ServiceManual MyLab 9
ServiceManual MyLab 9
MyLab 9 Family
350015200
www.esaote.com
Rev. 03
Jan 2018
350015200_03
INDEX
1 INTRODUCTION ..............................................................................................................1
1.1 Service Characteristics .............................................................................................2
1.1.1 Identifying the Boards .......................................................................................2
1.1.2 Fuses ................................................................................................................2
1.2 Equipment ................................................................................................................3
1.2.1 Disassembling Equipment .................................................................................3
1.2.2 Service Procedures ...........................................................................................3
1.2.3 USB Medium .....................................................................................................4
1.2.4 Safety Test Equipment ......................................................................................4
1.3 Warnings and Precautions ........................................................................................5
2 BLOCK DIAGRAMS .........................................................................................................6
2.1 General Block Diagram .............................................................................................7
2.2 Input Probe Board (IPB) ............................................................................................9
2.3 Digital Front End Board (DFB) ..................................................................................9
2.4 Digital Processing Board (DPB) ..............................................................................10
2.5 Host Processing Module (HPM) ..............................................................................10
2.6 Main Keyboard........................................................................................................11
2.7 Power Supply Group ...............................................................................................11
2.8 Main Bus Board (MBB) ...........................................................................................11
2.9 Enhanced ECG Board ............................................................................................11
2.10 Electric and Schematic Diagrams ...........................................................................12
3 UNIT DISASSEMBLY .....................................................................................................13
3.1 LCD Monitor ...........................................................................................................13
3.2 Control panel ..........................................................................................................14
3.3 PCB access ............................................................................................................16
3.3.1 Input board and power supply removal............................................................21
4 PARTS LIST ...................................................................................................................28
5 MAINTENANCE .............................................................................................................36
5.1 Battery Cell .............................................................................................................36
5.2 Check list ................................................................................................................36
5.2.1 Technical Check List .......................................................................................36
5.2.2 Maintenance Check List ..................................................................................37
5.3 Trouble shooting .....................................................................................................38
5.3.1 DFB position ...................................................................................................38
5.3.2 Hard Ware issues............................................................................................39
5.3.3 Error messages ...............................................................................................42
5.3.4 Log files ..........................................................................................................44
6 SERVICE INFORMATION ..............................................................................................46
6.1 Service menu ..........................................................................................................46
6.2 Software installation/update ....................................................................................47
6.3 Format procedure ...................................................................................................49
7 SAFETY TEST ...............................................................................................................53
7.1 Safety measurements according IEC60601-1 .........................................................53
7.1.1 MyLab safety test - Operating Procedures ......................................................55
7.2 Safety measurements according IEC 62353 ...........................................................59
7.2.1 Limits Table.....................................................................................................65
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1
Chapter
1 INTRODUCTION
This manual refers to all MyLab 9 Family ultrasound models, named in the following
chapters as MyLab 9 Family. The term “MyLab 9 Family”, used in this manual, refers
to all models. When the information refers to a dedicated model it will be specifically
indicated.
The manual is addressed to all the Service centers directly authorized by Esaote. All
the operations described in this manual are not critical from a safety point of view.
This manual describes the authorized operations.
WARNING
Perform only the operations describes in the manual. Any unauthorized modification
may introduce additional hazards.
Do not attempt to service MyLab 9 Family unless this service manual has been
consulted and understood.
The Enter and context menu keys are respectively indicated as ENTER and UNDO
keys in this manual.
WARNING
In this manual WARNING identifies a risk for the patient and/or the operator.
CAUTION
The word CAUTION describes the precautions necessary for protecting the
equipment.
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1.1 Service Characteristics
MyLab 9 Family Families design is based on the use of modular, functionally isolated
printed circuit boards (PCBs) and subassemblies known as Field Replaceable Unit.
This modularization greatly simplifies on-site service and repair. In most cases, on-
site maintenance is accomplished by removing and replacing the PCBs or
subassemblies.
Most boards of MyLab 9 Family Families are identified:
In the boards not equipped with flap this information is on labels affixed on the
printed circuit.
1.1.2 Fuses
WARNING
Do not replace the system fuses with types different from those specified.
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1.2 Equipment
In this section the required tools to access the system internal parts are listed
together with the tools to activate the Service procedures and to perform a functional
test of the unit.
Tool Dimension
Dynamometric Phillips electric screwdriver Large, medium and
small tips
Short Philips screwdriver Small tip
Slotted screwdriver Large and small tips
Box wrench
Allen screwdriver
Socket Wrench
Tweezer
Point pliers Small tip
The use of an electric screwdriver allows the access time to be minimized. Low
torques are recommended.
The service procedures that require an interaction with the unit, can be activated
through the service key only. The service key must be inserted in one of the cart USB
ports (not at the control panel).
The key must be inserted before switching on the unit, to be able to access to the
several service menus. If the procedure is not carried out properly, the system
doesn’t allow the access to the menu.
This symbol is used in this manual to indicate all the procedures that require
the use of the service key.
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1.2.3 USB Medium
To perform a complete check of the unit, it is suggested to always have an USB
medium. These tools allow the service technician to test the functioning of the USB
ports.
USB medium is also required to export Log files and perform a software upgrade.
For the software upgrade a 16GB USB 3.0 key is recommended to increase the
speed. This key must be connected in one of the cart USB ports (not at the control
panel).
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1.3 Warnings and Precautions
WARNINGS
It is forbidden to edit or delete files that belong to the software package. Doing so
may compromise the system safety.
