浸出及中和车间岗前培训教材

Leaching and Neutralization Workshop

Pre-Job Training Materials

1 中和车间概况
Overview of the Neutralization Workshop
1.1车间的主要任务及作业区域：

Main Tasks and Work Areas of the Workshop:

(1) 203子项为浸出矿浆浓密机、浸出渣CCD洗涤工序。

Sub-item 203 includes the leaching slurry thickener and the CCD

washing process for leaching residue

接收高压酸浸车间202子项闪蒸后矿浆分别进入2台φ42米×6米材质为2205的浸出浓密分离浓密机，浓密分离后溢流送往204子项常压浸

出槽头槽、浸出浓密底流送往两组共计10台203子项五次CCD逆流洗涤浓密机（共计两个系列，φ42米×6米，材质为2205的浸出渣浓密

机）；浸出CCD浓密洗涤首槽溢流送往204子项一段除铁铝头槽，末次CCD浓密机底流送往尾渣车间210子项尾渣中和槽，末次CCD浓密机接收来

自220子项贫液贮槽、高压酸浸车间202子项高压酸浸洗液作为洗水。

After receiving the flash-steamed slurry from sub-item 202 of the high-pressure

acid leaching workshop, it is sent to two leaching thickener-separators with

dimensions of φ42 meters × 6 meters made of 2205 material. The overflow after

thickening separation is sent to the head tank of the atmospheric leaching tank of

sub-item 204, while the thickened underflow is sent to two groups of ten five-stage

CCD countercurrent washing thickeners of sub-item 203 (a total of two series, φ42

meters × 6 meters, made of 2205 material leaching residue thickeners). The overflow

from the first tank of the CCD thickening and washing process is sent to the iron and

aluminum removal head tank of sub-item 204, and the underflow from the final CCD

thickener is sent to the tailings neutralization tank of sub-item 210 in the tailings

workshop. The final CCD thickener receives wash water from the barren solution

storage tank of sub-item 220 and the high-pressure acid leaching wash solution from

sub-item 202 of the high-pressure acid leaching workshop.

(2) 204子项为一段、二段除铁铝，常压浸出及预中和工序。

Sub-item 204 includes the first and second stages of iron and

aluminum removal, atmospheric leaching, and pre-neutralization

processes.
 接收选矿厂126子项残积矿浆（进入2台常压浸出给料槽加入元明粉）、203子项浸出浓密分离矿浆溢流、205子项二段除铁铝浓密底流、二段沉

镍钴底流(产品车间208二段沉镍钴浓密机底流)共同送往在常压浸出头槽，自流（溜槽）进入5台串联常压浸出槽内(分别为φ15米×18米的2台，

φ15米×17.5米的3台，材质均为2205) ，在1#、2#槽内加入浓硫酸、通入蒸汽及提升空气。常压浸出矿浆自流（溜槽）进入 4台串联预中

和槽槽内 (分别为φ15米×18米的2台和φ15米×17.5米的 2台，材质均为2205)，在1#、2#、4#槽内选择性加入石灰石浆，控

制终点ph1.5-2.0,进入2台常压浸出预中和泵槽经输送泵送入一段除铁铝头槽，自流至11台串联的一段除铁铝槽内(分别为φ17米×25.5米的

5台和φ17米×25米的6 台，材质均为2205) ，反应后由末槽自流(溜槽）进入205子项一段除铁铝浓密机。

The residual slurry from sub-item 126 of the beneficiation plant (which enters two

atmospheric leaching feed tanks where sodium sulfate is added), the overflow of the

leaching thickener-separator slurry from sub-item 203, the thickener underflow from

the second stage iron and aluminum removal of sub-item 205, and the underflow

from the second stage nickel-cobalt precipitation (the underflow from the second

stage nickel-cobalt thickener in the product workshop sub-item 208) are all sent to

the atmospheric leaching head tank. The slurry then flows (via chutes) into five

series-connected atmospheric leaching tanks (two with dimensions of φ15 meters ×

18 meters, and three with dimensions of φ15 meters × 17.5 meters, all made of 2205

material), where concentrated sulfuric acid, steam, and lift air are added in tanks 1#

and 2#. The atmospheric leach slurry flows (via chutes) into four series-connected

pre-neutralization tanks (two with dimensions of φ15 meters × 18 meters and two

with dimensions of φ15 meters × 17.5 meters, all made of 2205 material), where

limestone slurry is selectively added in tanks 1#, 2#, and 4#, controlling the

endpoint pH to 1.5-2.0. The slurry then enters two atmospheric leaching pre-

neutralization pump tanks and is pumped into the head tank of the first stage of iron

and aluminum removal, flowing by gravity into eleven series-connected first-stage

iron and aluminum removal tanks (five with dimensions of φ17 meters × 25.5 meters

and six with dimensions of φ17 meters × 25 meters, all made of 2205 material). After

the reaction, the slurry flows by gravity (via chutes) into the first-stage iron and

aluminum removal thickener of sub-item 205.

接收来自205子项一段除铁铝浓密溢流、205子项铁铝渣CCD洗涤首槽溢流共同由泵送往二段除铁铝头槽，自流（溜槽）至5台串联的二段除铁铝

槽内，反应后由末槽自流至205子项二段浓密除铁铝槽内(尺寸为φ17米×25米，材质为2205) 。

The overflow from the first-stage iron and aluminum removal thickener of sub-

item 205, and the overflow from the iron-aluminum slag CCD washing first tank of

sub-item 205, are pumped together to the head tank of the second-stage iron and
aluminum removal. They then flow (via chutes) into five series-connected tanks of the

second-stage iron and aluminum removal, and after reaction, flow by gravity from the

final tank into the second-stage thickener of iron and aluminum removal of sub-item

205 (dimensions φ17 meters × 25 meters, material 2205).

目的;在一、二段除铁铝搅拌槽中，加入石灰石矿浆及通入压缩空气或氧气，将二价铁氧化成三价铁，减少矿浆中的铁、铝等杂质含量，提高产品车间成品

质量。

Purpose: In the first and second stage iron-aluminum mixing tanks, adding

limestone slurry and introducing compressed air or oxygen to oxidize ferrous iron into

ferric iron, reducing the content of impurities such as iron and aluminum in the slurry,

and improving the quality of finished products in the production workshop.

(3) 205子项为一段除铁铝浓密、二段除铁铝浓密、一段铁铝渣6次CCD逆流洗涤浓密工序。

接收来在204子项一段除铁铝中和反应后浆液，进入2台并联一段除铁铝浓密机（φ42米×6米材质为2205）浓密分离的溢流送往204子项

二段除铁铝槽头槽、底流送往205子项铁铝渣6次CCD逆流洗涤浓密机首槽内。

Sub-item 205 includes the first-stage iron-aluminum thickening,

second-stage iron-aluminum thickening, and one-stage iron-

aluminum slag six-stage CCD countercurrent washing thickening

process.

接收来自204子项二段除铁铝中和反应后浆液，进入3台并联二段除铁铝浓密机（φ42米×6米材质为2205）分离的溢流送往产品车间206

子项溶液储槽、底流大部分送往204子项常压浸出槽头槽、底流少部分作晶种送往204子项二段除铁铝头槽。

The slurry after neutralization from the second stage iron-

aluminum removal of sub-item 204 is received and sent to three

parallel second stage iron-aluminum thickeners (φ42 meters × 6

meters, made of 2205 material). The overflow from the thickeners is

sent to the solution storage tank of sub-item 206 in the production

workshop, while the majority of the underflow is sent to the head

tank of the atmospheric leaching tank of sub-item 204 in sub-item

204. A small portion of the underflow is used as seed crystals and

sent to the head tank of the second stage iron-aluminum removal of

sub-item 204.

接收来自205子项一段除铁铝浓密分离底流，依次进入6台铁铝渣6次CCD逆流洗涤浓密机（φ52米×6米材质为2205），CCD洗涤首

槽分离出溢流送往204子项二段除铁铝头槽、底流由CCD末槽（末槽接收来自220子项贫液作为洗水）送往尾渣车间210子项尾渣中和槽。
 The underflow from the first-stage iron-aluminum thickening

separation of sub-item 205 is sequentially processed through 6 iron-

aluminum slag CCD countercurrent washing thickeners (φ52 meters

× 6 meters, made of 2205 material). The overflow from the CCD

washing first tank is separated and sent to the head tank of the

second stage iron-aluminum removal of sub-item 204, while the

underflow from the CCD final tank (receiving barren solution from

sub-item 220 as wash water) is sent to the tailings neutralization

tank of sub-item 210 in the tailings workshop.

（4）213子项为絮凝剂制备工序。

Sub-item 213 is the flocculant preparation process.

接收来自外购爱森60V絮凝剂、10S絮凝剂，接收给排水车间442子项工艺生产水，通过3台干粉制备系统制备成合格的絮凝剂。其中2台浸出及除铁

铝制备系统制备爱森60V 絮凝剂送往203子项浸出分离及CCD絮凝剂储槽、浸出渣CCD絮凝剂储槽、除铁铝浓密分离絮凝剂储槽、铁铝渣CCD洗

涤絮凝剂储槽；1台制备10S絮凝剂送往产品车间208子项MHP絮凝剂贮槽。

Receive purchased Eisen 60V flocculant and 10S flocculant, and receive process

water from sub-item 442 in the wastewater treatment workshop. Prepare them into

qualified flocculants using three dry powder preparation systems. Among them, two

units from the leaching and iron-aluminum removal preparation system prepare Eisen

60V flocculant, which is sent to the leaching separation and CCD flocculant tanks of

sub-item 203, leaching residue CCD flocculant tank, iron-aluminum thickening

separation flocculant tank, and iron-aluminum slag CCD washing flocculant tank. One

unit prepares 10S flocculant, which is sent to the MHP flocculant storage tank of sub-

item 208 in the production workshop.

（5）214子项为空压机站工序。

Sub-item 214 is the air compressor station process.

负责公司（选矿厂、硫酸厂、冶炼厂）的用气点供气。工艺风由离心空压机所产压缩空风给204子项、产品车间207子项、尾渣车间210子项供

风；杂风喷油螺杆压缩机所产压缩风，给公司各用气点供风；仪表风由无油螺杆空压机所产压缩风，给公司各仪表设备用风供风。Responsible for

supplying compressed air to the gas supply points of the company (beneficiation

plant, sulfuric acid plant, smelting plant). Process air from centrifugal air compressors

is provided to sub-item 204, production workshop sub-item 207, and tailings

workshop sub-item 210. Compressed air produced by oil-injected screw compressors

is supplied to various gas supply points throughout the company. Instrument air,

produced by oil-free screw compressors, is supplied to the company's instrumentation

equipment.

(6)215子项为贫液工序。

Sub-item 215 is the lean liquor process.

接收来自产品车间208子项二段沉镍钴溢流、给排水442子项工艺生产水进入2台贫液贮槽，分别由4台铁铝渣洗水泵送往205子项铁铝渣

CCD洗涤末槽、4台石灰石磨矿及开路贫液泵送往选矿厂302子项石灰石磨矿贫液贮槽和尾渣车间210子项尾渣中和槽、5台高压酸浸及浸出渣CCD

洗涤泵送往高压酸浸车间202子项高压酸浸尾气洗涤和203子项浸出CCD洗涤末槽。

The overflow from sub-item 208 second-stage nickel-cobalt sedimentation in the

production workshop, and process water from sub-item 442 in the wastewater

treatment, enter two lean liquor storage tanks. They are respectively pumped by four

iron-aluminum slag washing pumps to sub-item 205 iron-aluminum slag CCD washing

final tank, and by four limestone grinding and open circuit lean liquor pumps to sub-

item 302 beneficiation plant limestone grinding lean liquor storage tank and sub-item

210 tailings workshop tailings neutralization tank. Additionally, they are pumped by

five high-pressure acid leaching and leaching residue CCD washing pumps to sub-

item 202 high-pressure acid leaching workshop high-pressure acid leaching tail gas

washing and sub-item 203 leaching CCD washing final tank.

(7)215设备循环水工序。

Sub-item 215 is the equipment circulating water process.

接收来自给排水车间442子项工艺生产水进入循环水池，经循环泵送往214子项、产品车间209子项给空压机循环冷却使用，回水经冷却塔降温。

The process water from sub-item 442 in the wastewater treatment workshop

enters the circulating water pool, and is pumped by circulating pumps to sub-item

214 and production workshop sub-item 209 for the circulating cooling of air

compressors, with the return water cooled through a cooling tower.

