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22C D6P0N103

The Allen-Bradley PowerFlex® 400 AC drive is designed for easy installation in mechanical fan and pump systems, offering power ratings from 3.0-350HP @ 480VAC and 3.0-50HP @ 240V AC. It features built-in capabilities for seamless integration, speed control, and flexibility, making it suitable for various applications while ensuring space savings and ease of use. The drive also includes advanced programming options and connectivity for building safety systems, enhancing its functionality in industrial settings.

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0% found this document useful (0 votes)
24 views26 pages

22C D6P0N103

The Allen-Bradley PowerFlex® 400 AC drive is designed for easy installation in mechanical fan and pump systems, offering power ratings from 3.0-350HP @ 480VAC and 3.0-50HP @ 240V AC. It features built-in capabilities for seamless integration, speed control, and flexibility, making it suitable for various applications while ensuring space savings and ease of use. The drive also includes advanced programming options and connectivity for building safety systems, enhancing its functionality in industrial settings.

Uploaded by

safarovaydin947
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

Product Description

Providing users with easy installation in mechanical fan and


pump systems, the Allen-Bradley PowerFlex® 400 AC drive
offers a wide range of built-in features allowing for seamless
building system integration. Available in power ratings of 3.0-
350HP @ 480VAC and 3.0-50HP @ 240V AC, the PowerFlex 400
is designed to meet global OEM, contractor and end-user
demands for flexibility, space savings and ease-of-use. The
PowerFlex 400 is a cost-effective solution for speed control in
variable torque fan and pump applications.

Table of Contents
Description Page
PowerFlex 400 Standard Product
Product Overview
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operator Keypad and Programming . . . . . . . . . . . . . . . . . . . . . . 3
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PC Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Application Features
Configurable Keypad Hand-Off-Auto Functions . . . . . . . . . . . . . 5
Connectivity to Building Fire and Life Safety Systems. . . . . . . . 5
Proportional, Integral, Differential Control Loop . . . . . . . . . . . . 6
Product Selection Guide
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PowerFlex 400 Standard Drives . . . . . . . . . . . . . . . . . . . . . . . . . 9
User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation Considerations
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Specifications
Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Parameter List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PowerFlex 400 Packaged Product
Packaged Product Overview
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Main Input Disconnect / Circuit Breaker . . . . . . . . . . . . . . . . . 37
3 Contactor Full Feature Bypass with Disconnect / Circuit Breaker37
3 Contactor Basic Bypass with Disconnect . . . . . . . . . . . . . . . 37
Product Selection Guide
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PowerFlex 400 NEMA/UL Type 1 Enclosure (Position d = A) . . 39
Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

2
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Overview

Packaging

• IP20, NEMA/UL Type 1 - For conventional mounting inside or


outside a control cabinet in a 45°C (113°F) ambient.
• Flange Type - Frame C ratings through 15 kW (20 HP) @ 380-
480V AC and 7.5 kW (10 HP) @ 200-240V AC allow for mounting
heatsink through back of an enclosure, thus removing a large
portion of the heat inside a cabinet. The backside is rated IP66,
NEMA/UL Type 4X/12 for both indoor and outdoor use.
• Installation flexibility is enhanced by the UL Plenum rating
allowing for direct mounting in an air handling system.

I/O

• Three (3) semi-programmable and four (4) fully programmable

Control Board
Function Loss

10V 20MA
digital inputs provide application versatility. Run/FWD

AO1
2
Software Enable

3
• Two (2) programmable form C relay outputs and one (1) opto Digital Common

10V 20MA
AO2
Digital Input 1 (Purge)

5
output can be used to indicate various drive or motor conditions. Digital Input 2 (Local)

10V 20MA
• Two (2) analog outputs are DIP Switch selectable for either Digital Input 3 (Clear Fault)

7
Hand

AI1
Freeze/Fire

Auto Start

Interlocks
Digital Input 4 (Comm Port)

8
Purge
Stats
voltage (0-10V) or current (0-20 mA). These scalable, 10-bit Digital Common

9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
Auto

10V 20MA
outputs are suitable for metering or as a speed reference for Opto Common

AI2
+ 24VDC
another drive. + 10VDC
Speed Ref. Input

SRC

SNK
• Two (2) analog inputs (one unipolar and one bipolar) are DIP Analog Input #1
+ –

Analog Common #1
switch selectable for either voltage or current. One input is Analog Output #1 (Frequency 0-10V)
isolated from the rest of the drive I/O. Analog Output #2 (Output Current 0-10V)
Analog Input #2
• Six (6) programmable form A relay outputs are available via user Analog Common #2

installed Auxiliary Relay Board (Frames D through H only). Opto Output (At Frequency)
RJ-45 Shield
#1 Relay N.O. (Ready/Fault)
#1 Relay Common
#1 Relay N.C.
#2 Relay N.O. (Motor Running)
#2 Relay Common
#2 Relay N.C.

Operator Keypad and Programming

• Integral keypad features 2 line, 16 character LCD display.


• LED indicators provide system configuration and fault status.
• Configurable Hand/Off/Auto function buttons.
• Digital increase/decrease speed control.
• Parameter names are displayed as text.
• Parameters are grouped into files based upon function, making
programming fast and easy.

3
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Overview

Communications

• Supports Drive Serial Interface (DSI)


communication modules (DeviceNet™,
EtherNet/IP™, PROFIBUS™ DP,
LonWorks®, BACnet®) and accessories.
• Embedded Modbus RTU, P1-FLN and
Metasys N2 protocols are parameter
selectable and require no additional
hardware or software.
• Integral RS485 communications can be
used for programming from a PC. It can also
be used in a multi-drop network
configuration. A serial converter module
provides connectivity to any controller with a
DF1 port.

PC Programming Software

Through the use of a Serial Converter Module and DriveExplorer™


or DriveTools™ SP software, programming can be greatly simplified.

DriveExplorer Software
• View and modify drive and adapter parameters in a method similar to
the file management capability of Microsoft Windows Explorer.
• Operate the drive via an on-screen Control Bar, which is a tool that
allows you to start, stop, and change the speed reference of the drive.
• Save, restore and print parameter information.
• Compare current parameters with factory defaults or previously saved
parameter values.
• Edit, upload and download parameters.

