Anti-pollution check valves

CALEFFI
3045-3046-3047-3048-3041 series
01005/17 GB
replaces dp 01005/10GB

Function

The anti-pollution check valve is a protective plumbing

device capable of preventing the backflow of polluted
water into the mains water system. This may occur due to
changes in pressure in the distribution network that cause
water to flow backwards. The check valve, which is fitted
between the mains and the user system in water
distribution systems, prevents any contact between the
water in the two systems, as it closes automatically
whenever backflow conditions occur.

The 3045 and 3046 series of anti-pollution check valves

are certified as being compliant with the performance
specifications set out in European standard EN 13959.

Product range
3045 series Controllable check valve, EA type sizes 1/2”, 3/4”, 1”, 1 1/4”, 1 1/2”, 2”
Code 304601 Compact controllable check valve, EA type size 3/4”
3046 series Controllable check valve, EA type sizes 3/4”, 1”, 1 1/4”, 1 1/2”, 2”
3046 series Angled controllable check valve, EA type sizes 3/4”, 1”
3047 series Non-controllable check valve, EB type sizes 1/2”, 3/4”, 1”
3048 series Controllable double check valve sizes 1/2”, 3/4”
Code 304140 Controllable ball valve with approved built-in check valve size 3/4”
Code 304645 Controllable check valve, EA type size 3/4”

Technical specifications
series 3045-3046 3047-3048-3041

Materials
Body: brass EN 12165 CW617N brass EN 12165 CW617N
Check valve: POM POM
Springs: stainless steel stainless steel
O-Ring seals: EPDM, NBR EPDM, NBR
Union seal: 3046 series: non-asbestos fibre NBR 3041 series: non-asbestos fibre NBR
Knob: - 3041 series: EN 12165 CW617N
Ball: - 3041 series: EN 12164 CW614N, chrome-plated
Ball control stem: - 3041 series: EN 12164 CW614N
Ball seal seat: - 3041 series: PTFE
Test port cap: 3045/3046 series PA66G30; 3048/3041 series: PA66G30
code 304601: brass EN 12164 CW614N
Performance
Medium: drinking water drinking water
Maximum working pressure: 10 bar 10 bar
Min. opening pressure for check valve: 0,5 kPa 0,5 kPa
Maximum working temperature: 90°C 90°C
Connections 3045 series: 1/2” 2” F (DN 15 50) 3047 series: 1/2” 1” F (DN 15 25)
(internal check valve DN) code 304601: 3/4” F with union for M (DN 15) 3048 series: 1/2”, 3/4” F (DN 15, 20)
3046 series: 3/4” 2” F with union for M (DN 15 40) 3041 series: 3/4” F with union for M (DN 15)
code 304644: 3/4” F with captive nut for M (DN 15)
code 304654: 1” F with captive nut for M (DN 20)
code 304645: 3/4” F with captive nut for M (DN 15)

Test port connections 1/4” F; code 304601: 1/8” F 3048/3041 series: 1/4” F
Dimensions

Code A DN* B C D Mass (kg)

304540 1/2" 15 32 27 68 0,16 Code A B DN* C D E F G Mass (kg)
304550 3/4" 20 32 27,5 78 0,25 304644 3/4" 3/4" 15 25,5 51 50 28,5 36 0,16
304560 1" 25 32 32,5 90 0,40 304654 1" 1" 20 29 58 54 30,5 43 0,25
304570 1 1/4" 32 32 36 110 0,62
304580 1 1/2" 40 40 41,5 120 0,82
304590 2" 50 50 48 150 1,33

Code A DN* B Mass (kg)

304740 1/2" 15 68 0,16
304750 3/4" 20 78 0,25
304760 1" 25 90 0,38
Code A DN* B C D Mass (kg)
304601 3/4" 15 15 18 58 0,16

Code A DN* B C D E Mass (kg)

Code A DN* B C Mass (kg)
304645 3/4" 15 32 77,5 86 22 0,14
304840 1/2" 15 71 25,5 0,16
304850 3/4" 20 78 27,5 0,26

Code A DN* B C D Mass (kg)

