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1076 - Open Issues ENPPI - Fired Heater Rev.1

The document outlines various supply and installation issues related to components for a Stack Damper Manual Operation System, including shortages and discrepancies in materials. It specifies required actions from both the contractor and the customer, highlighting the need for additional materials and confirmations on installations. Several items are noted as missing or needing replacement, with a focus on ensuring compliance with installation standards and procedures.
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0% found this document useful (0 votes)
13 views30 pages

1076 - Open Issues ENPPI - Fired Heater Rev.1

The document outlines various supply and installation issues related to components for a Stack Damper Manual Operation System, including shortages and discrepancies in materials. It specifies required actions from both the contractor and the customer, highlighting the need for additional materials and confirmations on installations. Several items are noted as missing or needing replacement, with a focus on ensuring compliance with installation standards and procedures.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 30

Item Description Status Required action NOV Requered action Customer Notes

Supply of components to STACK DAMPER MANUAL Case reviewed, included in PETROMAINT scope, Customer requested to provide according
x 1 Shortage supply confirmed
OPERATION SYSTEM should be tranferred to ENPPI NOV is main contractor.
Material property transference to Customer, PETROMAINT should
ENPPI to request to Customer requested to provide according O,S & D No. ISSUE DATE PO No. COUNTRY DISCREPENCY
x 2 Bolts for Heater Mechanical installation have included bolts and any auxliary material. according with Tornillos teflonados
Petromaint NOV is main contractor.
Release Note all material delivered..

Need to confirm intallation evidence in our vendor workshop and Shield is desirable according ENG. Mandatory intallation shield, need for test 75 11/7/2023 141-01-06 SPAIN Boltings indicated in the Packing list couldn`t be found. Refer to attachment 6.
x 3 Skin Thermocouple shield
the same time ENG to confirm if shield is needed. ENG to propose site solution. and is ready for testing

x 4 Clips for fixation Idem 3 Idem 3 75 141-01-06 One blind flange is missing as per attachement #5.
5 Thermocouple drawing Sent by email 76 11/9/2023 141-01-06 SPAIN For breeching, arch, radiant panels, floor& stack
x 6 Gasket for burner No delivered To be provided by NOV. Request to LOTUS 76 141-01-06 Items MK-1110 & MK-1111 as loose material with paint touch up required for them.

Installed without rope but with ceramic


x 7 Stack details Dwg. Fiber rope 25 No installed by customer. Out of NOV standars Review with construction team, comment. fiber like other same joints. ENPPI inform 76 141-01-06 No cotter pin and no Selfoil found
NOV and confirm the installation

No supervision needed as customer point 76 141-01-06 Nuts on damper blades found with rust
x 8 Radiant arch seal welding We cannot validate any procedure or work without supervision Review with construction team, comment.
view

x 9 Refractory material castable Included on supply with vendor whom will replace the fiber Confirmed with LOTUS, material ready to ship 76 141-01-06 one tube 155*3 found stuck in bearing side ,without graphited joint inside the tube

NOV aggree to replace at our cost, material supply included with Confirmed with LOTUS, material ready to ship, As soos as payment is 76 141-01-06 Stack damper items were inspected and Hard stamp/marked letters are not shown on delivered parts which does not match with packing, marking and shipping procedures.
x 10 Ceramic fiber
vendor. installation 2 weeks confirmed
Double check if release note is needed from NOV to 76 141-01-06 Two bolts and 3 nuts found missing
x 11 Refractory material bricks At PETROMAINT
PetroMaint
As soos as payment 102 1/24/2024 141-01-06 SPAIN BASE PLINTH FOR PANELS ARE DAMAGED
x 12 Ceramic fiber replacement Vendor ready to perform activities, waiting green light Idem 10
confirmed
Needed asap and before ceramic fiber 102 141-01-06 PAINITNG TOUCH UPS IS REQUIRED
x ECM 4028 _Radiant Coil bolt support Bolt radiant coils despachados erroneamente de SS A193 B8 Bolts Need to be purchased in SS by NOV. LOTUS en su alcance
replacement
x ECM 4018 NA Fiber will be replaced accordint item 10 & 12 ok 102 141-01-06 LAPTOP CARTON IS FOUND OPEN AND FULL OF DUST
x 13 PCM 4001 Material considered as consumables Estimar consumibles para salir a compra 104 10/2/2024 141-01-06 SPAIN Regarding case 004/006 in packing list. Item 14 in drawing No. 5072-200-141-01-06-D04-003 (M 12* 40 bolts) was found missing ( as per attachment #2)

