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SPACE TURN LB4000 EX2-E - (16.1a) - Non (Oct2021)

okuma

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0% found this document useful (0 votes)
112 views13 pages

SPACE TURN LB4000 EX2-E - (16.1a) - Non (Oct2021)

okuma

Uploaded by

c2kdnv4s99
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1-Saddle CNC Lathe

Transcending the Legendary LB


The machine against which
Okuma's best and long-selling LB Series, the spearhead of a wide range of CNC lathes,
now provides new functionality for today's requirements, breakthrough possibilities for
the next generation, and more reliability to satisfy greater customer expectations.
We are on a mission to "continuously enhance the LB to go beyond itself," and
achieve productivity improvements linked to new strategic value chains.
all others will be measured
The SPACE TURN LB EX II Series.
Offering improved machining quality, speed,
power and torque, process-intensive applications, automation . . .
All of the above—driven by the never-ending story of craftsmanship from Okuma. Highest Quality
● Application of Thermo-Friendly Concept
● Slanted-box bed construction

Super Fast and Rigid


● Equipped with new high-power, high-torque motor
● Combination of larger and faster spindle
● Large through-hole diameter, large working range
● Top rotation speed, horsepower, and torque in its class

Extreme Versatility
● Abundant series variation
● NC tailstock standard equipment

Easy Operation
The Next-Generation Intelligent CNC

Photo includes optional specifications.


Standard window size differs by market region.

1 2
High accuracy specifications overall assure
Highest Quality machining with high dimensional stability

Thermo-Friendly Concept for Slanted-box bed configuration with


unparalleled dimensional stability superior construction and rigidity
Okuma's Thermo-Friendly Concept is used on all the LB EX The next evolution of the slanted-box bed construction that
machines for extraordinary machining accuracy, using our has been highly praised as a "rugged, Okuma-like
unique machine design and thermal deformation control construction" in the SPACE TURN series. The primary units
technology. Outstanding dimensional stability in long-time of headstock and turret on a box bed is optimally placed for
continuous operation, multitasking, and even Y-axis machining outstanding dimensional stability and high rigidity. Exhibits
without troublesome compensation or warming up. stable machining accuracy even in heavy cutting.

Simple machlne
construction
Symmetrically built
Thick walls

Thermo-Friendly
Thermo-Friendly Concept
Machine designs that Concept Highly Accurate
equalize ambient Control Technology
(on MY machines only)
temperatures TAS-C
Machine covers
Peripheral equipment placement
Machine “hot spots” diffused Optimized X-axis feed element

Thermal deformation minimized on


Z-axis

Heat sources eliminated and thermal


Slanted-box bed achieves deformation suppressed from the
outstanding dimensional machine's construction
stability and high rigidity
Machining dimensional change
over time: ø7 m
Actual data [LB4000 EX turning] (MY) (ambient temperature: 8ºC change)

OD dimensional change Ambient temperature change


5
OD change (øμm)

0
● Cycle time: 60 sec Roundness [Actual data*] Tool nose uniformity (for better surface roughness) [Actual data*]
-5 ø7 μm X-axis travel: 60 mm
● Standard spindle 0.4 μm ● Standard spindle: 0.3 μm / 2,000 min-1
3 repetitions/cycle
-10 ● Cutting conditions Spindle speed : 4,000 min-1 0.4 μm / 2,000 min-1 (μm)
2000 min-1 Outer perimeter
Cutting depth : 0.1 mm 4.0
Room 8ºC change Feed : 0.05 mm/rev
temp ● Workpiece material: BsB 2.0

0 2 4 6 8 10 12 14 16 18 20 22 24 0.0

0.3 μm
Elapsed time (Hr) Material: BsB 2,000 min-1 -2.0
Material: BsB
Standard spindle -4.0
0 mm 0.50 1.00 1.50

* The “actual data” referred to above for this brochure represent examples, and may not be obtained due to differences in specifications,
tooling, cutting and other conditions.

3 4
Huge reduction in machining time with an original
high power motor and faster machine movements
Super Fast and Rigid
Powerful motor on the spindle Reduced operation time achieved
gives turning capacity of 6.3 mm2 with higher speed machine
movements
Spindle with a larger bearing internal diameter of ø140 mm
can accommodate larger workpieces, and a turning ● Rapid traverse X: 25 m/min (984 ipm)
capacity of 6.3 mm2 is achieved with a high-speed, wide- Z: 30 m/min (1,181 ipm)
area full power motor. Stable, high quality machining, from
heavy to high speed cutting. ● Spindle start/stop 4.4 sec (4,200 min-1)
● Turret rotate 0.2 sec/index
● Spindle size Bearing ID ø140 (bore ø91) ● NC tailstock rapids 12 m/min (472 ipm)
-1
● Spindle speed 4,200 min
● Output 30 kW (40 hp)
● Torque 700 N-m (515 ft-lbf) Turning 6.3 mm2
Motor output 30/22 kW
(Workpiece: S45C)
(40/30 hp)
[Actual data*]
2 2
Cylindrical, heavy- 6.3 mm (0.01 in )
duty cutting Cutting speed V: 150 m/min (492 fpm)
JIS A2-8
Cutting depth t : 10 mm (0.39 in)
Feedrate f : 0.63 mm/rev (0.02 ipr)

ø140
(ø3.58)

(ø5.51)
ø91
ø63 (ø2.48) carbide insert drill
Drilling Cutting speed V: 179 m/min (587 fpm)
Feedrate f : 0.25 mm/rev (0.01 ipr)

Integral motor/spindle—Okuma's own powerful * The “actual data” referred to above for this brochure
motor—retains full power over a wide area. There are no represent examples, and may not be obtained due to
gears or belts that can cause vibration or bending, for differences in specifications, tooling, cutting and other
conditions.
stable machining without chatter.

