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DME (Unsolved Problem)

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13 views

DME (Unsolved Problem)

Uploaded by

Ankush Laybar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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University Asked Question

SUMMER-2024
Q.1 a) A plate 100 mm wide and 12.5 mm thick is to be
welded to another plate by means of parallel fillet welds.
The plates are subjected to a load of 60 kN. Find the length
of the weld so that the maximum stress does not exceed of
56 MPa. Consider the joint first under static loading and
then under fatigue loading. (8)
Solution: Solved as Problem 3.6 on Page 3-22.

Q.1 c) Double riveted double cover butt joint in plates 15


mm thick is made with 20 mm diameter rivets at 80 mm
pitch. The permissible stresses are: t = 80 MPa;  = 60
MPa; c = 120 Mpa. Find the efficiency of joint. Taking the
strength of the rivet in double shear as twice than that of
single shear. (8)
Solution: Solve as by R.S. Khurmi in example 9.3 on
Page 295.

Q.2 a) Design a suitable diameter for a circular shaft


required to transmit 90 kW at 180 r.p.m. The shear stress
in the shaft is not to exceed 70 MPa and the maximum
torque exceeds the mean by 40%. Also find the angle of
twist in a length of 2 meters. Take C= 90 GPa. (5)
Solution:

Q.2 b) The section of a crane hook is rectangular in shape


whose width is 30 mm & depth is 60 mm. The center of
curvature of the section is at a distance of 125 mm from
the inside section & the load line is 100 mm from the same
point. Find the capacity of the hook if the allowable stress
intension is 75 MPa. (10)

Solution:

Q.3 a) Power screw having double started square threads of


25 mm nominal diameter 21 mm and 5 mm pitch is acted
upon by an axial load of 10 kN. The outer and inner
diameters of screw collar are 50 mm and 20 mm
respectively. The coefficient of thread friction and collar
friction may be assumed as 0.2 and 0.15 respectively. The
screw rotates at 12 r.p.m. Assuming uniform wear
condition at the collar and allowable thread bearing
pressure of 5.8 N/mm2.
Find:
1. The torque required to rotate the screw
2. The stress in the stress and threads
3. The number of threads of nut in engagement with screw.
(10)

Solution:
https://books.google.co.in/books?id=kfHD1ess3kMC&pg
=PA459&dq=Power+screw+having+double+started+square
+threads+of+25+mm+nominal+diameter+and+5+mm&hl=
en&newbks=1&newbks_redir=0&sa=X&ved=2ahUKEwjS9t
uAuv6JAxU9SmwGHTEMEIYQuwV6BAgJEAg#v=onepage
&q=Power%20screw%20having%20double%20started%2
0square%20threads%20of%2025%20mm%20nominal%2
0diameter%20and%205%20mm&f=false

https://books.google.co.in/books?id=zMRXW9u8JZkC&
pg=PA453&dq=Power+screw+having+double+started+squ
are+threads+of+25+mm+nominal+diameter+and+5+mm&
hl=en&newbks=1&newbks_redir=0&sa=X&ved=2ahUKEwj
S9tuAuv6JAxU9SmwGHTEMEIYQuwV6BAgIEAY#v=onepa
ge&q=Power%20screw%20having%20double%20started
%20square%20threads%20of%2025%20mm%20nominal
%20diameter%20and%205%20mm&f=false

DME 1
University Asked Question
Q.4 a) Design a leaf spring for the following specifications:
Total load = 120 KN. Number of springs supporting the load
= 4. Maximum number of leaves = 10: Span of the spring =
10 00 mm, permissible deflection = 80 mm. Take Young’s
modulus, E = 200 kN/mm2 and allowable stress in spring
material as 600 MPa. (12)
Solution: problem 4.7 link

https://www.rcet.org.in/uploads/academics/regulation2
021/rohini_98981281514.pdf

Q.5 a) A shaft is supported on bearings A and B. 1 meter


between centers. A 20 straight tooth spur gear having 400
mm pitch diameter, is located 200 mm to the left hand
bearing A. and a 600 mm diameter pulley is mounted 300
mm towards the left of bearing B. The gear is driven by a
pinion with a downward tangential force while the pulley
drives a horizontal belt having 180 angle of wrap. The
pulley also serves as a flywheel and weights 2000 N. The
maximum belt tension is 3000 N and the tension ratio is
3:1. Determine the maximum bending moment and the
necessary shaft diameter if the allowable if the allowable
shear stress of the material is 40 MPa. (15)
Solution: Solve as Problem by R.S Kurmi in example
14.10 on Page 525.

Q.6 b) Design a compression coupling for a shaft to transmit


1300 N-m. The allowable shear stress for the shaft and key
is 40 MPa and the number of bolts connecting the two
halves are 4. The permissible tensile stress for the bolts
material is 70 MPa. The coefficient of friction between the
muff and the shaft surface may be taken as 0.3. (10)
Solution:
https://books.google.co.in/books?id=6FZ9UvDgBoMC&p
g=PA484&dq=The+coefficient+of+friction+between+the+
muff+and+the+shaft+surface+may+be+taken+as+0.3&hl=
en&newbks=1&newbks_redir=0&sa=X&ved=2ahUKEwjP_I
zDvP6JAxUgUGcHHcEpCcwQuwV6BAgIEAc#v=onepage&
q&f=false

Q.7 a) The TM diagram for a multi cylinder engine is drawn


to a scale 1mm = 1000 N-m and 1mm = 6. The areas above
and below the mean torque line are 530, 330, 380, 470,
180. 360 and 280 mm2. Find the diameter of flywheel rim
and cross section of rim if b = 2t. The mean speed is 150
rpm and total fluctuation of speed is not to exceed 3.5% of
mean speed. The total energy of fly wheel is 15/14 that of
rim. The peripheral velocity of flywheel is 15 m/s. (10)
Solution: unsolved problem rs. Khurmi page no. 815.

