Aug, 2023 Sep, 2023 Oct, 2023 Nov, 2023 Dec, 2023 Jan, 2024 Feb, 2024 Mar,

Oct, 2023 Nov, 2023 Dec, 2023 Jan, 2024 Feb, 2024 Mar, 2024 Apr, 2024 May, 2024 Jun, 2024 Jul, 2024 Aug, 2024 Sep, 2024

Activities 01 - 05 06 - 12 13 - 19 20 - 26 27 - 02 03 - 09 10 - 16 17 - 23 24 - 30 01 - 07 08 - 14 15 - 21 22 - 28 29 - 04 05 - 11 12 - 18 19 - 25 26 - 02 03 - 09 10 - 16 17 - 23 24 - 30 31 - 06 07 - 13 14 - 20 21 - 27 28 - 03 04 - 10 11 - 17 18 - 24 25 - 02 03 - 09 10 - 16 17 - 23 24 - 30 31 - 06 07 - 13 14 - 20 21 - 27 28 - 04 05 - 11 12 - 18 19 - 25 26 - 01 02 - 08 09 - 15 16 - 22 23 - 29 30 - 06 07 - 13 14 - 20 21 - 27 28 - 03 04 - 10 11 - 17 18 - 24 25 - 31 01 - 07 08 - 14 15 - 21 22 - 28 29 - 30

Phase 0 (Plan & Define Program)- Activities Phase 0 (Plan & Define Program)- Activities

Product Reliability Study Product Reliability Study Sunil Dutt

Preliminary Bill of Materials Preliminary Bill of Materials Sunil Dutt

Tentative Project Time Plan Tentative Project Time Plan Sunil Dutt

Techno-Commercial Submission Techno-Commercial Submission Durgesh Choudhary

Cost negotiation Cost negotiation Durgesh Choudhary

Receipt of LoI/LoBA Receipt of LoI/LoBA Durgesh Choudhary

Customer Master Schedule Customer Master Schedule Durgesh Choudhary

Phase 1 (Plan & Define Program)- Activities Phase 1 (Plan & Define Program)- Activities

Project development go-ahead Project development go-ahead Abdul Ansari

Project Time Plan Project Time Pla

Project Organisation Chart

Historical Warranty

Business Plan / Marketing Strategy

Product / Process Bench Mark Data

Product / Process Assumption

Design Goals

Reliability & Quality Goals

Material Selection Sheet

Materials Specification- check list

Listing of Special Characteristics (Preliminary)

Product Assurance Plan

DVP Compliance Plan & Assurance Sheet

Preliminary Process Flow Diagram

Priliminary CAD data submmission

Phase 2 (Product Design & Development)- Activities

Design FMEA

Design for Manufacturability - Design for Assembly

Design Verification-Mold Flow analysis/CAE analysis

Machine Tonnage calculation and selection

DVP Compliance Plan & Assurance Sheet

Prototype techno Commercial and plan submission

Prototype part manufacturing techno-commercial go-ahead from Customer

Prototype part manufacturing

Prototype verification result

Prototype Control Plan

Engineering Drawing issue

Drawing / Document Issue Request Form

Engineering Specification - Quality Inspection Standard

Material Test Result

Drawings & Specification Changes (ECN)

Drawing Issue Record

Engg Change Note

Process Change Note

Records of Engg. / Process Changes

List of Customer Approved Drawings

Go-ahead for tooling development

New Tooling Design & Development - Identification of New Machines/ Facilities/Tooling/ Inspection Measuring & Test Equipments (IMTE)-----Preliminary

Resource Planning

Tier N Supplier Selection

Tier N Supplier Purchase order release

Tool Progress Chart

Tool Design

Tool Manufacturing

T0 trial and submission

Planning & Assurance of Tooling, Jigs & Fixtures

Jigs & Fixtures Progress Chart

Jigs & Fixtures Design & Manufacturing

Machine Tonnage calculation and selection

Special Product & Process Characteristics (Final)

Final Bill of Materials - Child Parts Delivery Assurance Planning

Gauges & Testing Equipment –List of Checking Aids

Team Feasibility Commitment

Phase 3 (Process Design & Development)- Activities

New Tooling Design & Development - Identification of New Machines/ Facilities/Tooling/ Inspection Measuring & Test Equipment's (IMTE)----Final

Product / Process Quality System Review

Process Flow Chart (final)

Floor Plan Layout & Line Set-up

PFMEA

Pre-Launch Control Plan

Process Instructions / Control Sheets

In process Check Sheet

WIS / SOP

Training need & Identification plan

MSA Plan

Ppk / Cpk Plan

Packaging Specifications

Phase 4 (Product & Process Validation)- Activities

Tier N Supplier PPAP Approval

Production readiness Review

Production Trial Run

Dimensional Results

Process Qualification Report (Child parts)

Process Qualification Report (Assy)

Time Study Report

MSA Evaluation

Gauge R & R Report

MSA Study for Attribute Data

MSA Study Result

Ppk / Cpk Study

Ppk / Cpk Data Sheet

Ppk / Cpk Report

Ppk / Cpk Study Result

Production Validation Testing

Laboratory Test plan

Laboratory Test Report

Endurance Test Report

Performance Test Results

Packaging Specifications Evaluation

Control Plan – Final / Production

PPAP Submission – Check List

Quality Planning & Summary Sign – off

PSW Sign-off

Ramp up Activity Plan

Phase 5 (Feedback, Assessment & Corrective Action)- Activities

Initial Production Shipment

Reduced Variation

Reverse FMEA

Customer satisfaction

Delivery & Service

Lesson Learned update