QUALITY ASSURANCE PLAN

CUSTOMER-NMDC LTD QAP NO-AEL / ST/ QAP/ 001- R0 DATE- 5.4.2025

PROJECT- WETCIRCUIT PO NO- 2700006282 Dated- 22.09.2022
PROJECT CODE -1026 ITEM DESCRIPTION- - SLURRY TANK
QUANTUM OF ACCEPTANCE STANDARDS / TYPE OF
S. NO DESCRIPTION CHARECTERISTICS OF INSPECTION TYPE OF INSPECTION REFERENCE DOCUMENTS AEL NMDC/TCE REMARKS
INSPECTON NORMS RECORD
I RAW MATERIAL INSPECTION
FREE FROM DEFECTS LIKE
VISUAL ,DIMENSIONS(LENGTH, WIDTH & THK) VISUAL, MEASUREMENT SAMPLE DRAWINGS SCALES,PITTINGS, WAVINESS/ IS R
STANDARD THE TEST CERTIFICATES
MILL TEST
RAW MATERIAL- PLATES / SHALL BE SUBMITTED FOR
1 CERTIFICATES/
CHANNELS / ANGLES/PIPES REVIEW DURING FINAL
REVIEW OF CERTIFICATES FOR CHEMICAL & DRAWING/ MATERIAL LAB TEST REPORT
REVIEW 100% DRAWINGS R/P R INSPN OFFER
MECHANICAL PROPERTIES SPECIFICATION

2 NDT MS PLATES THK EQUAL & MORE THAN 16MM UT TEST 100% ASTM A 435/ASTM 578 ASTM A 435/ASTM 578 UT REPORT P R

II DOCUMENT REVIEW
WPS / PQR / WPQ
1 WPS / WPQ / PQR QUALIFICATIONS REVIEW 100% ASME SEC IX ASME SEC IX - P R
QUALIFICATION
CALIBRATION
2 INSTRUMENTS CALIBRATION CALIBRATION REVIEW 100% STANDARDS NABL STANDARDS P R
CERTIFICATE
III IN PROCESS INSPECTION
1 MARKING & CUTTING DIMENSIONS MEASUREMENT 100% DRAWINGS DRAWINGS - P -
DRILLING TO DONE WITH
DRILLING OF FLANGE & PLATE OF
2 DIMENSIONS MEASUREMENT 100% DRAWINGS DRAWINGS - P RESPECT TO THE
BRACKET
TEMPLATE
SHALL BE FREE FROM GAS CUTTING NOTCHES &
DENTS,VERIFICATION OF STRAIGHTENESS,
UNIFORMITY IN ROOT GAP BETWEEN MATING
PARTS, UNIFORM BEVEL PREPARATION,
FITMENT OF ALL PARTS AS PER BILL OF
MATERIAL, OVERALL DIMENSIONS,
3 FIT UP VERIFICATION OF GAPS BETWEEN THE MEASUREMENT, VISUAL 100% DRAWINGS DRAWINGS - P -
,ORIENTAION OF WINDOW & DISCHARGE PIPE
, DRAIN, ORIENTATION OF BOTTOM FLANGE
MANHOLE,HARDPUNCHING FOR
MATCHMARKING, VERIFICATION OF MATCHING
PART, STIFFNER FITMENT, MANOHOLE
ORIENTATION

OVERALL DIEMNSIONS, MATING FLANGE

4 ASSEMBLY VISUAL, MEASUREMENT 100% DRAWINGS DRAWINGS - P -
MATCHING STATUS, MATCH MARKING

WELDING FILLET AS PER DRAWING, UNIFORM

FILLET SIZE, FREE FROM SPATTERS, SLAG VISUAL , MEASUREMENT,
INCLUSIONS, UNDER CUTS , UNEVEN WELD WELD SIZE / PATTERN, FREE
INSPECTION
5 INSPECTION OF WELDING BEAD, DENTS, HOL BURRS , OVERALL FROM CRACKS, LACK OF 100% DRAWINGS DRAWINGS P R
REPORT
DIMENSIONS, STRAIGHTNESS OF PLATE OF FUSION, POROSITY, SPATTERS,
HOPPER , STRIGHTNESS OF STIFFNER , ARC STRIKES
WELDING SEQUENCE

FOR BUTT WELD JOINT-

DP TEST -100% & -10 %
6 NDT ON WELD DPT , UT OF BUTT WELD JOINT VISUAL, NDT TEST 10% ASME SEC V /ASME SE 165 ASME SEC VIII /ASME SEC V NDT REPORT P R
UT FOR T- JOINT WILL BE
DONE
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 QUALITY ASSURANCE PLAN
CUSTOMER-NMDC LTD QAP NO-AEL / ST/ QAP/ 001- R0 DATE- 5.4.2025
PROJECT- WETCIRCUIT PO NO- 2700006282 Dated- 22.09.2022
PROJECT CODE -1026 ITEM DESCRIPTION- - SLURRY TANK
QUANTUM OF ACCEPTANCE STANDARDS / TYPE OF
S. NO DESCRIPTION CHARECTERISTICS OF INSPECTION TYPE OF INSPECTION REFERENCE DOCUMENTS AEL NMDC/TCE REMARKS
INSPECTON NORMS RECORD
IV SURFACE PREPARATION & PAINTING
FREE FROM RUST, SCALES & OIL BY BLAST CUSTOMER APPROVED FREE FROM MILL SCALES ,FREE
1 SURFACE PREPARATION VISUAL 100% - P R
CLEANING( SA2.5) PAINTING SPECIFICATION FROM DUST, GREASE
CUSTOMER APPROVED CUSTOMER APPROVED PAINTING INSPECTION
2 PAINTING - PRIMER VISUAL,DFT VISUAL, MEASUREMENT 100% P R
PAINTING SPECIFICATION SPECIFICATION REPORT

VISUAL VISUAL P R
CUSTOMER APPROVED CUSTOMER APPROVED PAINTING INSPECTION
3 FINAL PAINTING 100%
DFT (MICRONS), ADHESION TEST, PAINT PAINTING SPECIFICATION SPECIFICATION REPORT
MEASUREMENT P R
SHADE,/ RAL CODE

STENCILLING / PUNCHING OF DRG INSPECTION

4 IDENTIFICATION VISUAL VISUAL 100% DRAWINGS P R
NO: & PART NO:, MATCH MARKING REPORT

V FINAL INSPECTION

OVERALL DIMENSIONS, ORIENTATION OF

NOZZLES DISHARGE PIPE,MANHOLE, BOTTOM
FINAL INSPECTION OF SILO, INSPECTION
1 FLANGE , WELD FILLET SIZES, WELD VISUAL, VISUAL, MEASUREMENT 100% DRAWINGS DRAWINGS P R
SUPPORTING STRUCTURE REPORT
MATING FLANGE MATCHING STATUS , MATCH
MARKING,WATER LEAKGE TEST
LEGANDS P- PERFORM
LEGANDS R -REVIEW
LEGANDS R/W - RANDOM / WITNESS
LEGANDS W - WITNESS

M/s. AEL M/s. NMDC/TCE

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