Motor/spindle variations
1,178 N-m (30 min)
1,000 1,000 955 N-m (30 min)
700 N-m (30 min) 955 N-m (cont)
512 N-m (cont) 807 N-m (cont)
500 50 500 50
393 N-m (30 min) 500
341 N-m (30 min) 30 kW (30 min)
37 kW (30 min) 37 kW (30 min) 50
300 250 N-m (cont) 30 300 30
22 kW (cont) 318 N-m (cont) 30 kW (cont) 300 30

Improved productivity: 20% shorter cycle time* 30 kW (cont)

Torque

Torque

Torque
Output

Output

Output
100 10 100 10
100 10
0 500 1,000 (Sec) 50 5 50 5
N-m kW N-m kW N-m 50 5 kW
126
40 6-M12, 20 deep
Previous machine 20.4 minutes 10 1 10 1
42 410 840 4,200 30 300 900 3,000 10 1
12 355 1,400
50 100 500 1,000 5,000 50 100 500 1,000 5,000
50 100 500 1,000

16.5 minutes
Spindle speed min-1 Spindle speed min-1 Spindle speed min-1
ø140

LB4000 EX Turning Milling


ø50

Standard spindle Big-Bore spindle Super Big-Bore spindle


Non-cutting time
ø140, 4,200 min-1 ø160, 3,000 min-1 ø240, 1,400min-1
3.9 minutes (20% less)
30/22 kW (30 min/cont) 37/30 kW (30 min/cont) 37/30 kW (30 min/cont)
Workpiece
700 N-m (515 ft-lbf) 1,178 N-m (866 ft-lbf) 955 N-m (702 ft-lbf)
* Previous machine comparison

5 6
Greater efficiency with highest milling performance
in its class and fast tool change times
Compact new PREX motor gives Reduced operation time achieved
milling performance of 200 cm3 /min with higher speed machine
movements
Compact, high-power, high-torque PREX motor also used
for milling spindle of the multitasking V12 radial turret. This
● Turret rotate 0.2 sec/ index
combined with a powerful, highly rigid bolt clamp system ● M-spindle start/stop 0.4 sec (6,000 min-1)
greatly increases multitasking speed.
● M-M switch 1.5 sec
●M spindle 6,000 min-1
● Output 7.5 kW (10 hp) Milling capacity 200 cm3/min
● Torque 58.1 N-m (42.7 ft-lbf) (Workpiece: S45C)
[Actual data*]
Chip volume 200 cm3/min (12.2 in3/min)
End milling ø20 7-flute carbide end mill
Cutting speed V: 200 m/min (656.2 fpm)
Cutting depth t : 20 x 2.5 mm (0.79 x 0.09 in)
Feedrate f : 1.26 mm/rev (0.05 ipr)

Chip volume 177 cm3/min (11 in3/min)


Face mill ø80 face mill 8-blade
Cutting speed V: 312 m/min (1,024 fpm)
Cutting depth t : 1.6 x 56 mm (0.06 x 2.2 in)
Feedrate f : 1.6 mm/rev (0.06 ipr)

ø28 carbide insert drill


Drilling Cutting speed V: 90 m/min (295.3 fpm)
Feedrate f : 0.2 mm/rev (0.01 ipr)

M24 P3
Tapping (Synchronized tapping)

* The “actual data” referred to above for this brochure


represent examples, and may not be obtained due to
differences in specifications, tooling, cutting and other
conditions.

Milling tool spindle

Wide working range


100 10
7.5 kW (25 min)
58.1 N-m (25 min)
50 5
33 N-m (cont) 4.3 kW (cont) Max machining dia: ø480 mm (M turret: ø340 mm)

Output
● Standard spindle: JIS A2-8 10-in chuck, 12-in chuck

Torque
10 1
kW
● Big-Bore spindle: JIS A2-11 12-in chuck, 15-in chuck
N-m
● Super Big-Bore spindle: JIS A2-15 15-in chuck, 18-in chuck

Distance between centers: 770/1,520/2,170 mm


45 1,240 4,040 6,000

50 100 500 1,000 5,000 Spindle thru hole: Bigger


Spindle speed min-1 ● Standard spindle: ø91 mm (ø3.59 in)
6,000 min-1
● Big-Bore spindle: ø112 mm (ø4.41 in)
7.5/4.3 kW (25 min/cont)
● Super Big-Bore spindle: ø185 mm (ø7.28 in)
58.1 N-m (43 ft-lbf)

7 8
Providing rich variation and optimum ease of use

Extreme Versatility NC tailstock that shortens setup and


automates center work is standard
equipment
Up to 10 pairs of tailstock positions can be set, enabling
continuous machining of workpieces with 10 different
lengths without setup. In addition, thrust can be switched
between high and low without resetting the workpiece.
(Tailstock thrust high/low switch: Optional)
High accuracy positioning is also possible with a high
speed linear guide employing a ball screw guide.

● Tailstock thrust 1 to 7.5 kN (Opt: 1.5 to 10 kN)


● Rapid traverse 12 m/min (472 ipm)
● Approach 10 m/min (394 ipm)
Note: Please select a hyrdraulic quill for face driver
● Retract 12 m/min (472 ipm) machining applications.

