Building Block Approach
Building Block Approach
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collaboration with the aviation industry to make aircraft more reliable, durable, and affordable.
Before the project, the sector had economic, technical, certification, and manufacturing barriers
(Rouse et al., 2005). The plan was to reduce manufacturing costs by 25%, reduce the structural
weight by 50%, ensure the structure failed predictably, Meet the FAA certification requirement,
and ensure the aircraft’s repair protocols were acceptable to the airlines. It is aimed at using
composite materials which are cheaper, stronger, and more durable (Rouse et al., 2005). The
project employed Building Block Approach, which divided it into three phases (A, B, and C) to
manufacturing processes such as fiber insertion, resin transfer molding, and stitching technology.
The companies that were awarded the contracts include Boeing, Lockheed Aeronautical systems,
Dow chemicals, Rockwell International, Grumman, Hercules, and McDonnell Douglas. The
research was conducted by the university of Utah, California-Davis, and Delaware (Rouse et al.,
2005). According to the building block strategy, the initial phase consists of preliminary research
and characterization. The composite material to be used were characterized in terms of their
mechanical properties to predict their behavior when loaded. Phase B, also known as technology
development, focused on the size and complexity of the structure. The plane structures were
divided into smaller sections like fuselage, wings, etc., for specification in the testing. The last
phase (C) was narrowed down to technology verification. The materials underwent different tests
to ascertain their loading capacity to be certified for safety. Each stage was crucial for the
accomplishment of the subsequent phase. These first contracts contributed to the development of
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fundamental technologies and knowledge of materials properties and structural behavior. The
concept of building blocks was crucial to the program’s success as it laid a clear roadmap for
References
Rouse, M., Jegley, D., McGowan, D., Bush, H., & Waters, W. (2005, January). Utilization of the
p. 1874. http://dx.doi.org/10.2514/6.2005-1874