Manual ECOMix Revolution En
Manual ECOMix Revolution En
EN
0044
State: 2024/07
This version of the manual refers to software version V1.6.x and V1.7.x.
2 State: 2024/07
List of figures 6
Markings 7
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Symbols: type plate and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Symbols: Production protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 General Information 9
1.1 Manufacturer’s Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Operator Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Improper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.8 Service and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.9 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.10 Sterilization and Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.11 Instructions of Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.12 Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.13 Using the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 System Description 13
2.1 Description of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Optional components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Safety 16
3.1 Overall Hazards Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Chemicals Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Protection from electrical hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Emissions/EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7 Modifications of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.8 Safe handling of ECOCarts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.9 IFU ECOCart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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5 Error Messages 39
5.1 Complaints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7 Instructions of Users 46
7.1 Authorization for Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2 Execution of an instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.3 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4 Authorisation of future instructors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.5 Forms for the instruction training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8 Technical data/materials 48
8.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2 Materials used for the fluids system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.3 Used guidelines and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.4 Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Annex 50
9.1 Environmental conditions required for operation . . . . . . . . . . . . . . . . . . . . . . . 50
9.2 Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.3 Setting up the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.4 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.5 Storage and shelf life of devices and chemicals/fluids . . . . . . . . . . . . . . . . . . . . 51
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.7 Regular cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.8 Disposables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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10 Declaration of conformity 53
11 Contact adresses 61
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Safety Instructions
The safety instructions below describe the special safety measures you need to take before using
the ECOMix. By pointing out the possible risks, they increase operational safety and you must,
therefore, read them carefully before beginning to use the product.
" DANGER Indicates an immediate risk that may cause serious in-
juries.
" CAUTION Indicates a risk that may cause damage to the equip-
ment or incorrect operation unless prevented.
Information for safe operation.
Store between 4°C and 35°C Protect from heat and direct sun-
light
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Yes No
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" Caution Only persons authorised by Intermedt may install, commission, maintain,
perform safety checks or train operators.
1.3 Transport
The system is supplied ready for operation and installed and commissioned by personnel authorised
by Intermedt (service personnel).
• Risk of dropping! Equipment damage!
• Use only suitable means of transport or conveyors.
• Store frost-free.
Check content for completeness after unpacking. Refer to the delivery note.
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state. This treatment process, referred to herein for convenience as production, is the designated
application of this certified medical device.
The ECOMix Revolution production system may only be used for the production of acidic dialysis
concentrates using the original ECOCart Revolution or ECOCart ToGo supplied by Intermedt (herein
only referred to as ECOCart). This allows dialysis concentrates to be produced within the tolerances
specified by ISO 23500-4. Other uses or applications, especially the use of other media, may lead
to dangerous situations and must absolutely be avoided. The ECOMix/ECOCart system is not
intended for use in home dialysis.
Operation according to the designated use also includes observing safety instructions and operating
and maintenance activities prescribed by Intermedt.
Only use the system in a safe and microbiologically clean condition.
We only guarantee that we will manufacture to the ISO 23500-4 tolerances if an
original ECOCart is used and the manual is obeyed.
Indication
The dialysis concentrates produced with the ECOMix Revolution are suitable for hemodialysis and
hemodiafiltration. The dialysis concentrate is for use with an alkaline bicarbonate hemodialysis
concentrate (NaHCO3 ) for a given dilution. The finished hemodialysis solution must be tested with a
suitable method before use. For safe use, refer to the manufacturer’s instructions for the hemodialysis
machine. Acid and alkaline bicarbonate hemodialysis concentrate should only be diluted immediately
before use.
The following fields of application only apply to the ready-to-use hemodialysis solution, prepared
according to the information given on the ECOCart:
• Acute kidney failure
• Chronic kidney failure
• Overhydration
• Poisoning
• Correction of acid-base household and electrolyte status
• Adjustment of blood or plasma and body temperature
Contraindication
• Hyperkalemia when using hemodialysis concentrate with a potassium content that is too high
• Hypokalemia when using hemodialysis concentrate with a potassium content that is too low
• Uncontrollable coagulation disorders
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Adverse Effects
• Hemodialysis can cause side effects such as hypotension, nausea, vomiting and cramping.
The choice of an ECOCart and thus the selection of a suitable acidic dialysis concentrate is the
responsibility of the physician. Duration of treatment, frequency of treatment and dosage must be
determined by the attending physician.
