CONCRETE TEST

50 Testing systems
for determining the mechanical
properties of concrete
54 Fresh concrete testing
55 Hardened concrete testing
58 NDT Non-destructive testing

Concrete structures are far more than

a mixture of sand, gravel and cement left
to harden and set to the desired shape.
Considerable care and knowledge are required
to produce quality concrete.
Our comprehensive range of testing
equipment satisfies all EN, ASTM and other
National Standards.
T Contents

CONCRETE TESTING

50 54 58
Testing systems Fresh concrete testing NDT Non-destructive testing
for determining the mechanical Sampling tools 212 Concrete durability evaluation
properties of concrete Slump test sets 213 Core map apparatus
Selection Criteria 166 Concrete flow table 213 for corrosion location 244
Automatic Compression Testers 168 Vebe consistometers 214 Chloride field test set 245
WIZARD Auto (PCS) 169 Walz container 214 Digital resistivity test set 245
PILOT Pro (PCS) 170 Compacting factor apparatus 215 Chloride ion penetration meter 246
AUTOMAX Pro (PCS) 172 Concrete workability meter 215 Oxygen permeability apparatus 247
AUTOMAX Multitest Automatic K slump tester 215 Air and water permeability test set 247
computerized control console 175
Bleeding of concrete 215 BARTRACKER covermeter 249
LinK-LAB Laboratory connectivity package 178
SCC (Self Compacting Concrete) test sets 216 Surveymaster moisture meter 250
WEBCARE Remote assistance services 178
Joisel apparatus 217 Deep scanning metal locator 250
iLAB Web Services ecosystem 178 Carbontest250
Unit Weight measures 217
Prolab Q Lims systems 179 Carbonation test set 251
Water test set 217
Compression testing frames 180 Resonance frequency meter 251
Gyratory compactor
EN Automatic compression testers 182 for No Slump concrete 218 Concrete strength evaluation
ASTM Automatic compression testers 186 Concrete mortar penetrometers 219 Concrete test hammers 252
GENERAL UTILITY Compression testers 190 Air entrainment meters 220 Pull-off/Bond strength digital tester 254
Datamanager, PC Universal Concrete mixers 221 Pullout test apparatus 255
testing software 192
Adiabatic concrete calorimeter 222 Microcore apparatus 256
Machine accessories 194
Quality and homogeneity evaluation
55
Upgrading options 196
Ultrasonic pulse velocity tester 257
Test accessories 200
Ultrasonic pulse analyzer 257
SMART line Stand-alone Hardened concrete testing
automatic control consoles 202 Structural inspection and monitoring 260
Cube and beam moulds 224
WIZARD Auto PCS Mechanical strain gauges 260
for machine retrofit 202 Cylinder moulds 226
Crack measurement microscope 260
Flexural and transverse testing frames 203 Specimen verification apparatus 227
Crack width gauges 261
Determination Vibrating tables and poker vibrators 228
Swing arm deflectometer 261
of the MODULUS OF ELASTICITY 208 Curing tanks 230
Flat jacks 262
FRC and Shotcrete test accessories 210 Moist curing rooms test set 231
Digital instrumentation
Accelerated concrete curing 232 for testing structures 263
Specimen grinding machine 234
Specimen cutting saw 235
Cylinder capping equipment 236
Water penetration apparatus 238
Surface water absorption 239
Density of hardened concrete 239
Specific gravity frame 239
Hydraulic shrinkage moulds 240
Determination of restrained expansion
of mortar and concrete 240
Load frame for creep test on concrete 241
Universal core drilling machines 242

163
 Testing systems
for determining the mechanical properties of concrete
For over 50 years, our compression testing equipment
has been meticulously designed to help you deliver the most accurate
50 and reliable testing results possible.
Today, these high-quality, intuitive testing solutions
play a pivotal role in the creation of safe, compliant yet cost-effective
engineering infrastructure.

AUTO Our latest range of products is the out- AUTO Traceability and ease of integration in
come of our continuous innovation policy the laboratory system are also improved,
and investment in R&D. All models are now auto- as we have implemented dedicated functions and
matic, including the entry-level Wizard Auto, deliv- packages that raises compression machines perfor-
ering total certainty of testing accuracy and strict mance up to a completely new level of provable
conformity to International Standards. testing accuracy and superior laboratory efficiency.

164
C O N C R E T E T E S T I N G

The vast range of products offers mul-

tiple models to suit all budgets, and each
model’s performance always exceeds the users’ ex-
pectations. The rich selection of accessories and
upgrading options make the package extremely
flexible and easily expandable to suit every need.

CONTROLS COMPRESSION MACHINES DELIVER MEASURABLE VALUE

 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Selection Criteria

Basic components can be identified in:

POWER AND CONTROL SYSTEM (PCS)

50 We offer three automatic model variants which differ, dependent upon the technical level, com-
plexity and type of test that is being performed:

Standard automatic Quality more sophisticated and flexible advanced automatic versatile
Control compression testers automatic PCS for compression testing system
and flexure testing

These models are mainly dedicated to routine failure tests (compression, flexure and indirect tensile).

Our range is completed by Automax Pro-M and Automax Multitest models, allowing the performance of
more advanced test methods beyond the classic compression tests, as:
• The determination of the Modulus of Elasticity and Poisson Ratio
• The execution of tests under displacement and strain control particularly important for FRC Fiber Reinforced
Concrete characterization

MULTITEST

Compact-Line compression stand-alone computerized

machines featuring touch-screen control console
display

All versions feature high speed pumps that will close the daylight above the specimen at the fastest speed on
the market allowing a very high throughput of samples.
In addition PILOT Pro and AUTOMAX product ranges can be completed with Link-LAB Connectivity packages,
WEBCARE remote assistance service and i-Lab cloud Services. See page 178.

FRAME

The frame of the compression testers is characterized by the:

• Testing Standards (e.g. ASTM/AASHTO or EN)
• The shape and dimensions of specimens (e.g. cylinders, cubes or blocks)
• Capacity which depend on the expected strength of the testing material

166
 Wizard Auto Pilot Pro Automax Pro

CAPACITY
for further
guidance
please visit
our web site

50
Strict
Sample Types kN Model Model Model
Conformance to
Cubes & Cylinders
2000 50-C46W0x 50-C46P0x 50-C46F0x

3000 50-C56W0x 50-C56P0x 50-C56F0x

4000 - 50-C68P0x 50-C68F0x

5000 - 50-C78P0x 50-C78F0x

2000 50-C47W0x 50-C47P0x 50-C47F0x
Cubes, Cylinders & Blocks
3000 50-C57W0x 50-C57P0x 50-C57F0x
4000 - 50-C69P0x 50-C69F0x

5000 - 50-C79P0x 50-C79F0x

Cylinders 1500 50-A12W0x 50-A12P0x -

2000 50-A22W0x 50-A22P0x 50-A42F0x

3000 50-A32W0x 50-A32P0x 50-A52F0x

2000 - 50-A29Px -
Blocks
ASTM
3000 - 50-A39P0x -

Blocks & Cylinders 2000 - 50-A29P0x+50-A29/CYL -

3000 - 50-A39P0x+50-A29/CYL -

Cubes & Cylinders 1500 50-C13W0x 50-C13P0x -

2000 50-C23W0x 50-C23P0x -

3000 50-C34W0x 50-C34P0x -

GENERAL
Cubes, Cylinders & Blocks
2000 50-C25W0x 50-C25P0x -

3000 50-C35W0x 50-C35P0x -

MACHINE CLASS All models are supplied in Class 1 to EN 12390-4 (corresponding to ASTM E74 Class A) starting from the 10% of the full range as
standard, but with a special calibration procedure identified by the code 50-C0050/CAL, we can grant Class 1 starting from 1% of the full range
167
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Automatic compression testers

50
As already specified in the introduction, all our
compression machines, even the entry level
compression testers , are automatic.
The load rate is applied and controlled automatically
with a number of very important advantages
synthesized below which obviously applies to all
other automatic compression testers.

BENEFITS OF CONTROLS AUTOMATIC TESTERS

Extremely limited opportunity for High speed pumps that will close
operator errors, improving accuracy of the daylight above the specimen at the
No human results and repeatability Improved fastest speed allowing a very high
error performance throughput of tests
(high speed
pump)

Easy to use, even for operators with

limited expertise Operator comfort due
Easy to use to remarkable noise reduction
Noise reduction
Operation
Comfort
The machine automatically performs
the test at correct test speed.
Comforming Conformance to Standards can be Energy saving, energy consumption
to Standards
easily proven reduced by 50%
Energy saving

168
Power and Control Systems

Standard automatic Quality Control Power

and Control System
50

Hydraulic
ʰʰ Max pressure 700 bar ʰʰ AC motor fitted with inverter device FEATURES and ADVANTAGES
ʰʰ Power 750 W featuring high efficiency, reduction
»» Two analog channels for load »» Dual stage pump for fast approach
ʰʰ Dual stage pump: low pressure/ of power consumption and silent
sensors and automatic switch to high
high delivery for fast piston operation.
pressure for loading
approach and high pressure/low ʰʰ Second frame optional facility using »» Wide graphic display 128 x 80 pixel
delivery for loading. valve selector. »» Second frame optional facility
»» Graphic printer available as option
Hardware »» AC motor fitted with VDF inverter
technology: high efficiency, low
ʰʰ Two 16 bit analog channels for load ʰʰ RS 232 port for data download consumption, silent operation
sensors (including load/time graph points)
ʰʰ Wide graphic display 128 x 80 pixel to PC in ASCII format
ʰʰ Sampling rate 50 Hz ʰʰ Integrated printer as optional. See
ʰʰ Internal memory accessories

Firmware
ʰʰ Real time display of load and stress ʰʰ Language selection
ʰʰ Automatic application of the select- ʰʰ Multi-coefficient linearization of the
ed load rate calibration curve for better accuracy
ʰʰ Execution of loading ramps with at low loads
the possibility to manually increase ʰʰ Multiple units: Lbf / Ton / kN.
or decrease the test speed during
the test
ʰʰ Peak detection and saving

169
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Power and Control Systems

Sophisticated and flexible automatic PCS for compression and flexure testing
50

Hydraulic
ʰʰ Dual-stage pump: centrifugal available as option (see page196) FEATURES and ADVANTAGES
low pressure for fast approach ʰʰ Load/unload electrovalve available »» Large graphic color 5.1” display, »» Second and third frame connection
automatically switches to radial as option with active second (in- 800 x 480 pixel optional facility. See upgrading
multi-piston high pressure for cluded) and third (optional) frame options page 196
loading control via display/PC. »» Dual user interface via console
ʰʰ DC motor, 720W, 50-60Hz See page 196 display or PC with Datamanager »» ASTM C39 full conformity (initial
ʰʰ Maximum working pressure 700 ʰʰ ES Energy Saving technology to software pause for specimen alignment,
bar reduce the power consumption double load rate option, height/
»» Networkability for connection to diameter correction factor, final
ʰʰ Load/unload valve and enable silent operation a wide range of web services (see calculation of effective load rate
ʰʰ Second/third frame selection valve page178) applied, peak sensitivity in %)
»» LinK-LAB integration package for »» Oversampling function increasing
Hardware connection with bar code readers, the sampling rate when specimen
balances, calipers, etc. See page 178 is approaching the failure for better
ʰʰ 524,000 points high-resolution/ ʰʰ Ethernet port for PC / Internet /
stability analog channels network communication »» Variable speed permanent magnet identification of peak value
ʰʰ 3 channels for load sensors ʰʰ Optional integrated graphic printer DC motor for superior performances »» Graphic printer available as option.
including Load-Time plot at low load rates and low load value See upgrading options page 198
ʰʰ Control frequency 100 Hz compared to the AC motors with
ʰʰ Sampling frequency 100 Hz ʰʰ RS 232 port for data downloading inverter.
ʰʰ 5.1”, 800 x 480 pixel, 16 M colors, in ASCII format
icon-driven touchscreen graphic ʰʰ Wi-Fi or GSM module available as »» Soft platen-to-specimen contact for
display, showing data and plots option better accurate speed control from
the very beginning of the ramp
ʰʰ Unlimited storage capacity for test
data on internal 8 GB SD card »» High speed pump: will close the
ʰʰ USB port for test data storage on daylight above the specimen at
external USB Memory stick the fastest speed for a very high
throughput of samples

170
 50

Firmware

ʰʰ Execution of compression, flexure, ʰʰ Recording facility for up to 10 test

indirect tensile, ACV tests in profiles for each channel including:
automatic mode with load rate type of test (e.g. compression, flex-
controlled by a closed-loop PID ural, indirect tensile), specimen size
system and shape, load rate, test standard
ʰʰ Execution of loading ramps with and other general information.
the possibility to manually increase Each one of the recorded test pro-
or decrease the test speed during files can be recalled automatically
the test to save time
ʰʰ Possibility to reach at controlled ʰʰ Improved PID algorithm and Multi
speed a load target and to keep a PID selection. Up to 3 different PID
steady loading phase settings can be tuned for a variety
ʰʰ Simultaneous display of load, of materials (ACV, flexure, compres-
specific load, actual load rate, load/ sion with neoprene pads, etc.)
time graph ʰʰ Compatible with the newly
ʰʰ Download data to internal printer released Datamanager software,
(optional) or to PC via RS 232 port tailored for construction material
or to USB memory stick testing laboratories, for real time
data acquisition, display and
ʰʰ Multi-coefficient linearization of management
the calibration curve for better
accuracy at low loads thus avoid- ʰʰ Peripheral devices integration and
ing the use of a second pressure web services available as option
transducer (see page 178)
ʰʰ Automatic load measurement ver-
ification procedure, by connecting
suitable load cells and our digital
readout unit to PC
ʰʰ Language selection (including
Cyrillic and Chinese)
ʰʰ Unit selection (kN, ton, lbf )
ʰʰ USB port for firmware upgrade
and safe backup of the original
configuration data (PID, calibration,
etc.), in case of loss and/or data
corruption. The restore of the ma-
chine to the factory settings is easy
avoiding the need of any technical
support.

3000 kN Pilot Pro EN automatic

compression machine controlling
double chamber cement frame
300/15 kN capacity.

171
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Power and Control Systems

Advanced automatic versatile testing system

50

Hydraulic
ʰʰ Dual-stage pump: centrifugal ʰʰ Active control of up to 4 frames FEATURES and ADVANTAGES
low pressure for fast approach by selection via display/PC (third
»» Large 7” graphic color display, 800 x »» ASTM C39 full conformity (initial
automatically switches to radial and fourth frame as option). See
480 pixel pause for specimen alignment,
multi-piston high pressure for accessories pag. 197.
double load rate option, height/
loading ʰʰ ES Energy Saving technology to »» Dual user interface via console diameter correction factor, final
ʰʰ DC motor, 720W, 50-60Hz reduce the power consumption display or PC with Datamanager calculation of effective load rate
and enable silent operation software applied, peak sensitivity in %)
ʰʰ Maximum working pressure 700
bar ʰʰ Flow-sharing technology to »» Networkability for connection to »» Oversampling function increasing
perform loading and unloading a wide range of web services (see the sampling rate when specimen
ʰʰ Load/unload electrovalve for test page 178)
execution via display/PC and cycles (for Automax Pro-M only) is approaching the failure for better
automatic stop at specimen failure »» LinK-LAB integration package for identification of peak value
connection with bar code readers, »» Also suitable to perform steel tensile
Hardware balances, calipers, etc. See page 178 testing with the dedicated frame.
»» Variable speed permanent magnet See dedicated box in the next page.
ʰʰ 524,000 points high-resolution/ ʰʰ Unlimited storage capacity for test
stability analog channels data on internal 8 GB SD card DC motor for superior performances »» AUTOMAX PRO-M version to
at low load rates and low load value perform advanced test methods:
ʰʰ 6 channels to be factory configured: ʰʰ USB port for test data storage on
external USB memory stick »» Soft platen-to-specimen contact for • loading/unloading cycles
- 2 channels for load sensors better accurate speed control from
ʰʰ Ethernet port for PC / Internet / at controlled rate for the
- 2 channels for load or the very beginning of the ramp DETERMINATION OF THE ELASTIC
displacement/strain sensors network communication
»» High speed pump: will close the MODULUS
(for Automax Pro-M only) ʰʰ Optional integrated graphic printer daylight above the specimen at • DISPLACEMENT
- 2 channels for displacement/strain including Load-Time plot the fastest speed for a very high CONTROLLED TESTS
sensors (for Automax Pro-M only) ʰʰ RS 232 port for data downloading throughput of samples on FRC (Fiber Reinforced
ʰʰ Control frequency 250 Hz in ASCII format
»» Active control of up to 4 frames by Concrete), shotcrete, etc.
ʰʰ Sampling frequency 250 Hz ʰʰ Wi-Fi or GSM module available as selection via display/PC (3rd and
option 4th frame as option). See upgrading
ʰʰ 7”, 800 x 480 pixel, 16 M colors, options page 197
icon-driven capacitative sensing
touchscreen graphic display
172
 50

Firmware
ʰʰ Execution of compression, flexure, ʰʰ Improved PID algorithm and Multi
indirect tensile, ACV tests in PID selection. Up to 3 different
automatic mode with load rate PID settings can be tuned for a
controlled by a closed-loop PID variety of materials (ACV, flexure,
system compression with neoprene pads,
ʰʰ Execution of loading ramps with etc.)
the possibility to manually increase ʰʰ Compatible with the newly
or decrease the test speed during released Datamanager software,
the test tailored for construction material
ʰʰ Possibility to reach at controlled testing laboratories, for real time
speed a load target and to keep a data acquisition, display and
steady loading phase management

ʰʰ Simultaneous display of load, ʰʰ Peripheral devices integration and

specific load, actual load rate, web services available as option
load/time graph and load/ (see page 178)
displacement or load/strain graphs ʰʰ Automatic load measurement
(for Automax Pro-M only) verification procedure, by FIRMWARE UPGRADE TO 50-FW/UTS
ʰʰ Zoom option on the test graph connecting suitable load cells and PERFORM STEEL TENSILE Firmware upgrade for the automatic
our digital readout unit to PC TESTING tensile test execution under load/
ʰʰ Saving of the specimen failure type stress and grips separation closed loop
(to EN or ASTM) in the test results ʰʰ Language selection (including AUTOMAX PRO Power and Con-
Cyrillic and Chinese) PID control.
ʰʰ Download data to internal printer trol System can be upgraded to
(optional) or to PC via RS 232 port ʰʰ Unit selection (kN, ton, lbf ) perform steel tensile testing con- Software package for steel tensile te-
or to USB memory stick ʰʰ USB port for firmware upgrade trolling the suitable frame with sting is available for PC remote control
ʰʰ Ethernet port for PC / network and safe backup of the original accessories (extensometers to be and complete data elaboration.
communication configuration data (PID, calibration, factory calibrated). The upgrade See 82-SW/UTS on page 307
etc.), in case of loss and/or data
ʰʰ Multi-coefficient linearization of corruption. The restore of the can be factory installed at time
the calibration curve for better machine to the factory settings of order or subsequently with re-
accuracy at low loads thus is easy avoiding the need of any mote technical support.
avoiding the use of a second technical support.
pressure transducer
ʰʰ Recording facility for up to 10
test profiles for each channel
including: type of test (e.g.
compression, flexural, indirect
tensile), specimen size and shape,
load rate, test standard and other
general information. Each one of
the recorded test profiles can be
recalled automatically to save time

3000 kN Automax Pro EN

automatic compression
machine controlling three
additional frames: 15 kN for
cement prisms flexure testing,
200 kN for concrete beams
flexure testing and 500 kN for
steel rebars tensile testing.

173
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Power and Control Systems

Advanced automatic versatile testing system with option for deformability determination
50
AUTOMAX PRO-M Power Control System fitted with superior hydrau- 50-FW/DC
lic package allows, in addition to standard failure tests, to perform Firmware package to perform dis-
advanced tests as, for example, the Determination of the Modulus of placement-controlled tests with
Elasticity and the Characterizations of Fiber Reinforced Concrete under an AUTOMAX PRO-M compres-
displacement-controlled tests. sion tester
All AUTOMAX PRO models are also available in the higher specification
Pro-M version. Once you have selected the model of your choice, just Important note: These tests shall be
add the following item to the machine’s code: performed using a flexural frame, with
specific accessories. See page 210
50-C50/PROM
Enhancement of Automax Pro electronic and hydraulic system to AUTO- Software package for displace-
MAX PRO-M specifications. ment-controlled tests is available
50-C50/PROM does not include the dedicated firmware packages that for PC remote control and com-
plete data elaboration. Beam deflection test on FRC concrete to
must be purchased separately. Firmware packages can be ordered ASTM C1609
post-delivery. Installation can easily be carried out remotely by our tech- See 82-SW/DC on page 176
nical support team.
50-FW/EM
Firmware package to perform the Modulus of Elasticity with an AUTO-
MAX PRO-M compression tester
Important note: This test shall be performed by using a compression frame and specific
accessories. See page 208.

Software package for Elastic Modulus determination

is available for PC remote control and complete data elaboration.
See 82-SW/EM on page 176

CMOD test performed on

the 200 kN flexure frame
50-C1511/FR controlled
by the AUTOMAX PRO-M
system upgraded with
50-FW/DC.

Elastic modulus determination with Automax Pro-M 3000kN EN compression machine,

upgraded with 50-FW/EM.

174
Automatic computerized control console
MODULAR. EXPANDABLE.VERSATILE. 50

Automax product range is at last completed by Automax Multitest

stand-alone computerized control console.

Suitable for any kind of test Suitable for any budget

The system is supplied complete The system can be upgraded in
with the Datamanager software step-by-step investments and, by
package for standard failure tests adding suitable testing frames,
including compression, flexural accessories and dedicated soft-
and indirect tensile test plus three ware packages, the system can
additional software packages are cover all your future testing
available for: needs, including demanding dis-
ʰʰ Modulus of Elasticity and Pois- placement-controlled tests.
son Ratio determinations
ʰʰ Tensile test on steel rebars Suitable for any user
ʰʰ Displacement controlled tests 4 easy-to-use software packages
available, each one tailored for
Suitable for any type of sample a specific test method, guiding
The console can be connected the operator through all the test
up to 4 frames ranging from 15 phases.
kN up to 5000 kN in compression/
flexure and 500 kN in tension. FEATURES and ADVANTAGES
»» Test cycle with closed loop PID »» Soft platen-to-specimen contact and
control automatically performed by smooth load rate control from every
pressing the start button via PC beginning of the ramp
»» DC-driven variable speed pump »» Networkability for connection to
for silent operation, energy saving a wide range of web services (see
and highly accurate drop-by-drop page 178)
oil flow for precise control during
complex tests »» LinK-LAB integration package for
connection with bar code readers,
»» 500 Hz high control frequency for balances, calipers, etc. See page 17
optimum oil pressure adjustment
during critical tests »» 14 channels available to connect
several types of sensors
»» Double frame control, expandable
to four, with active frame selection
via software. See upgrading options
at page 197

To get more info visit

www.controls-group.com
or link directly to the QRCode

175
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Power and Control Systems

The following software packages are available on request:
MULTITEST

Automatic computerized control console

50 Ordering Information PC and Software

50-C20M82 ʰʰ Remote control of the complete
Automax Multitest stand-alone power system (Console and Frame) for
and control console for the control automatic test execution 82-SW/EM
of up to 2 (expandable to 4) testing ʰʰ Real time and deferred manage- E-Module software package for determination of young Modulus
frames. PC included. ment of tests data and results, and Poisson’s ratio on concrete, cement, rocks allowing:
230 V, 50-60 Hz, 1 ph. either in numeric and in graphic
ʰʰ User-defined test cycles and step programmable sequences
format
50-C20M84 ʰʰ Real time display of stress/time, stress/axial strain and stress/lateral strain
ʰʰ Active frame selection via software
Same as above but 110 V, 60 Hz, 1 ph. diagrams
ʰʰ Printing and saving of customized
ʰʰ Automatic verification of sample centring and sensor functioning, as per
test reports both for single and
Hydraulics Standards requirements
batch tests in Excel format
ʰʰ Dual stage pump: centrifugal low ʰʰ Automatic calculation of test results as per Standards requirements
ʰʰ Multi-language software, custom-
pressure for fast approach and izable with a further local language
automatic switching to radial mul- (only Latin characters)
ti-piston high pressure for loading
ʰʰ The PC may be connected to
ʰʰ DC motor 720 W, 50-60 Hz the digital readout unit mod.
ʰʰ Maximum working pressure 700 82-P0801/E and the suitable load
bar cells in order to perform automatic
ʰʰ Third and fourth frame option, load measurement verification
active frame selection by software procedure including data acqui-
ʰʰ Flow-sharing technology to per- sition and printing of traceable
form loading and unloading cycles calibration certificates
ʰʰ ES Energy Saving technology to ʰʰ Remote technical assistance/diag-
reduce power consumption and nostics via Internet
silent operation ʰʰ DATAMANAGER software (included)
for compression, flexural, splitting,
ACV tests to EN and ASTM stand-
ards (see page 192)

82-SW/UTS
UTS software package for steel tensile testing allowing:
ʰʰ load/stress control
ʰʰ crosshead separation control
ʰʰ simultaneous display of: stress/elongation [mm], stress/time; stress/
elongation [%] and elongation [mm]/time, with possibility to display
multi diagrams
ʰʰ elaboration of tension test results: ReH, ReL or Rp, final elongation, etc.
in conformity to EN ISO 6892-1 (method B) and EN 15630-1 (for steel
rebars)

Hardware
ʰʰ 131.000 points effective resolution
ʰʰ High frequency closed-loop PID
control
ʰʰ Control frequency 500 Hz
ʰʰ Sampling rate 500 Hz
ʰʰ 4 channels for load sensors (pres- 82-SW/DC
sure transducers and load cells) D-Control software package for displacement controlled tests
ʰʰ 6 channels to measure strain val- allowing:
ues with transducers (LVDT, mag- ʰʰ 8 test pre-set testing procedures according to EN 14651, 14488-3,
netostrictive, potentiometetric) Detail of electronics positioned in the
14488-5, UNI 11039-2, ASTM C1550, C1609, C947, UNE 83515
sliding drawer of Automax Multitest
ʰʰ 4 channels for strain measurement Console ʰʰ Automatic calculation of test results according to the above Standards
with strain gauges ʰʰ Customizable test procedure allowing desired loading history
ʰʰ Memorization of the calibration ʰʰ Possibility to change in real time the test parameters: target load/dis-
curve enables sensors to be con- placement, control variable, test speed
nected and used immediately
ʰʰ Data saving rate 250/sec
ʰʰ Digital linearization of the calibra-
tion curve (multi-coefficient)
176
 50

Screenshot of 82-SW/EM software showing elastic

modulus test performed according to customized
AUTOMAX Multitest can control up to 4 frames, in this 350 kN flexure frame for kerbs testing with Datamanager sequence of steps to fulfil any test procedure
example: double chamber 300/15kN frame for cement software (included) and a 3000kN EN compression frame
testing with Datamanager software package (included), for Elastic Modulus test with 82-SW/EM software package

Screenshot of 82-SW/UTS software for tensile tests

on steel rebar

AUTOMAX Multitest 50-C20M82 controlling: determination with 82-SW/EM software package and
Flexural frame for FRC testing with 82-SW/DC software Tensile frame for steel rebars testing with 82-SW/UTS
package, Compression frame for Elastic Modulus software package.

AUTOMAX Multitest 50-C20M82 Screenshot of 82-SW/DC software to perform tests

controlling a Duplex 350 kN flexural under displacement control for FRC characterization
frame for FRC testing with 82-SW/DC
software package

177
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Seamless device integration Automatic test results export

Compatible direct-input devices Both versions allow direct acqui-
50 The innovative new approach from CONTROLS now allows PILOT Pro,
include dimensional measur-
ing stations, calipers, weighing
sition, according to the device/s
connected, of sample weight, di-
AUTOMAX PRO and AUTOMAX Multitest to be a fully integrated and systems, ID barcode readers mensions, identification number
“connected” part of your laboratory infrastructure with the ability to and video cameras (Enterprise and test execution video record-
seamlessly take inputs from any number of ancillary measuring systems version only). Direct acquisition ing (Enterprise version only).
and devices to further increase efficiency and eliminate transposing er- provides a tidier operation elim-
These data, along with all the rele-
rors. inating the possibility for data
vant test results, are collected and
transposition errors.
available for:
The new K-LAB laboratory pe-
ʰʰ Direct use in several formats such
ripheral devices integration as txt, excel, pdf, access (Enterprise
package is available in two ver- version) or txt (Local version)
DEVICE RESULTS VIDEO sions:
INTEGRATION EXPORT RECORDING ʰʰ Raw data export to the Laboratory
Information Management System
K-LAB Local
(LIMS) or laboratory/ corporate ERP
available for systems that system
operate stand-alone using the
ʰʰ Full data integration with Prolab.Q
controller only without a PC. Laboratory Information Manage-
ment System or similar
K-LAB Enterprise
is available for new and existing Call us to discuss your needs and a
systems controlled by PC via consultation with our integrations team.
Datamanager Software.
For more info please ask our technical
department.

Efficient remote assistance and Always up-to-date

support You can always be up-to-date with the
The new systems benefit from enhan- latest firmware releases and functions.
ced remote assistance and support. Have access to newly released test
Industry 4.0 ready, CONTROLS machines open a whole new ecosystem Our product and engineering specia- applications complying with the most
of connectivity, networkability, transparency and efficiency. lists can directly inspect and work on recent international Standards.
your testing system to help you with Thanks to remote backup and storage
configurations and system tuning in of machine settings, your systems can
order to provide more rapid diagnosti- be easily restored to archived settings
cs ensuring you experience the mini- without fuss.
mum down-time.
SYSTEM ALWAYS EFFORTLESS
SUPPORT UP-TO-DATE UPGRADES

Instantaneous availability and Screen mirroring testing

data sharing transparency
Cloud storage of raw test data to be Screen mirroring function is available
viewed and consulted by 3rd party to display on any compatible device
engineers, clients, head-office and (tablet, smartphone, PC) real time
branches alike. plotting of load vs time graph and test
Extreme care and protection for your results.
data and systems is assured through Customers can watch the test
DATA SCREEN the adoption of industry best practice execution in real time and achieve
SHARING MIRRORING and digital authentication. genuine transparency.