Q.8 a) A Journal bearing is designed for a steam engine


with following data. (10)
Load on journal = 3 kN
Dia. Of Journal = 50 mm.
Bearing length = 75 mm.
Speed = 1600 rpm.
Diametral clearance = 0.001 mm.
Ambient temperature = 15C
Oil SAE 10 is used for film temperature = 60C
Absolute viscosity at 60C = 0.014 kg/m-s.
Determine heat generated and heat dissipated.
Solution: Refer Problem by R.S Khurmi in exercise 2
Que. on Page 993.

WINTER-2024
Q.2 a) Find the efficiency of the following riveted joints: (8)
1) Single riveted lap joint of 5 mm plates with 20 mm
diameter rivets having a pitch of 40 mm.
2) Double riveted lap joint with zigzag riveting of 5 mm
plates with 20 mm diameter rivets having a pitch of 60
mm. Assume permissible tensile stress in plate = 80
MPa Permissible shearing stress in rivets = 60 MPa
Permissible crushing stress in rivets = 120 MPa.
Solution: Solved as Problem 2.2 on Page 2-15.

DME 2
University Asked Question

Q.3 b) A square threaded bolt of mean diameter 24 mm and


pitch 5 mm is tightened by screwing a nut whose mean
diameter of bearing surface is 50 mm. If the coefficient of
friction for the nut and bolt is 0.1 and for the nut and
bearing surfaces 0.16, find the force required at the end of a
spanner 0.5 m long when the load on the bolt is 10 kN. (8)
Solution:
https://books.google.co.in/books?id=RWWgwVoSBWwC
&pg=PA274&dq=A+square+threaded+bolt+of+mean+diam
eter+24+mm+and+pitch+5+mm+is+tightened+by+screwin
g+a+nut+whose+mean+diameter+of+bearing+surface+is+
50+mm.&hl=en&newbks=1&newbks_redir=0&sa=X&ved=
2ahUKEwjave2jvf6JAxUmTWcHHd_DNJgQuwV6BAgMEAc
#v=onepage&q=A%20square%20threaded%20bolt%20of
%20mean%20diameter%2024%20mm%20and%20pitch
%205%20mm%20is%20tightened%20by%20screwing%2
0a%20nut%20whose%20mean%20diameter%20of%20be
aring%20surface%20is%2050%20mm.&f=false

Q.4 b) A cross bar of a planner weighing 9 kN is raised and


lowered by means of two square threaded screws of 40 mm
outside diameter and 6 mm pitch. The screw is made of steel
and nut of phosphor bronze having 42 mm height. A steel
collar bearing with 30 mm mean radius takes the axial
thrust. The coefficient of friction at the threads and at the
collar may be assumed as 0.14 and 0.10 respectively. Find
the force required at a radius of 120 mm of a hand wheel to
raise and lower the load. Find also the shear stress in the
nut material and the bearing pressure on the threads. (10)
Solution: Refer Problem 7 on Page 674 Refer Book R.S
Khurmi. Only Ans are available

SECTION - B
Q.5 a) A shaft 1.5 long transmit 75 kw at 500 rpm meter is
supported on two A & B bearings which are 1.2 meter apart.
It carries two pulleys C and D. Pulley C of diameter 220 mm
is mounted at 600 mm to the right of left bearing and is
driven with the help of electric motor and belt, which is
placed directly below it. Pulley D with diameter 160 mm is
located at 300 mm to the right of right hand bearing and
drives another pulley which is placed horizontally to the
right. Pulley C and D have belt tension ratio as 2 and angle
of lap is 180. The combined fatigue and shock factors for
torsion and bending may be taken as 1.5 and 2 respectively.
Determine the diameter of shaft if allowable shear and
bending stress is 42 MPa and 63 MPa. (15)
Solution:

Q.6 a) Design a rigid flange coupling to transmit a torque of


150 N-m between two coaxial shafts. The shaft is made of
alloy steel, flanges out of cast iron and bolts out of steel.
Four bolts are used to couple the flanges. The shafts are
keyed to the flange hub. The permissible stresses are (12)
Shear stress on shaft, keys and bolt = 70 MPa
Bearing or crushing stress on shaft, keys and bolts = 120
MPa
Shearing stress on cast iron = 15 MPa.
Solution:

Q.7 a) Following data is given for a journal bearing: (15)


Radial load = 10 kN
Speed = 1200 rpm
Dia of journal = 60 mm
Atmospheric Temperature. of oil = 16C
Operating Temperature. of oil = 60
Viscosity of oil at 60C = 0.020 kg-m-s.
Give systematic design of bearing.
Solution:

Q.8 b) Determine the dimensions of a connecting rod of an IC


engine with following data (8)
Cylinder Bore = 120 mm
Length of connecting rod = 350 mm
Maximum gas pressure = 3.5 N/mm2
Factor of safety = 6.
Solution:

DME 3

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