ECOMix and ECOCart are not used directly on patients and are intended solely for
use by medical professionals. The concentrate produced by the ECOMix is used to
produce dialysis fluid which is then used on patients. In case of adverse effects, the
patient should consult a physician.
All serious incidents related to the device must be reported to the manufacturer and
the competent authority of the Member State in which the user and/or patient is
located.
" Caution The security measures of the ECOMix Revolution are only operational
when the system is turned on.
1.6 Installation
Assembly and installation of the ECOMix Revolution system must exclusively be planned and per-
formed by technicians authorized by Intermedt. A separate manual for the installation is issued
exclusively to authorized technicians. The installation manual also details the requirements for the
installation.
1.7 Maintenance
Maintenance of the ECOMix Revolution system must exclusively be performed by technicians au-
thorized by Intermedt. For maintenance, there is a separate manual which is issued exclusively to
authorized technicians.
Maintenance is required every 12 months. It takes place (starting after the installation with
an online maintenance) alternately as online maintenance and on-site maintenance, which includes
safety-related controls. Online maintenance can be replaced by on-site maintenance.
1.9 Calibration
Calibration of the ECOMix Revolution system must exclusively be performed by technicians au-
thorized by Intermedt. Calibration or the check of the calibration is done during installation and
maintenance and is described in the corresponding manuals. The calibration data is password pro-
tected and is not accessible to normal users. Login and password can be found in the installation
and maintenance manual.
1.12 Failure
In case of failure, contact your local service technician. See chapter 11 for contact data for your
country or region.
Do not discard any concentrate batches without first consulting the technical service.
You can find an overview of possible error messages in chapter 5.
" Warning The user is responsible for the accuracy of the values entered and the
actions performed. If the values entered are not the desired values, do
not confirm the entry or abort.
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Figure 2.1: ECOMix Revolution production system with salt cartridge (ECOCart)
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Without ECOTanks and the master module/ECOTankmodule Rev it is not possible
to transfer concentrates automatically and in a safe way.
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The ECOMix Revolution can start and stop automatically with no user intervention
(fully automatic production).
" Warning Acetic acid can produce noxious fumes. Skin contact may cause acid
burns. Do not inhale the vapour. If the chemical gets into your eyes,
immediately rinse thoroughly with water. In case of an accident or if you
feel unwell, seek medical advice immediately.
Specifications:
– Acetic acid 100 % high purity Ph Eur., USP
– General Formula: C2 H4 O2
– Structural formula: CH3 COOH
" Warning In case of contact with eyes, rinse immediately with plenty of water.
Remove any existing contact lenses if possible. Continue rinsing. If eye
irritation persists, seek medical advice.
Specifications:
– Citric acid anhydride Ph.Eur., USP
– General Formula: C6 H8 O7
– Chemical formula: HOC(COOH)(CH2 COOH)2
"
Inform technical support in case of obvious technical defects or external damage and
do not put the device into operation.
3.5 Emissions/EMC
The system does not cause vibration or dust.
The electronic components of the system are protected from disturbances, such as:
1. Pulse-type transients on supply lines
2. Interference pulses and high frequency fields
3. Electrostatic discharges
The ECOMix Revolution production system is designed according to EMC standards.
However, the influence of electromagnetic radiation or by other devices cannot be
ruled out.
3.6 Maintenance
Required maintenance and inspection work must be carried out in a timely manner.
The electrical safety devices should be checked regularly.
For maintenance purposes, the system must always be brought in a safe operating condition.
The ECOMix Revolution production system has sensitive control and monitoring
components that must be tested or calibrated at regular intervals.
Only use original spare parts and consumables. Immediately replace any system
components or functional modules that are not in perfect condition.
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Do not try to catch a falling ECOCart.
A fallen ECOCart or an ECOCart that shows traces of a recent fall may have
leaked without any noticeable cracks. Such a cartridge may only be produced under
supervision.
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In the main menu the user can see the fluid levels of the connected ECOTanks.
The ECOCart comes with a production protocol on its top. You must start to fill it
in at the beginning of the production process.
For more information on the production protocol, see section 4.4.
Each ECOCart has two couplings on the top. To connect the ECOCart to the ECOMix please
follow these instructions:
1. Place the ECOCart in front of the ECOMix. The adhesive label on the side should face to
the right
2. Block the brakes of the rollable base (if the barrel is placed on a rollable base)
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" Warning Some ECOCarts have a screw cap which is used to fill the ECOCart.