304640 3/4" 15 32 27 68 0,20
304650 1" 20 32 27,5 78 0,31
304660 1 1/4" 25 32 32,5 90 0,70
304670 1 1/2" 32 32 36 110 1,10
304680 2" 40 40 41,5 120 1,60 Code A DN* B C D E Mass (kg)
* Internal check valve
o DN 304140 3/4" 15 32 50,5 30 88 0,40
Backflow Use of type EA - EB anti-pollution check valves
European reference standards EN 1717 and EN 13959
Potable water, flowing in the mains supply network, may suffer from
hazardous pollution mainly caused by the return of contaminated The use of EA and EB type anti-pollution check valve is regulated by
medium from downstream systems directly connected to the main the new European standards relating to the prevention of pollution
supply. This phenomenon, termed “backflow”, occurs when: caused by backflow.
a) the pressure in the mains system is lower than the pressure in The reference standard is EN 1717: 2000 “Protection against pollution
the downstream hydraulic circuit (back siphonage). This situation of potable water in water installations and general requirements of
may occur when there is a pipe breaking in the mains system or devices to prevent pollution by backflow”.
when demand on the mains supply network by consumers is very This standard classifies the water in the systems according to the
heavy. level of risk it represents for human health.
b) the pressure in the downstream circuit rises (counter
pressure/downstream overpressure) due, for example, to the inlet Category 1: Water to be used for human consumption coming
of water pumped from a well. directly from a potable water distribution system.

Category 2: Fluid presenting no human health hazard, as per 1, the

Back siphonage quality of which can have undergone a change in taste, odour, colour
or temperature.

Category 3: Fluid representing some human health hazard due to the

presence of one or more harmful substances.

Category 4: Fluid presenting a human health hazard due to the

presence of one or more “toxic” or “very toxic” substances or one or
more radioactive, mutagenic or carcinogenic substances.

Category 5: Fluid presenting a human health hazard due to the

presence of microbiological or viral elements.
Downstream overpressure
According to this classification, suitable backflow prevention devices
must be fitted in water distribution circuits.
EA and EB type anti-pollution check valves can be used to
offer protection against the risk of water contamination up to
category 2.
For category 3 water, it is necessary to use a CA type backflow
preventer.

The table below, called the “Protection matrix”, associates the various
types of system with the related fluid categories, and was created
based on the indications provided in European standard EN 1717
and in Local Regulations. The table is not comprehensive, and
* positive action checks should conducted at the time of application to ensure
compliance with any local standards or regulations.

The European standard EN 13959 – “Anti-pollution check valves from

Risk assessment DN 6 to DN 250. Family E, type A, B, C and D.” defines the functional,
Given the potential danger of the phenomenon and the dimensional and mechanical requirements of anti-pollution check
requirements of current regulations, the risk of pollution by valves.
backflow must be assessed on the basis of the type of system and
the characteristic of the medium that flows in it. An appropriate
backflow prevention device must be selected on the basis of that Protection matrix
System type Cat. medium
assessment performed by the system designer and the mains

2 3
supply Company. The device must be located along the supply line

General
at those points at risk of backflow which would be hazardous to

Hot and cold water mixing devices in

human health.

domestic water systems *

Water cooling devices for air conditioning units,
without additives *
Filling of heating systems, without additives *
Domestic water softeners regenerated with common salt *
Commercial water softeners
(only regenerated with common salt) *
Water in sinks, baths and showers *
Domestic dishwashers and washing machines *
Domestic, residential or commercial gardens
Hand-held fertiliser sprayers for
use in domestic gardens *
Catering
Automatic dispensers without injection
of ingredients or CO2 *
Ice-making machines *
Large kitchen machines with automatic filling systems *
Medical
Domestic dialysis machines *
Operating principle Construction details

The anti-pollution check valve consists of a valve body (1), Hydraulic seal devices
a check valve (2) and, if necessary, one or more inspection When the flow stops, the
points (3) for operation checking and system draining check valve rests on a
procedures. The check valve (2) separates two different lip-shaped EPDM seal (1)
zones: one upstream or at the inlet (A), and one which guarantees
downstream or at the outlet (B). watertightness, even in the 1
Correct flow conditions absence of counter pressure.
In correct flow conditions, the check valve (2) opens
automatically when the pressure in the flow direction
upstream (A) is greater than the downstream value (B).

1 In the event of strong back

A B pressure, the obturator (2)
alters the shape of the seal 1 2
2 and rests on the actual end
point. This solution
guarantees optimal device
durability.

UPSTREAM DOWNSTREAM Elastomers complying with food regulations

The elastomers used for the hydraulic seals have been
3 approved by the Certifying Authorities in accordance with the
NORMAL OPERATION
most recent provisions regarding compatibility for use with
drinking water.
No flow conditions
The check valve (2) closes in advance under the action of
Versions with adjustable nut
the force exerted by the spring when the pressure
These versions are
downstream (B) begins to equal the value upstream (A),
designed specifically
after the flow has stopped.
for installation
downstream of the
1 water meter. IFFELAC

A B
FN
A

The adjustable nut

2 should be mounted
directly over the body
of the meter.