PRECAUTIONS
A series of precautions that must be observed each time you perform an operation
on the system are emphasized below:
The equipment must always be switched off before carrying out any service
operation. In the same way, all the probes and peripherals (for example
external monitor, printer, and video-recorder) must also be disconnected.
Power off the equipment prior to perform any disassembling operation.
When the unit is in Standby mode (main switch on, but unit off), the AUX
connectors are supplied with a voltage.
An electrostatic discharge occurring through the contact with the operator, can
irreparably damage the electronic components on system boards that are
sensitive to electro-static discharges: it is therefore recommended that
precautions to prevent these discharges are taken each time a board has to
be removed/installed. In operational terms, this means:
o The machine must rest on an electro-static mat connected to earth.
o The service technician must also be connected to the same earth each
time he removes or installs the parts.
o The boards and components must always be moved in their special
electro-static containers.
o For the service on the field, use the specific kits including the anti-static
mat.
o The chapter entitled “system Parts List” details the sub-assemblies that
are to be considered sensitive to electro-static discharges (ESD).
When the board is ESD sensitive, you can find this symbol on the PCB master.
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2
Chapter
2 BLOCK DIAGRAMS
This chapter contains the block diagram descriptions for each board. The general
Block Diagram shows the relationships of each board having a unique function within
the overall unit.
In the block diagrams, the functions are gathered to permit an easy comprehension
of the block functioning, which indicates the correlative electronic boards.
Figure 1 shows the block diagram of the MyLab 9 Family unit.
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2.1 General Block Diagram
The probes are connected to the INPUT PROBE BOARD (IPB).
The board receives the HV pulses from the DIGITAL FRONT END BOARD (DFB).
Each DFB manages different channels and according the probe and preset selected,
they create the high voltage pulses necessary to the probe to create the US echo.
The US echo arriving from the probes, go to the Input Probe board that, without any
elaboration, sends the data to the two Digital Front End
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The Input Probe Board, send to the DIGITAL PROCESSING BOARD (DPB) the
information about the probes connected to the unit.
In the two DFB the US echo pass through amplifiers and then are converted from
analogic to digital data. Then they go to the internal FPGAs for the image
reconstruction process.
The US data from the second DFB are sent to the first, where are mixed with the
internal ones. After this step the whole data are sent to the DPB.
The DPB receive all the US data and proceed with all the post processing
elaborations. As well from the US data creates the CFM and Doppler image (CW and
PW).The board has one interface to the ENHANCED ECG BOARD (EEB), to receive
the ECG signal to be displayed with the US image. The data go to the HOST
PROCESSING MODULE (HPM).
The DPB creates as well all the internal clocks necessary to the internal boards.
The DPB has as well one RF OUT, for the US unfiltered data.
The HPM receives the data and mix them to the overlay, then send all to the external
monitor.
It has a direct connection (by USB) to the QWERTY keyboard and touchscreen
group, to receive all the commands selected by the user and set the touch panel
according the modality enabled. As well send to the keyboard group all the audio
signals. In board there is an amplifier who drives the unit’s speakers.
In the Host Processing board, there is also the internal PC module, who manages the
internal HDDs (there are two, one SSD), network card, ram memories and USB
plugs. The PC module is able to receive from HDD all the SW necessary to the
various boards and, using one dedicated communication channel, send it to the
Digital Processing Board. This board sends the SW to the two Digital Front End, the
Input Probe and to the Switching Power Board.
The power supply section is composed by one insulation transformer for the auxiliary
plugs, one AC/DC module (who has inside one dedicated insulation transformer) that
receives the line voltage and then creates a 12Vdc. The 12Vdc is sent to the
SWITCHING POWER BOARD (SPB). This board sends the 12Vdc to the DPB, HPM;
and to the keyboard group. The SPB also creates different voltages for the DFB. The
Input Probe board is instead supplied by the DPB by one dedicated connection
(CBB).
The SPB manages the fans rack.
The Main Bus Board is a board on which are connected some of the internal boards
of the unit. It does not have active components on board but only connectors.
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2.2 Input Probe Board (IPB)
The Input Probe board is the interface among the probes and the rest of the unit.
On board are assembled four connectors for electronic probes.
The board doesn’t perform any elaboration on the US data from the probes and on
the HV pulses, but simply passes/receives them from/to the two DFB.
In fact the HV pulses are already received at the high voltage level from the Digital
Front End and are directly sent to the right connector. This due to some relays which
proceed with the operation. The DPB controls these operations.
The information about the probe connected is sent to the DPB. From this board the
IPB receives all the settings and the information about the probe to enable.
The DFB is the responsible for the HV pulse generation and for the focalization of the
signals from the probes. In the unit there are two DFBs. No difference among them:
every board can be seated in every DFB position without trouble.
From the DPB board they receive all the focalization data and, according the probe
and the preset selected, they generate the high voltage pulses, starting from the low
signal pulse (also generated inside the DFB). The generated HV depends on the
image mode and is different for B mode and Doppler/CFM mode.
To perform this operation, the Power Supply Group sends in parallel to all the DFB
the high voltage to generate the pulses. When ready they are sent to the IPB and
then to the probe.
Every Digital Front End manages half portion of the image according the image
below:
The data from the probes directly returns to the Digital Front End. They are filtered
and amplified according the gain selected, then converted from analog to digital,
elaborated and sent out for the next steps.
The DFB 2 board does not send the data directly to the DPB, but the board number
two send the data to the number one who sum the two signals and send out the
result to the DPB
The position inside the MBB indicates if the board is the number one or two.