178
 Prolab.Q is the new-generation LIMS system 1

Test video recording (Laboratory Information Management System)

Record your test execution to providing the complete management of testing
SAMPLING
deliver provable results to your laboratories of all sizes. It allows active interface 2
customers. with laboratories instruments, management
of processes and full traceability of the entire 3
DISPATCH
specimen’s life – from its acceptance to the
4
emission of the test certificate.
SPECIMEN
RECEIPT
Prolab.Q can be used in WEB mode without any
5 CURING
plug-in providing real-time reporting, traceabil-
ity, compliance, audit trails and test certificate
security, through a browser Internet. SAMPLE
PREPARATION 6

TESTING PHYSICAL DATA

MEASURING
8

TEST REPORT
9

€
INVOICING RESULTS DELIVERY

Effortless upgrades through

remote connectivity
In line with the growth and
demands of your laboratory, CON-
TROLS new compression testing
systems can grow with you. Easily
add new firmware packages to
your Automax Pro-M system to
increase testing capabilities. To
make it even easier, our specialist
engineers will perform the upgra-
des for you, online!

LABORATORY A REMOTE USER LABORATORY B

179
 CONCRETE TESTING COMPRESSION FRAMES

Compression testing frames

THE INTEGRATED COMPACT-LINE DESIGN

50 Combining a single testing frame with PCS results in the integrated COMPACT-Line version of compression
machine where the PCS is attached to the side of the frame.
The stand-alone frames are also available for connection to Advanced Control consoles and they are supplied
complete with pressure transducer and connection kit.
The reference codes are listed in the second line of the tables.

EN COMPRESSION FRAMES
FOR CUBES AND CYLINDERS
TO EN 12390-4 AND BLOCKS TO EN 772-1

FEATURES
»» High stiffness, four column,
rigid welded steel construction
»» EN heavy duty spherical seat in oil
bath which allows free alignment at
the initial contact with the specimen.
»» Tested for stability with traceable
certificate for load transfer
verification.

50-C46xxx, C56xxx 50-C47xxx, C57xxx 50-C68xxxx, C78xxx

Frames physical specifications

Machine series 50- C46xxx C47xxx C56xxx C57xxx C68xxx C69xxx C78xxx C79xxx
Frame only 50- C46Z00 C47Z00 C56Z00 C57Z00 C68Z00 C69Z00 C78Z00 C79Z00
Cap. kN 2000 3000 4000 5000
For cubes up to mm 200 200 200 200 300 300 300 300
Cylinders up to mm 160x320 160x320 160x320 160x320 250x500 150x300 250x500 150x300
Blocks std. - Std - Std - Std - Std
Ram travel mm 50
Max vertical daylight mm (1)
350 520 310 520 310
Horizontal daylight mm 350 370 425 425
310 x 510 310 x 510 310x510 310x510
Platen dim. mm Dia. 300 Dia. 300 305 x 305 305 x 305
X 50(2) X 50(2) X90 X90
Platen hardness HRC 53 55.5 53 55.5 53 55.5 53 55.5
Platen flatness mm 0.03 0.05 0.03 0.05 0.03 0.05 0.03 0.05
(1) To be adjusted with distance pieces conforming to the specimen size.
(2 ) Models fitted with 310 x 510 x 90 mm also available on request.
All stand-alone frames are fitted with front door, rear fragment guard and pede- Models 50-C69xxx and C79xxx, also include the Explosion proof test kit com-
stal. The pedestal is not included in the relevant Compact-Line WIZARD Auto e prising: safety cable securing the upper platen to the frame, metallic perforated
PILOT Pro compression machines and have to be ordered separately. fragment guard and bottom platen anti-fall safety system. See page 198
See machine accessories page 194
The relevant compression testers are shown on page 182 to 185

180
ASTM COMPRESSION FRAMES Frames physical specifications
FOR CYLINDERS TO ASTM C39,
AASHTO T22 AND BLOCKS Machine A29xxx+ A39xxx+
TO ASTM C140 A12xxx A22xxx A32xxx A29xxx A39xxx A42xxx A52xxx
series 50- A29/CYL A29/CYL
A29Z00 A39Z00
FEATURES Frame only A12Z00 A22Z00 A32Z00 A29Z00 A39Z00 A29Z10+ A42Z00 A52Z00
A39Z10+
»» Rigid welded steel construction. 50- A12Z10 A22Z10 A32Z10 A29Z10 A39Z10 A42Z10 A52Z10
50
A29/CYL A29/CYL
»» Spherical seat allows free alignment
Cap. kN 1500 2000 3000 2000 3000 2000 3000 2000 3000
at the initial contact with the
specimen. klbf 330 450 660 450 660 450 660 450 660
For
Cyl up to mm 160x320 - 160x320 160x320
Cyl up to in 6”x12” - 6”x12” 6”x12”
Blocks - Std. Std. -
Ram travel
50
mm
Max. vertical
daylight (1),
mm 380 380 300 410 375
in 15” 15” 11.8” 16.14” 14.70”
Horizontal
daylight, mm 265 340 370 370 370 370 370 350 370
in 10.4” 13.4” 14.6” 14.6” 14.6” 14.6” 14.6” 13.8” 14.6”
Platen dim
mm Dia. 165 310x410x90 Dia. 165
in 6.5” 6.5”
Platen hard-
55
ness HRC
Platen
0.02 0.05 0.02
flatness mm

(1) To be adjusted with distance pieces (or slotted distance pieces for A39xxx frame) conforming to the specimen size. See page 194
The relevant compression testers are shown on page 186 to 189
50-A22xxx, A32xxx 50-A29xxx, A39xxx

Frames physical specifications

GENERAL UTILITY
COMPRESSION FRAMES FOR
Machine series 50- C13xxx C23xxx C34xxx C25xxx C35xxx
CUBES, CYLINDERS AND
BLOCKS.
Frame only 50- C13Z00 C23Z00 C34Z00 C25Z00 C35Z00
Cap. kN 1500 2000 3000 2000 3000
FEATURES
For
»» Rigid welded steel construction. Cubes up to mm 150 150 200 200 200
»» Spherical seat allows free alignment Cyl. up to 160x320 160x320 160x320 160x320 160x320
at the initial contact with the Blocks - - - Std. Std.
specimen. Ram travel mm 50
Max. vertical
350* 350* 350* 350* 350*
daylight, mm (1)
Horizontal
265 340 370 340 370
daylight, mm
Platen dim mm Dia. 220 Dia. 220 Dia. 300 310 x 510 x 50
Platen hardness HRC 55 55

Platen flatness mm 0.03 0.05

(1) To be adjusted with distance pieces conforming to the specimen size. See page 194
*The vertical daylight can be increased of 20 mm by the accessory 50-C50/CYL for testing cylinders
with capping. See test accessories
The relevant compression testers are shown on page 190 to 191
50-C13xxx 50- C23xxx, C34xxx 50-C25xxx, C35xxx

181
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

▸ EN Compression testers for cubes and cylinders

▸ EN 12390-4 ▸ 2000 ▸ 3000 ▸ 4000 ▸ 5000 kN

50

Standard automatic Quality Sophisticated and flexible Sophisticated and flexible Advanced automatic versatile
Control compression testers automatic compression testers automatic compression testers testing system

STANDARD STANDARD STANDARD STANDARD

▸ EN 12390-4 ▸ EN 12390-4 ▸ EN 12390-4 ▸ EN 12390-4
▸ 2000 ▸ 3000 kN ▸ 2000 ▸ 3000 kN ▸ 4000 ▸ 5000 kN ▸ 2000 ▸ 3000 kN

50-C46W02 50-C46P02 50-C68P02 50-C46F02

WIZARD Auto Automatic PILOT Pro Automatic Compact PILOT Pro Automatic Compact AUTOMAX Pro Automatic
Compact Line EN Compression Line EN compression tester, 2000 Line EN compression tester, 4000 Compact Line EN compression
tester, 2000 kN cap. For cubes up kN cap. For cubes up to 200 mm kN cap. For cubes up to 300 mm tester, 2000 kN cap. For cubes up
to 200 mm and cylinders up to and cylinders up to 160 x 320 and cylinders up to 250 x 500 to 200 mm and cylinders up to
160 x 320 mm. mm. mm. 160 x 320 mm.
230 V, 50-60 Hz, 1ph 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.

50-C56W02 50-C56P02 50-C78P02 50-C56F02

Wizard Auto Automatic Compact Pilot Pro Automatic Compact Pilot Pro Automatic Compact Automax Pro Automatic
Line EN Compression tester, 3000 Line EN compression tester, 3000 Line EN compression tester, 5000 Compact Line EN compression
kN cap. For cubes up to 200 mm kN cap. For cubes up to 200 mm kN cap. For cubes up to 300 mm tester, 3000 kN cap. For cubes up
and cylinders up to 160 x 320 and cylinders up to 160 x 320 and cylinders up to 250 x 500 to 200 mm and cylinders up to
mm. mm. mm. 160 x 320 mm.
230 V, 50-60 Hz, 1ph 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.

182
 Frame and Compression Platens Test accessories Explosion proof test kit.
See physical specifications table on ʰʰ Splitting tensile test device. See See page 198
page 180 page 200 Upgrading kit comprising: safety 50
cables securing the upper platen
WIZARD Auto to the frame, metallic perforated
Power and Control System fragment guard and bottom platen
Full specifications on page 169 anti-fall safety system.
50-C59/EK Explosion proof test kit for
PILOT Pro C56xxx series
Power and Control System 50-C69/EK Explosion proof test kit for
C68xxx and C78xxx
Full specifications on page 170 50-C59/EK2 Explosion proof test kit
for C56Fxx series
AUTOMAX Pro
Power and Control System
Full specifications on page 172

AUTOMAX Pro-M
Power and Control System
ʰʰ Compression device on cement
50-C50/PROM
samples. See page 201
Enhancement of Automax Pro electro-
nic and hydraulic system to AUTOMAX ʰʰ Flexural test device on concrete
PRO-M specifications. beams. See page 201
Full specifications on page 174
Advanced automatic versatile Connectivity packages. For PILOT
Safety Features
testing system Pro and AUTOMAX Pro only. See
Max. pressure valve to avoid machine page 178
overloading, piston travel limit switch,
STANDARD ʰʰ LinK-LAB laboratory peripheral
emergency stop button, front door
▸ EN 12390-4 and rear flexible fragment guard. integration package
ʰʰ Web services
▸ 4000 ▸ 5000 kN
Machine accessories and special Note: for testing high strength / explosive
performances for all models Upgrading options failure specimens we strongly recommend
ʰʰ Distance pieces to reduce the ʰʰ Additional testing frame/s connec- the use of distance pieces complete with
vertical daylight. See page 194 tion. See page 196 threaded centring pin.
ʰʰ Frame pedestal. See page 194 ʰʰ Printer installation. See page 198 See page 194
ʰʰ Special calibration procedure. See
page 199
ʰʰ Certified platen hardness. See
50-C68F02 page 199
AUTOMAX Pro Automatic ʰʰ Fragment guard lock switch. See
Compact Line EN compression page 199
tester, 4000 kN cap. For cubes up Dimensions
to 300 mm and cylinders up to (mm, lxdxh) and weights (50-)
250 x 500 mm. C46Wxx_895x450x1115, 680 kg
C46Pxxx_895x450x1115, 680 kg
230 V, 50-60 Hz, 1 ph. C46Fxx_930x420x1530, 740 kg
C56Wxx_985x605x1115, 740 kg
50-C78F02 ʰʰ DATAMANAGER PC software. See C56Pxx_985x605x1190, 1040 kg
Automax Pro Automatic page 192 (Not compatible with C56Fxx_1020x475x1550, 1105 kg
Compact Line EN compression WIZARD Auto) C68Pxx_1090x570x1555, 2000 kg
tester, 5000 kN cap. For cubes up C68Fxx_1090x570x1555, 2000 kg
C78Pxx_1090x570x1555, 2000 kg
to 300 mm and cylinders up to C78Fxx_1090x570x1555, 2000 kg
250 x 500 mm.
230 V, 50-60 Hz, 1 ph. Other voltages
For 110V, 60 Hz versions change last
code number from 2 to 4.
Example: 50-C46W04, C56P04, C68F04

183
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

▸ EN Compression testers for cubes, cylinders and blocks

▸ EN 12390-4 ▸ EN 772-1 ▸ 2000 ▸ 3000 ▸ 4000 ▸ 5000 kN

50

Standard automatic Quality Sophisticated and flexible Sophisticated and flexible Advanced automatic versatile
Control compression testers automatic compression testers automatic compression testers testing system

STANDARD STANDARD STANDARD STANDARD

▸ EN 12390-4 ▸ EN 772-1 ▸ EN 12390-4 ▸ EN 772-1 ▸ EN 12390-4 ▸ EN 772-1 ▸ EN 12390-4 ▸ EN 772-1
▸ 2000 ▸ 3000 kN ▸ 2000 ▸ 3000 kN ▸ 4000 ▸ 5000 kN ▸ 2000 ▸ 3000 kN

50-C47W02 50-C47P02 50-C69P02 50-C47F02

WIZARD Auto Automatic PILOT Pro Automatic Compact PILOT Pro Automatic Compact AUTOMAX Pro Automatic
Compact Line EN compression Line EN compression tester, 2000 Line EN compression tester, 4000 Compact Line EN compression
tester, 2000 kN cap. For cubes up kN cap. For cubes up to 300 mm, kN cap. For cubes up to 300 mm, tester, 2000 kN cap. For cubes up
to 300 mm, cylinders up to 160 x cylinders up to 160 x 320 mm cylinders up to 150 x 300 mm to 300 mm, cylinders up to 160
320 mm and blocks. and blocks. and blocks. x 320 mm and blocks.
230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.

50-C57W02 50-C57P02 50-C79P02

50-C57F02
Wizard Auto Automatic Compact Pilot Pro Automatic Compact Pilot Pro Automatic Compact Automax Pro Automatic Compact
Line EN compression tester, 3000 Line EN compression tester, 3000 Line EN compression tester, 5000 Line EN compression tester, 3000
kN cap. For cubes up to 300 mm, kN cap. For cubes up to 300 mm, kN cap. For cubes up to 300 mm, kN cap. For cubes up to 300 mm,
cylinders up to 160 x 320 mm cylinders up to 160 x 320 mm cylinders up to 150 x 300 mm cylinders up to 160 x 320 mm and
and blocks. and blocks. and blocks. blocks.
230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.

N.B. 4000 kN and 5000 kN machines for

blocks testing feature Premium Heavy-
Duty spherical seat with increased bearing
area and rectangular platens with 90 mm
thickness in order to minimize platens
deflection during the test.

184
 Frame and Compression Platens Test accessories Explosion proof test kit.
See physical specifications table on ʰʰ Splitting tensile test device. See See page 198
50
page 180 page 200 Upgrading kit comprehending: safety
ʰʰ Compression device on cement cables securing the upper platen
WIZARD Auto samples. See page 201 to the frame, metallic perforated
Power and Control System fragment guard and bottom platen
Full specifications on page 169 anti-fall safety system.
This test kit is included in the EN
PILOT Pro compression testers 4000 kN and 5000
Power and Control System kN cap. for testing cubes, cylinders
Full specifications on page 170 and blocks, models 50-C69xxx and
50-C79xxx.
AUTOMAX Pro 50-C59/EK1 Explosion proof test kit
Power and Control System for C57xxx series
Full specifications on page 172 Note: for testing high strength / explosive
failure specimens we strongly recommend
AUTOMAX Pro-M the use of distance pieces complete with
Power and Control System threaded centring pin. See page 194
50-C50/PROM
Enhancement of Automax Pro electro- ʰʰ Flexural test device on concrete Dimensions (mm, lxdxh) and
nic and hydraulic system to AUTOMAX beams. See page 201 weights (50-)
PRO-M specifications. C47Wxx_950x605x1115, 730 kg
Full specifications on page 174 C47Pxx_895x605x1115, 740 kg
C47Fxx_930x605x1115, 790 kg
Advanced automatic versatile C57Wxx_1035x640x1190, 1100kg
testing system Safety Features
C57Pxx_985x640x1190, 1105 kg
Max. pressure valve to avoid machine C57Fxx_1020x640x1550, 1160 kg
STANDARD overloading, piston travel limit switch, C69Pxx_1090x690x1495, 2190 kg
emergency stop button, front door C69Fxx_1090x690x1495, 2255 kg
▸ EN 12390-4 ▸ EN 772-1 and rear flexible fragment guard. C79Pxx_1090x690x1495, 2190 kg
▸ 4000 ▸ 5000 kN C79Pxx_1090x690x1495, 2255 kg
Machine accessories and special
performances for all models
ʰʰ Distance pieces to reduce the Other voltages
vertical daylight. See page 194 For 110V, 60 Hz versions change last
ʰʰ Frame pedestal. See page 194 Connectivity packages. For PILOT code number from 2 to 4.
ʰʰ Lifting device for bottom platen. Pro and AUTOMAX PRO only. Example: 50-C47W04, C57P04, C69F04
See page 194 See page 178
50-C69F02 ʰʰ LinK-LAB laboratory peripheral
AUTOMAX Pro Automatic integration package
Compact Line EN compression ʰʰ Web services
tester, 4000 kN cap. For cubes up
Upgrading options
to 300 mm, cylinders up to 150
x 300 mm and blocks. ʰʰ Additional testing frame/s connec-
tion. See page 196
230 V, 50-60 Hz, 1 ph.
ʰʰ Printer installation. See page 198
ʰʰ Special calibration procedure.
50-C79F02
See page 199
Automax Pro Automatic ʰʰ Certified platen hardness.
Compact Line EN compression See page 199
tester, 5000 kN cap. For cubes up ʰʰ DATAMANAGER PC software. See ʰʰ Fragment guard lock switch.
to 300 mm, cylinders up to 150 page 192 (Not compatible with See page 199
x 300 mm and blocks. WIZARD Auto)
230 V, 50-60 Hz, 1 ph.

N.B. 4000 kN and 5000 kN machines for

blocks testing feature Premium Heavy-
Duty spherical seat with increased bearing
area and rectangular platens with 90 mm
thickness in order to minimize platens
deflection during the test.

185
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

▸ ASTM Compression testers for cylinders

▸ ASTM C39 ▸ AASHTO T22 ▸ 1100 ▸ 1500 ▸ 2000 ▸ 3000 kN ▸ 250 ▸ 330 ▸ 450 ▸ 660 klbf

50

Standard automatic Quality Standard automatic Quality Sophisticated and flexible Sophisticated and flexible
Control compression testers Control compression testers automatic compression testers automatic compression testers

STANDARD STANDARD STANDARD STANDARD

▸ ASTM C39 ▸ AASHTO T22 ▸ ASTM C39 ▸ AASHTO T22 ▸ ASTM C39 ▸ AASHTO T22 ▸ ASTM C39 ▸ AASHTO T22
▸ 1100 ▸ 1500 kN ▸ 250 ▸ 330 klbf ▸ 2000 ▸ 3000 kN ▸ 450 ▸ 660 klbf ▸ 1500 kN ▸ 330 klbf ▸ 2000 ▸ 3000 kN ▸ 450 ▸ 660 klbf

50-A12W22 50-A22W02 50-A12P02 50-A22P02

WIZARD Auto Automatic WIZARD Auto Automatic PILOT Pro Automatic Compact- PILOT Pro Automatic Compact-
Compact-Line compression Compact-Line compression Line compression tester 1500 kN Line compression tester 2000 kN
tester 1100 kN cap., for cylinders tester 2000 kN cap., for cylinders cap., for cylinders up to dia. 160 cap., for cylinders up to dia. 160
up to dia. 160 x 320 mm (6” x 12”). up to dia. 160 x 320 mm (6” x 12”). x 320 mm (6” x 12”). x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.

50-A12W32 50-A22W14 50-A22P14

50-A12P14
As above but calibrated in lbf, As above but calibrated in lbf, As above but calibrated in lbf, As above but calibrated in
250 klbf. 450 klbf. 330 klbf. lbf, 450 klbf.
110 V, 60 Hz, 1 ph. 110 V, 60 Hz, 1 ph. 110 V, 60 Hz, 1 ph. 110 V, 60 Hz, 1 ph.

50-A12W02 50-A32W02
WIZARD Auto Automatic 50-A32P02
WIZARD Auto Automatic PILOT Pro Automatic Compact-
Compact-Line compression Compact-Line compression
tester 3000 kN cap., for cylinders Line compression tester 3000 kN
tester 1500 kN cap., for cylinders cap., for cylinders up to dia. 160 x
up to dia. 160 x 320 mm (6” x 12”). up to dia. 160 x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph. 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.
50-A12W14 50-A32W14
As above but calibrated in lbf, 50-A32P14
As above but calibrated in lbf, As above but calibrated in lbf,
330 klbf. 660 klbf.
110 V, 60 Hz, 1 ph. 660 klbf.
110 V, 60 Hz, 1 ph. 110 V, 60 Hz, 1 ph.

186
 Frame and Compression Platens Test accessories Connectivity packages.
For PILOT Pro and AUTOMAX Pro
See physical specifications table on
page 181
ʰʰ Splitting tensile test device. See
page 200 only. See page 178 50
ʰʰ LinK-LAB laboratory peripheral
WIZARD Auto integration package
Power and Control System ʰʰ Web services
Full specifications on page 169
Calibration in lbf units
PILOT Pro These machines can be calibrated in
Power and Control System lbf unit. For the codes change second
Full specifications on page 170 last code number from 0 to 1

AUTOMAX Pro
Power and Control System Upgrading options
Full specifications on page 172
50-A50/UP
AUTOMAX Pro-M Upgrading of the compression
Power and Control System machine model A12xxx, A22xxx and
ʰʰ Compression device on cement A32xxx by supplying a dia.250x40mm
50-C50/PROM samples. See page 201 bottom platen with threaded hole,
Enhancement of Automax Pro electro- instead of standard bottom platen
nic and hydraulic system to AUTOMAX dia.165x30mm. To be used with
PRO-M specifications. distance pieces having threaded
Full specifications on page 174 centering pin. See page 194
Advanced automatic versatile Safety Features ʰʰ Additional testing frame/s connec-
testing system Max. pressure valve to avoid machine tion. See page 196
overloading, piston travel limit switch, ʰʰ Printer installation. See page 198
STANDARD
emergency stop button, front and rear
▸ ASTM C39 ▸ AASHTO T22 ʰʰ Rigid front door. See page 198
flexible fragment guard.
ʰʰ Special calibration procedure.
▸ 2000 ▸ 3000 kN ▸ 450 ▸ 660 klbf Machine accessories and special See page 199
performances for all models ʰʰ Certified platen hardness. See
ʰʰ Distance pieces to reduce the page 199
ʰʰ Flexural test device on concrete ʰʰ Fragment guard lock switch. See
vertical daylight. See page 194 beams. See page 201
ʰʰ Frame pedestal. See page 194 page 199
ʰʰ DATAMANAGER PC software.
50-A42F02 Dimensions (mm, lxdxh) and
See page 192 (Not compatible
AUTOMAX Pro Automatic with WIZARD Auto) weights (50-)
Compact-Line compression A12Wxx_810x425x1085, 285 kg
tester 2000 kN cap., for cylinders A22Wxx_865x440x1090, 500 kg
up to dia. 160 x 320 mm A32Wxx_805x450x1160, 710 kg
A12Pxx_760x370x1085, 290 kg
(6” x 12”). A22Pxx_835x440x1090, 500 kg
230 V, 50-60 Hz, 1 ph. A32Pxx_765x450x1160, 710 kg
C42Fxx_930x420x1530, 740 kg
50-A42F14 C52Fxx_1020x475x1550, 1105 kg
As above but calibrated in lbf,
ʰʰ Capping pads and retainers. Other voltages
450 klbf.
See page 237 For 110V, 60 Hz versions change last
110 V, 60 Hz, 1 ph. code number from 2 to 4.
Example: 50-A12W04, A22P14, A42F04
50-A52F02
AUTOMAX Pro Automatic
Compact-Line compression
tester 3000 kN cap., for cylinders
up to dia. 160 x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph.
ʰʰ Sulphur capping equipment. See
50-A52F14 page 236
As above but calibrated in lbf, 660
klbf.
110 V, 60 Hz, 1 ph.
187
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

▸ ASTM Compression testers for cylinders and blocks

▸ ASTM C39 ▸ ASTM C140 ▸ AASHTO T22 ▸ 2000 ▸ 3000 kN ▸ 450 ▸ 660 klbf

50

Special features of these ASTM block testing machines

»» Premium heavy-duty spherical seat »» This model fully complies with the
with increased bearing area and ASTM C140 which specifies the
rectangular platens 310x410x90 mm minimum platen thickness related to
(12.2”x16.1”x3.5”) for testing blocks the spherical seat bearing area and
according to ASTM C140 the specimen dimensions to avoid
platen deflection during the test.
»» Upper platen and spherical seat are
mounted on an axial screw assembly »» Innovative upgrading kit to easily
allowing easy adjustment of vertical switch the spherical seat assembly
clearance using slotted distance for testing cylinders to ASTM C39,
pieces. resulting a multi-testing unit!

Sophisticated and flexible automatic compression testers

STANDARD
▸ ASTM C39 ▸ ASTM C140 ▸ AASHTO T22

▸ 2000 ▸ 3000 kN ▸ 450 ▸ 660 klbf

Detail of axial screw assembly Detail of the upper block platen and
spherical seat sliding off by solid rail
system

50-A29P02 50-A39P02
PILOT Pro Automatic Compact- PILOT Pro Automatic Compact-
Line ASTM compression tester, Line ASTM compression tester,
2000 kN cap., for blocks up to 3000 kN cap., for blocks up to to
200 x 200 x 400 mm (8” x 8” x 16”) 200 x 200 x 400 mm (8” x 8” x 16”)
WxHxL. WxHxL.
230 V, 50-60 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.

50-A29P14 50-A39P14
As above but calibrated in lbf, As above but calibrated in lbf,
450 klbf. 660 klbf.
110 V, 60 Hz, 1 ph. 110 V, 60 Hz, 1 ph.
Detail of the sliding off operation of the
upper platen and spherical seat
Detail of the machine fitted with the
conversion set 50-A29/CYL to test
cylinders

188
Frame and Compression Platens Test accessories Upgrading options
See physical specifications table on ʰʰ Splitting tensile test device. ʰʰ Additional testing frame/s connec-
page 181 See page 200 tion. See page 196 50
ʰʰ Printer installation. See page 198
PILOT Pro ʰʰ Rigid front door. See page 198
Power and Control System
ʰʰ Special calibration procedure.
Full specifications on page 170 See page 199
ʰʰ Certified platen hardness.
Safety Features
See page 199
Max. pressure valve to avoid machine ʰʰ Fragment guard lock switch.
overloading, piston travel limit switch, See page 199
emergency stop button, front and rear
flexible fragment guard.
Conversion set to test cylinders up
Machine accessories and special to 6” x12” to ASTM C39
performances for ASTM block 50-A29/CYL
testers Kit comprising:
ʰʰ Frame pedestal. See page 194 ʰʰ spherical seat and upper compres-
ʰʰ Compression device on cement sion platen dia. 165mm (6.5”)
ʰʰ DATAMANAGER PC software. See samples. See page 201
page 192 (Not compatible with ʰʰ system for easy removal and
ʰʰ Flexural test device on concrete repositioning of the upper block
WIZARD Auto) beams. See page 201 spherical assembly

Slotted distance pieces to adjust

the vertical daylight, to suit the
size of the specimen ʰʰ Capping pads and retainers.
65-L1000/100B See page 237
Dimensions (mm, lxdxh) and
Slotted distance piece dia. 195 x 100
weights
mm
50-A29xxx and A39xxx,
65-L1000/68B 800x520x1760, 975 kg
Slotted distance piece dia. 195 x 68
mm Other voltages
65-L1000/50B For 110V, 60 Hz versions change last
Slotted distance piece dia. 195 x 50 code number from 2 to 4.
mm Example: 50-A39P04
ʰʰ Sulphur capping equipment.
65-L1000/40B
See page 236
Slotted distance piece dia. 195 x 40
mm
Connectivity packages
For PILOT Pro only
See page 178
ʰʰ LinK-LAB laboratory peripheral
integration package
ʰʰ Web services

Calibration in lbf units

These machines can be calibrated in
lbf unit. For the codes change second
last code number from 0 to 1

189
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

▸ General Utility Compression testers for cubes, cylinders and blocks

▸ 1500 ▸ 2000 ▸ 3000 kN

50

Standard automatic Quality Sophisticated and flexible automa- Entry-level automatic compression Sophisticated and flexible automa-
Control compression testers tic compression testers testers tic compression testers

▸ 1500 ▸ 2000 ▸ 3000 kN ▸ 1500 ▸ 2000 ▸ 3000 kN ▸ 2000 ▸ 3000 kN ▸ 2000 ▸ 3000 kN

50-C13W02 50-C13P02 50-C25W02 50-C25P02

WIZARD Auto Automatic PILOT Pro Automatic Compact- WIZARD Auto Automatic PILOT Pro Automatic Compact-
Compact-Line General Utility Line General Utility compression Compact- Line General Utility Line General Utility compression
compression tester, 1500 kN cap., tester, 1500 kN cap., for cubes up compression tester, 2000 kN cap., tester, 2000 kN cap., for blocks,
for cubes up to 150 mm and to 150 mm and cylinders up to for blocks, cubes up to 200 mm cubes up to 200 mm and
cylinders up to dia. 160 x 320 dia. 160 x 320 mm. and cylinders up to dia. 160 x 320 cylinders up to dia. 160 x 320
mm. 230 V, 50-60 Hz, 1 ph. mm. mm.
230 V, 50-60 Hz, 1 ph. 230 V, 50 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.
50-C23P02
50-C23W02 PILOT Pro Automatic Compact- 50-C35W02 50-C35P02
WIZARD Auto Automatic Line General Utility compression WIZARD Auto Automatic PILOT Pro Automatic Compact-
Compact-Line General Utility tester, 2000 kN cap., for cubes up Compact- Line General Utility Line General Utility compression
compression tester, 2000 kN cap., to 150 mm and cylinders up to compression tester, 3000 kN cap., tester, 3000 kN cap., for blocks,
for cubes up to 150 mm and dia. 160 x 320 mm. for blocks, cubes up to 200 mm cubes up to 200 mm and
cylinders up to dia. 160 x 320 230 V, 50-60 Hz, 1 ph. and cylinders up to dia. 160 x 320 cylinders up to dia. 160 x 320
mm. mm. mm.
230 V, 50-60 Hz, 1 ph. 50-C34P02 230 V, 50 Hz, 1 ph. 230 V, 50-60 Hz, 1 ph.
As above but 3000 kN cap.,
50-C34W02 for cubes up to 200 mm and
As above but 3000 kN cap., cylinders up to dia. 160 x 320
for cubes up to 200 mm and mm.
cylinders up to dia. 160 x 320 230 V, 50-60 Hz, 1 ph.
mm.
230 V, 50-60 Hz, 1 ph.