Need to be confirmed with PLs (Radiant coils cast supports) Confirm is request is related 104 141-01-06 For all 3 drums of mortar received, only production dates found. No expiration date found ( as per attachment #3)
x OS&D 120 ENPII will send OS&D
to bolts/nuts for supporting

Pressure test neumatic TA (3 days) solicitar el procedimiento y confirmar cuando estara As soos as payment Material is mandatory to complete 104 141-01-06 Special Keys was required for opening the panels doors are not found, these Keys shall be supplied by NOVARGI
x 14 NVG to provide
Final installation check TA (3 days) listo confirmed installation and proceed with testing

Since, according to the relevant IFC ISO


Site Proposalto validate: to cut & remove165 mm
DWG & the 3D-Model, the spool cut
pipe length adding an additional Field Weld Joint 120 8/4/2024 141-01-06 SPAIN item no 3 case 005/007 bandeja electrica 3000 x 200 x 30 mm /102 m recive only 6 covers
x 15 Prefabrication dimensional error length is 305 mm.
between the branch connection SOCKOLET & the
However, the received prefabricated
upper Header for all the above mentioned 4 lines.
spools have actual length of 470 mm.

Intake System, it has been found that there is


x 16 around 200 mm offset & mismatching between the 120 141-01-06 item no 4 case 005/007 bandeja electrica 3000 x 600 x 50 mm /39 m NO covers
Air Duct & the connected Purge Air Fan

x 20 SAT PLC MISC Iker. Aprueben pagarle el adicional 124 4/23/2024 141-01-06 SPAIN Kit spare parts for valves are missing
x 18 Commisioning schedule Duration: 15 dd 124 141-01-06 Ther Motor found with some painting defects and rusted surface
124 141-01-06 The Motor tag plate found empty without any Tag No. on it.
124 141-01-06 Some loose items found in the fan box but not mentioned in the packing list.
124 141-01-06 The Fan Nameplate is missing.
124 141-01-06 Supplier Packing List Mentions Commissioning & Start-Up Spare Parts.
Stack Damper Manual Operation System MTO
Bolts for Heater Mechanical installation
TSK Shield + Fixation Clips

Gasket burner
Radiant coils cast supports

Fuel Skid Pipe insulation


1 Complete set of parts and bolting listed
2 Annex 1
3 Shield
4 Fixation clips
5 Gasket Burner
6 82 Bolts with 1 nut and 2 washers (each) M20x80 GrB8 A193/A194/A240
7 82 Bolts with 1 nut and 2 washers (each) M16x70 GrB8 A193/A194/A240
8 Insulation ties -16 gauge (1.3mm) galvanized steel wire
9 SS bands size (19mm x 0.5mm)
10 Wing seals (19mm w x 0,5 thick)
11 Self tapping screws numerb 10 x 13mm length flat head
12 Clips - click realease
Complete list on sheet 1 (MRQ 03236)
Complete list
For fabrication. Material

