Pioneering for You

Wilo-Sinum

en Installation and operating instructions pl Instrukcja montażu i obsługi

fr Notice de montage et de mise en service hu Beépítési és üzemeltetési utasítás
es Instrucciones de instalación y funcionamiento ro Instrucţiuni de montaj şi exploatare
tr Montaj ve kullanma kılavuzu bg Инструкция за монтаж и експлоатация

2200594-Ed. 03/2018-11-Wilo
en Installation and operating instructions 3

fr Notice de montage et de mise en service 41

es Instrucciones de instalación y funcionamiento 81

tr Montaj ve kullanma kılavuzu 121

pl Instrukcja montażu i obsługi 159

hu Beépítési és üzemeltetési utasítás 199

ro Instrucţiuni de montaj şi exploatare 239

bg Инструкция за монтаж и експлоатация 279

 English

1. Liability 4 7.7. Top-up, operation with the water treatment

module 25
7.8. Malfunction messages 25
2. Warranty 4 7.9. Restarting 29

3. Copyright 4 8. Maintenance 30
8.1. Vessel draining/refilling. 31

4. General safety instructions 4

4.1. Warning symbols in this manual 4 9. Decommissioning, dismantling 31
4.2. Purpose and use of this manual 4
4.3. Qualifications required, assumptions 4
4.4. Staff qualification 5 Appendix 1. Technical data, information 32
4.5. Appropriate use 5
4.6. Incoming goods 5
4.7. Transportation, storage, unpacking 5
Appendix 2. Technical data, specifications,
4.8. Operations room 5 hydraulic equipment 34
4.9. Noise reduction 6
4.10. EMERGENCY-STOP / EMERGENCY-OFF 6
Appendix 3. Technical data, information,
4.11. Personal protective equipment (PPE) 6
electrical equipment 38
4.12. Exceeding permitted pressure /
temperature levels 6
4.13. System water 6
4.14. Safeguards 6
4.15. External forces 7
4.16. Inspection prior to commissioning,
maintenance and re-inspection 7
4.17. Electrical equipment inspections,
routine inspection 7
4.18. Maintenance and repairs 8
4.19. Obvious misuse 8
4.20. Other hazards 8

5. Product description 8
5.1. Operating principle 8
5.2. Markings 9
5.3. Type key Pump control unit 11
5.4. Type key Controller unit 11
5.5. Component parts, equipment 12

6. Assembly 18
6.1. Setup 18
6.2. Vessel connection 18
6.3. Top-up connection 18
6.4. Drain connection 19
6.5. System connection 19
6.6. Electrical Installation 19

7. Commissioning 20
7.1. Initial commissioning 20
7.2. Commissioning, volume level and
operating temperature 21
7.3. Overview menu options 22
7.4. Sleep-interval settings of
de-aeration function 23
7.5. Clarification of menu icons 23
7.6. Operation menu, configuration variants 24

Installation and operating instructions Wilo-Sinum  3

English

1. Liability 4.1. Warning symbols in this manual

All technical specifications, data and instructions
for executable actions and actions that must be Warning against hazardous electric current.
executed contained herein are correct at time of Disregarding this could put lives at risk, cause fires
publication. This information is the result of our or trigger accidents, lead to component overload
current findings and experience to the best of our and damage, or prevent functionality.
knowledge. We reserve the right to make tech-
nical changes subject to the future development Warning against the implications of errors and
of the Wilo product referred to in this publication. incorrect set-up conditions.
Hence no rights may be derived from technical Disregarding this could lead to serious personal
data, descriptions and illustrations. Technical injury, to component overload and damage, or
pictures, drawings and graphs do not necessarily prevent functionality.
correspond to the actual assemblies or parts as
delivered. Drawings and pictures are not to scale 4.2. Purpose and use of this manual
and contain symbols for simplification. The following pages list the information, speci-
fications, measures and technical data that allow
the relevant personnel to use this product safely
2. Warranty and for the intended purpose.
The corresponding specifications can be found Responsible persons or those engaged by them
in our General Terms and Conditions (Allgemeine carrying out the required services must read this
Geschäftsbedingungen, AGB) and do not form manual attentively and understand it.
part of this manual.
Such services include:
storage, transportation, installation, electrical
3. Copyright installation, commissioning and re-starting,
This manual must be used confidentially. It may operation, maintenance, inspection, repair and
be circulated among authorised personnel only. dismantling.
It must not be given to third parties. All docu- Where the product is to be used in plants/fa-
mentation is protected by copyright. Distribution cilities which do not comply with harmonised
or other forms of reproduction of documents, European regulations and relevant technical rules
even extracts, exploitation or notification of and guidelines of professional associations for
the contents hereof is not permitted, where not this field of application, the present document is
otherwise specified. Infringements are liable to purely for informative and reference purposes.
prosecution and payment of compensation. We As this unit may be subject to unlimited inspec-
reserve the right to exercise all intellectual prop- tion at all times, this manual must be kept in the
erty rights. immediate vicinity of the installed unit, at least
within the confines of the operations room.

