M1L1_intro_to_textiles DONE
M1L1_intro_to_textiles DONE
M1 L1
1.1. DEFINITION
The term ‘Textile’ is a Latin word originated from the word ‘texere’ which means ‘to weave’
A textile, also known as fabric or cloth, is a flexible artificial material made up of a network of natural or artificial
fibers ( thread or yarn) formed by weaving or knitting, or pressed into felt. It also refers to the yarns, threads and
wools that can be spun, tufted, tied and otherwise used to manufacture cloth.
The production of textiles is an ancient art, whose speed and scale of production has been altered almost beyond
recognition by mass-production and the introduction of modern techniques. Many textiles have been in use for
millennia, while others use artificial fibers and recent inventions. The range of fibers has been increased in the
last 100years. The first synthetics were made in the 1920s and 1930s.
1.3.2 Yarn – formed by twisting fibers together to create a continuous strand. Yarns are classified into two types:
spun and filament.
Spun yarns – composed of staple fibers twisted together.
Filament yarns – composed of continuous strands made from either a spinneret generated synthetic fiber
or from silk. These are commonly referred to as bulked continuous filament (BCF) and are typical of
nylon and polypropylene fibers.
2. Kapok - like cotton, it is derived from a seed. It is taken from the seed pod of the Java kapok tree.
Too brittle to spin into fiber but soft enough to be used as cushioning, kapok was once used
extensively for stuffing pillows and seat cushions.
It is very lightweight and non absorbent, making it popular as a stuffing for personal flotation
devices, because kapok can support 30times its weight in water.
3. Flax (Linen) – Probably the oldest fiber ever woven into fabric. It is a vegetable fiber found in most
part of Europe, northern America and Argentina. Its yarn is grayish in color with a silky luster. The
final fiber is about 300mm to 600mm, averaging to about 18”.
The natural, untreated fiber does not support flame.
Reflects heat better than cotton and holds their color longer under strong light conditions more than
any other natural fiber.
It can be bleached without fear of damage. Flax has crisp and cool on hand, used for table linens,
draperies, slipcovers, etc.
Linen, which is made from flax, is less soft and absorbent than cotton but more resistant to mildew.
It is extremely strong, virtually non-elastic and tends to be brittle. Linen does not lint and resists
fraying and seam slippage.
One of the major disadvantages of linen is that it wrinkles and creases readily.
4. Jute – fiber which resembles flax, but is made from the stem and stalk of the jute plant which
primarily grows in India. Fiber is very long, and dimensionally stable.
It is harsh, brittle, lints badly and wrinkles easily, limiting its use primarily to carpet and linoleum
backing.
It has been woven with aesthetic success into upholstery weight fabrics.
Burlap is a fabric that is often made from jute. Jute reacts to chemical similarly to flax and cotton. It
has excellent resistance to micro-organism and insects.
5. Hemp – comes from a plant located in the temperate zone. It is a course fiber originally used in
ropes and sacks, but it is now being used by designers in clothing. Taken from the stems of the
Cannabis Sativa, plant which are processed to dissolve the gum or pectin and separate the fibers
which are then processed again and woven into yarns and fabric.
6. Manila Hemp – also knows as Abaca, derived from the Musa Textilis plant. It is mainly grown in the
Philippines ( where it is a chief export product) but is also found in smaller amounts in Africa,
Malaysia, Indonesia and Costa Rica. The fiber is obtained from the outer layer of the leaf.
Processing occurs when it is separated mechanically decorticated into lengths of varying from 1-
3mtrs. Mature plants are processed much the same flax as hemp. The liner fibers are used for
weaving cloth. The outer course fibers are used in the matting and durable cordage; the latter is
considered the finest rope made.
It is very strong with great luster and very resistant to damage from salt water.
7. Ramie – an inexpensive fiber from East Asia plant, oftentimes used as substitute of flax, it
can be spun or woven into fabric. sometimes called China grass linen, ramie is produced from a
perennial shrub.
It is an exceptionally strong fiber and has a natural luster comparable to that of silk and
an unusual resistance to bacteria and molds.