10mm thk Ceramic Fiber


To be provided by lotus
To be provided by lotus
Included in requisition to CEA, validate if installation is part of scope, MTO no include instalation kit
Column Actions
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Column Actions
PIPING AND INSTRUMENTATION DIAGRAMS (P&ID) FOR DENOX (H10-PK202) PACKAGE
PROCESS FLOW DIAGRAM (PFD) FOR DENOX (H10-PK202) PACKAGE
PROCESS DESCRIPTION FOR DENOX (H10-PK202) PACKAGE
UTILITIES CONSUMPTIONS FOR DENOX (H10-PK202) PACKAGE
FLOW TRANSMITTERS DATA SHEETS FOR DENOX (H10-PK202) PACKAGE
PIPE SUPPORT DRAWING FOR DENOX (H10-PK202) PACKAGE
PAINTING SPECIFICATION AND PROCEDURE FOR DENOX (H10-PK202) PACKAGE
NDE/NDT TEST PROCEDURES FOR DENOX (H10-PK202) PACKAGE
WPS, PQR AND WELD MAPS FOR DENOX (H10-PK202) PACKAGE
FACTORY TESTS PROCEDURE FOR DENOX (H10-PK202) PACKAGE
HYDROSTATIC/PNEUMATIC TEST PROCEDURE FOR DENOX (H10-PK202) PACKAGE
POSITIVE MATERIAL IDENTIFICATION (PMI) PROCEDURE FOR DENOX (H10-PK202) PACKAGE
MANUFACTURER RECORD BOOK (INDEX) FOR DENOX (H10-PK202) PACKAGE
VENDOR DATA BOOK (INDEX) FOR DENOX (H10-PK202) PACKAGE
PRESERVATION DOSSIER INDEX FOR DENOX (H10-PK202) PACKAGE
BLOWER MOTOR DATASHEET FOR DENOX (H10-PK202) PACKAGE
MANUFACTURER-RECORD BOOK (FINAL) FOR DENOX (H10-PK202) PACKAGE
VENDOR DATA BOOK (FINAL) FOR DENOX (H10-PK202) PACKAGE
ANALYZER
ANALYSERS DATASHEET FOR DENOX (H10-PK202) PACKAGE
PRESSURE GAUGES DATASHEETS FOR DENOX (H10-PK202) PACKAGE
CONTROL VALVES DATASHEETS FOR DENOX (H10-PK202) PACKAGE
ON OFF VALVES DATASHEETS FOR DENOX (H10-PK202) PACKAGE
SCR REACTOR DATASHEET FOR DENOX (H10-PK202) PACKAGE
ELECTRIC HEATER DATASHEET FOR DENOX (H10-PK202) PACKAGE
BLOWER DATASHEET INCLUDING GAD FOR DENOX (H10-PK202) PACKAGE
LINING DATASHEET FOR DENOX (H10-PK202) PACKAGE
VALVE LIST FOR DENOX (H10-PK202) PACKAGE
LINE LIST AND ISOMETRIC DRAWINGS FOR DENOX (H10-PK202) PACKAGE
SCR REACTOR DETAILED DRAWING FOR DENOX (H10-PK202) PACKAGE
AMMONIA SKID DETAILED DRAWING FOR DENOX (H10-PK202) PACKAGE
NAMEPLATE DRAWINGS FOR DENOX (H10-PK202) PACKAGE
MECHANICAL CALCULATIONS FOR DENOX (H10-PK202) PACKAGE
PACKING, MARKING AND HANDLING PROCEDURE FOR DENOX (H10-PK202) PACKAGE
TRANSPORT DRAWING WITH WEIGHT & VOLUME DETAILS FOR DENOX (H10-PK202) PACKAGE
SITE ACCEPTANCE PROCEDURE FOR DENOX (H10-PK202) PACKAGE
PRECOMMISSIONING / COMMISSIONING PROCEDURE FOR DENOX (H10-PK202) PACKAGE
INSTALLATION, OPERATION AND MAINTENANCE MANUAL (FINAL) FOR DENOX (H10-PK202) PACKAGE
SPARE PARTS LIST (SPIR FORM) FOR DENOX (H10-PK202) PACKAGE
PRESERVATION & STORAGE PROCEDURE WITH PRESERVATION JOB CARD FOR DENOX (H10-PK202) PA
PRESERVATION DOSSIER FOR DENOX (H10-PK202) PACKAGE
VENDOR DOCUMENT LIST (VDL) FOR DENOX (H10-PK202) PACKAGE
GENERAL ARRANGEMENT DRAWING (GAD) FOR DENOX (H10-PK202) PACKAGE
FOUNDATION DRAWINGS AND LOADS FOR DENOX (H10-PK202) PACKAGE