与这7个作业区域相关的控制室、配电室、操作室以及附属设施都归本车间管辖。与这7个主要作业区相连接的外来管道以进我方厂房内的第一道法

兰为界，法兰以前归送料方管辖；7个作业区送往其它车间的管道以进受料方厂房内的第一道法兰为界，法兰以前归我方管辖。

The control rooms, distribution rooms, operation rooms, and associated facilities
related to these seven operational areas are under the jurisdiction of this
workshop. External pipelines connected to these seven main operational areas are
divided at the first flange entering our factory premises, with the jurisdiction
before the flange belonging to the supplying party. Pipelines from the seven
operational areas that are sent to other workshops are divided at the first flange
entering the receiving party's factory premises, with the jurisdiction before the
flange belonging to our side.
1.2 车间的物料投入：

Materials input into the workshop:

1.2.1 输入的主要物料
The main materials input

1) 高压酸浸车间 202 子项高压酸浸闪蒸矿浆(温度：100℃，PH<1)

High-pressure acid leaching slurry from sub-item 202 in the high-pressure acid
leaching workshop (temperature: 100°C, pH < 1).

2) 产品车间 208 子项二段沉镍钴溢流

The overflow from sub-item 208 second-stage nickel-cobalt sedimentation in the production
workshop.

3）选矿厂 126 子项残积矿浆

The residual ore slurry from sub-item 126 in the beneficiation plant.

4）给排水车间 442 子项工艺生产水

Process water from sub-item 442 in the wastewater treatment workshop.

1.2.2 投入的辅料

The auxiliary materials input.

1) 絮凝剂 Flocculant

2) 双氧水(前期使用，有效成分 50%)Hydrogen peroxide (used in the initial stage, effective

ingredient 50%).

3) 焦亚硫酸钠(有效成分 96.5%)Sodium metabisulfite (active ingredient 96.5%).

4) 浓 硫 酸 ( 浓 度 98% ， 密 度 ： 1.84g/cm3)Concentrated sulfuric acid (concentration 98%,

density: 1.84 g/cm³).

5) 石灰石浆(浓度：30%-33%)Limestone slurry (concentration: 30%-33%).

6) 氧气(后期使用)Oxygen (used in the later stages).

7) 压缩空气(含氧量 20%)Compressed air (containing 20% oxygen).

8) 低压蒸汽 Low-pressure steam.

9) 元明粉(硫酸钠)Yuanming powder (sodium sulfate).

1.2.3 输出的主要物料 The main output materials.

1) 203 子 项 浸 出 渣 CCD5 底 流 The bottom discharge from the CCD process of sub-item
203 leaching residue.

2) 205 子 项 铁 铝 渣 CCD6 底 流 The bottom discharge from the CCD process of sub-item
205 iron-aluminum slag.

3) 205 子项二段除铁铝浓密溢流 The overflow from the second-stage iron-aluminum thickener

of sub-item 205.

4) 220 子项贫液 Barren solution from sub-item 220.

5) 214 子 项 压 缩 空 气 ( 离 心 空 压 机 ） 、 杂 风 （ 喷 油 螺 杆 泵 ） 、 仪 表 风 （ 无 油 螺 杆 空 压 机 ） Compressed air (from
centrifugal air compressor) of sub-item 214, instrument air (from oil-
injected screw compressor), and process air (from oil-free screw
compressor).

6) MHP 絮凝剂 MHP flocculant.

1.3 辖区工艺流程：
The jurisdictional process flow.
1.3.1 浸出矿浆浓密分离 Leaching slurry thickening and separation.
闪蒸密封槽内矿浆温度＞95℃，残酸浓度约为30-40g／l，通过闪蒸后输送泵送至浸出矿浆浓密机中，同时在浸出矿浆浓密机导流槽
内加入浓度为0.3％的絮凝剂，浸出矿浆浓密机尺寸为φ42000x6000（TT），材质为2205，底流固含要求≥50％，送至浸出
渣CCD浓密机混合槽内，溢流液送往常压浸出和预中和槽内进行反应。需要特别指出的是，在浸出矿浆浓密分离操作过程中对溢流液的浊度要求没
有严格标准，因此该处在添加絮凝剂过程中应综合把握，只要保证浓密机不出现跑混，底流浓度满足要求即可。
The slurry temperature inside the flash tank is >95°C, with residual acid
concentration approximately 30-40g/l. After flashing, it is pumped to the
leaching slurry thickener. Simultaneously, a 0.3% concentration flocculant is
added to the decantation tank of the leaching slurry thickener, which has
dimensions of φ42000x6000 (TT) and is made of 2205 material. The solid
content of the bottom discharge must be ≥50% and is sent to the mixing tank
of the leaching residue CCD thickener. The overflow is sent to atmospheric
leaching and pre-neutralization tanks for reaction.
It is important to note that there are no strict turbidity requirements for
the overflow during the leaching slurry thickening and separation process.
Therefore, adding flocculant should be balanced to ensure that the thickener
does not encounter runaway mixing, and that the concentration of the bottom
discharge meets the requirements.
1.3.2 浸出渣CCD洗涤 Leaching residue CCD washing.
单系列浸出矿浆浓密机产生的底流液由5台尺寸为φ42000x6000（TT）串联的浸出渣CCD浓密机完成逆流洗涤处理，浸出矿
浆浓密机底流首先进入CCD1，其底流依次进入CCD2～CCD5，洗水从CCD5加入，CCD2～CCD5浓密机的溢流作为洗水
送往上一级洗涤浓密机，从而完成浸出渣的逆流洗涤，CCD的絮凝剂消耗量约为160-250g／t干固量。CCD1产生的溢流送到一段中
和除铁铝工序，固体含量要求小于200ppm；CCD1～CCD5底流固体浓度约为45％；CCD逆流洗涤工艺的平均洗涤效率为
99％。CCD逆流洗涤的洗水来自氢氧化镍钴沉淀贫液，洗涤比约为2.5：1（洗水重量：浓密机底流中固体重量）。
The bottom discharge from a single series leaching slurry thickener, with
dimensions of φ42000x6000 (TT), undergoes countercurrent washing
treatment through 5 serially connected leaching residue CCD thickeners. The
bottom discharge from the leaching slurry thickener first enters CCD1, with
subsequent bottom discharges flowing into CCD2 to CCD5. Wash water is
introduced at CCD5, and the overflow from CCD2 to CCD5 thickeners serves
as wash water for the previous stage washing thickener, completing the
countercurrent washing of the leaching residue. The flocculant consumption in
CCD is approximately 160-250g per dry ton.
The overflow from CCD1 is sent to a neutralization and iron-aluminum
removal process, with a solid content requirement of less than 200ppm. The
solid concentration in the bottom discharge of CCD1 to CCD5 is approximately
45%. The average washing efficiency of the CCD countercurrent washing
process is 99%. Wash water for CCD countercurrent washing is sourced from
the poor liquor of nickel-cobalt hydroxide precipitation, with a washing ratio of
approximately 2.5:1 (weight of wash water: weight of solids in thickener
bottom discharge).
1.3.3 常 压 浸 出 及 镁 质 矿 预 中 和 Atmospheric leaching and pre-neutralization of
magnesium-bearing ore.
选矿厂将配置好后的残积矿矿浆送至常压浸出给料槽内，再通过输送泵送至常压浸出头部溜槽混合槽内。同时，高压釜闪蒸后将浸出矿浆进行
浓密分离后得到的浸出液及二段除铁铝浓密底流和二段沉镍钴底流也在混合槽内加入，浓硫酸通过 2＃常压浸出槽加入。常压浸出槽总共由5台
2205材质反应槽组成（2台Φ15000x18000,3台Φ15000x17500），每台常压浸出槽内都通入一定量的提升空
气 。 The beneficiation plant sends the configured residual ore slurry to the
atmospheric leaching feed tank, then pumps it through conveyors to the head
sluice mixing tank of atmospheric leaching. Simultaneously, the leachate
obtained after thickening separation of the leaching slurry from the autoclave
flash steam vessel, along with the bottom discharge from the second-stage
iron-aluminum thickener and the bottom discharge from the second-stage
nickel-cobalt thickener, are also added to the mixing tank. Concentrated
sulfuric acid is added through the No. 2 atmospheric leaching tank. The
atmospheric leaching tank consists of a total of 5 reactors made of 2205
material (2 units of Φ15000x18000 and 3 units of Φ15000x17500), each tank
receiving a certain amount of compressed air.
从5＃常压浸出槽出来的矿浆将顺着溜槽进入到矿浆预中和工序。30％左右的石灰石浆可以选择性的通过1＃、2＃、4＃预中和槽加
入，同样在每台矿浆预中和槽内也通入一定量的提料风。预中和槽总共由 4台2205材质反应槽组成（2台Φ15000x18000,2台
Φ15000x17500），预中和结束后矿浆顺着溜槽进入预中和后泵槽，通过预中和后输送泵进入一段除铁铝工序。 The slurry
exiting from the No. 5 atmospheric leaching tank flows along the launder into
the slurry pre-neutralization process. Approximately 30% limestone slurry can
be selectively added through the No. 1, No. 2, and No. 4 pre-neutralization
tanks. Similarly, a certain amount of feed air is introduced into each slurry
pre-neutralization tank. The pre-neutralization tanks consist of a total of 4
reactors made of 2205 material (2 units of Φ15000x18000 and 2 units of
Φ15000x17500). After pre-neutralization, the slurry flows along the launder
into the pump tank after pre-neutralization, and is then transferred to the iron-
aluminum removal process through a transfer pump after pre-neutralization.
1.3.4 一段中和除铁铝及其浓密分离
First-stage neutralization, iron-aluminum removal, and its thickening
separation.
浸出渣CCD1 溢流与预中和后泵槽矿浆都分别由两根独立管线送至一段中和除铁铝工序头部混合槽内，此工序采用 11台材质均为
2205的机械搅拌槽串联作业（5台Φ17000x25500,6台Φ17000x25000）；浓度为30％的石灰石矿浆作为中和剂、
低压蒸汽、压缩空气、氧气均可以选择性的加入到每一台反应槽内，将溶液中的 Fe2＋氧化成Fe3＋，最终水解沉淀；反应温度为80～
90℃；中和反应时间为5～6h；终点pH值控制在3.6～4.0。一段中和除铁铝后的矿浆进入2台规格为φ42000x6000的浓密
机进行固液分离，所添加的絮凝剂来自对应的絮凝剂制备系统，加入量为30-50g／t-ore；浓密机溢流进入到二段中和除铁铝；底流固含为
35～40％，进入到铁铝渣CCD逆流洗涤工序。The overflow from CCD1 of the leach residue and
the slurry from the pump tank after pre-neutralization are separately
transported via two independent pipelines to the head mixing tank of the first-
stage neutralization and iron-aluminum removal process. This process utilizes
11 mechanically stirred tanks all made of 2205 material in series operation (5
units of Φ17000x25500, 6 units of Φ17000x25000). Limestone slurry with a
concentration of 30% serves as the neutralizing agent, and low-pressure
steam, compressed air, and oxygen can be selectively added to each reactor
tank to oxidize Fe2+ to Fe3+ and ultimately precipitate hydroxides. The
reaction temperature is maintained at 80-90°C, with a reaction time of 5-6
hours, and the endpoint pH controlled within 3.6-4.0.
After the first-stage neutralization and iron-aluminum removal, the slurry
enters 2 thickener units with dimensions of φ42000x6000 for solid-liquid
separation. The coagulant added to the thickener comes from the
corresponding coagulant preparation system, with an addition rate of 30-50g/t
of ore. The thickener overflow proceeds to the second-stage neutralization
and iron-aluminum removal, while the bottom discharge with a solid
concentration of 35-40% enters the iron-aluminum slag CCD counter-current
washing process.
1.3.5 二段中和除铁铝及其浓密分离
The second-stage neutralization, iron-aluminum removal, and its
thickening separation.
一段中和除铁铝浓密机溢流及铁铝渣CCD1 浓密机溢流进入二段中和除铁铝工序进一步除去溶液中铁和铝，此工序采用 5台材质均为
2205的机械搅拌槽串联作业（Φ17000x25000）；浓度为30％的石灰石矿浆作为中和剂可以选择性的加入到每一个反应槽内；同
时，向每个反应槽内通入适量氧气及压缩空气，继续氧化溶液中残余的 Fe2＋；反应温度为80～90℃；中和反应时间为3h；终点pH值为
4.6～5.0；晶种循环比为4：1。反应后的矿浆进入到3台并联的浓密机内进行固液分离，其规格为φ42000x6000；添加的絮凝剂
来自对应的絮凝剂制备系统，加入量为160-250g／t-ore；浓密机溢流固含要求小于100ppm，底流固含为30～35％，大部分
底流作为晶种返回到二段中和除铁铝首槽，剩余部分泵送至循环浸出给料混合槽，利用高压酸浸浸出矿浆中残酸溶解因水解进入渣中的镍、钴等有价
成分。二段除铁铝浓密机溢流进入到6台溶液储存槽内。The overflow from the first-stage neutralization
iron-aluminum thickener and the iron-aluminum slag CCD1 thickener enter the
second-stage neutralization and iron-aluminum removal process to further
remove iron and aluminum from the solution. This process utilizes 5
interconnected mechanical stirred tanks made of 2205 material
(Φ17000x25000); 30% lime slurry is selectively added to each reaction tank
as a neutralizing agent. Additionally, appropriate amounts of oxygen and
compressed air are introduced into each tank to continue oxidizing residual
Fe2+ in the solution. The reaction operates at temperatures of 80-90°C, with a
reaction time of 3 hours and a target pH of 4.6-5.0. The seeding circulation
ratio is 4:1.