Complete multitasking with Y-axis Simple automation with parts


functions catcher (Optional)
One chuck machining even with
irregularly shaped workpieces Automation can be achieved easily with a simple
mechanism in which the bucket swings and discharges
A variety of milling operations can be accommodated with
workpieces outside the machine.
high-accuracy, wide-range Y-axis travel using a double
slide system. Achieves complete multitasking with a single
chucking (MY specifications). Front door with large window
provides outstanding visibility (Optional) *
●Travel 140 mm (+70 to -70)
[5.51 in (+2.76 to -2.76)]
●Y-axis rapid traverse 12.5 m/min (492 ipm)

Y-axis
Ys-axis
70
70

X-axis

is
ax
Y-
X-axis
X•Y plane Radial Y-axis
machining examples * Front door with large window shown here is a standard
specification for the European market region.

9 10
The Next-Generation Intelligent CNC

The Next-Generation Intelligent CNC


With revamped operation and responsiveness—
ease of use for machine shops first!

Complete control — always at your fingertips Smart factories are using advanced digitization and networking (IIoT) in manufacturing to achieve enhanced productivity and added value.
The OSP has evolved tremendously as a CNC suited to advanced intelligent technology. Okuma’s new control uses the latest CPUs for a
tremendous boost in operability, rendering performance, and processing speed. The OSP suite also features a full range of useful apps that
could only come from a machine tool manufacturer, making smart manufacturing a reality.
◆ With “suite apps” to resolve shop floor problems and maximize productivity
◆ “Suite operation” provides stress-free, smartphone-like touch control Smooth, comfortable operation with the feeling
Smooth
◆ Connect Plan allows you to have visual control of your plant of using a smart phone operations even
with wet or
◆ Okuma smart factories evolving with AI coupled to reliable security applications Improved rendering performance and use of a multi-touch panel achieve
intuitive graphical operation. Moving, enlarging, reducing, and rotating
work-gloved
Enlarge
3D models, as well as list views of tool data, programs, and other hands
information can be accomplished through smooth, speedy operations
with the same feel as using a smart phone. The screen display layout on
the operation screen can also be changed to suit operator preferences
and customized for the novice and/or veteran machinists.

“Just what we wanted.”— Refreshed OSP suite apps

This became possible through the addition of Okuma's machining expertise based on requests we heard from real, machine-shop customers.
Improved Better Better Lower Shorter The brain power packed into the CNC, built by a machine tool manufacturer, will “empower shop floor” management.
utilization functionality operability cost lead times

Spindle Output Monitor


Increased productivity through visualization of motor power reserve

The specified spindle output (red line: short time rating, green line: continuous
rating) and the spindle output in current cutting (blue circle) are simultaneously
displayed on the screen, for real-time view of power reserve during cutting.
This allows speeding up cutting by increasing the spindle speed or feed rate
while monitoring the graph to ensure that the blue circle does not cross the lines.
CNC systems have evolved into a new form of
cognitive computing
Scheduled Program Editor E-mail Notification
The OSP suite is no longer a CNC that only controls machining. Based on Monitoring utilization status even
Easy programming without keying in code when away from the machine
Okuma’s Intelligent Technology and a passion for “craftsmanship service,”
each manufacturing process is optimized by digital links to shop floor
work orders, setup information, cutting conditions, and operating status. Get Connected, Get Started, and Get
Innovative with Okuma “Monozukuri”
Moreover, connections to plant equipment and maintenance information
Machine tool and PC
necessary for efficient factory operations, productivity of the entire
Connect, Visualize, Improve
manufacturing system improves considerably. Connect
Okuma’s Connect Plan is a system that provides analytics for improved
utilization by connecting machine tools and visual control of factory
The OSP suite transforms machine tools into smart machines, working
operation results and machining records. Simply connect the OSP and
together as a team and evolving into a smart factory. And that will open a PC and install Connect Plan on the PC to see the machine operation
the door to advances in manufacturing that have never before been possible. status from the shop floor, from an office, from anywhere. The Connect
Plan is an ideal solution for customers trying to raise their machine
utilization.

11 12
Ensuring smooth machining preparations Okuma’s Intelligent Technology
reduces operator burden
Interactive operations Advanced One-Touch IGF-L (Optional)

■ Part program create ■ Advanced run


After simple cutting data inputs (interactively), the required To run the machine directly from the interactive part program
machining processes are determined and a part program is screen.
created (automatically). When a problem is detected it can be quickly corrected and
Machining Navi L-g guided, harmonic
spindle speed control
Machining Navi T-g Threading
checked, speeding up first part machining.
Cutting condition search function for turning Cutting condition search in threading
(Optional) (Optional)
Machining shape Directly change cutting conditions for
each process with this process sheet Varying the spindle speed in accordance with the best amplitude When chattering occurred during threading, it was common to
and period makes it possible to suppress chatter during turning lower the cutting conditions or use special tools that resist
operations. Tool life can be extended and machining time chattering. Okuma's Machining Navi T-g (Threading) breaks the
reduced with use of the optimum cutting conditions, producing vibration periodicity with a different spindle speed for each
significant effects in drilling/boring bar, threading, and grooving threading pass, and suppresses chatter growth. The machining
applications. capacity of your normally used tools can be maximized for stable
machining.
Spindle Spindle Harmonic period Spindle Spindle Passes 1, 3, 5, …
speed speed speed Passes speed
1, 2, 3, 4, …
Harmonic Harmonic
amplitude
Tables make it easy to make mid-cycle or amplitude
individual process starts Passes 2, 4, 6, …
Time Time Time Time

Normal threading Machining Navi T-g Threading

Machining Machining
Continuous run Mid-cycle start Individual run Navi Navi T-g
(finishing repeated) (machining repeated with this tool only) L-g Threading
Easy to operate