4. General safety instructions 4.3. Qualifications required, assumptions

Disregard or lack of attention to the information All personnel must have the relevant qualifica-
and measures in this manual may pose a hazard tions to carry out the required services, and be
to people, animals, the environment and tangible physically and psychologically capable. The area
assets. Failure to observe the safety regulations of responsibility, competence and supervision of
and the neglect of other safety measures may personnel is the duty of the Operator.
lead to the lapse of liability for damages in the
event of damage or loss. Required service Professional Relevant
group example qualifications
Definitions example
• Operator: A natural person or legal entity who is Storage, transportation Logistics, Transport and
the owner of the product and uses the aforemen- transport, warehousing
tioned product, or is nominated to use it, under warehousing specialist
the terms of a contractual agreement. Assembly, disassembly, Installation HVAC specialist.
• Principal: The legally and commercially respon- repairs, maintenance. and building
sible party in the execution of construction Re-commissioning after services
projects. Legally and commercially liable client in adding or changing
the commission of building projects. components. Inspec-
• Responsible person: The representative appoint- tion.
ed to act by the main contractor or operator. First commissioning People with
• Qualified person (QP): Any person whose profes- of configured control operations
sional training, experience and recent profession- unit (generic), re-com- room clearance
al activity gives them the requisite professional missioning after power with knowledge
knowledge. This implies that said person has cut, operation (work on gleaned from
knowledge derived from relevant national and the terminal and SPC this guide.
internal safety regulations. control unit)