DriveTools SP Software
• Online and offline programming capability.
• In-grid and dialog-based parameter editing.
• Immediate visual indication of drive and communication status when
viewing online drive.
• Integrated HTML Help architecture.

Connected Components Workbench Software (CCW)


• Online and offline programming capability.
• Operate the drive via an on-screen Control Bar, which is a tool that
allows you to start, stop, and change the speed reference of the drive.
• Save, restore, and print parameter information.
• Edit, upload, and download parameters.
• Immediate visual indication of drive and communication status when
viewing online drive.

4
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Application Features

Configurable Keypad Hand-Off-Auto Functions

Parameter P042 [Auto Mode] defines the operating configuration of the


control keys.

Hand-Off-Auto Configuration
Hand Mode: Start command and speed reference come from the integral
keypad. Auto key switches control from Hand mode to Auto
mode in a bumpless transfer as long as there is an active run
command.
Auto Mode: Start command is defined by P036 [Start Source] (keypad,
terminal block, comm port) and speed reference is defined
by P038 [Speed Reference] (analog inputs, preset frequency,
comm port). Start/Hand key switches control and speed
reference to the integral keypad in a bumpless transfer.

Local/Remote Configuration
Local Mode: Start command and speed reference come from the integral keypad. Auto key stops the drive and the drive
switches to Remote mode.
Remote Mode:Start command is defined by P036 [Start Source] and speed reference is defined by P038 [Speed
Reference]. Auto key stops the drive and the drive switches to Local mode.

Auto/Manual Configuration
Manual Mode:Start command is defined by P036 [Start Source] and the speed reference comes from the integral keypad.
Auto key toggles frequency control to Auto mode in a bumpless transfer.
Auto Mode: Start command is defined by P036 [Start Source] and speed reference is defined by P038 [Speed
Reference]. Auto key switches frequency control to the integral keypad in a bumpless transfer.

Connectivity to Building Fire and Life Safety Systems

Purge
The PowerFlex 400 drive has an input which can be wired to a fire control panel or other fire/life safety systems allowing
control of the drive to be overridden. A purge input will start the drive at a programmable purge speed regardless of the
selected start source. Purge can occur and is operational at any time whether the drive is running or stopped. A purge
command will take precedence over a stop command from the comm port/network and over a “SW Enable” command from
the terminal block.

Fire/Freeze Status
The PowerFlex 400 drive can be tied into fire alarm systems or interlocked with cooling coils via a “Function Loss” input on
the drive. Upon opening of the input, the drive will immediately coast to a stop if running and issue a fault. The drive will
only be allowed to restart once the alarm state is cleared and the drive fault is reset.

5
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Application Features

Proportional, Integral, Differential Control Loop

The PowerFlex 400 has a built-in PID (Proportional, Integral, Differential) control loop. The PID loop is used to maintain a
process variable, such as pressure or flow, at a desired set point. The PID loop works by subtracting the PID feedback from
a reference and generating an error value. The PID loop reacts to the error, based on the PID gains, and outputs a frequency
to try to reduce the error value to zero.

PID Reference = Desired Static Pressure

PID Feedback = Pressure Transducer Signal

Heating

Outside Air
Damper Air Flow P
Cooling
Dampers

Supply Fan

Recirculation Room Room Room


Damper

Return Fan

Exhaust Air
Damper Air Flow P

PID Reference = Output Frequency from Supply VFD PID Feedback = Pressure Transducer Signal

Damper Control

The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external
control hardware and software. A system Run command can be wired directly into one of the drive inputs. Relay outputs
can be used to energize the damper to either open or close. A damper limit switch can be wired back to the drive providing
indication that the damper is in the proper position and that it is safe for the drive to run at commanded speed.

Damper Position Command


System Run Command
Damper Limit Switch

Outside Air
Damper Air Flow

Supply Fan

6
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection Guide

Auxiliary Motor Control

The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) line-
started motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0%
(auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full
speed). When Auxiliary Motor Control is enabled, the internal PID controller in the PowerFlex 400 uses a reference and
feedback signal to adjust the speed of the drive controlled motor such that the feedback signal follows the reference
signal. When demand exceeds the first motors capacity, the PowerFlex 400 Auxiliary Motor Control automatically starts an
auxiliary motor. The speed of the drive controlled motor is reduced to account for the auxiliary motors additional output to
the system. If demand continues to increase, the PowerFlex Auxiliary Motor Control starts additional motors using the
same process. When demand decreases, an auxiliary motor is stopped and the PowerFlex Auxiliary Motor Control
increases the speed of the drive controlled motor to account for lost system output. A Motor Interlock input identifies
motors that are out of service and causes them to skipped over to the next available motor.

An AutoSwap function also can be used which allows equal wear to be placed on each motor by periodically swapping the
drive controlled and auxiliary motors. Each motor in the system will over time be connected to the PowerFlex 400 drive and
also directly to the AC line. During an AutoSwap, the motor directly connected to the PowerFlex 400 drive is stopped and
the contactor is opened. The contactor of the next motor that will be controlled by the PowerFlex 400 drive is opened if
running across the AC line. A contactor is closed connecting this motor directly to the PowerFlex 400 drive and is started.
An additional motor is line started if required.
One External Motor One External Motor
without AutoSwap with AutoSwap

Three-Phase Power Three-Phase Power

PID Reference PID Reference

PID Feedback PID Feedback

M1D

M1L
M2L
M2D

M2L

M2L M1D M1L M2D M2L

M1 M2 M1 M2

7
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection Guide

Catalog Number Explanation

Position Number
1-3 4 5 6-8 9 10 11 12

22C – D 038 A 1 0 3
a b c d e f g

a c1 d
Drive Rating Enclosure
Code Type 200…240V Input Code Enclosure
22C PowerFlex 400 Code Amps kW (Hp) Frame Panel Mount - IP20,
N
012 12 2.2 (3.0) C NEMA/UL Type Open
017 17.5 3.7 (5.0) C Panel Mount - IP30,
b A
NEMA/UL Type 1
024 24 5.5 (7.5) C
Voltage Rating Flange Mount - IP20,
033 33 7.5 (10) C F
Code Voltage Ph. NEMA/UL Type Open ‡
049 49 11 (15) D
B 240V ac 3 Frame C drives only available with IP20,
065 65 15 (20) D NEMA/UL Type Open enclosure. Field installed
D 480V ac 3
075 75 18.5 (25) D conversion kit available to achieve IP30,
NEMA/UL Type 1 rating.
090 90 22 (30) D
Frame D, E and F drives only available with
120 120 30 (40) E IP30, NEMA/UL Type 1 enclosure.
145 145 37 (50) E ‡ Frame C drives only.