The sequence is IPB, DFB2 and DFB1.
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2.4 Digital Processing Board (DPB)
The DPB receives the US data (indicated as Data in the block diagram) from the DFB
1: The data receives different elaborations in case of BW image (2D and M-Mode) or
CFM, PW and CW.
The Data are filtered, demodulated and elaborated (also according some parameters
and filters set by the user) in the first internal block. After this step some post
processing elaborations are applied.
The internal Doppler demodulation circuit receive the elaborated Data from the first
block and generates the data that sent to the CFM and the PW Doppler elaboration
group create the CFM and PW Doppler image.
For CW Doppler, the CW elaboration group elaborates the Data arrived from the
DFB, before the elaboration done in the first block and creates the CW image.
All the US data (BW, CFM…) go to the PCiex group who send out them to the Host
Processing Module, where is created the whole US image and is added the overlay.
After, all is sent to the monitor.
On board, starting from two different clock generators, are created all the clocks
necessary for all the unit.
For the management of all the functions on board, there different DSPs in the control
group. This group communicates with the Digital Front End boards, the Input probe
(motor signals, temperature controls.), receive and send data with Host Processing
Board.
The board controls the Switching Power Board, part of the power supply group.
Correct generation of voltages are read from Switching Power Board on all the
boards in the rack, including the board itself. The board also generates all the supply
voltages for the IPB and sends them via the MBB.
The Host Processing module is the interface between its internal PC group and the
rest of the unit.
This module receives from the DPB the US data (BW, CFM…). They are sent to the
video card on which are mixed to the overlay created to the PC part assembled on
board. The whole video frame is sent to the monitor.
At the start-up the DPB board checks the HW composition of the system and checks
if all the boards are connected. If all is ok every board starts to program itself using
the firmware present in some internal flash memories present in all the boards
The HPM, in case the firmware is not aligned with the main SW, acquire the
necessary firmware from the PC group that reads the SW present inside the HDD
and send it to the boards to upgrade, using internal serial buses.
The same channel is used for all the communications and checks during the live
activity or to upgrade the boards in case of new SW installation.
The PC group manages all the interfaces (USB, network, Wi-Fi) and the
communication with the keyboard group. It manages the display touch panel and set
it according the user selections. The LAN insulation transformer and connector are
located on this board as well.
The amplifier for the speakers, that are located in the upper group, is present on
board.
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The amplified signal is sent to the keyboard group and from there to the speakers.
The group communicates with the PC module assembled in the HPM board by
dedicated USB cables, connected to 2 different HUB on the keyboard, to manage
several several USB resources: QWERTY, Touch Screen, Mouse, PIC keyboard, 2
user USB’;s, DVD and secondary display.
It receives all the data selected by the user and communicate with the Host
processing board in order to set the unit according the user’s selections.
On Board there are 2 USB hubs that manages the USB plugs present in the
keyboard group. The display link circuit manages the display touch panel and
communicates with the PC group.
On the keyboard group the connector is present on which is connected the supply
cable for the main monitor. The monitor is suppled at 12Vdc.
The group is composed by a board on which are assembled the auxiliary plugs, the
fuses holders and the insulation transformer who supply the auxiliary plugs. From this
group the line voltage is sent to the AC/DC module who converts the line voltage in a
12Vdc.
This voltage goes to the Switching Power Board (SPB) who is creating the different
voltages for the DFB (high voltage, +5…)
The SPB sends the 12 Vdc to the DPB, HPM, key board group.
Inside every board there is a circuit who creates the different voltages necessary for
the boards.The DPB supplies as well the IPB.
The board is simply a passive board on which are connected some of the unit’s
boards. The boards connected are the two DFB, the DPB, the HPM and the SPB.
The board acquires the ECG signal from the patient and elaborates it.
The signal is amplified, filtered converted and elaborated: Then is sent to the DPB, in
order to add it to the US data and show it on the main monitor.
All the ECG part is optical insulated from the rest of the unit.
The Physio input is not used, the patient has to be connected to the ECG input plug
using the dedicated Esaote cable
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2.10 Electric and Schematic Diagrams
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3
Chapter
3 UNIT DISASSEMBLY
The chapter describes the unit disassembly in such way that the major service parts
can be accessed.
In order to carry out all the all the removal procedures, all peripherals, probes and
power cables should be disconnected and removed.
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3.2 Control panel
Remove the 4 M3x8 screws that secure the control panel closing cover and remove
the cover.
Remove the 6 screw that secure the Control Panel to the cart.
Note the length of the screws!
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Detach the cables connected to the Control panel, to be able to remove the Control
panel.
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3.3 PCB access
The following PCB’s can be accessed:
1 SWITCHING POWER BOARD
2 CONTROL BUS BOARD
3 ANALOG BUS BOARD
4 DIGITAL PROCESSING BOARD assembly
5 DIGITAL FRONTEND BOARD Assembly
6 HOST PROCESSING MODULE
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Remove the metal cover sheet from the PCB rack, fixed with 19 M3 x 8 screws.
After removing the metal cover sheet, the Switching power board can be removed
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By removing the Control bus board it is possible to remove the Digital Processing
board.
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By Removing the Control bus board and the 2 pcs Analog bus boards it is possible to
remove the 2 pcs Digital Front End boards.
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Detach the cables connected to the PCB rack and remove the 4 M3 x 6 screws that
secure the Host Processing module.
