Tobpc88070002m 21 0 e
Tobpc88070002m 21 0 e
Machine Controller
MP2200/MP23 /MP2400
SAFETY PRECAUTIONS
Type JEPMC-MP23 (-E) JEPMC-BU22 (-E) JAPMC-AN23 (-E)
JAPMC-CM23 (-E) JAPMC-CP22 (-E) JAPMC-DO23 (-E)
JAPMC-IO23 (-E) JAPMC-MC23 (-E) JEPMC-MP2300S-E
JEPMC-IO23 (-E) JEPMC-REP2000 (-E) JEPMC-MP2400-E
JEPMC-PL29 (-E) JAPMC-EX22 (-E) JAMSC-IO29 -E
JEPMC-AN29 (-E) JAPMC-PL23 -E JEPMC-MT 29 0-E
JEPMC-MTD2310-E JAPMC-CP2700-E JEPMC-MT20 -E
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.
1 Introduction
1 Introduction
2 Related Manuals
3 General Precautions
The following describes general precautions. Note the following to ensure safe application.
• The drawings presented in this manual are sometimes shown without covers or protec-
tive guards. Always replace the cover or protective guard as specified first, and then
operate the products in accordance with the manual.
• The drawings presented in this manual are typical examples and may not match the
product you received.
• This manual is subject to change due to product improvement, specific modification, and
manual improvement. When this manual is revised, the manual code is updated and the
new manual is published as a next edition. The edition number appears on the front and
back covers.
• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa rep-
resentative or one of the offices listed on the back of this manual.
• Yaskawa will not take responsibility for the results of unauthorized modifications of this
product. Yaskawa shall not be liable for any damages or troubles resulting from unau-
thorized modification.
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4 Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed pre-
cautions provided in this manual can result in serious or possibly even fatal injury or damage to
the products or to related equipment and systems.
Indicates precautions that, if not heeded, could possibly result in loss of life or seri-
WARNING
ous injury.
Indicates precautions that, if not heeded, could result in relatively serious or minor
CAUTION
injury, damage to the product, or faulty operation.
In some situations, the precautions indicated could have serious consequences if not heeded.
PROHIBITED Indicates prohibited actions that must not be performed. For example, this symbol
MANDATORY Indicates compulsory actions that must be performed. For example, this symbol
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5 Notes for Safe Operation
Read this manual thoroughly before checking products on delivery, storage and transportation,
installation, wiring, maintenance and inspection, and disposal of the MP2200/MP23/
MP2400 Machine Controller.
WARNING
• Before starting operation with a machine connected, make sure that an emergency stop can
be applied at any time.
Failure to observe this warning may result in injury.
• Never touch the inside of the unit.
Failure to observe this warning may result in electric shock.
• Do not remove the front cover while the power is ON.
Failure to observe this warning may result in electric shock.
• Follow the procedures and instructions for trial operation precisely as noted in the Machine
Controller MP2200 User’s Manual (Manual No.: SIEP C880700 14), the Machine Controller
MP2300 Basic Module User’s Manual (Manual No.: SIEP C880700 03), the Machine Con-
troller MP2300S Basic Module User’s Manual (Manual No.: SIEP C880732 00), the Machine
Controller MP2310 Basic Module User’s Manual (Manual No.: SIEP C880732 01), and the
Machine Controller MP2400 User’s Manual (Manual No.: SIEP C880742 00).
Malfunctions that occur after the servomotor is connected to the equipment not only damage the
equipment, but may also cause an accident resulting in death or injury.
• Do not damage, press, exert excessive force or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or
burning.
• Do not modify the product.
Failure to observe this warning may result in injury or damage to the product.
• Do not come close to the machine immediately after resetting momentary power loss to
avoid an unexpected restart. Take appropriate measures to ensure safety against an unex-
pected restart.
Failure to observe this warning may result in injury.
• Installation, disassembly, or repair must be performed only by authorized personnel.
Failure to observe this warning may result in electric shock or injury.
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Storage and Transportation
CAUTION
• Do not store or install the product in the following places.
• Locations subject to direct sunlight.
• Locations subject to temperatures outside the range specified in the storage/installation temperature conditions.
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions.
• Locations subject to condensation as the result of extreme changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust, salts, or iron dust.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Do not place any load exceeding the limit.