■ Operation screen split into four displays ■ Tool registration Chatter marks Smooth surface,
Simultaneous display Register data for all of your clean finished threads
includes setup work, current tools.
position needed in confirming Since the registered tool data
movement in trial machining, is also used by Okuma auto
Next-Generation Energy-Saving System
NC program, and graphic programming (Advanced
simulation. One-Touch IGF) and a
collision check function
(Collision Avoidance System), A suite of energy saving applications for machine tools
this screen will complete the
entire registering process. ■ ECO Idling Stop ■ ECO Power Monitor
When loading a tool in the machine, simply select it from Operation only for the time required for each unit On-the-spot check of energy savings
among the registered tools. Idling can be stopped for individual spindle, feed drives, and Power is shown individually for spindle, feed axes, and
ATC manual operation does not require inputting the tool peripheral equipment. By reducing the idling time, power auxiliaries on the OSP operation screen. The energy-saving
number. Just select the tool from the list and press the consumption can also be reduced. benefits from auxiliary equipment stopped with ECO Idling
function key. Stop can be confirmed on the spot.
● Example of equipment that can use Idling Stop ● Example of Power Monitor check
■ Forming soft jaws ■ Zero offsets
Templates like this make it A simple function key
easy to set required jaw operation is all it takes to shift
shape, tool, and cutting a zero offset to either the left
conditions. or right end of a workpiece.
Part programming not The required zero offset will
required to do this. be calculated automatically
based on jaw and workpiece
lengths. (when the tool offset Before ECO Idling Stop After ECO Idlling Stop
is set with reference to the The displayed values are one example.
turret tool mounting surface)

13 14
■ Standard Specifications
LB4000 EX (L) LB4000 EX (M) LB4000 EX (MY)
Name Model
T C×750 C×1500 C×2000 T C×750 C×1500 C×2000 T C×750 C×1500 C×2000
Capacity Swing over bed mm (in) ø670 (ø26.38) ø670 (ø26.38)
Swing over saddle mm (in) ø480 (ø18.90) ø480 (ø18.90)
Distance between centers mm (in) — 770 (30.31) 1,520 (59.84) 2,170 (85.43) — 770 (30.31) 1,520 (59.84) 2,170 (85.43) — 770 (30.31) 1,520 (59.84) 2,170 (85.43)
Max turning dia mm (in) ø480 (ø18.90) ø430 (ø16.93)
Max work length mm (in) 380 (14.96) 750 (29.53) 1,500 (59.06) 2,150 (84.65) 380 (14.96) 750 (29.53) 1,500 (59.06) 2,150 (84.65) 380 (14.96) 750 (29.53) 1,500 (59.06) 2,150 (84.65)
Travels X axis mm (in) 300 (11.81) 300 (11.81)
Z axis mm (in) 840 (33.07) 1,590 (62.60) 2,240 (88.19) 840 (33.07) 1,590 (62.60) 2,240 (88.19) 840 (33.07) 1,590 (62.60) 2,240 (88.19)
Y axis mm (in) − — 140 (±70)
C axis (minimum control angle) deg − 360 (0.001)
Spindle Speed min-1 <
42 to 4,200 [30 to 3,000] 12 to 1,400 > <
42 to 4,200 [30 to 3,000] 12 to 1,400 >
Speed ranges <
2 auto ranges (2 range motor coil switching) Infinitely variable > <
2 auto ranges (2 range motor coil switching) Infinitely variable >
Nose <
JIS A2-8 [JIS A2-11] JIS A2-15 > <
JIS A2-8 [JIS A2-11] JIS A2-15 >
Bore dia / Front bearing dia mm (in) < > < > < >
ø91 [ø112] ø185 (ø3.58 [ø4.41] ø7.28 ) / ø140 [ø160] ø240 (ø5.51 [ø6.30] ø9.45 ) < > < > < > <
ø91 [ø112] ø185 (ø3.58 [ø4.41] ø7.28 ) / ø140 [ø160] ø240 (ø5.51 [ø6.30] ø9.45 ) > < >
Turret Type V12 NC turret M-V12 NC turret (radial)
No. of tools L: 12 L / M: 12
OD tool shank mm (in) 25 × 25 (1 × 1) 25 × 25 (1 × 1)
ID tool shank dia mm (in) ø40 (ø1-1/2) ø40 (ø1-1/2)
Turret rotation sec/index 0.2 0.2
Milling tool Spindle speed min-1 — 45 to 6,000
Speed range — Infinitely variable
Feed rates Rapid traverse m/min (ipm) X: 25, Z: 30 (984, 1,181) X: 25, Z: 30 (984, 1,181) X: 25, Z: 30, Y: 12.5 (984, 1,181, 492)
Tailstock rapids m/min (ipm) — 12 (472) — 12 (472) — 12 (472)
Rapid traverse (C) min-1 − 200
Tailstock Tapered bore type — MT No. 5 — MT No. 5 — MT No. 5
Quill travel mm (in) — 780 (30.71) 1,530 (60.24) 2,180 (85.83) — 780 (30.71) 1,530 (60.24) 2,180 (85.83) — 780 (30.71) 1,530 (60.24) 2,180 (85.83)
Motors Main spindle (30 min/cont) kW (hp) <
30/22 (40/30) [37/30 (50/40)] 37/30 (50/40) > <
30/22 (40/30) [37/30 (50/40)] 37/30 (50/40) >
Milling tool spindle kW (hp) — 7.5/4.3 (10/5.7) (25 min/cont)
Axis drive kW (hp) X: 3.5 / Z: 4.6 (4.73/6.21) X: 3.5 / Z: 4.6 (4.73/6.21) X: 3.5 / Z: 4.6 / Ys: 3.5 (4.73/6.21/4.73)
Tailstock travel kW (hp) — 2.9 (3.9) — 2.9 (3.9) — 2.9 (3.9)
Coolant pump (50/60 Hz) kW (hp) SD*: 0.25/0.25 (0.33/0.33) SD*: 0.25/0.25 SD*: 0.55/0.75 SD*: 0.25/0.25 (0.33/0.33) SD*: 0.25/0.25 SD*: 0.55/0.75 SD*: 0.25/0.25 (0.33/0.33) SD*: 0.25/0.25 SD*: 0.55/0.75
RD*: 0.55/0.75 (0.73/1) (0.33/0.33) (0.73/1) RD*: 0.55/0.75 (0.73/1) (0.33/0.33) (0.73/1) RD*: 0.55/0.75 (0.73/1) (0.33/0.33) (0.73/1)
Machine size Height mm (in) 1,955 (76.97) 2,157 (84.92) 2,005 (78.94) 1,955 (76.97) 2,157 (84.92) 2,005 (78.94) 2,320 (91.34) 2,522 (99.29) 2,370 (93.31)
Floor space *1 mm × mm (in) 3,100 × 1,921 4,175 × 2,390 5,515 × 2,505 3,100 × 1,921 4,175 × 2,390 5,515 × 2,505 3,100 × 1,921 4,175 × 2,390 5,515 × 2,505
(122 × 76) (164 × 94) (217 × 99) (122 × 76) (164 × 94) (217 × 99) (122 × 76) (164 × 94) (217 × 99)
Mass (w/ CNC) *1 kg (lb) 6,000 (13,200) 6,300 (13,860) 8,200 (18,040) 11,000 (24,200) 6,000 (13,200) 6,300 (13,860) 8,200 (18,040) 11,000 (24,200) 6,400 (14,080) 6,700 (14,740) 8,600 (18,920) 12,000 (26,400)
CNC OSP-P300LA OSP-P300LA
* SD: Side discharge, RD: Rear discharge [ ]: Big-Bore spindle specs < >
: Super Big-Bore spindle specs
*1: Standard spindle/side discharge specs, tank included