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3.3.1 Input board and power supply removal
Note: to be able to remove the Input board, it is required to remove both DFB1 anf
DFB2
Remove the front panel assembly fixed with 4 pieces M4x12 HEX Socket Head Cap
and washer.
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Remove the Connectors Lighting Board, fixed with 4 pieces M4 x 6.
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Remove the input board carefully.
Do not damage the probe connector locking levers.
To be able to remove the power supply it is necessary to remove the PCB rack from the
trolley.
To do this, remove the left cover which is fixed with snap locks. Front cover is also
removed.
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Remove the M4x10 screw that fixates the PCB rack.
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Remove, from the front, the 5 screws M4 x 8 that screws.
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Slide the PCB rack out of the trolley.
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Detach the cable from the PCB rack.
Remove the AC/DC module by removing the 4 pcs M3 x 6 screws.
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4
Chapter
4 PARTS LIST
8109717000 Small plate for receiver adapter (in combination with code
8109716000)
330000478 MONITOR
Upper Group
330000480
CONTROL PANEL
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330001056
Keyboard Assy 6440
(without trackball)
330001811
Base LCD Assy 6440
450000003
TRACKBALL
270006300
TRACKBALL CABLE
330001822S
On/Off board assy 6440
330001823S
Soft encoder light board
assy 6440
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330000507
qwerty keyboard assy
509015300
DVD driver slim slot-in SATA
270004500
SPEAKER ASSEMBLY
WITH CABLE
330001019S
BACK CLOSING COVER
330001147S
CONTROL PANEL REAR
COVER
330001696S
CONTROL PANEL LEFT
COVER ASSEMBLY
330001697S
CONTROL PANEL RIGHT
COVER ASSEMBLY
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330001698S
CONTROL PANEL TOP
COVER ASSEMBLY
Platic Panels
330001815S
Left Cover Assy
330001816S
Left Cover Assy
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330001817S
Left Panel Assy
330001818S
Right Panel Assy
330001819S
Front Panel Assy
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330001948S
Top Cover Assy
330001820S
Side Door Assy
330001900S
Console Assy
330001805S
Drawer Assy
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430000025
Antistatic wheel
330000477S
Break’s footpedal
330000500S
Rear handle bottom cover
330000499S
Rear handle top cover
330001250S
Power cable hook
330003065S
Rear handle buffalo horn
assy
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Various Parts
330001807
Fan assy
330000479
Articulated arm
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5
Chapter
5 MAINTENANCE
The unit contains a Lithium battery, located on the Host Processing Module. It is
strongly recommended to replace the battery cell every three (3) years. If the Host
Processing Module has to be stored, it will be necessary to first remove the battery.
WARNING
Irritation, including caustic burns and injury may occur following exposure to a
leaking battery.
If the battery is incorrectly installed it may explode. Replace only with the same
or equivalent type.
This chapter proposes two different check lists. The first one (Technical Check List)
suggests a set of inspection steps to be performed each time service personnel modify
the HW/SW composition (for example a board replacement or functional upgrade); the
other one (Maintenance Check List) suggests a check list intended for a general
equipment inspection like yearly maintenance.
Once any HW/SW change, modification or upgrade is finished and the unit is ready to
be closed, perform the following:
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3 Service key Switch the unit on with the service key inserted.
4 - If necessary set the boards C.I.
5 - When applicable, verify that the upgrade is working.
6 Printer Select the “Licenses” option (MENU key), print out all the
screens and place them in the pocket placed in the rear cover.
7 - Reboot the unit.
9 - Verify the unit functioning using the Maintenance Check List.
Physical check
* WARNING
Switch off the unit before trackball maintenance and do not look directly at the
transmitter light.
According to IEC60825-1 (Never look directly or stare into the beam/beam aperture
when on. Do not use optical viewing aids.)
General Check
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Functional Check
Peripherals Check
This chapter describes the trouble shooting and indicates possible issues and
solutions
The unit contains 2 identical Digital Front-end Boards (DFB 1 and DFB 2) and the
position on these boards can be interchanged. The function depends on the position.
For test purpose DFB 2 can be removed and the unit will run. Obviously no Ultrasound
data will be present in the area where this board is active.
By switching the boards in position 1, possibly a defective board can be determined.
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5.3.2 Hard Ware issues
This chapter describes possible Hardware issues and the possible cause and action.
Hardware configuration
I-Button: fd-1739e3e9-01
EnHwCode:0x1 Equipment HwCode: 0x7
If in this block the Equipment HwCode is not 0x7 as expected, there may
be connection problems of the MKB board (upper group) with the rack,
so check the related cables and connections, see picture below:
Then, immediately after this block of the log, the list of the system slots is
provided.
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For a correct configuration, all slots must have Error Code 0x0, like in the
following example:
Slot:[0]
Error Code:[0x0]
….
Slot:[1]
Error Code:[0x0]
….
….
….
….
Slot:[8]
Error Code:[0x0]
….
If Error Code is not 0x0, there is a problem with the corresponding board.
Slot 0 DPB
Slot 1 DFB1
Slot 2 DFB2
Slot 3 SPARE
Slot 4 Keyboard
Slot 5 Power Supply
Slot 6 Input Probe Board
Slot 7 Main Bus Board
Slot 8 Host Processing Module
4) Application software crashes at start up with Algol device not found problem
a. An error log is created (file .err) with the text string “Algol device not
found”
Could be an issue on the DPB board
b. Try to reposition the DPB board and the PC module on the HPM board
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7) Noisy channels in ultrasound image
a. Most likely the DFB board. Try to place the boards one by one in
position 1 to determine the defective board.
b. In a linear probe image like the one depicted above, where the ESAOTE
red logo is on the upper-left corner, the first half on the left would be
for DFB1, the second half on the right would be for DFB2; in the specific
case of the image above, DFB2 would be the board to be substituted
9) ECG/Physio
a. This may happen typically at run-time because EEB board is not correctly
connected to the backplane, the MBB board.
