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Ec G1.6&1.4 (77&341)

The document provides detailed information about the emissions control systems in vehicles, including the crankcase, evaporative, and exhaust emission control systems, along with their specifications and troubleshooting tips. It also outlines the operation principles and inspection procedures for components like the PCV valve and the purge control solenoid valve. Additionally, it describes the catalytic converter's role in reducing harmful emissions and the CVVT system's function in optimizing engine performance and efficiency.
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0% found this document useful (0 votes)
22 views23 pages

Ec G1.6&1.4 (77&341)

The document provides detailed information about the emissions control systems in vehicles, including the crankcase, evaporative, and exhaust emission control systems, along with their specifications and troubleshooting tips. It also outlines the operation principles and inspection procedures for components like the PCV valve and the purge control solenoid valve. Additionally, it describes the catalytic converter's role in reducing harmful emissions and the CVVT system's function in optimizing engine performance and efficiency.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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General Information

Description Specifications
Emissions control system consists of the three major Purge control solenoid valve (PCSV)
systems. ▷ Specification
• Crankcase emission control system prevents blow-by Item Specification
gas from going into the atmosphere. This system
burns these gases after moving them to the intake Coil resistance (Ω) 16 [20℃(68℉)]
manifold (Closed Crankcase Ventilation Type).
• Evaporative emission control system prevents
evaporative gas going into the atmosphere. This
system burns the gases at appropriate engine
operating condition after gathering it in the canister.
• Exhaust emission control system converts the three
pollutants hydrocarbons (HC), carbon monoxide
(CO), and oxides of nitrogen (NOx) into harmless
substances by using the 3-way catalytic converter.
Tightening Torques
Item kgf.m N.m lb-ft
Positive crankcase ventilation (PCV) valve installation 0.8 ~ 1.2 7.8 ~ 11.8 5.8 ~ 8.7
Fuel tank air filter installation bolt 0.4 ~ 0.6 3.9 ~ 5.9 2.9 ~ 4.3

Troubleshooting
Symptom Suspect area
Engine will not start or hard to start Vapor hose damaged or disconnected
Engine hard to start Malfunction of the purge control solenoid valve
Vapor hose damaged or disconnected
Rough idle or engine stalls
Malfunction of the PCV valve
Rough idle Malfunction of the evaporative emission control system
Excessive oil consumption Positive crankcase ventilation line clogged
Schematic Diagram
[1.4/1.6 DOHC]

STDEC9108L
[2.0 DOHC]

SFDEC0109C
Components Location
[1.4/1.6 DOHC]

SEDEC0110L

1. PCV valve
4. Catalytic converter (MCC+UCC)
2. Canister
5. Fuel tank air filter
3. Purge control solenoid valve (PCSV)
1. PCV valve 2. Canister

SPBEC9108L SEDEC0120L

3. Purge control solenoid valve (PCSV) 4. Catalytic converter (WCC)

SHDFL6114L SEDEC0501L

4. Catalytic converter (UCC) 5. Fuel tank air filter

SEDEC0500L SEDEC0100L
[2.0 DOHC]

SEDEC0111L

1. PCV valve
4. Catalytic converter (MCC)
2. Canister
5. Fuel tank air filter
3. Purge control solenoid valve (PCSV)
1. PCV valve 2. Canister

SFDEC8202L SEDEC0120L

3. Purge control solenoid valve (PCSV) 4. Catalytic converter (MCC)

SHDF18103C SAMEC9108N

5. Fuel tank air filter

SEDEC0100L
Crankcase Emission Control System
Schematic Diagram
[1.4/1.6 DOHC]

SEDEC0190L
[2.0 DOHC]

SAMEC0112C
Inspection
1. After disconnecting the vapor hose from the PCV
valve, remove the PCV valve.
2. Reconnect the PCV valve to the vapor hose.
3. Run the engine at idle, and put a finger on the open
end of the PCV valve and make sure that intake
manifold vacuum can be felt.
NOTICE
The plunger inside the PCV valve will move back
and forth at vacuum.