c2 e
Rating HIM
380…480V Input Code Interface Module
Code Amps kW (Hp) Frame 1 Fixed Keypad
6P0 6.0 2.2 (3.0) C
010 10.5 4.0 (5.0) C
f
012 12 5.5 (7.5) C
Emission Class
017 17 7.5 (10) C
Code Rating
022 22 11 (15) C
0 Not Filtered
030 30 15 (20) C
038 38 18.5 (25) D
045 45.5 22 (30) D g
060 60 30 (40) D Version
072 72 37 (50) E Code Version
088 88 45 (60) E 3 RS485
105 105 55 (75) E
142 142 75 (100) E
170 170 90 (125) F
208 208 110 (150) F
260 260 132 (200) G
310 310 160 (250) G
370 370 200 (300) H
460 460 250 (350) H

8
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection Guide

PowerFlex 400 Standard Drives

200-240V AC, Three Phase Drives


Drive Ratings Catalog Number
Output Frame
kW HP Current ➋ Size Rating Panel Mount Flange Mount
2.2 3.0 12A C IP20, NEMA/UL Open Type ➊ 22C-B012N103 22C-B012F103
3.7 5.0 17.5A C IP20, NEMA/UL Open Type ➊ 22C-B017N103 22C-B017F103
5.5 7.5 24A C IP20, NEMA/UL Open Type ➊ 22C-B024N103 22C-B024F103
7.5 10 33A C IP20, NEMA/UL Open Type ➊ 22C-B033N103 22C-B033F103
11 15 49A D IP30, NEMA/UL Type 1 22C-B049A103 –
15 20 65A D IP30, NEMA/UL Type 1 22C-B065A103 –
18.5 25 75A D IP30, NEMA/UL Type 1 22C-B075A103 –
22 30 90A D IP30, NEMA/UL Type 1 22C-B090A103 –
30 40 120A E IP30, NEMA/UL Type 1 22C-B120A103 –
37 50 145A E IP30, NEMA/UL Type 1 22C-B145A103 –

380-480V AC, Three Phase Drives


Drive Ratings Catalog Number
Output Frame
kW HP Current ➋ Size Rating Panel Mount Flange Mount
2.2 3.0 6.0A C IP20, NEMA/UL Open Type ➊ 22C-D6P0N103 22C-D6P0F103
4.0 5.0 10.5A C IP20, NEMA/UL Open Type ➊ 22C-D010N103 22C-D010F103
5.5 7.5 12A C IP20, NEMA/UL Open Type ➊ 22C-D012N103 22C-D012F103
7.5 10 17A C IP20, NEMA/UL Open Type ➊ 22C-D017N103 22C-D017F103
11 15 22A C IP20, NEMA/UL Open Type ➊ 22C-D022N103 22C-D022F103 ➌
15 20 30A C IP20, NEMA/UL Open Type ➊ 22C-D030N103 22C-D030F103 ➌
18.5 25 38A D IP30, NEMA/UL Type 1 22C-D038A103 –
22 30 45.5A D IP30, NEMA/UL Type 1 22C-D045A103 –
30 40 60A D IP30, NEMA/UL Type 1 22C-D060A103 –
37 50 72A E IP30, NEMA/UL Type 1 22C-D072A103 –
45 60 88A E IP30, NEMA/UL Type 1 22C-D088A103 –
55 75 105A E IP30, NEMA/UL Type 1 22C-D105A103 –
75 100 142A E IP30, NEMA/UL Type 1 22C-D142A103 –
90 125 170A F IP30, NEMA/UL Type 1 22C-D170A103 –
110 150 208A F IP30, NEMA/UL Type 1 22C-D208A103 –
132 200 260A G IP30, NEMA/UL Type 1 22C-D260A103 –
160 250 310A G IP30, NEMA/UL Type 1 22C-D310A103 –
200 300 370A H IP30, NEMA/UL Type 1 22C-D370A103 –
250 350 460A H IP30, NEMA/UL Type 1 22C-D460A103 –

➊ IP30, NEMA/UL Type 1 can be achieved for panel mount drives with top cover and optional conduit box kit installed. Field installed conversion kit specified under
User Installed Options.
➋ Drive terminals are sized according to UL. Depending on operating ambient and wire used, some local or national codes may require a larger wire size than what the
power terminals can accept. Multiple conductors, 90°C wire, and/or lugs may be required. Refer to the PowerFlex 400 User Manual for details on terminal block wire
ranges.
➌ 11 and 15 kW (15 and 20 HP) Frame C flange mount drives require external DC series bus inductor.

9
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection Guide

User Installed Options

IP30, NEMA/UL Type 1 Conversion Kit


Description Drive Frame Catalog Number
IP30, NEMA/UL Type 1 Kit C 22-JBAC
Description: Field installed kit. Converts drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box with
mounting screws and plastic top panel.
IP30, NEMA/UL Type 1 Kit with Communication Option C 22-JBCC
Description: Field installed kit. Converts drive to IP30, NEMA/UL Type 1 enclosure. Includes communication
option conduit box with mounting screws and plastic top panel.

Human Interface Module Option Kits and Accessories


Description Catalog Number
Remote Human Interface Module (HIM) – Panel Mount 22-HIM-C2S
Description: LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66, NEMA/UL Type 4X/12) indoor
use only, Includes 2.0 meter cable.
Note: Remote HIM display and keypad are different than PowerFlex 400 integral keypad. See the PowerFlex 400 User Manual
for details.
Remote Human Interface Module (HIM) – Handheld 22-HIM-A3
Description: LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30, NEMA/UL
Type 1), Includes 1.0 meter cable, Panel Mount with optional Bezel Kit.
Note: Remote HIM display and keypad are different than PowerFlex 400 integral keypad. See the PowerFlex 400 User Manual
for details.
Bezel Kit 22-HIM-B1
Description: Panel Mount for LCD Display, Remote Handheld unit, IP30, NEMA/UL Type 1).
DSI HIM Cable
Description: DSI HIM to RJ45 cable.
1.0 Meter (3.3 Feet) 22-HIM-H10
2.9 Meter (9.51 Feet) 22-HIM-H30

PC Programming Software
Item Description Catalog Number
DriveTools SP Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley 9303-4DTE01ENE
drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.
DriveExplorer Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley 9306-4EXP01ENE
drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊
Connected Components “Windows” based software package for programming and configuring Allen-Bradley drives and other Rockwell http://
Workbench Software Automation products. ab.rockwellautomation.
Compatibility: Windows XP, Windows Vista, and Windows 7. com/programmable-
controllers/connected-
components-
workbench-software
➊ See www.ab.com/drive/ for support devices.