Check EEB cabling and connection with MBB.
b. If still no result, substitute EEB board.
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5.3.3 Error messages
It is possible that during operation the following error message are displayed in a pop
up menu:
-
-
- Alternatively, the problem may be more subtle and depend on a HW issue on
the SPB board, which controls the fans rotation.
- Check the fan assembly connections and then, if still no result, check FPB and
MBB board connectors and finally try substituting the SPB board.
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"Error with internal voltage (#7)" Please contact Service department.
An error log is created (file .ERR), even if this issue is not strictly blocking.
The causes may be several.
If the log puts in evidence the “+5V_AFE” internal voltage (search for such string), the
problem can be on the DFB boards. Replace the first one and then the other DFB
board.
If instead the log puts in evidence the “+1V2_DFB” internal voltage (search for such
string), the problem can be on the SPB board. Replace the SPB board.
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"Error in Power supply (11)" Please contact Service department. The application will
close in (sec) xx.
This section describes error messages that may appear in the log files and the
possible solution or action.
Log files can be extracted to USB by pressing the MENU key, then select the
SYSTEM INFO button and select EXPORT LOG FILES
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up on screen) or may proceed with Check DPB and SPB.
slow/disturbed acquisition in all
conditions
HW WARNING, Application may crash suddenly RT Bus problem.
TOO_FEW_DATA, (SYSTEM INTERNAL ERROR pop- Check DPB and DFB.
FORMAT up on screen)
HW WARNING, Application may crash suddenly RT Bus problem.
TOO_MUCH_DATA, (SYSTEM INTERNAL ERROR pop- Check DPB and DFB.
FORMAT up on screen)
HW WARNING, Application may crash suddenly PW DSP problem. (Overlab).
E_OVERLAB, RUNTIME (SYSTEM INTERNAL ERROR pop- Check DPB.
up on screen) or may proceed with
slow/disturbed acquisition in PW/CW
Doppler modality
HW WARNING, Application may crash suddenly PW DSP problem. (Overlab ECG).
E_OVERLABECG, (SYSTEM INTERNAL ERROR pop- Check DPB.
RUNTIME up on screen) or may proceed with
slow/disturbed acquisition in PW/CW
Doppler modality
HW WARNING, Application may crash suddenly PW DSP problem. (Overlab
E_OVERLABPHYSIO, (SYSTEM INTERNAL ERROR pop- PHYSIO).
RUNTIME up on screen) or may proceed with Check DPB.
slow/disturbed acquisition in PW/CW
Doppler modality
HW WARNING, Application may crash suddenly PW DSP problem. (UnderRun).
E_UNDERRUN, (SYSTEM INTERNAL ERROR pop- Check DPB.
RUNTIME up on screen) or may proceed with
slow/disturbed acquisition in PW/CW
Doppler modality
HW WARNING, Application may crash suddenly PW DSP problem. (UnderRun ECG).
E_UNDERRUNECG, (SYSTEM INTERNAL ERROR pop- Check DPB.
RUNTIME up on screen) or may proceed with
slow/disturbed acquisition in PW/CW
Doppler modality
HW WARNING, Application may crash suddenly PW DSP problem. (SoF EoF).
E_SOF_EOF, RUNTIME (SYSTEM INTERNAL ERROR pop- Check DPB.
up on screen) or may proceed with
slow/disturbed acquisition in PW/CW
Doppler modality
ERROR #6, SERVICE Application stops displaying a pop-up SPB board problem/FAN assembly
DEPARTMENT, POWER on screen without crashing. The problem
SUPPLY ALARM application waits for an user
interaction (press OK on the pop-up
multiple times until pop-up
disappears)
ERROR #7, SERVICE Application stops displaying a pop-up SPB board problem. (Voltage Alarm)
DEPARTMENT, POWER on screen without crashing. The
SUPPLY ALARM application waits for an user
interaction (press OK on the pop-up
until pop-up disappears)
ERROR #8, SERVICE Application stops displaying a pop-up SPB board problem. (Voltage Alarm)
DEPARTMENT, POWER on screen without crashing. The
SUPPLY ALARM application waits for an user
interaction (press OK on the pop-up
until pop-up disappears)
ERROR #11, SERVICE Application stops displaying a pop-up SPB board problem. (Voltage Alarm)
DEPARTMENT, POWER on screen without crashing. The
SUPPLY ALARM application waits for some seconds
and then shuts down
ERROR #5, SERVICE Application stops displaying a pop-up Over temperature problem on rack
DEPARTMENT POWER on screen without crashing. The boards.
SUPPLY ALARM application waits for some seconds Check DFB, DPB, SPB and HPM
and then shuts down
ERROR #4, SERVICE Application stops displaying a pop-up Over temperature problem on
DEPARTMENT, POWER on screen without crashing. The batteries.
SUPPLY ALARM application waits for some seconds Check battery pack or SPB.
and then shuts down
Error initializing the unit Touch screen not active Error initializing the unit Touchscreen
Touchscreen Input Device Input Device.