This cap must not be opened on an unproduced ECOCart to avoid the
risk of contaminating or polluting the contents of the ECOCart.
" Warning In case of ECOCarts with acetate, acetic acid vapour may escape when
you open the ECOCart. Please see the notes on page 16.
First-aid measures
After inhalation: Fresh air, consult a physician if necessary
After contact with the skin: Rinse with plenty of water. Dab with
polyethylene glycol 400
After contact with the eyes: Rinse eyes with plenty of water with the
eyelid open for at least 10 minutes
Both quick connect couplings on the ECOCart must be safely shut before automatic
production starts.
Once the ECOCart has been detected, the composition is displayed in the menu (see Fig. 4.2).
The operator should check the composition and, if necessary, remove the ECOCart and replace it
with another one. If no equivalent tank is available for the concentrate after production, or if no tank
is programmed for the concentrate, a warning message appears. The operator can stop production
in this case.
If the ECOCart should be produced, the production is started by pressing the button “Confirm”.
In fully automatic mode, the ECOMix will automatically start the production after 2 minutes,
provided that no error messages occur. A corresponding timer with 120 seconds runs in the upper
right corner of the display.
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If no ECOTanks but other storage tanks are used, the ECOMix Revolution cannot
monitor the fluid levels in these tanks.
In this case, it is not possible to transfer the concentrate automatically and the
operator needs to do this manually via the menu for filling canisters.
" Caution Expired ECOCarts must not be produced for the treatment of patients.
The user is responsible for using only ECOCarts with a valid shelf life.
The ECOMix has no monitoring function in this regard.
Permeate must not stay in the mixing tank for no more than 24 h.
During production, the ECOMix monitors relevant system parameters and switches
off the process in the event of an error. After confirming the error message, the
process can either be restarted or resumed.
Through the buttons “Stop” and“Abort” the processes can be stopped and aborted
manually.
If auto-calibration is activated, the ECOMix initiates the calibration 25 l before the filling process
is complete. Afterwards, filling continues.
If the target amount of water has been acquired the water inlet will be closed and the mixing
process starts automatically.
The dissolution behaviour of the salts is temperature dependent. Thus, a longer
mixing process may be required in a colder environment.
Even when the desired density has been achieved the mixing process will go on for
a time to ensure that no local anomaly was detected.
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" Warning During mixing and emptying the ECOCart must not be disconnected
from the ECOMix. The ECOMix Revolution does monitor the connec-
tion but for technical reasons it might take several seconds until the pump
has stopped and the valves have been closed, so that larger amounts of
concentrate might be spilled.
To produce a concentrate in the limits defined by standard ISO 23500-4, the deviation
of the density of the produced concentrate from the theoretical value should not
exceed +/−0.30%. With the production system ECOMix Revolution normally better
results are achieved. In all other cases a laboratory analysis will be asked for.
" Warning The composition of the finial dialysis fluid must always be tested.
The density difference displayed must be documented in the production log supplied.
The laboratory sample can only be omitted in case the density deviation is ≤ +/ −
0.30%.
To take samples approx. 200 ml must be drained through the sample tap (located either on the
left or the right of the mixing tank) and discarded to remove the residues of previous samples. After
this, the sample can be filled into a sample tube.
" Caution Before taking a sample, drain approx. 200 ml of the solution.
In order to avoid erroneous measurements, an analysis/measurement of
the sample can only be performed after 2 hours or more.
For more information on the release and validation of concentrates and the interpretation of
laboratory results, see chapter 6.
Before a concentrate is discarded due to a density error or a faulty laboratory sample,
you must always contact the manufacturer through your local technical service. If
the concentrate is discarded without any chance to investigate, it may not be possible
to investigate the occurrence afterwards.
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Authorisation of the concentrate means in this context the confirmation that the
concentrate has either been automatically released by the ECOMix (no laboratory
test required) or the composition has been confirmed by a laboratory test (see also
section 6).
The ECOTanks are programmed for specific concentrate types during installation.
As the composition of the current concentrate is known by the ECOMix there is no
possibility to transfer a concentrate into the tank of another concentrate.
If the mixing of concentrate batches is not allowed through the settings, the ECOMix
will always wait for a concentrate tank to be empty, before another batch can be
transferred in this tank.