Spare Parts
Description Catalog Number
PowerFlex 400 Fan Replacement Kit SK-U1-FAN1-C1
Description: (1) Fan, 3-10 HP @ 200-240V AC and 3-10 HP @ 380-480V AC
PowerFlex 400 Fan Replacement Kit SK-U1-FAN1-C2
Description: (1) Fan, 15-20 HP @ 380-480V AC

Other Options
Description Catalog Number
Auxiliary Relay Board AK-U9-RLB1
Description: Field installed kit. Expands drive output capabilities.

10
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection Guide

Communication Option Kits


Description Catalog No.
Serial Converter Module (RS485 to RS232) 22-SCM-232
Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software.
Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.
Serial Cable 1203-SFC
Description: 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-
miniature D female connector to connect a computer.
Null Cable Converter 1203-SNM
Description: For use when connecting the serial converter to DriveExplorer on a handheld PC.
DSI Cable 22-RJ45CBL-C20
Description: 2.0 meter RJ45 to RJ45 cable, male to male connectors.
Splitter Cable AK-U0-RJ45-SC1
Description: RJ45 one to two port splitter cable.
Terminating Resistors AK-U0-RJ45-TR1
Description: RJ45 120 Ohm resistors (2 pieces)
Terminal Block AK-U0-RJ45-TB2P
Description: RJ45 two position terminal block (5 pieces)
BACnet® MS/TP RS-485 Communication Adapter 22-COMM-B
Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).
ControlNet™ Communication Adapter 22-COMM-C
Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).
DeviceNet Communication Adapter 22-COMM-D
Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).
EtherNet/IP™ Communication Adapter 22-COMM-E
Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).
LonWorks™ Communication Adapter 22-COMM-L
Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).
PROFIBUS™ DP Communication Adapter 22-COMM-P
Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).
External DSI Communications Kit 22-XCOMM-DC-BASE
Description: External mounting kit for 22-COMM communication options
External Comms Power Supply 20-XCOMM-AC-PS1
Description: Optional 100-240V ac Power Supply for External DSI Communications Kit
Communication Adapter Cover 22C-CCC ➊
Description: Houses the Communication Adapter for Frame C drives.
Note: This cover adds 25 mm (0.98 in.) to the overall depth of the drive and is only required for Frame C PowerFlex 400 drives.
Serial Flash Firmware Kit AK-U9-FLSH1
Description: Use a PC to update drive firmware.
➊ If IP30, MENA/UL Type 1 is required, must also order 22-JBCC (Frame C drives only).

11
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Installation Considerations

Input and Output Line Reactors (Loose)


208V, 60 Hz, Three-Phase
PowerFlex 400 Ratings Catalog Number
kW HP Amps IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
3% Impedance
2.2 3.0 12 1321-3R12-A 1321-3RA12-A
3.7 5.0 18 1321-3R18-A 1321-3RA18-A
5.5 7.5 25 1321-3R25-A 1321-3RA25-A
7.5 10 35 1321-3R35-A 1321-3RA35-A
11 15 45 1321-3R45-A 1321-3RA45-A
15 20 55 1321-3R55-A 1321-3RA55-A
18.5 25 80 1321-3R80-A 1321-3RA80-A
22 30 80 1321-3R80-A 1321-3RA80-A
30 40 100 1321-3R100-A 1321-3RA100-A
37 50 130 1321-3R130-A 1321-3RA130-A
5% Impedance
2.2 3.0 12 1321-3R12-B 1321-3RA12-B
3.7 5.0 18 1321-3R18-B 1321-3RA18-B
5.5 7.5 25 1321-3R25-B 1321-3RA25-B
7.5 10 35 1321-3R35-B 1321-3RA35-B
11 15 45 1321-3R45-B 1321-3RA45-B
15 20 55 1321-3R55-B 1321-3RA55-B
18.5 25 80 1321-3R80-B 1321-3RA80-B
22 30 80 1321-3R80-B 1321-3RA80-B
30 40 100 1321-3R100-B 1321-3RA100-B
37 50 130 1321-3R130-B 1321-3RA130-B

240V, 60 Hz, Three-Phase


PowerFlex 400 Ratings Catalog Number
kW HP Amps IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
3% Impedance
2.2 3.0 12 1321-3R12-A 1321-3RA12-A
3.7 5.0 18 1321-3R18-A 1321-3RA18-A
5.5 7.5 25 1321-3R25-A 1321-3RA25-A
7.5 10 35 1321-3R35-A 1321-3RA35-A
11 15 45 1321-3R45-A 1321-3RA45-A
15 20 55 1321-3R55-A 1321-3RA55-A
18.5 25 80 1321-3R80-A 1321-3RA80-A
22 30 80 1321-3R80-A 1321-3RA80-A
30 40 100 1321-3R100-A 1321-3RA100-A
37 50 130 1321-3R130-A 1321-3RA130-A
5% Impedance
2.2 3.0 12 1321-3R12-B 1321-3RA12-B
3.7 5.0 18 1321-3R18-B 1321-3RA18-B
5.5 7.5 25 1321-3R25-B 1321-3RA25-B
7.5 10 35 1321-3R35-B 1321-3RA35-B
11 15 45 1321-3R45-B 1321-3RA45-B
15 20 55 1321-3R55-B 1321-3RA55-B
18.5 25 80 1321-3R80-B 1321-3RA80-B
22 30 80 1321-3R80-B 1321-3RA80-B
30 40 100 1321-3R100-B 1321-3RA100-B
37 50 130 1321-3R130-B 1321-3RA130-B

12
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Installation Considerations

Input and Output Line Reactors (Loose)


