTAL METHODOLOGY
3.1 GENERAL
This chapter describes the different experimental methodology used for the different
materials in present investigation, the study investigated the effect of cement usage on
the compressive strength behaviour and bond behaviour of single steel reinforcement
(16mm dia) in different structural grades of concrete (M15, M20, M25) at different ages
(7 days and 28 days) To carry out the study, the following tests were used: compressive
strength test, pull-out test. The pull-out (POT) was used to evaluate the bond strength
between the steel reinforcement and the concrete.
3.2.1 Cement:
A binder, or chemical substance that sets, hardens, and adheres to other materials to
bind them together, is what cement is in construction. In most cases, cement is used to
bind sand and gravel (aggregate), not on its own. Mortar for masonry is made from
cement mixed with fine aggregate, and concrete is made from cement mixed with sand
and gravel. Concrete is the most commonly used substance on earth and the second
most-consumed resource after water.
For the present experimental investigation, UltraTech super (PPC 53grade) has been
considered. Cement confirming to the requirements of the IS 8112:1989 cement (PPC
53grade).
17
Figure 3.1: UltraTech super cement
3.2.2 Filler:
Manufactured sand is an alternative for river sand. Due to fast growing construction
industry, the demand for sand has increased tremendously, causing deficiency of
suitable river sand in most part of the world for the present study, locally available
manufactured sand which is passing 4.75mm and retained 150µm are considered as fine
aggregate. The locally available crushed angular aggregate of 20mm down are chosen
as coarse aggregate. Physical properties of aggregate were found according to the norms
of the Indian standards and used throughout in preparing the required mix proportion
of concrete. Fine aggregate (M sand, 4.75 mm down).
18
Figure 3.3: Coarse aggregate
Construction and demolition waste (CDW) refer to the waste generated from
construction, renovation, demolition, and deconstruction activities. It includes a wide
range of materials such as concrete, bricks, wood, metals, plastics, and other building
materials. CDW can be managed through various methods such as recycling, reuse, and
proper disposal. Recycling of CDW is gaining popularity as an environmentally
friendly and cost-effective method of managing waste. Recycling of CDW involves the
recovery of usable materials from waste and their conversion into new products or
materials. This approach helps to conserve natural resources, reduce waste, and
minimize the environmental impact of construction activities.
19
3.2.4 Water:
Water is an essential element in the construction industry, used for various purposes
such as mixing concrete, curing concrete, and cleaning equipment. Adequate water
supply is necessary for the successful completion of construction projects. However,
water can also pose a significant challenge in the construction industry, particularly
when it comes to managing and controlling it. Uncontrolled water can cause damage to
structures, lead to safety hazards, and delay project completion for the present study
clean portable water was used to conventional concrete and concrete replaced with
CDW. The varying quality of water is considered as per IS2185 (part 1): 1979
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3.3 MIX DESIGN
The mix design procedure for the manufacture of cement concrete cubes provided by
IS 10262-2009 and IS 456-2000 and illustrative example is shown.
1. Target strength:
fck = fck +1.65s = 20.77 N/mm² OR fck = fck +X = 20 N/ mm²
Free water cement ratio for 28 days compressive strength of concrete is 26.6N/ mm².
4. Cement content:
Since water cement ratio is 0.6 and water content is 197.2 L
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5. Aggregate proportion between fine aggregates and coarse aggregate:
For zone II, the 0.62 is the total proportion for w/c 0.5 but we have got 0.6 as w/c
ratio.
6. Mix calculation:
Volume of concrete = 1 m³.
9. Mix proportions:
• Cement = 329 kg/m³
• Water = 197 kg/m³
• Fine aggregate = 725 kg
• Coarse aggregate = 1092kg.