After the transfer process, a rinsing process is started automatically.
The liquid concentrate is stored in the connected ECOTanks. There is no ECOCart-specific
marking of the concentrate on the ECOTank. The traceability of the stored concentrate is guaranteed
both via the batch memory and via the filed production log. The concentrate type is indicated by
generic tank labels.
Liquid concentrates have a shelf life of 24 months.
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Liquid concentrates have a shelf life of 24 months.
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The ECOMix will return to the main menu after finishing the rinsing process. The
automatic rinsing operation cannot be interrupted.
The ECOMix must be rinsed after each production process.
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Caution: The contents of the first canister (about 5 l) must be discarded, as there
may be another type of concentrate in the concentrate feed to the ECOTanks.
The facility is responsible for ensuring that the canisters are suitable for storing dialy-
sis concentrate in terms of condition, hygiene, labelling and regulatory requirements.
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To avoid leakage, all residues of concentrate and/or salts must be removed from the
screw thread of the cartridge with a clean cloth.
1. Remove the lower front panel of the ECOMix, by releasing the locks with a control cabinet
key
2. Unscrew the union nut (see picture)
3. Remove the old filter
4. Insert the filter into the insert
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5. Insert the adapter ring (in the picture: white) into the insert. Use the old adapter ring for this
purpose. It does not need to be exchanged.
6. Mount the device again and tighten the union nut
7. Go into the manual rinsing program via “Settings” > “Techn. Program” > “Rinsing”. Press
the button “Rinsing” to start a rinsing process.
8. After the flushing process, check that no leakage has occurred
9. Replace the front panel of the ECOMix Revolution.
1. Remove the lower front panel of the ECOMix, by releasing the locks with a control cabinet
key
2. Unscrew the union nut (see picture)
3. Remove the old filter
4. Slide the new filter from the side into the plastic block
5. Put on the union nut and tighten it
6. Go to the manual rinsing program via "‘Settings"’ > "‘Techn. menu"’ > "‘Rinse"’. Press the
"‘Rinse"’ button to start a rinsing process.
7. After the flushing process, check that no leakage has occurred
8. Put the front panel of the ECOMix Revolution back in place.
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To authorize use of an option, the specified number is entered in the upper field and a request is
sent. The data displayed then must be sent to Intermedt (info@intermedt.de). Until an answer has
been received and entered, the menu must not be left and the system must not be switched off.
If the menu for requesting the release code is exited before a code has been entered,
the generated code that has not yet been entered is no longer valid and must be
requested again.
4.9.2 EC region
The EC-Region option is used to ensure that ECOCarts, which are produced in production facilities
other than the main factory, cannot be produced on facilities in areas for which these cartridges have
not been registered.
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The special production can be switched on and off again in the General settings menu by ticking
the box.
To start a special production, select “Produce” from the main menu and then select an appropriate
tank programmed for the concentrate.
A special production must always be transferred manually. In all other respects the process is the
same as in a regular production.
The batch is uniquely identified in the batch history via the production date and the consecutive
batch number in the ECOMix. The batch is marked with SM in the batch history.
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As the ECOMix produces the concentrate exclusively based on the information in
the tank, it is crucial for a special production that all values are entered correctly
and that the composition of the ECOCart is checked before production is started.
Selection of the concentrate type via the ECOTank Checking the production data before starting
4.9.4 EC-Contingent
In order to be able to use the special production option, an EC contingent is required. This is
increased by 20 with each request and reduced by 1 with each special production. A batch counts
as used up as soon as the pump starts up during mixing.
While the special production option is active, the technicians’ menus for mixing is
unavailable.
4.9.5 Emergency-EC
In the event that the left or right coupling is not recognized by an ECOCart, the left and right
coupling can be ignored with the emergency EC option.
In order to ignore only the left coupling with the magnetic sensor, only the emergency EC option
is authorized.
In order for the ECOMix to ignore both couplings, the special production option must be ac-
tivated additionally. In order to mix an ECOCart under these conditions, the corresponding tank
configuration must be fully stored (see section 4.9.3).
The option for an Emergency EC will be reset after the next production.
If the ECOMix can be remotely controlled, the production can be started by an
Intermedt technician without this option through the remote control.
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4.10 Settings
4.10.1 Menu Settings
The menu can be opened by pressing the button ’Settings’ in the main menu. The system allows to
access several submenus.
