APQP TIME PLAN

COMPONENT NAME :-Mudgard 1075 H ASSLY NAME:-Mudgard 1075 H

COMPONENT NO.:- ASSLY NO :-IC 301754
CUSTOMER NAME :- VECL Team :- Tejrao ji, Sunil R., Mukesh M., Manoj M.,Prabhat S.,Moti S.A.,
S NO ACTIVITIES RESPONSIBLE PERSON START DATE END DATE
Phase I (Plan and Define program)
1 Customer Requirement identification Mukesh malvya 3/7/2009 3/7/2009
2 Team formation Sunil Ramteke/ Mukesh 3/7/2009 3/7/2009
3 Review of requirement Mukesh malvya 3/7/2009 3/7/2009
4 Team feasibility requirement Tejrao ji 3/7/2009 3/7/2009
5 Risk Analysis Tejrao ji 3/7/2009 3/7/2009
6 Targets Productivity , quality, Cost mukesh / Prabhat 3/7/2009 3/7/2009
7 Preliminary process flow Diagram Mukesh 3/7/2009 4/7/2009
8 Preliminary Bill of Material Tejrao ji / Sunil ramteke 3/7/2009 6/7/2009
9 Review mukesh / Prabhat 7/7/2009 7/7/2009
Phase II (Product Design & Development) Not Applicable
Phase III (Process Design & Development)
10 Process Flow Diagram mukesh 3/7/2009 6/7/2009
11 PFMEA mukesh / Prabhat /ramteke 7/7/2009 12/7/2009
12 Control Plan / Work instruction mukesh / Prabhat /ramteke 7/7/2009 9/7/2009
13 Tool Die , Fixture Design and Mfg. Mr.nigam 7/7/2009 10/7/2009
14 Floor Layout Design Not Applicable
15 List of Sp. Characteristic mukesh 4/7/2009 4/7/2009
16 List of gauges & Instruments manoj /Prabhat 3/7/2009 3/7/2009
17 SPC Plan mukesh/ prabhat 3/7/2009 8/7/2009
18 MSA Plan mukesh/ prabhat 3/7/2009 8/7/2009
19 Trial Run of sample Mukesh/ prabhat/ Manoj 11/7/2009 12/7/2009
20 Sample Inspection Check Sheet manoj 8/7/2009 9/7/2009
21 PDI Report manoj 12/7/2009 13-07-09
22 Sample Submission to Customer manoj 13-07- 09 14-07-09
23 Feedback from Customer mukesh 15-07-09 15-07-09
9 Review mukesh / Prabhat 15-07-09 16-07-09
Phase IV ( Process Validation)
24 Pilot Lot Preparation Tej Rao Ji /Ramteke 16-07-09 17-07-09
25 Process Validation mukesh / Prabhat 18-07-09 20-07-09
26 MSA Studies mukesh / Prabhat 18-07-09 20-07-09
27 SPC studies mukesh / Prabhat 18-07-09 20-07-09
28 Layout Inspection & Testing mukesh / Prabhat 18-07-09 20-07-09
29 Packing Evaluation mukesh / Prabhat 18-07-09 20-07-09
30 Production Lot submission manoj 20-07-09 21-07-09
31 PPAP Submission & Review mukesh / Prabhat 21-07-09 22-07-09
Phase V (Feedback, Assesment & corrective Action
32 As per feed back recd. from customer Mukesh 23-07-09 24-07-09
33 Hand over to Production department mukesh 24-07-09 28-07-09
 DGPL/APQP/

noj M.,Prabhat S.,Moti S.A.,

REMARK
 PPTL/F/PD/01

PREM PRAKASH TUBES.LTD.