4 WILO SE 08/2018
 English

Required service Professional Relevant product has been checked to conform with the
group examplequalifications intended use as stated in the order process and
example contract. In particular, exceeding the permissi-
Electrical installation Electrical engi- Specialist ble operating or design parameters may lead to
neering in electrical malfunctioning, component damage and personal
engineering/ injury.
installation If not in line with conformity or if the delivery is
Initial and re-inspection Qualified per- incorrect in another way, the product must not be
of electrical systems son (QP) with used.
certification in
Electrical Engi- 4.7. Transportation, storage, unpacking
neering The equipment is delivered in packing units
Inspection before Installation and Qualified in conformity with contract specifications or
commissioning and building servic- Person (QP) specifications required for certain transportation
re-inspection of es engineering method and climate zone. They meet the require-
pressure equipment performed in ments of the Wilo Group packaging guidelines
the context as a bare minimum. In conformity with these
of technical guidelines, vessels are shipped horizontally and
inspection. compressor or pump units upright, each packed
on disposable pallets. These pallets are suitable
4.4. Staff qualification for horizontal transportation with suitable fork-
Operating instructions are transferred by Wilo lift trucks. The forks must be set to the widest
representatives or others assigned by them during possible outer dimensions in order to prevent the
delivery negotiations or on demand. load from tipping over. When moving the article
Training for the required services, installation, in question, the forks must be in the lowest
dismantling, commissioning, operation, inspec- possible position, with the article at right angles
tion, maintenance and repair are part of the to the forks. If the packages are suitable for lifting
training / further education for service engineers gear, they will be marked at the appropriate lifting
of the Wilo branch offices or named service points.
contractors. Important note: Transport the packed goods as
These training courses cover information on close as possible to the envisaged set-up location
required installation conditions, but not their and make sure there is a horizontal, solid surface
implementation. on which the goods can stand.
On-site services include transportation, the Caution: Please take precautions to make sure
preparation of an operations room with the requi- the vessel, once it has been removed from the
site foundation engineering to accommodate the pallet and the packaging, does not bottom out,
system, and the requisite hydraulic and electrical tip over or rock.
connections, the electrical installation for the Suitable lifting lugs are provided for lifting and
power source of the expansion automat and in- 1000 Ltr moving suspended empty vessels prior to instal-
stallation of the signal leads for the IT equipment.
1000 Ltr lation. Such devices (lifting lugs) must be used in
tandem; avoid side-pulling.
4.5. Appropriate use Once it has been removed from the pallet and the
Sealed water-based heating and cooling systems packaging, the unit must be transferred by pulling
in which temperature-induced changes in the it over suitable surfaces. Use methods that pre-
volume of the system water (the heat transfering vent uncontrolled falling, sliding or tipping over.
agent) can be absorbed and the required operat- The goods may also be warehoused in their
ing pressure is governed by a separate expansion packaging. Once it has been removed from its
automat. packaging, the equipment must be put in posi-
The water-based heating systems are subject tion, observing standard safety procedures. Do
to EN 12828. For temperatures above 105 °C or not stack the equipment.
system capacities over 1 MW, additional rules and Use only permitted lifting gear and safe tools and
regulations may apply. The Principal / Operator wear the required personal protective equipment.
will need to consult with a notified body on addi-
tional safety measures. 4.8. Operations room
Use in similar systems (e.g. heat transfer systems Definition: room which meets the applicable
for process industry or technologically condi- European regulations, European and harmo-
tioned heat) may require special measures. The nised standards and relevant technical rules and
complementary documents must be studied. guidelines of the professional associations for this
field of application. For the use of the expansion
4.6. Incoming goods automat as prescribed in this manual these rooms
The items delivered must be compared against generally contain equipment for thermal gener-
the items listed on the shipping note and in- ation and distribution, water heating/cooling and
spected for conformity. Unpacking, installation top-up, power source and distribution, such as
and commissioning may be started only once the