• Water / cement ratio = 0.6
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• Specific gravity of fine aggregate :2.60
• Degree of quality control: Good
1. Target strength:
4. Cement content:
Since water cement ratio is 0.55 and water content is 197 L
6. Mix calculation:
23
7. Mass of coarse aggregate:
Volume of all aggregate x Volume of coarse aggregate x Specific gravity of Coarse
Aggregate x 1000 = 1094kg.
9. Mix proportions:
• Cement = 358 kg/m³
• Water = 197 kg/m³
• Fine aggregate = 697 kg
• Coarse aggregate = 1094 kg.
• Water / cement ratio = 0.55
1. Target strength:
Free water cement ratio for 28 days compressive strength of concrete is 26.6N/ mm².
24
3. Selection of water content:
Maximum water content 20mm aggregates =186 L for 100 mm slump = 186+6/100
x186 = 197 L
4. Cement content:
Since water cement ratio is 0.5 and water content is 197 L
6. Mix calculation:
9. Mix proportions:
• Cement = 394 kg/m³
• Water = 197 kg/m³
• Fine aggregate = 658 kg
• Coarse aggregate = 1077 kg.
• Water / cement ratio = 0.5
25
Table 3.1: Mix proportion of normal conventional concrete
Table 3.2: Mix proportion of concrete where coarse aggregate is replaced with
CDW
The ease and ability with which a concrete mixture can be mixed, put, compacted, and
finished to obtain the desired shape, finish, and quality is referred to as workability.
Workability is an important feature of concrete because it influences the ease of
building, the quality of the finished product, and the structure's durability. Workability
is the ability of a fresh (plastic) concrete mix to correctly fill the form/mould with the
desired work (vibration) and without affecting the quality of the concrete. Water content
and aggregate (shape and size distribution) influence workability.
Excessive water will cause greater bleeding (surface water) and aggregate segregation
(when the cement and aggregates begin to separate), resulting in worse quality concrete.
The use of an aggregate with an undesirable gradation can result in very harsh mix
26
design with a very low slump, which cannot be readily made more workable by addition
of reasonable amounts of water. There are many tests which are conducted to check the
quality of concrete.
The slump test is a widely used and straightforward method for measuring the
workability of fresh concrete. It is a simple and quick test that provides an indication
of the consistency and flowability of the concrete. Slump test is used to determine the
workability of fresh concrete. Slump test as per IS: 1199-1959 is followed. The
apparatus used for doing slump test are slump cone and a tamping rod. Workability can
be measured by the concrete following the ASTM C 143 or EN 12350-2 test standards.
Slump is normally measured by filling an “Abrams cone” with a sample from a fresh
batch of concrete. The cone is placed with the wide end down onto a level, non-
absorptive surface. It is then filled in three layers of equal volume, with each layer being
tamped with a steel rod in order to consolidate the layer. When the cone is carefully
lifted off, the enclosed material will slump a certain amount due to gravity. The slump
was measured of lifting the cone as shown in photo 3.4. a relatively dry sample will
slump very little, having a slump value of 50 or 100mm.
M15 89
M20 90
M25 93
27
Figure 3.7: Slump test
3.5 CASTING:
The constituents were weighted in a separate tray and then the materials were mixed in
a concrete mixer, the general blending time was around 5–7 min, after which the
concrete mix was then compacted, utilizing a vibrating table. The slump test was carried
out to determine its workability and to later compare the effect of the water sample on
the workability of the concrete. Furthermore, the compacting factor test was also
performed to check the workability of the prepared concrete.
To determine the compressive strength and pull-out test, 150x150x150 size cubes were
prepared for each mix design. The specimens were demoulded after 24 hours, cured in
water, and then tested at room temperature at the required time.
28
3.6 DEMOULDING:
The demoulding process for concrete cubes typically involves carefully removing the
moulds from the cured concrete. This can be done by gently tapping or vibrating the
moulds to loosen the concrete and then carefully removing the mould walls. It is
important to be careful during this process to avoid damaging the cubes or affecting
their compressive strength.
3.7 CURING
The casted cubes are demoulded after 24hours and then kept in water tank for curing.
