JosephAyoBabalola1904 1959
JosephAyoBabalola1904 1959
LECTURE 1
1Introduction to Materials Science and Materials Engineering
Materials Science and Engineering (MSE) is a field that deals with the study
of materials, its properties, and applications. MSE is essential in
understanding the properties of various materials and how materials can be
used in different applications. It involves the principles of physics, chemistry,
and engineering. It also involves the development of new materials, analysis
of materials, and application of materials in different industries.
Materials are the building blocks of everything around us. This field offers
various opportunities to improve the quality of life and safety of people. The
primary objective of Material Science and Engineering is to develop and
design new materials by understanding their atomic structure, chemical
properties, and physical properties. Materials are classified into various
categories based on their properties, structure and composition. Some of the
essential materials used in this field include metals, ceramics, polymers,
composites, and semiconductors. Understanding their fundamental
properties, composition, and structure is necessary to use these materials
effectively.
Materials scientists and engineers work together to develop new materials
with improved properties. They use various techniques like microscopy,
spectroscopy, and other analytical tools to understand the composition and
structure of materials. Materials engineers then use this information to
design, test, and manufacture new materials. In recent years, materials
science and engineering have been at the forefront of many technological
advancements. The development of new materials like nanomaterials,
biomaterials, and smart materials has revolutionized many fields like
medicine, electronics, and aerospace.
Materials Science and Engineering is an essential field that has a significant
impact on our everyday lives. Understanding the fundamentals of materials
science and engineering is the key to developing new materials and
improving existing materials. The scope of Materials Science and Engineering
is vast, and there are many opportunities available for those interested in
this field. The field requires individuals who are curious, creative, and have
strong problem-solving skills. Materials Science and Engineering is a
challenging and rewarding field that has a significant impact on the world
around us.
2. History of Materials Development
Materials development is a field that involves the creation and refinement of
new materials through scientific and engineering processes. Materials
development has been a key part of human development throughout history,
from the discovery of fire and the creation of ceramics to the invention of
modern alloys and polymers. This lecture note will provide an overview of
the history of materials development, including key discoveries and
inventions that have shaped the field over time.
Ancient Times:
Early humans developed an understanding of materials through trial and
error. Cave paintings from around 30,000 years ago depict the use of
charcoal for drawing and painting, and 25,000-year-old woven textiles have
been found in archaeological sites. The discovery of fire around 500,000
years ago led to the development of ceramics, as early humans began to
create cooking pots and other vessels out of clay. Metalworking also
emerged during this time, with early humans using copper to create tools
and weapons.
Middle Ages:
During the Middle Ages, alchemists and metallurgists began to experiment
with different metals and metal alloys to create new materials with specific
properties. This led to the development of steel, which is made by adding
carbon to iron. Steel soon became an important material for weapons and
other applications. Glassmaking also advanced during this time, with the
creation of early stained-glass windows and mirrors.
Industrial Revolution:
The Industrial Revolution, which began in the late 18th century, brought
about a major shift in materials development. Large-scale manufacturing
processes allowed for the mass production of new materials, including
textiles, ceramics, and iron and steel products. The discovery of new
materials, such as rubber and plastic, also had a significant impact on
industry and daily life.
Modern Era:
In the 20th century, the development of new materials continued at a rapid
pace. Important discoveries included the creation of synthetic materials like
nylon and polyester and the development of high-strength alloys for use in
aerospace and defense applications. The discovery and development of
semiconductors and other electronic materials also led to the creation of the
modern technology industry.
Materials development has played a critical role in human progress and
innovation since ancient times. From the early creation of ceramics and
metalworking to the invention of modern synthetic materials and alloys,
materials development continues to shape the world around us today.
Ongoing research and development in this field promise to bring about new
breakthroughs and innovations in the years ahead.
3. Classifications of Materials
The fundamental requirement of any design process is the selection of
materials. It is essential to understand the characteristics of the materials
we use in engineering, to leverage their properties and avoid their
limitations. Engineers classify materials based on their composition,
structure, and properties. In this lecture note, we will discuss the different
classifications of materials.
Materials can be classified into four main categories: metals, ceramics,
polymers, and composites.