190
Frame and Compression Platens ʰʰ DATAMANAGER PC software. See Connectivity packages.
See physical specifications table on page192 (Not compatible with For PILOT Pro only. See page 178
page 181 WIZARD Auto) ʰʰ LinK-LAB laboratory peripheral
integration package
50
WIZARD Auto ʰʰ Web services
Power and Control System
Full specifications on page 169 Upgrading options
PILOT Pro ʰʰ Additional testing frame/s connec-
Power and Control System tion. See page 196
Full specifications on page 170 ʰʰ Printer installation. See page198
ʰʰ Special calibration procedure.
Safety Features See page 199
50-C50/CYL
Max. pressure valve to avoid machine ʰʰ Certified platen hardness.
Lower compression platen dia.165 x See page 199
overloading, piston travel limit switch, 30 mm for testing capped cylinders
emergency stop button, front and rear dia.150 x 300 mm (6”x12”). Resulting ʰʰ Rigid front door. See page 198
flexible fragment guard. compression machine vertical clearan- ʰʰ Fragment guard lock switch.
ce is increased by 20 mm. See page 199
Machine accessories and special
performances for all models Dimensions (mm, lxdxh) and
Test accessories
ʰʰ Distance pieces to reduce the weights (50-)
vertical daylight. See page 194 ʰʰ Splitting tensile test device. See
page 200 C13Wxx_810x425x1085, 305 kg
ʰʰ Frame pedestal. See page 194 C23Wxx_835x440x1090, 525 kg
ʰʰ Compression device on cement
C34Wxx_805x450x1160, 755 kg
samples. See page 201
C25Wxx_835x555x1090, 610 kg
C35Wxx_805x600x1160, 815 kg
C13Pxx_760x370x1085, 315 kg
C23Pxx_785x420x1090, 530 kg
C34Pxx_755x450x1160, 760 kg
C25Pxx_785x555x1090, 620 kg
C35Pxx_765x600x1160, 820 kg

Other voltages
For 110V, 60 Hz versions change last
code number from 2 to 4.
Example: 50-C13W04, C23P04,
C35P04.
ʰʰ Lifting device for bottom platen.
See page 194
ʰʰ Flexural test device on concrete
beams. See page 201
ʰʰ Capping pads and retainers.
See page 237
ʰʰ Sulphur capping equipment.
See page 236

Lifting device for bottom platen

Sulphur capping equipment

191
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

DATAMANAGER
Universal PC testing software
STANDARD
▸ EN 1338 ▸ EN 1339 ▸ EN 1340 ▸ EN 12390-3 ▸ ASTM C39 ▸ EN 12390-6 AUTOMATIC FORCE
VERIFICATION
▸ ASTM C496 ▸ ASTM C109 ▸ EN 12390-5 ▸ ASTM C78 ▸ ASTM C293 PROCEDURE
▸ ASTM C348 ▸ EN 196-1

50 In addition, by connecting the

PC to our digital readout unit
The 82-SW/DM is new, intuitive, smart DATAMANAGER software. Very
easy to use, and complete with many functions, it’s totally flexible and (82-P0801/E or 82-P0804/E)
and suitable load cells, it is
open to network communications. It’s compatible with PILOT Pro and possible to perform an auto-
AUTOMAX Pro PCS and included in more sophisticated systems such as matic load measurement ve-
AUTOMAX Multitest console. rification procedure, including
data acquisition and printing
It allows real time acquisition and management of all test data and re-
of traceable calibration certifi-
mote control of the machine. cates, using the software.
This software provides the data acquisition in real time throughout the See page 411
test execution up to the specimen failure. All readings are displayed
both as graphical and numerical format and stress vs time plot is traced
out in real time. The advanced functions for database management pro-
vide an easy navigation of all saved data. Control console directly connected via software
to our digital readout unit and load cell to
The resulting test certificate is customizable and includes all descriptive perform automatic force verification procedure.
information, test results and stress vs. time diagram. The conformity to
standards of test execution is therefore proven.

82-SW/DM
New DATAMANAGER PC software compatible with PILOT Pro and AUTOMAX
Pro compression machines and SMART-Line and AUTOMAX Multitest control
consoles. Suitable for remote control of the system, data acquisition, processing
and filing, as well as printout of customized test certificates.
LAN cable for PC connection included.

Test report menu

82-SW/DM Test execution display

Calibration menu

DATAMANAGER Software example of single test report

192
DATAMANAGER 82-SW/DM
For compression, flexural, indirect tensile testing on concrete, cement and similar

50

Standard Test Specimen

EN 12390-3 Compressive strength of concrete test specimens A

EN 772-1
Compressive strength of masonry units B
ASTM C140, C1314

EN 1917 Unreinforced concrete, manholes and inspection chambers, compressive strength C

EN 12390-5 Flexural strength of concrete test specimens D

EN 1340 Flexural test on concrete kerb units E

EN 12390-6 Tensile splitting test on concrete test specimens F

EN 1338 Indirect tensile test on concrete paving blocks G

EN 196-1 Compression and flexural strength of cement specimens H

ASTM C39
Compressive strength of cylindrical concrete specimens I
AASHTO T22

ASTM C78 Flexural strength of concrete using third-point loading D

ASTM C293 Flexural strength of concrete using center-point loading D

ASTM C496 Splitting tensile strength of cylindrical concrete specimens F

EN 1339 Flexural test on concrete flagstones J

ASTM C109
Compression and flexural strength of cement specimens K
ASTM C348

A B C D
E

F G H I J K

193
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Machines accessories
FRAME PEDESTALS CENTERING DEVICES FOR DISTANCE PIECES TO ADJUST THE VERTICAL DAYLIGHT
SPECIMENS
All the pedestals in the range are Made of steel and used to reduce the vertical daylight of the compres-
made of steel and designed to sion machine depending on the size of the specimen and considering
50-C0050/CTR2
50 make use of the compression ma- Centering device for 100 mm, that, in general, the maximum piston travel is 50 mm. The following
chine, providing easy specimen 150mm, 160 mm and 200mm dia/ schematic and table are a suitable application guide to help you in the
loading and machine control. side specimens suitable for frames selection of required distance pieces.
and compression machines fitted with
round platens 300 mm dia.
Upper spherical
seated platen

Lower machine Distance pieces

platen

Distance
50-C49/B, 50-C59/B pieces

50-C0050/CTR2

Slotted distance pieces

Distant pieces dia. 200 mm In case of use of these distance pieces the
compression machine/frame shall be
50-C9080* upgraded with the following code:
Distance piece dia. 200x30 mm.
Weight 7,3 kg 50-Q0050/P6
50-A19/B, 50-C29/B, 50-C39/B Upgrading of the 50-C46xxx and
50-C9082* 50-C56xxx series compression frames
50-A19/B Distance piece dia. 200x50 mm. with lower compression platen with
Weight 12,3 kg threaded hole.
Pedestal for frames and testing ma-
50-C0050/CTR2 See also “Explosion proof test kit” on
chines model 50-C92xxx, 50-A12xxx page 198
and 50-C13xxx. Dimensions: 50-C9083*
660x370x400(h) mm 50-C0050/CTR3 Distance piece dia. 200x68 mm.
Same as above but for machines with Distant pieces dia. 165 mm
Weight 16,7 kg
50-C29/B round platens 220 mm dia. 65-L1000/20
Pedestal for frames and testing machi- 50-C9084 Distance piece dia. 165x20 mm.
nes model 50-C23xxx, 50-C25xxx and 50-C0050/CTR4 Distance piece dia. 96x158 mm. Weight 3,2 kg
50-A22xxx Same as above but for machines with Weight 9 kg
Dimensions: 620x420x400(h) mm square platens 305x305 mm. 65-L1000/30*
50-C9086* Distance piece dia. 165x30 mm.
50-C39/B Distance piece dia. 200x100 mm. Weight 4,7 kg
Pedestal for frames and testing machi- Weight 25 kg
LIFTING ASSEMBLY FOR BLOCK
nes model 50-C34xxx, 50-C35xxx and TESTING PLATENS
65-L1000/40*
50-A32xxx 50-C9087 Distance piece dia. 165x40 mm.
Dimensions: 670x400x400(h) mm This accessory is used for easier place- Distance piece dia. 96x130mm. Weight 6,4 kg
ment of distance pieces which can be Weight 8 kg
50-C49/B used, when necessary, to reduce the 65-L1000/68*
Pedestal for frames and testing machi- vertical clearance of the machines/ Distance piece dia. 165x68 mm.
*These distance pieces are also available
nes model 50-C46xxx and 50-C47xxx frames. Two models are available: with threaded centering pin and are Weight 10,5 kg
Dimensions: 650x310x425(h) mm identified by suffix /P (e.g. C9080/P).
50-C9060/A This version of distance pieces features *These distance pieces are also
Lifting device for bottom block platen a threaded centering pin and it is available with threaded centering pin
50-C59/B
for easier placement pieces compa- recommended for testing high strength/ and are identified by suffix /xxP (e.g.
Pedestal for frames and testing machi- 65-L1000/68P).
nes model, 50-C56xxx and 50-C57xxx tible platen size 310 x 510 x 50 mm explosive failure
thickness. Weight: 19 kg This version of distance pieces features
Dimensions: 740x370x375(h) mm a threaded centering pin and it is
50-C9060/B recommended for testing high strength/
50-A29/B explosive failure.
Pedestal for frame and testing machi- Same as above but for platen size 310
The bottom compression platen to be
ne models 50-A29xxx and 50-A39xxx x 510 x 90 mm thickness. Weight: 18 kg
used along these distance pieces is:
Dimensions: 670x630x200(h) mm 50-C908x/P
65-L1000/P
Lower compression platen dia. 165 x
30 mm with threaded hole complete
with threaded centering pin.
194
DISTANCE PIECES SELECTION GUIDE

The following schematic and table are a suitable application guide to help you in the selection of required distance pieces.

How to select distance pieces 50

When selecting distance pieces, all possible combinations of tests and specimen sizes should be considered.
The total vertical space that needs to be filled by distance pieces can be calculated using: (v - h) - 10 mm
Where:
v = Maximum vertical clearance of the machine (mm)
h = Specimen height (mm)
10 mm = typical free vertical space to be left after specimen positioning
For example:
v= 350 mm
h = 150 mm
Vertical space to be filled = (v-h) - 10 mm = (350 -150)-10 = 190 mm (approx.)

Blocks
Vertical Cylinders* Cylinders*
Standards

Machine Cube Cube Cube Cube 300 x 500

daylight 4” x 8”, 6” x 12”,
and frames 100 mm 150 mm 200 mm 300 mm x 200 mm
approx. 100 x 200 mm 150 x 300 mm
(W x D x H)
mm

50- Qty  Code Qty  Code Qty  Code Qty  Code Qty  Code Qty  Code Qty  Code

A12xxx 1x C9084 1x L1000/40 1x C9084

A22xxx 380 1x L1000/20 1x L1000/30 2x L1000/40 - - - -
ASTM

A32xxx 1x L1000/30
1x C9084
A42xxx 1x C9084
405 3x L1000/30 3x L1000/30
A52xxx 1x L1000/30
1x L1000/40

C13xxx 2x C9083 1x C9080 2x C9082 1x C9082

350 - - -
GENERAL UTILITY

C23xxx 2x C9083 2x C9083

2x C9083 1x C9080 2x C9082 1x C9082
C25xxx 350 2x C9083 1x C9080 2x C9083
2x C9083 2x C9083
2x C9083 1x C9080 2x C9082 1x C9082 1x C9082
C34xxx 350 - -
2x C9083 2x C9083 2x C9083
2x C9083 1x C9080 2x C9082 1x C9082
C35xxx 350 2x C9083 1x C9080 2x C9083
2x C9083 2x C9083

2x C9083 1x C9080 2x C9082 1x C9082

C46xxx 350 2x C9083 - -
2x C9083 2x C9083
2x C9083 1x C9080 2x C9082 1x C9082
C47xxx 350 2x C9083 1x C9080 2x C9083
2x C9083 2x C9083
2x C9083 1x C9080 2x C9082 1x C9082
C56xxx 350 2x C9083 - -
EN

2x C9083 2x C9083
2x C9083 1x C9080 2x C9082 1x C9082
C57xxx 350 2x C9083 1x C9080 2x C9083
2x C9083 2x C9083
C68xxx 1x C9083 1x C9083 1x C9083 1x C9083 1x C9083 1x C9083
C78xxx 520 2x C9086 1x C9086 1x C9086 3x C9086 2x C9086 1x C9086 -
1x C9082 1x C9082 1x C9082 1x C9082 1x C9082

*The suggested distance pieces refer to grinded cylinders.

195
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Upgrading options
ADDITIONAL FRAME/S CONNECTION ADDITIONAL FRAME/S CONNECTION

50 Second frame connection Second and third frame connection

The WIZARD Auto System can be upgraded with a hydraulic valve selector for The PILOT Pro System can be upgraded with a hydraulic valve selector
controlling (not simultaneously) a second frame. for controlling (not simultaneously) a second and third frame.
Note: when connecting a low capacity frame (i.e. flexural or cement) pressure regulator 65-
50-C10W/2F Note: when connecting a low capacity L1400/X5 may be necessary. Please ask our technical department.
Two-way valve for WIZARD Auto frame (i.e. flexural or cement) pressure
System to control a second frame. regulator 65-L1400/X5 may be necessary.
Please ask our technical department. 50-C10C/2F 50-C10C/3F
Two-way valve for PILOT Pro System to Three-way valve for PILOT Pro System
control a second frame. to control a second and third frame.

PILOT Pro EN 2000 kN

Automatic compression
tester 50-C46P02 with
50-C10C/3F three-way
valve controlling a double
testing chamber 300/15 kN
cement frame 50-L28Z10
Wizard Auto controlling two frames with accessories

Automatic load/unload and frame selection

The PILOT Pro PCS can also be upgraded on request with ON/OFF elec-
trovalve enabling automatic loading/unloading and including the out-
put for the connection of a second frame.
Additional electrovalve can be added to connect up to 3 frames.
Note: when connecting a low capacity frame (i.e. flexural or cement) pressure regulator 65-
L1400/X5 may be necessary. Please ask our technical department.

50-C10P/2F
Upgrade of PILOT Pro PCS with load/
unload electrovalve including second
frame connection for active control via
Detail of 50-C10W/2F display/PC

50-C10D/3F
Electrovalve for third frame con-
nection. To be used with 50-C10P/2F
upgrade.

50-C10P/2F upgraded with third

electrovalve 50-C10D/3F

196
ADDITIONAL FRAME/S CONNECTION

MULTITEST

Third and fourth frame connection 50

The AUTOMAX Pro System, which can control two frames as AUTOMAX Pro EN Automatic
compression tester
standard, can be upgraded with a hydraulic valve for controlling 50-C56F02, upgraded with
(not simultaneously) a third and fourth frame. 50-C10D/3F, controlling a
Note: when connecting a low capacity frame (i.e. flexural or cement) pressure second cement compression
regulator 65-L1400/X5 may be necessary. Please ask our technical department. frame 65-L18Z10 and a third
flexural frame 50-C1501/FR
with accessories
50-C10D/3F 50-C20E/4F
Electrovalve for third frame con- Electrovalve for fourth frame
nection. connection. To be used with
50-C10D/3F.

AUTOMAX fitted with 50-C10D/3F and

50-C20E/4F valves for connection and
control of a third and fourth frame

AUTOMAX Pro EN
Automatic compression
tester 50-C56F02, upgraded
with 50-C10D/3F and
50-C20E/4F, controlling a
double chamber 50-L28Z10
cement compression /
flexural frame and a fourth
flexural frame 50-C1711/FR
with accessories

AUTOMAX Pro ASTM

Automatic compression
tester 50-A52F02,
upgraded with
50-C10D/3F, controlling
a second flexural frame
50-C1701/FR and a third
tensile frame 70-S12Z00
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Upgrading options
SERIAL PRINTER INSTALLATION RIGID FRONT DOOR

WIZARD Auto, PILOT Pro and AUTOMAX Pro PCS systems can be upgrad- As alternative to the flexible fragment guard in the ASTM and general utility
ed incorporating a serial printer in the rear panel having the following frames.

50 specifications: 50-A19/FG
- Very quiet printing Rigid front door for 50-A12xxx and 50-C13xxx frames
- High speed: 50mm/sec 50-C29/FG
- High resolution: 200 dpi= 8 dots/mm Rigid front door for 50-C23xxx and A22xxx frames
- Supports text and graphic printing 50-C25/FG
- Easy maintenance with self-diagnostics Rigid front door for 50-C25xxx frames
- Paper width: 58 mm
50-C39/FG
Rigid front door for 50-C34xxx and A32xxx frames
The printer allows test results (including load/time plot for PILOT Pro and
AUTOMAX Pro) to be printed at the end of the test. 50-C35/FG
Rigid front door for 50-C35xxx frames

50-A29/FG
Rigid front door for 50-A29xxx and 50-A39xxx frames

EXPLOSION PROOF TEST KIT

All EN testers and frames series 50-C56xxx, 50-C57xxx, C68xxx and

C78xxx, can be fitted with a special test kit comprising safety cables to
secure the upper platen to the frame, bottom platen anti-fall safety sys-
tem and metallic grid fragment guard. This kit is essential, for safety op-
eration, when testing high strength specimens with explosive behavior.

50-C59/EK
Explosion proof test kit for 50-C56xxx series

50-C59/EK1
Explosion proof test kit for C57xxx series

50-C59/EK2
Explosion proof test kit for C56Fxx series

50-Q60W/PR 50-C69/EK
Installation of a serial printer on the WIZARD Auto control panel Explosion proof test kit for 50-C68xxx and 50-C78xxx series

This test kit is however included in the EN compression testers 4000

kN and 5000 kN cap. for testing cubes, cylinders and blocks, models
50-C69xxx and 50-C79xxx.

Safety cable to secure the upper

platen to the frame

Bottom platen connected

by centring threaded pin to the
distance pieces/piston head

Metallic grid fragment guard

Distance pieces with handles

(see page 194)
50-Q60P/PR
Installation of a serial printer on the PILOT Pro and AUTOMAX Pro control
panel

198
SPECIAL CALIBRATION PROCEDURES PLATEN SURFACE HARDNESS FRAGMENT GUARD LOCK
CERTIFICATE SWITCH
STANDARD
▸ EN 12390-4 ▸ ASTM E74 STANDARD Prevents test execution with the
EN 12390-4 ▸ ASTM C39 safety guard open
50
▸

▸ ASTM C109 ▸ ASTM C349

These procedures can be applied to Concrete, Cement and Flexural test-
▸ EN 196-1 ▸ ASTM D2664
ing machines fitted with WIZARD Auto, PILOT Pro, AUTOMAX Pro and 50-C50/P1
▸ ASTM D2938 ▸ ASTM D7012 For WIZARD Auto, PILOT Pro and
AUTOMAX Multitest testing systems. AUTOMAX Pro PCS.
The special calibrations are useful to extend the Class 1 load measure- These Standards prescribe a
ment accuracy in the lower part of the scale. It is suggested when other minimum surface hardness de-
test methods (flexure, indirect tensile) or low strength material testing pending on the type of test to be
shall be performed in the compression machine. To be specified at the performed. When required, the
time of order. hardness verification is performed
with certified instruments.
50-C0050/CAL
Special calibration of load digital readout unit assuring class 1 from 1% of testing
machine full scale (maximum load). Suitable for: 50-C0050/HRD2
ʰʰ All testers from 1500 to 5000 kN cap. Supply of the compression machine/
frame complete with traceable certi-
ʰʰ All cement testers 300 and 600 kN cap.
ficate of hardness -55 HRC- of testing
ʰʰ All flexural testing frames fitted with load cell platens surfaces 165 mm. dia.

50-C0050/CAL5 50-C0050/HRD3
Special calibration of load digital readout unit assuring class 1 from 5% of testing Same as above for 220 mm dia.
machine full scale (maximum load). Suitable for: platens, 55 HRC.
ʰʰ All cement double chamber frames for 15 kN cap.
ʰʰ All flexural testing frames fitted with pressure transducers 50-C0050/HRD4
Same as above for 300 mm dia.
platens, 53 HRC. 50-C50/P1
50-C0050/1CAL
Special calibration of load digital readout unit assuring class 1 from 0.5 kN.
Available only for 300kN and 500 kN capacity PILOT Pro or AUTOMAX Pro PCS 50-C0050/HRD5
systems. Same as above for square platens 40 x
40 mm, 60 HRC.

50-C0050/HRD6
Same as above for square 305 x 305
mm platens, 53 HRC.

50-C0050/HRD7
Same as above for rectangular platens
510 x 310 x 50 mm, HRC 55.5.

50-C0050/HRD9
Same as above for platens dia. 300
x 50 mm, for rock testing to ASTM
D7012, 58 HRC (to be ordered along
50-Q0050/HRD).

50-C0050/HRD10
Same as above for rectangular platens
510 x 310 x 90 mm, 55.5 HRC.

65-L0050/HRD
Same as above for cement machines/
frames model 65-Lxxxxx, 60 HRC.

199
 CONCRETE TESTING AUTOMATIC COMPRESSION TESTERS

Test Accessories
SPLITTING TENSILE TEST DEVICES
STANDARD
▸ EN 1338 ▸ EN 12390-6 ▸ ASTM C496
50
Two column steel frame with self-centering specimen holder and upper load beam suspended with springs
for free adjustment on the specimen. The columns can be regulated in height to adjust the internal vertical
daylight between upper and lower bearers. The devices can be easily placed on the lower platen of the com-
pression tester using suitable distance pieces to adjust the vertical daylight. The device has to be completed
with the packing strips to be inserted between the specimen and the load beams.

Model 50-C9000/C 50-C9000/A 50-C9070/C 50-C9070/A

Cylinders up to dia. Cylinders up to dia. Paving blocks up to Paving blocks up to

Samples
160x320 mm 250x500 mm 160 mm width 320 mm width

Max. height* 370 mm 395 mm 370 mm 370 mm

Overall dimensions, width/length 250/335 345/525 250/335 420/335

Max vertical daylight mm 225 257 225 225

Max columns regulation mm 110 N.A. 110 110

Min vertical daylight mm 115 N.A. 65** 65**

Max travel mm 45 45 45 45

Max horiz. daylight mm 170 255 170 330

Bearers length mm 330 525 330 330

Weight approx. kg 32 kg 65 kg 33 kg 50 kg

50-C9002 to EN
Packing strips, 50-C9001/A 50-C9002 50-C9002
50-C9002/A to ASTM

* Remove the bottom compression platen to host the jig or adjust remaining vertical daylight with suitable distance pieces (see Machine Accessories).
** With 50mm distance piece included.

50-C9070/C 50-C9000/A
50-C9000/C fitted in the compression machine

200
FLEXURAL TEST DEVICE FOR CONCRETE BEAMS COMPRESSION DEVICES FOR CEMENT AND MORTARS
STANDARD STANDARD
▸ EN 12390-5 ▸ ASTM C78 ▸ ASTM C109 ▸ EN 196
50
▸ ASTM C293 ▸ AASHTO T97

Robust frame fitted with an upper platen with spherical seat that
50-C9010/C moves vertically sustained by a spring. The apparatus can be placed
Flexure testing accessory for center and third point test on concrete and centered directly on the lower machine platen. The 50-C9030
beams. Total height: 370 mm when adjusted for 150 mm beams and and 50-C9030/H, conforming to EN 196 are designed to test por-
320 mm for 100 mm beams. The devices can be easily placed on the tions of 40x40x160 prisms broken in flexure, while the 50-C9032 and
compression tester by removing the bottom platen or by using suitable 50-C9032/H, conforming to ASTM C109, fitted with compression platens
distance pieces to adjust the vertical daylight. 75 mm dia., and a vertical daylight of 53 mm are used to test 50mm/2”
cubes and other little samples as, for example, microcores.
ʰʰ Max vertical daylight: 155mm
(total height: 370mm) Vertical daylight of compression machine has to be adjusted by using
ʰʰ Min vertical daylight: 45mm (total suitable distance pieces. See Machine Accessories
height: 260mm)
Weight approx.: 8 kg
ʰʰ Max travel: 45mm
ʰʰ Rollers: dia.25mm x 160mm 50-C9030 50-C9032
ʰʰ Distance between upper rollers: Compression device to test portions of Compression device to test 50 mm
100mm or 150mm or single roller 40x40x160 prisms broken in flexure to and 2” mortar cubes to ASTM C109.
ʰʰ Distance between lower rollers: EN 196-. Total height 195mm. Total height 195mm.
300mm or 450mm
ʰʰ Weight approx.: 41 kg 50-C9030/C 50-C9032/C
ʰʰ Total width: 255 mm Same as above but complete with Same as above but complete with
traceable hardness certificate for traceable hardness certificate for
ʰʰ Total length: 620 mm compression platens compression platens
ʰʰ Total height: 370mm
50-C9030/H
50-C9032/H
Compression device to test portions of
Compression device to test 50mm (2”)
50-C9010/CA 50-C9010/C fitted in the compression 40x40x160 prisms broken in flexure to
cubes to ASTM C109. High stiffness
Same as above but with: machine EN 196-1. High stiffness model.
model.
ʰʰ distance between upper rollers: Total height 225mm.
Total height 225mm.
4” or 6” or single roller
50-C9030/HC
ʰʰ distance between lower rollers: 50-C9032/HC
Same as above but complete with
12” or 18” Same as above but complete with
traceable hardness certificate for
traceable hardness certificate for
compression platens
compression platens

50-C9030/H 50-C9032/H

50-C9010/C

50-C9030 50-C9032
201
 CONCRETE TESTING MACHINES RETROFIT

Stand-alone Automatic Control Consoles Wizard Auto PCS for

machines retrofit
for retrofitting

This Power and Control System

PILOT Pro and AUTOMAX Pro automatic and super automatic Power and Control Systems are also available can be cost-effectively used to
50 in a stand-alone configuration that can be cost-effectively used to update any make of testers fitted with old retrofit and update old testers
pressure gauges or less reliable electronic readout unit and power pumps with manual flow control. to be transformed in a modern
automatic compression tester.
Both hydraulic system and digital
interface have to be fitted later-
ally to the testing frame (lateral
wall-mounting bracket included).
The hydraulic system consists
essentially in a dual stage pump
and AC motor fitted with inverter

or
device featuring high efficiency,
reduction of power consumption
and silent operation.
The digital interface features two
16 bit analog channels for load
sensors, wide graphic display 128
Place here x 80 pixel for real time view of
your existing frame load and stress and automatic ap-
plication of the selected load rate.

PILOT Pro and Automax Pro overall

dimensions and weights:
-1292 x 350 x 450 mm (H x W x D)
- 80 kg. approx.
50-C10P02 50-C10F02 Technical specifications of PILOT Pro
PILOT Pro SMART line, Automatic con- AUTOMAX Pro SMART line, Automatic and AUTOMAX Pro units and their
trol console. 230 V, 50-60 Hz, 1 ph. control console. 230 V, 50-60 Hz, 1 ph. superior performances are fully descri-
bed from page 170 to 172.
50-C10P04 50-C10F04
Same as above but 110 V, 60 Hz, 1 ph. Same as above but 110 V, 60 Hz, 1 ph.

Place here
your existing frame

For complete information and Techni-

cal specifications see page 169

50-Q90W02
Wizard Auto Automatic Power and
Control System including dual stage
pump with AC motor with inverter
and digital interface.
230 V, 50-60 Hz, 1 ph.

50-Q90W04
Same as above but 110V, 60 Hz, 1 ph.

Important note:
All the above systems (PILOT Pro, AUTOMAX Pro and WIZARD Auto), have to be completed with hydraulic rubber hose, pressure transducer and connection cable. Suitable models are proposed below.
82-P0700 82-P0349/ELT 82-Q0200 For complete information and Technical
Pressure transducer, 0-700 bar. Pressure transducer connecting cable Hydraulic rubber hose 1.6m length specifications see page 414

202
CONCRETE TESTING FLEXURAL AND TRANSVERSE TESTING FRAMES

Flexural and transverse testing frames

We offer a wide range of flexural frames, that are controlled by our Power and Control Systems PILOT Pro
or AUTOMAX Pro, or by computerized control console AUTOMAX Multitest. Collectively, this range satisfies
all requirements, from the standard flexural tests on concrete beams, to the more complex tests under dis-
placement and strain control on FRC (Fiber Reinforced Concrete), Shotcrete for tunnelling and other structural
specimens reinforced with carbon fiber fabrics or similar. 50
STANDARD
▸ EN 1339 ▸ EN 1340 ▸ EN 12390-5 ▸ ASTM C78 ▸ ASTM C293 ▸ EN 14488-5 ▸ ASTM C1609 ▸ ASTM C1018

50-C0920/FR HIGH STIFFNESS “PORTAL” UNIVERSAL, OPEN STRUCTURE

BEAM FLEXURE FRAME FRAMES, 200 AND 350 kN CAP. FRAME 300 kN CAP.