During curing, the concrete is kept moist and at a consistent temperature to promote
proper chemical reactions and prevent cracking or other defects. The duration of the
curing process will depend on the specific material being used and the environmental
conditions.
29
3.8 TESTS ON HARDENED CONCRETE
Out of many tests applied on concrete, this is the utmost important which gives an idea
about all the characteristics of concrete. By this single test it can easily judge that
whether concreting has been done properly or not. Compressive strength of concrete
depends on many factors such as water-cement ratio, cement strength quality of
concrete materials, and quality control during production of concrete etc.
Here for the cement based concrete mix of 0.45 water cement ratio is carried out.
Concrete cubes of 150x150x150mm were tested in compressive testing machine for
compressive strength confirming to IS 516:1959. Concrete cubes were surface dried
and weighed before testing. Testing was done for required age’s average of 3 specimens
is taken to know the characteristic strength of concrete for 7 days and 28days.
30
The test specimens shall consist of concrete cubes of size 150x150x150 mm, with a
single reinforcing bar embedded vertically along a central axis in each specimen. The
bar shall insert to total depth for a bottom face of the cube as cast, and shall project
upward from the top face whatever distance is necessary to provide sufficient length of
bar to extend through the cubes and the support of the testing machine and to provide
an adequate length to be gripped for application of load. After the top layer has been
rodded, the surface shall be struck off with a trowel. The cubes were casted with
different mix proportions (M15, M20, M25), with 16mm dia bar.
The bond strength test was carried out according to IS 2770-1997 16 mm diameters
steel reinforcing bars was embedded into the concrete cube at centre. All specimens are
tested up to failure of bar matrix interfacial bond. The peak load at failure of bond is
observed. All specimens failed with vertical crack along the embedded length of bar
with cracking sound. Three cubes of each grade were tested for its 7and 28 days using
100-ton capacity Universal Tensile testing machine. After seven days, pull out test was
carried in specimens to determine bond strength and the test setup is shown in fig. 3.11.
31
CHAPTER 4
EXPERIMENTAL RESULTS AND DISCUSSIONS
4.1 GENERAL
Present experimental investigation consists of physical properties of materials,
compressive strength test, bond strength test on various grades of concrete. The tests
were carried on concrete specimens with a water-cement ratio of 0.6,0.5,0.55 for
various mix grade. The tests were conducted as per the standard specifications. The
tests results are presented in this chapter and discussed with appropriate graphical
representation.
To know the bond strength behaviour of the reinforced concrete, M15, M20, M25 grade
concrete specimens was casted with the diameter of reinforcements 16mm.
For this experiment, Ultra-tech super (53grade) cement was used, and specific gravity,
normal consistency, and setting time tests were performed in accordance with standard
specifications.
32
4.3 PHYSICAL PROPERTIES OF FINE AND COARSE AGGREGATE
For this experiment, locally accessible fine and coarse aggregate was used, and
conventional standards were followed for specific gravity, water absorption, sieve
analysis, and silt content.
33
4.5 COMPRESSIVE STRENGTH TEST
The compressive strength test was conducted for 150mm x 150mm x150mm size of
cubes in UTM machine for the ages of 7days & 28days. And it was calculated by,
34
4.5.1 M15 grade concrete Compressive strength results.
Table 4.4: Compressive strength test results of 7 days
AVG
% LOAD C/S AREA STRENGTH
STRENGTH
REPLACEMENT (KN) mm2 (N/mm2)
(N/mm2)