480V, 60 Hz, Three-Phase
PowerFlex 400 Ratings Catalog Number
kW HP Amps IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
3% Impedance
2.2 3.0 8.0 1321-3R8-C 1321-3RA8-C
4.0 5.0 12 1321-3R12-B 1321-3RA12-B
5.5 7.5 12 1321-3R12-B 1321-3RA12-B
7.5 10 18 1321-3R18-B 1321-3RA18-B
11 15 25 1321-3R25-B 1321-3RA25-B
15 20 35 1321-3R35-B 1321-3RA35-B
18.5 25 35 1321-3R35-B 1321-3RA35-B
22 30 45 1321-3R45-B 1321-3RA45-B
30 40 55 1321-3R55-B 1321-3RA55-B
37 50 80 1321-3R80-B 1321-3RA80-B
45 60 80 1321-3R80-B 1321-3RA80-B
55 75 100 1321-3R100-B 1321-3RA100-B
75 100 130 1321-3R130-B 1321-3RA130-B
90 125 160 1321-3R160-B 1321-3RA160-B
110 150 200 1321-3R200-B 1321-3RA200-B
132 200 250 1321-3RB250-B 1321-3RAB250-B
160 250 320 1321-3RB320-B 1321-3RAB320-B
200 300 400 1321-3RB400-B 1321-3RAB400-B
250 350 500 1321-3R500-B 1321-3RA500-B
5% Impedance
2.2 3.0 8.0 1321-3R8-D 1321-3RA8-D
4.0 5.0 12 1321-3R12-C 1321-3RA12-B
5.5 7.5 12 1321-3R12-C 1321-3RA12-C
7.5 10 18 1321-3R18-C 1321-3RA18-C
11 15 25 1321-3R25-C 1321-3RA25-C
15 20 35 1321-3R35-C 1321-3RA35-C
18.5 25 35 1321-3R35-C 1321-3RA35-C
22 30 45 1321-3R45-C 1321-3RA45-C
30 40 55 1321-3R55-C 1321-3RA55-C
37 50 80 1321-3R80-C 1321-3RA80-C
45 60 80 1321-3R80-C 1321-3RA80-C
55 75 100 1321-3R100-C 1321-3RA100-C
75 100 130 1321-3R130-C 1321-3RA130-C
90 125 160 1321-3R160-C 1321-3RA160-C
110 150 200 1321-3R200-C 1321-3RA200-C
132 200 250 1321-3RB250-C 1321-3RAB250-C
160 250 320 1321-3RB320-C 1321-3RAB320-C
200 300 400 1321-3RB400-C 1321-3RAB400-C
250 350 500 1321-3R500-C 1321-3RA500-C

DC Series Bus Inductors (Loose)


200-240V, 60 Hz, Three-Phase
PowerFlex 400 Ratings Catalog Number
kW HP Amps Inductance (mH) IP00 (NEMA/UL Type Open)
2.2 3.0 12 0.92 1321-DC12-1
3.7 5.0 17.5 0.63 1321-DC18-1
5.5 7.5 24 0.85 1321-DC32-1
7.5 10 33 0.75 1321-DC40-1

380-480V, 60 Hz, Three-Phase


PowerFlex 400 Ratings Catalog Number
kW HP Amps Inductance (mH) IP00 (NEMA/UL Type Open)
2.2 3.0 6.0 3.68 1321-DC9-2
4.0 5.0 10.5 2.1 1321-DC12-2
5.5 7.5 12 3.75 1321-DC18-4
7.5 10 17 1.75 1321-DC25-4
11 15 22 2.68 1321-DC32-2
15 20 30 2.00 1321-DC40-4

13
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Installation Considerations

EMC Filters (Loose)


200-240V, 50/60 Hz, Three-Phase
PowerFlex 400 Ratings Catalog Number
kW HP Amps
2.2 3.0 12 22-RF034-CS
3.7 5.0 17.5 22-RF034-CS
5.5 7.5 24 22-RF034-CS
7.5 10 33 22-RF034-CS
11 15 49 22-RFD070
15 20 65 22-RFD100
18.5 25 75 22-RFD100
22 30 90 22-RFD150
30 40 120 22-RFD150
37 50 145 22-RFD180

380-480V, 50/60 Hz, Three-Phase


PowerFlex 400 Ratings Catalog Number
kW HP Amps
2.2 3.0 6.0 22-RF018-CS
4.0 5.0 10.5 22-RF018-CS
5.5 7.5 12 22-RF018-CS
7.5 10 17 22-RF018-CS
11 15 22 22-RF026-CS
15 20 30 22-RFD036
18.5 25 38 22-RFD050
22 30 45.5 22-RFD050
30 40 60 22-RFD070
37 50 72 22-RFD100
45 60 88 22-RFD100
55 75 105 22-RFD150
75 100 142 22-RFD180
90 125 170 22-RFD208
110 150 208 22-RFD208
132 200 260 22-RFD323
160 250 310 22-RFD480
200 300 370 22-RFD480
250 350 460 22-RFD480

14
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Installation Considerations

Isolation Transformers (Loose)

208V AC, 3 Phase, 60 Hz Secondary


PowerFlex 400 Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer
Catalog Number
kW HP Amps kVA 208 Volt Primary
2.2 3.0 12 5.0 1321-3TW005-XX
4.0 5.0 17.5 7.5 1321-3TW007-XX
5.5 7.5 24 11 1321-3TW011-XX
7.5 10 33 14 1321-3TW014-XX
11 15 49 20 1321-3TW020-XX
15 20 65 27 1321-3TW027-XX
18.5 25 75 34 1321-3TW034-XX

230V AC, 3 Phase, 60 Hz Secondary


PowerFlex 400 Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer
Catalog Number
kW HP Amps kVA 230 Volt Primary 460 Volt Primary 575 Volt Primary
2.2 3.0 12 5.0 1321-3TW005-AA 1321-3TW005-BA 1321-3TW005-CA
3.7 5.0 17.5 7.5 1321-3TW007-AA 1321-3TW007-BA 1321-3TW007-CA
5.5 7.5 24 11 1321-3TW011-AA 1321-3TW011-BA 1321-3TW011-CA
7.5 10 33 14 1321-3TW014-AA 1321-3TW014-BA 1321-3TW014-CA
11 15 49 20 1321-3TW020-AA 1321-3TW020-BA 1321-3TW020-CA
15 20 65 27 1321-3TW027-AA 1321-3TW027-BA 1321-3TW027-CA
18.5 25 75 34 1321-3TW034-AA 1321-3TW034-BA 1321-3TW034-CA
22 30 90 40 1321-3TW040-AA 1321-3TW040-BA 1321-3TW040-CA
30 40 120 51 1321-3TW051-AA 1321-3TW051-BA 1321-3TW051-CA
37 50 145 63 1321-3TH063-AA 1321-3TH063-BA –