150 kN capacity, complete with Available in two versions: The “C” shaped open structure
loading rollers for 3 and 4 points Simplex, for parallel testing mode allows an easy and practical
flexure testing on concrete (see page 204). front loading of the specimen
beams conforming to EN 12390- but, during the test, the struc-
Duplex, for parallel and orthogo-
5, ASTM C78 and ASTM C293. In- ture is closed by a vertical rod
nal testing mode (see page 204).
cludes pressure transducer and hydraulically clamped and ten-
These high stiffness flexural sioned to compensate frame
connection kit for separate con-
frames have been especially de- deformation during the test
trol console.
signed for displacement-con- thus ensuring high rigidity.
Accessories trolled testing on advanced
50-C0920/B construction materials, e.g. Fiber
Frame pedestal, 455x465x 615 mm Reinforced Concrete (FRC) and
(W x L x H), Weight 23 kg. sprayed concrete.
50-C0920/1
Compression platens dia.165x30mm

50-C0920/2
Piston travel limit switch

Max. load cap. 150 kN / 33 klbf

Max. vertical clearance 158 mm / 6.2 “
Horizontal clearance 185 mm / 7.3”
Roller size dia. 40 x 160 mm / dia. 1.6 x 6.3 “
adjustable from 100 to 200 mm or 4” to
Distance between upper rollers
6” for 3- and 4- points loading
Distance between lower rollers 300 or 450 mm and 12” or 18”
Piston travel 75 mm / 3” SIMPLEX versions, 200 and 350 kN
Overall dimensions w/o pedestal 455 x 560 x 960 mm / 18 x 22 x 38 “
Total weight 170 kg / 374 lb

To get more info visit

www.controls-group.com
or link directly to the QRCode

The same frame is

available in Compact-Li-
ne version controlled by
Wizard Auto PCS. Please
visit our website for more
information.
DUPLEX versions, 200 and 350 kN
Detailed information on page 204

203
 CONCRETE TESTING FLEXURAL AND TRANSVERSE TESTING FRAMES

High stiffness Simplex and Duplex

“PORTAL” flexural frames, 200 and 350 kN cap.
STANDARD
▸ EN 1339 ▸ EN 1340 ▸ EN 12390-5 ▸ ASTM C78 ▸ ASTM C293 ▸ EN 14488-5 ▸ EN 14651
▸ ASTM C1609 ▸ ASTM C1550

50 These high stiffness flexural frames have been especially designed for displacement-controlled testing on
advanced construction materials, e.g. Fiber Reinforced Concrete (FRC) and sprayed concrete. These tests are
significantly affected by the actual frame stiffness therefore the relevant international Standards state stiffness
requirements which are satisfied by these new models (200 kN/mm).
This remarkable result comes from the frame sections, but it is also derived from the particular layout which
keeps the specimen aligned (parallel testing mode) with the frame crossbeams maximizing structural rigidity.
Bearers not included. See accessories page 206

50-C1510/FR
FEATURES and BENEFITS 200 kN cap. SIMPLEX high rigidity
»» 200 and 350 kN cap. flexural frame, complete with pressure
transducer and connection kit for
»» High stiffness: 200 kN/mm separate control console. Rollers not
included. Includes distance to reduce
»» SIMPLEX, small footprint solution
the daylight by: 50mm and 100mm
for testing specimens up to 650mm
(850mm for 350 kN model) length in
50-C1511/FR
parallel testing mode
Same as above but fitted with load
»» DUPLEX, dual testing mode, cell.
parallel for maximum stiffness and
orthogonal for tests on specimens 50-C1500/FR
longer than 650mm (850mm for 350 200 kN cap. DUPLEX high rigidity
kN model) flexural frame, complete with pressure
transducer and connection kit for
»» Horizontal daylight of all models separate control console. Rollers not
50-C1511/FR with bearers 50-C1500/1 50-C1501/FR with bearers 50-C1500/1 suitable for large specimens such as included. Includes distance to reduce
for testing concrete beams up to 650mm for testing concrete beams up to 650mm slab, flagstones, beams and kerbs the daylight by: 50mm and 100mm
length in parallel mode length in ortogonal mode up to 650mm (850mm for 350 kN
model) length 50-C1501/FR
»» Load measurement by Same as above but fitted with load
pressure transducer or load cell cell.
(recommended for FRC testing)
50-C1711/FR
»» Piston return by counterweights 350 kN cap. SIMPLEX high rigidity
»» Complete with piston travel limit flexural frame, complete with load cell
switch and connection kit to the and connection kit for separate control
control console console. Rollers not included. Includes
distance to reduce the daylight by
50mm, 80mm, 100mm, 130mm,
150mm and 180mm.

50-C1701/FR
350 kN cap. DUPLEX high rigidity
flexural frame, complete with load cell,
upper beam for rollers support and
connection kit for separate control
console. Rollers not included. Includes
distance to reduce the daylight by:
50mm, 100mm and 150mm.
50-C1711/FR with bearers 50-C1500/1 50-C1701/FR with bearers 50-C1700/1
during CMOD test: FRC beam is kept
parallel to the frame for maximum
stiffness

204
Technical specifications

Simplex Duplex
Simplex Duplex
Models 50- C1510/FR C1500/FR
C1711/FR(1) C1701/FR(1)
C1511/FR(1) C1501/FR(1)

Max capacity kN 200 200 350 350

50
Horizontal clearance, mm 720 720 900 900

Max. vertical clearance,

mm*, with
-50-C1500/1 (4 points) 210 210 335 -
-50-C1500/1 (3 points) 304 304 430 -
-50-C1700/1 (3 and 4 points) - - - 260

From From From From

Distance between upper rollers, adjustable, mm 100 to 200 or 100 to 200 or 100 to 200 or 100 to 500 or
single roller single roller single roller single roller

Distance between lower rollers- From From From From

Parallel testing mode, adjustable mm, 150 to 600 150 to 600 150 to 800 150 to 800

From
Distance between lower rollers-
- 550 to 1000 - 850 to1500
Orthogonal testing mode, adjustable mm,

Piston travel, mm 130 130 130 130

1000 x 500 x 1000 x 1100 x 1150 x 600 x 1150 x 1600 x

Overall dimensions (l x w x h) mm
1250 1250 1550 1550

Weight approx., kg 260 280 385 520

*The vertical daylight can be reduced using suitable distance pieces.

(1)
Models with load cell. The other models are fitted with pressure transducer.

Accessories
See next page

SIMPLEX models feature direct operator’s access to the frame allowing easy frontal loading and positioning of specimens or heavy test accessories

205
 CONCRETE TESTING FLEXURAL AND TRANSVERSE TESTING FRAMES

High stiffness Simplex and Duplex

“PORTAL” flexural frames, 200 and 350 kN cap.
STANDARD
▸ EN 1339 ▸ EN 1340 ▸ EN 12390-5 ▸ ASTM C78 ▸ ASTM C293 ▸ EN 14488-5 ▸ EN 14651
▸ ASTM C1609 ▸ ASTM C1550

50
Accessories for 50-C15xx/FR and Accessories
Accessories common to all models 50-C1711/FR models for 50-C1701/FR model

50-C1500/2 50-C1500/8 50-C1500/1 50-C1700/1

Set of one upper and two lower roller Displacement transducer 50 mm travel Upper and lower roller assembly Upper and lower rollers for center
assembly for testing paving flags to for reading displacement of sprayed (including ball seating upper beam for and third point testing flexure test.
EN 1339. concrete slab center under concentra- rollers’ support) for center and third Rollers dimensions: 30 mm dia. x 310
Bearers dimensions: 40 mm dia. x 620 ted load. point flexure test. Bearers dimensions: mm long
mm long 30 mm dia. x 210 mm long
50-C1500/9 50-C1700/4
50-C1500/3 100 mm displacement transducer for 50-C1500/11 Upper loading rollers for third and
Swivel jointed loading pad for testing measuring the piston travel. Complete Same as above but 30 mm dia x 310 center point flexure test, including two
kerbs, conforming to EN 1340. To with attachments. mm length. loading rollers 310 mm x 40 mm dia.
be used with support bearers of 50- To be used with support bearers of
C1500/2. 50-C1500/5 50-C1500/4 50-C1500/2
Auxiliary testing frame for the measu- Upper roller assembly (including
50-C1500/6 rement of deflection of FRC beams to ball seating upper beam for rollers’ 50-C1700/R2
Accessory for testing sprayed concrete EN 14488-3, 14651, ASTM C1609. support) for third point and center Rulers with graduation in inches for
slab to EN 14488-5. Including sup- point flexure test, including two rollers 50-C1701/FR
porting square base and spherically C1500/10 210 mm x 40 mm diameter. To be used
seated loading element. To be com- Accessory for testing to EN 14651 con- with support bearers of 50-C1500/2
pleted with displacement transducers crete beams under deflection control. Accessories
50-C1500/9 and 50-C1500/8. To be used along with jig 50-C1500/5 50-C1500/12 for 50-C17xx/FR models
Same as above but 40 mm dia. x 310
50-C1500/7 50-C1500/50 mm bearers 50-C1700/7
Set of lower platen and upper platen Distance piece 50 mm thickness Accessory for testing sprayed concrete
spherically seated, 165 mm dia., for 50-C1500/R slab to ASTM C1550. Comprises: sup-
compression tests on small and low 50-C1500/80 Rulers with graduation in inches for porting square base and spherically
strength specimens. Distance piece 80 mm thickness 50-C15xx/FR seated loading element.

50-C1700/R1
Rulers with graduation in inches for
50-C1711/FR

Detail of load cell and piston travel

displacement transducer 50-C1500/9

50-C1501/FR with compression platens 50-C1500/7 50-C1701/FR with 50-C1500/2 lower rollers and
50-C1500/3 loading pad for kerbs testing to EN 1340

206
 50

50-C1511/FR with bearers 50-C1500/1, auxiliary frame 50-C1500/5 and two LVDT 50-C1511/FR with 50-C1500/2 rollers for flagstone testing to EN 1339
transducers 82-P0331/C for flexural test on FRC beam to ASTM C1609

50-C1711/FR with C1700/7 and C1500/8 for round slab testing to ASTM C1550 50-C1701/FR with C1500/6 and C1500/8 for square slab testing to EN 14488-5

207
 CONCRETE TESTING ADVANCED TESTING SYSTEMS

MULTITEST

Main applications and Test accessories

This range of systems, when connected to the appropriate frame and accessory, can perform the following tests:
COMPRESSION AND FLEXURAL TESTS. All relevant accessories are shown and described on page 200 and 201
DETERMINATION OF MODULUS OF ELASTICITY. All relevant accessories are described below
50 TESTS UNDER DISPLACEMENT AND STRAIN CONTROL. All relevant accessories are described on page 210 and 211

DETERMINATION OF MODULUS OF ELASTICITY

STANDARD
▸EN 12390-13 ▸ EN 13412 ▸ EN 13286-43 ▸ ASTM C469 ▸ ISO 6784 ▸ DIN 1048 ▸ BS 1888:121 ▸ UNI 6556
An important test determination is the elastic deformability of concrete and mortar under load before first
cracking, which can be: longitudinal (Young’s modulus) and transverse (Poisson’s modulus). The specimen
has to be submitted to a sequence of loading and unloading cycles under controlled load/unload rate. The
testing system shall control the oil flow with precise increments and decrements and measure longitudinal
and transverse deformation.

The test can be performed with different methods:

55-C0222/G
Electronic universal Compressometer-Extensometer
Aluminium and steel structure incorporating a high precision inductive
transducer. Three units are generally recommended for axial deforma-
tion measurement. They can be easily applied to the specimen by a pair
of elastic bands supplied as standard.

BENEFITS
»» Ideal for axial deformation
measurement
»» High sensitivity: 0.02 micron
»» Suitable for various sample size:
cylinders up to dia. 160 x 320 mm,
cubes up to 200 mm, prisms 40 x 40
x 160 mm etc.
»» Easy and quick application to the
specimen
»» Gauge length: adjustable from 50 to
160 mm
Three compressometer-extensometers Three compressometer-extensometers
»» Minimal axial dimension: 150 mm 55-C0222/G fitted to a cylindrical 55-C0222/G fitted to a concrete beam
specimen during compression stage.

55-C0222/G
Electronic universal compressome-
ter-extensometer for cylinders, prisms
and cubes. Complete with distance Three compressometer-extensometers
piece for small specimens, template for 55-C0222/G fitted to a mortar prism 40 x
40 x 160 mm
gauge length and pair of elastic bands
to hold the meter to the specimen.

55-C0222/GA
Same as above but with template for
adjusting the gauge length in inches
55-C0222/G
Compressometer-extensometer set

208
Strain gauges Axial-circumferential compression devices
Provide a very accurate electrical signal, strictly proportional to the strain STANDARD ▸ ASTM C469
of the specimen submitted to load, for determining the Elastic Modu- The compressometer / extensometer for static Modulus of Elasticity and
lus and strength characteristics. They can be applied to the specimen
surface by a special Adhesive-Catalyst agent and other accessories all
Poisson’s Ratio to ASTM C469 is a device for measuring the longitudinal 50
strain and corresponding diametrical strain of dia.150 x 300 mm (6” x
included in the 82-P0399/C Strain gauge application kit. 12”) and dia.100 x 200 mm (4” x 8”) concrete cylinders, or cores, subject-
ed to axial loading.
55-C0221/E 55-C0221/E1
Axial-circumferential compression de- Same as 55-C0221/E but for axial
vice complete with two high precision determination only.
displacement transducer, LDT type,
10mm travel x 0.001 mm resolution. 55-C0221/F1
Suitable for dia.150 x 300 mm (6” x Same as 55-C0221/F but for axial
12”) cylinders. determination only.

55-C0221/F
Same as above but for dia.100 x 200
mm (4” x 8”) cylinders.

Determination of Elastic Modulus using

surface- mounted Strain gauges

Technical specification and ordering information

Strain gauge
P0390 P0391 P0392 P0393 P0396
Models 82-
Grid width mm 0.9 1.2 2.3 1 1
Gauge length mm 10 20 30 60 120
Resistance ohm 120 120 120 120 120
Bridge ¼ ¼ ¼ ¼ ¼
No. of gauges
10 10 10 10 10
per package
55-C0221/E 55-C0221/F

82-P0399/C
Strain gauge application kit including:
conditioner, neutralizer, acetone, twe- We can also provide a digital model to be used along with testing
ezer, adhesive with catalyst agent, 100 systems not designed for direct acquisition of deformation values.
m of bipolar cable, solder, soldering
iron, scalpels, scissors, duct tape, sello-
tape, sandpaper and carrying case. 55-C0221/D
Axial-circumferential compression device complete with 2 digital gauges
82-P0398 25x0,001 mm with output for PC connection (special cable required 82-
Compensation device for up to 4 D1261/LINK).
Wheatstone bridges with ¼ or ½
bridge setup Note: the dial gauge fitted on the
55-C0221/D device can be connected
to the PC by using D1261/LINK cable
82-P0399/1
82-P0399/C in order to download displacement
Connecting terminals, 50 pairs sheet readings. By pushing a button on
the cable, the current reading will be
automatically stored in an Excel cell
or Notepad row. Readings will be not
acquired continuously, but just when
pushing the button.

82-P0398

209
 CONCRETE TESTING ADVANCED TESTING SYSTEMS

MULTITEST
Main applications and accessories
Tests under displacement and strain control

These tests are mainly performed to determine the ductility of special higher is the value of this area, the higher is the deformation capacity of
construction materials which are used for their superior capacity of the tested material.
deformation after first cracking. This applies, in particular, to the fol- The testing system must have very fast reaction time and extremely
50 lowing materials: FRC (Fiber Reinforced Concrete), Shotcrete, Structur- accurate oil flow regulation, if not, at the end of the hardening phase,
al specimens reinforced with carbon fiber fabrics or similar. facing the typical instability of the following stage, it is possible to lose
The above tests always include two phases: the control of the test producing an early specimen failure and losing
Hardening: Load applied to the specimen is gradually increased in the test results (Stress-Strain diagram is partially lost and subtended area
order to produce a constant rate of deformation (for example the de- is not measurable).
flection rate of a beam) up to the peak load value and first cracking. The capacity of our systems to perfectly fulfill the stringent require-
Softening: Load applied to the specimen is gradually decreased in ments requested for deformation/strain-controlled tests has been ob-
order to maintain the same rate of deformation of the hardening tained after years of research and cooperation with the academic world
phase. The test is completed when the datum level of deformation is and are outlined by the vast international references.
achieved by the specimen. To properly carry out the softening phase, all these tests must be per-
The typical test result is the area below the Stress-Strain diagram. The

MEASUREMENT OF BEAM 50-C1500/5 MEASUREMENT OF CRACK 82-P0331/E2

DEFLECTION AND TOUGHNESS: Auxiliary testing frame for the measu- OPENING (CMOD/CTOD) Fixing jigs 20 pcs for side transducer
STANDARD rement of deflection of beams STANDARD positioning
▸ EN 14488-3 ▸ ASTM C1609 82-P0331/C
▸EN 14651 ▸ UNI 11039-2 50-C1500/1
▸ ASTM C1018
High accuracy displacement transdu- This is performed for determining upper and lower rollers dia.30x210mm
This test is performed to assess cer 10mm travel (2 PCs needed) the Crack Mouth Opening Dis-
the flexural performance and the Or as alternative:
placement (CMOD) conforming
50-C1500/1
residual resistance characteristics Upper and lower rollers dia.30x210mm to EN 14651. The transducer has 50-C1700/1
of Fiber Reinforced Concrete to be positioned over the notch upper and lower rollers dia.30x310mm
(FRC) and shotcrete beams. The Or as alternative: (for C1701/FR only)
sawn previously into the test
complete set includes an auxilia- 50-C1700/1 beam.
ry frame for proper positioning of Upper and lower rollers dia.30x310mm
two high precision displacement (for C1701/FR only)
Typical configuration of a complete
transducers on both sides of the test set
specimen.
Should include:
ʰʰ AUTOMAX Multitest console or
Typical configuration of a complete AUTOMAX Pro-M compression
test set
tester
Should include: ʰʰ SIMPLEX or DUPLEX frames 50-
ʰʰ AUTOMAX Multitest console or C15x1/FR or C17x1/FR
AUTOMAX Pro-M compression With:
tester 50-C1500/9
ʰʰ SIMPLEX or DUPLEX frames 50- 100 mm piston travel displacement
C15x1/FR or C17x1/FR transducer
With: 82-P0331/E
50-C1500/9 High precision displacement transdu-
100 mm piston travel displacement cer to measure Crack Tip Opening Di- CMOD test to EN 14651 with CTOD
transducer Beam deflection test to ASTM C1609 splacement (CTOD) and Crack Mouth measurement
including two high precision LVDT Opening Displacement (CMOD)
displacement transducers and auxiliary
frame NOTE: for CTOD testing to UNI 11039-2 three
transducers 82-P0331/E are required, one for
bottom and two for sides positioning.

82-P0331/E1
Fixing jigs 20 pcs for bottom transdu-
cer positioning

Clip gauge transducer for CMOD test (82-P0331/E)

210
 formed under displacement control, with a suitable flexural frame
High ductility specimen
having proper stiffness and capacity as, for instance, our models 200
kN and 350 kN -SIMPLEX and DUPLEX- fitted with load cell (see page
50
(FRC with high % of fibres)

204) and suitable control systems as our model AUTOMAX Multitest

and Automax Pro-M (see page 172 to 176).
Average ductility specimen
(FRC with medium % of fibres)
Load (kN)

Brittle specimen Typical diagram of a FRC beam subjected to flexure test. The absorbed energy is the
(plain concrete or FRC with low % of fibres) area under the load/deflection curve. The use of fibers in the concrete mix increases its
capacity to absorb energy and hence its ductility.
Net Deflection (mm)

ENERGY ABSORPTION TEST ON Typical configuration of a complete Typical configuration of a complete 50-C1500/9
SLABS: test set to ASTM C1550 test set to EN 14448-5 100 mm piston travel displacement
STANDARD transducer
Should include: Should include:
▸ ASTM C1550 ▸ EN 14488-5 ʰʰ AUTOMAX Multitest console or ʰʰ AUTOMAX Multitest console or 50-C1500/8
This test is performed to assess AUTOMAX Pro-M compression AUTOMAX Pro-M compression 50 mm central slab deflection displa-
flexural performance and residual tester tester cement transducer
resistance characteristics of fiber ʰʰ SIMPLEX or DUPLEX frames 50- ʰʰ SIMPLEX or DUPLEX frames 50-
reinforced concrete (FRC) and C17x1/FR C15x1/FR or C17x1/FR
shotcrete slabs. It can be carried
With: With:
out on square or round slabs ac-
cording to EN standard or ASTM 50-C1700/7 50-C1500/6
Round lower support frame for FRC Auxiliary testing frame for energy
standard. round slabs, 800 mm dia. x 75 mm thi- absorption test on sprayed concrete
ckness, complete with upper element specimens 600 x 600 x 100 mm,
for concentrated load. Conforming to including supporting square base and
ASTM C1550. loading element. Conforming to EN
14488-5.
50-C1500/9
100 mm piston travel displacement
transducer Square concrete slabs, 600x600 mm, subjected
to concentrated load test to EN 14488-5
50-C1700/8
60 mm central slab deflection displa-
cement transducer
Testing FRC square slab to EN 14488-5 on 350 kN DUPLEX flexure frame 50-C1701/FR
Round concrete slabs, 800 mm dia., subjected
to concentrated load test to ASTM C1550

Slab testing to ASTM C1550 in 350kN SIMPLEX

flexure frame 50-C1711/FR

211
 CONCRETE TESTING FRESH CONCRETE TESTING

Sampling tools Ordering information

54-C0149/B
Portable slump cone test set
STANDARD
comprising steel cone, metal base
54 ▸ EN 12350-1 with clamps, measuring bridge and
graduated tamping rod.
54-C0100
Stainless steel scoop. 54-C0150/C
125 mm diameter x 250 mm long, Portable slump cone test set compri-
5 kg capacity, ideal for taking samples sing stainless steel cone, metal base
of concrete. with clamps, measuring bridge and
Weight: 1.1 kg (approx.) graduated tamping rod.

54-C0149/E
Slump cone test set comprising steel
cone, metal base plate, tamping rod,
steel rule and scoop.
54-C0150
54-C0150
Slump cone test set comprising
stainless steel cone, metal base with
clamps, tamping rod, measuring
column, cone funnel and scoop.
54-C0100

Slump cone
test sets
STANDARD
▸ EN 12350-2 ▸ ASTM C143
▸ AASHTO T119 ▸ BS 1881:102
▸ NF P18-305

The slump cone is also known as

Abrams cone, after the inventor.
We produce various cone sets, in-
cluding models 54-C0149/B and
54-C0150/C which are particu- 54-C0149/B, 54-C0150/C carrying position 54-C0149/E
larly suitable for site inspection,
being handy, easily transportable
and supplied with housing for all
parts.
All cones are seamless and robust.
Cones and components can also
be purchased separately - see Ac-
cessories and spares.
Weight of each set: 8 kg approx.

54-C0149/B, 54-C0150/C during use.

The handle raises up over specimen
and slump is measured using the
tamping rod which is engraved with
1 cm graduations.

54-C0149/B
54-C0150/C

212
Accessories and spares 54-C0140/3
54-C0149/A ASTM C157 Tamping rod, 10 mm
Slump cone, corrosion-resistant sheet diameter x 250 mm.
steel, 100 mm top diameter, 200 mm
base diameter x 300 mm height. 54-C0140/A
Graduated tamping rod, 16 mm
54
Weight:2 kg approx.
diameter x 600 mm length.
54-C0150/A
Slump cone, stainless steel. Dimen- 54-C0149/5
sions as above. Steel rule, 300 mm length.

54-C0149/P 54-C0149/3
Plastic slump cone. Weight:0.7 kg. Metal base plate, 400 x 400 mm.

54-C0140 54-C0149/B1
Tamping rod, 16 mm diameter x 600 Base plate with clamps and mea-
mm length. suring bridge for 54-C0149/B and 54-C0151/A
54-C0150/C sets.
54-C0140/1
BS Tamping rod 25x25x280 mm
Flow table test
STANDARD
▸ EN 12350-5

54-C0151/A
CONCRETE FLOW TABLE

This apparatus consists of a dou-

ble wooden table, steel cone and
wooden tamping rod. The ta-
ble, measuring 700 x 700 mm, is
hinged at one side and the upper
part is covered with an engraved
metal plate 2 mm thick. The steel
cone has a top diameter of 130
mm, a base diameter of 200 mm
and is 200 mm high. All metal
54-C0149/A, 54-C0149/P, 54-C0150/A parts are protected against cor-
rosion.
Weight: 30 kg approx.

Spare parts
54-C0151/1
Flow cone, 130/200 mm diameter x
200 mm high.

54-C0151/2
Wooden tamping rod.

54-C0140, 54-C0140/A, 54-C0149/B1, 54-C0149/3, 54-C149/5

213
 CONCRETE TESTING FRESH CONCRETE TESTING

Vebe test Ordering information

54-C0195/E
54-C0195/D
Vebe consistometer, conforming to
Degree of
STANDARD
Vebe consistometer, conforming to EN ASTM C1176. compactibility
12350-3. 230 V, 50 Hz, 1 ph. 220 V, 50 Hz, 1 ph.
54 ▸

▸
EN 12350-3 ▸ ASTM C1170
ASTM C1176
Overall dimensions: 260 x 380 x 700 Overall dimensions: 531 x 431 x 940
(h) mm Weight: 80 kg (approx.)
STANDARD
(h) mm Weight: 72 kg (approx.) ▸ EN 12350-4
VEBE CONSISTOMETERS 54-C0195/EY 54-C0195/DY
As above but 220 V, 60 Hz, 1 ph. As above but 220 V, 60 Hz, 1 ph. 54-C0146
The Vebe test is used to meas- WALTZ CONTAINER
ure the consistency of stiff to ex- 54-C0195/EZ 54-C0195/DZ Waltz container, consisting of a metal
tremely dry concrete. Consistency As above but 110 V, 60 Hz, 1 ph. As above but 110 V, 60 Hz, 1 ph. box 200 x 200 x 400 mm.
is determined by measuring the Weight: 5 kg (approx.)
54-C0195/C Accessories
time required for a given mass
Vebe consistometer, conforming to 54-C0195/C1 86-D1619
of concrete to consolidate when ASTM C1170. 220 V, 50 Hz, 1 ph. 27.5 lb (12.5 kg) sliding weight to Trowel 90 x 115 x 165 mm to EN
subjected to vibration in a cylin- Overall dimensions: 531 x 431 x 970 ASTM C1170-Procedure B. 12350-4
drical mould. The small vibrating (h) mm. Weight: 90 kg (approx.)
table of the test apparatus oper- 54-C0195/C2
ates at a fixed amplitude and fre- 54-C0195/CY 20 lb (9 kg) sliding weight and mould
As above but 220 V, 60 Hz, 1 ph. diameter 150x300 mm to make
quency. 54-C0195/C compliant with ASTM
Three versions are available: 54-C0195/CZ C1176.
As above but 110 V, 60 Hz, 1 ph.
• 54-C0195/E conforming to EN
12350-3
• 54-C0195/C conforming to ASTM
C1170 and ASTM C1176 (using
the accessory 54-C0195/C2)
• 54-C0195/D conforming to
ASTM C1176

54-C0146
The operating principle is iden-
tical in all versions; the units
only differ from one another in
the shape of the container and
the swivel arm with surcharge
weight. The 50 lb (22.7 kg) sur-
charge weight, which is part of
the 54-C0195/C unit (conforming
to ASTM C1170-Procedure A), can
be replaced with the 27.5 lb (12,5
kg) sliding weight (conforming to
ASTM C1170-Procedure B) or with
the 20 lb (9 kg) sliding weight in
order to conform to ASTM C1176
(see Accessories). The apparatus
is also available supplied with the
20lb (9kg) surcharge weight to
conform directly to ASTM C1176.

54-C0195/E 54-C0195/C 54-C0195/D

214
Compacting factor Workability of Flow of concrete: Bleeding of concrete
STANDARD
concrete: k-slump method STANDARD
▸ BS 1881:103 NF method 54-C0144
▸ EN 480-4
54
K-SLUMP TESTER
STANDARD
54-C0155 This device is used to determine This test method is used to deter-
COMPACTING FACTOR
▸ NF P18-452 mine the relative quantity of mix-
APPARATUS the workability and degree of
compaction of fresh concrete af- ing water that will bleed from a
This apparatus consists of two 54-C0152 sample of freshly mixed concrete
CONCRETE WORKABILITY ter being placed in the forms. It
conical hoppers with a hinged METER can be used for in-situ measure- having aggregates with 50mm
ments or inside test moulds and max size.
This test method has particular
forms. Results can be correlated The apparatus consists of a rigid
application for concretes contain-
against the slump test. cylindrical stainless steel vessel of
ing chemical admixtures and is
The operation is very simple: the inside diameter of 250 mm and
used to verify the homogeneity
tester is inserted into the con- inside height of 280 mm com-
of concrete in relation to its work-
crete up to the level of the disc; plete with a removable lid.
ability or plasticity.
after 60 seconds, a measuring rod Internal diameter 255 +/- 5mm x
The apparatus consists of a metal
is lowered onto the surface of the 280 +/- 5mm inside height.Com-
box divided into two parts and
concrete and the K-slump value is plete with stainless steel cover.
fitted with an electrical vibrator
read directly from a scale. Weight: 9 kg approx.
system. During operation the
concrete is poured into the first The calibrated hollow tube has a 54-C0168/B
section of the box and then the diameter of 20 mm. Stainless steel cylindrical container for
dividing plate is removed. The vi- Total length: 300 mm bleeding test to EN 480-4, approx. 14
Weight: 500 g (approx.) liters capacity.
brator is immediately switched on
and the time taken for the con- Accessories
crete to spread uniformly across 54-C0168/B1
the whole box is recorded. Flat rounded steel float with a diame-
54-C0155
Overall dimensions: ter of (100 ± 10) mm
800 x 400 x 400 mm
trap door attached to the lower Weight: 30 kg (approx.)
end of each one, allowing the 230V, 50 Hz, 1 ph.
concrete sample to flow freely
into the cylindrical mould be-
neath them. The hoppers and
mould are mounted on a rigid
steel frame and can be easily re-
moved for cleaning.
The whole apparatus is protected
against corrosion.
Weight: 50 kg (approx.)

Accessories
54-C0140 54-C0144
Tamping rod, 16 mm diameter x 600
mm length.

