GUNAI SHIKSHAN PASARAK MANDAL’s

Rajiv GandhI Polytechnic

college UDgir

R. B. SONAWNE SIR P. D. JADHAV SIR

HOD PRINCIPAL
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 MAHARASHTRA STATE BOARD OF TECHNICAL
EDUCATION

RAGIV GANDHI POLYTECHNIC, UDGIR

(1160/1567)
Program Name and Code : MECHANICAL ENGG.
Course Name and Code : IEQ(22657)
Academic Year : 2020-2021
Semester : SIX

A Micro Project
On
“Flow Process Chart Of Milk Federation”
Submitted in March 2020 by the group of 5
students
Sr. Enrollment
No. Name of student No. Seat No.
1 RATHOD ASHUTOSH 1811600001
2 NITURE VISHAL 1811600025
3 PATEL MEHATAB 1911600082
4 SATANE SHUBHAM 1711600134
5 MUJAWAR ARIF 1811600026
Project
Prof. R. B Sonawne sir (Lecturer in IEQ)
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MAHARASHTRA STATE BOARD TECHNICAL
EDUCATION
Certificate

This is to certify that Master /Ms. ………………………….. Roll No………..

of VIth Semester of Diploma in Mechanical Engineering of Institute, Rajiv
Gandhi
Polytechnic, Udgir (Code:0018/1567) has completed the Micro Project
satisfactorily in the Subject – AEN (22655) for the Academic Year 2020- 2021
as prescribed in the curriculum.

Place: Udgir Enrollment No:

Date: Exam Seat No:

…………………………………….

Subject Teacher Head of the Department Principal

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 RAGIV GANDHI POLYTECHNIC
Udgir, District: Latur

-SUBMISSION-

I (Full Name) …………………………………. Roll No./Seat No. ………….

as a student of VIth Sem/Year of the Programed Mechanical
Engineering humbly submit that I have completed from time to time the
Practical/Micro-Project work as described in this report by my own skills and
study between the period from ……………… to ………………as per
instructions/guidance of Prof. P.D JADHAV ,SIR
And that following students were associated with me for this work,
however, quantum of my contribution has been approved by the Lecturer.
And that I have not copied the report on its any appreciable part from any
other literature in contravention of the academic ethics.

Date : Signature of student :

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 CONTENT
Sr. No. Topic Page No.
1. History of flow 6
process chart
2. Introduction of 7
flow process
chart
3. Symbol of flow 8 – 10
process chart
4. Guideline for 10 - 11
making flow
process chart
5. Why we use 11
flow process
chart
6. Types of flow 12
process chart
7. Standard 13
format for flow
process chart
8. Introduction of 14
Govt. Milk
Federation
9. Flow process 15
chart of milk
10. Conclusion 16
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 HISTORY OF FLOW PROCESS CHART.

The first structured method for documenting

process flow, e.g. in flow shop scheduling, the flow
process chart, was introduced by Frank and Lillian
Gilbreth to members of ASME in 1921 as the
presentation “Process Charts, First Steps in Finding the
One Best Way to Do Work”. The Gilbreths' tools quickly
found their way into industrial engineering curricula.
In the early 1930s, an industrial engineer, Allan H.
Mogen Sen began training business people in the use of
some of the tools of industrial engineering at his Work
Simplification Conferences in Lake Placid, New York. A
1944 graduate of Mogen Sen’s class, Art Spin anger,
took the tools back to Procter and Gamble where he
developed their Deliberate Methods Change Program.
Another 1944 graduate, Ben S. Graham, Director of
Form craft Engineering at Standard Register
Corporation, adapted the flow process chart to
information processing with his development of the
multi-flow process chart to display multiple documents
and their relationships

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INTRODUCTION OF FLOW PROCESS CHART.
Flowchart is a graphical representation of an
algorithm.
Programmers often use it as a program-planning tool to
solve a problem. It makes use of symbols which are
connected among them to indicate the flow of
information and processing.
The process of drawing a flowchart for an algorithm is
known as “flowcharting”.

SYMBOLS OF FLOW PROCESS CHART.

In 1947, ASME adopted the following symbol
set derived from Gilbreth's original work as the ASME
Standard for Process Chart
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 Symbol Letter Description

Ο O Operation

Ỻ I Inspection

→ M Transport

D D Delay

S Storage

Ο OPERATION: To change the physical or

chemical characteristics of the material.

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 Ỻ INSPECTION: To check the quality

the quantity of the material.

TRANSPORT: Transporting the material from one plac

DELAY: When material cannot go to the next activity.