460V AC, 3 Phase, 60 Hz Secondary


PowerFlex 400 Drive Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer
Catalog Number
kW HP Amps kVA 230 Volt Primary 460 Volt Primary 575 Volt Primary
2.2 3.0 6.0 5.0 1321-3TW005-AB 1321-3TW005-BB 1321-3TW005-CB
4.0 5.0 8.7 7.5 1321-3TW007-AB 1321-3TW007-BB 1321-3TW007-CB
5.5 7.5 12 11 1321-3TW011-AB 1321-3TW011-BB 1321-3TW011-CB
7.5 10 17 14 1321-3TW014-AB 1321-3TW014-BB 1321-3TW014-CB
11 15 22 20 1321-3TW020-AB 1321-3TW020-BB 1321-3TW020-CB
15 20 30 27 1321-3TW027-AB 1321-3TW027-BB 1321-3TW027-CB
18.5 25 38 34 1321-3TW034-AB 1321-3TW034-BB 1321-3TW034-CB
22 30 45.5 40 1321-3TW040-AB 1321-3TW040-BB 1321-3TW040-CB
30 40 60 51 1321-3TW051-AB 1321-3TW051-BB 1321-3TW051-CB
37 50 72 63 1321-3TH063-AB 1321-3TH063-BB –
45 60 88 75 1321-3TH075-AB 1321-3TH075-BB –
55 75 105 93 1321-3TH093-AB 1321-3TH093-BB –
75 100 142 118 1321-3TH118-AB 1321-3TH118-BB –
90 125 170 145 1321-3TH145-AB 1321-3TH145-BB –
110 150 208 175 1321-3TH175-AB 1321-3TH175-BB –
132 200 260 200 1321-3TH220-AB 1321-3TH220-BB –
160 250 310 245 1321-3TH275-AB 1321-3TH275-BB –
200 300 370 305 1321-3TH330-AB 1321-3TH330-BB –
250 350 460 390 1321-3TH440-AB 1321-3TH440-BB –

15
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Installation Considerations

Power Wiring

PowerFlex 400 drives have the following built in protective features to help simplify installation.

• Ground fault protection while starting and running ensures reliable operation
• Electronic motor overload protection increases motor life
• 6kV transient protection provides increased robustness for 380-480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block diagram below
highlights the primary installation considerations. Consult the PowerFlex 400 User Manual, Publication 22C-UM001… available online
at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), FCC
Compliance, reflected wave protection, motor cable types and motor cable distances.

Block Diagram
Branch Circuit Protective Devices – See Specifications on page 21

Input Power Conditioning – See Input and Output Line Reactors on page 12
Line (EMC) Filter – See page 14

Integral Keypad

Power Terminal Block – (Inside Cover)

Reflected Wave Protection – (Consult the appropriate User Manual)


Motor Cable Type and Length Recommendations –
(Consult the appropriate User Manual)
Class 10 Overload Protection – Provided by the PowerFlex drive

Motor – See publication MOTORS-CA001...

16
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Specifications

Drive Specifications

Drive Ratings
Catalog Number Output Ratings Input Ratings Branch Circuit Protection Power
Dissipation
kW (HP) Amps Voltage kVA Amps Fuses 140M Motor Contactors Min. Enclosure IP20 Open
45°C 50°C Range Protectors ➊ ➋ Volume➌ (in.3) Watts
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22C-B012N103 2.2 (3.0) 12 12 180-265 6.5 15.5 20 140M-F8E-C16 100-C23 5098 146
22C-B017N103 3.7 (5.0) 17.5 17.5 180-265 8.8 21 30 140M-F8E-C25 100-C37 5098 207
22C-B024N103 5.5 (7.5) 24 24 180-265 10.9 26.1 35 140M-F8E-C32 100-C37 5098 266
22C-B033N103 7.5 (10) 33 33 180-265 14.4 34.6 45 140M-F8E-C45 100-C45 5098 359
22C-B049A103 11 (15) 49 49 180-265 21.3 51 70 – 100-C60 – 488
22C-B065A103 15 (20) 65 65 180-265 28.3 68 90 – 100-C85 – 650
22C-B075A103 18.5 (25) 75 75 180-265 32.5 78 100 – 100-D95 – 734
22C-B090A103 22 (30) 90 81 180-265 38.3 92 125 – 100-D110 – 778
22C-B120A103 30 (40) 120 120 180-265 51.6 124 175 – 100-D180 – 1055
22C-B145A103 37 (50) 145 130 180-265 62.4 150 200 – 100-D180 – 1200
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22C-D6P0N103 2.2 (3.0) 6 6 340-528 6.3 7.5 10 140M-D8E-C10 100-C09 5098 105
22C-D010N103 4.0 (5.0) 10.5 10.5 340-528 10.9 13 20 140M-D8E-C16 100-C16 5098 171
22C-D012N103 5.5 (7.5) 12 12 340-528 11.9 14.2 20 140M-D8E-C16 100-C23 5098 200
22C-D017N103 7.5 (10) 17 17 340-528 15.3 18.4 25 140M-D8E-C20 100-C23 5098 267
22C-D022N103 11 (15) 22 22 340-528 19.2 23 30 140M-F8E-C32 100-C30 5098 329
22C-D030N103 15 (20) 30 27 340-528 25.8 31 40 140M-F8E-C32 100-C37 5098 435
22C-D038A103 18.5 (25) 38 38 340-528 33.3 40 50 140M-F8E-C45 100-C60 9086 606
22C-D045A103 22 (30) 45.5 45.5 340-528 39.1 47 60 – 100-C60 – 738
22C-D060A103 30 (40) 60 54 340-528 53.3 64 80 – 100-C85 – 764
22C-D072A103 37 (50) 72 72 340-528 60.7 73 100 – 100-C85 – 1019
22C-D088A103 45 (60) 88 88 340-528 74.9 90 125 – 100-D110 – 1245
22C-D105A103 55 (75) 105 105 340-528 89 107 150 – 100-D140 – 1487
22C-D142A103 75 (100) 142 128 340-528 124.8 150 200 – 100-D180 – 2043
22C-D170A103 90 (125) 170 170 340-528 142 170 250 – 100-D250 – 2617
22C-D208A103 110 (150) 208 208 340-528 167 200 250 – 100-D250 – 3601
22C-D260A103 132 (200) 260 260 340-528 196 235 300 – 100-D300 – 3711
22C-D310A103 160 (250) 310 290 340-528 242 290 400 – 100-D420 – 4208
22C-D370A103 200 (300) 370 370 340-528 304 365 500 – 100-D420 – 4916
22C-D460A103 250 (350) 460 410 340-528 387 465 600 – 100-D630 – 6167
➊ The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.
➋ Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on
480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
➌ When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum
volume specified in this column. Application specific thermal considerations may require a larger enclosure.