The slurry post-reaction enters 3 parallel thickeners for solid-liquid

separation, each with specifications of Φ42000x6000. Coagulant additives are
sourced from the corresponding coagulant preparation system, with an
addition rate of 160-250g/t-ore. The overflow from the thickeners requires
solid content of less than 100ppm, while the bottom flow contains 30-35%
solids. Most of the bottom flow returns as seed crystals to the first tank of the
second-stage neutralization and iron-aluminum removal, with the remainder
pumped to the circulating leaching feed blending tank. This utilizes high-
pressure acid leaching to dissolve residual acid from the leaching slurry,
hydrolyzing and recovering valuable nickel, cobalt, and other components in
the slag. The overflow from the second-stage iron-aluminum thickener enters
6 solution storage tanks.
1.3.6 铁铝渣CCD洗涤
Iron-aluminum slag CCD washing
一段除铁铝浓密机底流液由6台尺寸为φ52000x6000（TT）串联的铁铝渣CCD浓密机完成逆流洗涤处理，一段除铁铝浓密机
底流首先进入CCD1，其底流依次进入CCD2～CCD6，洗水从CCD6加入，CCD2～CCD6浓密机的溢流作为洗水送往上一
级洗涤浓密机，从而完成浸出渣的逆流洗涤，CCD的絮凝剂消耗量约为160-250g／t干固量。CCD1产生的溢流送到二段中和除铁铝
工序，固体含量要求小于200ppm；CCD1～6底流固体浓度约为45％；最终CCD6的底流去向尾渣中和槽内。CCD逆流洗涤工
艺的平均洗涤效率为99％。CCD逆流洗涤的洗水来自二段氢氧化镍钴浓密机溢流酸化处理后的贫液，洗涤比约为2.5：1（洗水重量：浓密机
底 流 中 固 体 重 量 ） 。 The bottom flow from the first-stage iron-aluminum thickener is
processed through a series of six CCD thickener units sized φ52000x6000 (TT)
for countercurrent washing of iron-aluminum slag. Initially, the bottom flow
from the first-stage thickener enters CCD1, followed sequentially by CCD2 to
CCD6. Wash water is introduced at CCD6, and the overflow from CCD2 to
CCD6 serves as wash water for the preceding thickener stage, completing the
countercurrent washing of leaching slag. The coagulant consumption in CCD is
approximately 160-250g/t dry solids.

The overflow from CCD1 is directed to the second-stage neutralization

and iron-aluminum removal process, with a solid content requirement of less
than 200ppm. The solid concentration in CCD1 to CCD6 bottom flows is
approximately 45%. The final bottom flow from CCD6 is directed to the tailings
neutralization tank. The average washing efficiency of the CCD countercurrent
washing process is 99%. Wash water for CCD countercurrent washing comes
from the overflow of the second-stage nickel-cobalt hydroxide thickener after
acid treatment of the lean solution, with a washing ratio of about 2.5:1 (wash
water weight to solid weight in thickener bottom flow).
1.3.7 絮凝剂制备系统
The coagulant preparation system
华飞镍钴项目总共有三个絮凝剂制备站，其中在东、西区选矿厂各配一套，在冶炼厂213子项有三套絮凝剂制备系统。絮凝剂制备工序主
要是为浸出矿浆浓密分离、浸出渣CCD逆流洗涤、除铁铝浓密分离、铁铝渣CCD逆流洗涤、氢氧化镍镍浓密分离等各子项提供合适浓度的絮凝
剂溶液。
The Huafai nickel-cobalt project has a total of three coagulant preparation
stations. Each of the East and West beneficiation plants is equipped with one
set, and there are three sets of coagulant preparation systems in the smelting
plant's 213 sub-item. The coagulant preparation process primarily aims to
provide suitable concentration coagulant solutions for various sub-items such
as thickening and separation of leaching slurry, counter-current washing of
leaching residue CCD, thickening and separation of iron-aluminum, counter-
current washing of iron-aluminum slag CCD, and thickening and separation of
nickel hydroxide.
冶炼厂絮凝剂制备单元包括絮凝剂计量输送、絮凝剂制备及泵送系统。整个系统控制是采用PLC 进行液位和定时器控制，为全自动系统，
只需定期简单维护。固体絮凝剂从料仓以恒定速度经定量给料器送入用热风机吹出的气流中，此气流带着已充分分散的粉末絮凝剂通过喷湿头，喷湿
头的制备水马上均匀地把分散的粉末絮凝剂湿润，然后立即把湿润的絮凝剂送入搅拌槽；搅拌器均匀搅拌并熟化；完全絮凝剂的絮凝剂溶液经泵送至
相应的贮槽进行贮存。此系统絮凝剂预定的制备浓度为0.3～0.5％。用厂房内一台2吨的桥式单梁起重机将贮存的粉状絮凝剂分别添加至三台粉状
仓内，其中两台为CCD浓密机粉状仓，一台为沉镍钴浓密机粉状仓，仓底装有螺旋给料器及鼓风机，用鼓风机将螺旋给料器底部料送至混合槽顶部的喷
湿式分散头，从高位水池送来的生产水同样进入喷湿式分散头，该装置确保颗粒状絮凝剂在水中完全分散，分散后的絮凝剂进入混合槽进行搅拌，从而保证
絮凝剂充分溶解。
The smelting plant's coagulant preparation unit includes coagulant metering
and conveying, coagulant preparation, and pumping systems. The entire system
is controlled using PLC for level and timer control, making it fully automatic and
requiring only regular maintenance. Solid coagulants are fed from the silo into
the airstream blown by a hot air blower at a constant rate. This airstream carries
the dispersed powder coagulant through a wetting head, where water is sprayed
to uniformly moisten the dispersed powder coagulant. The moistened coagulant
is immediately transferred to a mixing tank where it is evenly stirred and
matured. The fully prepared coagulant solution is then pumped to respective
storage tanks for storage. The target concentration for the coagulant preparation
in this system is 0.3% to 0.5%.
Using a 2-ton overhead bridge crane inside the plant, the stored powdered
coagulant is added to three powder bins: two for CCD thickener powder bins and
one for the nickel-cobalt thickener powder bin. Each bin is equipped with a screw
feeder and a blower fan at the bottom, which sends material from the screw
feeder bottom to the wetting dispersion head at the top of the mixing tank.
Production water from a high-level water tank also enters the wetting dispersion
head, ensuring that the granular coagulant is fully dispersed in water. The
dispersed coagulant then enters the mixing tank for stirring, ensuring complete
dissolution of the coagulant.
溶解后的絮凝剂通过底部连通管进入絮凝剂熟化槽，再通过连通管进入絮凝剂储槽，絮凝剂储槽出口用螺杆泵将制备好的絮凝剂按质按量加入到相
应的槽罐中。The dissolved coagulant flows through a bottom connecting pipe into the
coagulant maturation tank, and then through another connecting pipe into the
coagulant storage tank. At the outlet of the coagulant storage tank, a screw
pump doses the prepared coagulant into the respective tanks according to
quality and quantity requirements.
1.3.8 空压机站 Compressor Station
空压机站分别有9台离心空压机（安装8台后期预留1台，250Nm³/min,0.4Mpa、N=1250KW）、5台喷油螺杆空压
机（安装2台后期预留3台，40.2Nm3/min、0.7Mpa、N=220kw）、5台无油螺杆空压机（安装2台后期预留3
台，41Nm³/min、0.6Mpa、N=250KW）。离心空压机主要用于循环中和浸出、一、二中和除铁铝、沉镍钴、尾渣中和等的提料
风以及槽内通入压缩空气与物料进行反应；喷油螺杆空压机用于冶炼厂杂风，主要用于污水槽搅拌及高压酸浸第四隔室停车时吹扫等；无油螺杆压缩机用于
冶炼厂仪表、阀门用气等。
The compressor station comprises 9 centrifugal compressors (8 installed with
1 reserved for future use, 250 Nm³/min, 0.4 MPa, N=1250 kW), 5 oil-injected scre
w compressors (2 installed with 3 reserved for future use, 40.2 Nm³/min, 0.7 MP
a, N=220 kW), and 5 oil-free screw compressors (2 installed with 3 reserved for f
uture use, 41 Nm³/min, 0.6 MPa, N=250 kW).

Centrifugal compressors are mainly used for supplying process air for neutral
ization and leaching, primary and secondary neutralization and iron removal, nic
kel-cobalt precipitation, and tailings neutralization. Oil-injected screw compressor
s are used for miscellaneous air in the smelting plant, primarily for stirring in sew
age tanks and purging during shutdown of the fourth compartment of the high-pr
essure acid leaching process. Oil-free screw compressors are used for instrument
air and valve operation in the smelting plant.
1.4 反应原理：Reaction principle:
Fe2(SO4)3------硫酸铁 Ferrous Sulfate

Na2S2O5------焦亚硫酸钠 Sodium metabisulfite

CaCO3------碳酸钙 Calcium carbonate

Fe(OH）3------氢氧化铁胶体 Ferric hydroxide colloid

2Al(OH ） 3------ 氢 氧 化 铝 胶 体 Aluminum hydroxide

colloid

Al2(SO4)3------硫酸铝 Aluminum sulfate

3CaSO4·2H2O------ 硫 酸 钙 （ 晶 体 ） Calcium sulfate

(crystals)

Na2SO4------元明粉（硫酸钠）Sodium sulfate

黄 钠 铁 矾 除 铁 ： Yellow sodium ferroaluminate iron

removal:

3Fe2(SO4)3+12H2O+Na2SO4=Na2Fe6(SO4)4(OH)12

+6H2SO4

残酸中和：Residual acid neutralization:

H2SO4+CaCO3+H2OCaSO4·2H2O↓+CO2

二价铁氧化：Ferrous iron oxidation:

4FeSO4+O2+2H2SO42Fe2(SO4)3+2H2O

一、二段除铁铝主要化学反应：The main chemical reactions

of the first and second stage iron and

aluminum removal are:

Fe2(SO4)3+CaCO3+9H2O=2Fe(OH)3+3CaSO4·2

H2O+3CO2

Al2(SO4)3+3CaCO3+9H2O=2Al(OH)3+3CaSO4·2

H2O+3CO2
 三价态金属离子羟基沉淀和氢氧化物沉淀化学反应： Chemical reactions

of trivalent metal ion hydroxyl precipitation

and hydroxide precipitation:

M2(SO4)3+4H2O2MO(OH)↓+3H2SO4

M2(SO4)3+6H2O2M(OH)3↓+3H2SO4

硅沉淀：Silicon precipitation:

nH4SiO4(SiO2)n↓+2nH2O
焦 亚 硫 酸 钠 还 原 六 价 铬 ： Sodium metabisulfite reduces
hexavalent chromium:
2Cr2O72-+3S2O52-+10H+=4Cr3+=6SO42-+5H2O

二 价 铁 还 原 六 价 铬 ： Divalent iron reduces hexavalent

chromium:

3Fe2++Cr6+=Cr3++3Fe3+

双氧水氧化二价铁：Hydrogen peroxide oxidizes divalent iron:

2Fe2++H2O2+2H+=2Fe3++2H2O

二价铁滴定，重铬酸钾氧化二价铁反应原理： Ferrous iron titration, Principle of the reaction of

potassium dichromate oxidizing ferrous iron:

6Fe2+ + 14H+ + Cr2O72-(重铬酸根 Dichromate) =6Fe3+ + 2Cr3++ 7H2O

1.5 工艺流程简图 Process flow chart

2 主要设备原理 Main equipment principle

2.1 CCD 浓 密 机 逆 流 洗 涤 原 理 ： CCD thickener

countercurrent washing principle:
浓密机是基于重力沉降作用的固液分离设备，可将含一定固重的矿浆通过重力沉降浓缩为含固量较高的底流矿浆，借助安装于浓密机内慢速运转的
耙的作用，使增稠的底流矿浆由浓密机底部的底流口卸出。浓密机上部产生较清净的澄清液（溢流），由顶部的环形溜槽排出。为了提高洗涤效率，可以将
多个浓密机串联使用，前一级浓密机的底流送后一级浓密机，后一级浓密机的溢流送前一级浓密机，第一级浓密机的溢流和最后一级浓密机的底流分别送下
道工序。浓密机的级数通过所需达到的洗涤效率和物料平衡计算得出。
The thickener is a solid-liquid separation device based on gravity sedimentati
on. It can concentrate the slurry with a certain solid weight into an underflow slur
ry with a higher solid content through gravity sedimentation. With the help of the
slow-running rake installed in the thickener, the thickened underflow slurry is disc
harged from the underflow port at the bottom of the thickener. A relatively clean
clarified liquid (overflow) is produced at the top of the thickener and discharged f
rom the annular chute at the top. In order to improve the washing efficiency, mul
tiple thickeners can be used in series. The underflow of the previous thickener is
sent to the next thickener, and the overflow of the next thickener is sent to the pr
evious thickener. The overflow of the first thickener and the underflow of the last
thickener are sent to the next process respectively. The number of thickener stag
es is calculated based on the required washing efficiency and material balance.
浓密机本体包括驱动电机、提耙电机、稀释泵等设备。浓密机外围包括剪切泵、底流泵、晶种泵、絮凝剂给料泵等设备。浓密机所配置的检测仪表
一般包括给料浓度、给料流量、底流浓度、底流泵管路流量、晶种泵管路流量、絮凝剂流量、泥层界面高度、静压等。但随着工序的不同，上述设备和仪表的配置
也有一定差异。The thickener body includes drive motor, rake motor, dilution pump and other
equipment. The thickener periphery includes shear pump, underflow pump, seed pump,
flocculant feed pump and other equipment. The detection instruments configured for
the thickener generally include feed concentration, feed flow, underflow concentration,
underflow pump pipeline flow, seed pump pipeline flow, flocculant flow, mud layer
interface height, static pressure, etc. However, with different processes, the
configuration of the above equipment and instruments also varies.
2.2 离 心 泵 工 作 原 理 及 参 数 Working principle and parameters of
centrifugal pump
当用电动机带动叶轮高速转动时，充满在泵体内的液体在离心力的作用下，从叶轮中心初抛向叶轮的外缘。在此过程中，液体获得了能量，提高了
静压能，同时由于流速增大，一般可达15~25m/s，即液体的动能也有所增加，液体离开叶轮进入泵壳。由于泵壳中流道逐渐加宽，液体的流速逐
渐降低，将一部分动能转变为静压能，使泵出口处液体的压强进一步提高，于是液体便以较高的压强，从泵的排出口进入排出管道，输送至所需场所；同
时，由于液体从叶轮中心被抛向外缘，它的中心处就形成了低压区，而贮槽液面上的压强大于泵吸入口处的压强，在压强差的作用下，液体经吸入管路连续
地被吸入泵内，以补充被排出液体的位置。当叶轮不断地旋转时，液体就能不断地从叶轮中心吸入，并以一定的压强不断排出。 When the imp
eller is driven by an electric motor to rotate at high speed, the liquid filled in the
pump body is initially thrown from the center of the impeller to the outer edge of
the impeller under the action of centrifugal force. In this process, the liquid gains
energy and increases the static pressure energy. At the same time, due to the inc
rease in flow rate, which can generally reach 15~25m/s, the kinetic energy of the
liquid is also increased, and the liquid leaves the impeller and enters the pump c
asing. As the flow channel in the pump casing gradually widens, the flow rate of t
he liquid gradually decreases, and part of the kinetic energy is converted into sta
tic pressure energy, so that the pressure of the liquid at the pump outlet is furthe
r increased, so the liquid enters the discharge pipe from the discharge port of the
pump at a higher pressure and is transported to the required place; at the same t
ime, since the liquid is thrown from the center of the impeller to the outer edge,
a low-pressure area is formed at its center, and the pressure on the liquid surface
of the storage tank is greater than the pressure at the pump suction port. Under t
he action of the pressure difference, the liquid is continuously sucked into the pu
mp through the suction pipe to supplement the position of the discharged liquid.
When the impeller rotates continuously, the liquid can be continuously sucked fro
m the center of the impeller and continuously discharged at a certain pressure.
离心泵的性能参数：Centrifugal pump performance parameters:
离心泵的性能参数有流量、扬程（压头）、转速、轴功率和效率。The performance parameters of a centrifu
gal pump include flow rate, head, speed, shaft power and efficiency.
流量：是指泵在单位时间内排出的液体的体积，有时也称为送液能力，以 Qe表示，单位m³/h。Flow rate: refers to the
volume of liquid discharged by the pump per unit time, sometimes also called liq
uid delivery capacity, expressed as Qe, unit m³/h.
扬程：泵加给单位重量液体的能量称为扬程或压头，亦即液体进泵前与出泵后的压头差，用符号 He表示，其单位为所输送液体的液柱高度，单位
m。Head: The energy added by the pump to unit weight of liquid is called head or
pressure head, that is, the difference in pressure head before the liquid enters th
e pump and after it leaves the pump. It is represented by the symbol He, and its
unit is the height of the liquid column of the transported liquid, in m.
轴功率：泵轴从电动机得到的实际功率，单位J/S、W或KW，用N表示。Shaft power: The actual power obt
ained by the pump shaft from the motor, in J/S, W or KW, expressed in N.
 效率：泵轴转动所作的功减去设备的能量损失，用η表示。Efficiency: The work done by the pump shaft
minus the energy loss of the equipment, expressed as η.
2.3 搅拌及搅拌槽工作原理 Working principle of stirring and mixing tank
除铁铝槽属于机械搅拌槽，是利用搅拌器实现搅拌混合。The iron and aluminum removal tank is a
mechanical stirring tank that uses an agitator to achieve stirring and mixing.
搅拌器的工作原理是通过搅拌器的旋转推动液体流动，从而把机械能传给液体，使液体产生一定的液体流态和液流流型，同时也决定着搅拌强
度。搅拌器旋转时，自桨叶排出一股液流，这股液流也吸引夹带着周围的液体，使罐体内的全部液体产生循环流动，这属于宏观运动。离开桨叶具有足够大
速度的液流，与周围液体接触时，形成许多微小漩涡，造成微观搅动，液体的这种宏观运动和微观搅动的共同作用结果促使整个液体搅动，从而达到搅拌的
目的。液流运动速度快，搅拌强烈，造成明显的湍动就会获得良好的搅拌效果。 The working principle of the agitator is
to promote the flow of liquid through the rotation of the agitator, thereby
transferring mechanical energy to the liquid, causing the liquid to produce a
certain liquid flow state and flow pattern, and also determining the stirring
intensity. When the agitator rotates, a stream of liquid is discharged from the
blades. This stream of liquid also attracts and carries the surrounding liquid,
causing all the liquid in the tank to circulate, which is a macroscopic movement.
When the liquid flow with a sufficiently large speed leaves the blades and
contacts the surrounding liquid, many tiny vortices are formed, causing
microscopic agitation. The combined effect of this macroscopic movement of the
liquid and the microscopic agitation causes the entire liquid to be agitated,
thereby achieving the purpose of stirring. A good stirring effect can be achieved
when the liquid flow moves quickly, the stirring is strong, and obvious turbulence
is caused.
桨叶的几何形状、尺寸大小、转动快慢及物料的物理特性（如粘度、密度等）都决定着搅拌强度和搅拌器功率消耗的大小。挡墙是为了变径向流动
为轴向流，消除搅拌漩涡，就是消除顺流现象。The geometric shape, size, rotation speed of the blades
and the physical properties of the material (such as viscosity, density, etc.)
determine the stirring intensity and the power consumption of the agitator. The
baffle wall is to change the radial flow into axial flow and eliminate the stirring
vortex, that is, to eliminate the downstream phenomenon.
2.4 螺杆泵工作原理 Working principle of screw pump
当用电机带动减速箱转动带动转子旋转从而把浆液从旋转的转子中挤压出去，达到输送的目的。When the motor drives the
reduction box to rotate, the rotor is driven to rotate, thereby squeezing the slurry
out of the rotating rotor to achieve the purpose of conveying.
设备的结构组成：The structure of the equipment:
电机、减速箱、转子、定子、密封。Motor, reduction gearbox, rotor, stator, seal.
2.5 离心空压机工作原理 Working Principle of Centrifugal Air Compressor
压缩机由电机驱动，通过联轴器连接大齿轮与电机。大齿轮和小齿轮迅速旋转时，吸入的气体在离心力的作用下会提高压力。启动系统后，主电机
驱动叶轮开始旋转，气体由进气过滤器进入压缩腔压缩，被压缩的气体通过各级压缩端之间连接的中冷器冷却，经由自动排水阀去除水气后，产生精炼的压
缩气体，生成的压缩气体通过最终端的后冷器冷却，经由排气阀向用户供应。The compressor is driven by an electric
motor, and the large gear is connected to the motor through a coupling. When
the large gear and the small gear rotate rapidly, the pressure of the inhaled gas
will increase under the action of centrifugal force. After starting the system, the
main motor drives the impeller to start rotating, and the gas enters the
compression chamber through the air intake filter for compression. The
compressed gas is cooled by the intercooler connected between the compression
ends of each stage, and after the water vapor is removed by the automatic drain
valve, refined compressed gas is generated. The generated compressed gas is
cooled by the aftercooler at the final end and supplied to the user through the
exhaust valve.
2.6 无 油 螺 杆 空 压 机 工 作 原 理 Working Principle of Oil-free Screw Air
Compressor
无油螺杆空压机是属于微型往复式活塞式压缩机，压缩机通过曲柄摇杆的往复运动使圆柱面气缸的容积发生周期性变化，电机运转一周气缸容积有
两次方向相反的变化。当正方向是气缸容积扩展方向时，气缸容积为真空，大气压大于气缸内气压，空气通过朝气阀门进入气缸，此时为吸气过程：当反
方向是容积缩小方向时，进入气缸内的气体受到压缩，容积内的压力迅速增加，当大于大气压力时， 排气阀门被打开，此时为排气过程。单轴双缸的结构
布置使压缩机气体流量在额定转速一定时为单缸的两倍，并使得单缸压缩机产生的振动噪音得到很好的解决，整体结构更加紧凑。 Oil-free
screw air compressor is a micro reciprocating piston compressor. The compressor
makes the volume of the cylindrical cylinder change periodically through the
reciprocating motion of the crank rocker. The cylinder volume changes twice in
opposite directions when the motor runs one cycle. When the positive direction is
the direction of cylinder volume expansion, the cylinder volume is vacuum, the
atmospheric pressure is greater than the air pressure in the cylinder, and the air
enters the cylinder through the inlet valve. This is the suction process: when the
reverse direction is the direction of volume reduction, the gas entering the
cylinder is compressed, and the pressure in the volume increases rapidly. When it
is greater than the atmospheric pressure, the exhaust valve is opened. This is the
exhaust process. The single-shaft double-cylinder structural arrangement makes
the compressor gas flow twice that of a single cylinder when the rated speed is
constant, and the vibration noise generated by the single-cylinder compressor is
well resolved, and the overall structure is more compact.
2.7 喷 油 螺 杆 空 压 机 工 作 原 理 Working principle of oil-injected screw air
compressor
螺杆式空气压缩机工作原理螺杆式空压机的工作过程分为吸气、密封及输送、压缩、排气4个过程。空压机通过进气过滤器吸入周围的空气，使之
进入压缩主机内，阴阳转子通过啮合运动来改变主机内的容积，同时腔内不断喷油、润滑和冷却螺杆，由此产生了受热后的油气混合物。升温升压后的油气
混合物通过排气单向阀进入油气分离器，主机腔内大多数的油在油气分离器内与压缩空气进行分离，然后经冷却后回到主机循环利用。当油气分离器内空
气达到所需最低压力时，最小压力阀开启，高温的压缩空气进入冷却器冷却后，即得到了我们所需的压缩空气。Working Principle of
Screw Air Compressor The working process of screw air compressor is divided
into four processes: suction, sealing and conveying, compression and exhaust.
The air compressor inhales the surrounding air through the air intake filter and
allows it to enter the compression main unit. The yin and yang rotors change the
volume in the main unit through meshing motion. At the same time, the cavity
continuously sprays oil, lubricates and cools the screw, thereby producing a
heated oil-gas mixture. The oil-gas mixture after heating and pressure increases
enters the oil-gas separator through the exhaust check valve. Most of the oil in
the main unit cavity is separated from the compressed air in the oil-gas
separator, and then returns to the main unit for recycling after cooling. When the
air in the oil-gas separator reaches the required minimum pressure, the minimum
pressure valve opens, and the high-temperature compressed air enters the
cooler for cooling, and then we get the compressed air we need.
3 主要工艺指标 Main process indicators

3.1 浸 出 分 离 及 浸 出 渣 CCD 逆 流 洗 涤 Leaching separation and CCD

countercurrent washing of leaching residue
浸出矿浆温度 Leaching slurry temperature ≧95℃

残酸浓度 Residual acid concentration 30-40g/L

浸出分离底流固含 Leaching separation

≧42%
underflow solids

浸出渣 CCD1~CCD5 固含 Leaching residue

≧42%
CCD1~CCD5 solids

浸出分离浓密悬浮物（TSS）Leaching separation
<200ppm
dense suspended solids (TSS)

浸出渣 CCD 悬浮物（TSS）Leaching residue

<200ppm
CCD suspended solids (TSS)