Installation and operating instructions Wilo-Sinum  5

English

measuring, control engineering, control technol- 4.11. Personal protective equipment (PPE)
ogy and IT. PPE must be used when carrying out poten-
Access for unqualified and untrained persons tially dangerous work and other activities (e.g.
must be restricted or forbidden. welding), in order to prevent or minimise the risk
The set-up location of the expansion automat of personal injury if other measures cannot be
must ensure that operation, service, maintenance, taken. These must comply with the requirements
inspection, repair, installation and dismantling can specified by the main contractor or operator of
be carried out unhindered and without danger. the operations room or the site in question.
The floor of the set-up location for the expansion If no requirements are specified, to operate the
automat must be such that stability is guaranteed automat no PPE is required. Minimum require-
and maintained. Bear in mind that the maximum ments are well-fitting clothing and sturdy, closed
possible forces can be exerted from the net mass and skidproof footwear.
including the water volume. If stability cannot be Other services require the protective clothing and
guaranteed, there is a danger that the vessel will equipment necessary for the activity in question
tip over or move and, as a consequence in addi- (e.g. transport and assembly: rugged, close-fit-
tion to functional defects may lead to personal ting work clothing, foot protectors [safety shoes
injury. with toe caps], head protection [safety helmet],
The ambient atmosphere must be free from con- hand protectors [protective gloves]; maintenance,
ductive gases, high concentrations of dust and repair and overhaul: rugged, close-fitting work
aggressive vapours. There is the risk of explosion clothing, foot protectors, hand protectors, eye/
if any combustible gases are present. face protector [safety goggles]).
In case of function-driven opening of the drain
valve on the backflow preventer (optional top- 4.12. Exceeding permitted pressure / temperature
up) or triggering of the relief valve to prevent levels
overloading of the vessel, as well as for potential Equipment used in combination with the expan-
overflow at the connection in a case of vessel di- sion automat must guarantee that the permitted
aphragm damage to compensate for atmospheric operating temperature and the permitted medium
pressure, the top-up or process water is drained. temperature (heat transfer medium) cannot be
Depending on the process, the water tempera- exceeded. Excess pressure and temperature may
ture can rise to 70 °C and, in the case of improper lead to component overload, irreparable damage
operation exceed 70 °C. This presents a danger of to components, loss of function and, as a result,
personal injury through burns and/or scalding. to severe personal injury and damage to property.
It is important to ensure that this water can be Regular checks/inspections of these safeguards
drained safely, and - to prevent water damage - must be carried out. Service logs must be kept.
that there is a safe drain or water collector in the
immediate vicinity of the appropriate equipment 4.13. System water
(groundwater protection: observe additives!). Water which is non-flammable, does not contain
Flooded equipment must not be operated. If elec- solids or long-fibre components and does not
trical equipment short circuits, persons or other present a danger to operations due to its con-
beings in the water will be electrocuted. Further- tents, and will not affect or damage the water
more, there is a danger of malfunction and partial bearing components (e.g.: pressurised com-
or irreparable damage to individual components ponents, the diaphragm, vessel connection) of
due to water saturation and corrosion. the expansion automat. Also observe: VDI 2035
- avoidance of damage to warm water heating
4.9. Noise reduction equipment.
Installations should be constructed with System water containing components are pipe-
noise-reduction measures in mind. Mechanical lines, hoses connected to the vessel, devices and
vibrations of the assembly (Module framework, system connections including valves and fittings,
pipework) in particular can be dampened by using and their casings, sensors, pumps, the vessel
insulation between contact surfaces. itself and the vessel diaphragm. Operation with
improper media can lead to impaired function,
4.10. EMERGENCY-STOP / EMERGENCY-OFF damage to components and, as a consequence, to
To conform with directive 2006/42/EG an serious personal injury and damage.
EMERGENCY-STOP facility is made available by
the main power switch on the control unit. This 4.14. Safeguards
switch separates the phases and neutrals. When The equipment supplied is equipped with the re-
additional security measures with EMERGEN- quired safety devices. To test their effectiveness
CY-OFF devices are required according to the or restore the set-up conditions, the equipment
design and operation of the heat generator, these must first be taken out of service. Taking the sys-
are to be installed on-site. tem out of service implies that power should be
cut and hydraulic connections blocked, to prevent
accidental or unintentional re-connection.

6 WILO SE 08/2018
 English

Mechanical hazards: connection could lead to the danger of fire and

The fan-wheel casing on the pump protects damage to parts of the unit (e.g. the control unit).
operators from personal injury from moving parts.
Before commissioning, check that it is fit for 4.15. External forces
purpose and fixed in place. Expansion automats Avoid any additional forces ( e.g.: forces caused by
with protective casings are protected against dirt, heat expansion, flow oscillations or dead weights
prevent unauthorised operation and minimise on the flow and return lines). These can lead to
noise emission. damage / leaks in water-bearing pipework, loss of
stability of the appliance and furthermore to fail-
Electrical hazards: ure connected with substantial material damage
The protection class of electrically operated and personal injury.
components prevents personal injury by electro-
cution, which can be fatal. The protection class is 4.16. Inspection prior to commissioning, maintenance
usually IP54 (5: Dust protected, protected against and re-inspection
ingress with a wire; 4: protected against splashing They guarantee operational safety and its obser-
water). The control unit cover, the cover of the vance in line with applicable European regula-
pump feed, the threaded cable glands and the tions, European and harmonised standards and
valve connector plugs must be inspected for ef- additional national regulations of the EU member
fectiveness prior to commissioning. The installed states for this field of application. The required
pressure and volume sensors are operated with inspections must be arranged by the owner or
protective extra-low voltage. operator; an inspection and maintenance log
Avoid welding work on additional equipment book for scheduling and traceability of measures
which is electrically connected to the control taken must be kept.
unit. Stray welding current or an improper earth

Tests in line with the German ordinance on operational safety (BetrSichV, November 2011):
Pressure equipment, vessels (§14; 15)
Category [see Nominal vessel Inspection prior Re-inspection [§15 (5)]
appendix II capacity to commis-
of Directive sioning [§14] Timeframe, maximum period [a] / inspector
2014/68/EU, inspector External inspection Internal inspection Strength inspection
diagram 2) [litres]

II 150- 300 / Qualified Maximum period not defined. The maximum interval must be established
3 bar Person (QP) by the Operator on the basis of information provided by the manufactur-
er coupled with practical experience and chamber load. The inspection
may be carried out by a Qualified person.
III 400- 10000 / No longer applicable 5 / QP 10 / QP
3 bar [§15 (6)]
[ §15 (10)] In the case of internal inspections
the visual inspection may be replaced by similar
procedures and in the case of strength tests the
static pressure test may be replaced by similar,
non-destructive procedures if said tests would
not otherwise be possible due to system design
or not significant due to the system mode of
operation.
Maintenance of equipment, interior and strength inspection, see maintenance, Ch. 8.