21
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Specifications

Category Specification
Agency Listed to UL508C and CAN/CSA-22.2
Certification UL Listed to UL508C for plenums
C ®
US
Certified to AS/NZS, 1997 Group 1, Class A

Marked for all applicable European Directives


EMC Directive (89/336)
EN 61800-3, EN 50081-1, EN 50082-2
Low Voltage Directive (73/23/EEC)
EN 50178, EN 60204
The drive is also designed to meet the appropriate portions of the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code.
Protection Bus Overvoltage Trip: 200-240V AC Input: 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC incoming line)
Bus Undervoltage Trip: 200-240V AC Input: 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC incoming line)
Power Ride-Thru: 100 milliseconds
Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical
Electronic Motor Overload Protection: Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature
protection according to NEC article 430.126 (A) (2). UL 508C File 29572.
Overcurrent: 200% hardware limit, 300% instantaneous fault
Ground Fault Trip: Phase-to-ground on drive output
Short Circuit Trip: Phase-to-phase on drive output
Environment Altitude: 1000 m (3300 ft) max. without derating. Above 1000 m (3300 ft) derate 3% for every 305 m (1000 ft).
Maximum Surrounding Air Temperature
without derating:
IP20, NEMA/UL Type Open: –10 to 50 degrees C (14 to 122 degrees F)
IP30, NEMA/UL Type 1: –10 to 45 degrees C (14 to 113 degrees F)
Cooling Method: Fan: All drive ratings
Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F)
Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or
corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in
an area where it will not be exposed to a corrosive atmosphere.
Relative Humidity: 0 to 95% non-condensing
Shock (operating): 15G peak for 11ms duration (±1.0 ms)
Vibration (operating): 1G peak, 5 to 2000 Hz
Seismic Rating Meets the seismic requirements of the 2003 International Building Code as specified by AC156.
Electrical Voltage Tolerance: 200-240V ±10%
380-480V ±10%
Frequency Tolerance: 48-63 Hz
Input Phases: Three-phase input provides full rating. Single-phase operation provides 35% rated current.
Displacement Power Factor: 0.98 across entire speed range
Efficiency: 97.5% at rated amps, nominal line voltage
Transistor Type: Isolated Gate Bipolar (IGBT)
Internal DC Bus Choke:
200-240V AC Input: 11-37 kW (15-50 HP) Panel Mount Drives
380-480V AC Input: 18.5-160 kW (25-150 HP) Panel Mount Drives
Internal AC Line Reactor
380-480V AC Input: 200-250 kW (300-350 HP) Panel Mount Drives
Control Method: Sinusoidal PWM, Volts/Hertz
Carrier Frequency
Frames C and D: 2-10 kHz, Drive rating based on 4 kHz
Frames E and F: 2-8 kHz, Drive rating based on 4 kHz
Frequency Accuracy
Digital Input: Within ±0.05% of set output frequency
Analog Input: Within 0.5% of maximum output frequency, 10-Bit resolution
Analog Output: ±2% of full scale, 10-Bit resolution
Speed Regulation - Open Loop with Slip ±1% of base speed across a 60:1 speed range
Compensation:
Output Frequency: 0-320 Hz (programmable)
Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S Curve.
Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0 - 600
seconds in 0.1 second increments.
Drive Overload: 110% Overload capability for up to 1 minute
Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature
protection according to NEC article 430.126 (A) (2). UL 508C File 29572.

22
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Specifications

Category Specification
Control Inputs Digital: Quantity: (3) Semi-programmable
(4) Programmable
Type
Source Mode (SRC): 18-24V = ON, 0-6V = OFF
Sink Mode (SNK): 0-6V = ON, 18-24V = OFF
Analog: Quantity: (1) Isolated, –10 to 10V or 4-20mA
(1) Non-isolated, 0 to 10V or 4-20mA
Specification
Resolution: 10-bit
0 to 10V DC Analog: 100k ohm input impedance
4-20mA Analog: 250 ohm input impedance
External Pot: 1-10k ohm, 2 Watt minimum
Control Outputs Relay: Quantity: (2) Programmable Form C
(6) Optional Programmable Form A (Drive Frames D through H Only)
Specification
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC
Inductive Rating: 0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC
Opto: Quantity: (1) Programmable
Specification: 30V DC, 50mA Non-inductive
Analog: Quantity: (2) Non-Isolated, 0-10V or 4-20mA
Specification
Resolution: 10-bit
0 to 10V DC Analog: 1k ohm minimum
4-20mA Analog: 525 ohm maximum
Keypad Display: Integral 2 line by 16 character LCD with (5) LED Indicators
Languages: English, Français, Español, Italiano, Deutsch, Português, Nederlands
Communication Type: Serial (RS485)
Supported Drive Serial Interface (DSI)
Protocols Modbus RTU
(Standard): Metasys N2
P1-Floor Level Network (FLN)
Supported BACnet
Protocols DeviceNet
(Optional): EtherNet/IP
PROFIBUS DP
ControlNet
LonWorks
Software Windows Based
(Optional): Pocket PC/Windows Mobile 2003

23
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Specifications

Approximate Dimensions

Ratings are in kW and (HP).