ELECTRICAL LOAD LIST FOR DENOX (H10-PK202) PACKAGE
INSTRUMENT INTERCONNECTION (CABLE ROUTING) DIAGRAM FOR DENOX (H10-PK202) PACKAGE
PRESSURE TRANSMITTERS DATA SHEETS FOR DENOX (H10-PK202) PACKAGE
TEMPERATURE TRANSMITTERS DATA SHEETS FOR DENOX (H10-PK202) PACKAGE
JB GAD AND WIRING DIAGRAM FOR DENOX (H10-PK202) PACKAGE
INSTRUMENTATION CABLE LIST/SCHEDULE FOR DENOX (H10-PK202) PACKAGE
INSTRUMENT HOOK UP DRAWINGS FOR DENOX (H10-PK202) PACKAGE
INSTRUMENT LIST,I/O LIST AND ALARMS/TRIPS SETTING LIST FOR DENOX (H10-PK202) PACKAGE
CAUSE AND EFFECTS MATRIX TABLE FOR DENOX (H10-PK202) PACKAGE
CONTROL NARRATIVE & LOGIC DIAGRAMS FOR DENOX (H10-PK202) PACKAGE
INSPECTION TEST PLAN (ITP) FOR DENOX (H10-PK202) PACKAGE
INSTALLATION, OPERATION AND MAINTENANCE MANUAL (INDEX) FOR DENOX (H10-PK202) PACKAGE
Column Actions Column Actions Column Actions Column Ac
1089-03-PID-00001 Refused #VALUE!
1089-03-PFD-00002 Revised #VALUE!
1089-03-DOC-00003 Revised #VALUE!
1089-03-LST-00004 Revised #VALUE!
1089-09-DSH-00004 Revised #VALUE!
1089-11-DWG-00002 Revised #VALUE!
1089-12-PCJ-00002 Revised #VALUE!
1089-12-PCJ-00005 Revised #VALUE!
1089-12-PCJ-00006 Revised #VALUE!
1089-12-PCJ-00007 Revised #VALUE!
1089-12-PCJ-00010 Revised #VALUE!
1089-12-PCJ-00011 Revised #VALUE!
1089-12-DOC-00013 Revised #VALUE!
1089-12-DOC-00015 Revised #VALUE!
1089-12-PCJ-00019 Revised #VALUE!
1089-03-DSH-00011 Revised #VALUE!
1089-12-DOC-00014 Revised #VALUE!
1089-12-DOC-00016 Revised #VALUE!
1089-09-DOC-00017 Revised #VALUE!
1089-09-DSH-00004 Revised #VALUE!
1089-09-DSH-00006 Revised #VALUE!
1089-09-DSH-00008 Revised #VALUE!
1089-09-DSH-00009 Revised #VALUE!
1089-03-DSH-00007 Revised #VALUE!
1089-03-DSH-00009 Revised #VALUE!
1089-03-DSH-00010 Revised #VALUE!
1089-03-DSH-00013 Revised #VALUE!
1089-03-LST-00014 Revised #VALUE!
1089-03-LST-00015 Revised #VALUE!
1089-08-DWG-00001 Revised #VALUE!
1089-11-DWG-00003 Revised #VALUE!
1089-08-DWG-00003 Revised #VALUE!
1089-08-CSH-00004 Revised #VALUE!
1089-12-PCJ-00003 Revised #VALUE!
1089-08-CSH-00007 Revised #VALUE!
1089-12-PCJ-00008 Revised #VALUE!
1089-12-PCJ-00009 Revised #VALUE!
1089-12-MNL-00012 Revised #VALUE!
1089-12-LST-00017 Revised #VALUE!
1089-12-PCJ-00018 Revised #VALUE!
1089-12-PCJ-00020 Revised #VALUE!
1089-01-LST-00001 Revised #VALUE!
1089-11-DWG-00001 Revised #VALUE!
1089-04-DWG-00001 Revised #VALUE!
1089-10-LST-00001 Revised #VALUE!
1089-09-DWG-00001 Revised #VALUE!
1089-09-DSH-00002 Revised #VALUE!
1089-09-DSH-00003 Revised #VALUE!
1089-09-DWG-00005 Revised #VALUE!
1089-09-LST-00009 Revised #VALUE!
1089-09-DWG-00010 Revised #VALUE!
1089-09-LST-00011 Revised #VALUE!
1089-03-LST-00005 Revised #VALUE!
1089-03-DOC-00006 Revised #VALUE!
1089-12-ITP-00004 Revised #VALUE!
1089-12-MNL-00011 Revised #VALUE!
Column Actions Column Actions Column Actions
9/10/2023 A - Reviewed with no comments
4/28/2023 5/26/2023 A - Reviewed with no comments