■ Standard Specifications & Accessories ■ Chucking Kit ■ Chucking Kit / Tooling Kit
Model LB4000 EX BR kit: *1 E kit: *2 D kit: *3 Model LB4000 EX
Specifications L M MY Hollow 10 in Hollow 10 in Hollow 12 in Specifications L M MY
Chuck Std Chucking Std Tooling
T C T C T C BR10A8 B-210A8 B-212A8 Chucking Kit Chucking Kit Chucking Kit
Spindle A2-8 42 to 4,200 min-1 Kit Kit
Chuck BR E D BR E D BR E D
30/22 kW (40/30 hp) (30 min/cont) Solid 10 in
kit kit kit kit kit kit kit kit kit
Turret NC indexing N-10A8 *1 *2 *3 *1 *2 *3 *1 *2 *3
V12 bolt clamp M-V12 radial Soft jaws, A 5 5 5
Milling tool 45 to 6,000 min-1 Soft jaws, B 3 3 3

spindle 7.5/4.3 kW (10/5.7 hp) (25 min/cont) Hard jaws 1 1 1
Tailstock NC travel NC travel NC travel OD-I 4 6 6 6
– Dead – Dead – Dead OD-II 2 3 2 2
quill MT 5 quill MT 5 quill MT 5 ID-H40 6 6 4 4
Standard Coolant system (water soluble) DS MT No. 1-H40 1
DS MT No. 2-H40 1
accessories Work lamp (LED)
DS MT No. 3-H40 1 1 1 1
Full enclosure shielding
DS MT No. 4-H40 1
Jack screws, foundation washers BS 10-H40 2 2 2
Hand tools BS 12-H40 2 2 2
Standard Door interlock (standard) BS 16-H40 2 2 2
accessories Lube monitor (A-1 + hydraulic pressure source detector) BS 20-H40 2 2 2 2
CNC OSP-P300LA BS 25-H40 2 2 2 2
NC operation panel, 15-in color TFT (touch panel) BS 32-H40 2 2 2
Program storage; 4 GB Axial mill/drill unit 2 2
Radial mill/drill unit 2 2
Operation buffer; 2 MB
Dummy holder 3 3
Revolving center MT No. 5* 1 1
* Not available for T model specifications

15 16
■ Tooling System ■ Tool Interference Drawings Unit: mm

LB4000 EX (L) LB4000 EX (L) LB4000 EX (M)

OD-I
ID Turning OD Turning ID-H40
380
ø2 190 190
60

48
0 ID-H40
ø25

ø2
35 35
ø237

60
70
OD-I

0
ø4

M dia
ax ø
tu 480
●Boring bar

rn
Boring bar sleeves

Ma

ing
shank diameters Spindle

Ma
xs

ø214
ø264
45

win

x
BS 8-H40 BS 20-H40 center

sw
ø 8 ø20 ø2 20

ing
dia
ø10 ø25 BS 10-H40 BS 25-H40 OD-I ø2 ø270

dia
ø7
BS 12-H40 BS 32-H40

10
Spindle

ø7

M dia
ø12 ø32

1
ø42

ax ø
ø6 center

0
ø16 BS 16-H40 50 0

tu 43
ø530

rn 0
in
ø4
27.9

g
20
ø25 OD-II
0 X-axis travel 300

57
OD-II
240 60 ø21
ø238 4

ø2
52
Axial mill/drill unit
230 35
300st 205
● OD tool shank 505
● Boring bar ø40 * ID-H40 25 x 25

V12 turret
LB4000 EX (MY) LB4000 EX (MY)
(460 across flats)
OD-I, II ID-H40,
380 75 35 X-axis travel 300 380 85 X-axis travel 300
190 190 215 85
Axial mill/drill unit
190 190 240 60
Axial drill
End mill holder
ø2
34 4 5
ø2