洗涤效率 Washing efficiency ≧99%

单级洗涤效率 Single-stage washing efficiency ≧45%

絮凝剂单耗 Flocculant consumption 160-250g／t

洗涤比 Washing ratio 2.5:1

浸出渣 CCD 沉速 CCD settling rate of

15~30S
leached residue

沉渣量 Sediment volume 30~40mm

浓密机溜槽浓度 Thickener chute concentration 4~6%

絮凝剂稀释比 Flocculant dilution ratio 10:1

3.2 常压浸出及预中和 Atmospheric pressure leaching and pre-

neutralization

温度 temperature 90~95℃

PH 1.5~2.0

石灰石浓度 Limestone concentration 30~33%

硫酸浓度 Sulfuric acid concentration 98%

 酸矿比 Acid-ore ratio 700kg/t 矿

反应时间 Reaction time >2.5h

沉矾时间 Alum precipitation time >6h

3.3 一 段 中 和 除 铁 铝 及 浓 密 One-stage neutralization, iron removal,

aluminum removal and thickening
一段中和除铁铝温度
Temperature of neutralization and iron 80~85
and aluminum removal
石灰石浆（中和剂）浓度
Concentration of limestone slurry 30~33%
(neutralizer)
一段中和反应时间
4~6h
Neutralization reaction time
一段中和终点 pH 值
3.6~4.0
pH value of neutralization endpoint
一段浓密悬浮物（TSS）
<100ppm
Thick suspended solids (TSS)

一段沉速
15s~30s
Settling rate

一段渣量
15~20mm
Slag volume

絮凝剂单耗
160-250g／t 矿
Flocculant unit consumption

底流固含
30～35％
Underflow solid content

3.4 二 段 中 和 除 铁 铝 及 浓 密 Two-stage neutralization to remove iron,

aluminum and thicken
二段中和除铁铝温度
Second stage neutralization and iron 80~85
and aluminum removal temperature
石灰石浆（中和剂）浓度
Limestone slurry (neutralizer) 30~33%
concentration
 二段中和反应时间
Second stage neutralization reaction 2.5~4h
time
二段中和终点 pH 值
Second stage neutralization end point 4.6~5.0
pH value
二段浓密悬浮物（TSS）

Second stage dense suspended solids <100ppm

(TSS)

二段沉速
15s~30s
Second stage settling rate

絮凝剂单耗
160-250g／t 矿
Flocculant unit consumption

底流固含 Underflow solid content 30～35％

晶种比 Seed ratio 4-10:1

3.5 铁铝渣CCD逆流洗涤浓密 Iron and aluminum slag CCD countercurrent

washing thickening
铁铝渣底流固含

Solid content of ferrous aluminum slag ≥42%

underflow

铁铝渣 CCD 悬浮物（TSS）Suspended solids

<100ppm
(TSS) of ferrous aluminum slag CCD

洗涤效率 Washing efficiency ≧99%

单级洗涤效率 Single-stage washing efficiency ≧45%

絮凝剂单耗 Flocculant unit consumption 160-250g／t

洗涤比 Washing ratio 2.5:1

铁铝渣 CCD 沉速

Ferrous aluminum slag CCD settling 15~30S

speed

沉渣量 Sediment volume 30~40mm

浓密机溜槽浓度
4~6%
Thickener chute concentration
 絮凝剂稀释比 Flocculant dilution ratio 10:1