54-C0152

215
 CONCRETE TESTING FRESH CONCRETE TESTING

SCC V-FUNNEL TEST 54-C0147/B

L-Box apparatus
J-RING TEST
STANDARD STANDARD
(Self-Compacting ▸ EN 12350-9
Overall dimensions: 700 x 200 x 600 ▸ EN 12350-12
mm
54 Concrete) apparatus Weight: 18 kg (approx.)
This test is for determining the This test is performed to deter-
STANDARD
V-funnel flow time. It is not suit- mine the passing ability (meas-
▸ EN 12350-8 ▸ EN 12350-9
▸ EN12350-10 ▸ EN 12350-11 able for aggregates with particle ured by the blocking step), flow
▸ EN 12350-12 sizes exceeding 20 mm. spread and t500 flow time of
The apparatus consists of a stain- self-compacting concrete. The
54-C0147/B
SLUMP-FLOW TEST less steel V-shaped funnel fitted parameters are measured as the
with a watertight sliding gate and concrete flows through the J-Ring,
STANDARD
supported by a frame to assure which consists of a stainless steel
▸ EN 12350-8
the top funnel is kept horizontal. crown with sixteen (54-C0147/C)
or twelve (54-C0147/C1) 18 mm
54-C0147 diameter bars. A slump cone and
V-Funnel apparatus. steel plate test are also required to
Overall dimensions: 570 x 300 x 920 (h) SIEVE SEGREGATION TEST perform the test - see Accessories.
mm
Weight: 6 kg (approx.) STANDARD
▸ EN 12350-11

54-C0149/D with 54-C0149/20

This test is performed to deter-

mine the slump flow and t500
time for self-compacting con- 54-C0147/C
crete. The test is performed with
the slump cone and a steel plate 54-C0147/F 54-C0147/C
and is only suitable for aggregates J-Ring apparatus (Narrow Gap)
Weight: 10 kg (approx.)
with a maximum particle size of This test is performed to de-
less than 40 mm. termine the sieve segregation 54-C0147/C1
The SCC slump cone, made from resistance of self-compacting J-Ring apparatus (Wide Gap)
corrosion-resistant sheet steel, Weight: 10 kg (approx.)
54-C0147 concrete. The method is not ap-
has a top diameter of 100 mm, a plicable for concrete containing Accessories
base diameter of 200 mm and is fibers or lightweight aggregates. 54-C0149/D
300 mm high. The test set includes a 300 mm Slump cone.
Weight: 2 kg (approx.) diameter perforated plate test
sieve with 5 mm apertures, a re- 54-C0149/20
The steel plate, 900 x 900 mm, has Steel plate, 900 x 900 mm, with engra-
ceiver and an 11 L capacity plastic ved circles.
circles of 210 and 500 mm diame- bucket.
ter engraved on its surface. L-BOX TEST
Weight: 10 kg (approx.) 54-C0147/F
Sieve segregation test set.
54-C0149/D STANDARD Weight: 3 kg (approx.)
Slump cone. ▸ EN 12350-10

54-C0149/20 The test is for determining the

Steel plate, 900 x 900 mm, with engra-
ved circles.
passing ratio of self-compacting
concrete.
The apparatus consists of an
L-shaped stainless steel box and
is supplied complete with filling
54-C0147/C with 54-C0149/D
hopper. and 54-C0149/20

216
Analysis of freshly mixed concrete: Density of fresh Water testing
LCPC French method concrete STANDARD
JOISEL APPARATUS UNIT WEIGHT MEASURES
▸ EN 1008 ▸ EN 206 ▸ DIN 4030 54
STANDARD
54-D1866/A
▸ EN 12350-6 WATER TEST SET FOR CONCRETE
MIXING WATER
Several versions of unit weight A carrying case containing a reagent
measure are avaiable includ- kit for performing:
ʰʰ Carbonate hardness determination
ing the 54-C0167/1, 10 L model
ʰʰ Ammonium determination
which strictly conforms to the
ʰʰ Total hardness determination
EN 12350-6 standards, having di-
ʰʰ Colorimetric pH determination
mensions of 200 mm diameter x
ʰʰ Sulphate test
320 mm height, a 4 mm thick wall
ʰʰ Magnesium test
with a machined rim and a base
ʰʰ Chloride test
internal radius of 20 mm. Other
ʰʰ Carbon dioxide test
models 54-C0166/2 to 54-C0169
have internal dimensions con- Case dimensions: 500 x 420 x 135 mm
54-C0153 forming to ASTM C29 and ASTM Weight: 3.4 kg (approx.)
C138.
This apparatus basically consists All models are made from corro-
of three sieves which are placed sion-resistant sheet steel.
one inside the other and is de-
signed for separating concrete
into its various components of ce-
ment, sand and aggregates. The
test procedure simply involves
the weighing of the sample be-
fore and after washing.

54-C0153
Joisel apparatus.
Overall dimensions: 140 mm diameter
x 220 mm height.
Weight: 1.5 kg (approx.)

54-D1866/A

54-C0166 to 54-C0169

Technical specifications
Product code 54- C0167/1* C0166/2 C0166/1 C0166 C0167 C0168 C0169
Capacity, liters 10 2 3 5 10 14 28
Int. dimensions, mm (dia.xh) 200 x 320 154 x 111 154 x 165 188 x 180 213 x 281 234 x 320 347 x 299
Max. size of aggregates, mm 50 - 12.5 12.5 25 37.5 75
Weight, kg (approx.) 8 2 3 4 6 9 13
* Conforming to EN 12350-6
54-C0167/1
217
 SERIES

Workability
of no-slump concrete
54-C20C02
STANDARD
▸ NT Build 427, (Scandinavian NORDTEST method)

This is one of the many

ADVANCED products
of CONTROLS Group range.

To get more information visit

www.controls-group.com
or link directly to the QRCode
SERIES

GYRATORY COMPACTORS FOR CEMENT The machine is equipped with 100 mm diameter Main FEATURES
AND CONCRETE
mould with stripping accessory and processes in
This method, very popular in Scandinavia, is used real time the evolution of sample density versus the »» Ideal for mix design of the various
for mix design and quality control mainly in con- number of cycles and plots the compaction curve. types of No-Slump Concrete
mixtures requested for production
crete products plants, where low workable and zero It’s possible to upgrade the machine in order to of: paving blocks, concrete paving
slump concrete is used (for such products as hol- measure the Shear during compaction (software is slabs, rolled compaction concrete,
low-core slabs, tubes and paving blocks). required). Shear is a measuring parameter useful for masonry blocks, curbstones,
The method is used for: mix design simulating se- a deeper selection/ dosage and tuning of no-slump roofing tiles, sewage pipes, hollow
core slabs, structural members,
lected production processes specimen preparation concrete components. For instance, a very small extruded fresh concrete elements,
for strength test (fresh and cured) research of mix change in water and plasticizer can shift notably the concrete road construction with
related phenomena (workability, curing time, ad- positioning of max shear value along the compac- slip form paving finishers, in
mixtures etc.). tion curve. Increase of water and plasticizer general- general directly stripped products.
Compaction is achieved by the simultaneous appli- ly shift the max shear value toward the first gyratory »» Conform to Scandinavian standard
cation of a low-static compression and a shearing cycles; instead the decrease of water and plasticizer NT BUILD 427 - Concrete, fresh:
shift the max shear toward the end of compaction. Compactability with IC-tester
action, which results in the motion of the centre-line (intensive compaction tester).
of the test piece, which generates a conical surface
of revolution while the ends of the test piece remain
approximately perpendicular to the axis of the con-
ical surface.
218
Ordering information
Setting time by
54-C20C02 penetration
Galileo Concrete fully Electromecha-
nical Gyratory Compactor. Includes 54-C0143
100mm dia. mould and manual CONCRETE MORTAR
PENETROMETER
54
extruder.
220 V, 50-60 Hz, 1ph.
STANDARD
54-C20C04 ▸ ASTM C403 ▸ AASHTO T197
Same as above but 110V, 60 Hz, 1ph. ▸ UNI 7123

Accessories This apparatus consists of a

54-C20C02/SW spring-loaded device which is
PC Software graduated from 1 to 100 daN,
supplied complete with a set of
54-C0252/C1 needle points with surface areas
Indirect tensile tester for compacted
fresh concrete. Portable device fitted of 650, 325, 160, 65, 32, and 16 54-C0143
with 600 N load cell. mm2. A sliding ring indicates the
Weight 30 kg approx. load reached. Supplied complete
with carrying case. 54-C0148
CONCRETE POCKET
Weight: 5 kg (approx.) PENETROMETER, DIAL MODEL

This dial model has a stainless

steel plunger with a surface area
54-C0145 of 32.3 mm2 (1/20 sq. in.) and a
CONCRETE POCKET
57 mm diameter dial with a dual
PENETROMETER
scale: 0-5 MPa and 0-700 psi. The
Force-measuring device with readings remain locked in posi-
stainless steel plunger, 32.3 mm2 tion until released by pressing a
(1/20 sq in) surface area, graduat- button. The calibration can be
Upgrading options
ed from 0 to 5 MPa. easily verified using an ordinary
54-C20C02/UP1
Shear measurement system. Weight: 0.3 kg (approx.) balance.
Weight: 0.2 kg (approx.)
54-C20C02/UP2
Integrated electromechanical extruder.
MAIN FEATURES
Spare parts
54-C20C02/1 »» Gives instant field or
Cylinder mould, 100 mm dia., comple- laboratory estimate of
te with top and bottom plates concrete condition
»» Large dial with scale readable
54-C0145 in both MPa and psi.
»» Readings locked in position
»» Load cell fitted directly on the until release button is pressed
vertical actuator for accurate
load measurement and feedback
control
»» User defined axial stress and speed
of rotation
54-C0148
»» Easy control using the integrated
7” colour touch-screen control
panel or connected PC.

54-C0252/C1

219
 CONCRETE TESTING FRESH CONCRETE TESTING

Air entrainment meters

STANDARD
▸ EN 12350-7 ▸ ASTM C231 ▸ AASHTO T152

54 The air content of fresh concrete is a very important parameter for eval-
uating the behavior of concrete when exposed to weathering and for
verifying variations in air content due to the use of chemical additives
to increase the workability. The EN and ASTM standards describe test
methods using two different apparatus: the water column type (e.g.
our model 54-C0170/L) and the pressure gauge type (e.g. our models
54-C0170/F and 54-C0170/D), which have the following advantages
over the water column type:
• quick action clamping system
• unaffected by changes in barometric pressure
• direct pressure gauge readings.

54-C0170/L
Air entrainment meter, water column
type, 5 l capacity, complete with
hand pump, tamping rod, calibration
apparatus and carrying case.

54-C0170/D
Air entrainment meter, pressure gauge
type, 8 l capacity, incorporating hand
pump, complete with calibration 54-C0170/L 54-C0170/D
cylinder. Shown to the right of the device is the
calibration cylinder apparatus which
is essential for adjustment to site
54-C0170/F
barometric pressure
Air entrainment meter, pressure gauge
type, 7 l capacity, incorporating hand
pump, complete with tamping rod,
calibration cylinder and carrying case. Technical specifications
Product code 54-C0170/L 54-C0170/F 54-C0170/D
Accessories Capacity, liters 5 7 8
54-C0170/D1
Air content range, % 0 -10% 0 -15% 0 -10%
Filling ring for 54-C0170/D.
0.1% up to 6%;
0.2% from 6
0.1% up to 8%;
Graduations 0.1% to 8%;
0.5% over 8%
0.5% from 8 to
15%
54-C0170/F Weight, kg (approx.) 14 10 12

220
Concrete mixers
STANDARD
▸ EN 12390-2

54
PAN-TYPE MIXERS

Specially selected for preparing

concrete specimens and sam-
ples in the laboratory and on
site. These forced mixers have a
vertical axle and an oil bath gear-
box. Discharge is manually con-
trolled for easy unloading of the
mixer into a suitable container or
wheelbarrow.
Models 54-C0199/11 and 54-
C0199/20 can be completed with 54-C0199/11 complete with 54-C0199/20 complete with
optional wheels and drawbar - accessory 54-C0199/R1: 4” wheels accessory 54-C0199/R1: 4” wheels
and drawbar and drawbar
see Accessories.
The 54-C0199/9A model is sup- Technical specifications
plied complete with wheels, 54-C0199/9A
54-C0199/11 54-C0199/20
drawbar and additional inter- Product code 54-C0199/9AY
54-C0199/11Z 54-C0199/20Z
changeable mixing paddle, par- 54-C0199/9AZ
ticularly suitable for low-slump Pan capacity, L 130 200 300
concrete. Mixing capacity, L 90 100 -120 160 - 200
Power, kW 2 4 5.5
Overall dimensions, mm (w x d
850 x 800 x 1250 1100 x 850 x 1200 1250 x 1200 x 1300
x h)
Weight, kg (approx.) 100 260 340

Ordering information 54-C0199/20 54-C0196/2

54-C0199/9A Pan-type mixer 300 L pan capacity, DRUM-TYPE MIXER
Pan-type mixer. Pan capacity 130 200 L mixing capacity. 380 - 400 V, 50
Hz, 3 ph. This model is a lightweight but
L, mixing capacity 90 L, complete
sturdy concrete mixer with a
with wheels, drawbar and additional
interchangeable mixing paddle. Power 54-C0199/20Z drum capacity of 130 liters and
2 kW. 230 V, 50 Hz, 1 ph. As above but 220 V, 60 Hz, 3 ph. a mixing capacity of 90 liters. It
is particularly suitable for field
54-C0199/9AY Accessories
use, to prepare low to medium
As above but 220 V, 60 Hz, 1 ph. 54-C0199/R1
strength concrete.
Wheels, 4” size, and drawbar
54-C0199/9AZ for 54-C0199/11 and 54-C0199/20 130 L capacity. 220 V, 50 Hz, 1 ph.
As above but 110 V, 60 Hz, 1 ph. mixers. Power rating: 370 W
Overall dimensions:
54-C0199/11 1200 x 700 x 1300 mm (l x d x h)
Pan-type mixer, 200 L pan capacity, Weight: 60 kg (approx.)
54-C0199/9A Supplied complete 110 L mixing capacity. 380 - 400 V, 50
with wheels and drawbar Hz, 3 ph.

54-C0199/11Z
As above but 220 V, 60 Hz, 3 ph.

54-C0199/9A
Detail of the additional mixing paddle
(included), particularly suitable for low
slump concrete. 54-C0196/2
221
 SERIES

Adiabatic concrete calorimeter

54-C2010/A

This is one of the many

ADVANCED products
of CONTROLS Group range.

To get more information visit

www.controls-group.com
or link directly to the QRCode

Adiabatic concrete
calorimeter
STANDARD ▸ EN 12390-15

When concrete is curing and hardening, the hydration reaction of ce- In the late 1980s, in partnership with the main research laboratories,
ment develops a large amount of heat with an increase in temperature. CONTROLS Group developed the first industrial adiabatic concrete cal-
The temperature rise accelerates hardening of cement, however, if it is orimeter, having been limited to prototype versions in research centers
not properly dissipated, it can cause the arise of tensile stresses inside previously.
the concrete structure with the consequent appearance of cracks and Nowadays the equipment has been completely renewed with the latest
reduction of mechanical properties. This effect is encountered particu- technologies, including new electronics and PC software, ensuring high
larly in massive concrete castings, due to the limited heat dispersion, levels of testing accuracy.
leading the behavior closer to adiabatic conditions.
The isothermal and semi-adiabatic testing methods are consequently
less representative and most commonly used for mortars and cement
pastes, basically to compare the behavior of different types of cements.
The adiabatic method is the only method allowing correct evaluation of
the heating process inside massive concrete works.
222
 54

Inside view

Temperature vs time graph

displayed in real time during
the test

Working principle Ordering information

A fresh 150 mm cubic sample is positioned in a calorimeter cell ensuring 54-C2010/A
adiabatic conditions by avoiding heat exchange with the environment. Computerized concrete calorimeter for the determination of the heat of
Since this condition cannot be obtained in practice in a passive system hydration to EN 12390-15.
(no insulating material is infinitely non-conductive) the temperature of Comprises: calorimeter cell with enclosure, temperature sensors, con-
the room surrounding the specimen is forced to be equal (or slightly ditioning system, PID closed loop control system, PC software (PC not
lower by max 0.5°C) to the temperature of the sample during the whole included).
test. 110-230V, 50-60HZ, 1Ph.
The equipment consists of:
Accessories
ʰʰ external insulating enclosure
ʰʰ calorimeter cell 82-P8000/PC
ʰʰ two platinum PT 100 temperature sensors measuring sample and cell High specifications desktop PC with LCD monitor. Operating system:
temperatures MS Windows pre-installed. Top brand model fully covered by interna-
ʰʰ 150mm polystyrene cubic mould tional warranty and serviced by global after sales network. 110-240 V,
ʰʰ calorimeter cell conditioning system controlled by a PID closed loop 50-60 Hz, 1 Ph
system
50-C2010/A1
ʰʰ PC software (PC not included)
Spare 150mm polystyrene cubic mould

223
 CONCRETE TESTING HARDENED CONCRETE TESTING

Cube and beam moulds

We supply a range of cube moulds, from traditional cast iron versions Steel large-size cube moulds Ordering information
conforming to EN 12390-1 standards that are ideal for laboratory use, to 55-C0100/M20 55-C0100/P10
plastic models that are very practical for field use and ideal for produc- Four-part steel single cube mould, 200 Plastic single cube mould, 100 mm.
mm. Weight: 29.5 kg. Weight. 0.57 kg approx.
55 tion control.
Cast iron models 55-C0100/M10 and 55-C0100/M15 can be supplied, on 55-C0100/M30 55-C0100/P102
request, with a certificate of compliance which states that the individual Four-part steel single cube mould, 300 Plastic two-gang cube mould, 100
mould has been verified using certified instruments. For ordering, add mm. Weight: 98 kg. mm. Weight: 1 kg approx.
the suffix ‘C’ to the relevant product code (e.g. 55-C0100/M10C). 55-C0100/P15
Kubo 15 plastic cube mould,150 mm,
with polystyrene cover, base sheet and
CAST IRON CUBE MOULDS Four-part cast iron cube moulds stopper. Weight: 1.4 kg approx.
STANDARD 55-C0100/M10L
Four-part cast iron cube mould, 100 55-C0100/P156
▸ EN 12390-1 ▸ BS 1881:108 Kubo 15 plastic cube moulds, 150 mm,
mm. Weight: 8 kg approx.
with polystyrene cover, base sheet and
Two-part cast iron cube moulds to 55-C0100/M15L stopper. Pack of 6. Weight: 9 kg approx.
EN 12390-1 Four-part cast iron cube mould, 150
mm. Weight: 17 kg approx.
High-precision; fast and easy
sample release, maintenance and
re-assembly. 55-C0100/M20

PLASTIC CUBE MOULDS

These moulds are manufactured

in one piece from a robust plas-
tic which is resistant to shock
and abrasion. Ideal for field use,
the specimen is ejected from the
mould using compressed air and
only a simple cleaning and oiling
is required before the mould is
ready to use again. 55-C0100/P152 and 55-C0100/P102
55-C0100/M10L
55-C0100/M15
Specifications
Three sizes are available: 100, 150 and
55-C0100/M10 200 mm. The 100 and 150 mm size are
Two-part cast iron single cube mould, also available in a two-gang version.
100 mm. Weight: 8.5 kg approx. All models are supplied complete with
bottom stopper and plastic sheet. The
55-C0100/M15 150 mm version includes a polystyre-
Two-part cast iron single cube mould, ne cover for safe transportation and
150 mm. Weight: 18 kg approx. thermal protection.
55-C0100/P20, 55-C0100/P15 and
55-C0100/M15L 55-C0100/P10

55-C0100/P15 Kubo 15, 150 mm plastic cube

mould. Supplied complete with polystyrene cover
(for safe transportation and thermal protection),
base sheet and stopper.

224
 MAIN FEATURES

»» Precise and economical

»» Metal bottom and rims for 55
long life
»» Easy sample release
»» Easy to handle
»» Ideal for site use

55-C0100/P156 Six piece package of

KUBO 15 plastic moulds for 150 mm
specimens. All moulds are supplied 55-C0100/P15A
complete with a polystyrene cover, base
sheet and stopper.
Accessories BEAM MOULDS IDENTIFICATION LABELS
55-C0140 Steel beam moulds Our identification labels, made
55-C0100/P152 Tamping rod, 16 mm diameter x 600
These moulds comprise a struc- from PVC and 100 x 60 mm in size,
Plastic two-gang mould, 150 mm. mm length.
Weight: 1.9 kg. tural steel channel with a base are used for writing sample iden-
55-C0140/1 plate insert. All internal parts are tification data. The corners can be
55-C0100/P20 Tamping bar, 25 mm square x 380 mm totally machined. folded for immersion in the fresh
Plastic single cube mould, 200 mm. length. concrete specimen.
Weight: 2.4 kg approx. 55-C0100/MB10
55-C0140/3 Steel beam mould, 100 x 100 x 400
Tamping rod, 10 mm diameter x 250 55-C0100/ID
55-C0100/P15A mm. Weight: 17.5 kg approx.
mm length. Identification labels for concrete
Hard plastic split cube mould, 150 mm.
specimens. Pack of 100.
Weight: 2.7 kg approx. 55-C0100/MB11
55-C0140/2 Steel beam mould, 100 x 100 x 500
Spare parts Steel straight edge. mm. Weight: 17.5 kg
55-C0100/P15S
Spare stopper for 100 mm and 150 55-C0119/5 55-C0100/MB15
mm plastic cube moulds. 100 pcs. Specimen mould spanner. Steel beam mould, 150 x 150 x 600
mm. Weight: 33.5 kg approx.
55-C0100/P15W 55-C0139/A
Spare cover for Kubo15 moulds. 20 pcs. Mould oil, 10 kg can. 55-C0100/MB16
Steel beam mould 150 x 150 x 750
55-C0100/P10K mm. Weight: 44.5 kg
Spare base sheet for 100 mm plastic
cube moulds. 50 pcs.
Plastic beam moulds
55-C0100/P15K 55-C0100/PB10
Same as above, but for Kubo15 Plastic beam mould, 100 x 100 x 400
moulds. mm. Weight 1,5 kg 55-C0100/ID Identification labels
EXTRA LIGHT PLASTIC CUBE 55-C0100/PB11
MOULDS
Plastic beam mould, 100 x 100 x 500
55-C0100/P156L mm. Weight: 2 kg.
150 mm plastic cube moulds complete
with stopper. 6 pieces package. Weight 55-C0100/PB15
6 kg approx. 55-C0100/MB15 Plastic beam mould, 150 x 150 x 600
mm. Weight: 2.6 kg.

55-C0100/PB11 and 55-C0100/PB15

55-C0100/P156L
Detail of plastic cube mould
225
 CONCRETE TESTING HARDENED CONCRETE TESTING

Cylinder moulds
The models we produce range from traditional steel versions that con-
form to EN, ASTM and AASHTO standards, to the split and one-piece
plastic models which are very practical for field use and ideal for pro-
duction control.
55

HARD PLASTIC SPLIT CYLINDER 55-C0100/PC10A

MOULDS Hard plastic split cylinder mould, 100
Main features mm diameter x 200 mm height.
Weight: 0.9 kg approx.
ʰ
ʰPrecise and economical
ʰ
ʰMetal bottom and rims for long 55-C0100/PC15A
life Hard plastic split cylinder mould, 150
mm diameter x 300 mm height.
ʰ
ʰEasy sample release Weight: 1.7 kg approx.
ʰ
ʰEasy to handle
ʰ
ʰIdeal for site use
STEEL CYLINDER MOULDS STEEL SPLIT CYLINDER MOULDS
STANDARD Practical and easily transportable,
▸ EN 12390-1 ▸ ASTM C39 with lateral hinges that allow full
▸ AASHTO T23 ▸ AASHTO T126
opening.

55-C0100/MC10 55-C0100/MC15A
Steel cylinder mould, 100 mm diame- Steel split cylinder mould, 150 mm
ter x 200 mm height. Weight: 5.5 kg. diameter x 300 mm height. Weight:
8.5 kg.
55-C0100/MC15
Steel cylinder mould, 150 mm diame- 55-C0100/MC16A
ter x 300 mm height. Weight: 10 kg Steel split cylinder mould, 160 mm
diameter x 320 mm height. Weight:
55-C0100/MCIN 11 kg.
Steel cylinder mould, 6 in. diameter x
12 in. height. Weight: 17 kg.

55-C0100/MC16
Steel cylinder mould, 160 mm diame-
ter x320 mm Weight: 18 kg.
PLASTIC ONE-PIECE CYLINDER
55-C0100/MC25 MOULDS
Steel cylinder mould, 250 mm diame-
ter x 500 mm height. Weight: 80 kg. 55-C0100/PC10
Plastic cylinder mould, 100 mm
diameter x 200 mm height. Weight: 1
kg approx.

55-C0100/PC15
Plastic cylinder mould, 150 mm
diameter x 300 mm height. Weight: 1.9
kg approx.

55-C0100/PC16
Plastic cylinder mould, 160 mm
diameter x 320 mm height. Weight: 1.9
kg approx.

226
Specimen
verification
STANDARD 55
▸ EN 12390-1

These instruments are used for

the assessment of flatness, per-
pendicularity and straightness
of test specimen and moulds as
specified by EN 12390-1. They are 82-C0106/1, 82-C0107/1,
82-C0108/1, 82-C0109/1 and
available, on request, with certif-
82-C0110/1
icates of calibration issued by a
competent authority such as NA-
MAS, ACCREDIA, Cofrac etc.

Ordering information
82-C0106/1
Go/no go gauges for 100 mm cube
moulds.

82-C0106/2
Go/no go gauges for 150 mm cube
moulds.

82-C0107/1
Engineer’s square, 150 mm.

82-C0108/1
Straight edge, 300 mm. Flatness verification using straight edge 82- Verification of a cube mould with Go/No go
C0108/1 and set of feeler strips 82-C0110/1 gauges
82-C0109/1
Digital Vernier caliper, 155 mm.

82-C0110/1
Set of 13 feeler strips, 90 mm length.
Thickness from 0.03 to 0.5 mm.

Verification of diameter using Digital Vernier Straightness verification using straight edge
caliper 82-C0109/1 82-C0108/1 and set of feeler strips 82-C0110/1

227
 CONCRETE TESTING HARDENED CONCRETE TESTING

Concrete specimen compaction

VIBRATING TABLES

Robustly manufactured to operate with minimum noise levels, these ta-

bles operate at 3000 vibrations per minute at 50 Hz or 3600 at 60 Hz and
55 have retaining edges to avoid the moulds from falling from the table.
All models can be completed with a clamping device and pedal switch
(see Accessories).

STANDARD
▸ EN 12390-2
55-C0158/A with
Ordering information 55-C0158/A1
55-C0158/A clamping
Vibrating table, 630 x 400 mm, with device, 55-C0158/P
retaining edges. 230 V, 50 Hz, 1 ph. Waterproof pedal
switch
55-C0158/AY and two 150 mm
As above but 230 V, 60 Hz, 1 ph. cube moulds

55-C0158/AZ
As above but 110 V, 60 Hz, 1 ph.
55-C0158/B,
55-C0158/B with one clamping device 55-C0158/B1
Vibrating table, 830 x 830 mm, with
retaining edges. 230 V, 50 Hz, 1 ph. Specifications
55-C0158/A 55-C0158/B 55-C0158/C
55-C0158/BY Product code 55-C0158/AY 55-C0158/BY 55-C0158/CY
As above but 230 V, 60 Hz, 1 ph. 55-C0158/AZ 55-C0158/BZ 55-C0158/CZ
55-C0158/BZ Dimensions, mm 630 x 400 830 x 830 1250 x 700
As above but 110 V, 60 Hz, 1 ph.
Vibrations/min (50 Hz) 3000 3000 3000
55-C0158/C (60 Hz) 3600 3600 3600
Vibrating table, 1250 x 700 mm, with Power, W 180 180 2 x 180
retaining edges. 230 V, 50 Hz, 1 ph.
Weight, kg (approx.) 33 69 91
55-C0158/CY
As above but 230 V, 60 Hz, 1 ph.
55-C0158/TIME
55-C0158/CZ
As above but 110 V, 60 Hz, 1 ph. PORTABLE VIBRATING TABLE

Practical, easy to use and trans-

Accessories port, the powerful 3000 rev/min,
C55-C0158/A1 230V motor, combined with the
Clamping device for 55-C0158/Ax. frame made of hot galvanized
Weight: 3 kg. steel ensures low noise levels,
55-C0158/B1 which allows for extended use
Clamping device for 55-C0158/Bx. and reliability over time. It’s com-
Weight: 8 kg. patible with all CONTROLS cubic
and cylindrical moulds.
55-C0158/C1 55-C0157/C
Clamping device for 55-C0158/Cx. ʰʰ Power supply: 230 V AC
Weight: 8 kg. ʰʰ Power: 22 W
ʰʰ Vibrations: 3000 rpm
55-C0158/P
ʰʰ Overall dimensions: 425 x 320 x
Waterproof pedal switch for vibrating
210 mm
tables.
ʰʰ Weight approx.: 20 kg
55-C0158/TIME
Control panel with 1-minute timer for 55-C0157/C
vibrating tables. To be wall positioned. Portable vibrating table for up to two
150 mm cubical moulds. 230 V, 50 Hz,
1 ph.