ø2
● Drill Drill sleeve

52
ø207
MT No. 1 DS MT No. 1-H40 OD-II
ø238
MT No. 2 DS MT No. 2-H40 14
DS MT No. 3-H40
OD-II ● Commercially ø2 ø237
MT No. 3
MT No. 4 DS MT No. 4-H40 available items

Maxia ø430
M

d
ax

M
sw 90

ax

turn
ø42

Madia
ø20 ing ø2 0

sw
* Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. 7

x t ø43
dia

ing
ing
* LB400 same tooling, except for ID-H40. ø214

ur 0

70
ø6 ø220

dia
nin

140
50

57

ø6
g
ø2
ø2

50

70
40
36.8

ø264
LB4000 EX (M/MY)

728
OD-I

ø4
70

20
ø2
Spindle center
OD-II Radial drill
6 End mill holder
Turning Mill/Drill ø266 ø22 ID-40 8 ø2
8 ø24

ø2
78
Axial mill/drill unit OD-I

52
Drill sleeves
DS MT No. 1-H40
DS MT No. 2-H40
DS MT No. 3-H40 OD-I Axial mill/drill unit
DS MT No. 4-H40
Various chip conveyors

■ Chip conveyor types and application


Hinge + Scraper
● Collets Type Hinge Scraper Magnet scraper
[ø4~26, ø1 mm pitch]
(with drum filter)
● For steel, castings,
Boring bar sleeves Application ● For steel ● For castings ● For castings
BS 8-H40 BS 20-H40 OD-II nonferrous metal
BS 10-H40 BS 25-H40
BS 12-H40 BS 32-H40 ● General use ● Magnet scraper more ● Effective with sludge ● Filtration of long and short
BS 16-H40 effective for sludge disposal ● Not suited for nonferrous chips and coolant
V12 turret Features
(380 across flats) Radial ● Easy maintenance metals
mill/drill unit ● Blade scraper

● Boring bar ø40


Shape
Dummy holder
ID-H40 ● Commercially
available items
Magnet
* Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars.
* New tooling not compatible with LB400-M.
Note: Machine platform may be necessary depending on the type of conveyor.

17 18
■ Working Ranges Unit: mm
Floor Space
LB4000 EX (L) ( ) for C x 1500, [ ] for C x 2000; with different tailstock (minor dimensions may vary)

OD-I ID-H40

Turret rotation center Turret rotation center

230
230

290
300
Small machine footprint
58 915 (1,665) [2,315] 58 915 (1665) [2315]
68 Z-axis travel 840 (1590) [2240] 7 69 Z-axis travel 840 (1590) [2240] 6
102 46 102 46
of *5.8 m2 for effective

MAX 505
MAX 505

MIN 205
MIN 205
X-axis travel X-axis travel

60
70
use of plant floor space.
166
*

215
205

5.8m

300
With a mere *5.9 m2 (62 ft2)
2
300

75 39

ø254
ø254

63 42
required for installation, workpieces

85

22
20
95

w/ revolving center
of up to ø480 x 750 mm (18.9 x
N-10A0801A
127 20
N-10A0801A
w/o revolving center and release nut
8 18 20 29.53 in) can be accommodated.
656(1403) [2056] 144 40 239 773 (1523) [2173] 41 238
153 780 (1530) [2180] 152 780 (1530) [2180] This enables maximum use of
1001 (1751) [2401]
1147 (1897) [2547]
146
43
Tailstock retract limit 1001 (1751) [2401]
1147 (1897) [2547]
146
43
Tailstock retract limit limited factory space.
[101] [101]

1,920 mm *When specification for


distance between centers
(74.80 in) is 750

LB4000 EX (M, MY) ( ) for C x 1500, [ ] for C x 2000; with different tailstock (minor dimensions may vary) 3,050 mm Photo includes some optional specifications.
OD-I Axial mill / drill unit (120.08 in)
Turret rotation center Turret rotation center

190
275
190
300

58 926 (1676) [2326] 110 58 926 (1676) [2326] 110


53 Z-axis travel 840 (1590) [2240] 33 29 Z-axis travel 840 (1590) [2240] 57
102 46 102 46

MAX 515
X-axis travel

MIN 215
MAX 515
MIN 215

85
X-axis travel
110

240
187
215

300
Dimensional Drawings
300

28

45 49
ø254

ø254

Unit: mm

15
60

50
85

31

w/ revolving center ( ) dimensions for H chip conveyor


34
20

w/o revolving center and release nut 20


127 20
N-10A0801A 600 (1350) [2001]
N-10A0801A
240 254 727 (1477) [2127] 113
780 (1530) [2180] 787 (1537) [2187] 53 278
LB4000 EX (L / M) Specifications × 750
168
1001 (1751) [2401] 146 Tailstock retract limit 192 780 (1530) [2180] Tailstock retract limit
1147 (1897) [2547] 43 1001 (1751) [2401] 146 43
[101] 1147 (1897) [2547] [101] 2,025
520 1,505 100 1,050 1,900
Operation Power inlet
V12 turret panel 1,921
Chip conveyor (height from floor approx 1,935)
Tailstock Chip conveyor (rear discharge)
(side discharge) Coolant pump
(Option)

844
(rear discharge)
Lube tank (Option)

770
Headstock
Chip bucket Chip bucket

1,955
(Option) (Option) NC
Hydraulic unit
■ Optional Specs & Accessories

1,440
1,150

1,900
(1,398)

(1,295)
600

(1,000)
(1,000)
600

900

755
700

700
(800) (800)
Headstock Big-Bore spindle Lubrication Lube monitor B-2, C-1, C-2
50 1,850