In other Member States of the EC, the required 4.17. Electrical equipment inspections, routine in-
tests for the pressure equipment in line with spection
directive 2014/68/EU as defined in the national Without prejudice to the considerations of the in-
rules must be performed. surer/Operator, it is recommended that the elec-
trical equipment of the Wilo-Sinum be inspected
and documented together with the heating/cool-
ing unit no less than every 18 months (see also
DIN EN 60204-1 2007).

Installation and operating instructions Wilo-Sinum  7

English

4.18. Maintenance and repairs 5. Product description

These services may only be carried out when the The contents of this manual consist of the
system is shut down or if the expansion automat specifications for a standard execution. Where
is not required. The pressurisation equipment appropriate, this includes information on options
must be taken out of service and guarded against or other configurations. If optional extras are
unintentional re-starting until the maintenance supplied, further documentation will be supplied
work is finished. Note that the safety circuits and in addition to this manual.
data transmissions made whilst shutting down
could trigger the safety chain or lead to false 5.1. Operating principle
information. Existing instructions for the heating The varying pressure levels due to tempera-
or cooling unit as a whole must be observed. To ture changes in heating or cooling systems are
stop hydraulic components, block the relevant continuously monitored by the pressure sensor.
sections and drain them using the safe system Comparison of these actual pressure levels with
water drains through the available drain connec- a programmable nominal value leads to the trig-
tions, and relieve the pressure. gering of the valve (release of pressure by means
Caution: The maximum system water tempera- of water drainage) in the event of the value being
ture in conducting components (vessel, pumps, exceeded (temperature rise), and triggering of the
casings, hoses, pipelines, peripheral equipment) pump (pressure increase by means of feeding wa-
may reach 70 °C and, in the case of improper op- ter) in the event of the pressure dropping below
eration, may exceed that. This presents a danger the nominal level (temperature drop). The volume
of burns and/or scalding. of water drained or fed in is made available or
The maximum pressure of system water in con- taken up by the vessel. Continuous comparison
ducting components may be equal to the maxi- of the programmable nominal values with the
mum set pressure for the applicable safety valve. varying volumes registered by the vessel volume
Vessel, nominal pressure 3 bar, safety valve max. sensor prevents dry-running of the pump, whilst
3 bar; pump unit nominal pressure 6; 10 or 16 bar: allowing the volume to increase by topping-up
Safety valve max. 6; 10 or 16 bar. Use of eye/face water losses*. The pressure difference between
protectors is required if the eyes or face could be the volume of water in the vessel and in the
injured by flying parts or spraying fluids. heating or cooling system allows the release of
dissolved gases. An optional, additional water
To stop electrical equipment (control unit, pumps, change increases the volume of gas that can be
valves, peripheral equipment), cut power to the released. Separated (released) gases are then
control unit. The power supply must remain off discharged into the atmosphere.
for the period of the work.
It is forbidden to alter or use non-original compo-
nents or replacement parts without authorisation. Open to the atmosphere
Fig. FM.001.V01.15

or cooling system
Such acts may result in serious personal injury and

heating system
Gas evacuation
endanger operational safety. They will also render
any claim for damages against product liability
void. Control system
It is recommended to contact Wilo Customer
Service for carrying out these services.
Diaphragm,
4.19. Obvious misuse water chamber

• Operation at incorrect voltage and/or frequency. Pressure

• Use in inappropriate system designs. sensor

• Use of unpermitted installation materials. Pump

4.20. Other hazards M

• Overload of construction parts by the presence of
Sensor
unpredictable extreme values. Contents
Valve
• Operational continuity at risk in the case of
changed, non-permissible ambient conditions.
• Operational continuity at risk in the case of
safety-control parts being taken out of service or * Inappropriate commissioning / mode of operation can lead
malfunctioning. to component overload and malfunction.