It is extremely absorbent and dries quickly and has excellent abrasion resistance and has been
tested to be three to five times stronger than cotton and twice as strong as flax.
Ramie fabrics can resemble fine linen if the fiber is thin, or they can be heavy like canvas if the
fiber is bulky and course. It also tends to be non-elastic and brittle.
Because of its stiffness, ramie is often blended with softer fibers such as cotton and rayon.
8. Natural Rubber – Rubber in fiber form dates form the 1920s when it was discovered that latex(liquid
rubber) could be extruded into fiber. Rubber is unique among the natural fibers because it is highly
elastic, flexible and impermeable to water and air. It tends to lose its strength through age and
deteriorates in sunlight.
1.6.1. Cellulosics- Manufactured cellulose fibers come from plants that are processed into a pulp and then
extruded in the same ways that synthetic fibers like polyester or nylon are made. Rayon or viscose is one of
the most common "manufactured" cellulose fibers, and it can be made from wood pulp
1. Rayon - the first synthetic fiber, it is derived from the pithy sections of plant stalks, and in refining,
remains almost pure cellulose. Called the “poor man’s silk” or “artificial silk” when spun and woven on
the silk system, and bears resemblance to-linen when spun and woven on the linen system. It is
frequently blended with cotton or wool. Rayon can be found as the woven backing of Velvet which bears
nylon, cotton or a silk face (pile).
Viscose rayon blends well with other fibers, is absorbent und therefore dyes readily, and is economical
to produce. it has reasonable light and abrasion resistance. However, it is not particularly strong and
loses strength when wet. It is also subject to mildew but will rot under prolonged exposure to sunlight.
Rayon has a low resiliency, and so it wrinkles easily.
2. Acetate and Triacetafe — both developed by the Celanese Com., they have similar chemical
compositions but they behave differently as fibers.
a. Acetafe - compound of cellulose acetate (derivative of cellulose) developed by the Celanese
Corp in 1924. Generally heat-treated against wrinkling, is washable, fast-drying, and does not
shrink. Acetate fibers are flexible, resulting in fabric with excellent draping qualities. However, it
needs special dyes. It has a luxurious hand, and woven unto expensive textiles such as satins,
failles, crepes, brocades and damasks. However, This is a thermoplastic fiber, easily damaged by
heat and easily wrinkled.
- b. Tri-Acetate - Almost pure cellulose acetate developed by the Celanese Corp. in 1954. This has
good resiliency as a fiber as compared with Acetate. Triacetate is processed differently than
acetate, resulting in a fiber of greater stability and abrasion resistance. It can be heat treated to
prevent the heat sensitivity inherent to acetate. This is shrink resistant, and maintains a crisp finish,
thus, permanent pleats can be set in triacetate.It is used for textured knits and tricots. Very few are
used in the home furnishings market.
1.6.2 Non- Cellulosics - Designating or of synthetic fibers made from materials other than plant derivatives.
1. Nylon - developed by E.I. Dupont de Nemours and Co. in 1939. Requires elements of petroleum,
natural gas (carbon), air (nitrogen and oxygen), and water (hydrogen). It produces long chain molecules
which are spun and stretched after cooling. Strongest of all fibers, it is highly elastic with good elongation
and recovery properties. Its great strength, high resiliency, and good abrasion resistance makes it the
most popular carpet fiber. It does not absorb oil and most air- borne dirt, is easily dyed and is washable. It
is also known to repel fungus, mildew and mold, and is dimensionally stable. This fiber deteriorates when
exposed to sunlight.
2. Acrylic - Developed by the DuPont Co. in 1950 under the trade name Orion, it is derived from elements
of coal, air, water, petroleum and limestone. It uses Staple fibers which are crimped before cutting and
then mechanically bulked for an insulative, fluffy, wool-like effect, Acrylic is resistani to sunlight, and oil-
bome and air-bome dirt. It is durable, abrasion-resistant, mildew and moth-proof. It is exceptionally light,
providing bulk without weight, generally knitted into pile fabrics such as fake furs, otherwise blended with
other fibers Such as polyester or nylon. Acrylic fibers accept dyes well, providing a good selection of
colors
3. Modacrylic - Developed by the Union Carbide in I 949. It is derived from elements of natural gas, coal,
air, and salt and water. Fibers easily dyed- are washable and are drip-dry. Resistant to acids and alkalis.