Check Main Keyboard Board and
HPM
Problem with Burner Disk not working Check disk and DVD burner.
manager initialization.
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6
Chapter
6 SERVICE INFORMATION
Press MENU and select the SERVICE tab, then select the SERVICE button.
In the MONITOR field, the monitor can be selected when the Disable Monitor Auto
Detection box is checked.
A recognizable monitor will be detected when this box is not active and can then be
controlled via the Touch screen.
The AC line frequency can be set and several other function can be enabled or
disabled as well as the screen saver time out time.
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6.2 Software installation/update
REQUISITES
• USB memory drive (USB 3.0 recommended).
• Service Key P/N 140009500
PREPERATION
1. Download the file MyLab9_[version]_6440.zip from ownCloud.
2. If required, the download can be checked for correctness with the program:
Total Commander.
Open the .ZIP file and open the x440 folder
Open the file SWPACK.MD5 with Total Commander and check for errors.
Continue when there are 0 errors.
3. Format the USB key to avoid virus infection
4. Open the .ZiP file and open folder x440.
5. Extract the folder SWPACK to the root of the USB pen drive. Do not change the
name of this folder or its content.
INSTALLATION PROCEDURE
1. With the service key inserted, turn on the system.
2. The system will start up in Windows mode.
3. Connect the USB pen drive that contains the Software pack to one of the USB
slots. To speed up the update, it is recommended to use the USB 3.0 slots on
the side of the unit.
4. With Windows File Explorer navigate to the USB pen drive and open it.
5. Open the SWPACK folder
6. Double click the SETUP.exe to start the update process.
7. A message will pop up to make sure the unit is connected to the mains. Click
OK. There are no batteries in MyLab 9 Family.
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9. The following message is shown.
At this point the USB pen drive can be disconnected.
NOTE:
Do not open the MONITOR icon. This may cause malfunction of the unit and is used
for production purpose only.
13. Remove the USB pen drive, if not already done, and remove the Service key.
14. Shut down the system and start up again.
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6.3 Format procedure
The format procedure will erase both the HDD and SSD completely and partition both
discs.
After the format procedure, the MyLab software should be installed as described in the
previous section.
REQUISITES
• USB memory drive (USB 3.0 recommended, Min 16GB).
PREPERATION
1. Download the file Format.iso from ownCloud.
2. Create bootable USB memory drive.
a) Connect USB memory drive to PC
b) Run “DISKPART” on PC with administrator rights
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d) Select the USB memory drive by entering “select volume [# of USB drive]”
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g) Enter “Select partition 1”.
h) Enter “active”
j) Enter “assign”
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3. Extract the Format.iso file (right click and select extract file” or “mount”) to the
root of the USB pen drive
4. Connect the USB pen drive that contains the Format pack to one of the USB
slots on the side of the unit.
5. Start the unit.
Menu
----------------
1. Format and Install OS from image (scratch install)
2. Upgrade BIOS
H. Help me!
A. About
Q. Quit (reboot)
When ready remove the USB memory drive and restart the unit.
Install the software pack as described in 6.2 Software installation/update, page 47.
NOTE:
In case the unit does not start up from the USB: check the BOOT Option
Priorities in the BIOS
DO NOT CHANGE ANY OTHER BIOS SETTING
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7
Chapter
7 SAFETY TEST
Every MyLab 9 Family unit complies with EN60601-1 (IEC 60601-1) standard.
The MyLab 9 Family units are Class I Type B and BF (Ultrasound probe) and CF
(ECG) applied parts.
It is mandatory to perform Safety Tests every time new peripherals are powered
through the cart or you had to replace any of the following parts:
• Power Supply Group: ASB, AC/DC, mains cables
• Activities that involve substitution or temporary disconnection of ground cable
for PE protection
• Enhanced ECG Board, ECG cable
• Power Supply Plug
Anyway we suggest repeating the safety tests every two years. If the system is used
in the Intensive or Coronary Care, we suggest repeating the safety tests once a year.
WARNING
Whenever the measured values exceed the reference ones (see the following table)
don’t use the unit and send it to ESAOTE
This chapter defines safety Parameters and their range according to EN60601-1
standard and describes the safety tests to be carried out on the equipment.
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Definitions
The table below provides the user with a list of the parameters to be checked, the
maximum values and references to the IEC 60601-1 standard (1988), II Edition.
Note
The test must be carried out by skilled personnel using equipment compliant with the
reference standard indicated. ESAOTE recommends the use of the automatic BIO-
TEK 601-PRO equipment manufactured by BIO-TEK Instruments INC.
(www.biomedequip.com) or equivalent equipment.
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7.1.1 MyLab safety test - Operating Procedures
Tool Dimension
BIOTEK 601 Pro or equivalent -
Metal foil maximum size 20 x 10 cm
Note
Before proceeding with the safety test, be sure of the equipment calibration.
Procedure
• Power the automatic testing equipment through mains supply and the equipment
under test through the automatic equipment, as shown below.
• The ECG cable must be connected to the unit’s ECG connector (if present) and
the applied parts terminals in the automatic equipment (see Fig.1).
• Set the automatic equipment according to its user manual in order to perform a
Class I, Type CF equipment test.
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Measurement of Earth leakage current
CAUTION
In all the conditions in which it is necessary power on the MyLab system press
the pause key immediately after the power on button in order to avoid the
Windows start up. This operation is very important in order to avoid data loss
and hard disk damages.
