CFD analysis of coverplate reciever flow
CFD analysis of coverplate reciever flow
Dr. J. Kutz,
Daimler-Benz Aerospace
MTU Munchen
• isentropic exponent (- I
rtoss pressure loss [-]
Indices
as' averaged
Fig. 1: Example of
counting index
ideal ideal Preswirled Cooling
is isentropic Air Supply System
Presented at the International Gas Turbine and Aeroengine Congress & Exhibition
Birmingham, UK — June 1043, 1996
This paper has been accepted for publication in the Transactions of the ASMI
Discussion of it will be accepted at ASME Headquarters until September 30, 1996
In this case the air is collected by a series of rotating receiver holes in to account for wall friction, the logarithmic law of the wall was
the coverplate.ln order to reduce the temperature in the rotating frame of used
reference preswirl is applied. a high degree of numerical robustness is guaranteed by use of a
The characteristic of the preswirl nozzle and receiver flow has to be fully coupled linear solver accelerated by a multigrid and a block
known in order to minimize temperatures in the rotating frame of correction scheme
2
d =.4(Ah f4j ) While physical properties of the air don't change in the absolute and
relative frame of reference total properties vary with relative motion:
3
mass flow is compared to the mass flow that would be observed if the proposed by Kreitmeier (1992) was applied on flat planes normal to the
receiver didn't have any throttling influence on the flow, i.e. the nozzle main flow direction.
jet would expand freely from to to p 5 2. In real constellations the
receiver's influence on the nozzle jet is to increase the static pressure at 2.7 PARAMETERS VARIED
the nozzle exit and therefore decrease velocity and mass flow. The ratio In the table below all varied values of geometrical parameters are listed.
- no throttle effects by receiver - throttle effects by receiver Table 1: Parameters Varied and Range of Variation
Pa
11( P to
2
Pc
Pio )
IC+1
r
3.1.1 CHARACTERISTIC FLOW PATTERNS AND
INFLUENCE ON CD-VALUES
The investigations showed that in the standard geometry there are
actually three characteristic flow patterns to be observed which vary in
their total pressure profile over the receiver cross-sectional exit area.
where ps2 is a constant boundary cond lion in the exit area 2.
Fig. 7-9 show these three characteristic flow patterns.
2.5.3 NOZZLE DISCHARGE COEFFICIENT
The discharge coefficient describing the losses of the nozzle geometry is
called CDN and is defined as
rh ( 6)
C o, =
rc p rn A t ;j
2 K4.1
( pPs1
lc —11
121;,, ikpPs
4
The flow through the receiver holes was strongly influenced by this
vortex couple, especially with oblique inflow. By hampering the free
throughflow of the preswirl jet through the receiver holes and instead
charging the neighbouring orifices with massflow of an almost equal
amount it creates a more uniform prechamber and receiver hole flow.
X
3.2 INFLUENCE OF GEOMETRICAL PARAMETERS ON
mid-section velocity vectors total pressure in receiver exit plane SYSTEM EFFICIENCY
Fig. 9: Charactersitic Flow Pattern Low CD
( Oblique Inflow ) 3.2.1 INFLUENCE OF GAP WIDTH s/dN
The influence of sld„ on the throttle characteristic and the thermal
Regarding the varying values of CD for the different flow patterns the efficiency is indicated in fig 12. The ideal case is compared to CFD and
significance of this coefficient is demonstrated (fig. 10). A high value of unpublished rig test results.
CD occurs with big differences in flow pattern for different receiver Ttlrelfre0
holes where a small part of the receiver orifices is strongly charged
while the greater part of them is not or only slightly charged. The
strongly charged holes show an almost rectangular velocity profile.
Therefore a high CD is characteristic for flow conditions with high local
amplitudes and normal inflow.
The opposite case, i.e. a low value of CD, shows up with rather similar
flow conditions for the major part of the receiver holes. The velocity
profiles show pronounced maximums. These flow characteristics occur
in oblique inflow where the local amplitudes are small.
Cp high Co low
Ili CI
Fig. 12: Effect of Gap Width on C og and Temperature Ratio
for pc/p=2, Tio=333, a=30
It shows that with smaller gap widths both mass flow and temperature
drop are decreasing because inflow velocities are reduced by the
stagnation pressure on the receiver surface. In an investigation of the
impingement region in stagnation point flow Giralt (1977) stated that the
Fig. 11: Prechamber Vortices influence of jet impingement on the free jet starts in a distance of
5
s = 1.2 . Within this range the static pressure differs significantly This circumferential velocity component implies a dynamic pressure
from the free jet static pressure. which doesn't support the orifice throughflow significantly. So the
It can be stated that this assumption is verified by the results shown in pressure which drives the orifice flow is mainly the static pressure in the
fig.12 as for the ratio sld, =1.2 there is a significant influence on both prechamber p s t.
COG and temperature drop. With these assumptions the equation of continuity yields
Po Pto Pto
With higher numbers of receiver orifices these are blown through in a
more axial and uniform way especially in the stagnation point relative
position at u/ct=1. Therefore the CD-value increases with the number of The dependencies of CDG. Tn.& real, Ttret went, and CD of the ideal
receiver boles during axial inflow. l/cirec doesn't show a measurable reference case, the theoretical model and the CFD-results are plotted
versus u/ct in fig. 15 which shows that the theoretical assumptions very
effect on CD.