Flame-resistant used for draperies and casement cloths.
4. Olefins (Polypropylene and Polyethylene) - Developed by the Hercules Inc. in 1961 from a by-product
of petroleum. Olefin is relatively inexpensive and very popular for use as a carpet fiber. Because of its
outstanding resistance to stains and crushing and its !ack of static generation, olefin continues to
increase in popularity as a carpet fiber.
Today, the most widely used olefin fiber is polypropylene. Polyethylene was the first olefin fiber to reach
commercial importance, being used as upholstery for airplane seats for many years. Olefin fibers in
upholstery textiles are strong, light in weight and generally bulked. It does not absorb moisture or air-
borne dirt; it is also resistant to mildew, rot, moths and vermin. Olefin is one of the lightest synthetic
fibers and has excellent elastic recovery.
5. Polyester - The initial research by Du Pont that led to the discovery of nylon also led to the invention
|of polyester in 1953. It is a derivative of coal, air water and petroleum. Among its many characteristics
are its resistance to air-borne and dirt, low moisture absorbency, wrinkle resistance, high strength and
resiliency, abrasion resistance, and dimensional stability. Washable and drip-dry, it also has excellent
crease resistance and is easy to maintain. Usually made into fine voile-like casement fabrics, it is also
knitted into upholstery-weight suede cloth.
Polyester is frequently blended with other fibers to enhance their performance. Hospital cubicle curtains
are often made of polyester. Dacron, Fortrel, Kodel, and Trevira are popular trade names for different
types of polyester.
6. Glass Fiber - Although glass has been used for centuries, it was not until the mid-1800s that it was
first produced in fiber form. One of the most important characteristic of this fiber is that it is inherently
resistant to flame. Strong and does not absorb moisture, it also has a very low abrasion resistance. It also
has the ability to dye well. Best used as drapery or casement cloth. It allows flexibility of weave from lacy
open-weave cloths, to semi-opaque casement textiles to light textured-weave textiles. Gwens-Coming’s
trade name for its glass fiber product is Fiberglass.
7. Polynude Nylon - Chemical fiber with make-up similar to nylon. This fiber outperforms existing
synthetics in washability, wrinkle resistance and ease of care. It does not shrink. It resembles silk in
luster, weight, color, feel and drapability but can be ironed.at high heat like cotton.
8. Saran - used for outdoor furniture upholstery and screening. When it is woven with other materials, it
can be used in curtains;-drapery fabrics and wall covering. It is unaffected by sunlight, easy-to-
care, wrinkle resistant, and abrasion resistant. It has high crease retention, and dyeability. It is usually
blended with rayon and modacrylic with Saran dominating.
9. Spandex- a manufactured elastomeric that can be repeatedly stretched over 500% without breaking
and will recover to its original length. This permits manufacturers to add stretch to fabrics without altering
hand or appearance. Bounces back without sag whether on warp, fill or bias direction. Can be permanent
pressed or soil-resistant, washable, and does not discolor. Can be blended with most fabrics.
10. Aramids - among the various modem synthetic fibers, aramids have unique _ properties. Alkalis,
acids, ard solvents have virtually no effect on them. Aramids are marketed under the trade names Nomex
and Keviar., Nomex is a high temperature-resistant fiber used mostly in apparel such as firefighters’
clothing and space suits. Keviar is also a high-temperature-resistant fiber and is incredibly strong,
stronger than comparably sized steel. It is used as a barrier fabric between the upholstery cushion and
fabric in seating. It is also used in bullet-resistant vests. Aramids are difficult to dye, but because they are
not used for decorative purposes, this is not
usually considered a drawback.