228
VIBRATING PLATE POKER VIBRATORS Ordering information
Light and portable and capable STANDARD 55-C0162/E
EN 12390-2 ▸ ASTM C31 Electric poker vibrator, 12,000
of being powered by a car light- ▸

ASTM C192 ▸ AASHTO T23 vibrations/minute. 230 V,

55
▸
er socket, this machine is ideal for ▸ AASHTO T126 50-60 Hz, 1 ph.
field use. It is suitable for vibrating
plastic cube moulds up to 150 55-C0163/C
mm and cylinder moulds up to This apparatus is ideal for the in- Petrol poker vibrator, 12,000
ternal compaction of concrete vibrations/minute.
160 mm diameter x 320 mm and
is supplied complete with an elas- specimens both in the laboratory
55-C0162/BT
tic cord to secure the mould to and on site. It makes a good alter- Battery operated poker vibrator,
the plate. native to the traditional tamping 13000 vibrations/minute. 18 V,
bar, especially when there are a 3 Ah
Specifications large number of specimens to be
ʰʰ Voltage: 12 V DC for connection to compacted.
a vehicle’s cigarette lighter or to a Three versions are available: elec-
standard 12 V battery tric, petrol and battery powered.
ʰʰ Permanent magnet motor 12 V,
3000 rpm, 30 W
55-C0163/C
ʰʰ Dimensions: 250 x 250 x 200 mm
(w x d x h) Specifications
ʰʰ Weight: 10 kg (approx.) Product code 55-C0162/E 55-C0163/C 55-C0162/BT
Fuel type Electricity Petrol Battery 18 V
Ordering information
55-C0157/B Poker dimensions,
25 x 250 25 x 250 25 x 250
Universal vibrating plate, 12 V DC. mm (dia. x l)
Flexible shaft length,
2000 2000 800
mm
Vibrations/min 12000 12000 13000
Power, W 2300 2900 3,0 Ah
Weight, kg (approx.) 8 35 3

55-C0162/E

55-C0162/BT

55-C0157/B with 55-C0100/P15 and 55-C0100/PC15

229
 CONCRETE TESTING HARDENED CONCRETE TESTING

Concrete curing tanks

STANDARD Technical specifications
▸ EN 12390-2 ▸ ASTM C31
▸ ASTM C192 ▸ AASHTO T23 Product code 55-C0191 55-C0193/A 55-C0193/R
Heavy plastic curing
55 We produce two series of tanks,
Description Plated steel curing tank Heavy plastic curing tank
tank with drain valve
both of which are suitable for all Internal dimensions, mm 1500 x 740 x 780 1040 x 1040 x 605 1100 x 710 x 690
applications and satisfy the re- External dimensions, mm 1550 x 805 x 820 1130 x 1130 x 760 1200 x 800 x 850
quirements of the relevant Stand- Capacity, l 1000 650 550
ards.
Specimen capacity*
64 (with racks) 36 24
(no. of 150 mm cubes)
Large zinc-plated steel tank,
model 55-C0191 Weight, kg (approx.) 110 30 30
Large capacity, designed for curing Accessories
concrete cubes and cylinders. The
temperature can be set and maintai- Analog immersion 55-C0191/10 55-C0193/5 55-C0193/5R
ned at the required value using one of heater 55-C0191/10Z** 55-C0193/5Z** 55-C0193/5RZ**
the following heating systems: Digital immersion 55-C0191/11 55-C0193/6 55-C0193/6R
ʰʰ Thermostatic analog heating heater 55-C0191/11Z** 55-C0193/6Z** 55-C0193/6RZ**
system 55-C0191/10
55-C0191/12 55-C0193/A1 55-C0193/R1
ʰʰ Thermostatic digital heating Cover
system 55-C0191/11 (steel) (plastic) (plastic)
See Accessories. 55-C0191/5 55-C0191/5 55-C0191/5
Submersible circulator pump
The tanks are supplied complete 55-C0191/5Z** 55-C0191/5Z** 55-C0191/5Z**
with a metal base grid for supporting
specimens. Upper racks suitable for *Conventionally we have specified 150 mm cube specimens but any other type or size are accepted, within the limits of the tank dimensions.
holding a second layer of concre- **For 110 V, 60 Hz, 1 ph.
te cubes are available on request
(55-C0191/3), along with a metal
cover (55-C0191/12). A maximum Ordering information
of 8 upper racks can be used in each 55-C0191
tank; each rack is capable of holding Zinc-plated steel curing tank, 1000
four 150 mm cube specimens. See liters capacity, complete with metal
Accessories. base specimen support grid.
Heavy plastic tanks, models 55-C0193/A
55-C0193/A and 55-C0193/R Heavy plastic curing tank, 650 liters
Ideal for site laboratories, supplied capacity, complete with metal base
complete with a robust metal internal specimen support grid.
base to hold concrete specimens wi-
thout distorting. The temperature can 55-C0193/R
be set and maintained at the required Heavy plastic curing tank, 550 liters
value using one of the following capacity, complete with metal base
heating systems: specimen support grid and drain
ʰʰ Thermostatic analog heating valve.
system 55-C0193/5 55-C0191 with eight 55-C0191/3 upper racks
ʰʰ Thermostatic digital heating
system 55-C0193/6

The tanks can be completed with

plastic covers: 55-C0193/A1 (for
55-C0193/A) or 55-C0193/R1 (for
55-C0193/R) - see Accessories.

All models of tank can be used with

the Submersible circulator pump 55-
C0191/5, to obtain better water tem-
perature uniformity - see Accessories.

55-C0193/A with 55-C0193/5, 55-C0193/R

55-C0191/5 and 55-C0193/A1
230
 Moist curing room kit
Accessories 55-C0193/6 A room of about 150 m3 can be
Immersion heaters Thermostatic digital submersible easily converted for curing sam-
heating system for 55-C0193/A plastic 4
Three analog and three digital versions ples by installing a curing room
curing tank, 1500 W, 230 V, 50-60 Hz,
of heater are available for each tank humidifier, electric heaters, a hu-
series. The heating circle is placed
1 ph.
midity/temperature sensor and 1
55
under the metal base rack so there is 3
no interference or contact with the
55-C0193/6R an electronic control panel. A typ-
Thermostatic digital submersible ical layout of a moist curing room 3
specimens.
heating system for 55-C0193/R plastic 2
110 V, 60 Hz versions are also available is shown in sketch.
curing tank, 1500 W, 230 V, 50-60 Hz,
and are identified by the code suffix Z
1 ph. 55-C0188
(eg. 55-C0191/10Z). Ordering information
Weight: 1.7 kg approx. (all models)
55-C0188 1 Control panel 55-C0186
Submersible pump and covers CURING ROOM HUMIDIFIER 2 Vaporiser 55-C0188
55-C0191/6 3 Heaters 55-C0187
Capable of humidifying curing rooms 4 Humidity / temperature
Submersible circulator pump, 230 V,
up to 150 m3. Supplied complete sensor 55-C0189/A
50-60 Hz, 1 ph. Weight:1 kg approx.
with automatic level control for mains
water connection.
55-C0191/5Z
Same as above, but 110 V, 60 Hz, 1 ph. Humidifying capacity: 0.5 l/h
Power: 40 W - 230 V, 50 Hz, 1ph
55-C0191/12 Dimensions: 360 mm diameter x 230
Metal cover for metal tank 55-C0191. mm height
Weight:10 kg approx. Weight: 3.5 kg (approx.)

55-C0193/A1 55-C0187
Plastic cover for plastic tank ELECTRIC RESISTANCE HEATING
55-C0193/A. Weight:2 kg approx. ELEMENT
Finned type, made of copper. 55-C0189/A
55-C0193/R1 Power: 750 W.
Plastic cover for plastic tank Dimensions: 1200 mm long x 36 mm
55-C0193/R. Weight:2 kg approx. diameter.
Weight: 1.8 kg (approx.)
Note: 2 heaters are required for a 150
m3 room.

55-C0186
55-C0193/5 and detail of 55-C0193/6 DIGITAL CONTROL PANEL
Includes humidity and temperature
Analog versions display, main switch and auxiliary con-
tact for door open with pilot lamp.
55-C0191/10
Dimensions: 250 x 140 x 300 mm
Thermostatic analog submersible hea- 55-C0188
Weight: 6.5 kg (approx.)
ting system for 55-C0191, metal curing
tank, 2000 W, 230 V, 50-60 Hz, 1 ph. 55-C0191/5
55-C0189/A
HUMIDITY AND TEMPERATURE
55-C0193/5 Specimen racks PT 100 SENSOR
Thermostatic analog submersible 55-C0191/3
heating system for 55-C0193/A plastic Working ranges:
Upper rack for metal curing tank Humidity: up to 100%
curing tank, 1500 W, 230 V, 50 - 60 Hz, 55-C0191.
1 ph. Temperature: -40 to +80°C
A maximum of 8 racks will fit in a tank. Dimensions: 120 x80 x 300 mm
Each rack can hold up to four 150 mm Weight: 0.5 kg (approx.)
55-C0193/5R cubes.
Thermostatic analog submersible
heating system for 55-C0193/R plastic
curing tank, 1500 W, 230 V, 50 - 60 Hz,
1 ph.

Digital versions
55-C0191/11 55-C0186
Thermostatic digital submersible hea-
ting system for 55-C0191 zinc-plated
metal curing tank, 2000 W, 230 V, 50
- 60 Hz, 1 ph.

55-C0187

231
 CONCRETE TESTING HARDENED CONCRETE TESTING

Accelerated concrete curing

This range of tanks is for curing
concrete specimens under con-
ditions intended to accelerate the
development of strength. Three
55 models are available:

ʰʰ 55-C0194/D for the ASTM C684

(Procedure A) warm water method
and the BS 1881:112, 35-55°C hot
water method
ʰʰ 55-C0194/DV for the steam
method
ʰʰ 55-C0194/E which can perform all
the methods covered by the above
models (i.e. both the ASTM C684
and BS 1881:112 warm/hot water
methods and the steam method)

55-C0194/D
PROGRAMMABLE ACCELERATED
CONCRETE CURING TANK 55-C0194/D, 55-C0194/DV,
55-C0194/E
(Warm water method)
STANDARD Technical specifications
▸ ASTM C684 ▸ BS 1881:112 55-C0194/D 55-C0194/DV 55-C0194/E
Product code
55-C0194/DZ 55-C0194/DVZ 55-C0194/EZ
ASTM C684 ASTM C684
This special curing tank has been Conforming to standards -
BS 1881:112 BS 1881:112
designed for hot water curing in
accelerated strength concrete. warm/hot water and
Method warm/hot water steam
The interior and exterior are made steam
from stainless steel. The electron- Max. water temperature, °C 90 - 90
ic programmer can control up to Max. steam temperature, °C - 100 100
four test cycles with different ther- Temperature sensor PT 100
mal gradients and curing times, at
Three 1500 W electric resistance heaters
defined temperature values, for a Heating system
submerged in water
completely automatic curing cy-
cle. The control panel includes a Submersible circulation
- - yes
pump
24-column thermal printer.
With mains water
Cooling system -
55-C0194/DV controlled by solenoid valve*
PROGRAMMABLE ACCELERATED Temperature control By closed loop P.I.D. digital system
CONCRETE CURING TANK
Programmable:
(Steam method) -Rising time up to the selected Programmable:
This version is suitable for acceler- value -Rising time up to the selected value
Temperature curing cycle
ated curing by steam method al- -Maximum temperature holding -Maximum temperature holding time
lowing programmable test cycles time -Cooling time down to ambient temperature
complete with controlled cooling
ramps up to ambient tempera- Power rating, W 4500
ture. The most popular applica- Printer 24-column, included
tion is in the pre-cast concrete Overall dimensions, mm (w
industry for evaluating the final 970 x 1000 x 920
x d x h)
strength of the mixture.
Weight, kg (approx.) 125

*Note: cold water is supplied to the bottom of the tank in order it does not hit the specimens.

232
55-C0194/E
PROGRAMMABLE ACCELERATED
CONCRETE CURING TANK
(Warm/Hot water method and
steam method) 55
STANDARD
▸ ASTM C684 ▸ BS 1881:112 Main switch Mains pilot light

This version is physically similar to

the above unit 55-C0194/DV ex-
cept for the water/steam temper-
ature control and water circulat- Heating resistor Printer activation
ing systems which are designed activation switch button
to perform both the warm/hot
water method and the steam
method.
In addition, the unit is fitted with
water level sensors for automatic
filling up of the tank (when used Thermoregulator Printer
for hot water method)

Ordering information
55-C0194/D
Programmable accelerated concrete
curing tank, warm/hot water method,
to ASTM C684 and BS 1881:112, com- Detail of control panel (55-CO194/D, 55-CO194/DV)
plete with printer. 380 V, 50 Hz, 3 ph.

55-C0194/DZ
As above but 220 V, 60 Hz, 3 ph.

55-C0194/DV
Programmable accelerated concrete
curing tank, steam method, complete
with printer. 380 V, 50 Hz, 3 ph.

55-C0194/DVZ
As above but 220 V, 60 Hz, 3 ph.

55-C0194/E
Programmable accelerated concrete
curing tank, warm/hot water method,
to ASTM C684 and BS 1881:112, and
steam method. Complete with printer. Detail of vent opening
380 V, 50 Hz, 3 ph.

55-C0194/EZ
As above but 220 V, 60 Hz, 3 ph.

Internal view with detail of base supporting grid

233
 CONCRETE TESTING HARDENED CONCRETE TESTING

Specimen grinding machines

SPECIMEN GRINDING MACHINE C0201 SERIES

55
MAIN FEATURES

»» Grinding wheel 330 mm diameter

»» Maximum vertical clearance 350 mm
»» Large base table for grinding contemporaneously up to four 100 mm cubes,
or three 150 mm cubes, or two 200 mm cubes and concrete/tile blocks of
various sizes
»» For cylinders up to diameter 160x320 mm (see accessories)
»» Automatic radial grinding with automatic head return (only for 55-C0201/C)
»» Micrometric lowering of the grinding wheel by the top hand wheel
»» Grinding wheel speed 1400 rpm
»» Safety guard with door locking switch conforming to CE
»» Complete with clamping elements for cubes
»» Suitable for dry grinding procedure. See accessories
»» Diamond impregnated sectors available as alternative to abrasive
»» Ideal for surface preparation of rock samples using the accessory
55-C0201/B 32-D0534/B and 32-D0534/C

STANDARD
▸ EN 12390-2 ▸ ASTM D4543

We offer two different models which have been developed to grind and 55-C0200/1602
polish concrete specimens but can also be used, equipped with the Device for clamping one additional
cylindrical specimen from 100 up to
suitable accessory, for rock samples, natural stones, ceramic materials, 160 mm diameter. It shall be used
blocks, etc. along with accessory 55-C0200/160

The machine is supplied complete with safety chip guard that, when 32-D0534/B
removed, automatically stops the machine, with coolant tank, motor Core face preparation jig. For prepa-
ration of parallel and flat core faces.
pump and one set of abrasive sectors. Diamond grinding sectors are Consisting of a 4 place locking device
available on request (see accessories). The machine is supplied com- 45-D0534/C
capable of clamping core samples
plete with clamping element for 100, 150 and 200 mm cubes. from 20 to 55 mm diameter. Weight
Overall dimensions (w x d x h): 1200 x 1020 x 1640 mm approx.: 6 kg.
Weight approx. : 350 kg
45-D0534/C
2 place core face preparation jig. For
Ordering Information Accessories and spares preparation of parallel and flat core
55-C0201/B 55-C0200/100 faces of samples from 50 to 100 mm
Specimen grinding machine. 380 V, 50 Clamping device for concrete cylinders diameter. Weight approx.: 12 kg.
Hz, 3 ph. from 50 to 100 mm diameter
55-C0201/B2
55-C0201/BZ 55-C0200/160 Set of 10 diamond impregnated
As above but 220 V, 60 Hz, 3 ph Clamping device for concrete cylinders sectors. Weight approx.: 10 kg 45-D0534/B
from 100 to 160 mm diameter
55-C0201/C 55-C0201/B3
Specimen grinding machine with 55-C0200/1002 Accessory to connect an aspirator for
automatic radial displacement of the Device for clamping one additional drying grinding procedure. Aspirator
grinding head. 380 V, 50 Hz, 3 ph. cylindrical specimen from 50 up to not included.
100 mm diameter. It shall be used
55-C0201/CZ along with accessory 55-C0200/100 55-C0201/B1
Same as above but 220 V, 50 Hz, 3 ph Spare set of 10 abrasive sectors.

55-C0201/B2

234
 Specimen cutting saw
SPECIMEN GRINDING
MACHINE C0201 SERIES This universal saw, complete with the suitable accessory, can be used to
cut concrete, asphalt and rock cores, and irregular rock samples in order
to obtain geometrically defined samples. It can be fit with 300 to 450
mm diameter blades. The head is adjustable in height. The tilting motor
head permit cuts up to 45° inclination. The tank and the trolley are zinc 55
plated to avoid corrosion. Complete with water pump for cooling the
blade and double filtering system.
Cutting blade, and accessories to cut cores, asphalt, rock and other buid-
ing materials, not included. See accessories.

55-C0210/D
Concrete, asphalt and masonry saw. 380 V, 50 Hz, 3 ph

55-C0210/DZ
Same as above but 220 V, 60 Hz, 3 ph
The machine is supplied complete with safety guard, coolant tank, mo-
tor pump and one set of abrasive sectors. Diamond grinding sectors are
available on request (see accessories). ʰʰ Max. cutting height: 115 mm with
350 mm dia. blade and 165 mm
Dimensions (w x d x h): 1071 x 980 x 1050 mm
with 450 mm dia. blade
Weight approx. : 300 kg
ʰʰ Power: 3 kW
ʰʰ Overall dimensions (lxdxh):
1300x700x700 mm
MAIN FEATURES
ʰʰ Weight approx.: 92 kg
»» Grinding wheel 180 mm diameter
»» Maximum vertical clearance 340 mm
»» For cylinders up to diameter 160x320 mm (see accessories)
»» Micrometric lowering of the grinding wheel by the top hand wheel 55-C0210/D with 50-C0210/1
diamond blade and 50-
»» Grinding wheel speed 2800 rpm C0210/5 V shaped support.
»» Complete with clamping elements for cubes
»» Diamond impregnated sectors available as alternative to abrasive
»» Ideal for surface preparation of rock samples using the accessory
45-D0534/B and 45-D0534/C Accessories UNIVERSAL ADVANCED SAWS
55-C0211/1 Our line of Universal laboratory
Diamond blade, 350 mm diameter, for
Saws, also include a high Perfor-
concrete
Ordering Information Accessories and spares mance model: MULTISAW. Devel-
55-C0210/1 oped in particular for Road labo-
55-C0202 Same as listed for the 55-C0201/x Diamond blade, 450 mm diameter, for
Specimen grinding machine with model except for: ratory, it can be profitably used,
concrete
manual table displacement, grinding equipped with the suitable blade,
wheel 180 mm diameter 55-C0200/150C 55-C0210/2
Pair of lateral brackets suitable to lock for concrete and rock samples.
230 V, 50 Hz, 1 ph. Diamond blade, 450 mm diameter, for
cubes 100, 150 and 200 mm side asphalt For complete information see
55-C0202/Y page 353
Same as above but 220 V, 60 Hz, 1 ph 55-C0202/2 55-C0210/5
Set of 6 diamond impregnated sectors. V shaped support for cylinders and
55-C0202/Z Weight approx. 7 kg cores up to 160 mm diameter.
Same as above but 110 V, 60 Hz, 1 ph Weight approx.: 4 kg
55-C0202/1
Spare set of 6 abrasive sectors.
Accessories for rock pieces (see page
103)

Cube grinding with

55-C0200/150C
clamping device
235
 CONCRETE TESTING HARDENED CONCRETE TESTING

Specimen preparation for compression testing

SULPHUR CAPPING EQUIPMENT
STANDARD
▸ EN 12390-3 ▸ ASTM C31 ▸ ASTM C192 ▸ ASTM C617 ▸ AASHTO T23 ▸ AASHTO T126
55
Universal capping frame
55-C0121/U
Universal cylinder capping frame for
100 and 150 mm diameter cylinders.
Comprising a vertical support, moun-
ted on a steel base and capping plates
for the above specimens.
Weight: 13 kg approx.
Compatible capping plates having 75
mm and 160 mm diameter available
on request.

Cylinder carriers
55-C0121/3
Cylinder carrier for specimens 150x
300 mm and 6 x12 in.(dia. x h).
Weight: 1.2 kg approx.

55-C0121/6
Cylinder carrier for specimens 160 x
320 mm. Weight: 1.2 kg
55-C0121/3, 55-C0121/21, 55-C0121/37, 55-C0121/5 and 55-D1403 Capping compound
55-C0121/37
Ultra strong capping compound, 22.5
kg pack.
When testing concrete cylinder Melting pot Ordering information
specimens it is essential that the Used to melt the capping compound, Cylinder cappers
two ends are perfectly flat. This the pot has a pilot lamp and an 55-C0121/23 Melting pot and ladle
range of equipment allows the adjustable electronic thermo-regulator Vertical cylinder capper for specimens 55-D1403
to set and maintain the temperature at 100 x 200 mm(dia. x h). Weight: 7 kg Melting pot, 5 L capacity, 700 W, 230 V,
ends of various sizes of concrete the desired value. The unit is fully isola- approx. 50-60 Hz, 1 ph. Weight:2.7 kg approx.
cylinders or cores to be capped ted conforming to CE requirements.
using a sulphur capping com- Capacity: 5 L (approx.) 55-C0121/21 55-D1403/Z
pound. Temperature range: from +30 to Vertical cylinder capper for specimens As above but 700 W, 110 V, 60 Hz, 1 ph.
+150°C 150 x 300 mm(dia. x h). Weight: 8 kg
Power: 700 W approx. 55-C0121/5
Cylinder cappers Dimensions: Stainless steel ladle.
Cappers are used to assure plane end ʰʰ internal: 200 mm diameter x 160 55-C0121/22
surfaces perpendicular to the axis of mm height Vertical cylinder capper for specimens
the cylinder during the capping. The ʰʰ external: 285 mm diameter x 275 160 x 320 mm(dia. x h). Weight: 8 kg Capping plate
base and capping plates are machined mm height approx. 55-C0125
from steel and the guide from cast ʰʰ Weight: 2.7 kg (approx.) Steel capping plate, 500 x 300 mm,
aluminum or steel. 55-C0121/22A 20 mm thick. Weight: 30 kg approx.
Capping plate for concrete blocks Vertical cylinder capper for specimens
Cylinder carriers 160 x 320 mm(dia. x h), complete with
Used for capping concrete blocks with
A simple accessory for an easy ball tracks for a positive location of the
cement paste. This accurately machi-
handling of specimens, these are only specimen. Weight: 8 kg approx.
ned plate is made from corrosion-re-
available for specimens sized 150 x sistant steel, measures 500 x 300 mm
300 mm (6 x 12 in.) and 160 x 320 mm. and is 20 mm thick.
Capping compound
The compound is a mixture of sulphur
and mineral filler which gives a high
finish and performance.

236
 CAPPING SYSTEM USING 55-C0122
UNBONDED CAPS Capping retainers for 150 mm (6 inch)
STANDARD
diameter concrete cylinders, set of 2.
Weight: 8 kg approx.
ASTM C1231 ▸ AASHTO T22
55
▸

▸ AASHTO T851 55-C0122/B

Capping retainers for 160 mm diame-
This method is used as an alterna- ter concrete cylinders, set of 2.
Weight: 9 kg approx.
tive to the hot sulphur capping of
concrete cylinder specimens. The Neoprene pads
system consists of two alloy steel 55-C0122/A33
cap retainers and two 13 mm Neoprene pads for 3 inch diameter
thick neoprene pads which are in concrete cylinders, set of two.
contact with the upper and lower Weight: 0.3 kg approx.
concrete surfaces. The pads even
55-C0122/A44
out irregularities, distributing the Neoprene pads 70 shore A for 4 inch
test load uniformly to ensure reli- diameter concrete cylinders, set of
able strength results. Pads can be two.
re-used for many tests. Weight: 0.4 kg approx.
The total height of cap and retain- 55-C0122/2
ers is 55 mm approx. Neoprene pads 60 shore A for 150 mm
55-C0121/U. Universal cylinder capping frame for 100, and 150 mm diameter cylinders. (6 inch) diameter concrete cylinders,
Ordering information set of two. Weight: 0.8 kg approx.
Capping retainers 55-C0122/3
55-C0122/A3 Neoprene pads 70 shore A for 150 mm
Capping retainers for 3 inch diameter (6 inch) diameter concrete cylinders,
concrete cylinders, set of 2. set of two.
Weight: 3 kg approx. Weight: 0.8 kg approx.

55-C0122/A4 55-C0122/4
Capping retainers for 4 inch diameter Neoprene pads 60 shore A for 160
concrete cylinders, set of 2. mm diameter concrete cylinders, set
Weight: 5 kg approx. of two.
Weight: 1.0 kg approx.

55-C0121/22A

55-C0122. Retainers and 55-CO122/2 pads

237
 CONCRETE TESTING HARDENED CONCRETE TESTING

Depth of penetration of water under pressure in concrete

55
MAIN FEATURES

»» One to three or one to six specimens can be tested at the same time
»» Complete with manometer to check the water pressure
»» Complete with graduated burettes to measure the quantity of penetrated
water in each specimen
»» Suitable for cubes 150/200 mm, cylinders 150/160 mm diameter x 300/320
mm high, portions of beams with sides measuring 150/200 mm and 200 x
200 x 120 mm prisms.

55-C0246/6

STANDARD
▸ EN 12390-8
WATER PENETRATION The clamping system can accept
APPARATUS
cube or prismatic specimens with
These apparatus are used to de- bases from 150 to 200 mm square
termine the depth that water and cylinders 150/160 mm diam-
under pressure penetrates into eter x 300/320 mm high.
concrete specimens. The test
is performed by clamping the Two models are available:
specimen (cubical, cylindrical or ʰʰ 55-C0246/3 Three-bay model
prismatic) between two flanges ʰʰ Overall dimensions:
1155 x 776 x 1515 mm (w x d x h)
with special circular gaskets. The
ʰʰ Weight: 120 kg (approx.)
water, under controlled pressure,
ʰʰ 55-C0246/6 Six-bay model
is then applied to the surface of 55-C0246/3
ʰʰ Overall dimensions:
the concrete specimen. The pen- 1155 x 886 x 1860 mm (w x d x h)
etration of water is measured, ʰʰ Weight: 176 kg (approx.)
after the testing period, by break- Both models are supplied comple-
ing the specimen. The quantity te with gaskets for 150 mm cube Ordering information
of penetrated water can also be specimens.
The apparatus have to be fitted with 55-C0246/3
measured using the graduated
a suitable air compressor with a ma- Three-bay water-under-pressure
burettes of the apparatus. penetration apparatus, complete with
ximum working pressure of 6 bar. See
Accessories and spares. water pressure gauge, graduated
The apparatus consists of a ro- burettes to measure the quantity of
penetrated water and set of rubber
bust steel frame with clamping Note: Water penetration apparatus with
certified water pressure gauge are also gaskets for 150 mm cube.
system, incorporating a hydraulic
available on request.
circuit, valves and gauge to check They are identified by the suffix C after the 55-C0246/6
the water pressure and graduated code. Example: 55-C0246/3C Six-bay water-under-pressure penetra-
burettes (one per specimen) to tion apparatus, complete with water
pressure gauge, graduated burettes to
measure the quantity of penetrat-
measure the quantity of penetrated
ed water. water and set of rubber gaskets for
150 mm cube.
238
Accessories and spares
55-C0246/2
Density of
Set of three rubber gaskets for 200 hardened concrete
mm cubes or prisms.
STANDARD 55
55-C0246/5 ▸ EN 12390-7 ▸ EN 1097-6 ▸ BS 812
Adapter to fit in one testing chamber ▸ BS 1881:14 ▸ UNI 6394-2
specimens up to 320 mm high (e.g.
cylinders up to 160 x 320 mm).
55-C0241/1 55-C0241/2 SPECIFIC GRAVITY FRAME
86-D2015 This apparatus is a purpose-built
Laboratory air compressor, 8 bar robust frame designed to support
maximum pressure, 50 L capacity. 230
V, 50 Hz, 1 ph. (For more information an electronic balance for specific
see page 433) gravity determination of fresh and
Pressure regulator not included. hardened concrete and aggre-
gates. The lower part of the frame
55-C0246/4 incorporates a moving platform
Set of three spare rubber gaskets for
150 mm cubes. which holds the water container,
allowing test specimens to be
weighed in both air and water.
Surface water The balance is not included and
should be selected according
absorption to the weighing range required.
STANDARD
Any type of electronic balance fit-
▸ BS 1881:208 ▸ BS 1881:5 ted with an under-bench weigh-
ing facility can be used. All our
INITIAL SURFACE ABSORPTION balances have this feature - our
APPARATUS (ISAT) model 11-D0630/30, 30 kg capac-
This apparatus is designed for as- ity, 0.5 g resolution is ideal for this
sessing concrete surface absorp- and other applications. See Ac-
tion characteristics by measuring cessories or, for other capacities,
the flow rate of water per unit area see page 9.
into a concrete surface when sub- The frame has to be completed
55-C0241/A with the 11-D0612/A1 cradle for
jected to a constant head of 200
mm. The unit consists of a capil- holding concrete specimens or
lary tube mounted on a scale, a Density baskets for testing aggre-
water reservoir, and connecting gates (see page 156)
tubes. They are all mounted on a Overall dimensions:
stand for ease of use. Test cups are 400 x 650 x 1000 mm
not included - see Accessories. Weight: 25.5 kg (approx.)
Weight: 1.4 kg (approx.)
Ordering information
Ordering information 11-D0612/C
55-C0241/A Specific gravity frame.
Initial surface absorption test appara-
tus (ISAT).

Accessories Accessories
55-C0241/1 11-D0630/30
Clear plastic cup. Electronic top loading balance, 30 kg
capacity, 0.5 g resolution.
55-C0241/2
Clear plastic cup for vertical surfaces. 11-D0612/A1
Cradle for holding specimens.

11-D0612/C with balance and cradle

239
 CONCRETE TESTING HARDENED CONCRETE TESTING

Hydraulic shrinkage Ordering information

55-C0100/MB11
Determination Ordering information
55-C0115/7
determination Beam mould, 100x100x500 mm. of restrained Three gang mould, 80 x 80 x 240 mm,

55 STANDARD
Weight:19 kg approx. expansion of mortar conforming to UNI 8148. Weight:15
kg approx.
▸ UNI 11307
55-C0115/11
Steel pins for concrete shrinkage de-
and concrete 55-C0115/8
Three gang mould, 50x50x250 mm,
(comparable to ASTM C426) termination to UNI 11307. Pack of 10.
STANDARD conforming to UNI 8147. Weight: 10
55-C0115/3D ▸ UNI 8147 ▸ UNI 8148 kg approx.
The UNI 11307 method is for Shrinkage measuring apparatus with
determining the hydraulic axial reference bar and 12.5 x 0.001 mm
shrinkage of concrete beams dur- digital gauge. Used for determining the re- Accessories
ing hardening. According to this Weight: 14 kg approx. strained expansion of a concrete 62-L0035/A
method, steel pins are glued onto or mortar containing expansive Digital length comparator, 12.5x0.001
agent. Made from steel, the appa- mm.
the end surfaces of the specimen
in order to measure the dimen- ratus comes complete with a rod 62-L0034/8
sional changes of the specimen, and restrained end plates for each Reference rod, 280 mm long.
which is properly stored under- gang.
specified temperature and hu- Two models are available: Spare parts
midity conditions. The test is per- ʰʰ 55-C0115/7conforming to 55-C0115/71
UNI 8148, 80 x 80 x 240 mm Set of two end plates with rod for
formed with the 55-C0100/MB11
ʰʰ 55-C0115/8 conforming to 55-C0115/7.
beam mould and the shrinkage UNI 8147, 50 x 50 x 250 mm
is measured by the 55-C0115/3D 55-C0115/81
apparatus. Set of two end plates with rod for
55-C0115/8.