Metals:
Metals are materials characterized by their good conductivity, ductility,
toughness, and strength. They are further classified into ferrous and non-
ferrous metals. Ferrous metals are materials that contain iron, such as steel
and cast iron, and have excellent strength and durability. Non-ferrous
metals, such as copper, aluminum, and lead, have good conductivity and
anti-corrosion properties.
Ceramics:
Ceramics are materials known for their hardness, excellent strength, and
high-temperature resistance. They are further classified into traditional
ceramics, advanced ceramics, and glass. Traditional ceramics include clay
products, such as pottery, while advanced ceramics encompass materials
such as silicon carbide and alumina. Glass is a ceramic material bound by
non-crystalline structure.
Polymers:
Polymers are materials composed of large molecules that are formed by
monomers. They are light weight, have good insulation, and can be molded
into different shapes. They are further classified into thermoplastics,
thermosets, and elastomers. Thermoplastics can be remolded when heated,
while thermosets cannot. An example of elastomers is the rubber family,
which is widely used for tires.
Composites:
Composites are materials that are composed of two or more constituent
materials that are distinct. They are widely used in the aerospace industry,
where weight reduction and high strength are crucial. Composites can be
further classified into fiber-reinforced composites, particulate composites,
and sandwich composites.
In summary, materials are classified based on their composition, structure,
and properties into metals, ceramics, polymers, and composites. Each of
these materials has unique properties and applications. Understanding these
materials' properties and classifications is essential in engineering design,
where material selection plays a vital role in product development, safety,
and performance.
4. Properties of Materials
Materials are substances that have a definite chemical composition and
physical properties that can be observed and measured. The properties of a
material determine its behavior and performance in use. Materials can be
classified into metals, polymers, ceramics, and composites based on their
physical and chemical properties. Properties of materials are dependent on
their composition, structure, and the environment they are exposed to.
Physical Properties
Physical properties are those that can be observed without changing the
chemical composition of the material. These include:
Chemical Properties
Chemical properties are those that determine how a material reacts with
other substances. These include:
Environmental Properties
Environmental properties are those that determine how a material reacts to
environmental conditions. These include:
1s²2s²2p⁶3s²3p⁶4s²3d⁶
This notation represents the distribution of electrons in an atom, with two
electrons in the 1s orbital, two electrons in the 2s orbital, and six electrons
in the 2p orbital. The notation also shows that there are two electrons in the
3s orbital, six electrons in the 3p orbital, and two electrons in the 4s orbital.
Electron Affinity:
The electron affinity (EA) of an atom or molecule is the amount of energy
released when an electron is added to that atom or molecule. It is measured
in units of energy per mole. The electron affinity of an element is dependent
on various factors such as the number of protons in the nucleus, the electron
configuration, and the shielding effect.
The electron affinity of an element increases from left to right across a period
of the periodic table. This is due to the increasing nuclear charge and
decreasing atomic radius. As we move down a group, the electron affinity
decreases due to the increasing atomic radius and shielding effect.
Electronegativity:
Electronegativity (EN) is a measure of the ability of an atom to attract
electrons towards itself in a covalent bond. The most electronegative
element is fluorine, with an electronegativity of 4.0 on the Pauling scale.
Electronegativity is dependent on various factors such as the number of
protons in the nucleus, the electron configuration, and the shielding effect.
The electronegativity of an element increases from left to right across a
period of the periodic table. This is due to the increasing nuclear charge and
decreasing atomic radius. As we move down a group, the electronegativity
decreases due to the increasing atomic radius and shielding effect.
In conclusion, ionization potential, electron affinity, and electronegativity are
important concepts in chemistry that help in understanding the chemical
behavior of elements and their compounds. These properties are dependent
on various factors such as the number of protons in the nucleus, the electron
configuration, and the shielding effect.
4. Bonding
Chemical bonding refers to the process through which two or more atoms
interact with each other, resulting in the formation of a molecule or a
compound. Atoms can bond through different mechanisms like ionic
bonding, covalent bonding, and metallic bonding. Each of these mechanisms
depends on the atoms' valence electrons' arrangement and their relative
electro-negativities.
Ionic bonding is a type of bonding that occurs when an atom with low
electronegativity donates its valence electrons to an atom with high
electronegativity. The donating atom becomes positively charged, while the
receiving atom becomes negatively charged, forming an ionic bond. The
bond's strength depends on the magnitude of the charge difference between
the two ions and the distance between them.