4 主要设备型号及参数 Main equipment models and parameters

4.1 泵类设备参数 Pump equipment parameters

性能参数
Performance
同类设备台 Parameters
子项
数 频率 生产厂家
Su 设备位号 规格型号
设备名称 Amou 电流 Fr Manu
bit Device Specific 轴功率 电机转速
Device Name nt of Cu eq factu
em Code ations Shaft Motor
Equip rre ue rer
s Power Speed
. nt nc
KW r/min
A y
Hz
1 系列浸出分离浓密机溢流 石家庄工业
泵 泵
1 series 101-203- Q=650m Shijiaz
20 110KW 210
leaching SF-PP- 3/h, 3 985 50 huang
3 /380V .7
separation 101A~C H=38m Indust
thickener rial
overflow pump Pump
2 系列浸出分离浓密机溢流 石家庄工业
泵 泵
2 series 101-203- Q=650m Shijiaz
20 110KW 210
leaching SF-PP- 3/h, 3 985 50 huang
3 /380V .7
separation 201A~C H=38m Indust
thickener rial
overflow pump Pump
1 系列浸出分离二次稀释溢
流泵
1 series 宜兴灵谷
101-203- Q=120m
20 leaching 22KW/ Yixing
SF-PP- 3/h, 3 2940 41 50
3 separation 380V Lingg
102A~C H=25m
secondary u
dilution
overflow pump
20 2 系列浸出分离二次稀释溢 101-203- Q=120m 3 22KW/ 2940 41 50 宜兴灵谷
3 流泵 SF-PP- 3/h, 380V Yixing
2 series 202A~C H=25m Lingg
leaching u
separation
 secondary
dilution
overflow pump
1 系列浸出分离浓密机底流
石家庄工业
泵
泵
1 series
101-203- Q=560m Shijiaz
20 leaching 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 separation 380V .2
103A~C H=25m Indust
thickener
rial
underflow
Pump
pump
2 系列浸出分离浓密机底流
石家庄工业
泵
泵
2 Series
101-203- Q=560m Shijiaz
20 Leaching 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 Separation 380V .2
203A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
1 系列浸出渣 CCD1 浓
石家庄工业
密机底流泵
泵
1 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD1 380V .2
104A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
2 系列浸出渣 CCD1 浓
石家庄工业
密机底流泵
泵
2 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD1 380V .2
204A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
1 系列浸出渣 CCD2 浓
石家庄工业
密机底流泵
泵
1 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD2 380V .2
105A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
 2 系列浸出渣 CCD2 浓
石家庄工业
密机底流泵
泵
2 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD2 380V .2
205A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
1 系列浸出渣 CCD3 浓
石家庄工业
密机底流泵
泵
1 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD3 380V .2
106A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
2 系列浸出渣 CCD3 浓
石家庄工业
密机底流泵
泵
2 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD3 380V .2
206A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
1 系列浸出渣 CCD4 浓
石家庄工业
密机底流泵
泵
1 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD4 380V .2
107A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
2 系列浸出渣 CCD4 浓
石家庄工业
密机底流泵
泵
2 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 90KW/ 173
SF-PP- 3/h, 3 985 50 huang
3 CCD4 380V .2
207A~C H=25m Indust
Thickener
rial
Underflow
Pump
Pump
20 1 系列浸出渣 CCD5 浓 101-203- Q=560m 3 220KW 985 173 50 石家庄工业
3 密机底流泵 SF-PP- 3/h, /380V .2 泵
1 Series 108A~C H=53m Shijiaz
 Leaching Slag
huang
CCD5
Indust
Thickener
rial
Underflow
Pump
Pump
2 系列浸出渣 CCD5 浓
石家庄工业
密机底流泵
泵
2 Series
101-203- Q=560m Shijiaz
20 Leaching Slag 220KW 173
SF-PP- 3/h, 3 985 50 huang
3 CCD5 /380V .2
208A~C H=53m Indust
Thickener
rial
Underflow
Pump
Pump
1 系列浸出渣 CCD1 浓 石家庄工业
密机溢流泵 泵
1 Series 101-203- Q=950m Shijiaz
20 200KW
Leaching Slag SF-PP- 3/h 3 1480 359 50 huang
3 /380V
CCD1 109A~C H=38m Indust
Thickener rial
Overflow Pump Pump
2 系列浸出渣 CCD1 浓 石家庄工业
密机溢流泵 泵
2 Series 101-203- Q=950m Shijiaz
20 200KW
Leaching Slag SF-PP- 3/h 3 1480 359 50 huang
3 /380V
CCD1 209A~C H=38m Indust
Thickener rial
Overflow Pump Pump
1 系列浸出渣 CCD1 絮
凝剂二次稀释溢流泵
1 series
宜兴灵谷
leaching 101-203- Q=120m
20 Yixing
residue CCD1 SF-PP- 3/h 3
3 Lingg
flocculant 110A~C H=25m
u
secondary
dilution
overflow pump
20 2 系列浸出渣 CCD1 絮 101-203- Q=120m 3 宜兴灵谷
3 凝剂二次稀释溢流泵 SF-PP- 3/h Yixing
2 series 210A~C H=25m Lingg
leaching u
residue CCD1
flocculant
secondary
 dilution
overflow pump
1 系列浸出渣 CCD2 絮
凝剂二次稀释溢流泵
1 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD2 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 111A~C H=25m
u
secondary
dilution
overflow pump
2 系列浸出渣 CCD2 絮
凝剂二次稀释溢流泵
2 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD2 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 211A~C H=25m
u
secondary
dilution
overflow pump
1 系列浸出渣 CCD3 絮
凝剂二次稀释溢流泵
1 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD3 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 112A~C H=25m
u
secondary
dilution
overflow pump
2 系列浸出渣 CCD3 絮
凝剂二次稀释溢流泵
2 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD3 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 212A~C H=25m
u
secondary
dilution
overflow pump
20 1 系列浸出渣 CCD4 絮 101-203- Q=60m3 3 1.1KW/ 2930 21. 50 宜兴灵谷
3 凝剂二次稀释溢流泵 SF-PP- /h 380V 3 Yixing
1 series 113A~C H=25m Lingg
leaching u
residue CCD4
 flocculant
secondary
dilution
overflow pump
2 系列浸出渣 CCD4 絮
凝剂二次稀释溢流泵
2 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD4 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 213A~C H=25m
u
secondary
dilution
overflow pump
1 系列浸出渣 CCD5 絮
凝剂二次稀释溢流泵
1 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD5 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 114A~C H=25m
u
secondary
dilution
overflow pump
2 系列浸出渣 CCD5 絮
凝剂二次稀释溢流泵
2 series
宜兴灵谷
leaching 101-203- Q=60m3
20 1.1KW/ 21. Yixing
residue CCD5 SF-PP- /h 3 2930 50
3 380V 3 Lingg
flocculant 214A~C H=25m
u
secondary
dilution
overflow pump
兰州耐驰泵
浸出分离及 CCD1 絮凝剂 业
给料泵 Lanzh
101-203- Q=40m3
20 Leaching ou Nai
SF-PP- /h 3
3 separation and Chi
001A~C H=30m
CCD1 flocculant Pump
feed pump Indust
ry
20 浸出 CCD2~3 絮凝剂 101-203- Q=28m3 3 兰州耐驰泵
3 给料泵 SF-PP- /h 业
Leaching 002A~C H=30m Lanzh
CCD2~3 ou Nai
 Chi
flocculant feed Pump
pump Indust
ry
兰州耐驰泵
浸出 CCD4~5 絮凝剂 业
给料泵 Lanzh
101-203- Q=28m3
20 Leaching ou Nai
SF-PP- /h 3
3 CCD4~5 Chi
003A~C H=30m
flocculant feed Pump
pump Indust
ry
石家庄工业
泵
1 系列污水泵 101-203- Q=30m3 Shijiaz
20
1 Series SF-PP- /h 6 huang
3
Sewage Pump 115A~F H=35m Indust
rial
Pump
石家庄工业
泵
2 系列污水泵 101-203- Q=30m3 Shijiaz
20
2 Series SF-PP- /h 6 huang
3
Sewage Pumps 215A~F H=35m Indust
rial
Pump
Q=11.6
20 冲洗水泵 101-203-
m3/h 1
3 Flushing pump SF-PP-004
H=70m
石家庄工业
常压浸出给料泵 泵
Q=85m3
Atmospheric 101-204- 18.5K Shijiaz
20 / 39.
pressure SF-PP- 3 W/ 970 50 huang
4 h，H=25 7
leaching feed 001A~C 380V Indust
m
pump rial
Pump
20 二段铁铝、二段镍鈷浓密底流 101-204- Q=150m 4 30KW/ 990 61. 50 石家庄工业
4 给料泵 SF-PP- 3/h 380V 6 泵
Two-stage iron- 002A~D H=25m Shijiaz
aluminum, two- huang
stage nickel- Indust
cobalt dense rial
underflow feed Pump
 pump
常压浸出及预中和矿浆输送泵
石家庄工业
Atmospheric
泵
pressure
101-204- Q=1150 Shijiaz
20 leaching and
SF-PP- m3/h, 4 huang
4 pre-
003A~D H=38m Indust
neutralization
rial
slurry delivery
Pump
pump
预中和及除铁铝石灰石浆给料
石家庄工业
泵
泵
Pre-
101-204- Q=360m Shijiaz
20 neutralization 132KW 249
SF-PP- 3/h, 4 986 50 huang
4 and de-ironing /380V .4
004A~D H=55m Indust
limestone
rial
slurry feed
Pump
pump
石家庄工业
泵
污水泵 1 Q=30m3 Shijiaz
20 101-204-
Sewage pump /h 1 huang
4 SF-PP-005
1 H=30m Indust
rial
Pump
石家庄工业
泵
污水泵 2 101-204- Q=30m3 Shijiaz
20
Sewage pump SF-PP- /h 3 huang
4
2 006A~C H=30m Indust
rial
Pump
一段铁铝渣浓密分离底流泵 石家庄工业
One stage iron 泵
and aluminum 101-205- Q=400m Shijiaz
20 75KW/ 146
slag thickening SF-PP- 3/h, 6 985 50 huang
5 380V .5
separation 001A~F H=30m Indust
underflow rial
pump Pump
20 一段铁铝渣浓密分离溢流泵 101-205- Q=1450 6 280KW 990 526 50 石家庄工业
5 One stage iron SF-PP- m3/h /380V 泵
and aluminum 002A~F H=38m Shijiaz
slag thickening huang
separation Indust
 rial
overflow pump
Pump
一段铁铝渣浓密分离絮凝剂二
次稀
释溢流泵
Secondary 宜兴灵谷
101-205- Q=100m
20 dilution 15KW/ 28. Yixing
SF-PP- 3/h 6 2930 50
5 overflow pump 380V 8 Lingg
003A~F H=20m
for thickening u
separation of
iron and
aluminum slag
铁铝渣 CCD1 浓密机底流 石家庄工业
泵 泵
Iron and 101-205- Q=550m Shijiaz
20 90KW/ 173
aluminum slag SF-PP- 3/h, 4 985 50 huang
5 380V .2
CCD1 thickener 004A~D H=25m Indust
underflow rial
pump Pump
铁铝渣 CCD2 浓密机底流 石家庄工业
泵 泵
Iron and 101-205- Q=550m Shijiaz
20 90KW/ 173
aluminum slag SF-PP- 3/h, 4 985 50 huang
5 380V .2
CCD2 thickener 005A~D H=25m Indust
underflow rial
pump Pump
铁铝渣 CCD3 浓密机底流 石家庄工业
泵 泵
Iron and 101-205- Q=550m Shijiaz
20 90KW/ 173
aluminum slag SF-PP- 3/h, 4 985 50 huang
5 380V .2
CCD3 thickener 006A~D H=25m Indust
underflow rial
pump Pump
铁铝渣 CCD4 浓密机底流 石家庄工业
泵 泵
Iron and 101-205- Q=550m Shijiaz
20 90KW/ 173
aluminum slag SF-PP- 3/h, 4 985 50 huang
5 380V .2
CCD4 thickener 007A~D H=25m Indust
underflow rial
pump Pump
20 铁铝渣 CCD5 浓密机底流 101-205- Q=550m 4 90KW/ 985 173 50 石家庄工业
5 泵 SF-PP- 3/h, 380V .2 泵
Iron and 008A~D H=25m Shijiaz
 aluminum slag huang
CCD5 thickener Indust
underflow rial
pump Pump
铁铝渣 CCD6 浓密机底流 石家庄工业
泵 泵
Iron and 101-205- Q=550m Shijiaz
20 250KW
aluminum slag SF-PP- 3/h, 4 983 496 50 huang
5 /380V
CCD6 thickener 009A~D H=75m Indust
underflow rial
pump Pump
铁铝渣 CCD1 浓密机溢流
泵 宜兴灵谷
101-205- Q=650m
20 Iron and 185KW Yixing
SF-PP- 3/h 4 1480 333 50
5 aluminum slag /380V Lingg
010A~D H=55m
CCD1 thickener u
overflow pump
铁铝渣 CCD1 絮凝剂二次
稀释溢流泵
Iron and 宜兴灵谷
101-205- Q=200m
20 aluminum slag 37KW/ 69. Yixing
SF-PP- 3/h 3 1475 50
5 CCD1 flocculant 380V 9 Lingg
011A~C H=30m
secondary u
dilution
overflow pump
铁铝渣 CCD2 絮凝剂二次
稀释溢流泵
Iron and 宜兴灵谷
101-205- Q=200m
20 aluminum slag 37KW/ 69. Yixing
SF-PP- 3/h 3 1475 50
5 CCD2 flocculant 380V 9 Lingg
012A~C H=30m
secondary u
dilution
overflow pump
铁铝渣 CCD3 絮凝剂二次
稀释溢流泵
Iron and 宜兴灵谷
101-205- Q=200m
20 aluminum slag 37KW/ 69. Yixing
SF-PP- 3/h 3 1475 50
5 CCD3 flocculant 380V 9 Lingg
013A~C H=30m
secondary u
dilution
overflow pump
20 铁铝渣 CCD4 絮凝剂二次 101-205- Q=200m 3 37KW/ 1475 69. 50 宜兴灵谷
5 稀释溢流泵 SF-PP- 3/h 380V 9 Yixing
 Iron and
aluminum slag
CCD4 flocculant Lingg
014A~C H=30m
secondary u
dilution
overflow pump
铁铝渣 CCD5 絮凝剂二次
稀释溢流泵
Iron and 宜兴灵谷
101-205- Q=200m
20 aluminum slag 37KW/ 69. Yixing
SF-PP- 3/h 3 1475 50
5 CCD5 flocculant 380V 9 Lingg
015A~C H=30m
secondary u
dilution
overflow pump
铁铝渣 CCD6 絮凝剂二次
稀释溢流泵
Iron and 宜兴灵谷
101-205- Q=200m
20 aluminum slag 37KW/ 69. Yixing
SF-PP- 3/h 3 1475 50
5 CCD6 flocculant 380V 9 Lingg
016A~C H=30m
secondary u
dilution
overflow pump
铁铝渣 CCD 洗水泵
宜兴灵谷
Iron and 101-205- Q=600m
20 90KW/ Yixing
aluminum slag SF-PP- 3/h 4 1480 167 50
5 380V Lingg
CCD washing 017A~D H=25m
u
water pump
兰州耐驰泵
业
铁铝渣 CCD 絮凝剂给料泵
Lanzh
Iron and 101-205- Q=70m3 30/
20 15KW/ ou Nai
aluminum slag SF-PP- /h 6 1474 17. 50
5 380V Chi
CCD flocculant 018A~F H=30m 3
Pump
feed pump
Indust
ry
20 1#二段除铁铝浓密机底流 101-205- Q=85m3 3 45KW/ 980 88 50 石家庄工业
5 泵 SF-PP- /h, 380V 泵
1# Second 019A~C H=48m Shijiaz
stage iron huang
removal and Indust
aluminum rial
thickener Pump
underflow
 pump
2#二段除铁铝浓密机底流
泵 石家庄工业
2# Second 泵
stage iron 101-205- Q=85m3 Shijiaz
20 45KW/
removal and SF-PP- /h, 3 980 88 50 huang
5 380V
aluminum 020A~C H=48m Indust
thickener rial
underflow Pump
pump
3#二段除铁铝浓密机底流
泵 石家庄工业
3# Second 泵
stage iron 101-205- Q=85m3 Shijiaz
20 45KW/
removal and SF-PP- /h, 3 980 88 50 huang
5 380V
aluminum 021A~C H=48m Indust
thickener rial
underflow Pump
pump
石家庄工业
1#二段除铁铝晶种输送泵
泵
1# Second
101-205- Q=240m Shijiaz
20 stage iron 90KW/ 175
SF-PP- 3/h, 3 985 50 huang
5 removal and 380V .2
022A~C H=48m Indust
aluminum seed
rial
delivery pump
Pump
石家庄工业
2#二段除铁铝晶种输送泵
泵
2# Second
101-205- Q=240m Shijiaz
20 stage iron 90KW/ 175
SF-PP- 3/h, 3 985 50 huang
5 removal and 380V .2
023A~C H=48m Indust
aluminum seed
rial
delivery pump
Pump
石家庄工业
3#二段除铁铝晶种输送泵
泵
3# Second
101-205- Q=240m Shijiaz
20 stage iron 90KW/ 175
SF-PP- 3/h, 3 985 50 huang
5 removal and 380V .2
024A~C H=48m Indust
aluminum seed
rial
delivery pump
Pump
20 1#二段除铁铝浓密絮凝剂 101-205- Q=130m 3 30KW/ 2950 55. 50 宜兴灵谷
5 二次稀释 SF-PP- 3/h, 380V 5 Yixing
溢流泵 025A~C H=25m Lingg
 1# Second
stage iron and
aluminum
removal dense
u
flocculant
secondary
dilution
Overflow pump
2#二段除铁铝浓密絮凝剂
二次稀释
溢流泵
2# Second
宜兴灵谷
stage iron and 101-205- Q=130m
20 30KW/ 55. Yixing
aluminum SF-PP- 3/h, 3 2950 50
5 380V 5 Lingg
removal dense 026A~C H=25m
u
flocculant
secondary
dilution
Overflow pump
3#二段除铁铝浓密絮凝剂
二次稀释
溢流泵
3# Second
宜兴灵谷
stage iron and 101-205- Q=130m
20 30KW/ 55. Yixing
aluminum SF-PP- 3/h, 3 2950 50
5 380V 5 Lingg
removal dense 027A~C H=25m
u
flocculant
secondary
dilution
Overflow pump
除铁铝浓密分离絮凝剂给料泵 兰州耐驰泵
Iron and 业
aluminum Lanzh
101-205- Q=70m3 30/
20 removal 15KW/ ou Nai
SF-PP- /h 3 1474 17. 50
5 thickening 380V Chi
028A~C H=30m 3
separation Pump
flocculant feed Indust
pump ry
20 浓硫酸给料泵 101-205- Q=22m3 4 22KW/ 1470 43. 50 石家庄工业
5 Concentrated SF-PP- /h, 380V 7 泵
sulfuric acid 029A~D H=50m Shijiaz
feed pump huang
Indust
 rial
Pump
浙江力高泵
业
浓硫酸计量泵 Zhejia
101-205- Q=2m3/
20 Concentrated ng
SF-PP- h, 3
5 sulfuric acid Ligao
030A/B H=30m
metering pump Pump
Indust
ry
石家庄工业
泵
101-205- Q=30m3 Shijiaz
20 污水泵
SF-PP- /h 11 huang
5 sewage pump
031A~K H=35m Indust
rial
Pump
安徽凯特泵
业
硫酸区污水泵
Q=30m3 Anhui
20 Sulfuric acid 101-205-
/h 1 Kate
5 area sewage SF-PP-032
H=20m Pump
pump
Indust
ry
Q=11.6
20 冲洗水泵 101-205-
m3/h 1
5 Flushing pump SF-PP-033
H=70m
兰州耐驰泵
浸出及除铁絮凝剂溶解泵
业
A~D
Lanzh
Leaching and 101-213- Q=310m 45KW/
21 85/ ou Nai
iron removal SF-PP- 3/h 4 380V/ 1482 50
3 49 Chi
flocculant 001A~D H=20m 660V
Pump
dissolution
Indust
pump A~D
ry
兰州耐驰泵
浸出及 CCD 絮凝剂输送泵 业
A/B Lanzh
101-213- Q=180m 37KW/ 67/
21 Leaching and ou Nai
SF-PP- 3/h 2 380V/ 1482 38. 50
3 CCD flocculant Chi
002A/B H=50m 660V 5
delivery pump Pump
A/B Indust
ry
 兰州耐驰泵
除铁及 CCD 絮凝剂输送泵
业
A~C
Lanzh
Iron removal 101-213- Q=200m 37KW/ 67/
21 ou Nai
and CCD SF-PP- 3/h 3 380V/ 1482 38. 50
3 Chi
flocculant 003A~C H=40m 660V 5
Pump
delivery pump
Indust
A~C
ry
兰州耐驰泵
业
MHP 絮凝剂溶解泵 Lanzh
A~C 101-213- Q=220m 37KW/ 67/ ou Nai
21
MHP flocculant SF-PP- 3/h 3 380V/ 1482 38. 50 Chi
3
dissolving 004A~C H=20m 660V 5 Pump
pump A~C Indust
ry