300 22500 13.33
0 380 22500 16.89 13.78
250 22500 11.11
280 22500 12.44
20 505 22500 22.44 16.96
360 22500 16.00
250 22500 11.11
40 560 22500 24.89 16.30
290 22500 12.89
230 22500 10.22
60 540 22500 24.00 15.56
280 22500 12.44
400 22500 17.78
80 250 22500 11.11 15.26
380 22500 16.89
380 22500 16.89
100 290 22500 12.89 14.81
330 22500 14.67
35
4.2.2 M20 grade concrete compressive strength results.
Table 4.6: Compressive strength test results of 7 days
AVG
% LOAD C/S AREA STRENGTH
STRENGTH
REPLACEMENT (KN) mm2 (N/mm2)
(N/mm2)
380 22500 16.89
0 460 22500 20.44 17.04
310 22500 13.78
350 22500 15.56
20 585 22500 26.00 18.15
290 22500 12.89
300 22500 13.33
40 540 22500 24.00 17.78
360 22500 16.00
320 22500 14.22
60 500 22500 22.22 16.74
310 22500 13.78
410 22500 18.22
80 330 22500 14.67 16.15
350 22500 15.56
350 22500 15.56
100 360 22500 16.00 15.41
330 22500 14.67
36
4.2.3 M25 grade concrete compressive strength results.
Table 4.8: Compressive strength test results of 7 days
AVG
% LOAD C/S AREA STRENGTH
STRENGTH
REPLACEMENT (KN) mm2 (N/mm2)
(N/mm2)
540 22500 24.00
0 410 22500 18.22 21.78
520 22500 23.11
560 22500 24.89
20 590 22500 26.22 23.41
430 22500 19.11
460 22500 20.44
40 500 22500 22.22 19.56
360 22500 16.00
420 22500 18.67
60 500 22500 22.22 19.41
390 22500 17.33
450 22500 20.00
80 300 22500 13.33 18.22
480 22500 21.33
405 22500 18.00
100 400 22500 17.78 17.70
390 22500 17.33
37
4.2.4 Graphical representation of compressive test results
7days 28days
19
COMPRESSIVE STRENGTH
18
17
(N/MM2) 16
15
14
13
12
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
21
COMPRESSIVE STRENGTH
20
19
18
(N/MM2)
17
16
15
14
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
30
COMPRESSIVE STRENGTH
25
20
(N/MM2)
15
10
5
0
0 20 40 60 80 100
% OF REPLACEMENT
38
7days 28days
COMPRESSIVE STRENGTH
18.22
17.93
17.78
17.48
16.96
16.74
16.59
16.3
(N/MM2)
15.56
15.26
14.81
13.78
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
20.44
20.15
COMPRESSIVE STRENGTH
18.37
18.22
18.15
18.07
17.78
17.48
(N/MM2)
17.04
16.74
16.15
15.41
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
COMPRESSIVE STRENGTH
25.93
25.63
23.41
21.93
21.78
21.33
19.56
19.41
18.96
18.22
18.22
17.7
(N/MM2)
0 20 40 60 80 100
% OF REPLACEMENT
39
Figure 4.7 Cubes placed in UTM machine
40
4.6 PULL-OUT TEST
The pull-out test was conducted for 150mm x 150mm x150mm size of cubes with a
single reinforcing bar embedded vertically along a central axis in each specimen.
Tested in UTM machine for the ages of 7days & 28days. And it was calculated by,
Where,
41
4.6.1 M15 grade concrete pull-out test results.
Table 4.10: Pull-out test results of 7 days
AVG
% LOAD C/S AREA STRENGTH
STRENGTH
REPLACEMENT (KN) mm2 (N/mm2)
(N/mm2)