→
to another

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 STORAGE: When the material is kept

in a safe location.

Guidelines For Making A Flow Process

Chart
•
All the facts must be correctly recorded.
•
The details must be obtained by direct
observation—charts must not be based on
memory

•
No assumptions should be made.
•
Make it easy for future reference.
•
All charts must have the following details:
(a) Name of the product, material or
equipment that is observed.

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 (b) Starting point and ending point.
(c) The location where the activities take
place.

(d) The chart reference number, sheet

number and number of total sheets.

Key to the symbols used must be stated

WHY WE USE FLOW PROCESS CHART?

As a business owner, you should always be striving

to improve the efficiency of your workplace, so you
should welcome any tool or resource that helps you
accomplish that task. Streamlining the processes within
your business can also help your staff increase its
productivity, and more productivity means more sales.
One tool to consider is a flowchart, which is a pictorial or
graphical representation of a process. The uses of
flowcharts are numerous in industries, such as
entertainment, engineering, physical sciences, and
computer programming. The purpose of flowcharts are
to communicate how a process works or should work
without any confusing technical jargon. Understanding
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the major uses of flowcharts can help your business run
at peak levels.

TYPE OF FLOW PROCESS

CHARTS
1. Man/ Worker type flow process chart
This flow process chart records what the worker does.
2. Material type flow process chart
This flow process chart record how the
material is handled or treated.
3. Equipment type flow process chart
This flow process chart records how the equipment
or machine is used.

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STANDARD FORMATS USED FOR FLOW
PROCESS CHART

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INTRODUCTION OF GOVERMENT MILK
FEDERATION
Udgir has a skimmed milk powder plant established in
1978 and has capacity processing 1 lakh liters of dairy
milk per day. ... This plant was established by acquiring
land from the Khateeb family of Udgir for a sum of just ₹
8000. It is currently not running in full operation.

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FLOW PROCESS CHART OF
GOVERNMENT MILK FEDERATION

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FLOW CHART FOR MILK PROCESS..

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SIMPLE CHART OF MILK PROCESS

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Filtration Processes

There are a variety of methods that are used for milk filtration. The common goal of all
methods is to separate various substances from one another. In the dairy industry,
that means separating unwanted particulates from the milk. There are four different
member filteration processes that are typically used to filter milk.

Raw Milk Storage

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The availability of the raw milk supply is the key to successful production planning. A reliable measuring
signal is essential to preventing rejects being caused by excess material or even a production stoppage
due to a material shortage.

Clarifier Separator

Our offered Milk Clarifiers are equally suitable for both cleaning cold and
warm milk. These clarifiers are used in dairy industries to
improve milk quality. Centrifugal technology is used to separate impurities
and bacteria from the milk.

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Pasteurization

Pasteurized milk is raw milk that has been heated to a specified

temperature and time to kill pathogens that may be found in the raw milk.
Pathogens are microorganism such as bacteria that make us sick. ... By
law, all milk sold to the public must be pasteurized and packaged in a
licensed dairy plant.

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Pasteurization Storage:- The shelf-life of pasteurized
milk held under proper refrigeration, defined as less than 45°F, can range
from 12 to 21 days post processing. ... Ideal storage temperatures
for milk and dairy products are 34-38°F. Under ideal refrigeration,
most pasteurized milk will remain fresh for 2-5 days after its sell-by date.

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Distribution

Most dairy companies perform their own distribution functions. These

include milk delivery to grocery stores, restaurants, and institutions.
Besides, There are also independent distributors. They pick up milk at
the dairy plant dock for delivery to retailers, schools, or homes. As per
there requirements of govt.

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 ADVANTAGES OF FLOW PROCESS CHART:

1) Visual Clarity

2) Instant Communication

3) Effective Coordination

4) Efficiency Increase

5) Effective Analysis

6) Problem Solving

7) Proper Documentation

DISADVANTAGES OF FLOW PROCESS CHART:

1) Manual tracing is needed to check correctness of flowchart

drawn on paper.

2) Simple modification in problem logic may leads to complete

redraw of flowchart.

3) Showing many branches and looping in flowchart is difficult.

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4) In case of complex program/algorithm, flowchart becomes
very complex and clumsy.

5) Modification of flowchart is sometimes time consuming.

Conclusion

This paper has tried to outline milk processing requirements for

satisfying demand in broad terms. It is felt that for the diary industry
to prosper there is a great need to have the farmer, the extension
worker and government work hand in hand so that the problems
which arc there now can be looked at together. It is only when these
problems are understood by all the parties concerned then they can
be solved easily.

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