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Option Explanation
Bicarbonate Adjustment of bicarbonate value in the dialysis fluid
Language Selection of the GUI language
Time zone Setting for local time zone
Valve type* Switch for the installed valve type
Auto. Ident. ECOMix starts production 2 min after connecting an ECOCart.
Auto. transfer ECOMix starts transfer process automatically
Auto. rinse ECOMix will start the Smartclean process (Rinse with connected ECOCart)
after the end of the transfer
Special production Only when turned on as an option: Switch between regular and special
production mode
Batch mix Bulk tank configuration: Batches of different ECOCarts can be mixed.
Cleaning Scheduled Cleaning will be activated
Canister filling Filling of canisters is activated
Autocalib.* Automatic self calibration of the ECOMix prior to each production process
Transfer – dura- Scheduled transfer time
tion*
Transfer – buffer* Additional transfer time to determine the time point, when the filter needs
to be changed
* Configurable for technicians only
As of V1.7, additional data is requested when the “Special production” option is activated (see
section 4.9.3).
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" The technicians’ programs are also used for testing and to help in case of faulty
components. Because of this, the safety functions are partially switched off. The
ECOMix must therefore be monitored during their use.
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As of V1.7, the target density can no longer be queried via the Production menu
after mixing. It must be looked up in the batch history.
For safety reasons, the concentrate cannot be transferred without any checks. There are three
options that can be used for approval:
• Measure the density in this menu and with a deviation of ≤ 0.30%; the density deviation is
displayed
• Enter an external density measurement (laborotary or a handheld device). Please also enter
a name and the measuring temperature. The density deviation is calculated by the ECOMix
and must be ≤ 0.30%.
As “name” enter a short form of your institution or company.
• Confirm that a laboratory check of the components has been carried out successfully . Please
enter “Labor” as the name, 20.00 as the temperature and the target density as the measured
density.
If one of these conditions is met, the “Continue” button allows to go to the next menu. To transfer
the concentrate, press the “Transfer” button and select a tank. Only tanks that are programmed for
a concentrate that matches the ECOCart are offered.
Rinse the ECOMix after manual transfer.
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In order to be able to use the security mechanisms of the ECOMix, the device must
be switched on.
" In case of recognisable technical failures or external damage inform the technical
service and do not take the unit into operation.
Service-Hotline: see chapter 11
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5.1 Complaints
In the event of complaints, the following data must always be collected and transmitted with the
complaint:
• Serial number of the ECOMix (see nameplate)
• LOT no. of the ECOCart
• Detailed description of the error including the measures already taken
• In case of a density deviation: Measured density in kg/l (or g/cm3 ) or density deviation in %
and the laboratory result. Please also note section 6.4. If the concentrate is discarded without
consulting an authorized technician, a subsequent investigation is often no longer possible.
ECOCarts Revolution that are the subject of a complaint may only be returned after the complaint
has been submitted, otherwise they cannot be separated and tested for the described error upon arrival
at the factory.
ECOCarts ToGo that are the subject of a complaint must be withheld until the complaint has
been closed; otherwise arising questions cannot be investigated.
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Regardless of the repeatability of the batches, the concentrate must not be used
without laboratory testing for deviations of +/ − 0.30 % from the target value.
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Environmental laboratories are rarely able to measure concentrates of this composi-
tion with sufficient accuracy. Laboratories that specialize in blood samples can often
achieve this with a slight change in their methodology (e.g. predilution).
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The composition of the concentrate can be found in the upper area of the label, whereby the
target values are always given. When specifying the concentration in g/l, the water molecules given
in the left column were taken into account. Therefore, in the label printed here, the value for glucose
* 1 H2 O, for example, is 38.4 g/l and not 35 g/l.
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The composition of the finished dialysis fluid can be found in the lower area. Therefore, the sodium
value also includes the sodium bicarbonate added in the dialysis machine. When you confirm the
production, the ECOMix Revolution shows two values: a lower one for the concentrate and a higher
one for the dialysis fluid. Later in the process and in the batch history, only the lower value is shown.
If you need to derive the sodium value from the ECOCart label, divide the mmol/l value for sodium
chloride (NaCl) reported on the label by the dilution factor (35 or 45): e.g. 3,605 / 35 = 103.