兰州耐驰泵
业
Lanzh
MHP 絮凝剂输送泵 101-213- Q=140m 30KW/
21 59/ ou Nai
MHP flocculant SF-PP- 3/h 2 380V/ 1480 50
3 34 Chi
delivery pump 005A/B H=25m 660V
Pump
Indust
ry
石家庄工业
泵
Q=30m3 Shijiaz
21 污水泵 101-213-
/h 1 huang
3 sewage pump SF-PP-006
H=18m Indust
rial
Pump
安徽莱恩电
泵
设备循环水泵
101-215- Q=1450 Anhui
21 Equipment 250KW 18.
JP-PP- m3/h 3 1489 50 Lane
5 circulating /10KV 3
001A~C H=40m Electri
water pump
c
Pump
Q=30m3
21 检修泵 101-215- 3KW/
/h 1 2900
5 Repair pump JP-PP-002 380V
H=15m
21 缓蚀阻垢剂计量泵 / Q=100L/ 2 1.1KW/ /
 Corrosion and
h
5 scale inhibitor 380V
H=50m
metering pump
杀生剂计量泵 Q=100L/
21 1.1KW/
Biocide / h 2 /
5 380V
metering pump H=50m
高压酸浸及浸出 CCD 洗水
输送泵
High pressure Q=1250
101-220-
22 acid leaching m3/ 355KW
SF-PP- 5 1490 627 50
0 and leaching h，H=50 /380V
001A~E
CCD wash m
water delivery
pump
铁铝渣 CCD 洗水输送泵
Iron and Q=600m
101-220-
22 aluminum slag 3/ 132KW
SF-PP- 4 1480 240 50
0 CCD washing h，H=35 /380V
002A~D
water delivery m
pump
石灰石磨矿及开路贫液输送泵
Limestone Q=1050
101-220-
22 grinding and m3/ 355KW
SF-PP- 4 1490 627 50
0 open circuit h，H=60 /380V
003A~D
lean liquid m
delivery pump
Q=30m3
22 污水泵 101-220-
/h 1
0 sewage pump SF-PP-004
H=30m

4.2 槽及搅拌设备参数 Tank and mixing equipment

parameters
子项 设备位号 设备名称 同类 直径 高 材质 单个槽罐 搅拌器或驱动电机
Su Device Code 型设 dia hei Materi 体积 性能参数
bit 备 ght al Volu Agitator
e A me or drive
m mo of a motor
s un singl performa
t e nce
of tank paramet
Eq ers
 转速
Ro
电机功率 tat
Motor in
p
Powe g
r Sp
ee
d
浸出分离浓密机 1#
20 101-203-SF-TH- 1018
Leaching separation 1 42 6 2205 / /
3 101 7.7
thickener 1#
浸出分离浓密机 2#
20 101-203-SF-TH- 1018
Leaching separation 1 42 6 2205 / /
3 201 7.7
thickener 2#
浸出分离浓密机进料混合槽 1#
20 101-203-SF-TK- Leaching separation
1 3.5 4 2205 32.7
3 101 thickener feed
mixing tank 1#
浸出分离浓密机进料混合槽 2#
20 101-203-SF-TK- Leaching separation
1 3.5 4 2205 32.7
3 201 thickener feed
mixing tank 2#
浸出分离浓密机溢流槽 1#
20 101-203-SF-TK- Overflow tank 1 of 13.
1 3 2205 81.1 / /
3 107 leaching separation 5
thickener
浸出分离及浸出渣 CCD 絮凝剂储槽
Leaching separation
20 101-203-SF-TK-
and leaching residue 3 5.5 7 2205 141.3 / /
3 001 A~C
CCD flocculant
storage tank
浸出分离浓密机溢流槽 2#
20 101-203-SF-TK- Overflow tank 2 of 13.
1 3 2205 81.1 / /
3 207 leaching separation 5
thickener
101-203-SF-TH-
浸出渣 CCD1 浓密机
20 102/ 1095
Leaching residue 2 42 6 2205 / /
3 101-203-SF-TH- 4.6
CCD1 thickener
202
101-203-SF-TH-
浸出渣 CCD2 浓密机
20 103/ 1095
Leaching residue 2 42 6 2205 / /
3 101-203-SF-TH- 4.6
CCD2 thickener
203
 101-203-SF-TH-
浸出渣 CCD3 浓密机
20 104/ 1095
Leaching residue 2 42 6 2205 / /
3 101-203-SF-TH- 4.6
CCD3 thickener
204
101-203-SF-TH-
浸出渣 CCD4 浓密机
20 105/ 1095
Leaching residue 2 42 6 2205 / /
3 101-203-SF-TH- 4.6
CCD4 thickener
205
101-203-SF-TH-
浸出渣 CCD5 浓密机
20 106/ 1095
Leaching residue 2 42 6 2205 / /
3 101-203-SF-TH- 4.6
CCD5 thickener
206
101-203-SF-TK- 浸出渣 CCD1 浓密机溢流槽
20 108/ Overflow tank of 13.
2 2.8 2205 70.6 / /
3 101-203-SF-TK- CCD1 thickener for 5
208 leached residue
101-203-SF-TK- 浸出渣 CCD1 进料混合槽
20 102/ Leaching residue
2 4.5 5 2205 67.6
3 101-203-SF-TK- CCD1 feeding
202 mixing tank
101-203-SF-TK- 浸出渣 CCD2 进料混合槽
20 103/ Leaching residue
2 4.5 5 2205 67.6
3 101-203-SF-TK- CCD2 feeding
203 mixing tank
101-203-SF-TK- 浸出渣 CCD3 进料混合槽
20 104/ Leaching residue
2 4.5 5 2205 67.6
3 101-203-SF-TK- CCD3 feeding
204 mixing tank
101-203-SF-TK- 浸出渣 CCD4 进料混合槽
20 105/ Leaching residue
2 4.5 5 2205 67.6
3 101-203-SF-TK- CCD4 feeding
205 mixing tank
101-203-SF-TK- 浸出渣 CCD5 进料混合槽
20 106/ Leaching residue
2 4.5 5 2205 67.6
3 101-203-SF-TK- CCD5 feeding
206 mixing tank
常压浸出给料槽 1#
20 101-204-SF-TK- Atmospheric
1 9.5 10 碳钢 CS 602.2
4 001A pressure leaching
feed tank 1#
20 101-204-SF-TK- 常压浸出给料槽 2# 1 9.5 10 碳钢 CS 602.2
4 001B Normal pressure
leaching feed tank
 2#
二段除铁铝、二段沉镍钴底流槽 1#
Second stage iron
removal and
20 101-204-SF-TK- aluminum, second
1 9 10 2205 540.5
4 004A stage nickel and
cobalt precipitation
bottom flow trough
1#
二段除铁铝、二段沉镍钴底流槽 2#
Second stage iron
removal and
20 101-204-SF-TK- aluminum, second
1 9 10 2205 540.5
4 004B stage nickel and
cobalt precipitation
bottom flow trough
2#
预中和及除铁铝石灰石浆贮槽 1#
Pre-neutralization
20 101-204-SF-TK- and iron and 1249.
1 12 13 碳钢 CS
4 013A aluminum removal 1
limestone slurry
storage tank 1#
预中和及除铁铝石灰石浆贮槽 2#
Pre-neutralization
20 101-204-SF-TK- and iron and 1249.
1 12 13 碳钢 CS
4 013B aluminum removal 1
limestone slurry
storage tank 2#
常压浸出槽 1#
20 101-204-SF-TK- Atmospheric 2702.
1 15 18 2205
4 002A pressure leaching 4
tank 1#
常压浸出槽 2#
20 101-204-SF-TK- 2702.
Normal pressure 1 15 18 2205
4 002B 4
leaching tank 2#
常压浸出槽 3#
20 101-204-SF-TK- Atmospheric 17. 2627.
1 15 2205
4 003A pressure leaching 5 3
tank 3#
常压浸出槽 4#
20 101-204-SF-TK- 17. 2627.
Normal pressure 1 15 2205
4 003B 5 3
leaching tank 4#
 常压浸出槽 5#
20 101-204-SF-TK- 17. 2627.
Normal pressure 1 15 2205
4 003C 5 3
leaching tank 5#
预中和槽 1#
20 101-204-SF-TK- 2702.
Pre-neutralization 1 15 18 2205
4 005A 4
tank 1#
预中和槽 2#
20 101-204-SF-TK- 2702.
Pre-neutralization 1 15 18 2205
4 005B 4
tank 2#
预中和槽 3#
20 101-204-SF-TK- 17. 2627.
Pre-neutralization 1 15 2205
4 006A 5 3
tank 3#
预中和槽 4#
20 101-204-SF-TK- 17. 2627.
Pre-neutralization 1 15 2205
4 006B 5 3
tank 4#
常压浸出及预中和泵槽 1#
Normal pressure
20 101-204-SF-TK-
leaching and pre- 1 7.5 8 2205 300.3
4 007A
neutralization pump
tank 1#
常压浸出及预中和泵槽 2#
Normal pressure
20 101-204-SF-TK-
leaching and pre- 1 7.5 8 2205 300.3
4 007B
neutralization pump
tank 2#
一段除铁铝槽 1#
20 101-204-SF-TK- Section 1 iron and 25. 4917.
1 17 2205
4 008A aluminum removal 5 3
tank 1#
一段除铁铝槽 2#
20 101-204-SF-TK- Section 1 Iron and 25. 4917.
1 17 2205
4 008B Aluminum Removal 5 3
Tank 2#
一段除铁铝槽 3#
20 101-204-SF-TK- Section 1 Iron and 25. 4917.
1 17 2205
4 008C Aluminum Removal 5 3
Tank 3#
一段除铁铝槽 4#
20 101-204-SF-TK- Section 1 Iron and 25. 4917.
1 17 2205
4 008D Aluminum Removal 5 3
Tank 4#
 一段除铁铝槽 5#
20 101-204-SF-TK- Section 1 Iron and 25. 4917.
1 17 2205
4 009 Aluminum Removal 5 3
Tank 5#
一段除铁铝槽 6#
20 101-204-SF-TK- Section 1 Iron and 4820.
1 17 25 2205
4 010 Aluminum Removal 9
Tank 6#
一段除铁铝槽 7#
20 101-204-SF-TK- Section 1 Iron and 4820.
1 17 25 2205
4 011A Aluminum Removal 9
Tank 7#
一段除铁铝槽 8#
20 101-204-SF-TK- Section 1 Iron and 4820.
1 17 25 2205
4 011B Aluminum Removal 9
Tank 8#
一段除铁铝槽 9#
20 101-204-SF-TK- Section 1 Iron and 4820.
1 17 25 2205
4 011C Aluminum Removal 9
Tank 9#
一段除铁铝槽 10#
20 101-204-SF-TK- Section 1 iron and 4820.
1 17 25 2205
4 011D aluminum removal 9
tank 10#
一段除铁铝槽 11#
20 101-204-SF-TK- Section 1 iron and 4820.
1 17 25 2205
4 011E aluminum removal 9
tank 11#
二段除铁铝槽 1#
20 101-204-SF-TK- Second stage iron 4820.
1 17 25 2205
4 012A removal aluminum 9
tank 1#
二段除铁铝槽 2#
20 101-204-SF-TK- Second stage iron 4820.
1 17 25 2205
4 012B removal aluminum 9
tank 2#
二段除铁铝槽 3#
20 101-204-SF-TK- Second stage iron 4820.
1 17 25 2205
4 012C removal aluminum 9
tank 3#
20 101-204-SF-TK- 二段除铁铝槽 4# 1 17 25 2205 4820.
4 012D Second stage iron 9
removal aluminum
 tank 4#
二段除铁铝槽 5#
20 101-204-SF-TK- Second stage iron 4820.
1 17 25 2205
4 012E removal aluminum 9
tank 5#
一段除铁铝浓密机 1#
20 101-205-SF-TH- One-stage iron and 1018
1 42 6 2205 / /
5 001 aluminum removal 7.7
thickener 1#
一段除铁铝浓密机 2#
20 101-205-SF-TH- One-stage iron and 1018
1 42 6 2205 / /
5 002 aluminum removal 7.7
thickener 2#
二段除铁铝浓密机 1#
Second stage iron
20 101-205-SF-TH- 1018
removal and 1 42 6 2205 / /
5 009 7.7
aluminum thickener
1#
二段除铁铝浓密机 2#
Second stage iron
20 101-205-SF-TH- 1018
removal and 1 42 6 2205 / /
5 010 7.7
aluminum thickener
2#
二段除铁铝浓密机 3#
Second stage iron
20 101-205-SF-TH- 1018
removal and 1 42 6 2205 / /
5 011 7.7
aluminum thickener
3#
铁铝渣 CCD1 浓密机
20 101-205-SF-TH- 1645
Iron and aluminum 1 52 6 2205 / /
5 003 4.1
slag CCD1 thickener
铁铝渣 CCD2 浓密机
20 101-205-SF-TH- 1645
Iron and aluminum 1 52 6 2205 / /
5 004 4.1
slag CCD2 thickener
铁铝渣 CCD3 浓密机
20 101-205-SF-TH- 1645
Iron and aluminum 1 52 6 2205 / /
5 005 4.1
slag CCD3 thickener
铁铝渣 CCD4 浓密机
20 101-205-SF-TH- 1645
Iron and aluminum 1 52 6 2205 / /
5 006 4.1
slag CCD4 thickener
铁铝渣 CCD5 浓密机
20 101-205-SF-TH- 1645
Iron and aluminum 1 52 6 2205 / /
5 007 4.1
slag CCD5 thickener
 铁铝渣 CCD6 浓密机
20 101-205-SF-TH- 1645
Iron and aluminum 1 52 6 2205 / /
5 008 4.1
slag CCD6 thickener
铁铝渣 CCD 洗水槽 1#
20 101-205-SF-TK- Iron and aluminum 1345.
1 12 14 钢衬胶 / /
5 010A slag CCD washing 2
tank 1#
铁铝渣 CCD 洗水槽 2#
20 101-205-SF-TK- Iron and aluminum 1345.
1 12 14 钢衬胶 / /
5 010B slag CCD washing 2
tank 2#
除铁铝浓密分离絮凝剂贮槽
Iron and aluminum
20 101-205-SF-TK-
removal thick 1 7 8 304 261.6 / /
5 012
separation flocculant
storage tank
铁铝渣絮凝剂贮槽
20 101-205-SF-TK- Iron and aluminum
2 7 8 304 261.6 / /
5 011A/B slag flocculant
storage tank
浓硫酸贮槽
20 101-205-SF-TK- Concentrated
2 7.5 8 碳钢 CS 300.3 / /
5 013A/B sulfuric acid storage
tank
1#铁铝渣浓密分离溢流槽
1# Iron and
20 101-205-SF-TK- aluminum slag 13.
1 3.2 2205 92.2 / /
5 001 thickening 5
separation overflow
tank
2#铁铝渣浓密分离溢流槽
2# Iron and
20 101-205-SF-TK- aluminum slag 13.
1 3.2 2205 92.2 / /
5 002 thickening 5
separation overflow
tank
铁铝渣 CCD1 溢流槽
20 101-205-SF-TK- Iron and aluminum 16.
1 3 2205 99.1 / /
5 009 slag CCD1 overflow 5
tank
20 101-205-SF-TK- 铁铝渣 CCD1 进料混合槽 1 4.5 5 2205 67.6
5 003 Iron and aluminum
slag CCD1 feeding
 mixing tank
铁铝渣 CCD2 进料混合槽
20 101-205-SF-TK- Iron and aluminum
1 4.5 5 2205 67.6
5 004 slag CCD2 feeding
mixing tank
铁铝渣 CCD3 进料混合槽
20 101-205-SF-TK- Iron and aluminum
1 4.5 5 2205 67.6
5 005 slag CCD3 feeding
mixing tank
铁铝渣 CCD4 进料混合槽
20 101-205-SF-TK- Iron and aluminum
1 4.5 5 2205 67.6
5 006 slag CCD4 feeding
mixing tank
铁铝渣 CCD5 进料混合槽
20 101-205-SF-TK- Iron and aluminum
1 4.5 5 2205 67.6
5 007 slag CCD5 feeding
mixing tank
铁铝渣 CCD6 进料混合槽
20 101-205-SF-TK- Iron and aluminum
1 4.5 5 2205 67.6
5 008 slag CCD6 feeding
mixing tank
钢衬胶
贫液贮槽 1#
22 101-220-SF-TK- Steel 9224.
Lean liquid storage 1 24 24 / /
0 001A lining 1
tank 1#
rubber
钢衬胶
贫液贮槽 2#
22 101-220-SF-TK- Steel 9224.
Lean liquid storage 1 24 24 / /
0 001B lining 1
tank 2#
rubber
浸出及除铁絮凝剂溶解槽 A/B 304 不锈钢
21 101-213-SF-TK- Leaching and iron 304
2 5.6 7 146.5
3 001A/B removal flocculant stainles
dissolution tank A/B s steel
浸出及除铁絮凝剂熟化槽 A~C
304 不锈钢
Leaching and iron
21 101-213-SF-TK- 304
removal flocculant 3 10 12 800.7 / /
3 002A~C stainles
maturation tank
s steel
A~C
304 不锈钢
MHP 絮凝剂溶解槽
21 101-213-SF-TK- 304
MHP flocculant 1 4.5 5.5 74.3
3 003 stainles
dissolution tank
s steel
21 101-213-SF-TK- MHP 絮凝剂熟化槽 A~C 3 6.5 7.5 304 不锈钢 211.4 / /
 MHP flocculant 304
3 004A~C maturation tank stainles
A~C s steel
离心压缩空气罐 1#~8# 碳钢 CS
21 101-214-SF-VE- Centrifugal Carbon
8 4.2 6.5 90.0 / /
4 001A~H compressed air tank Steel
1#~8# CS
碳钢 CS
无油压缩空气罐
21 101-214-SF-VE- Carbon
Oil-free compressed 1 2.4 3.6 16.3 / /
4 003 Steel
air tank
CS
喷油压缩空气罐 1#/2# 碳钢 CS
21 101-214-SF-VE- Oil injection Carbon
2 2 2.6 8.2 / /
4 002A/B compressed air tank Steel
1#/2# CS