Double check valve, 3048 series

The range of products also includes the double check version (3)
and (4), with inspection point (5).
UPSTREAM DOWNSTREAM

3 3 4
NO FLOW CONDITION

Upstream pressure loss

The check valve (2) remains closed, preventing water
which has already been sent to the user from flowing back
towards the mains water system.

1
A B
2

5
U
The double check valve may be used, where permitted by
U current local legislation, as an alternative to the backflow
preventer, whenever the water distribution mains has low inlet
UPSTREAM DOWNSTREAM pressure. The sealing-tightness of the check valve,
furthermore, can be tested using the pressure test port in the
3
UPSTREAM PRESSURE LOSS valve body.

Downstream pressure increase Certification

If the pressure in the downstream zone (B) increases until The anti-pollution check valves in the 3045 and 3046 series
it exceeds the upstream pressure value (A), the check have been certified as compliant with specific national and
valve (2) remains closed, thus preventing water that has European product standards laid down by the following bodies:
already been sent to the user from flowing back towards NF - BELGAQUA - ACS. The 3041, 3047 and 3048 series are
the public network. ACS-certified.
Hydraulic characteristics

304644
304654
DN 15

DN 20
DN 25

DN 32
DN 40

DN 50

DN 20
DN 15
∆p (m w.g.) ∆p (kPa) ∆p (m w.g.) ∆p (kPa)
10 9 90
100 10 100
9 90
8 80 8 80
CALEFFI

CALEFFI
NF

CALEFFI
A

DN 15
7 70 7

NF
70

A
6 60 6 60
5 50 50
CALEFFI

5 4,5
NF

4,5 45 45
4 40 4 40
3,5 35 3,5 35
3 30 3 30
2,5 25 2,5 25
2 20 2 1,8 20
CALEFFI
NF

1,8 18 18
1,6 16 1,6 16
1,4 14 1,4 14
1,2 CALEFFI 12 1,2 12
1 0,9 9
10 1 0,9 10
9
0,8 8 0,8 8
0.7 7 0,7 7
CALEFFI

0,6 6 0,6 6
0,5 5 0,5 5
0,45 4,5 0,45 4,5
0,4 4 0,4 4
0,35 3,5 0,35 3,5
0,3 3 0,3 3
0,25 2,5 0,25 2,5
0,2 2 0,2 2
0,45
0,25
0,3
0,35

0,25

0,35
0,45
0,6
0,7
0,8
0,9

1,2
1,4
1,6
1,8

2,5

3,5
4,5
6
7
8
9

12
14
16
18

25
30
35
40
45
60
70
80
90
0,4

6
7
8
9
G (m3/h)

G (m3/h)
1,2
1,4
1,6
1,8
2,5

3,5
4,5
0,6
0,7
0,8
0,9
0,3
0,4
3
4

3
4
1

20

50
10

100

5
0,2

0,5

10
0,2

0,5
Series** 3048 304840 304850
Internal check valve DN 15 20
Kv (m3/h) 3,10 5,40
Series* ** double check valve

Internal check valve DN

Kv (m3/h)

* single check valve

Installation and operation checking procedure

EA – EC TYPE

Installation 1 2 1 Upstream shut-off

Before installation, make sure that the device is suitable valve
for protecting the supply system, in relation to the type of WATER SYSTEM 2 Controllable check
CALEFFI

fluid used in the system. The controllable check valve MAINS

NF

valve
should be installed in an accessible position
downstream of a shut-off valve. Before installing the A B A - B Pressure test ports
backflow preventer flush the pipe with a high capacity
flow rate: the lack of cleaning can easily result in impaired operation of the product. Inspection and maintenance (operation check)
procedures should be carried out at least once a year, in accordance with EN 806-5.
Inspection
Check whether the installation standards still require the application of the same device for the type of fluid used in the system. Make
sure that the hazard level of the fluid inside the system has not altered over time. Check that the surrounding environment is clean,
the valve is accessible and that there are no leaks, corrosion or deterioration.
Maintenance (operation check)
To test the seal of the check valve, check that the valve closes each time the pressure in the upstream water supply so as to prevent
water from the installation flowing back into the supply system:
a) to maintain pressure in the installation in the absence of flow, close all shut-off valves or users downstream of the valve. Using
the downstream test port (B), check that the pressure is greater than 0,5 bar.
b) close the shut-off valve upstream (1) and open the test port (A) of the check valve. The flow should stop once the upstream
section of pipe has emptied;
c) if not, check the sealing-tightness of the upstream shut-off valve (1): if this valve is sealing correctly but the flow from the test port
(A) continues, replace the check valve, as the flow can only be caused by imperfect sealing of the valve;
d) test port (B) (if present) can be used with a pressure gauge to test system pressure downstream of the check valve.