SCMEC6004L

4. If the vacuum is not felt, clean or replace the vapor


hose.
Positive Crankcase Ventilation (PCV) Valve
Operation Principle

SHDEC8109C
Removal Inspection
1. Disconnect the vapor hose (A) and then remove the 1. Insert a thin stick (A) into the PCV valve (B) from the
PCV valve (B). threaded side to check that the plunger moves.
[1.4/1.6 DOHC]

EEDA010B

STDEC9105D NOTICE
[2.0 DOHC] If the plunger does not move (PCV valve is clogged),
clean or replace the valve.

Installation
1. Installation is reverse of removal.
PCV Valve installation:
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

SFDEC0204C
Evaporative Emission Control System
Description
Evaporative Emission Control System prevents fuel
vapor stored in fuel tank from vaporizing into the
atmosphere. When the fuel evaporates in the fuel tank,
the vapor passes through vent hoses or tubes to the
canister filled with charcoal and the canister temporarily
holds the vapor in the charcoal. If ECM determines to
draw the gathered vapor into the combustion chambers
during certain operating conditions, it will use vacuum in
intake manifold to move it.
Schematic Diagram

SPBEC9110L
Canister
Canister is filled with charcoal and absorbs evaporated
vapor in fuel tank. The gathered fuel vapor in canister is
drawn into the intake manifold by the ECM/PCM when
appropriate conditions are set.

Purge Control Solenoid Valve (PCSV)


Purge Control Solenoid Valve (PCSV) is installed in the
passage connecting canister and intake manifold. It is a
duty type solenoid valve and is operated by ECM/PCM
signal.
To draw the absorbed vapor into the intake manifold, the
ECM/PCM will open the PCSV, otherwise the passage
remains closed.

Fuel Filler Cap


A ratchet tightening device on the threaded fuel filler cap
reduces the chances of incorrect installation, which
would seal the fuel filler. After the gasket on the fuel filler
cap and the fill neck flange contact each other, the
ratchet produces a loud clicking noise indicating the seal
has been set.
Inspection [PCSV Inspection]
[System Inspection] 1. Turn ignition switch OFF and disconnect the negative
1. Disconnect the vapor hose from the throttle body and (-) battery cable.
connect a vacuum pump to the nipple on the throttle 2. Disconnect the PCSV connector.
body. 3. Disconnect the vapor hose which is connected with
2. Check the following points with applying vacuum the intake manifold from the PCSV.
using the vacuum pump. 4. After connecting a vacuum pump to the nipple, apply
· At Cold Engine [Engine Coolant Temperature < vacuum.
60℃(140℉)] 5. With the PCSV control line grounded, check valve
Engine operation when applying battery voltage to the PCSV
Applied or not.
Operating Result
Vacuum
Condition Battery Voltage Valve Vacuum
Idle 0.5kgf/cm² Connected Open Released
Vacuum is held
3,000rpm (50kPa,7.3psi)
Disconnected Close Maintained
· At Warmed Engine [Engine Coolant Temperature > 6. Measure the coil resistance of the PCSV.
80℃(176℉)]
Specification: 16Ω [20℃(68℉)]
Engine
Applied
Operating Result
Vacuum
Condition
0.5kgf/cm²
Idle Vacuum is held
(50kPa,7.3psi)
Within 3 minutes
Try to applyvacu- Vacuum is relea-
after engine start
um sed
at 3,000 rpm
Vacuum will be h-
In 3 minutes after
0.5kgf/cm² eld momentarily,
engine start at 3,
(50kPa,7.3psi) after which, it will
000 rpm
be released
Canister
Removal Inspection
1. Turn the ignition switch OFF and disconnect the 1. Check for the following items visually.
negative (-) battery cable. - Cracks or leakage of the canister
2. Remove the fuel tank assembly. (Refer to fuel tank in - Loose connection, distortion, or damage of the
FL group.) vapor hose/tube
3. Disconnect the vapor hoses (A,B,C).
4. Remove the canister (D) after removing the mouting
nuts.

