11

TVL
Industrial Arts:
Electrical Installation
and Maintenance (EIM)

Quarter IV – Module 1
Testing and Commissioning
Electrical System
About the Module
This module was designed to help familiarize and master on Testing and
Commissioning Electrical System, electrical code and standard. The scope of this
module permits it to be used in many different learning situations. The language
used recognizes the diverse vocabulary level of students. The lessons are
arranged to follow the standard sequence of the course.

What I Know

Name: _______________________________________ Gr./Section: _______________

SURNAME, FIRST NAME MI
Quarter: ____ Module #: ____ Lesson Title: _______________________________

A. Multiple Choice. Choose the letter of your answer and write it on a separate
sheet of paper.

1. It is a device used to verify the electrical insulation in a cable, printed circuit

board, electric motor, transformer or other wired assembly.
A. Phase sequence tester C. Megger
B. High potential tester D. Multi-tester
2. It is an instrument used to measure the insulation resistance of conductors or
wire.
A. Phase sequence tester C. Megger
B. High potential tester D. Multi-tester
3. It is used to measure either, the voltage, the resistance or the current of a
circuit.
A. Phase sequence tester C. Megger
B. High potential tester D. Multi-tester
4. It is used to assure proper and safe connection of the electrical equipment on
three-phase systems.
A. Phase sequence tester C. Megger
B. High potential tester D. Multi-tester
5. A hipot tester is used to test a high potential test. Generally a hipot tester
consist of the following. Except.
A. A source of high voltage,
B. A current meter,
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 C. A switching matrix used to connect the high voltage source and the current
meter to all of the contact points in a cable.
D. Used not to verify the circuits that should be insulated.
6. A process of verifying that building systems operate and function at a high
performance level, as designed.
A. Commissioning C. Grounding

B. Testing D. Wiring
7. A quality-oriented process for achieving, verifying and documenting that the
performance of the facilities, systems, and assemblies meets the defined
objectives and criteria.
A. Commissioning process C. Grounding process
B. Testing process D. Wiring process
8. A procedure should be developed to include a planned approach (road map) of
what should be done in order to verify the proper system installation.
A. Installation plan C. Commissioning plan B. Testing
plan D. Grounding plan
9. Commissioning plan include the verification of the installation of all
equipment/components, interface connections between equipment and
individual system. EXCEPT.
A. The schedule of when acceptance and routine tests should be performed.
B. Test forms to be used to record the outcome of the tests which are retained
for comparison with previous and subsequent tests. C. A listing of the
required test devices.
D. Routine test should not be performed.
10. Common reasons for a safety breaker trips. Except.
A. Circuit overload C. Ground fault surges
B. Short circuit D. Proper wiring connection
11. If your light bulbs go out too often, it could indicate electrical problems. Bulbs
can burn out. EXCEPT.
A. Wattage is too high C. Improper air circulation B. High
voltage, D. The bulb is fixed properly
12. Common solution for a circuit overload.
A. Upgrade your electrical system and electrical conduit
B. Use all the electrical appliances
C. Permanently used the extension cord
D. Used of halogen light bulbs instead of LED or CFL fluorescent bulb.
13. Some precaution when measuring the unknown voltage.
A. Set the measuring device to the highest range
B. Set the measuring device to the lowest range
C. Set the measuring device to any range
D. Rotate the range selector of multi-tester to DC-V when measuring live wire.

3
14. Safety precautions in working in working on electricity. EXCEPT. A. Use
appropriate personal protective equipment.
B. Ground yourself when taking electrical measurements.
C. Always work with a partner.
D. When using the probes, keep fingers as far behind the probe tips.
15. In reading the resistance using the multi-meter/multi-tester, if the reading is
low, what does it means?
A. The circuit is open
B. There is no continuity
C. The circuit is closed
D. The circuit cannot be determined

Lesson TESTING AND COMMISSIONING

6 ELECTRICAL SYSTEM

What I Need to Know

In this module, you will learn the importance of Testing and Commissioning
Electrical System. This includes the general purpose of testing and commissioning
and equipment used,

After going through this module, you are expected to:

1. determine the different types of equipment used in commissioning and
testing
2. perform the different ways for commissioning and testing
3. illustrate the process in commissioning in accordance with the PEC.