In covalent bonding, atoms share their valence electrons to form a stable
compound. Here, the strength of the bond depends on the electronegativity
of the atoms involved and the distance between their nuclei. Covalent bonds
can be polar or nonpolar. Polar bonds occur when atoms with different
electronegativities share their valence electrons unequally. Nonpolar bonds
occur when atoms with similar electronegativities share their valence
electrons equally.
Metallic bonding occurs between metal atoms, where valence electrons are
delocalized, leading to a sea of electrons. This delocalization results in the
metal's ductility and high electrical conductivity. The metallic bond's strength
depends on the number of valence electrons and the magnitude of the metal
ion's positive charge.
In conclusion, chemical bonding is the foundation of all chemical compounds.
It determines the properties of compounds, such as their physical state,
reactivity, and stability. Understanding chemical bonding is essential in many
fields like medicine, material science, and industry.
5. Secondary Bonds
Secondary bonding refers to the intermolecular forces that hold together
molecules. Unlike primary bonding, which involves the transfer or sharing of
electrons between atoms, secondary bonding results from the attraction or
repulsion between molecules' charges or dipoles.
The types of secondary bonding forces include van der Waals forces, dipole-
dipole interactions, and hydrogen bonding. Van der Waals forces occur when
temporary dipoles (induced by nearby dipoles) attract each other, resulting
in weak intermolecular bonding. These forces are the weakest type of
secondary bonding and exist between all molecules.
Cubic lattice: The cubic lattice has the highest degree of symmetry, and
its unit cell has equal edge lengths and angles of 90 degrees, forming a cube.
The face-centered cubic (FCC) and body-centered cubic (BCC) structures are
two types of cubic lattices.
Tetragonal lattice: The tetragonal lattice has a rectangular prism unit cell,
with two equal edges and angles of 90 degrees. The simple tetragonal and
body-centered tetragonal structures are two types of tetragonal lattices.
Orthorhombic lattice: The orthorhombic lattice has a rectangular prism
unit cell with three different edge lengths and angles of 90 degrees. The
simple orthorhombic, base-centered orthorhombic, body-centered
orthorhombic, and face-centered orthorhombic structures are four types of
orthorhombic lattices.
Monoclinic lattice: The monoclinic lattice has a rectangular prism unit cell,
one edge different from the other two, and angles of 90 degrees and some
other angle other than 90 degrees. The simple monoclinic, base-centered
monoclinic structures are two types of monoclinic lattices.
Triclinic lattice: The triclinic lattice has a parallelogram-shaped unit cell
with all three sides of different lengths and the angles of the crystal are not
necessarily equal. The simple triclinic structure is a single type of triclinic
lattice.
Hexagonal lattice: The hexagonal lattice has a hexagonal prism unit cell
with two equal sides and length, and angles of 90 and 120 degrees. The
simple hexagonal structure is a single type of hexagonal lattice.
Rhombohedral lattice: The rhombohedral lattice has a parallelogram-
shaped unit cell with all sides equal, and angles equal to each other but not
equal to 90 degrees. The primitive rhombohedral and the base-centered
rhombohedral structures are two types of rhombohedral lattices.
Using the above formulas, we can calculate the APF of a Simple Cubic Crystal
structure as:
APF = (1/8 × (4/3) × π × r^3)/(a^3)
Significance of APF:
The APF is a crucial parameter that determines the packing efficiency of
atoms in a crystal lattice. In the case of the Simple Cubic Crystal structure,
the low APF of 0.52 means that only 52% of the total volume of the unit cell
is occupied by the atoms. The remaining 48% of the volume is empty space
or voids between the atoms. This low packing efficiency makes the Simple
Cubic Crystal structure less dense than other crystal structures, which in turn
affects its physical properties.
Moreover, the low APF in the Simple Cubic Crystal structure leads to its low
melting and boiling points and poor mechanical strength. Substances with a
Simple Cubic Crystal structure are typically brittle and soft, and they are
often used as insulators due to their relatively low conductivity.