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7.3 Documentation
The successful completion of thus training course must be documented through the signature of the
participant and the instructor in the designated form. The discussed topics on the form must be
ticked off. The form remains in the device book of the system.
The training is considered “successful”, if the participants took part in the whole training and the
instructor does not have reasonable doubts that parts have not been understood. In case of doubts
he/she should pose questions or discuss these parts again to remove any doubts.
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The authorisation of an instructor is valid for 4 years, before it needs to be repeated. The
instructions need to be documented in the form “Form instructor training ECOMix”. A duplicate of
the document must be sent to Intermedt.
This specialised training can be done in the course of an “ordinary” training. A renewal of an
authorisation for instructors can be performed in the way that the person, whose authorisation must
be renewed, performs an instruction training and the authorizing person corrects possible mistakes,
changes or omissions.
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Designation Value/Designation/Unit
Device ECOMix Revolution
Dimensions production system HxWxD approx. 1950 mm x 880 mm x 1260 mm
Weight (empty) approx. 180 kg
Ambient temperature Transport, Storage: 10°C – 40°C
Operation: 10°C – 40°C
Humidity max. rel. < 80 % at 20°C, not condensing
Electrical safety
Communication
Additional Data
• Mixing tank capacity: up to 800 litres
• Transfer pump capacity approx. 6,000 litres/h (free outlet)
• Dry running protection for pump
• Motor protection switch for pump
• Thermal protection switch for pump
• Permissible operating pressure range of the RO water 2 to 5 bars
• Required water RO water quality/free of floating particles
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The ECOMix Revolution does not contain any materials that have any pharmaceutical properties or
are of human or animal origin.
The ECOCart contains no materials of human or animal origin. The ingredients listed in the ECOCart
label can have pharmacological effects if they enter the human body.
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• After a disinfection action, flush the entire system with sufficient quantities of RO water and
check for remnants of disinfection solution.
• Perform a maintenance by an authorized technician at least once per year.
" This device is intended solely for use by medical professionals. The device is intended
exclusively for operation in professional healthcare facilities. It may cause radio in-
terference or may disrupt the operation of devices in the vicinity. It may be necessary
to take appropriate remedial action, such as a new direction or a new arrangement
of the ECOMix or the shield.
The ECOMix Revolution was designed for a minimal life expectancy of 8 years. A maximum life
expectancy has not been defined. Disposal therefore should only occur, if –for any reason– the
customer decides not to use the system any more, or if local regulations or law change in a way that
do not allow the usage of the devices.
ECOCarts Revolution that have been used and full ECOCarts Revolution that have expired must
be returned to Intermedt. If ECOCarts Revolution are not returned, a fee will be charged by
Intermedt. ECOCarts ToGo that have been used and full ECOCarts ToGo that have expired can be
returned to Intermedt or can be disposed locally.
In case of returning ECOCarts that are still full, a fee for the disposal of the chemicals may be
charged by Intermedt. To avoid these and higher transport costs, the customer can dissolve the
ECOCarts on site and dispose of the resulting concentrate separately.
9.6 Disposal
In case of disposal of ECOMix or ECOCart, observe the local regulations and laws. The electronic
components of the ECOMix should be disposed of separately from the plastic material.
If a full ECOCart has to be disposed of, follow the rules for the local regulations and laws of the
disposal of chemicals.
Other than the acid, ECOMix and ECOCart do not contain hazardous substances. As both
medical devices do not come into contact with patients when used as intended, no special protocols
for the disposal of contaminated materials have to be observed.
" Dispose of ECOMix and disposable ECOCarts according to local regulations and
laws.
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Regular disinfection of the ECOMix Revolution is not required. When it is necessary, it must be
performed by an authorized technician. The process is described in the maintenance manual. For
maintenance there is a separate manual, which is issued exclusively to authorized technicians.
9.8 Disposables
ECOCarts
The current list of available ECOCarts for your countries is available through Intermedt.
Filter types
Intermedt 0.5 µm media filters
Intermedt minifilter
All other interchangeable components will be replaced by authorized technicians as part of mainte-
nance if required.
9.9 Accessories
The products listed below are not medical devices:
• Storage tanks: ECOTank 860 l, ECOTank 1650 l, special sizes available on request
• Master module for controlling 4 storage tanks
• ECOTankmodule Rev for controlling 8 storage tanks
• Lifting pump for elevated drainage pipes
• Fuel nozzle for canister filling
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