What’s In

Have you ever flipped a switch on something electrical – lights, vacuums, technology, or an
appliance – only for it to switch off suddenly? This means there’s an electrical circuit overload,
and your home’s circuit breaker went into action. While it’s good to know that your circuit
breakers are working properly to prevent house fires, it’s probably a good idea to make sure
your circuit isn’t overloaded in the first place.
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 What’s New

Name: _______________________________________ Gr./Section: _______________

SURNAME, FIRST NAME MI
Quarter: ____ Module #: ____ Lesson Title: _______________________________

Answer the given the questions below. Your guide in answering the question is to
unscramble the word and write your answer on the space provided. Use on (1) whole
sheet of paper to answer the activity.
1. Process of verifying that building systems operate and function at a high
performance level, as designed. _________________________________
O I C S S O M I M I N N G

2. The act of conducting a test; trialing and proving . _________________

T S E I T G N
3. Used to measure the voltage, the resistance or the current of a circuit.
______________________________________

M L U T T I E S T R E

4. The presence of a complete path for current flow. _______________________

C N T O I U I Y T N

5. An instrument used to measure the insulation resistance of conductors or

wire. ____________________________
M G E G R E

What is It

TECHNICAL TERMS

Amperage (Amps) is a measure of electrical current flow.

Circuit breaker or fuses is used to protect against over-current and short
circuit conditions that could result in potential fire hazards and explosion.
Closed circuit is a circuit where electricity flows from an energy source to
the desired endpoint of the circuit.

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Commissioning is a process of verifying that building systems operate and
function at a high-performance level, as designed.
Commissioning Process is a quality-oriented process for achieving,
verifying
and documenting that the performance of the facilities, systems, and
assemblies meets the defined objectives and criteria.
Ground/grounding is a conducting connection, whether intentional or
accidental, by which an electric circuit or equipment is connected to the
earth, or to some conducting body of relatively large extent that serves in
place of the earth.
Hipot tester is an electronic device used to verify the electrical insulation in
a cable, printed circuit board, electric motor, transformer or other wired
assembly.
Multi-tester is used to measure the voltage, the resistance or the current of
a circuit. It is connected in either parallel or series with the circuit
depending on what to measure.
Megger is an instrument used to measure the insulation resistance of
conductors or wire. It is measured in ohms or meg-ohms.
Open circuit is a circuit constructed from conductors that are separately
supported by insulators.
PPE refers to Personal Protective Equipment.
Short circuit is an abnormal electrical path.
VAC refers to Voltage Alternating Current.
VDC refers to Voltage Direct Current.
Voltage (volts) is a measure of electrical potential.

Introduction

It is important that as an electrician it is not just after on the installation of

wiring or construct but should be able to identify and recognize faults and
take actions how to prevent. As such, using the correct means to inspect
and test probably faults in the installation may be avoided. In addition, on
completion of work, you will need to have the work commissioned and
certified. This is to make sure that the specifications required meets all the
requirements.

In this module you will learn the basic concept of the Electrical System of
Testing and Commissioning.

Electrical System of Testing and Commissioning

Electrical system commissioning on new projects is critical to ascertain that

a system is installed properly and that it will operate as designed. The
commissioning of a system encompasses the individual testing of the related
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components, the verification of the component interconnection against the
drawings, and the functional testing of the system as a whole. An
understanding of the equipment involved and the modes of operation for a
system are essential to the development of the system commissioning plan. A
survey of the equipment of the system and listing the equipment in order of
importance and startup is the first step in developing the commissioning
plan. The schedule of the tests and inspections is dependent on many aspects
of the equipment such as its importance and cost, the frequency of service,
hours of operation, environmental conditions, accessibility, and safety
requirements. The inspection, testing, and startup plan is then developed in
conjunction with this schedule with instructions and procedures for the test
plan. Problems may arise during the testing of the equipment and system. In
order to identify and correct these problems, troubleshooting techniques
should be developed. Checking of equipment such as fuses, lights, and
breakers for continuity, equipment calibration and settings, and investigating
for faulty equipment or connections should be the first troubleshooting steps.
For all problems, the equipment and component manuals are consulted for
troubleshooting directions.