20.39 6755.52 3.02
0 25.19 6755.52 3.73 3.41
23.45 6755.52 3.47
25.16 6755.52 3.72
20 27.39 6755.52 4.05 4.03
29.14 6755.52 4.31
20.56 6755.52 3.04
40 18.23 6755.52 2.70 3.16
25.23 6755.52 3.73
20.12 6755.52 2.98
60 23.55 6755.52 3.49 2.81
13.26 6755.52 1.96
19.36 6755.52 2.87
80 15.23 6755.52 2.25 2.60
18.15 6755.52 2.69
20.39 6755.52 3.02
100 15.52 6755.52 2.30 2.52
15.23 6755.52 2.25
42
4.6.2. M20 grade concrete Pull-out test results.
43
4.6.3 M25 grade concrete pull-out test results.
Table 4.14: Pull-out test results of 7 days
AVG
% LOAD C/S AREA STRENGTH
STRENGTH
REPLACEMENT (KN) mm2 (N/mm2)
(N/mm2)
31.19 6755.52 4.62
0 40.01 6755.52 5.92 5.35
37.2 6755.52 5.51
34.13 6755.52 5.05
20 38.84 6755.52 5.75 5.52
38.92 6755.52 5.76
33.15 6755.52 4.91
40 25.45 6755.52 3.77 4.85
39.65 6755.52 5.87
35.11 6755.52 5.20
60 27.27 6755.52 4.04 4.62
31.28 6755.52 4.63
29.18 6755.52 4.32
80 32.52 6755.52 4.81 4.44
28.34 6755.52 4.20
34.13 6755.52 5.05
100 28.40 6755.52 4.20 4.20
22.54 6755.52 3.34
44
4.6.4 Graphical representation of Pull-out test results
28days 7days
3.5
2.5
2
0 20 40 60 80 100
% of Replacement
7days 28days
BOND STRENGTH (N/MM2)
5
4.5
4
3.5
3
2.5
2
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
BOND STRENGTH (N/MM2)
7
6.5
6
5.5
5
4.5
4
3.5
3
0 20 40 60 80 100
% OF REPLACEMENT
45
7days 28days
4.26
BOND STRENGTH (N/MM2)
4.03
4.01
3.46
3.41
3.16
3.2
3.04
2.92
2.81
2.52
2.6
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
4.39
4.18
BOND STRENGTH (N/MM2)
4.14
4.14
4.2
4.05
3.99
3.95
3.79
3.63
3.39
3.32
0 20 40 60 80 100
% OF REPLACEMENT
7days 28days
6.79
6.08
6.03
5.72
5.58
BOND STRENGTH (N/MM2)
5.52
5.35
5.25
4.85
4.62
4.44
4.2
0 20 40 60 80 100
% OF REPLACEMENT
46
Figure 4.15. Cubes after failure
47
4.7 Graphical representation of compressive strength results of different grades
7 DAYS
COMPRESSIVE STRENGTH (N/MM2)
M15 M20 M25
26
24
22
20
18
16
14
12
10
0 20 40 60 80 100
% OF REPLACEMENT
28 DAYS
COMPRESSIVE STRENGTH (N/MM2)
30
25
20
15
10
0 20 40 60 80 100
% OF REPLACEMENT
48
7 DAYS
M15 M20 M25
COMPRESSIVE STRENGTH
23.41
19.56
(N/MM2)
18.15 17.78
17.04 16.64 16.15 15.41
28 DAYS
M15 M20 M25
COMPRESSIVE STRENGTH
(N/MM2)
25.63 25.93
21.93 21.33
18.96 18.22
49
4.8 Graphical representation of pull-out test results of different grades
7 DAYS
M15 M20 M25
6
BOND STRENGTH (N/MM2)
0
0 10 20 30 40 50 60 70 80 90 100
% OF REPLACEMENT
28 DAYS
M15 M20 M25
6
BOND STRENGTH (N/MM2)
0
0 10 20 30 40 50 60 70 80 90 100
% OF REPLACEMENT
50
7 DAYS
M15 M20 M25
5.52
5.35 4.85
4.62
4.44
4.2
4.2
3.95 4.14 3.99 3.63 3.32
28 DAYS
M15 M20 M25
BOND STRENGTH (N/MM2)
6.79
6.03 6.08
5.72 5.58
5.25
4.14 4.39
4.18 4.05 3.79 3.39
51
CHAPTER 5
CONCLUSION
5.1 GENERAL
Recycled aggregate produced these days has much better performance as comparable
to natural aggregate However, its basic characteristics have not been yet thoroughly
investigated. Particularly in order extend the use of the recycled aggregate for the
structural concrete, its bonding performance should be fundamentally explored. This
research examined the compressive strength and bond strength with respect to the
varying percentage of recycled aggregate.