8 WILO SE 08/2018
 English

5.2. Markings

Name plate - Vessel: Name plate - Control unit: System Flow:

Type : N° de série :
Type : Serial-No. :
1000 Ltr Typ : Serien-Nr. :
Flamco STAG GmbH; Berliner Chaussee 29; 39307 Genthin; Germany
1000 Ltr
Année de fabrication : Tension assignée d'emploi : Nombre de phase :
Fig. FM.008.V01.15
Year of manufacture : Rated operational voltage : V Number of phases :
Herstellungsjahr : Bemessungsbetriebsspannung : Phasenzahl :
Fréquence : Courant de coupure : Mesure de la courant de court-circuit : System Return:
Frequency : Cut-off current : A Rated short-circuit current : A
Frequenz : Volllaststrom : Bemessungskurzschluss-Strom :
Protection : Numeró de dessin :
Degree of protection : Drawing number :
Schutzart : Dokumentationsnummer :

Fig. FM.005.V01.15 Fig. FM.009.V01.15

Name plate - Pump module: Pump:

Fig. FM.002.V01.15

Fig. FM.010.V01.15

SPC - ID no. vessel : A ...Value of nominal volume Valve:

1000 Ltr SPC - ID Nr. Behälter : A ...Value of naominal volume

1000 Ltr SPC - ID nr. vat : A ...Waarde van nominaal volume

SPC - récipient no ID : A ...Valeur du volume nominal

Fig. FM.011.V01.15

Fig. FM.003.V01.15
System Flow:
module connection to
return line of the heating
Your reliable partner
Transport lock:
1000 Ltr
or cooling system (vol-
ume supply)
1000 Ltr

!
Capacity / Inhalt / Inhoud / Contenance litres
1000 Ltr
Gas charge / Vordruck / Voordruk / Pression initiale bar System Return:
Max. working pressure / Max. zul. Betriebsüberdruck / Max. werkdruk / Pression de service max. 1000
bar Ltr module connection from
Test pressure / Prüfdruck / Testdruk / Pression d’épreuve bar return line of the heating
Max. temp. diaphragm / Max. Betriebstemp. Membrane / Max. temp. membraan / Temp. membrane max. °C or cooling system (vol-
Min. working temperature / Min. Betriebstemperatur / Min. werktemperatuur / Température de service min. °C Nach Montage: ume return)
Article code / Artikelnummer / Artikelnummer / Code article
Transportsicherung
entfernen.
Pump:
After mounting:
0038
Remove the transport
vessel connection on
safety. pump suction side
(flexible connection
Après I'installation:
Retirez la sécurité des assembly, sensor flexible
transports. connection assembly)
Electrical warnings:
Na montage:
At t e n t i on , high voltage! Opening by qualified personnel only. Verwijder de veiligheid Valve:
Disconnect the unit from the power supply before opening it.
Ac h t u n g , gefährliche Spannung! Nur vom Fachpersonal zu öffnen.
van het vervoer. vessel connection valve
Vor dem Öffnen des Gerätes spannungsfrei schalten. drain (flexible connection
assembly, sensor flexible
Fig. FM.004.V01.15
connection assembly)

Terminal plan SPCx-lw: ­­

ATTENTION: ACHTUNG:
Read the manual! Despite disconnecting from Trotz Netztrennung kann,
Bedienanweisung lesen! the main power line, an den Klemmen: 12; 13;
SPCx-l w some terminals may still be energised at 250V AC 14; 16; 17, eine Spannung
p 09544 0810 : 12; 13; 14; 16; 17! von 250VAC anliegen!