• Activate the procedure for measuring the earth leakage current on the automatic
equipment:
1.1 Check that the value indicated complies with the indications given in the
reference table for normal condition (NC).
1.2 Repeat the procedure simulating a break in a power conductor, by means
of the automatic equipment, and check that the value indicated complies with
the indications given in the reference table for the single fault condition
(SFC).
• Repeat the above measurement procedures inverting the polarity of the power
conductors, by means of the automatic equipment
If any measured value is higher than the value in the table, do not use the equipment
and replace the power cable. Repeat the procedure with the new cable and if the
values continue to be higher, send the equipment to ESAOTE.
CAUTION
In all the conditions in which it is necessary power on the MyLab system press
the pause key immediately after the power on button in order to avoid the
Windows start up. This operation is very important in order to avoid data loss
and hard disk damages.
If any of the measured values are higher than the value in the table, do not use the
equipment and send it to ESAOTE.
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Measurement the Patient Leakage Current (ECG cable)
• Insert the ECG cable leads in the applied parts terminals in the automatic
equipment.
1.1 Activate the procedure for measuring the Patient leakage current on the
automatic equipment and check that the value indicated complies with the
indications given in the reference table for the normal condition (NC).
1.2 Repeat the procedure simulating a break in the earth wire, by means of the
automatic equipment, and check that the value indicated complies with the
indications given in the reference table for the single fault condition (SFC).
1.3 Repeat the procedure simulating a break in a power conductor, by means of
the automatic equipment, and check that the value indicated complies with
the indications given in the reference table for the single fault condition
(SFC).
1.4 Repeat the procedure simulating the application of the mains voltage, by
means of the automatic equipment, to the plugs on the patient cable and
check that the value indicated complies with the indication given in the
reference table for the single fault condition (SFC).
• Repeat the above measurement procedures inverting the polarity of the power
conductors, by means of the automatic equipment.
• If any of the measured values are higher than the value in the table, do not use
the equipment and replace the ECG patient cable. Repeat the procedure with the
new cable and if the values continue to be higher, send the equipment to
ESAOTE.
• Repeat the procedure simulating a break in the earth wire, by means of the
automatic equipment, and check that the value indicated complies with the
indications given in the reference table for the single fault condition (SFC).
• Repeat the above measurement procedures inverting the polarity of the power
conductors, by means of the automatic equipment.
If any of the measured values are higher than the value in the table, do not use the
equipment and replace the ECG patient cable. Repeat the procedure with the new
cable and if the values continue to be higher, send the equipment to ESAOTE.
WARNING: The defective patient cable or power cable must not be used
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Probe safety tests
For any probe in use with the unit, repeat the procedure for measuring the Patient
Leakage Current test (without application of mains voltage on applied part), wrapping
the probe enclosure with the metal foil and connecting the test lead to it. The test
must be performed in any Real Time mode application. The probe must be
connected to the unit
1.1 Activate the procedure for measuring the Patient leakage current on the
automatic equipment and check that the value indicated complies with the
indications given in the reference table for the normal condition (NC).
1.2 Repeat the procedure simulating a break in the earth wire, by means of the
automatic equipment, and check that the value indicated complies with the
indications given in the reference table for the single fault condition (SFC).
Repeat the above measurement procedures inverting the polarity of the power
conductors, by means of the automatic equipment.
If any of the measured values are higher than the value in the table, do not use the
probe and send it to ESAOTE.
WARNING
Any break in the probe case or in the probe cable can cause an electrical
hazard. Do not use the probe and send it back to ESAOTE for repair.
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7.2 Safety measurements according IEC 62353
Applicability
The standard IEC 62353 ed. 2 is applicable for Recurrent test and test after repair of
medical electrical equipment.
All MyLab units comply with the requirements of EN60601-1 (IEC 60601-1) Medical
Electrical Equipment standard. All MyLab systems are Class I, using applied parts
being Type B and BF (ultrasound probes) and CF (ECG, when available).
It is mandatory to perform Electrical Safety Tests in all the following cases:
1. every time the transducer is dropped;
2. every time a new peripheral is powered through the unit/cart;
3. every time you had to replace any of the following parts related to:
a Mains Power: ASB board, AC/DC converter, mains and/or power boards,
mains cables, insulation transformer.
b Activities that involve substitution or temporary disconnection of ground
able and/or metal parts being part of Protective earth (PE) protection
c (Enhanced) ECG Board/back-end board, ECG cable
d Power Supply Plug
4. repeat the safety test when replacing the parts indicated in the service manual
5. when a used MyLab is installed by Esaote to a different customer /clinical site
It is mandatory to perform the Electrical Safety Tests every two years, once a year in
the Intensive or Coronary Care.
In case local/hospital directives are more restrictive, it is mandatory to comply with
their directives.
Whenever the measured values exceed the reference ones indicated in Limits table
on page 65:
DO NOT USE the unit and contact Esaote Technical Assistance.
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The parameters to be tested are the following:
• Protective Conductor Impedance (P.E.)
• Equipment Leakage Current
• Applied Part Leakage Current
This section defines safety Parameters and their range according to EN62353
standard and describes the Electrical Safety Tests to be carried out on the
equipment.
Definitions
1) Protective Conductor Impedance (P.E.)
The impedance between the Protective Earth (PE) terminal of the mains input
connector and any accessible metal part Protectively Earthed
The list of the parameters to be checked is indicated inside the related service
manual, so please check them according the unit under control.