460
Spindle bearing ID ø160 Coolant Shower coolant A, B 889 (1,121) 125 (303) 460 1,440 400 620 Space for rear chip
conveyor removal
JIS A2-11 30 to 3,000 min-1 Spindle ID coolant A, B 1,015 928

550
3,050 964 (1,374) (1,020)
1,900 785 (1,098) 235 (322) 61
500 4,064 (4,474)
Spindle motor 37/30 kW (30 min/cont) Pump motor: 0.8 kW 240 2,920 (3,320)
Door open
Maintenance
Super Big-Bore spindle High pressure switch space Hyd chuck
pressure valve
Spindle bearing ID ø240 Sludge control
JIS A2-15 12 to 1,400 min-1 Flow/Level detection
Spindle motor 37/30 kW (30 min/cont) Mist collector
Turret V12 turret (VDI) Coolant gun
M-V12 turret (VDI) Air Air blow (blast; chuck, center, spindle ID, turret)
LB4000 EX (L / M) Specifications × 1,500
Chucking Chuck auto open/close confirm Cover Front door auto open/close
Chuck high/low pressure switch Chip handling *1 Chip pan side or rear 2,450
100 1,050 3,025
2,650 375
Work stopper in spindle Chip conveyor side or rear discharge L, H V12M turret Operation panel 2,390

152
1,015 61 1,678 Power inlet

394
Tailstock

844
Gauges In-process gauging system Chip bucket L, H Door open (height from floor approx 1,935)
Chip conveyor
Touch Setter M (manual), A (auto) Dustproofing Air purge, double wiper (side discharge)

499
855
Headstock

514
(Option) NC
Tailstock Revolving center: MT No. 5 Automation Bar feeder Chip bucket

1,440
2,157
(Option)

1,900
Tailstock taper: Built-in center MT No. 4 Bar puller

2,040
1,249
1,150
(1,398)
Threaded center MT No. 4 NC robots

(1,000)
600

900
700
(800)

460
Tailstock taper: Built-in center MT No. 5 NC loaders
53 240 460 1,470
Threaded center MT No. 5 Front door

550
779 125 (303)

1,040
460 1,930
(1,011)
High thrust specs with large window *2 4,175 904 550
Tailstock thrust high/low switch specs 500 5,079 (5,489) (1,314) Space for side tank removal

Steadyrests Rollers (fixed position) *1. Rear discharge is not available with C × 1500, C × 2000 specifications Maintenance
space
*2. Standard for the European market.
Auto steadyrest (self-centering)

19 20
Dimensional Drawings Unit: mm
( ) dimensions for H chip conveyor
The Next-Generation Intelligent CNC
LB4000 EX (L / M) Specifications × 2,000 ■ Standard Specifications
Basic Specs Control Turning: X, Z simultaneous 2-axis, Multitasking: X, Z, C simultaneous 3-axis
427 1,050 4,038 Position feedback OSP full range absolute position feedback (zero point return not required)
Operation panel 2,580
Door open 2,505
3,453 585 Min / Max command ±99999.999 mm, 99,999.999° 8-digit decimal, command units: 0.001 mm, 0.01 mm, 1 mm, 0.001°, 0.01°, 1°
1,345 61 2,327 V12M turret Power inlet
360 2,145 Feed Override: 0 to 200%
Headstock Tailstock (height from floor approx 1,935)
1,035
Spindle control Direct spindle speed commands (S4) override 50 to 200%

844
143 892 Hydraulic unit
Chip conveyor Constant cutting speed, optimum turning speed designate
(side discharge)

499
NC Tool compensation Tool selection: 32 sets, tool offset: 32 sets
(Option)

855

1,440
514
Chip bucket Display 15-inch color display operational panel + multi touch panel operations

2,053

971
2,005
(Option) Self-diagnostics Automatic diagnostics and display of program, operation, machine, and NC system problems

5
1,150
Program capacity Program storage: 4 GB, operation buffer: 2 MB

(1,398)
600

(1,000)
900
700

613

675
(800) Operations “suite apps” Applications to graphically visualize and digitize information needed on the shop floor
“suite operation” Highly reliable touch panel suited to shop floors. One-touch access to suite apps.

672
53 675
Coolant filter Easy Operation “Single-mode operation” to complete a series of operations. Advanced operation panel/graphics facilitate smooth machine control
779 (1,011) 125 (303) 243 585 1,470
5,515 904 (1,314)
700 2,055 Coolant pump Programming Program management, edit, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, M-spindle synchronized
500 6,419 (6,829) tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4),
Space for side
Maintenance tank removal programming help
space
Machine MDI, manual (rapid traverse, pulse handle), load meter, operations help, alarm help, sequence return, manual interrupt & auto return,
operations data I/O, spindle orientation (electric), easy setting of cycle time reduction
MacMan Machining Management: machining results, machine utilization, fault data compile & report, external output
Communications/Networks USB (2 ports), Ethernet
LB4000 EX (MY) Specifications × 750 High speed/accuracy Hi-G control
Energy-saving function ECO suite ECO Idling Stop, ECO Power Monitor
2,025
Power inlet
520 1,505
1,921
(height from floor approx 1,935)
100 1,050 1,900
■ Optional Specifications
V12M turret Operation
35

panel Kit Specs *1 NML 3D OT-IGF OTM Kit Specs *1 NML 3D OT-IGF OTM

844
Chip conveyor Chip conveyor
Item Item
400
365

(side discharge) (rear discharge) E D E D E D E D E D E D E D E D


Tailstock
Headstock (Option) (Option) New Operations External Input/Output and Communication Functions
770

NC
Chip bucket Chip bucket Advanced One-Touch IGF-L *2 RS-232C connector
2,320

Hydraulic unit

1,440
(Option) (Option)
Advanced One-Touch IGF-L Multitasking *2
1,920

DNC link DNC-T3

1,900
DNC-C/Ethernet
1,150

Programming
(1,398)