5 技术操作 Technical Operation

5.1 底流泵常见故障及处理
Common faults and solutions of
underflow pump
5.2 搅拌器常见故障及处理
Common Faults and Solutions of
Agitator
常见问题
可能原因 解决方法 注意事项
common
Possible Causes Solution Precautions
problem
1）贮槽搅拌底部轴承座螺栓松
1）对磨损部位根据实际情况予以更
动；
换；
The bolts of the
Replace the worn
bearing seat at the
parts according to
搅拌桨晃动厉害 bottom of the 加强重点设备巡检
the actual situation;
The stirring storage tank Strengthen
2）螺栓松动部位紧固；
paddle is agitator are loose; inspection of
Tighten the loose
shaking 2）轴套磨损；Bushing key equipment
parts of the bolts;
violently wear;
3）轴中对位校正。
3）搅拌轴承轴中偏移。
Axis center
The stirring
alignment
bearing shaft is
correction.
offset.
贮槽搅拌减速机油温高 1）油量过多或过少 ； 1）调节油量，保证油泵压力处于正 加强重点设备巡检
The oil Too much or too 常状态；Adjust the oil Strengthen
 little oil; volume to ensure
2）润滑油的粘度偏高；The that the oil pump
viscosity of the pressure is in
lubricating oil is normal condition;
too high; 2）适当调节转速；
temperature of
3）新机器处于磨合期； Adjust the speed inspection of
the tank mixing
The new machine appropriately; key equipment
reducer is high
is in the running-in 4）针对问题 5 停机检修。
period; The machine was
4）过载；overload; shut down for
5）齿轮或轴承问题。Gear maintenance for
or bearing issue 5.
problem.
注意定期查看油尺，保证油品
和油量正常。
Remember to
搅拌减速机油泵压力不足 过滤器堵塞和供油温度过高 。
清理或更换过滤器，更换新油。 check the oil
Insufficient oil Filter clogged and
Clean or replace the dipstick
pump pressure oil supply
filter and replace regularly to
of mixing temperature too
with new oil. ensure the oil
reducer high.
quality and oil
quantity are
normal.
1）立即启动 SOP 重启搅拌器规
程
Immediately initiate
1）槽内掉硬物料；
SOP to restart the
搅拌器突然跳停 Hard materials fall
agitator procedure
The mixer into the tank;
2）汇报班长及车间值长
suddenly stops 2）电气原因。
Report to the team
Electrical reasons.
leader and
workshop
supervisor

9. 单极离心泵基础操作 Basic operation of single-stage

centrifugal pump
9.1 启泵准备 Pump start preparation
（1）清理离心泵周围的障碍物；Clear obstacles around the centrifugal pump;

（2）检查离心泵进口管过滤器滤网是否正常，有无堵塞现象；

Check whether the filter screen of the centrifugal pump inlet pipe is

normal and whether there is any blockage;

 （3）打开离心泵进口阀，并从排气阀排气后关闭排气阀；

Open the inlet valve of the centrifugal pump, exhaust air from the

exhaust valve and close the exhaust valve;

（4）盘车数圈，轻重合适；

Turn the wheel several times, with the right amount of force;

（5）检查机械密封是否渗漏、机封是否畅通、压力充足；

Check whether the mechanical seal is leaking, whether the mechanical

seal is unobstructed, and whether the pressure is sufficient;

（6）检查离心泵各轴承润滑油箱油位在 1/3 到 2/3 之间，若不足，及时加油；

Check that the oil level in the lubricating oil tank of each bearing of the

centrifugal pump is between 1/3 and 2/3. If it is insufficient, add oil in

time;

（7）检查机泵固定螺丝是否松动，如有松动应上紧；

Check whether the fixing screws of the pump are loose, if so, tighten

them;

（8）检查电机接线、接地线；

Check the motor wiring and grounding wire;

（9）检查流程是否合适。Check that the process is appropriate.

9.2 启泵操作 Pump start operation

（1）做好启泵各项准备工作，准备启泵；

Make all preparations for starting the pump and prepare to start the

pump;

（2）按下启动按钮，当泵出口压力上升至额定压力后，缓慢打开出口阀，调整泵出口压力至工作压力；

Press the start button. When the pump outlet pressure rises to the

rated pressure, slowly open the outlet valve and adjust the pump

outlet pressure to the working pressure.

注意事项：Precautions:
（1）启泵初期和运转过程中，如发现离心泵有异常声响和憋压情况出现，应立即停泵，排除故障后，再重新启泵；

In the initial stage of pump startup and during operation, if the

centrifugal pump makes abnormal noises or has pressure buildup, the

pump should be stopped immediately and restarted after

 troubleshooting.

（2）检查电机轴承座和泵两端轴承座温度是否正常，三相电压、电流是否在额定范围内；

Check whether the temperature of the motor bearing seat and the

bearing seats at both ends of the pump is normal, and whether the

three-phase voltage and current are within the rated range;

（3）检查盘根是否刺漏，并适当调整盘根盒压盖（调整无效时停泵加盘根）；

Check whether the packing is leaking, and adjust the packing box

gland appropriately (if the adjustment is ineffective, stop the pump

and add packing);

（4）倾听各部位声音是否正常；

Listen to see if the sounds of each part are normal;

（5）在连续输送物料过程中，应每小时巡回检查，发现问题，立即排除；

During the continuous material conveying process, inspections

should be conducted every hour, and any problems found should be

eliminated immediately;

（6）若离心泵采用机油润滑，油位应在视窗 1/2－2/3 之间，变质时应及时更换；采用黄油润滑时，油量不能过多过少，过多易引起轴

承发热，过少起不到润滑作用；

If the centrifugal pump is lubricated with engine oil, the oil level

should be between 1/2 and 2/3 of the sight glass, and it should be

replaced in time when it deteriorates; when lubricated with grease,

the amount of oil should not be too much or too little, as too much oil

may cause the bearing to heat up, while too little oil will not play a

lubricating role;

（7）长期停用的机泵或新安装的电机启用时测量电机绝缘程度，380V 电机绝缘电阻最低不小于 0.5 兆欧；

When a pump that has been out of service for a long time or a

newly installed motor is put into use, measure the insulation degree

of the motor. The minimum insulation resistance of a 380V motor shall

not be less than 0.5 megohms.

9.3 停泵操作 Pump stop operation

（1）做好停泵准备工作；Make preparations for stopping the pump;
 （2）缓慢关离心泵出口阀；Slowly close the centrifugal pump outlet valve;

（3）按下停止按钮，待停泵运转后关闭泵的进口阀，放尽泵内液体，切断电源；

Press the stop button, wait for the pump to stop running, close the

pump inlet valve, drain the liquid in the pump, and cut off the power

supply;

（4）停泵后，盘车 2-3 圈；After stopping the pump, turn the pump 2-3 times;

（5）收拾工具，清理现场，做好记录。

Pack up tools, clean up the site, and keep records.

9.4 常见故障判断与处理 Common fault diagnosis and treatment

常见故障
判断原因 处理方法
Common
Determine the cause Approach
malfunctions

① 降低或升高油温

① 油温过低或过高 Lower or raise oil

Oil temperature is too low or temperature

too high ② 停泵排空气

② 泵内有气体 Stop the pump and

There is gas in the pump exhaust the air

③ 罐内液面太低或流程不通 ③ 清理流程

The liquid level in the tank is Cleaning process

泵不上量
too low or the flow is blocked ④ 清洗过滤器
Pump not filling
④ 进口管线堵 Cleaning the filter

Import pipeline blocked ⑤ 倒电机控制电路

⑤ 电机反转 Inverter motor control

Motor reverse circuit

⑥ 进口堵塞或叶轮堵塞 ⑥ 清除进油口堵塞或初级叶轮堵塞

Inlet blocked or impeller Clear the oil inlet

blocked blockage or primary

impeller blockage

轴承温度过高 ① 缺润滑油 ① 加润滑油

 Lack of lubricating oil
Add lubricant
② 轴承内杂物太多
② 清洗泵体，取出杂物
Too much debris in the
Clean the pump body and
bearing
remove debris
Bearing ③ 轴套卡死
③ 换轴套
temperature is too The shaft sleeve is stuck
Replacement of bushing
high ④ 输送油温过高
④ 降低油温
The oil temperature is too
Lower oil temperature
high
⑤ 清洗轴承
⑤ 润滑油不清洁
Cleaning bearings
Lubricating oil is not clean