55-C0100/MB11, 55-C0115/3D, 55-C0115/11

55-C0115/8, 55-C0115/81, 62-L0035/A with reference rod. For more

55-C0115/7, 55-C0115/71 information and details see page 270
240
Creep test on The apparatus is supplied com-
plete with hand pump, two 200
Technical specifications
ʰʰ Maximum load: 300 kN
concrete mm diameter precision gauges ʰʰ Vertical testing space: 1650 mm
(one permanently connected, the
55
ʰʰ Compression platens: 165 mm
STANDARD diameter. The upper platen is
other for loading) and a hydraulic
▸ ASTM C512 spherically seated.
jack.
ʰʰ Hydraulic jack: 300 kN capacity
Load frame for creep test on The typical application of this ap-
ʰʰ Hand pump with precision Bour-
concrete paratus is for research purposes. don gauge 200 mm diameter
This test is performed for meas- We are at your disposal for all in- ʰʰ Bourdon gauge 200 mm diameter
uring the shrinkage of cylindrical formation you may need. permanently connected
specimens under loads at differ- ʰʰ Frame dimensions: 450 mm dia-
ent time intervals. The apparatus meter x 2680 mm height
consists of a load frame designed ʰʰ Weight: 300 kg (approx.)
to apply and maintain the re-
Note: Load frames with different vertical
quired load on the specimen. The
space are available on request.
initial compression is applied by a
portable hydraulic jack. The load
Ordering information
maintaining element is a series of
55-C0235/A
springs preloaded by the hydrau- Load frame, 300 kN capacity, for creep
lic jack. tests on concrete.

Digital data acquisition and strain measurement system

Code Description Qty

DATALOG 8, 8 channels multipurpose data
82-P9008 1
logger (see pages 416)
82-P9008/
Set of 4 connecting cable 2
ELT
82-P9008/
Data aquisition software 1
SOF
82-P0398 Electrical compensation device 1
82-P0393 * Strain gauges, 60mm lenght. Pack of 10. 1
82-P0399/C Strain gauge application kit. 1
82-P0399/1 connecting terminals, 50 pairs 1
Upgrade of the 55-C0235/A creep tester
55-C0235/LC with a 300kN load cell for digital acquisition 1 (as opt)
of the axial load
* Other strain gauge sizes available on request -see page 412

241
 CONCRETE TESTING HARDENED CONCRETE TESTING

Universal core drilling machine Portable universal core drilling

machine
This robust, versatile machine Technical specifications The machine is composed of Core bits, strap wrench and ex-
is ideal for site work where it is ʰʰ Coring angle: 0 to 360° three main parts: an electric mo- tension column are not included
necessary to core at any angle. ʰʰ Rack feed: 1000 mm tor speed reducer, a light alloy and have to be ordered separate-
The extension columns (see Ac- base with wheels and adjustable ly - see Core bits and accessories
55
ʰʰ Shaft thread: UNC 1¼-7
cessories) permit the corer to be ʰʰ Power: 2200 W at 230 V; 1800 W feet, and a support column. These on next page.
secured within a maximum verti- at 110 V three parts can be easily assem-
cal or horizontal opening of 3850 ʰʰ Full load speed: 670/1140/1580 bled and disassembled for trans- Technical specifications
mm. The rack feed (drilling excur- rpm portation. ʰʰ Shaft thread: UNC 1¼-7
sion) is 1000 mm long. ʰʰ Coring diameter range: 20/160
The sliding motor bracket is ʰʰ Power: 2200 W at 230 V; 1800 W
mm
The core bits, strap wrench and mounted on rollers and ball bear- at 110 V
ʰʰ Dimensions: 470 x 785 x 1630 mm
extension columns are not part ings on the steel support column, ʰʰ Full load speed: 670/1140/1580
approx.
rpm
of the machine and have to be ʰʰ Weight: 80 kg approx. which can be angled with respect
ʰʰ Coring diameter range: 35/200
ordered separately - see Accesso- to the base. The aluminium base mm
ries below and Core bits and ac- Ordering information can be easily secured on site us- ʰʰ Dimensions: 451 x 290 x 860 mm
cessories on next page. The listed 83-C0301/D ing anchors, a suitable extension approx.
core bits have a fixed standard Universal core drilling machine, three column, or by vacuum using the ʰʰ Weight: 36 kg approx.
coupling, assuring the best align- speed motor. 230 V, 50-60 Hz, 1 ph. appropriate accessory (see Acces-
ment, plus fast and easy fitting 83-C0301/DZ
sories). The machine can be used Ordering information
and disassembling. As above but 110 V, 60 Hz, 1 ph. horizontally, at any angle, using 83-C0350
the appropriate fixing method Portable universal core drilling machi-
Accessories and making sure that the flushing ne, three speed motor. 230 V, 50-60
83-C0301/1 water does not drop directly onto Hz, 1 ph.
Extension columns up to 3850 mm. the motor. 83-C0351
83-C0300/1 For internal use we suggest the As above but 110 V, 60 Hz, 1 ph.
Extension rod, 228 mm long. machine is fitted with a water
collector system (see Accessories,
83-C0300/2 83-C0350/5 - Water collecting
Strap wrench for fitting and removal
of core bits.
ring).

83-C0301/D with 83-C0301/1 and core bit 83-C0350 with core bit
242
Accessories Core bits and accessories for all 83-C0300/1
Vacuum system coring machines Extension rod, 228 mm long.
83-C0350/1 All the bits are thin wall diamond type,
with bronze welded sectors suitable 83-C0300/2
Attachment kit for vacuum pump.
Fits the opening in the centre of the for both concrete and asphalt. A fixed Strap wrench for fitting and removal
of core bits.
55
base. Comprises: connection plate standard coupling assures the best
with gasket, vacuum gauge and base alignment, plus fast and easy fitting
and disassembly. The bit length is Portable water pressure tank
gasket. Vacuum pump not included -
see 83-C0365. approximately 400 mm. 83-D2020
83-C0350/5 The core extractor is offered as an op- Portable water pressure tank, 10-15 L
83-C0365 tional accessory and simplifies removal capacity.
Vacuum pump with reservoir. of the core sample from the hole. Useful when tap water is not available.
230 V, 50-60 Hz, 1 ph.
Provides a vacuum for securing the
base. To be used with the kit 83-
C0350/1. Supplied complete with a Core bit To take core Suitable core
Weight
very useful reservoir that maintains a product diameter extractor
(kg, approx.)
suitable vacuum level for some time code (mm) product code
to avoid the machine falling or discon- 83-C0320 50 2.2 83-C0310/2
necting from the wall if the power is
interrupted. 83-C0321 75 2.8 83-C0311/2
Weight: 11.5 kg approx. 83-C0322 100 3.7 83-C0312/2
83-C0366 83-C0323 150 5.4 83-C0313/2
As above but 110 V, 60 Hz, 1 ph. 83-C0324 200 7.5 83-C0314/2
Water collector
83-C0350/5
Water collecting ring for core bits up
83-C0322 and
to 150 mm diameter.
83-C0323 Core bits
Confines waste water to the surface.
with fixed standard
It has to be connected to a suitable coupling for the best
electric pump. Strap wrench 83-C0300/2 and Core alignment, plus fast
extractor 83-C0312/2 and easy fitting and
Generator disassembling
86-D2250
Portable electric generator for univer-
sal core drilling machines. 230 V, 50
Hz, 1 Ph.
Fixing methods

83-C0350 with83-C0350/1,
83-C0350 with 83-C0350/1,
ø min M12
83-C0365 andcore
83-C0365 and core
bit bit
Ò
Ò

By anchor
By anchor By vacuum
vacuum

60°- 75°

By
Byholding column
holding column Tilting columnmechanism
Tilting column mechanism

243
 CONCRETE TESTING NDT - NON DESTRUCTIVE TESTING

Concrete durability evaluation

The various problems that relate to the durability of concrete are assuming ever increasing importance due
to their close relationship with the quality of the structure as a whole. The main problems associated with the
durability of concrete are normally caused by the poor quality of the concrete itself. Knowledge of the degrad-
ing processes and the availability of materials and methods that can overcome them, permits the design of
58 concrete that is both resistant and durable.
A complete range of instruments is available to measure the durability of concrete in response to the vast ma-
jority of requirements of operators in the construction industry. CONTROLS has specific knowledge and con-
siderable first-hand experience in this field which can be made available to help in the analysis of test results.

58-E0065/A Complete system

58-E0065/A Half-cell electrode Corrosion meter

COR MAP APPARATUS FOR moved across surface
REBAR CORROSION LOCATION of concrete to measure
(HALF-CELL METHOD) potential of reinforcing
steels at various
STANDARD locations
▸ ASTM C876 ▸ BS 1881:201
▸ UNI 9535

Corrosion, which is an electrochemical Reinforcing

process, occurs in concrete when steel
oxygen and moisture are present. Concrete
Measurements to detect them, made
with the Cor Map apparatus using
the half-cell method, can be plotted 58-E0065/A Operating principle
on a grid and lines of equipotential
contours drawn, highlighting areas of The apparatus comprises: ʰʰ Case dimensions: 50 x 420 x 190
possible corrosion activity. ʰʰ High impedance voltmeter mm (approx.) (reel packaged
The Cor Map apparatus is a simple and ʰʰ Electrode extension separately)
economical method for identifying ʰʰ Reference electrode including ʰʰ Weight: 7.5 kg (approx.) (case +
areas of probable rebar corrosion in copper sulphate reservoir reel)
(for example): Bridge decks, Parking
ʰʰ Container of copper sulphate
garages, Concrete piers and docks,
(capacity 250 ml)
Substructure, Tunnel lining and
Foundations. ʰʰ Wetting agent reservoir (capacity
125 ml)
ʰʰ Dispensing sponge
ʰʰ Cable reel with 80 m of cable
ʰʰ Carrying case

244
58-E0064 The test set comprises: 58-E0062/B The system comprises:
CHLORIDE CONTENT FIELD TEST ʰʰ Electronic battery powered DIGITAL RESISTIVITY TEST ʰʰ Electronic meter
SYSTEM meter with microprocessor for SET TO ASSESS CORROSION
CURRENTS IN CONCRETE ʰʰ Probe
direct conversion to percentage
58
of chloride ʰʰ 3 m cable with connectors
STANDARD The electrical conductivity of concrete
ʰʰ Chloride combination electro- is an electrolytic process that takes ʰʰ 85 ml jar of conductive gel
▸ ASTM C114 AASHTO T260
▸
ʰʰ ¼” drill bit
de with externally mounted place through the movement of ions
temperature sensor, cable and in the cement matrix. This ionic move-
This test set, which relates to ASTM connectors ment will occur when contaminants Technical specifications
C114 and AASHTO T260, is used to ʰʰ Bottle of electrode wetting agent such as chloride ions or carbon dioxide ʰʰ Display: LCD with 4½” digits
determine the chloride ion concentra- ʰʰ Replacement pack of 12 jars each are introduced into the cement mortar ʰʰ Resolution: ±0.1 KΩ·cm
tion in concrete in order to identify the with 20 ml of extraction liquid matrix. A highly permeable concrete
will have a high conductivity and low ʰʰ Battery: 9 Volt
risk of chloride-induced reinforcement and 5 jars of colored calibration
bar corrosion. The method involves electrical resistance. Because resistivity ʰʰ Range: 0.5 – 20 KΩ·cm
liquid
performing an acid extraction on a is proportional to current flow, the ʰʰ Weight: 4 kg (complete with
ʰʰ Carrying case and instruction measurement of the electrical resistan-
representative drilled sample of con- carrying case)
manual ce of concrete provides a measure of
crete, which is then tested using an
ion selective electrode. The potential ʰʰ Weight: 5 kg (approx.) the possible rate of corrosion. Since Main features
is then compared with a calibration carbonation seriously affects surface ʰʰ Assesses damaging corrosion
drawn up from a series of five known resistance, measurement on the currents in concrete
standard solutions supplied with the Spare parts concrete surface should be avoided.
ʰʰ Economical and easy to use
test kit. 58-E0064/1 The resistivity meter, has two probes
spaced 5cm (1.97 inches) apart which ʰʰ Direct digital readout of resistivity
Pack of 12 jars of 20 ml extraction
liquid and 5 jars of colored calibration are placed in two holes drilled to a ʰʰ Measuring from two small holes
liquid. depth of 8mm (3/8 inch) and filled avoids the problems and errors of
with conductive gel. The concrete surface measurements
resistivity is displayed on an LCD when ʰʰ Used in conjunction with CorMap
the control switch is activated. System 58-E0065/A (see page 244)
to produce resistivity plots

The following table correlates a range of resistivity values against the possible rate
of corrosion of the reinforcement bars.

Resistivity level Possible corrosion rate

(KΩ·cm) of reinforcement rebars
<5 Very high
5 to 10 High
10 to 20 Moderate to low
>20 Insignificant

58-E0064 complete set

58-E0062/B

58-E0062/B complete set

245
 CONCRETE TESTING NDT - CONCRETE DURABILITY EVALUATION

Concrete durability evaluation

ʰʰ Friendly interface with pre-set test
routines to the main Standards
plus custom procedures
ʰʰ Dimensions and weights:
58 ʰʰInstrument: (l x w x h) 503 x 330
x 164 mm. 11.5 kg
ʰʰCell 58-E5220/A1: (l x w x h) 200
x 150 x 150 mm. 3.5 kg
ʰʰCell 58-E5220/A2: (l x w x h) 350
x 150 x 150 mm. 5 kg
ʰʰMigration set up kit 58-E5220/A3:
(l x w x h) 380x270x280 mm.
10 kg

CHLORIDE ION PENETRATION (CI-METER)

STANDARD
▸ ASTM C1202 ▸ ASTM C 1760 ▸ AASHTO T277 ▸ NT BUILD 492

This test method allows concrete to be evaluated in terms of chloride permeability, this parameter is essen-
tial as it influences concrete durability.
The test is performed applying a voltage difference between the ends of a cylindrical specimen, one end
is the negative and is immersed in a sodium chloride solution, the other is the positive and is in a sodium
hydroxide solution.

Testing procedure to ASTM and 58-E5220/A2 Two CI-METER models are available: Test cell for chloride ion penetration meter
AASHTO Complete test cell to ASTM and
AASHTO suitable for concrete speci- 58-E5214 Ordering information
While keeping 60 VDC difference
men dia. 100 mm x 200 mm length. for simultaneous test of up to 4 58-E5214
between the specimen ends, It includes 2 heads and cables, 1 specimens 4-channel chloride penetration meter.
current (Ampere) transmitted temperature probe, 4 tie rods for cells 58-E5218 110-230V, 50-60Hz, 1 ph
through the specimen is accu- tightening, 2 gaskets, 2 rigid plastic for simultaneous test of up to 8
rately measured over time calcu- sleeves with 4 internal tie rods for specimens 58-E5218
hydraulic seal. 8-channel chloride penetration meter.
lating the total charge (Coulomb).
This value relates to the specimen Technical specifications 110-230V, 50-60Hz, 1 ph
Testing procedure to NT BUILD 492
resistance to chloride ion pene- ʰʰ 4 or 8 specimens simultaneous
This test method requires to ad- testing (see the models) Accessories
tration.
just the voltage difference start- ʰʰ Each channel is independent 58-E5220/A1
In accordance with the Stand- ing from 30 VDC depending on ʰʰ Programmable test duration Complete test cell to ASTM and
ards indications, starting from the transmitted current. ʰʰ Adjustable sampling rate (starting AASHTO for CI meter for concrete spe-
the measured total charge, the from 1 minute) cimen dia. 100 mm x 50 mm height.
The CI-METER allows continuous
instrument provides qualitative ʰʰ Continuously variable voltage
voltage adjustment from 5 to 70 58-E5220/A2
indications of the chloride ion difference from 5 to 70 VDC inde- Complete test cell to ASTM and
VDC. Suggested voltages and test pendent for each channel. Voltage
penetrability level (from High to AASHTO for CI meter for concrete spe-
durations are pre-set in the instru- accuracy better than +/- 0.1V,
Negligible). cimen dia. 100 mm x 200 mm height.
ments to drive the user to the cor- resolution 0.1 V
Two test cells are available de- rect test execution. ʰʰ Continuous current measurement 58-E5220/A3
pending on the specimen dimen- with accuracy +/- 0.1 mA, resolu- Migration set up kit to NT BUILD 492
For this test method, the follow- tion 0.1 mA
sions: with 3-place rack suitable for simulta-
ing kit is required: ʰʰ Continuous temperature measure- neous testing of up to 3 specimens
58-E5220/A1 ment with PT100 probe, accuracy
Complete test cell to ASTM and 58-E5220/A3 +/- 0.1°C, resolution 0.1°C 58-E0052/1
AASHTO suitable for concrete speci- Migration set up kit to NT BUILD 492 ʰʰ Testing data displayed in numerical Vacuum system (see ASTM and
men dia. 100 mm x 50 mm length. for simultaneous testing of up to 3 and graphical mode NT BUILD) for specimen saturation
It includes 2 heads and cables, 1 specimens. It includes: with water. Comprises pump, air
ʰʰ Transparent plastic tank ʰʰ 7” color display with capacitive
temperature probe, 4 tie rods for cells touchscreen drying unit with silica gel, desiccator,
tightening, 2 gaskets, 1 rigid plastic ʰʰ 3 specimen holders with stainless glass vessel, stands and clamps. 230V,
steel support, plastic spacers, ʰʰ 8 GB internal memory 50 Hz, 1 ph. Weight 40 kg (approx.)
sleeve for hydraulic seal.
electrodes (+ and -), perforated ʰʰ USB port for data export/storage
grids, stainless steel clamps, rubber on external memory (USB pen 58-E0052/1Z
sleeves, cables drive) Same as above but 110 V, 60 Hz, 1 ph.
ʰʰ 3 temperature probes ʰʰ LAN port for PC connection
ʰʰ RS 232 serial port for PC or serial
printer connection
246
58-E0031 Specifications 58-E0030 Surface permeability testing
OXYGEN PERMEAMETER Panel: 700 x 1100 x 120 mm (w x h x AIR AND WATER PERMEABILITY Measurements are carried out at the
(CEMBUREAU METHOD) TEST SET (JOHN FIGG METHOD)
d), weight 14 kg. surface by clamping a stainless steel
Cell: 345 x 180 mm (dia. x h), weight chamber onto the smooth surface of
STANDARD 19 kg. This method covers the determination the concrete. A measurement of the 58
▸ UNI 11164 of the susceptibility of concrete to time required for related amounts of
chloride and carbonation penetration. air and water to permeate through
The apparatus can be used for: the concrete is used as an index of the
This method, which is applicable to surface conditions.
cast and cored concrete specimens, Internal (deep permeability)
concerns the determination of the testing The apparatus comprises:
permeability of concrete to oxygen, ʰʰ Digital manometer
conforming to the Hagen-Poiseuille A hole 10 mm diameter and 40 mm
deep is drilled and plugged leaving a ʰʰ Hand vacuum pump
relationship.
The apparatus consists of: cylindrical test void 10 mm diameter ʰʰ Water syringe
ʰʰ Permeability cell for specimens by 20 mm high, situated 20 mm below ʰʰ Pack of 25 test plugs
150 mm diameter x 50 mm high the surface of the concrete. The time ʰʰ Cup grinding wheel
required for air and water to permeate
ʰʰ Volumetric gas flow meter, soap ʰʰ Stainless steel surface chamber
through the test material to the void
bubble type (10 cc, 25 cc and and clamping pliers, drill bits,
is used as an index to determine the
100 cc) anchors
quality of the concrete.
ʰʰ High precision pressure regulator ʰʰ Carrying case and instruction
ʰʰ Digital readout unit and pressure Air permeability testing manual
transducer
The air permeability test is always
ʰʰ Stainless steel panel for Specifications
done first since moisture has a signifi-
wall-mounting plus connections ʰʰ Power supply: standard 9 V battery
cant effect on permeability. Following
ʰʰ Oxygen cylinder and pressure the test procedure instructions, ʰʰ Case dimensions: 430 x 300 x 150
reducer not included based on the vacuum technique, the mm
instrument timer and manometer au- ʰʰ Weight: 5.4 kg (approx.)
tomatically show the time in seconds
58-E0031 Detail of permeability cell for the vacuum to rise from -55 kPa Spare parts
to 5 kPa. This time measurement is 58-E0030/1
known as the Figg number for the air Pack of 25 test plugs.
permeability of concrete.

58-E0031 Water permeability testing

After filling and forcing the water into
the test cavity, the air is displaced
out through the overflow tube. The
instrument flow sensor and timer,
following the test procedure, measure
the time taken for the water meniscus
to travel a distance of 50 mm. The time
in seconds displayed on the meter is
the Figg number for water permeabili-
ty of concrete.

58-E0030 complete set

247
 CONCRETE TESTING NDT - CONCRETE DURABILITY EVALUATION

Concrete durability evaluation

MAIN FEATURES

»» Rebar location detection

58 »» Rebar orientation detection
»» Depth of cover measurement
»» Cover thickness reading in millimeters or inches
»» Large graphic display with backlight
»» Multiple language menu structure
»» Signal strength bar
»» Interchangeable heads with LED and keypad
»» User selectable bar range sizes and numbers
»» Auto-size mode for quick bar diameter determination
»» Orthogonal mode for bar diameter determination
»» Other models of search head (narrow pitch search,
deep cover search, borehole probe) available on
order - see Accessories.
»» RS 232 output to PC
»» EDTS MS EXCEL link software
»» Data logging
»» Adjustable beep volume and earphone socket

REBAR DETECTION AND at up to 70 mm depth (approx.). Ordering information

COVER-SIZE MEASUREMENT Sensing area 120 x 60 mm. 58-E6102
ʰʰ PC cable BARTRACKER covermeter complete
STANDARD ʰʰ Battery pack and charger with standard search head, carry case,
▸ BS 1881:204 ʰʰ Shoulder strap gauge-to-PC transfer cable, battery
pack and Euro battery charger.
ʰʰ Earphone
100-240 V, 50-60 Hz, 1 ph.
This apparatus is used to measure the ʰʰ Carry case and instruction manual
thickness of concrete cover over steel
reinforcement bars and metal pipes Important note: Standard and optional
and can also identify the location, search heads can be supplied with calibration
orientation and diameter of reinforce- certificates on request. See Accessories.
ment bars (rebars). The basic unit can
be completed with a number of op- Technical specifications
tional probes for the various different
determinations - see Accessories. ʰʰ Reinforcement bar diameter iden-
tification range:
ʰʰ Metric: 5 – 50 mm diameter
Description (21 selectable sizes)
The BARTRACKER, which uses the ʰʰ US bar numbers: #2-#18 bar sizes
Pulse induction technique, features (16 selectable sizes)
a rugged waterproof IP 65 case with
ʰʰ Rechargeable power supply:
probe storage for easy portability.
The battery pack can be recharged ʰʰ 7.4 V lithium ion battery pack
inside or outside the gauge. The providing up to 32 hours of conti-
display screen shows you everything nuous use (20 hours if backlight is
you need to know. on). Rechargeable in 4 hours either
The gauge is supplied complete with: inside or outside the gauge using
ʰʰ Main unit the external charger
ʰʰ Standard search head to meet ʰʰ Maximum operating temperature:
most measurement requirements 50°C
for identifying 40 mm diame- ʰʰ Main unit dimensions: 230 x 130 x
ter bars at up to 95 mm depth 125 mm
Detail of extractable battery pack
(approx.) and 8 mm diameter bars ʰʰ Main unit weight: 1.54 kg
248
 Example of display. This typical
view of the cover display
screen shows you all need to
know. The easy to use menus,
in multiple languages, enable
you to access all the data you 58
need while on site, without
constantly referring to the
instruction manual.

Orthogonal size function.

Simply access the menu and
then follow the clear on-
screen instructions.

Orthogonal size function.

When step 2 is complete, the
bar size and depth cover will
be shown.
58-E6102

Accessories 58-E6100/3
BARTRACKER 58-E6102 search Short borehole probe.
heads and probes (optional) The solution for locating tendon ducts Traceable calibration certificates
and multiple layers lying deep within (to be requested at time of ordering)
the concrete.
58-E6100/1 ʰʰ Measurement depth: 0-40 cm 58-E6100/CAL1
Narrow pitch search head. ʰʰ Approximate detection ranges: Calibration certificate for BARTRACKER
Accurately measures the cover thick- tendon ducts 70 mm/2.75” up to cover meter with standard search
ness when the gaps between each of 90 mm/3.54”; reinforcement bars head.
the rebars (pitch) are close together. up to 60 mm/2.36”
ʰʰ Range: 40 mm diameter bars at up 58-E6100/CAL2
to 80 mm depth (approx.) and 8 58-E6100/4 Calibration certificate for BARTRACKER
mm diameter bars at up to 60 mm Long borehole probe. cover meter with 58-E6100/1 narrow
depth (approx.) ʰʰ Measurement depth: 0-100 cm pitch search head.
ʰʰ Sensing area: 120 x 60 mm ʰʰ Approximate detection ranges:
ʰʰ Dimensions: 155 x 88 x 42 mm 58-E6100/CAL3
tendon ducts 70 mm/2.75” up to
Calibration certificate for BARTRACKER
90 mm/3.54”; reinforcement bars
cover meter with 58-E6100/2 deep
58-E6100/2 up to 60 mm/2.36”
Deep cover search head. cover search head.
The ideal search head for accurately
measuring rebars that are deep within 58-E6100/CAL4
the structure. Calibration certificate for BARTRACKER
ʰʰ Range: 40 mm diameter bars at up cover meter with 58-E6100/3 short
to 180 mm depth (approx.) and borehole probe.
8 mm diameter bars at up to 160
mm depth (approx.) 58-E6100/CAL5
Calibration certificate for BARTRACKER
ʰʰ Sensing area: 160 x 80 mm cover meter with 58-E6100/4 long
ʰʰ Dimensions: 170 x 94 x 54 mm borehole probe.

58-E6100/10
Basic calibration block with 16 mm
diameter.

58-E6100/11
Advanced calibration block featuring
multi-spaced holes and 5 smooth
re-bars, 300 mm length, diameter 8, 10,
12, 16 and 20 mm.

249
 CONCRETE TESTING NDT - CONCRETE DURABILITY EVALUATION

Concrete durability evaluation

58-E0066 58-E0023 58-E0058 58-E0032/B
KIT FOR CARBONATION DEPTH WATER PENETRATION TEST SET DEEP SCANNING METAL SURFACE DAMPNESS
DETERMINATION DR KARSTENS METHOD LOCATOR DETERMINATION

Finds rebar and metallic pipes, Surveymaster SM. Protimeter

58 STANDARD STANDARD conduit, metal studs, junction The Surveymaster is the industry
▸ EN 13295 ▸ UNI 9944 ▸ EN 1323 boxes and metal framing up to standard moisture meter for sur-
150 mm deep before drilling or veying and investigating mois-
For the determination of water remodeling. It scans through ture in buildings. Two operation
permeability of building materials most non-metallic construction modes: search and measure,
and prefabricated building parts. material, including solid concrete. helping the user to distinguish
The test can be performed either sub-surface from surface mois-
horizontally or vertically. The test ture, essential information when
set consists of 3 vertical and 3 trying to establish the extent and
horizontal, water penetration test cause of a dampness problem.
NO IMAGE tubes, 250 ml washing bottle and The actual moisture content of
250 g of plasticine cement. wood is shown on the digital
Case dimension: 420x280x90 mm display with the corresponding
Weight approx.: 1.75 kg moisture condition shown on the
accompanying scale of color-cod-
ed lights. This value can be used
as reference to estimate the mois-
MAIN FEATURES ture content of other building
materials or for comparisons of
»» Innovative sampling design for different moisture conditions.
measuring carbonation depth,
based on the collection of powder. The meter is supplied complete with:
ʰʰ 127 mm insulated deep wall
»» Easy sampling: requires only probes
percussion drill, non-essential ʰʰ Moisture probe
electrical power and water. ʰʰ Calcheck WME mode calibration
Needless specific machinery, ʰʰ Scans through solid concrete
check
everything necessary is included ʰʰ Pinpoints the location and depth
in the kit. ʰʰ 2 spare pins
of target
ʰʰ Pouch and instructions
»» Especially light, handy and ʰʰ Differentiates between steel rebar
and copper pipe ʰʰ Wood species calibration table
portable, it can be used by a single
operator without recourse to ʰʰ Eliminates guesswork, needless
specialized technical help. holes, broken drills and saw blades
»» No risk to the structure. The hole ʰʰ Essential tool for concrete contrac-
made is 10 mm in diameter and tors, remodelers, plumbers and
it can be easily closed using the electricians
universal plaster for cement, ʰʰ Position accuracy: Rebar/Copper
included in the CARBONTEST® Kit. pipe 14 mm dia. at a minimum
grid spacing of 152 mm are loca-
»» Large accessibility to the test ted typically within 13 mm
space. ʰʰ Depth: up to 152 ± 25 mm
»» A detailed and professional report ʰʰ Size: 251x109x63 mm
is processed automatically by
CARBONTEST® Software. ʰʰ Range: 7% to 99% WME (Wood
»» CARBONTEST® Reports set up real moisture equivalent)
time diagrams showing the spread ʰʰ Display: 60 LEDs green (dry),
of carbonation in order to estimate yellow (at risk) and red (wet)
the working life of the structure. ʰʰ Depth of moisture: Non-invasive
»» Efficient, it can manage depth of up to 19 mm, Pin up to 12.7 mm
carbonation testing whilst cutting ʰʰ Power: one 9 V 6F22R battery
financial and physical resources (included)
down to a minimum. ʰʰ Features: Audible tone. May be
switched on/off by the user. Auto
»» The kit includes picker, 25 test
switch off. May be switched off, or
tubes, ruler, phenolphthalein
set between one to three minutes,
solution, Pasteur54 pipette,
by the user.
cartridge of universal plaster, block
of survey sheets and dedicated ʰʰ Dimensions: 175x30x48 mm
software. ʰʰ Weight approx.: 100 g

250
58-E0063 58-E0035/C
CARBONATION TEST SET RESONANCE FREQUENCY
METER

STANDARD
▸ EN 13295 STANDARD 58
▸ EN 14146 ▸ ASTM C666
▸ BS 1881:209 ▸ NF P18-414

▸ UNI 9771

This meter is used for determining

the longitudinal, transverse (flexural)
and torsional resonant frequency of
concrete and natural stone samples.
Obtaining the resonant frequency
permits determination of the Dynamic
Modulus of Elasticity and the Damping
coefficient, frequently used to deter-
mine degradation due to freezing and
thawing cycles, for example.
The 58-E0035/C meter incorporates a
PC card, a 7" color touchscreen moni-
58-E0063 tor and multiple interfaces (1 x VGA,
1 x LAN and 2 x USB) that enable test
The carbonation test is a simple data to be managed quickly and easily. 58-E0035/C
procedure for measuring the depth The test procedure is easy to follow
of carbonation through the surface of with the user-friendly displays.
concrete. The test set consists of: The meter is supplied complete with
ʰʰ 1 plastic wash bottle RES-Lab software which allows the
ʰʰ 1 depth gauge management of data with a PC and
ʰʰ 1 liter of phenolphthalein solution the production of test reports.
During the test, the broken or cored
surface is sprayed with phenolphtha- Technical specifications
lein solution to detect the loss of Acquisition
alkalinity associated with carbonation. ʰʰ Maximum sampling frequency:
Weight: 0.9 kg (approx.) 100 kHz (Nyquist: 50 kHz)
ʰʰ Frequency resolution: min. 12.2 Hz
Note: the Microcore apparatus (code 58-
(0-50 kHz), max. 0.49 Hz (0-2kHz)
C0299) described and shown on page 256,
can be conveniently used to take small cores ʰʰ Automatic adjustment of the
suitable to perform the carbonation test. sampling rate
ʰʰ Accelerometer activation threshold

General
ʰʰ Battery operated: 7.2 V, battery Example of display
charger included
ʰʰ Typical consumption: 900 mA
ʰʰ Working temperature: 0 to 60°C
ʰʰ Dimensions: 270 x 120 x 246 mm
(w x h x d)
ʰʰ Weight: 3 kg (approx.)