Frame 240V AC – 3-Phase 480V AC – 3-Phase
C 2.2 (3.0) 5.5 (7.5) 2.2 (3.0) 7.5 (10)
3.7 (5.0) 7.5 (10) 4.0 (5.0) 11 (15)
5.5 (7.5) 15 (20)
D 11 (15) 18.5 (25) 18.5 (25.0) 30 (40)
15 (20) 22 (30) 22.0 (30.0)
E 30 (40) 37.0 (50.0) 55 (75)
37 (50) 45.0 (60.0) 75 (100)
F – 90 (125) 110 (150)
G – 132 (200) 160 (250)
H – 200 (300) 250 (350)

Panel Mount Drive


130.0 (5.1) 180.0 (7.1)
116.0 (4.57)

107.0 (4.21) ∅ 28.5


66.0 (2.60) (1.12)

24.0 (0.94) ∅ 22.2


(0.87) 320
(12.6)
260
(10.2)
246
152.2 (9.7)
(5.99)
111.2
(4.38)

Frame C
(Shown with IP30, NEMA/UL Type 1 conversion kit.)

250.0 (9.84) 226.0 (8.90) ∅ 9.0 206.1 (8.11)


(0.35)

192.0 (7.56)
175.5 (6.91)
132.0 (5.20)
∅ 28.5
71.6 (2.82) (1.12)
∅ 22.2
(0.87)

436.2 383.4
(17.17) (15.09)

167.4
(6.59)
156.3
(6.15)
132.7
(5.22)

Frame D

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Specifications

370.0 (14.57) 259.2 (10.21)


∅ 8.5
(0.33)
335.0 (13.19)

315.2 (12.41)
240.2 (9.46)
130.2 (5.13)
∅ 28.5
55.2 (2.17) (1.12)
∅ 22.2
(0.87)

605.5
234.9 (23.84)
(9.25)
204.9
(8.07) 567.4
174.9 (22.34)
(6.89)

Frame E

425.0 (16.73) 264.0 (10.39)

381.0 (15.00) ∅ 13.0 165.8 (6.53)


(0.51)

370.0 (14.57)
287.5 (11.32)
∅ 74.8 850.0
137.5 (5.41) (2.94) (33.46)
55.0 (2.17) ∅ 22.0
(0.87)
678.0
(26.69)

647.5
228.5 (25.49)
(9.00)
199.0
(7.83)
169.0
(6.65)

381.0 (15.00) 280.0 (11.02)

Frame F

30
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Specifications

425.0 (16.73)
381.0 (15.00)
264.0 (10.39)

367.5 (14.47)
302.5 (11.91)
92.0
122.5 (4.82) (3.62)
57.5 (2.26) 21.5
(0.85)

892.0
(35.12)
244.6
(9.62) 819.5
(32.26)
199.6
(7.85)

Frame G

529.2 (20.83) 480.0 (18.90) 358.6 (14.12)

489.6 (19.28)
413.7 (16.29)
117.5
115.5 (4.55) (4.63)
22.3
39.6 (1.56) (0.88)
1119.0
(44.06)
1363.8
310.2 (53.69)
(12.21)
255.2
(10.05)

Frame H

31
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Specifications

Flange Mount Drive


130.3
(5.13)
300 105.8 138.2
(11.81) (4.17) (5.44)

8 164 5.3
(0.31) (6.46) (0.21)

307.5
(12.11)

230.6
(9.08) 291.5
(11.48)
325
(12.8)

153.8
(6.06)

76.9
(3.03)

22B-CCC
90 8
(3.54) (0.31)
180
(7.09)

Frame C — Flange Mount

EMC Line Filters


Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF018-CS, 22-RF026-CS, 22-RF034-CS

60 130
(2.36) 90 (5.12)
32
(1.26) (3.54)

297 309
(11.69) (12.17)

297
(11.69)

17 5.5 (0.22)
(0.67) 30
(1.18)

32
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Specifications

Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150, 22-RFD180


A
D C

B
E

Catalog A B C D E F G
Number
22-RFD036 74 (2.91) 272 (10.71) 161 (6.34) 60 (2.36) 258 (10.16) 7.5 (0.30) 7 (0.28)
22-RFD050 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
22-RFD070 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
22-RFD100 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
22-RFD150 126 (4.96) 312 (12.28) 224 (8.82) 112 (4.41) 298 (11.73) 19.5 (0.77) 7 (0.28)
22-RFD180 126 (4.96) 312 (12.28) 224 (8.82) 112 (4.41) 298 (11.73) 27 (1.06) 7 (0.28)

33
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Specifications

Catalog Number: 22-RFD208


M10

1000
(39.37)
938 900
(36.93) (35.43) 913
(35.94)

M10
6.5
(0.26)
80
(3.15) 110
(4.33)

300
(11.81)

34
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Configured Drives Programs

Catalog Numbers: 22-RFD323 and 22-RFD480


A C
D F
6
(0.24)

B
E
G

ø9
(0.35)
x8

12.5 45°
10 (0.49)
(0.39)
aa
50 60 60
(1.97) (2.36) (2.36)
3
(0.12) aa
M11
64
(2.52)

M12 18 Ø 10.8
(0.71) (0.43)

250 25
(11.81) (0.98)

Catalog A B C D E F G
Number
22-RFD323 300 (11.81) 735 (28.94) 145 (5.71) 275 (10.83) 689 (27.13) 64 (2.52) 180 (7.09)
22-RFD480 300 (11.81) 882 (34.72) 145 (5.71) 275 (10.83) 836 (32.91) 64 (2.52) 240 (9.45)

35
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection Guide

Human Interface Module (HIM) Dimensions


NEMA/UL Type 1 Bezel – Dimensions are in millimeters and (inches) NEMA/UL Type 4X/12 Remote (Panel Mount) Small HIM
Catalog Number: 22-HIM-B1 – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2S
11.1
(0.44) 25,0 93,0
93 (0.98) (3.66)
25.2 (3.66)
(0.99)

180 180,0
(7.09) (7.08)

2.0m
2m

67 67
(2.64) (2.64)
60 60
(2.36) (2.36)

154 154
(6.06) (6.06)

4.8 4.8
(0.19) (0.19)
77 77
(3.03) (3.03)

19.1 19.1
(0.75) (0.75)
23.5 23.5
(0.93) (0.93)

36
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

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