Module 3 Sensors and Actuators for Robots
Module 3 Sensors and Actuators for Robots
Sensor and transducer are used interchangeably to denote a sensor transducer unit.
They are the functional stages of sensing.
First, a measurand is felt or sensed before it is transduced or converted from one type of energy to another
for various purposes including the measurement of physical parameters like position, velocity, etc.
Sensors in Robotics
Sensors in robots function like human Importance of Sensors in Robotics
senses (nose, ears, mouth, skin, eyes). Robots must recognize object’s characteristics
(weight, fragility, temperature).
Robots gather environmental data to
operate effectively. Sensors provide real-time feedback to the robot
controller.
Sensors enable object detection,
movement control, and obstacle Used in industrial applications for safe and
avoidance. efficient operations.
Functions of Sensors in Industrial Robots
1. Safe Operation – Protect human workers from robotic hazards.
Example: Floor sensors that deactivate robots if a person steps in.
Taction (Complex Touch): The presence of an object plus some information on its size and shape.
𝑣𝑅 : Reference voltage (applied across the 𝑥: Displacement of the wiper along the
resistor). linear potentiometer.
𝑣0 : Measured voltage (output signal 𝑅0 : Total resistance of the potentiometer.
dependent on displacement). 𝑎 : Radius of the rotary potentiometer.
𝐿: Total length of the linear potentiometer. 𝜃: Angular displacement.
Internal Sensors
Linear Pot: Rotary Pot:
A linear potentiometer is used to measure To measure the displacement of a robotic
the displacement of a sliding object. arm using a rotary potentiometer and
A linear potentiometer is mounted along a convert it into a voltage output.
robotic gripper. A rotary potentiometer is connected to the
A reference voltage (𝑣𝑅 ) is applied across joint of a robotic arm.
the potentiometer. A reference voltage (𝑣𝑅 ) is applied across
As the gripper moves, the position of the the potentiometer.
wiper changes, varying the resistance and The wiper moves as the arm rotates,
output voltage (𝑣0 ). varying the resistance and output voltage
For a linear potentiometer, the output (𝑣0 ).
voltage is given by: 𝜃
𝜃 𝑅𝑥 = 𝑅0 ∗
𝑥 𝑥 𝑣0 = 𝑣𝑅 ∗
𝑣0 = 𝑣𝑅 ∗ 𝑅𝑥 = 𝑅0 ∗ 𝜃𝑚𝑎𝑥 𝜃𝑚𝑎𝑥
𝐿 𝐿
Internal Sensors
Position Sensors Working Principle:
3. LVDT When the core is at the center, the output
Linear Variable Differential Transformer voltage is zero.
LVDT is a highly accurate displacement As the core moves, the voltage difference
transducer. between the secondary coils changes
Generates an AC signal proportional to linearly.
core displacement.
Works on the principle of electromagnetic
induction.
If the strain gauge is used to measure applied force, F on a member of cross-sectional area, 𝐴 =
10 𝑚𝑚2 , and Young’s modulus, 𝐸 = 6.9𝑥10−10 𝑁 𝑚2 (for aluminum), then
𝐴𝐸∆𝑅
𝐹= N
𝐺𝑅
If the mass of the member m = 3 kg then using equations
𝐹𝑚
𝑎=
𝑚 𝑠2
Externan Sensors
External sensors are primarily used to learn more about a robot’s environment,
especially the objects being manipulated.
1. Contact type
2. Noncontact type
Externan Sensors
Contact Type Example;
Contact-type force sensors require 1. Limit Switches
physical contact to detect force or 2. Pneumatic Switches
position. 3. Piezoelectric Sensors
4. Pressure Transducer
They operate based on mechanical
deformation or pressure.
The limit switch usually has a pressure- Multi-Pole Switch: Can control multiple
sensitive mechanical arm. circuits.
Externan Sensors
They are widely used in automation and robotics due to their durability and fast
response times.
Detector circuit
Two main types: Inductive (for metallic
Solid-state output circuit
objects) and Capacitive (for metallic and
nonmetallic objects).
Environmental conditions
Applications
Robotics: Position feedback for robotic arms.
Semiconductor industry: Precise alignment of wafers.
Manufacturing: Measuring vibrations and surface variations.
Medical devices: Measuring micro-movements in surgical instruments.
References:
1. S. K. Saha, “Introduction to Robotics” 2e, TATA McGraw Hills Education (2014).
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