Accessories
58-E0035/C1
Specimen supporting bench:
ʰʰ Distance between supports adju-
stable from 75 mm up to 260 mm
ʰʰ Supports width: 250 mm
ʰʰ Distance between columns:
180 mm
ʰʰ Max sample height / diameter:
160 mm
ʰʰ Dimensions:
300 x 240 x 245 mm (w x d x h)
58-E0035/C1 ʰʰ Weight: 1.4 kg (approx.) 58-E0035/C with specimen
251
 CONCRETE TESTING NDT - CONCRETE STRENGHT EVALUATION

Concrete strength evaluation

The most commonly used non-destructive tests are the ones that provide an indication of the in-situ com-
pressive strength of concrete.
These are normally well-known, simple tests, which have already been specified in many national standards.
58 CONTROLS is able to provide equipment complying with the most frequently used of these standards.

MAIN FEATURES

»» In-built test procedure conforming to EN 12504-2 and ASTM

C805
»» Possibility to create customized test procedures
»» Storage capacity 2 Mb
»» Saving, displaying and downloading data to PC via USB port
»» PC software included
»» Power supply: integrated rechargeable lithium ion battery
1600 mAh capacity
»» Indication of the exact impact angle through internal triaxial
inclinometer
»» Multiple correlations between rebound value and compressive
strength
»» Programmable user defined algorithms
»» Automatic conversion of rebound value to equivalent
compression strength as N/mm2, MPa, kg/cm2, psi
»» Calculation of averages and standard deviations; discard of
outliers
»» Automatic verification of conformity to Standards
»» Battery life under continuous operation more than of 10 hours
58-C0181/DGT

CONCRETE TEST HAMMERS 58-C0181/DGT Advantages of this principle: ʰʰ high-contrast graphic display 128 x
USER PROGRAMMABLE DIGITAL ʰʰ higher accuracy and stability of 64 pixel and 6 soft keys membrane
CONCRETE HAMMER keyboard
STANDARD the readings not affected by wear
▸ EN 12504-2 ▸ ASTM C805 The rebound hammers measure and tear ʰʰ results are displayed as numerical
▸ BS 1881-202 ▸ NF P18-417 the rebound of an anvil impacting a ʰʰ setting of the impact angle no and graphical format
▸ DIN 1048 ▸ UNI 9189 plunger in contact with the concrete longer required ʰʰ USB port
surface. In this advanced instrument ʰʰ easier calibration procedure ʰʰ case dimensions: 280 x 100 x 390
the rebound value is calculated with mm
Concrete hammers are used to an innovative technology taking into
Technical specifications ʰʰ weight: 2 kg approx.
evaluate the surface hardness of account the anvil speed before and
after the impact. ʰʰ impact energy: 2.207 Nm
concrete in order to estimate the The instrument is supplied complete
The rebound value is a measure of the ʰʰ measuring range: from 10 to
strength in various parts of the concrete surface hardness. with: battery charger and cable; USB
130 N/mm2
structure. cable for PC connection; abrasive
stone; user manual and carrying case.
Two versions are available:
ʰʰ Digital user programmable
model 58-C0181/DGT
ʰʰ Standard model 50-C0181/C

252
Example of PC software screens Example of screen display

58

58-C0181/C 58-C0184
CONCRETE TEST HAMMER, CALIBRATION ANVIL
STANDARD MODEL
Used for the periodic calibration of the
Aluminum body, complete with concrete test hammer 58-C0181/C
carrying case, grinding stone and and 58-C0181/DGT. Made from special
instruction manual. alloy steel.
ʰʰ Impact energy 2.207 Nm ʰʰ Dimensions: 150 mm dia. x 230
ʰʰ Measurement range: 10 to mm height.
70 N/mm2 ʰʰ Weight approx.: 16 kg
ʰʰ Weight approx.: 1.5 kg.
The above model is also available
complete with traceable calibration
certificate, code 58-C0181/C1

58-C0184

58-C181/C

253
 CONCRETE TESTING NDT - CONCRETE STRENGHT EVALUATION

Concrete strength evaluation

PULL-OFF TESTERS

STANDARD

58 EN 1015-12 ▸ EN 1348 ▸ EN 1542 ▸ EN 13963 ▸ EN 14496 ▸ ISO 13007-2

▸

▸ ISO 4624 ▸ ASTM D4541 ▸ ASTM C1583 ▸ ASTM D7522 ▸ ASTM D7234

This apparatus is mainly used to evaluate the bond strength of two lay-
ers of concrete or the adhesive strength of surface coatings (e.g. cement
plaster, lime, wall plaster etc.) on its support.
Two versions are available:

58-C0215 58-C0215/AUTO
Standard version Automatic motorized version
Accessories (for both models)
Bits and die
58-C0215/1
Drill bit with centering point to obtain
50 mm diameter test surface

58-C0215/2
Drill bit with centering point to obtain
20 mm diameter test surface

58-C0215/12
Metal ring (dinking die), 50 mm int.
diameter, 25 mm high, for fresh
plaster, to EN 1015-12.
MAIN FEATURES
Test discs and plate
»» Load capacity: 16 kN
58-C0215/4
»» Readout unit: high precision load Aluminum square plate 50 mm x 50
cell mm to EN 1348
»» Working range: 0.25 to 16 kN
58-C0215/5
»» Portable equipment for use in any Aluminum test disc 50 mm diameter x
location 20 mm thick
»» High resolution digital display unit 58-C0215/8
128x80 pixel Aluminum test disc 20 mm diameter x
»» Graphic indication of applied load 20 mm thick
rate ADDITIONAL FEATURES of the 58-C0215/AUTO
58-C0215/3
»» Serial port for PC connection »» Motorized in-built hydraulic actuator Stainless steel test disc 50 mm diame-
»» Battery operated, complete with »» PID closed-loop control of the load rate ter x 20 mm thick to EN 1015-12
AC adapter »» Graphic display of actual load, load rate, peak value, strength Adhesive
»» Dial indicator of ram position »» Load measurement with high accuracy strain gauge load cell 58-C0215/13
allowing an estimation of the Adhesive, bicomponent: 2x15 ml
brittle properties of the test »» Effective resolution: +/- 262000 divisions, corresponding to 0,0001 kN (0.1N) binder and 2x15 ml hardener (4 vials)
sample
»» Working range: 0.16 kN to 16 kN
»» Supplied complete with traceable Serial cable
calibration certificate »» Accuracy: Class 1 starting from 1 % of the full scale
58-C0215/T2
»» High resolution graphic display 128x80 pixels and 5 keys membrane Serial cable for PC connection.
»» Dimensions: 340x240x250 mm
keyboard Requires a PC with RS232 serial port
approx.
or RS232/USB adaptor (see our model
»» Battery operated: internal rechargeable LiPo type battery 7.4 V, 2200 mAh. 82-Q0800/3)

Ordering information 82-Q0800/TRM

D-Terminal software for the capture
58-C0215 58-C0215/AUTO
and storing of testing data ASCII for-
Pull-Off/Bond strength digital tester. Automatic motorized Pull-Off / Bond
mat for PC downloading by the serial
16 kN capacity. Battery operated. strength tester. 16 kN capacity. Battery
port RS232.
Complete with AC adapter 110-240V, operated. Complete with AC adapter.
50-60 Hz, 1ph 110-240V, 50-60 Hz, 1ph

254
Operating principle
58-C0178
PULLOUT TEST APPARATUS
Using a drill, make a circular
cut down to the base material, Used for determining the pullout strength of hardened concrete in test
58
according to the dimensions specimens or structures by measuring the force required to pull an em-
of the discs, in order to exactly bedded metal insert and the attached concrete fragment from a con-
define the testing surface.
crete mass.
The pullout test apparatus 58-C0178 is used for pre-embedded inserts
in fresh concrete mass. It comprises a hydraulic jack 100 kN capacity,
a precision measuring Bourdon gauge 150 mm diameter, bearing ring
and 10 pullout inserts, all contained in a carrying case.
ʰʰ Case dimensions: 740x300x255 mm
ʰʰ Weight approx.: 21 kg

Stick a disc of the appropriate

size onto the testing surface
using a suitable adhesive.

Pull off the cut out section

For embedded inserts after the con- Accessories and spares
using the unit. The resulting
crete hardening, the kit model 58-C0178/3
pull-off force is shown in kN on
the display. 58-C0178/3, that includes a professio- Set of accessories for 58-C0178 pullout
nal electrical drill (230V, 50 Hz, 1 ph) apparatus adopting test inserts
with suitable power, SDS mandrel, suitable for installation after concrete
18mm drill bit for concrete, pack of 10 hardening
expanding plugs diameter 18mm x
80mm and manual air pump for dust 58-C0178/2
cleaning. Pullout inserts, 30 mm diameter Pack
ʰʰ Case dimensions: 520x430x390 of 50 pieces
mm
ʰʰ Weight approx.: 11 kg
Complete pullout set includes test
apparatus for pre-embedded inserts
58-C0178/3 and set of accessories
for inserts installation after concrete
hardening

Drill bits and metal discs

255
 CONCRETE TESTING NDT - CONCRETE STRENGHT EVALUATION

Concrete strength evaluation

MICROCORE APPARATUS

STANDARD

58 UNI 10766
▸

The Microcore method is a prov-

en technique for the non-de-
structive evaluation of concrete
and masonry strength, taking 28
mm diameter cores which can
then be used for compression
tests. Taking the cores does not
affect the integrity of the struc-
ture because of their small size,
so the cored surface can be easily
restored.
This technique can also be used for
assessing the carbonation depth (with
the appropriate reagents) and for ma- 58-C0299
sonry products to verify their physical
condition or to evaluate compressive
strength related to the direction of Important note about core preparation and compression:
sampling. The flatness of core ends is essential for obtaining reliable compression results
so it is very important to make sure that the tolerance is within 0.01 mm. See
The apparatus consists of the fol- 32-D0536/A, page 102.
lowing parts: Furthermore the compression test should be performed with a suitable compres-
ʰʰ Electric drill sion machine, taking into consideration that the maximum required load should
ʰʰ Flanged guide assembly be lower than 50 kN. Cement compression testers or small universal testers may
be conveniently used.
ʰʰ Two clamping pliers to fit the flan-
ged guide assembly to the surface
ʰʰ Diamond core bit, 28 mm inside
diameter, 100 mm long Ordering information
ʰʰ Diamond core bit, 28 mm inside
58-C0299
diameter, 200 mm long
Microcore apparatus complete set.
ʰʰ Set of accessories comprising 20 230 V, 50 Hz, 1 ph.
anchors, washers and drill bit
ʰʰ Two carrying cases 58-C0299/M
Microcore apparatus, mechanical parts
Note: to perform the test, if mains water only (same as 58-C0299 but without
is not available, a pressure water reservoir the electric drill).
10/15 liter capacity should be provided, such
as our model 83-D2020. See Accessories. Accessories and spares
83-D2020
Specifications Pressure water reservoir, 15 liter
1st case: 500 x 380 x 130 mm, weight capacity.
7.5 kg approx.
2nd case: 390 x 300 x 90 mm, weight 58-C0299/1 83-D2020
3.8 kg approx. Diamond core bit, 28 mm inside
diameter x100 mm length.

58-C0299/2
Diamond core bit, 28 mm inside
diameter x200 mm length.

256
Concrete quality and homogeneity evaluation
58-E4800 Accessories Spares
ULTRASONIC PULSE VELOCITY TESTER 58-E0046/30 58-E4800/P
24 kHz transducer head (1 piece) Piezoelectric head for ultrasonic tester.
STANDARD Nominal frequency 50 kHz. Can be
▸ EN 12504-4 ▸ ASTM C597 58-E0046/33 used either as receiver or trasmitter. 58
150 kHz transducer head (1 piece) Fitted with BNC connector for coaxial
cable (not included).
The 58-E4800 UPV tester is used for quality control and inspection of 82-P0172/B
concrete. It measures the transit time of ultrasonic pulses through con- 24 column serial printer, rechargeable 58-E0046/2
crete for inspection of new and old structures, slabs, columns, walls, fire battery operated. External battery Spare 2 m cable for testing probe
charger and batteries included. 110- connection
damaged areas, precast and prestressed beams, cylinders and other 230 V, 50-60 Hz, 1 ph
concrete forms. 58-E0046/3
Combined with an oscilloscope can identify honeycombs, voids, cracks 82-P0172/1 Coupling agent (contact paste) 250
Connecting cable for printer cc bottle
and other non homogeneous conditions in concrete.

MAIN FEATURES

»» For the non-destructive evaluation

of concrete homogeneity and
determination of Dynamic Elastic
Modulus
»» Battery operated
»» Large size digital display
128x64 pixel
»» High price/quality ratio

58-E4800 in use. Although the di- ʰʰ Microprocessor incorporated

rection in which the maximum energy 58-E4800 complete set
ʰʰ Battery operated by internal
is transmitted at right angle to the face rechargeable battery pack (2400
of transmiting transducer, it is possible MAh) and external charger
to detect pulses which have travelled ʰʰ 14 working hours using I Hz pulse
through concrete in other directions: rate
adjacent faces (semi-direct transmis-
sion) or same face (indirect or surface ʰʰ RS 232 output for PC or printer CROSS-HOLE INVESTIGATION ON FOUNDATION PILES
transmission). ʰʰ Connectable to oscilloscope
ʰʰ Transit time measurement from 0.1
to 1999.9 microseconds STANDARD
ʰʰ Pulse rate 1, 2, 5, 10 per second,
▸ ASTM D6760
selectable
ʰʰ Resolution 0.1 microseconds We propose a wireless modular system. For complete information
ʰʰ Transmitter output 1200 V please visit our website.
ʰʰ Frequency range 24 to 150 kHz
ʰʰ Receiver imput impedance 1
MOhm
ʰʰ Weight of the tester 0.5 kg, com-
plete set 2.3 kg

257
 CONCRETE TESTING CONCRETE QUALITY AND HOMOGENEITY EVALUATION

Concrete quality and homogeneity evaluation

MAIN FEATURES

»» Digital scope, 2 MHz sampling rate, 12-bit resolution

58 »» Advanced picking algorithm providing the real arrival
time of the pulse
»» Signal processing by FFT method (Fast Fourier Transform)
»» Assessment of concrete strength with combined method
Ultrasonic velocity/Rebound index (SonReb)
»» 7 selectable pre-amplifier gains (impulse amplitude)
»» Data saved on memory card (2 GB=30000 tests)
»» 6” multifunctional touchscreen display
»» Strong carrying case included
58-E4900 Detail

58-E4900
ULTRASONIC PULSE ANALYZER

STANDARD
▸ EN 12504-4 ▸ ASTM C597

The ultrasonic tester 58-E4900 is used for measuring the velocity of ul- in order to combine a typical surface ʰʰ Selectable pulse rate 1, 2, 5 per
trasonic pulses through a concrete section, providing information on measurement with the deeper UPV second
cracks, voids and strength, and giving quick estimates of Dynamic Mod- transit time and obtain more reliable ʰʰ Transmitter pulse 2500 V
and extensive information. ʰʰ Transit time up to 16 ms with 0.1 µs
ulus of Elasticity on site or in the laboratory. It can also be used to esti- Other applications include identifying
mate times for formwork striking. The pulse velocity can be combined resolution
and evaluating, for example, crack
depth, honeycombing, and injection ʰʰ Slot for memory card to save data
with the rebound hammer value for the strength evaluation of concrete.
quality. ʰʰ RS 232 and USB port for real time
The analyzer comes in a sturdy, portable case and has a large backlit downloading to PC
touchscreen display that makes use of the apparatus practical and easy. ʰʰ Battery powered by internal rechar-
Technical specifications geable battery pack (7.2 Ah) up to
Another tester for routine measurements is also available. See Ultrasonic
ʰʰ 2 MHz sampling rate with 12-bit 9 working hours before recharging
pulse velocity tester, page 257.
resolution ʰʰ Dimensions: 264 x 233 x 83 mm(in-
The Ultrasonic pulse analyzer 58-E4900 is provided complete with ded- ʰʰ 8 selectable low-pass filter cut strument only); 500 x 400 x 140
icated spreadsheet allowing download and post-processing of the test frequencies mm(carrying case)
data. ʰʰ Advanced signal processing (Tran- ʰʰ Weight: 2.6 kg(instrument only); 5
sit time, Wave shape, FFT, SonReb) kg(complete outfit) (approx.)

Main applications Frequency Spectrum Analysis by

FFT Method (Fast Fourier Tran- 58-E4900 complete set
Standard UPV measurement with
incorporated oscilloscope. sform-Algorithm).
Conforming to EN 12504-4 and For determining the natural frequency
ASTM C597. The Dynamic Modulus of of the ultrasonic pulse transmitted
Elasticity can also be determined with through the material. This determina-
this application as the meter features tion is suitable for the examination of
a very accurate measurement of the the pulse path and gives indications
transit time. about possible cavities, delamination,
multi-layer elements or other similar
Measurement of the Attenuation discontinuities.
of the Transmitted Energy.
Concrete Strength Evaluation
Very often the transit time alone is combining the Rebound number
not enough to identify discontinuities and the UPV transit time.
and small areas of damage such as
micro-cracking of concrete. With this It is possible to use our Digital
technique however, these can be concrete hammer (58-C0181/DGT) to
located well with proper processing of obtain the average rebound number.
the acquired waveforms. This value can then be inserted into
the dedicated menu of the UPV tester

258
 58

58-C0181/DGT Digital concrete hammer and 58-E4900 PULSONIC Ultrasonic

pulse analyzer
Time menu for acquisition, display and storage of waves received

Ordering information Spare parts

58-E4900 58-E4800/P
PULSONIC Ultrasonic pulse analyzer, Piezoelectric head for ultrasonic tester.
standard outfit, comprising two 50 kHz Nominal frequency 50 kHz. Can be
testing heads (one of the two probes used either as receiver or transmitter.
is fitted with a sampling button to Fitted with BNC connector for coaxial
select readings to be recorded), cable (not included).
2 m cables, calibration rod, bottle of
contact paste and carrying case. 58-E4900/P
Piezoelectric head with sampling
Accessories button for ultrasonic tester series FFT menu for displaying Fast Fourier
58-E4900. Nominal frequency 50 kHz. Transform of the signal
Testing heads (probes)
Fitted with BNC connector for coaxial
The standard 50 kHz transmitter and cable (not included).
receiver heads are supplied with the
tester. Different heads are available 58-E0046/2
with different nominal working Spare 2 m cable for testing probe
frequencies of 25 and 150 kHz, which connection
is the usual range for normal concrete.
The higher one (150 kHz) is recom- 58-E0046/3
mended for homogeneous concrete, Coupling agent (contact paste), 250
the lower (25 kHz) for heterogeneous cc bottle.
concrete. Model 58-E0046/5 special
probes with exponential profile, are Concrete hammers
used for identification of minute
cracks, air bubbles or material with low 58-C0181/C
Menu for acquiring, showing and saving Setup menu for setting operative
density. Two pieces are required. See Concrete test hammer, classic model,
the received waveform parameters
table below. aluminum case (see page 253).

58-C0181/DGT
Digital concrete test hammer (see
page 252).

Testing heads (probes)

Product Nominal frequency Dimensions

code (kHz)(approx.)
58-E0046/30 25 Dia. 50 x 74 mm
58-E0046/33 150 Dia. 50 x 52 mm
SonReb menu for evaluating the concrete Menu zero calibration
Dia. 7/50 x 82 mm (exponential strength combining the ultrasonic and
58-E0046/5 50
profile) concrete hammer measurements

259
 CONCRETE TESTING STRUCTURAL INSPECTION AND MONITORING

Structural inspection and monitoring

MAIN FEATURES

»» Digital gauge with 0.001 mm resolution

58 »» Serial output for PC connection (using 82-D1261/LINK
cable not included, see Accessories and spares)
»» Complete set including double function bar for datum
discs positioning and extensometer zeroing

58-C0230/30D complete set

MECHANICAL STRAIN GAUGES Ordering information

58-C0230/10D
STANDARD Mechanical strain gauge for the mea-
surement of length variation.
▸ ASTM C426 ▸ BS 1881:206
Measuring base 100 mm x 5 mm
range. Digital gauge, 0.001 mm
This apparatus used for determin- resolution, output for PC connection
(special cable required, see Accessories
ing length changes was original- and spares).
ly designed for use on concrete
structures, but can also be con- 58-C0230/30D
veniently used for any other type As above but measuring base
of structure including steel. The 300 mm.
test set includes an extensometer
with a 0.001 mm resolution digital 58-C0230/30D
Accessories and spares
gauge, double function standard 82-D1261/LINK
and calibration bar, fifty datum Serial cable for PC connection.
discs, adhesive compound for da- 58-C0218
58-C0230/1 CRACK MEASUREMENT Technical specifications
tum discs and a carrying case. MICROSCOPE
Datum discs. Pack of 50. Weight 100 g. Magnification: 40x
Two models are available, with100 This is a high quality microscope Measuring range: 4 mm
and 300 measuring bases. 58-C0230/2 designed for measuring crack widths Subdivision: 0.02 mm
Carrying case dimensions: Tube of adhesive, 20 g. in concrete members, masonry walls Battery powered
300 x 400 x 110 mm and other structures. The image is illu- Dimensions: 150 x 80 x 45 mm
Weight: 2.1 kg (approx.) minated by the adjustable lamp unit Weight: 550 g (approx.)
and focused by turning a knob. The
eyepiece scale can be turned through
360° to align with the direction of the
crack or pitch under examination.

260
 MAIN FEATURES

»» Internal or external use

»» Monitors the opening or closing of cracks with accuracy of 1 mm 58
»» Crack record cards supplied with each gauge simplifying monitoring
»» Capable of monitoring vertical as well as horizontal movement

58-C0219/A1 58-C0219/B1
58-C0219/SET

CRACK WIDTH GAUGES 58-C0219/C1

Made from plastic, in four different Crack width gauge for floors.
versions for measuring the widths
of cracks in walls, corners, floors and 58-C0219/D1
the difference of level between two Crack width gauge for difference of
surfaces. When purchased as a set, a level.
carrying case is included.
58-C0219/SET
Complete set of crack width gauges 58-C0219/C1 58-C0219/D1
including 58-C0219/A1 (for walls),
Ordering information 58-C0219/B1 (for corners), 58-C0219/
58-C0219/A1 C1 (for floors), 58-C0219/D1 (for
Crack width gauge for walls. Pack of 5. difference of level) and carrying case.
Weight 0.5 kg approx.
58-C0219/B1
Crack width gauge for corners.
Set of 2.
58-C0219/A1, C0219/C1, C0219/B1
and C0219/D1

58-C0223 Spare parts

SWING-ARM DEFLECTOMETER 58-C0224/1
Used for determining the deflection 20 m low thermal deformation steel
of bridges, ceilings or any suspended wire.
structure.
Comprising: three swing arms with
clamps for total orientation in any po-
sition; three 20 m wire coils; three 30
x 0.01 mm dial gauges; three plumb
weights; one carrying case.
Weight: 3 kg (approx.)

261
 CONCRETE TESTING NDT - NON DESTRUCTIVE TESTING

Structural inspection and monitoring

FLAT JACKS

The in-situ stress, deformability and resistance characteristics of masonry 58-D0567/C20

can be determined by the flat jack method. The test is performed by mak- As above but without valves.
58 ing a cut to a uniform depth into the mortar courses and inserting the
58-D0567/E2
flat jack or a pair of jacks, which are then pressurized to the desired level.
Semi-oval flat jack, 350 x 260 x 4.5
mm,
50 bar maximum working pressure.

58-D0567/E20
As above but without valves.

Accessories
Steel sheets to fill the testing cut
58-D0567/C11
Set of five rectangular steel sheets,
400x200 mm.

58-D0567/E11
Set of five semi-oval steel sheets,
350 x 260 mm. Typical application of two semi-oval
flat jacks with mechanical
For applying load strain gauge for determining the
58-D0568/A strength and deformability features
Hydraulic hand pump with pressure
gauge, 0-100 bar scale. Complete with
integral reservoir and 3 m of flexible
hose. Weight 8 kg approx.

58-D0568
Hydraulic hand pump, without gauge,
complete with integral reservoir and 3
There are two test configurations: ʰʰ 58-D0585 Electronic extensometer m of flexible hose.
A single flat jack for stress determi- (one to three)
nation; 58-D0567/RS
ʰʰ 82-P9008/F DATALOG8, 8-channel
Two flat jacks for deformability and Connecting hose to connect two jacks.
battery operated data acquisition
resistance determination. (Only required for deformability and
system (see page 416).
resistance determination.)
Note: In order to conveniently fill the
The flat jacks have to be pressurized testing cut, sets of steel sheets of the same
and the strain measured using an For strain measurement (analog
dimensions as the flat jack should be used. configuration)
analog or digital setup with the Preparation of slots for the flat jacks
See Accessories.
following equipment (see Accessories 58-C0230/30D on a brickwork surface using
for details): Mechanical strain gauge for the a simple drill, overlapping holes and
Weights:
measurement of length variation. Me- completing manually
58-D0567/C2, 58-C0567/C20
Analog measurement 1.5 kg (approx.) asuring base 300 mm x 5 mm range.
ʰʰ 58-D0568/A Hydraulic pump with 58-D0567/E2, 58-D0567/E20 Digital gauge, 0.001 mm resolution,
gauge 1.5 kg (approx.) output for PC connection (special
cable required, see 82-D1261/LINK).
ʰʰ 58-D0567/RS Connecting hose (to
connect the two jacks - for defor- Ordering information Flat Jacks
mability and resistance determina- 58-D0567/C2
tion only) Rectangular flat jack, 400 x 200 x
ʰʰ 58-C0230/30D Mechanical strain 4.5 mm, 50 bar maximum working
gauge pressure.

Digital measurement
ʰʰ 58-D0568 Hydraulic pump (wi-
thout gauge)
ʰʰ 82-P0050 Pressure transducer
ʰʰ 82-P0349/ELT Connection cable for
pressure transducer Preparation of the cut
ʰʰ 58-D0567/RS Connecting hose (to for the semi-oval and circular
connect the two jacks - for defor- segment flat jacks using a cutting
mability and resistance determina- saw.
tion only) Flat jacks 58-D0567/E2 and 58-C0567/C2

262
For strain and load measurement 82-P9008/F
(digital configuration) DATALOG 8, 8 channels stand-alone
58-D0585 multipurpose data logger battery ope-
Tubular electronic extensometer (one rated with rigid carrying case suitable
to three) consisting of a tubular tele- for use in the field.
Featuring:
58
scopic frame fitted with an electronic
displacement sensor. It has to be atta- ʰʰ 5.7” touchscreen color graphic
ched to the wall using normal anchor display
bolts. Suitable cable is necessary for ʰʰ Communication port: LAN /
connection to DATALOG8 Ethernet
Measuring range: 10 mm ʰʰ Real resolution:131,000 points
Span: 300 mm ʰʰ Data storage on removable USB
Linearity: 0.3% pen drive
Weight: 0.2 kg(approx.)
ʰʰ Sampling rate: up to 10 readings
per second per channel via USB
82-P0050 (up to 500 readings per second per
Pressure transducer, 0-50 bar. channel via LAN when connected
to a PC)
82-P0349/ELT
Connection cable for connecting ʰʰ Excitation (VEXC): from 1 V to
transducer to data logger. 10 V for each couple of channels
(up to 4)
58-D0568/4 ʰʰ Input signal : 0-10 V; 0-20 mA Typical application with digital configuration composed with 3 electronic tubular
Connecting coupling for pressure ʰʰ Battery operated: internal rechar- transducers 58-D0585, pump assembly 58-D0568 fitted with pressure transducer
transducer. geable sealed battery 12V, 7.2 Ah 82-P0050, suitable cable P0349/ELT and DATALOG 8 82-P9008/F for complete data
and built-in battery charger 110- acquisition.
230 V, 50-60 Hz, 1 ph. Power cable
is included
82-P9008/SOF
ʰʰ Dimensions approx lxdxh [mm]: DATACOMM 2
265x171x223
ʰʰ Weight approx. [kg]: 6 Data acquisition software
and LAN cable for PC connection of
DATALOG 8 (82-P9008/F).
82-P9008/ELT ʰʰ Up to 8 data logger (total 64 chan-
Set of four cables for connecting load nels) can be connected to a single
cells, pressure transducers, strain gau- PC creating a modular network
ges, LDT / LVDT / potentiometric type (LAN hub is required)
displacement transducers to DATALOG
8 (82-P9008) ʰʰ Free user setting of channel
Note: cables P9008/ELT are necessary in
groups (nr. and type of channels)
58-D0568/A addition to 82-P0349/ELT ʰʰ Numerical and graphical display of
the readings
ʰʰ Fully customizable multi-diagrams DATALOG 8, 8 channels battery operated
function including multi-channels datalogger, in-built battery operated
DIGITAL INSTRUMENTATION FOR TESTING STRUCTURES plotted against the same axes with rigid carrying case suitable for
We offer a complete range of instruments to measure the deflection and / or one channel plotted in use on field. 5.7” touchscreen color
relation to another graphic display
of ceilings, bridges and any suspended structure using modern digital
ʰʰ Data export ASCII format
systems. For more detailed information please visit our website.
ʰʰ Possibility to save and recall diffe-
rent calibration files allowing quick
transducers swapping

Digital instrumentation for

deflection measurement of
structures, complete system
with 3 additional measurement
elements
263