General Purpose of Testing and Commissioning

The purpose of electric systems commissioning is to increase the reliability of

electric power system after installation by identifying problems and providing
a set of baseline values for comparison with subsequent routine tests. A
procedure should be developed to include a planned approach (road map) of
what should be done in order to verify the proper system installation. This
procedure is the commissioning plan. Specific areas addressed in a
commissioning plan include the verification of the installation of all
equipment/components, interface connections between equipment and
individual system, and interconnection drawings. The development of this
test plan specific to each system and/or component is key to the usefulness
of any maintenance program. The plan consists of: a) the schedule of when
acceptance and routine tests should be performed; b) test forms to be used
to record the outcome of the tests which are retained for comparison with
previous and subsequent tests; and c) a listing of the required test devices.

Equipment Needed in Commissioning

1. A multimeter or a multitester, also known as a volt/ohm meter or VOM, is
an electronic measuring instrument that combines several measurement functions
in one unit. A typical multimeter may include features such as the ability to
measure voltage, current and resistance.

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Multimeters are divided into two types depending on the way the indication is
displayed: analog and digital.
1.1 Analog multimeters are multifunction electrical measuring
instruments with indication by means of an arrow (analog) scale.

1.2 Digital multimeters are modern, reliable measuring devices

characterized by high measurement accuracy and various functional
capabilities. Digital devices have replaced analogue in connection with the
possibility of wide application of semiconductor technologies. Today most of
the produced multimeters are digital. Specialists working with electrical
equipment, if necessary, can choose among the digital multimeters a model
focused on a specific task.

https://geoffthegreygeek.com/using-a-multimeter/

2. Megger is an instrument used to measure the insulation resistance of

conductors or wire. It is measured in ohms or meg-ohms. It is connected in
parallel with the circuit. A megger (or sometimes meggar) is often used as
an alternate term for an insulation tester - a circuit tester which puts a very
high voltage at a very low current across two conductors to make sure that
they are properly insulated. The word is short for megohmmeter.

https://electrical-engineering-portal.com/measurement-of-insulation-resistance-1

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 3. High potential tester is an electronic
device used to verify the electrical
Insulation in a cable, printed circuit
board, electric motor, transformer, or
other wired assembly. A hipot tester is
used to perform a high potential test.
Generally, a hipot tester consists of:
• A source of high voltage,
• A current meter,
• A switching matrix used to
connect the high voltage source and the
current
meter to all of the contact points in a cable.
(https://us.megger.com/high-potential-tester-(hipot)-t-99/1-2)

3. Phase sequence tester - is two measurement

devices in one unit that provides three functions -
phase sequence identification, open phase
condition and motor rotation indication. Amprobe's
Phase Sequence and Motor Rotation Tester is used
to assure proper and safe connection of the
electrical equipment on three-phase systems.
Phase sequence testing is crucial for some of the
three-phase loads, whenever they need to be
connected to the electrical system. Improper
connection of three-phase motors may lead to reverse rotation, and as a
result it may damage equipment powered by a motor.
(https://www.gainexpress.com/products/sm-852b)

Note. In this module, the focus of the commissioning process lies on the following:
• Insulation resistance
• Earth resistance test
• Phase sequence test

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 What’s More

Have you experience after turning ON your circuit breaker it automatically lights
up your bulb even though your wall switch was off? Why?
In this module you will learned how to troubleshoot if fault in electrical wiring
takes place.

OPERATION SHEET 1
TESTING THE CONTINUITY OF A CIRCUIT

Tools and Equipment

Multi-tester/multi-meter
Screwdriver
Combination pliers

Procedure
1. Prepare the necessary tools, materials and equipment.
2. Wear the appropriate PPE.
3. Turn-off power to the circuit. If the voltage source is connected to the
circuit during this test, you will damage the meter.
4. Select “resistance” on your multimeter. The lowest range setting should be
used when testing circuit components that should have low-resistance value
such as electrical connections or switch contacts.
5. If using an analog, you must first “zero” the meter by touching the test
probe together and turning the range selector until the needle set at zero.
6. Touch the probe tips across the component or portion of the circuit for
which you want to determine continuity.

7. Read the meter. (Note: If the reading is low, it means you have continuity (the
circuit is closed. If the reading is “infinity’, it means there is no continuity (the
circuit is open).
8. Record the data you have gathered.

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9. Perform good housekeeping.

Continuity is the presence of a complete path for current flow. A closed switch that is
operational, for example, has continuity.

