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LP7561 Portable Axle Indicator

The LP7561 Portable Static Weighing Indicator User's Manual provides safety instructions, product introduction, installation and calibration guidelines, basic operation procedures, and maintenance tips. It details the indicator's functions, technical parameters, and various weighing modes, including normal and accumulative weighing. Additionally, it includes instructions for battery care, connection of load cells, and calibration processes to ensure accurate weighing results.

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0% found this document useful (0 votes)
37 views

LP7561 Portable Axle Indicator

The LP7561 Portable Static Weighing Indicator User's Manual provides safety instructions, product introduction, installation and calibration guidelines, basic operation procedures, and maintenance tips. It details the indicator's functions, technical parameters, and various weighing modes, including normal and accumulative weighing. Additionally, it includes instructions for battery care, connection of load cells, and calibration processes to ensure accurate weighing results.

Uploaded by

bilal ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LP7561

Portable Static Weighing Indicator


User’s Manual
Safety Instruction

For safety operation pls. follow the safety instruction.

WARNING
Setting. Calibration Inspection and Maintain of the indicator is prohibited by Non-professional staff.

WARNING
Pls. make sure the weighing display have good ground in using.

WARNING

The indicator is the static and sensitive equipment,cut off the


power during electrical connections, internal components
touched by hand is prohibited, and please take the measure of
anti-static.
LIST
LIST ........................................................................................................................................... 1

1. PRODUCT INTRODUCTION ................................................................................................ 1

1.1 MAIN FUNCTION ................................................................................................................. 1


1.2 TECHNICAL PARAMETER ...................................................................................................... 1
1.3 DRAWING ........................................................................................................................... 2
1.4 BATTERY INSTRUCTION ....................................................................................................... 2

2. INSTALLATION AND CALIBRATION .................................................................................. 2

2.1 CHECK............................................................................................................................... 2
2.2POWER SUPPLY CONNECTION .............................................................................................. 2
2.3 CONNECTION OF LOAD CELL AND INDICATOR......................................................................... 3
2.4 COMMUNICATION INTERFACE ............................................................................................... 4

3. BASIC OPERATION ............................................................................................................. 5

3.1 KEYPAD .............................................................................................................................. 5


3.2 POWER ON & OFF ............................................................................................................... 6
3.3 ZERO OPERATION ............................................................................................................... 6
3.4 TARE OPERATION ................................................................................................................ 6
3.5 UNIT SWITCH ..................................................................................................................... 7
3.6 CHECKING ......................................................................................................................... 7
3.7 SWITCHING ........................................................................................................................ 7
3.8 PRINTING ........................................................................................................................... 7

4. CALIBRATION AND PARAMETER SETTING ..................................................................... 7

4.1 ENTER SETTING.................................................................................................................. 7


4.2 STEP OF CALIBRATION OPERATION ....................................................................................... 8
4.3 APPLICATION FUNCTION PARAMETERS SETTING CHART.......................................................... 9

5.SERIAL INTERFACE RECEPTION COMMAND ..................................................................11

5.1 COMMAND 1 ...................................................................................................................... 11


5.2 COMMAND 2 ..................................................................................................................... 12

6.PRINT FORMAT ................................................................................................................... 13

6.1 NORMAL PRINTING FORMAT .............................................................................................. 13


6.2 ACCUMULATIVE PRINTING FORMAT ..................................................................................... 13

7.MAINTENANCE ................................................................................................................... 14

7.1 REGULAR ERROR AND SOLUTION ....................................................................................... 14


7.2 DAILY MAINTAIN ................................................................................................................ 15
7.3PACKING LIST .................................................................................................................... 16
1. Product Introduction

1.1 Main Function

Portable Static Weighing Indicator LP7651 is designed for static axle scale. It can
connect with 1,2,3,4 weighing pads to weigh the truck. It owns manual weighing mode and
automatic weighing mode. It can be normal weighing or accumulative weighing. Varied
weighing ways to meet different requirements.
LCD display (size: 136mm x 36.5mm) show the real weight date on the weighing pad.
The unit KG/LB display can be adjusted by the key on the instrument. At same time, the
percentage of each pad on the total weighing is displayed too. Other function includes tare,
zero, print, save, check, delete.
The power supply by 6v/4.5Ah battery and it can be recharged by 9v/1.2A adapter.
Built-in needle printer, several printing formats; RS232/485 interface for large display or
computer; The calendar is in the software. Date and time can be checked easily. Easy
operation, high precision, good application.