EB TYPE

Installation
The EB check valve installation procedure is the same as that for the EA valve.
Inspection and maintenance (operation check)
Inspection and operation check procedures should be carried out at least once a year, in accordance with EN 806-5.
Inspection
The EB check valve inspection procedure is the same as that for the EA valve.
Maintenance (operation check)
Replace the valve every 10 years.
 SPECIFICATION SUMMARY

3045 series
Controllable check valve. EA type. 1/2” threaded connections (from 1/2” to 2”) F, internal check valve DN 15 (from DN 15 to
DN 50). Certification to EN 13959. Brass body. POM check valve. Stainless steel spring. EPDM and NBR O-Ring seals.
Medium drinking water. Maximum working pressure 10 bar. Minimum opening pressure for check valve 0,5 kPa. Maximum
working temperature 90°C. Test port caps in PA66G30, 1/4” F connections.

Code 304601
Controllable check valve. EA type. Threaded 3/4” F union connections for M, internal check valve DN 15. Certification to
standard EN 13959. Brass body. POM check valve. Stainless steel spring. EPDM and NBR O-Ring seals. Non-asbestos
fibre NBR union seal. Medium drinking water. Maximum working pressure 10 bar. Minimum opening pressure for check
valve 0,5 kPa. Maximum working temperature 90°C. Test port caps in brass, 1/8” F connections.

3046 series
Controllable check valve. EA type. Threaded 3/4” F union connections for M (from 3/4” to 2”) F, internal check valve
DN 15 (from DN 15 to DN 40). Certification to EN 13959. Brass body. POM check valve. Stainless steel spring. EPDM
and NBR O-Ring seals. Non-asbestos fibre NBR union seal. Medium drinking water. Maximum working pressure 10 bar.
Minimum opening pressure for check valve 0,5 kPa. Maximum working temperature 90°C. Test port caps in PA66G30, 1/4” F
connections.

Code 304644 - 304654

Controllable check valve with angled connections. EA type. 3/4” (and 1”) F threaded connections with captive nut for M,
internal check valve DN 15 (and DN 20). Certification to EN 13959. Brass body. POM check valve. Stainless steel spring.
EPDM and NBR O-Ring seals. Non-asbestos fibre NBR union seal. Medium drinking water. Maximum working pressure
10 bar. Minimum opening pressure for check valve 0,5 kPa. Maximum working temperature 90°C. Test port caps in
PA66G30, 1/4” F connections.

Code 304645
Controllable check valve. EA type. 3/4” F threaded connections with captive nut for M, internal check valve DN 15.
Certification to standard EN 13959. Brass body. POM check valve. Stainless steel spring. EPDM and NBR O-Ring seals.
Non-asbestos fibre NBR union seal. Medium drinking water. Maximum working pressure 10 bar. Minimum opening
pressure for check valve 0,5 kPa. Maximum working temperature 90°C. Test port caps in PA66G30, 1/4” F connections.

3047 series
Non-controllable check valve. EB type. 1/2” threaded connections (from 1/2” to 1”) F, internal check valve DN 15 (from
DN 15 to DN 25). Brass body. POM check valve. Stainless steel spring. EPDM O-Ring seals. Medium drinking water.
Maximum working pressure 10 bar. Minimum opening pressure for check valve 0,5 kPa. Maximum working temperature
90°C.

3048 series
Controllable double check valve. 1/2” (and 3/4”) F threaded connections, internal check valve DN 15 (and DN 20). Brass
body. POM check valve. Stainless steel spring. EPDM and NBR O-Ring seals. Medium drinking water. Maximum working
pressure 10 bar. Minimum opening pressure for check valve 0,5 kPa. Maximum working temperature 90°C. Test port cap
in PA66G30, 1/4” F connection.

Code 304140
Controllable ball valve with approved built-in check valve. Threaded 3/4” F union connections for M, internal check valve
DN 15. Brass body. POM check valve. Stainless steel spring. EPDM and NBR O-Ring seals. Non-asbestos fibre NBR
union seal. Brass knob. Brass ball, chrome plated. Brass ball control stem. PTFE ball seal seat. Medium drinking water.
Maximum working pressure 10 bar. Minimum opening pressure for check valve 0,5 kPa. Maximum working temperature
90°C. Test port caps in PA66G30, 1/4” F connections.

We reserve the right to make changes and improvements to the products and related data in this publication, at any time and without prior notice.

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Tel. +39 0322 8491 · Fax +39 0322 863723
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