A continuity test is a quick check to see if a circuit is open or closed. Only a closed, complete
circuit (one that is switched ON) has continuity.

Continuity testing determines:

⚫ If a fuse is good or blown.

⚫ If conductors are open or shorted. ⚫ If switches are operating properly.
⚫ If circuit paths are clear (accomplished by circuit or conductor tracing).
.

Continuity testing safety

⚫ Always unplug the device or turn off the main circuit breaker before attempting
a continuity test.
⚫ Continuity testing should be attempted only when voltage is NOT present in the
circuit being tested.
⚫ Do not attempt to adjust, test or make a repair if you do not have basic repair
skills or if you do not fully understand the directions.

What I Have Learned

Answer the following question. Write your answer on a separate sheet of paper.

1. Enumerate the procedure for continuity testing and commissioning

2. Safety precaution for testing and commissioning.
3. State the purpose for testing and commissioning.

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 Assessment

Name: _______________________________________ Gr./Section: _______________

SURNAME, FIRST NAME MI
Quarter: ____ Module #: ____ Lesson Title: _______________________________

Multiple Choice. Choose the letter of your answer and write it on a separate sheet
of paper. GOOD LUCK!
1. It is a device used to verify the electrical insulation in a cable, printed circuit
board, electric motor, transformer or other wired assembly.
A. High potential tester C. Megger
B. Multi-tester D. Phase sequence tester
2. It is an instrument used to measure the insulation resistance of conductors or
wire.
A. Phase sequence tester C. High potential tester
B. Megger D. Multi-tester
3. It is used to measure either, the voltage, the resistance or the current of a
circuit.
A. Multi-tester C. Megger
B. High potential tester D. Phase sequence tester
4. It is used to assure proper and safe connection of the electrical equipment on
three-phase systems.
A. Megger C. Phase sequence tester
B. High potential tester D. Multi-tester
5. A hipot tester is used to test a high potential test. Generally, a hipot tester
consist of the following. Except.
A. A source of high voltage,
B. A current meter,
C. A switching matrix used to connect the high voltage source and the current
meter to all of the contact points in a cable.
D. Used not to verify the circuits that should be insulated.
6. A process of verifying that building systems operate and function at a
highperformance level, as designed.
A. Testing C. Grounding
B. Commissioning D. Wiring
7. A quality-oriented process for achieving, verifying and documenting that the
performance of the facilities, systems, and assemblies meets the defined
objectives and criteria.
A. Commissioning process C. Grounding process
B. Testing process D. Wiring process
8. A procedure should be developed to include a planned approach (road map) of
what should be done in order to verify the proper system installation.
A. Installation plan C. Commissioning plan
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 B. Testing plan D. Grounding plan
9. Commissioning plans include the verification of the installation of all
equipment or components, interface connections between equipment and
individual system.
EXCEPT.
A. The schedule of when acceptance and routine tests should be performed.
B. Test forms to be used to record the outcome of the tests which are retained
for comparison with previous and subsequent tests.
C. A listing of the required test devices not recommended.
D. Routine test should be performed.
10. Common reasons for a safety breaker trip. Except.
A. Circuit overload C. Proper wiring connection
B. Short circuit D. Ground fault surges
11. If your light bulbs go out too often, it could indicate electrical problems. Bulbs
can burn out if. EXCEPT.
A. Wattage is too high C. Improper air circulation B. High
voltage, D. The bulb is fixed properly
12. Common solution for a circuit overload.
A. Upgrade your electrical system and electrical conduit
B. Use all the electrical appliances
C. Permanently used the extension cord
D. Used of halogen light bulbs instead of LED or CFL fluorescent bulb.
13. Some precaution when measuring the unknown voltage.
A. Set the measuring device to the lowest range
B. Set the measuring device to the highest range
C. Set the measuring device to any range
D. Rotate the range selector of multi-tester to DC-V when measuring live wire.
14. Safety precautions in working with electricity. EXCEPT. A. Use appropriate
personal protective equipment.
B. Ground yourself when taking electrical measurements.
C. Always work with a partner.
D. When using the probes, keep fingers as far behind the probe tips.
15. In reading the resistance using the multi-meter/multi-tester, if the reading is
low, what does it means?
A. The circuit is closed
B. There is no continuity
C. The circuit is open.
D. The circuit cannot be determined

13