Plot No. 168-B, Sector No. 1 Industrial Area, Pithampur, Dhar (M.P.) Phone. No:+91-7292-252254, 407631, Fax: +91-7291-407631

APQP TIME PLAN

COMPONENT NAME :-150 X 75 Steel hollow section
CUSTOMER NAME :- Mangal Murti Foods Team :- Uday Pratap Singh, Pramod Rawat, Sonal Jain,Rakesh Pandey, R.D. Maurya, Sumit Rajput, & Gangadhar

Reqd/ START
S NO ACTIVITIES Document RESPONSIBLE PERSON END DATE REMARK
Not reqd DATE
Phase I (Plan and Define program)
1 Customer Requirement identification Yes Drwg/Spec. Sumit Rajput 12/25/2013 12/26/2013
2 Team formation Yes APQP timing plan Uday Pratap Singh, Pramod 12/26/2013 12/27/2013
Rawat
3 Review of requirement Yes Review,Feasibility & Pramod Rawat, Uday Pratap 12/28/2013 12/28/2013
Risk analysis Singh
4 Refer White Book (Lesson Learnt) Yes White Book Pramod Rawat, Uday Pratap 12/28/2013 12/28/2013
Singh
5 Team feasibility requirement Yes Review,Feasibility & Pramod Rawat, Uday Pratap 12/28/2013 12/28/2013
Risk analysis Singh , Sonal Jain , R.D. Maurya
6 Risk Analysis Yes Review,Feasibility & Pramod Rawat, Uday Pratap , 12/28/2013 12/28/2013
Risk analysis Sonal Jain
7 Targets Productivity , quality, Cost Yes Target Analysis Pramod Rawat, Uday Pratap , 12/30/2013 12/30/2013
Sonal Jain
8 Review Yes Minutes of meeting Pramod Rawat, Uday Pratap , 12/30/2013 12/30/2013
Sonal Jain
Phase II (Product Design & Development)
Phase III (Process Design & Development)
9 Process Flow Chart Yes PFC Rakesh Pandey 12/31/2013 12/31/2013 Review of existing process flow to
understand any changes reqired to mfg.
this part.

10 PFMEA Yes PFMEA Rakesh Pandey 12/31/2013 1/6/2014 Review of existing FMEA to understand
any changes reqired to mfg. this part

11 Control Plan Yes Control Plan Sonal Jain 1/6/2014 1/8/2014 Review of existing CP to understand any
changes reqired to mfg. this part and do
required changes
12 Roll Manufacturing Yes Uday Pratap Singh 1/9/2014 2/10/2014
13 Work instruction Yes Work instruction Uday Pratap Singh 1/9/2014 1/15/2014
14 Floor Layout Design N/A
15 List of Sp. Characteristic Yes Uday Pratap Singh 12/28/2013 12/28/2013
16 List of gauges & Instruments Yes Uday Pratap, Pramod Rawat , 1/8/2014 1/8/2014
Maurya Ji
17 SPC Plan Yes Sonal Jain 1/8/2014 1/8/2014
18 MSA Plan Yes Sonal Jain 1/8/2014 1/8/2014
19 Trial Run of sample N/A
20 Sample Inspection Check Sheet N/A
21 PDI Report No
22 Sample Submission to Customer No
 Reqd/ START
S NO ACTIVITIES Document RESPONSIBLE PERSON END DATE REMARK
Not reqd DATE
23 Feedback from Customer No
24 Review No 2/20/2014 2/20/2014
Phase IV ( Process Validation)
25 Pilot Lot Preparation Yes Uday Pratap, Pramod Rawat 2/21/2014 2/21/2014
26 Process Validation Yes Uday Pratap, Pramod Rawat 2/21/2014 2/21/2014
27 MSA Studies Yes Uday Pratap, Pramod Rawat 2/22/2014 2/22/2014
28 SPC studies Yes Uday Pratap, Pramod Rawat 2/22/2014 2/22/2014
29 Layout Inspection & Testing Yes Uday Pratap, Pramod Rawat , 2/24/2014 2/24/2014
Sonal Jain
30 Packing Evaluation Yes Gangadhar , Pramod Rawat 2/25/2014 2/25/2014
31 Production Lot submission Yes Gangadhar , Dilip 2/25/2014 2/25/2014
32 PPAP Submission & Review No
Phase V (Feedback, Assesment & corrective Action
33 As per feed back recd. from customer Yes Sumit Rajput By verbal communication customer
found satisfied
34 Informed to Production department Yes Sumit Rajput