4/28/2023 5/26/2023 A - Reviewed with no comments
3/4/2023 1/5/2023 A - Reviewed with no comments
8/3/2024 5/4/2024 A - Reviewed with no comments
3/20/2024 4/17/2024 A - Reviewed with no comments
11/9/2023 9/10/2023 A - Reviewed with no comments
3/4/2023 1/5/2023 A - Reviewed with no comments
4/18/2024 5/16/2024 A - Reviewed with no comments
3/20/2024 4/17/2024 A - Reviewed with no comments
5/15/2024 12/6/2024 A - Reviewed with no comments
3/18/2024 4/15/2024 A - Reviewed with no comments
9/15/2023 10/13/2023 A - Reviewed with no comments
5/15/2024 12/6/2024 A - Reviewed with no comments
5/7/2023 2/8/2023 A - Reviewed with no comments
3/5/2024 5/31/2024 B - Accepted with comments as noted
4/6/2024 2/7/2024 B - Accepted with comments as noted
5/15/2024 12/6/2024 B - Accepted with comments as noted
2/5/2024 5/30/2024 B - Accepted with comments as noted
12/6/2023 10/7/2023 I - Retained for information only
5/6/2023 3/7/2023 I - Retained for information only
3/16/2023 4/13/2023 I - Retained for information only
3/16/2023 4/13/2023 I - Retained for information only
12/6/2023 10/7/2023 I - Retained for information only
8/3/2024 5/4/2024 I - Retained for information only
8/3/2024 5/4/2024 I - Retained for information only
8/2/2023 8/3/2023 I - Retained for information only
3/4/2023 1/5/2023 I - Retained for information only
7/17/2023 8/14/2023 I - Retained for information only
3/16/2023 4/13/2023 I - Retained for information only
9/25/2023 10/23/2023 I - Retained for information only
4/27/2023 5/25/2023 I - Retained for information only
3/16/2023 4/13/2023 I - Retained for information only
8/3/2024 5/4/2024 I - Retained for information only
8/3/2024 5/4/2024 I - Retained for information only
6/11/2023 4/12/2023 I - Retained for information only
6/11/2023 4/12/2023 I - Retained for information only
10/17/2023 11/14/2023 I - Retained for information only
3/22/2024 4/19/2024 I - Retained for information only
5/15/2024 12/6/2024 I - Retained for information only
5/15/2024 12/6/2024 I - Retained for information only
2/4/2024 4/30/2024 SCF - Supplied certified final
9/19/2023 10/17/2023 SCF - Supplied certified final
4/5/2023 1/6/2023 SCF - Supplied certified final
4/5/2023 1/6/2023 SCF - Supplied certified final
2/15/2024 3/14/2024 SCF - Supplied certified final
2/15/2024 3/14/2024 SCF - Supplied certified final
5/7/2023 2/8/2023 SCF - Supplied certified final
2/22/2024 3/21/2024 SCF - Supplied certified final
9/8/2023 6/9/2023 SCF - Supplied certified final
2/4/2024 4/30/2024 SCF - Supplied certified final
2/22/2024 3/21/2024 SCF - Supplied certified final
9/19/2023 10/17/2023 SCF - Supplied certified final
3/25/2024 4/22/2024 SCF - Supplied certified final
8/11/2023 6/12/2023 SCF - Supplied certified final
10/17/2023 11/14/2023 SCF - Supplied certified final
MRQ: P03236
PO:
VENDOR:
PACKING LIST:

MTO DWR
1076-08-DWG-00019
DWG: Burners Ceramic Fiber Gasket 1076-08-DWG-00005
1
2
3
4
5
The Insulation Ties -16-gauge (1.3 mm) galvanized steel wire Securing the preformed insulation pipe s
The Stainless-steel Bands size (19 mm x 0.5 mm) Securing the cladding and Insulation Blankets.
The Stainless-steel Wing Seals Securing the Stainless-steel Bands Size (19mm width x 0.5 mm thickne
The Self Tapping Screws number 10, length 13 mm, flat or pan head for Fixation the cladding.
Clips - quick release toggle and rivets for valves and flanges cladding boxes fasten.
List for RFQ

1 Bolt list annex


2

3 82 Bolts with 1 nut and 2 washers (each) M20x80 GrB8 A193/A194/A240


4 82 Bolts with 1 nut and 2 washers (each) M16x70 GrB8 A193/A194/A240
A193/A194/A240
A193/A194/A240
Letter of Commitment
* Close documentation issues 41 docs
* Confirm technical clarifications
* Norvagi prepare TAs to complete Funtional Test/PLC
SAT/Performance Test (Facturable)
* NOVARGI provide shortage material

* LOTUS replace the fiber


* NOVARGI mobilize the representative to site for pressure witness
* NOVARGI release documentation within two months
Pending to received from ENPPI

ENPPI send a commitment for


payment

Payment aplicable

or pressure witness and mechanical check


Item Description Status Required action Notes

Customer requested to provide according


1 Bolts for Heater Mechanical installation On procurement process
NOV is main contractor.

Need to confirm intallation evidence in our vendor workshop and Shield is desirable according ENG. Mandatory intallation shield, need for test
2 Skin Thermocouple shield
the same time ENG to confirm if shield is needed. ENG to propose site solution. and is ready for testing

3 Clips for fixation Idem 3 Idem 3


4 Thermocouple drawing Sent by email Closed
5 Gasket for burner No delivered To be provided by NOV

Installed without rope but with ceramic


6 Stack details Dwg. Fiber rope 25 No installed by customer. Out of NOV standars Review with NOV construction team, comment. fiber like other same joints. ENPPI inform
NOV and confirm the installation

No supervision needed as customer point


7 Radiant arch seal welding We cannot validate any procedure or work without supervision Review with NOV construction team, comment.
view

8 Refractory material castable Included on supply with vendor whom will replace the fiber Confirmed with LOTUS, material ready to ship

NOV aggree to replace at our cost, material supply included with Confirmed with LOTUS, material ready to ship,
9 Ceramic fiber (ECM 4018)
vendor. installation 2 weeks
Double check if release note is needed from NOV to
10 Refractory material bricks At PETROMAINT
PetroMaint
11 Ceramic fiber replacement Vendor ready to perform activities, waiting green light Idem 10
Needed asap and before ceramic fiber
12 ECM 4028 Bolt radiant coils wrongly dispatched, SS bolts requeried Need to be purchased in SS by NOV
replacement
13 PCM 4001 Material consideredby NOV as consumables Fuel Skid Pipe insulation

Need to be confirmed with PLs (Radiant coils cast supports)


14 OS&D 120 ENPII will send OS&D

Since, according to the relevant IFC ISO


Site Proposalto validate: to cut & remove165 mm
DWG & the 3D-Model, the spool cut
pipe length adding an additional Field Weld Joint
15 Prefabrication dimensional error length is 305 mm.
between the branch connection SOCKOLET & the
However, the received prefabricated
upper Header for all the above mentioned 4 lines.
spools have actual length of 470 mm.

Intake System, it has been found that there is around 200


16 mm offset & mismatching between the Air Duct & the
connected Purge Air Fan

17 Shortage material for rubber material PURGUE AIR FAN #

SAT Procedure to be provide and manufacturer to support SAT as


18 SAT PLC BMS requeired
techcnical services
18 Commisioning schedule

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