SEDEC0130L

A: Canister ↔ Fuel tank air filter


B: Canister ↔ Fuel tank
SEDEC0121L
C: Canister ↔ Intake manifold

Installation
Installation is reverse of removal.
Fuel Filler Cap
Description
A ratchet tightening device on the threaded fuel filler cap
reduces the chances of incorrect installation, which
would seal the fuel filler. After the gasket on the fuel filler
cap and the filler neck flange contact each other, the
ratchet produces a loud clicking noise indicating the seal
has been set.

LEGE015A
Fuel Tank Air Filter
Replacement
1. Remove the rear-LH wheel, tire, and the inner wheel
house.
2. Disconnect the vapor hoses (A, B)
3. Remove the fuel tank air filter after removing the
mounting bolt (C).

SEDEC0101L

4. Install a new fuel tank air filter.


Fuel tank air filter installation bolt:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
Exhaust Emission Control System
Description
Exhaust emissions (CO, HC, NOx) are controlled by a
combination of engine modifications and the addition of
special control components.
Modifications to the combustion chamber, intake
manifold, camshaft and ignition system form the basic
control system.
These items have been integrated into a highly effective
system which controls exhaust emissions while
maintaining good drivability and fuel economy.

Air/Fuel Mixture Control System [Multiport Fuel


Injection (MFI) System]
The MFI system is a system which uses the signals from
the heated oxygen sensor to activate and control the
injector installed in the manifold for each cylinder, thus
precisely regulating the air/fuel mixture ratio and
reducing emissions.
This in turn allows the engine to produce exhaust gases
of the proper composition to permit the use of a three
way catalyst. The three way catalyst is designed to
convert the three pollutants (1) hydrocarbons (HC), (2)
carbon monoxide (CO), and (3) oxides of nitrogen (NOx)
into harmless substances. There are two operating
modes in the MFI system.
1. Open Loop air/fuel ratio is controlled by information
programmed into the ECM.
2. Closed Loop air/fuel ratio is adjusted by the ECM
based on information supplied by the oxygen sensor.
Catalytic Converter
Description
The catalytic converter of the gasoline engine is a three
way catalyst. It oxidizes carbon monoxide and
hydrocarbons (HC), and separates oxygen from the
oxides of nitrogen (NOx).
There are two types of three-way catalyst; Palette type
and Monolith type.
[1.4/1.6 DOHC]

SFDFL0120C

[2.0 DOHC]

SAMEC9108N
CVVT (Continuously Variable Valve Timing) System
Description

SAMEC9104L

The CVVT (Continuously Variable Valve Timing) which is This CVVT system improves fuel efficiency and reduces
installed on the exhaust camshaft controls intake valve NOx emissions at all levels of engine speed, vehicle
open and close timing in order to improve engine speed, and engine load by EGR effect because of valve
performance. over-lap optimization.
The intake valve timing is optimized by CVVT system The CVVT changes the phase of the intake camshaft via
depending on engine rpm. oil pressure.
It changes the intake valve timing continuously.

LEIF001Q
Operation Principle Reduces the cam advance at idle, stabilizes combustion,
The CVVT system makes continuous intake valve timing and reduces engine speed.
changes based on operating conditions. If a malfunction occurs, the CVVT system control is
Intake valve timing is optimized to allow the engine to disabled and the valve timing is fixed at the fully retarded
produce maximum power. position.

Cam angle is advanced to obtain the EGR effect and


reduce pumping loss. The intake valve is closed quickly
to reduce the entry of the air/fuel mixture into the intake
port and improve the changing effect.

UEBG014A
1. The above figure shows the relative operation
structures of the housing vane to the rotor vane.
2. If the CVVT is held a certain control angle, to hold
this state, oil is replenished as much as oil leaks from
the oil pump.

The OCV (CVVT Oil Control Valve) spool location at this


time is as follows.

Oil pump → Advance oil chamber (Little by little


open the inflow side to the advance oil chamber) →
Almost close the drain side

Be sure there might be a difference in the position


according to the engine running state (rpm, oil
temperature, and oil pressure).

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