NOTE
Rigel 62353 doesn’t perform IEC 60601 tests, it is designed for IEC 62353 tests: All
MAINTENANCE, INSPECTION, SERVICING, and REPAIR done in accordance with
MANUFACTURER's instructions maintain the conformity to the standard used for the
design of the equipment.
NOTE
The test must be carried out by skilled personnel using equipment compliant with the
reference standard indicated. Esaote prescribes the use of the automatic RIGEL
62353+ equipment.
Tools
Tool Dimension
RIGEL 62353+ 270 x 110 x 75 mm
Metal foil maximum size 20 x 20 cm
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The procedure described below refers to the RIGEL 62353+ measurement device.
NOTE
Before proceeding with the safety test, be sure of the test equipment calibration.
Power the automatic testing equipment through mains supply and the equipment
under test through the automatic equipment, as shown in the figure on the next page.
Rigel 62353+
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Note: Probe placed in container with 0.9 saline solution.
The ECG cable must be connected to the MyLab ECG connector (if present) and the
Applied Parts terminals in the automatic equipment (see above).
Set the automatic equipment according to its user manual in order to perform a Class
I, Type CF equipment test.
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Test procedure
If the measured value is higher than the value indicated above, do not use the
equipment and contact Esaote Technical Assistance.
If the measured value shows more than 50% difference than the value, check test
setup.
CAUTION
In all the conditions in which it is necessary power on the MyLab system press
the pause key immediately after the power on button in order to avoid the
Widows start up. This operation is very important in order to avoid data loss
and hard disk damages.
Activate the procedure for measuring the Equipment leakage current on the
automatic equipment:
1. Check that the value indicated complies with the indications given in the
reference table for normal condition (NC).
2. Repeat the above measurement procedures inverting the polarity of the power
conductors, by means of the automatic equipment
If any measured value is higher than the value in the table, do not use the equipment
and replace the power cable. Repeat the procedure with the new cable and if the
values continue to be higher, contact Esaote Technical Assistance.
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Measurement of the Patient Leakage Current
(ECG cable when ECG is available)
Insert the ECG cable leads in the applied parts terminals in the automatic
equipment.
When testing ME EQUIPMENT with multiple Applied Parts, connect them
each in turn and comply with the applicable limits in Table 2. Applied Parts not
part of the measurement shall be floating.
1. Activate the procedure simulating the application of the mains voltage, by
means of the automatic equipment, to the plugs on the patient cable and
check that the value indicated complies with the indication given in the
reference table for the single fault condition (SFC).
Repeat the above measurement procedures inverting the polarity of the power
conductors, by means of the automatic equipment.
If any of the measured values are higher than the value in the table, do not use the
equipment and replace the ECG patient cable. Repeat the procedure with the new
cable and if the values continue to be higher, contact Esaote Technical Assistance.
Activate the procedure for measuring the Patient leakage current on the
automatic equipment and check that the value indicated complies with the
indications given in the reference table for the normal condition (NC).
1. Repeat the procedure simulating a break in the earth wire, by means of the
automatic equipment, and check that the value indicated complies with the
indications given in the reference table for the single fault condition (SFC).
2. Repeat the procedure simulating a break in a power conductor, by means
of the automatic equipment, and check that the value indicated complies
with the indications given in the reference table for the single fault condition
(SFC).
3. Repeat the above measurement procedures inverting the polarity of the
power conductors, by means of the automatic equipment.
If any of the measured values are higher than the value in the table below, do not use
the probe and contact Esaote Technical Assistance.
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7.2.1 Limits Table
---
Mains on Applied part for Class I and 2 5000 µA 50 µA
WARNING
Any break in the probe case or in the probe cable can cause an electrical
hazard. Do not use the probe and contact Esaote Technical Assistance.
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SYSTEM DATA
UNIT UNDER TEST DESCRIPTION: EM System EM Device Peripheral
US TRANSDUCER IS ACTIVE DURING TEST : YES NO ECG INPUT IS ACTIVE DURING TEST : YES NO
ACTIVE US TRANSDUCER DATA : Model: ________________ S/N: __________________
TEST SUMMARY
TEST DESCRIPTION, REFERENCES AND NOTES
MEASURED VALUE TEST RESULT
WITH DIRECT METHOD LIMITS:
VISUAL CHECK RESULT: ---
( External visual check and label check ) OK Failed
PROTECTIVE CONDUCTOR IMPEDANCE (P.E.):
Detachable cable systems
Detachable cable devices Max_______ [mΩ] OK Failed
Test current: 0,2A 1A 10A 25A
EQUIPMENT LEAKAGE CURRENT:
Class I 500 [µA]
Class II 100 [µA] Max_______ [µA] OK Failed
Class: I II
PATIENT LEAKAGE CURRENT SFC, MAINS POWERED ,
(APPLIED PART LEAKAGE CURRENT)
AP: US TRANSDUCER :
BF Type 5000[µA] Max_______ [µA] OK Failed
CF Type 50[µA]
AP Type: BF CF
PATIENT LEAKAGE CURRENT SFC, MAINS POWERED ,
(APPLIED PART LEAKAGE CURRENT)
AP: ECG INPUT:
BF Type 5000[µA] Max_______ [µA] OK Failed
CF Type 50[µA]
AP Type: BF CF
FUNCTIONAL FINAL TEST RESULT :
--- OK Failed
P.E. CONNECTION IN CASE OF MAXIMUM MEASURED VALUE
□ POWER PLUG / US MACHINE FRAME □ OTHER: __________________________________________________________________________
AUDITOR NAME:
DATE: SIGNATURE :
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