52
• As per the IS456-2000, the compressive strength of M25 concrete cube should be
25N/mm2 for 28 days, the compressive strength of M25 concrete for 28days
strength is 25.93N/mm2 it has achieved more than the codal requirement.
• The compressive strength and bond strength of concrete is directly proportional to
the grade of concrete. Based on the experimental study, it may be concluded that 20
percent replacement of recycled aggregate (RA) with natural aggregate can be
recommend.
53
REFERENCES
1. IS 383:1970 code of practice for “Specifications for coarse and fine aggregate from
natural source of concrete” bureau of Indian standards new Delhi.
2. IS: 2386 (part 1) – 1963 code of practice for “methods of test for aggregates for
concrete part 1- particle size and shape”- bureau of Indian standards new Delhi.
3. IS:2386 (part 3) – 1963 code of practice for “methods of test for aggregates for
concrete part 3- specific gravity, density, voids ‘, absorption and bulking”- bureau
of Indian standards new Delhi.
4. IS:2386 (part 4) – 1963 code of practice for “methods of test for aggregates for
concrete part 4- mechanical properties” - bureau of Indian standards new Delhi.
5. IS 1026: 2009 code of practice for “concrete mix proportioning – guideline”- bureau
of Indian standards new Delhi.
6. IS: 456-1970 Design aids for reinforced concrete - bureau of Indian standards new
Delhi.
7. Bilek, V., Bonczková, S., Hurta, J., Pytlík, D., & Mrovec, M. (2017). Bond Strength
Between Reinforcing Steel and Different Types of Concrete. Procedia Engineering,
190, 243–247. doi: 10.1016/j.proeng.2017.05.333
8. Shahidan, S., Azmi, M. A. M., Kupusamy, K., Zuki, S. S. M., & Ali, N.
(2017). Utilizing Construction and Demolition (C&D) Waste as Recycled
Aggregates (RA) in Concrete. Procedia Engineering, 174, 1028–1035. doi:
10.1016/j.proeng.2017.01.255
9. M Halahla, Mohammad Akhtar, Amin H. Almasri, "Utilization of Demolished
Waste asCoarse Aggregate in Concrete", Civil Engineering Journal (CEJ)
10. Mbereyaho Leopold, Ntitanguranwa Jean Paul, Kabano James, Gasingwa Noel,
"Reuse ofConstruction and Demolished Concrete Waste in Producing Strong and
Affordable ConcreteBlocks", Rwanda Journal of Engineering, Science, Technology
and Environment (RJESTE) Volume 1, Issue 1, 2018.
11. Menka, Urmil Yadav, "Use of Demolished Concrete in Construction", International
Journalof Science and Research (IJSR).
12. "Demolished waste as coarse aggregate in concrete." J. Acad. Indus. Res. Vol.1(9)
February 2013.
54
13. "Use of Building Demolished Waste as Course Aggregate in Porous Concrete"
IJRET:International Journal of Research in Engineering and Technology.
14. "Use of construction renovation and demolition waste in partial replacement of
coarse aggregate in m20 concrete". IJRET: International Journal of Research in
Engineering and Technology
15. AnaghaKalpavalli [2015], "Use of demolished concrete waste as coarse aggregate
in highstrength concrete production":
16. Mohd Monish [2013], "Demolished waste as coarse aggregate in concrete":
17. Prof. Dharmesh K. Bhagat, Jigar P. Parmar, Yati R. Tank, Darpan H. Gadhiya, Jigar
S.Goyani, [2014],"Experimental Study of Compressive Strength of Recycled
Aggregate Concrete":
55
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