=
GND

GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
h i g h vo l t a g e

4 3 2 1
N L N L N L
e x t r a -l o w vol t a g e

1 2 1 2 NO NC
Com
+ 24 V / s i g n a l +

+ 24 V / s i g n a l +

+ 24 V / s i g n a l +

+ 24 V / s i g n a l +

1 2
2 4V
_

_
COM RS4 85

B A
signal

signal

signal

_ + 5 A 30 VDC 5 A 30 VDC
5 A 2 50 VAC 5 A 2 50 VAC
r e fi l l / d r a i n
o h m i c l oa d o h m i c l oa d

M 3/3.1 V3/3.1 M 1 V4 K 1 /M S1 M 2 V5 K 2 /M S2
fault r e fi l l / d r a i n
data o p t i on
sensors
o p t i on

pressure n i ve a u o p t i on pw m m pl
0 -1 0V

0 -1 0V
GND

GND

GND

GND

GND

GND

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
COM RS2 32

h i g h vo l t a g e
e x t r a -l o w vol t a g e

1 2 1 2 1 2 1 2 1 2 1 2 N L N L N L N L
Com

Com

2 30 V 50 /6 0Hz
pressure

n i ve a u

V1 V1.1 V2 /2.1 m ains supply

SPC
t erm inal

tc gs drs ps ac c essory F1/2 M S1 /2

Fig. FM.012.V01.15

Installation and operating instructions Wilo-Sinum  9

English

Terminal plan SPCx-hw-1-1

GND

GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 SPCx-h w -1-1
4 3 2 1 e xt r a -l ow vol t a g e
1 2 1 2 NO NC

Co m
p
+ 24 V / s i g n a l +

+ 24 V / s i g n a l +

+ 24 V / s i g n a l +

+ 24 V / s i g n a l +
09729 0810
24V

_
COM RS4 85

B A

signa l

signa l

signa l
_ + 5 A 3 0 VDC
5 A 2 5 0 VAC
ohm ic load
ATTENTION:
Despite disconnecting from
fault the main power line,
data opt ion
sensors some terminals may still be energised at 250V AC
opt ion

: 12; 13; 14; 16; 17!

pressure n i ve a u opt ion pw m m pl

ACHTUNG:

0 -1 0 V

0 -1 0 V
GND

GND

GND

GND

GND
Trotz Netztrennung kann,
an den Klemmen: 12; 13;
27 28 29 30 31 32 33 34 35 36 37 14; 16; 17, eine Spannung
von 250VAC anliegen!
COM RS2 32

e xt r a -l ow vol t a g e

1 2 1 2 1 2 1 2 1 2

Co m
pressure

n i ve a u
Read the manual!
SPC
t erm inal
Bedienanweisung lesen!

tc gs drs ps a c c essory

16 17 18 19 20 41 42 43 44 45 46 47 48 49 23 23 23
L1 L2 L3 N

h i g h vo l t a g e
1 2
N L1 N L1 N L1 N L1 /1 /2 /3
L1 L2 L3
5 A 3 0 VDC
5 A 2 5 0 VAC 4 0 0 V 5 0 /6 0Hz
ohm ic load r e fi l l / d r a i n

r e fi l l / d r a i n M 3 /3 .1 V3/3.1 V1 V1 .1 V2 /2 .1 M1 m a ins supply

Fig. FM.013.V01.15

Terminal plan SPCx-hw-1-2

=
GND

GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 SPCx-h w -1-2
4 3 2 1
e xt r a -l o w vol t a g e

1 2 1 2 NO NC
Com

p
+ 24V / signal +

+ 24V / signal +

+ 24V / signal +

+ 24V / signal +

09825 0810
2 4V
_

_
COM RS4 85

B A
signal

signal

signal

_ + 5 A 3 0 VDC
5 A 2 5 0 VAC
o h m i c l oa d
ATTENTION:
Despite disconnecting from
fault the main power line,
data o p t i on
s e n s or s some terminals may still be energised at 250V AC
o p t i on

: 12; 13; 14; 16; 17!

pressure n i ve a u o p t i on pw m m pl

ACHTUNG:
0 -1 0V

0 -1 0V
GND

GND

GND

GND

GND

Trotz Netztrennung kann,

an den Klemmen: 12; 13;
27 28 29 30 31 32 33 34 35 36 37 14; 16; 17, eine Spannung
von 250VAC anliegen!
COM RS2 32

e xt r a -l o w vol t a g e

1 2 1 2 1 2 1 2 1 2
Com
pressure

n i ve a u

Read the manual!