(1,295)
600 (1,000)
(1,000)

600
900

755
700
700

(800) (800) Circular threading DNC-DT

460
100
Program notes USB (additional) 2 additional ports possible
1850

550
889 125 (303) Space for rear chip User task 2 I/O variables, 8 each Automation/Unattended Operation
240 460 1,440 400 620 conveyor removal Space for side
(1,121) (1,020) tank removal Work coor- 10 sets Auto power shutoff: M02, alarm
3,050 1,014 1,900 785 235 (322) 1,015 928 dinate system
(1,098)
50 sets Warm-up function (by calendar timer)
(1,424) 61
500 4,064 (4,474) 2,920 (3,320) Door open select
100 sets Tool retract cycle
Maintenance
space Tool compen- Tool compensation 64 sets External A (pushbutton) 8 types
sation Tool compensation 96 sets program B (rotary switch) 8 types
(Std: 32 sets) selections
Tool compensation 200 sets C (digital switch) BCD, 2-digit
Tool compensation 999 sets C2 (external input) BCD, 4-digit

LB4000 EX (MY) Specifications × 1,500 Common variables 1,000 pcs (Std: 200 pcs) Okuma loader (OGL) interface Including loader specs
Thread matching Third party Type B (machine)
Threading slide hold (G34, G35) robot and Type C (robot and loader)
2,450 100 1,050 2,650 375 loader
61
Variable Spindle Speed Threading (VSST) interface *3 Type D
1,015 1,678 2,390
152

V12M turret Power inlet


Door open
Inverse time feed Type E
Operation (height from floor approx 1,935)
Spindle synchronized tapping (rigid tapping) Bar feeders Bar feeder Included in machine specs
844

panel Chip conveyor


759

Hydraulic unit
(side discharge)
Milling machine Coordinate convert Interface only
1,220

Headstock Tailstock
(Option)
specs Profile generate Cycle time Operation time reduction

499
514

NC
Chip bucket reduction *3 Chuck open/close during spindle rotation
Flat turning
2,522

1,440

(Option)
3-dimensional coordinate conversion
1,900

Tailstock advance/retrat during spindle rotation

2,075
1,249
1,150

Helical cutting (within 360 degrees) High-Speed/High-Accuracy Functions


(1,398)
(1,000)

600
900
700

(800)
Monitoring 1/10 μm control *3
460

53 Real 3-D simulation Pitch error compensation


550

125 (303) Cycle time over check AbsoScale detection *3


1,040

779
(1,011) 240 460 1,470
4,175 904 460 1,930 Load monitor (spindle, feed axis) Hi-Cut Pro
500 5,079 (5,489) (1,314) Load monitor no-load detection (load monitor ordered) ECO suite (energy saving function)
Space for side
Maintenance tank removal Machine Status Logger ECO Operation Chip conveyor intermit/link op
space
AI machine diagnostics (feed axes) Mist collector intermit/link op
Tool life management Spindle Power Peak Limiter
Tool life warning Other Functions
Operation end buzzer Collision Avoidance System (CAS)
LB4000 EX (MY) Specifications × 2,000 2,580
Chucking miss detection Included in machine specs One-Touch Spreadsheet
2,505 Work counters Count only Machining Navi L-g
Operation panel
Door open 427 1,050 4,038 Cycle stop
1,345 61 2,327 V12M turret
360 2,145 Machining Navi T-g (Threading)
1,035 383 1,087 3,453 585
Start disabled Harmonic Spindle Speed Control (HSSC)
143 892 Power inlet
Headstock (height from floor approx 1,935) Hour meters Power ON Spindle dead-slow cutting
Tailstock
844

Chip conveyor Hydraulic unit Spindle rotation Spindle speed setting


Hyd chuck
805 345 770 450

(side discharge)
pressure NC operating Spindle S command 0.1 min-1
499
1,220

valve (Option) NC
NC operation monitor (counter, totaling) Manual cutting feed
1,440
514

Chip bucket
2,053
2,370

Status indicator (triple lamp) Type C [Type A, Type B] Short circuit breaker
971
2,415

(Option)
Measuring External M signals [2 sets, 4 sets, 8 sets, 16 sets]
5
1,150
(1,398)

600 In-process work gauging Included in machine specs Edit interlock


(1,000)
900

613
700

675

(800)
Z-axis automatic zero offset by touch sensor OSP-VPS (virus protection system)
53 675 C-axis automatic zero offset by touch sensor
672

Coolant filter *1. NML: Normal, 3D: Real 3D simulation, OT-IGF: One-Touch IGF, OTM: One-Touch M
779 (1,011) 125 (303) 243 585 1,470 Gauge data output File output
700 Coolant pump E: Economy, D: Deluxe
5,515 904 (1,314) Post-process Set levels (5-level, 7-level) *2. Real 3-D Simulation included
500 6,419 (7,923)
Space for side work gauging BCD *3. Engineering discussions required.
Maintenance tank removal interface RS-232C (dedicated channel)
space Chuck open/ Note: Triangle items for M function (milling tool) machines only.
close foot switch
Touch Setter [M, A] Included in machine specs

21 22
● The specifications, illustrations, and descriptions in this brochure vary in different markets and
When using Okuma products, always read the safety precautions
are subject to change without notice.
mentioned in the instruction manual and attached to the product.
Pub No. SPACE TURN LB4000 EX -E-(16.1a)-Non (Oct 2021)

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to
security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.
TEL: +81-587-95-7825 FAX: +81-587-95-6074
Aichi 480-0193, Japan
Oguchi-cho, Niwa-gun,

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