1.2 Technical parameter

>> Sensitivity 0.5uv/d


>> Input voltage -30~30mV
>> Accuracy class III
>> Initial zero range ±10%Max
>> Manually zero range ±2% Max
>> Zero Range 100% Max
>> Zero Tracking 0.5d/s
>> Excitation circuit VDC,6 wire connection,Maximum connect 24 load cell of 350Ω
>> AC power 100~240VAC,50/60HZ
>> Operation temperature humidity -10℃~+40℃,≤90%RH
>> Storage temperature -10℃~+40℃

1
1.3 drawing

1.4 Battery instruction

1. when you use the internal battery first time,you should charge the battery fully, to
prevent low voltage resulted from self leakage of battery.

2. when the “ ” is flashing, it means low battery, pls. charge it in time.

3. when and no flashing, it means fully charged


4. if battery is not used for long time, take it out to avoid the leakage.
5. In order to keep the battery in best using condition, it is suggest that you fully
discharge the battery every month, the method is that using the indicator till it is
automatically power off.

2. Installation and calibration

2.1 Check

Open the box and check all items according to the packing list. If som missed or
broken, please contact with our company immediately.

2.2Power supply connection

The indicator is powered by adapter, you plug the adapter directly into the “DC” pin at
the back cover the indicator is ok.

2
2.3 Connection of load cell and indicator

The indicator can connect with 4 weighing pads or 24 pcs of load cells 350Ω at most.
Quick disconnect of load cell as below.

The number of weighing pads and load cells correspond to the weighing modes. If the
pads or load cells are connected at the right way, the indicator can’t work. Please pay
attention to the below.
Number of Load cell connection Weighing mode
weighing pad
1 LFW [ModE 1]Setting “1”
2 LFW,RFW [ModE 2]Setting “2”
3 LFW,LRW,RRW [ModE 3]Setting “3”
4 LFW,RFW,LRW,RRW [ModE 4]Setting “4”
Normal weighing mode and accumulative weighing mode can work with the printer to
print the weighing data.
Normal Weighing mode:
To set the printing format “1”, the indicator is in normal weighing mode. It can connect
1/2/3/4/ pads to weigh and “Print” the weighing data and save.
Example:3 weighing pads connect with indicator to weigh the airplane.
a. The pads should connect with LFW,LRW,RRW interfaces;
b. parameter setting:working mode[ModE 3]setting “3”;printing format[PF - 1]setting
“1”;
c. Drive the plane on the pads. Press “switch” button, indicator can display the total
weight and the weight of each pad and the percentage of each pad weight from the
total weight.If printing format setting”1”, the weighing data can print automatically and
save after stable.If printing format setting”0”, the weighing data will print and save
manually.

Accumulative weighing mode:


To set printing format ”2”, the indicator is in accumulative weighing mode. Now 2/4
pads should be connected with the indicator. And press ”store” button to accumulate the
axle weigh and print. Then press “printing” to print the final accumulative weight and

3
save.
Example:Two pads work with the indicator to weigh a truck with three axles.
a. The pads should connect with LFW,RFW interfaces;
b. Parameter setting:working mode[ModE 2] setting“2”;printing format[PF -
2]setting“2”;Axles [ALE - 3]setting“3”.
c. Drive the first axle of the truck on the weighing pads. Press ”Switch” button,
indicator can display the axle weight and the each weight of the wheels and the
percentage of each wheel weight from the axle weight. If printing format setting “1”, the
weighing data can print and save automatically after weighing stable;If printing format
setting”0”, the weighing data will print and save manually by press “ store” button.
d. Drive the second axle of the truck on the weighing pads and repeat the operation
same as step C, accumulate and print the second axle weight.
e. Drive the second axle of the truck on the weighing pads and repeat the operation
same as step C, accumulate and print the third axle weight.
f. After finishing the weight for three axles, if printing format setting”1”, the total weight
will print and save automatically; If printing format”0”, it will print manually by press ”print”
button.

2.4 Communication interface

RS232 :DB9 Pin definition as below.

Pin function and definition as bellows:


DB9 joint Definition Function
2 TXD Sending data
3 RXD Receiving data
5 GND Ground interface

4
3. Basic operation

3.1 keypad

LCD Instruction

Weighing data
Kg/lb Weighing unit: kg/lb
Percentage,show how many percentage the pad weight take on
the whole weight
Tare Tare
Gross Gross weight
Net Net weight
The weighing data is stable
Weight is zero
LFW The weight of the left front wheel
RFW The weight of the right front wheel
LRW The weight of the left back wheel
RRW The weight of the right back wheel
Total Go to accumulation mode

Keys function
keys Key name Key function
Print 1.Printing the weighing data as weighing.
2.Working with the switch button to get into the menu
of calibration.
Store In accumulative weighing mode, to accumulate the
axle weight and print the weight data.