In conclusion, the Simple Cubic Crystal structure is the most basic form of
crystal lattice, which has an Atomic Packing Factor (APF) of 0.52. The simple
cubic structure is the least efficient packing of atoms as it has a high
percentage of empty space or voids between atoms. The low packing
efficiency in the Simple Cubic Crystal structure results in its low density, low
melting and boiling points, and poor mechanical strength.
Calculation of APF:
The APF for the BCC crystal structure is calculated as follows:
Each corner atom in BCC crystal structure is shared by eight unit cells and
contributes 1/8 of its volume to the unit cell. The central atom is entirely
contained within the unit cell and contributes its full volume.
Volume of Atom (Vatom) = (4/3) × π × r^3
Volume of Unit Cell (Vcell) = a^3
where 'a' is the edge length of the cube, and 'r' is the radius of the atom.
Using the above formulas, we can calculate the APF of a BCC crystal structure
as:
APF = (1/8 × (4/3) × π × r^3 + 1 × (4/3) × π × r^3)/(a^3)
Simplifying the above equation, we get:
Significance of APF:
The higher APF value of the BCC crystal structure compared to the Simple
Cubic Crystal structure indicates a higher packing efficiency. The BCC crystal
structure has a lower percentage of empty space or voids between the
atoms, making it denser than the Simple Cubic Crystal structure. This higher
packing efficiency results in a higher melting and boiling point, better
mechanical strength, and greater thermal and electrical conductivity.
In conclusion, the Body Centered Cubic (BCC) crystal structure has an Atomic
Packing Factor (APF) of 0.68, indicating a higher packing efficiency than the
Simple Cubic Crystal structure. The higher packing efficiency leads to a
higher density, greater mechanical strength, higher melting and boiling
points, and better thermal and electrical conductivity. The BCC crystal
structure is commonly seen in metals, and it is a crucial part of understanding
the unique properties and applications of these materials.
Calculation of APF:
The APF for the FCC crystal structure is calculated as follows:
Using the above formulas, we can calculate the APF of an FCC crystal
structure as:
APF = (8 × 1/8 × (4/3) × π × r^3 + 6 × 1/2 × (4/3) × π × r^3)/(a^3)
Significance of APF:
The high APF value of the FCC crystal structure indicates a high packing
efficiency. The FCC crystal structure has the lowest amount of empty space
or voids between the atoms, making it the most dense of all crystal
structures. This higher packing efficiency results in a higher melting and
boiling point, better mechanical strength, and greater thermal and electrical
conductivity.
Examples of materials with an FCC crystal structure include metals like
copper, aluminum, and silver. These materials are used in a range of
applications due to their excellent mechanical properties and thermal and
electrical conductivity.
In conclusion, the Face Centered Cubic (FCC) crystal structure has an Atomic
Packing Factor (APF) of 0.74, indicating the highest packing efficiency of all
crystal structures. The high packing efficiency leads to higher density,
greater mechanical strength, higher melting and boiling points, and better
thermal and electrical conductivity. The FCC crystal structure is commonly
seen in metals and is an essential part of understanding the unique
properties and applications of these materials.
LECTURE 3
METAL AND CERAMIC STRUCTURE
POINT COORDINATES
Point coordinates are used to describe the positions of atoms or ions within
the crystal lattice of metals and ceramics. The coordinates are represented
using a three-dimensional system, typically using Cartesian coordinates (x,
y, z). In this system, each atom or ion's position is defined relative to a
reference point within the unit cell of the crystal lattice.
1. Metals:
In metals, the crystal structure is commonly described using the Body
Centered Cubic (BCC), Face Centered Cubic (FCC), and Hexagonal Close-
Packed (HCP) systems. The point coordinates for these structures are as
follows:
a. Body Centered Cubic (BCC):
The BCC crystal structure has one atom at each corner of the cube and an
additional atom at the center of the cube. The point coordinates for BCC
metals are represented as (0, 0, 0) for the corner atoms and (½, ½, ½) for
the center atom.
2. Ceramics:
Ceramics typically have more complex crystal structures compared to metals.
Common ceramic crystal structures include Cubic (Simple Cubic and Body
Centered Cubic), Tetragonal, Orthorhombic, Rhombohedral, Monoclinic, and
Triclinic. The point coordinates for ceramics are as follows:
a. Simple Cubic:
The Simple Cubic crystal structure has one atom at each corner of the cube.