With oblique inflow the flow patterns don't change significantly with closely describe the system behaviour.
changing geometry parameters because of the levelling effect of the The diagrams indicate that the effects of the area ratio are of high
significance towards all of the plotted system coefficients. The test
prechamber vortices.
results included in the diagrams support the reliability of the
computations for velocity ratios below 0.66.
3.2.3 INFLUENCE OF AREA RATIO A/AN
For small area ratios most of the geometric parameters which need not
The simulations showed that the axial velocity component w n of the
be regarded as significant for high area ratios get importance.
nozzle exit jet is largely dissipated in the prechamber so that the main
velocity component in the prechamber is w t . This doesn't change
significantly from nozzle exit to receiver entry plane as the only force in
tangential direction is wall friction of the nozzle plane boundary which is
small.
6
L02 axial throughflow position. After deflection of most of the tangential
Twa rrif) velocity component into the axial direction by the receiver holes its
0.98 velocity head is dissipated due to sudden enlargements of the cross-
0.96 AN = 1 section downstream of the receiver holes. This result is in agreement
with total pressure measurements in rig constellations which yield
0,94
o,,S1
n
atr
L...
0.9
expected influence
040 0.85 ideal correlation of CDN=0.9
for c 82/(2 c, T0)=.184
ne 0.8
0
C .= 1 .
0.5
si simulation results
1.5
U/C
2
0 270 0.5 Is
fig test results
u / c,
Fig.16 : Pressure Losses Fig. 17: Comparison With Meierhofer
With low velocity ratios u/c both the measurements and the theoretical
In the prechamber the dynamic pressure resulting from the normal curves fit together very well. It is supposed that the measured reduction
velocity component is dissipated by the swirl in all cases except in the of temperature drop for u/c k 0.6 is due to frictional heat pick up of the
7
boundary layer which mixes according to Wilson and Owen (1985). This 4. CONCLUSIONS
mixing effect is probably supported by the prechamber vortices The most important geometrical parameter for system efficiency is
described in chapter 3.1.2. The influence of windage heating is expected ArecJAN. The tendencies of area ratio effects on system efficiency are
to increase with higher velocity ratios u/c just as the plotted curves shown.
show. For low values of uk the overswirled boundary layer is cooled A recommendation for the ratio s/dN is given.
5. REFERENCES
Callaghan, E.E and D.T. Bowden
"Investigation of Flow Coefficient of Cicular, Square and Elliptical
Woo Orifices at High Pressure Ratios"
Technical Note, NACA 1947
PremeirlNozzle El-Oun, 1.8., Owen, J. M.
Circumferential Mid Section "Preswirl Blade Cooling Effectiveness in an Adiabatic Rotor-Stator
CM Results measurement System"
Fig. 18 : Comparison of Measured and Computed Orifice Journal of Turbomachinery Vol. I 1 1 1989
Giralt, F., Chu-Jun, C., Trass, 0.
The CFD-calculations yield a CDN of 0.71 compared to the "Characterization of the Impingement Region in an Axisymmetric
measurement of values between 0.72 and 0.78. It is thus assured that the Turbulent Jet"
simulation provides results of satisfying accuracy. Compared to the Industrial Engineering Chemicals, Fundamentals, Vol. 16
expected influence of a CDN-value of 0.9 (see fig. 17) a nozzle Kreitmeier, F.
discharge coefficient of about 0.7 is expected to have severe effects on "Space-Averaging 3D Flows Using Strictly Formulated Balance
temperature drop TtrelirtO• In order to reduce this effect an improved Equations in Turbomachinery"
CDN is required which necessitates a better shaping of the nozzle. IGTI Vol. 7, ASME 1992
Comparison between a simple orifice nozzle and a nozzle of better shape Kutz, K. J., Speer, T. M.
is shown in fig. 19. "Simulation of the Secondary Air System of Aero Engines"
ASME paper 92-GT-68 1992
Simple Orifice Well-Formed Nozzle Meierhofer, B. , Franklin, C. J.
"An Investigation of a Preswirled Cooling Airflow to a Turbine Disc
by Measuring the Air Temperature in the Rotating Channels"
ASME paper 81-GT-I32 1981
Raw, M. J., Galpin, P. F., Hutchinson B. R.
"A Colocated Finite Volume Method for Solving the Navier-Stokes
Equations for Incompressible and Compressible Flows in
Turbomachinery"
Annual General Meeting of the Canadian Aeronautics and Space
Institute 1989
Wilson, M. Owen, J. M.
Circumferential Mid Section "Flow and Heat Transfer in a Preswirl Rotor-Stator System"
ASME paper 95-GT-239 1995
Fig. 19 : Comparison of Simple and Well-Shaped Nozzle
Zimmermann, H. •{4
"Some Aerodynamic Aspects of Engine Secondary Air Systems"
The CDN-value of the well shaped constellation rose up to 0.83 at a
Journal of Engineering for Gas Turbines and Power
pressure drop of PtO/Ps2=1.5.
Vol. 119 1990
According to these results system efficiency can be improved by nozzle
shaping.