5
Zero Zero the weight within tolerance

Tare At G.W mode, get the tare weight. At N.W mode,


clear the tare, get the G.W

Kg/lb Covert between kg and lb


convert

Check Check and read the saved weight data to print.

Switch Switch the weight between the pad weight and the
total weight.

Power Press 2 seconds to power on or power off


on/off

3.2 Power on & off

Press 2 seconds to power on or power off. After power on, indicator self inspection,
please check the display is normal or not, LCD light then show the voltage of the battery.
Finally into weighing mode.

3.3 Zero operation

Within the tolerance, “Zero” key clear the weight on all weighing pads. When the pads
unstable or loading over zero range or on tare mode, indicator can’t ZERO and show
ERROR.

3.4 Tare operation

In normal weighing mode, press ”Tare” button to make the load be tare weight; In
accumulative weighing mode, press “Tare” button to preset the tare weight and press
“ print” button to confirm the tare weight. The lights on the keypad is showing. In Tare
mode, press “Tare” button to deduct the tare weight from the total weight and show the net
weight.
NOTE:Tare mode only show on the total weight display.

6
3.5 Unit Switch

To press “Unit” button for switching the unit between “KG” and “LB”.

3.6 Checking

Weighing mode, press “Check” button to show “C 0030” (30 records existing), input
“C 0020” and press “ Print” to check 20th record. Display show “REAd-0”. Choosing”1” to
show date, time, axle, tare weight and total weight one by one. Then “Print 0”, choosing
“1” to print this record and back to the Checking display “C 0020”. Press “Check” Button
again to quit and back to weighing mode.

3.7 Switching

Weighing mode, press “Switch” button to change the display between the axle weight
and the total weight.

3.8 Printing

Manual weighing, press “print” button to print when the pad is stable.
Note:
1.Automatic accumulative weighing mode, press “Print” to print the total weight even if the
number of axle don’t reach the setting number.
2.Press”store”and “print”,to add the current weight data printing.

4. Calibration and Parameter setting

4.1 Enter setting

Press “ Switch” button and “ Print” button together to enter into the menu for setting
F1-F5.
The key functions in setting:

ENTER

UP

DOWN

LEFT

7
RIGHT

EXIT THE MENU

4.2 Step of calibration operation

F1 menu:setting working mode, unit, decimal, graduation and span.


Step Operation Display Remark
[F 1] F1 menu
1 [Mode 2] Weighing pad working mode:1/2/3/4
press
2 [Unit-0] Unit:0/1(kg/lb)
press or

press
3 [dot--2] Point number:0/1/2/3/4
press or

press
4 [E - 05]
press or Graduation setting:1,2,5,10,20,50。

press
5 [Full-0] 0:no change of max capacity
press or [Full-1] 1:change the max capacity

press
6 [0500.00] Setting the max span
press or / or [1000.00] Default division:10000,
display 500.00.
The max. span is 1000.00
press

F2 menu: Zero, loading calibration, save the calibration parameter.


Step Operation Display Remark
[F 2] F2 menu
1 [SCALE2] Pad choose:calibration for the 2nd pad
press
2 [CAL--0] Zero Calibration:
press or [CAL--1] 0=No need calibration
[ 9] 1= need calibration
press [ 0]

8
or press
3 [SPAN-0] 0=No need loading calibration
press or [SPAN-1] 1=loading calibration

press

or press
[0100.00] Loading calibration:
press or / or Setting loading 100,00 an put the
[ 9] 100kg weight on the 2nd pad.
[ 0] Loading choice: load the weight as
press possible
As max capacity, at least 10%
4 [SAVE-0] 0=non-save the loading parameter
press or [SAVE-1] 1=save the loading parameter

press

4.3 Application function parameters setting chart

Step Operation Display Remark


[F 3] F3 menu
1 [ALE-02] The number of axle settings
press In accumulative weighing mode, the
number of axle should be pre-setted.
2 [SN--23] Cargo number setting
press or

press
3 [PF - 1] Printing format setting
press or 0: No printing
1:normal printing format for normal
press weighing.
2:Accumulative printing format for
accumulative weighing.
4 [PM - 1] Printing method
press or 0: manual
1:automatic
press
5 [PC - 1] Printing coupon numbers setting
press or 1/2/3