The point coordinates for ceramics with a Simple Cubic structure are
represented as (0, 0, 0).
b. Body Centered Cubic (BCC):
The point coordinates for ceramics with a BCC structure have already been
discussed under metals.
c. Tetragonal:
The Tetragonal crystal structure has a rectangular prism shape. The point
coordinates depend on the specific lattice parameters.
d. Orthorhombic:
The Orthorhombic crystal structure also has a rectangular prism shape. The
point coordinates depend on the specific lattice parameters.
e. Rhombohedral:
The Rhombohedral crystal structure has a parallelogram shape. The point
coordinates depend on the specific lattice parameters.
f. Monoclinic:
The Monoclinic crystal structure has a rectangular prism shape with one
angle that is not 90 degrees. The point coordinates depend on the specific
lattice parameters.
g. Triclinic:
The Triclinic crystal structure has a parallelogram shape with all angles not
equal to 90 degrees. The point coordinates depend on the specific lattice
parameters.
CRYSTALLOGRAPHIC DIRECTIONS
Crystallographic directions are specific lines or vectors within a crystal lattice
that describe the orientation and arrangement of atoms or ions in a
crystalline material. These directions are essential in crystallography and
materials science for understanding the crystal structure's geometric
properties and predicting material behavior.
In a crystal lattice, the atoms or ions are arranged in a three-dimensional
repeating pattern, and crystallographic directions are used to specify the
path or orientation of a line passing through the lattice points. These
directions are typically described using Miller indices, which are a set of three
integers (h, k, l) representing the intercepts of the direction with the
crystallographic axes.
CRYSTALLOGRAPHIC PLANES
Crystallographic planes in different crystal structures exhibit unique
orientations and characteristics. Let's explore the crystallographic planes in
Face Centered Cubic (FCC) and some other common crystal structures:
1. Face Centered Cubic (FCC) Crystal Structure:
In the FCC crystal structure, each unit cell has atoms at all eight corners and
one atom at the center of each face of the cube. The atomic arrangement
results in densely packed planes. Some of the important crystallographic
planes in the FCC structure are:
{100} Plane: This plane intersects the x, y, and z axes at the unit cell's
center. The Miller indices for this plane are (100), and it represents a simple
square.
{110} Plane: This plane intersects the x, y, and z axes at (1/2, 1/2, 0),
(1/2, 0, 1/2), and (0, 1/2, 1/2), respectively. The Miller indices for this
plane are (110), and it represents a diamond-shaped plane.
{111} Plane: This plane intersects the x, y, and z axes at (1/2, 1/2, 1/2).
The Miller indices for this plane are (111), and it represents an equilateral
triangle.
DENSITIES
Densities in the context of crystallography refer to specific measures of how
atoms or ions are arranged within a crystal lattice. Three important density
concepts in crystallography are crystal density, linear density, and planar
density.
1. Crystal Density:
Crystal density, also known as atomic density or volumetric density, is a
measure of how closely packed the atoms or ions are within a crystal lattice.
It is expressed as the mass of atoms or ions per unit volume of the crystal.
Crystal density is typically measured in grams per cubic centimeter (g/cm³)
or kilograms per cubic meter (kg/m³).
The crystal density is calculated using the formula:
2. Linear Density:
Linear density, also known as linear atomic density, refers to the number of
atoms or ions per unit length of a specific crystallographic direction within
the crystal lattice. It gives insight into how many atoms are aligned along a
particular crystallographic direction. Linear density is commonly expressed
in atoms per unit length, such as atoms per angstrom (atoms/Å) or atoms
per nanometer (atoms/nm).
The linear density along a specific crystallographic direction is calculated
using the formula:
3. Planar Density:
Planar density, also known as planar atomic density, refers to the number of
atoms or ions per unit area of a specific crystallographic plane within the
crystal lattice. It provides information about how many atoms or ions are
arranged in a particular plane. Planar density is typically expressed in atoms
per square centimeter (atoms/cm²) or atoms per square angstrom
(atoms/Ų).
The planar density on a specific crystallographic plane is calculated using the
formula:
Planar Density = Number of Atoms or Ions in the Plane / Area of
the Plane