Failure to observe this caution may result in injury or malfunction.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or
plywood, the packing materials must be treated before the product is packaged, and methods other than
fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed with
fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from
the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or
iodine can contribute to the erosion of the capacitors.
Installation
CAUTION
• Never use the products in an environment subject to water, corrosive gases, inflammable gases, or com-
bustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
• Provide the specified clearances between the unit and the control panel or with other devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong impact.
Failure to observe this caution may result in malfunction.
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5 Notes for Safe Operation
Wiring
CAUTION
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Always use the specified power supply voltage.
An incorrect voltage may result in burning.
• Take appropriate measures to ensure that the input power supply is supplied within the specified voltage
fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
• Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
• Take appropriate and sufficient countermeasures for each when installing systems in the following loca-
tions.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields and magnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
Failure to observe this caution may result in damage to the product.
• Do not reverse the polarity of the battery when connecting it.
Failure to observe this caution may damage the battery or cause it to explode.
• Before turning ON the Machine Controller main unit power supply, configure the circuit that turns it ON.
If the Machine Controller main unit power supply is turned ON after an external power supply such as a 24-V power
supply for the I/O is turned ON, the output from the option output module may be momentarily turned ON. For
details, refer to 8 Wiring.
• Implement countermeasures outside of the Machine Controller to ensure the safety of the overall system
even if any of the following conditions occurs.
• The Machine Controller fails or an error occurs due to external factors.
• The self-diagnosis function of the Machine Controller detects an error, stops operation, and either turns OFF or
holds the signal outputs.
• A Machine Controller output remains ON or OFF as the result of fusing or burning of the output relay or destruction
of the output transistor.
• The output voltage drops because the 24-VDC output from the Machine Controller is overloaded or short-circuited,
preventing outputting the signal.
Failure to observe this caution may result in injury, damage to the product, or burning.
• Configure emergency stop circuits, interlock circuits, and limit circuits related to safety in control circuits out-
side of the Machine Controller.
Failure to observe this caution may result in injury or damage to the product.
• When using MECHATROLINK I/O Modules, use establishing MECHATROLINK communications as an
interlock condition.
Failure to observe this caution may result in damage to the product.
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Maintenance and Inspection
CAUTION
• Do not disassemble the unit.
Failure to observe this caution may result in electric shock or injury.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• When replacing the MP2200/MP23/MP2400, resume operation only after transferring the previous
MP2200/MP23/MP2400 programs and parameters to the new MP2200/MP23/MP2400.
Failure to observe this caution may result in damage to the product.
Disposal
CAUTION
• When disposing of the products, treat them as ordinary industrial waste.
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6 Receiving
6 Receiving
Confirm the model number of each product upon receiving the delivery.
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(cont’d)
Products Abbrevia- Model Outline
tion
Option I/O Module LIO-04 JAPMC-IO2303 (-E) 32 inputs, 32 outputs (sink mode output)
Module (cont’d)
LIO-05 JAPMC-IO2304 (-E) 32 inputs, 32 outputs (source mode output)
(cont’d)
LIO-06 JAPMC-IO2305-E 8 inputs, 8 outputs (sink mode output)
1 analog input, 1 analog output
1 pulse input
AI-01 JAPMC-AN2300 (-E) Analog input
AO-01 JAPMC-AN2310-E Analog output
CNTR-01 JAPMC-PL2300-E Pulse counter
DO-01 JAPMC-DO2300 (-E) 64 digital outputs
Option Unit MECHATROLINK IO2310 JEPMC-IO2310 (-E) 64 inputs, 64 outputs (sink mode output)
I/O Module
IO2330 JEPMC-IO2330 (-E) 64 inputs, 64 outputs (source mode output)
IO2900-E JAMSC-IO2900-E 16 inputs
IO2910-E JAMSC-IO2910-E 16 outputs (sink mode output)
IO2920-E JAMSC-IO2920-E 8 inputs, 8 outputs (sink mode output)
IO2950-E JAMSC-IO2950-E 8 relay outputs
PL2900 JEPMC-PL2900 (-E) Reversible counter input, 2 channels
PL2910 JEPMC-PL2910 (-E) Pulse output, 2 channels
AN2900 JEPMC-AN2900 (-E) Analog input,
-10 to 10 V, 4 channels
AN2910 JEPMC-AN2910 (-E) Analog output,
-10 to 10 V, 2 channels
MECHATROLINK-II REP2000 JEPMC-REP2000 (-E) For extension of MECHATROLINK-II network and
Repeater increased number of slaves.