9
press
6 [Baud-1] Baud rating setting
press or 0:600; 1:1200; 2:2400;
3:4800 4:9600; 5:19200;
press 6:38400 7:57600; 8:115200
7 [CP - 1] Communication setting
press or 0: communication off.
1: communication format 1 for PC.
press 2:communication format 2 for second
display(YAO HUA MODEL).
3.communication format 3 for second
display(TOLEDO MODEL).
4.Command operation function.
8 [OFF-00] Automatic power off setting:
press or / or [OFF-10] 00: no power-off
Automatic power-offer after ten min.

press
9 [BL--00] Back lit setting
press or / or [BL--10] 00:Back lit on
10:Back lit off after ten seconds.
Backlist off: in zero condition and no
press operation.
10 [Date-0] Date format.
press or [Date-2] Format 0:year,month,day
Format 1:month,day,year
press Format 2:day,month,year
11 [30.07.13] Date setting:
press or / or [11.08.13]
[11.08.13]

press
12 [14:13:20] Time setting:
press or / or [15:17:30]
[15:17:30]

press

Step Operation Display Remark


[F 4] F4 menu
1 [S-0560] 560 records in indicator. Max. recording
press is 2000 cps.

10
2 [HE-1.0A] PCB version 1.0A
press
3 [SE-1.00] Software version 1.00
press
4 [LFW Check the left front wheel ad code
press code]
5 [RFW Check the right front wheel ad code
press code]
6 [LRW Check the left back wheel ad code
press code]
7 [RRW Check the right back wheel ad code
press code]

Step Operation Display Remark


[F 5] F5 menu
1 [dELA-0] 0:No deleting the weighing record.
press [dEAl-1] 1:Deleting the weighing record.
2 [dEAL-0] 0:No deleting all the records.
press or [dEAL-1] 1:deleting all the records.

press

Step Operation Display Remark


[F 6] F6 menu
1 [dEF-0] 0:No default.
press or [dEF-1] 1:Execute default.

press

5.Serial interface reception command

5.1 Command 1
(RS232COM serial interface can receive simple ASCII command)

RS232 parameter:9600Bit/S Baud rate,8 digits,no check point,1 stop.

, , CR LF

S0 S 1 S2 S3 Data S4

S1: weight status, ST= standstill, US= not standstill, OL= overload

11
S2: weight mode, GS= gross mode, NT= net mode
S3: weight of positive and negative, “+” or ” –“
S4:“kg” or “lb”
Data: weight value, including decimal point
CR: carriage return
LF: line feed

5.2 Command 2(workable with second display from Yaohua, Baud rate 600)
5.3 Command operate function
CP menu set to 4, and set corresponding baud rate, then send command byte to
perform the corresponding operation or read weight data.
Command as follows:
1. T Command
Send ’T’,execute TARE command。
2. Z Command
Send ’Z’,execute ZERO command。
3. C Command
Send ’C’,execute UNIT Switch command。
4. R Command
Send ’R’,Read the current selected channel weigh values。
Return:STX POL XXXX.XX SP LB/KG SP GR/NT CR LF
5. N Command
Send ’N’,Read the current selected channel AD values。
Return:STX SP SP SP XXXXXX SP IC SP IC CR LF
6. 1 Command
Send ’1’,Read the LFW channel weigh values。
Return:STX POL XXXX.XX SP LB/KG SP GR/NT CR LF
7. 2 Command
Send ’2’,Read the RFW channel weigh values。
Return:STX POL XXXX.XX SP LB/KG SP GR/NT CR LF
8. 3 Command
Send ’3’,Read the LRW channel weigh values。
Return:STX POL XXXX.XX SP LB/KG SP GR/NT CR LF
9. 4 Command
Send ’4’,Read the RRW channel weigh values。
Return:STX POL XXXX.XX SP LB/KG SP GR/NT CR LF
10. S Command
Send ’S’,Read the Total weigh values。
Return:STX POL XXXX.XX SP LB/KG SP GR/NT CR LF

12
6.Print format

6.1 Normal Printing format

Single pad: Double pads: Three pads: Four pads:

WEIGHTING REPORT WEIGHTING REPORT WEIGHTING REPORT WEIGHTING REPORT


------------------------------ ------------------------------ ------------------------------ ------------------------------
NO. : 0575 NO. : 0575 NO. : 0575 NO. : 0575
Date: 2013-11-02 Date: 2013-11-02 Date: 2013-11-02 Date: 2013-11-02
Time: 09:59:04 Time: 09:59:04 Time: 09:59:04 Time: 09:59:04
Vehicle: Vehicle: Vehicle: Vehicle:
Cargo:34 Cargo:34 Cargo:34 Cargo:34
LFW: 429.0kg LFW:429.0kg FW: 429.0kg LFW: 429.0kg
---------------- RFW:413.5kg LRW: 319.0kg RFW: 413.5kg
Net: 429.0kg Axle1:842.5kg RRW: 293.0kg Axle1: 842.5kg
Tare:0.0kg ---------------- Axle2: 612.0kg LRW: 319.0kg
Gross: 429.0kg Net:842.5kg ---------------- RRW: 293.0kg
Operator: Tare:0.0kg Net: 1041.0kg Axle2: 612.0kg
Gross: 842.5kg Tare:0.0kg -------------------
Operator: Gross: 1041.0kg Net: 1454.5kg
Operator: Tare:0.0kg
Gross: 1454.5kg
Operator:

6.2 Accumulative printing format

Double pads(Double axles) Four pads:(Four axles)

WEIGHTING REPORT WEIGHTING REPORT


------------------------------ ------------------------------
NO. : 0594 NO. : 0594
Date: 2013-11-02 Date: 2013-11-02
Time: 11:10:41 Time: 11:10:41
Vehicle: Vehicle:
Cargo:34 Cargo:34
LW: 420.5kg LFW: 420.5kg
RW: 419.5kg RFW: 419.5kg
Axle01: 840.0kg Axle01: 840.0kg
LW: 309.5kg LRW: 309.5kg
RW: 297.0kg RRW: 297.0kg

13
Axle02: 607.0kg Axle02: 607.0kg
------------------------------ LFW: 420.5kg
Net: 1447.0kg RFW: 419.5kg
Tare:0.0kg Axle03: 840.0kg
Gross: 1447.0kg LRW: 309.5kg
Operater: RRW: 297.0kg
Axle04: 607.0kg
------------------------------
Net: 2894.0kg
Tare:0.0kg
Gross: 2894.0kg
Operater:

7.Maintenance

7.1 Regular error and solution

ERROR REASON SOLUTION


1.Overload 1. reduce the weight
2.wrong connection 2. check load cell connection
UUUUUU with load cell 3. inspection load cell. Check
3. load cell has quality the input and output
problem.
1.calibration is no good 1. check scale is resisted or
nnnnnnn
2. wrong connection not, foot is kept level or not.
3. load cell has quality 2. check load cell connection.
problem 3. checking load cell
Zering, not on stable Zering, on stable weighing
ERR10
weighing condition. condition
Zero and tare at same Back to G.W, then Zero
ERR11
time.
Out of the zero range Move the extra load
ERR12

Tare, no on stable
ERR15 Tare after stable weighing
weighing condition

ERR16 Tare when no load To load some, then tare

ERR17 Out of tare range Decrease the tare weight

The S/N number wrong Assure the S/N number within


ERR25 when checking the the
weighing record Number of records

14
Printing format wrong
ERR30 at accumulative Printing format setting”2”
weighing mode
Working mode wrong at
ERR31 accumulative weighing Working mode setting”2/4”
mode
Weighing over the span
Or display range or
Load properly at zeroing, then
ERR32 unstable or failure of
printing after data stable.
zero at accumulative
weighing mode.
Display Error, Printing
Print the total weight after
with the indicator at
ERR33 accumulating the weight of
accumulative weighing
axles.
mode.
Printing error at normal
ERR34 Stable then printing
Weighing mode.
Printing format wrong at
ERR35 Setting”1”
normal weighing mode.

7.2 Daily maintain

1.Protect the indicator from strong sunlight to prolong the using life.
2.Good connection between load cell and indicator. Far from away from strong electric
field, magnetic field.
3.Power off the indicator when lightning.
4.Power off the indicator firstly before plug and unplug.

15
7.3Packing list

Packing list

S/N ITEM NAME UNIT QTY PACKING


Weighing
1 PCS 1
indicator
2 Plastic bag PCS 1
3 Accessories bag PCS 1
China/DC9V PCS 1
US/DC9V PCS 1
UK/DC/9V PCS 1
4 Adapter
EU/DC9V PCS 1
AU/DC9V PCS 1
OTHERS PCS 1
5 USER MANUAL PCS 1
6 RS232 DB9 头 PCS 1
LOADCELL 5 PIN Quick
7 PCS 4
PLUG disconnect
8 Bracket Wall-mounted PCS 1
9 Certificate PCS 1
10 Packing list PCS 1

16

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