MECHATROLINK-III MTD2310 JEPMC-MTD2310-E 64 inputs, 64 outputs (sink mode output)
I/O Module
MTA2900 JEPMC-MTA2900-E Analog input, 8 channels
Input range: -10 to +10 V, 0 to 10 V, or 0 to 20 mA
Select the range by setting parameters
MTA2910 JEPMC-MTA2910-E Analog output, 4 channels
Output range: -10 to +10 V or 0 to 10 V
Select the range by setting parameters
MTP2900 JEPMC-MTP2900-E Pulse input (counter), 2 channels
5 V: Max. frequency 4 MHz with RS-422
(non-insulated)
12 V: Max. frequency 120 kHz
MTP2910 JEPMC-MTP2910-E Pulse output (pulse motion) 4 channels
5 V differential output
MECHATROLINK-III MTNA-01 JEPMC-MT2010-E Network Analyzer
Compatible Module MTNA-02 JEPMC-MT2020-E Network Adapter
Note: 1. Depending on the combination of option modules in the MP2300, model number will
vary.
JEPMC-MP2300-Y : Arbitrary number
2. Models that have model numbers ending in "-E" are RoHS compliant.
Models that have model numbers ending in "(-E)" can be ordered with or without "-E."
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6 Receiving
MP2300
MODEL JEPMC-MP2300-YO
VER. AOA01
MP2300
YASKAWA RDY RUN
ALM ERR
TX BAT
STOP
SUP
INIT
CNFG
O/N RUF
MON
TEST
SW1
S/N D0025Z0220Z0015
OFF ON
IND.CONT.EQ.
Option module
Option module
Option module
M-4/10
CPU I/O
DC24V
MP2300 nameplate
DC 0V
POWER
Module
Packing box
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7 Installation
Installation Sites
For installation sites, use proper care with the following notes.
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8 Wiring
8 Wiring
When using MP2000 series option output modules or option output units, if the Machine
Controller main unit power supply is turned ON after an external power supply such as a 24-
V power supply for the I/O is turned ON, the output from the option output module or the
option output unit may be momentarily turned ON.
Before turning ON the Machine Controller main unit power supply, configure the circuit that
turns it ON.
CAUTION
• When using MECHATROLINK I/O Modules, use establishing MECHATROLINK communications as an
interlock condition.
Failure to observe this caution may result in damage to the product.
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The power ON sequences and circuit configuration examples are as shown below.
<Power ON Sequence>
ON
① MP2000 module OFF
power supply
ON
② CPU RUN signal OFF
ON
③ Output device power supply OFF
OB00000
②
RA1
Output device
power supply
ON relay
DC power supply
RA1
DC power supply
③
MP2000 module
Output device
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8 Wiring
<Power ON Sequence>
ON
MP2000 module
power supply OFF
ON
① CPU RUN output OFF
Another module
Interlock output Starts up the system after
① the interlock signal input is
SB000004 CPU RUN turned ON (application
starts up)
②
OB00000
Interlock signal
input
Input signal becomes
valid after this interlock
input signal is turned
MP2000 module ON.
③
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Intended Option Output Modules
The intended option output modules are listed below.
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9 Inspection
9 Inspection
This section describes the MP2200/MP23/MP2400 basic inspections.
MP2200/MP23/MP2400 Inspection
For inspections and maintenance of the MP2200/MP23/MP2400, follow the inspec-
tion procedures in the table below at least once every year.
10 General Specifications
Item Specifications
Environment Ambient Operating 0 to +55 °C
Conditions Temperature
Ambient Storage -25 to +85 °C
Temperature
Ambient Operating 30 % to 95 %RH (with no condensation)
Humidity
Ambient Storage 5 % to 95 %RH (with no condensation)
Humidity
Pollution Level Pollution level 1 conforming to JIS B3501
Corrosion Resistance No inflammable or corrosive gas
Operating Altitude Less than 2,000 m above sea level
Mechanical Vibration Resistance Conforming to JIS B3502:
Operating • 16.7Hz with the amount of 14.7 m/s2 frequency, three directions for two
Conditions hours each.
• 10 to 57 Hz with single-amplitude of 0.075 mm
• 57 to 150 Hz with fixed acceleration of 9.8m/s2
Shock Resistance Peak acceleration of 147 m/s2 twice for 11 ms in the every direction
Electrical Noise Resistance Conforming to EN 61000-4-2 and EN 65011 (class A)
Operating Power supply noise (FT noise): More than 2kV for one minute
Conditions Radiation noise (FT noise): More than 2kV for one minute
Ground noise (Impulse noise): More than 1kV for ten minutes
Static electricity noise (Aerial discharging) : Ten times of more than 8 kV
Installation Grounding Ground to 100 Ω or less
Requirements
Cooling Method Natural cooling
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Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
MANUAL NO.ޓTOBP C880700 02B
Published in Japan January 2011 02-9 13 -1
WEB revision number
Date of Revision number
publication
Date of original
publication
WEB
Date of Rev.
Rev. Section Revised Content
Publication No.
No.
January 2014 0 Back cover Revision: Address
21
March 2013 0 Back cover Revision: Address
20
September 2012 0 Chapter 6 Addition: Description of Ethernet communication for MP2310 main unit
19
August 2012 0 – Revision: Address
18
July 2012 0 – Printed version of the user’s manual that is available on the web (web version: TOBP
17
C880700 02K<16>-1)
Back cover Revision: Address
1 Front cover Revision: Model JEPMC-MP2300-Y (-E) → JEPMC-MP23 (-E)
16
Addition: Model JEPMC-MT20-E
Chapter 2, Addition: Machine Controller MP2310 Basic Model USER’S MANUAL
chapter 5
Chapter 6 Addition: Fourteen module models
Revision: Model JAPMC-MC2300 (-E) → JAPMC-MC2300
Chapter 8 Addition: Model JAPMC-MC2310 (-E) (SVB-01)
Back cover Revision: Address
October 2011 0 Inside of back cover Addition: Precautions for Korean Radio Waves Act
June 2011 0 – TOBP C880700 02I<14>-1, available on the Web.
15
April 2011 1 Chapter 9 Deletion: Description of part replacement period
14
February 2011 0 – TOBP C880700 02H<13>-1, available on the Web.
January 2011 1 Front cover, Addition: Model JAPMC-CP2700-E
13
chapter 6, Addition: Description of "-E" or "(-E)" to model numbers ending
chapter 8
Chapter 6, Addition: Model JAPMC-MC2320-E
chapter 8
Chapter 8 Deletion: Model JAPMC-MC2100, JAPMC-MC2140
November 2010 0 Front cover Revision: Format
Back cover Revision: Address, format
May 2010 − All chapters Addition: Model JEPMC-MT290-E, JEPMC-MTD2310-E
12
June 2008 − Back cover Revision: Address
11
May 2008 − All chapters Addition: Model JAMSC-IO29
10
Chapter 5 Addition: PL on circuit construction
Chapter 8 Addition: Chapter 8 Wiring
Back cover Revision: Address
December 2007 − Back cover Revision: Address
9
November 2007 − Chapter 5 Addition: PL on fumigation
8
Back cover Revision: Address
March 2007 − All chapters Addition: Model JEPMC-MP2300S-E, JEPMC-MP2400-E
7
July 2005 − All chapters Slightly revised
6
WEB
Date of Rev.
Publication No. Rev. Section Revised Content
No.
November 2004 − All chapters Addition: Model JEPMC-IO23, JAPMC-AN23, JAPMC-PL23, JAPMC-
5
DO23
June 2004 − All chapters Addition: Model JAPMC-EX22
4
April 2004 − All chapters Slightly revised
3
September 2003 − All chapters Addition: Model JEPMC-BU22, JAPMC-MC23
2
June 2003 − All chapters Addition: Model JEPMC-PL29, JEPMC-AN29
1
September 2002 − − – First edition
Machine Controller
MP2200/MP23 /MP2400
SAFETY PRECAUTIONS
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to
follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2002-2014 YASKAWA ELECTRIC CORPORATION. All rights reserved.
韓国電波法に関連する注意事項
Precautions for Korean Radio Waves Act
针对韩国电波法的注意事项
사용자 안내문