SPC
t erm inal
Bedienanweisung lesen!

tc gs drs ps ac c essory

16 17 18 19 20 41 42 43 44 45 46 47 48 49 23 23 23 26 26 26
L1 L2 L3 N
h i g h vo l t a g e

1 2
N L1 N L1 N L1 N L1 /1 /2 /3 /1 /2 /3
L1 L2 L3 L1 L2 L3
5 A 3 0 VDC
5 A 2 5 0 VAC 4 0 0 V 5 0 /60Hz
o h m i c l oa d r e fi l l / d r a i n

r e fi l l / d r a i n M 3 /3 .1 V3 /3.1 V1 V1 .1 V2 /2 .1 M1 M2 m ains supply

Fig. FM.014.V01.15

10 WILO SE 08/2018
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Alphabetic glossary of abbreviations in terminal plan.

Note: mentioned switch settings are in current-free, un-switched situation.
accessory (SPC Extension volume, pressure analog, optional)
COM COM interface; serial port
COM The common port
data (Data protocol, optional)
drs (Diaphragm rupture sensor, optional)
extra low voltage Protective low voltage
fault Error message, common error message Displayed switch setting is error.
F1/2 MS1/2 (Motor circuit-switch 1/2; Motor circuit-switch combination 1/2, SPCx-hw)
gs (Gas sensor, optional Gas sensor flexible connection assembly)
high voltage Voltage as per markings on the automat
mains supply Power feed
mpl (Minimum pressure limiter, optional)
M3/3.1 V3/3.1 Motor 3 (top-up, optional) / 3.1 (drainage, optional); valve 3 (top-up) / 3.1
(drainage, optional)
M1 V4 K1/MS1 Motor 2 (pressure increase); valve 5 (not applicable); switch 2 / motor circuit-switch combination 2, SPCx-hw
M2 V5 K2/MS2 Motor 2 (pressure increase); valve 5 (not applicable); switch 2 / motor circuit-switch combination 2, SPCx-hw
niveau Level, content
ohmic load Ohmic load, resistance
option (not applicable)
pressure Pressure
pwm (Impulse water meter, optional)
ps (Pressure switch; level switch min. level, top-up pump, optional)
refill / drain Top-up / (drain , optional)
sensors Sensors
tc (Temperature switch, optional)
V1; 1.1 Valve 1; 1.1; parallel, air release valve (pressure drop)
V2 Valve 2; air release valve (pressure drop)
V2.1 Valve 2.1 (not applicable)

5.3. Type key Pump control unit

E.g.: DP80 - 1 - 50

Key: AB - C - D
Nom. frequency of the operating voltage (Hz): 50 = 50 Hz; 60 = 60 Hz
Pump manufacturer: 1; 2; 3; 4; 5
Performance class: M; 1; 2; 10; 20; 60; 80; 90; 100; 130
Module version: MP = Monopump; DP = Duopump
Fig. FM.015.V01.15

5.4. Type key Controller unit

E.g.: SPC 1.2 - lw
SPC 1.2 - hw - 1 - 1 - 7 - 1 - 0

Key: SPC x - y - A - B - C - D - E

Hardware version Phase monitoring/SPC-extension module, Ananlogue signalling: 0 = Not present;

Output range: 1 = Present
lw = low output Start type: 1 = Direct start; 2 = Soft start
MP; DP / PN ≤ 2.2 kW Nominal current range: 1 = 1.1 - 1.6; 2 = 1.4 - 2.0; 3 = 1.8 - 2.5; 4 = 2.2 - 3.2;
hw = high output 5 = 2.8 - 4.0; 6 = 3.5 - 5.5; 7 = 4.5 - 6.3; 8 = 5.5 - 8.0;
MP / PN ≤ 4,0 kW; 9 = 7.0 - 10.0; 20 = 1.0 - 1.6; 21 = 1.6 - 2.5; 22 = 2.5 - 4.0;
DP / PN ≤ 8,0 kW 23 = 4.0 - 6.3; 24 = 6.3 - 10.0; 25 = 8.0 - 12.0
Number of motors: 1 = 1 motor; 2 = 2 motors
Voltage: 1 = 400 V ± 10 % / 3 N PE / 50/60 Hz Fig. FM.016.V01.15

Installation and operating instructions Wilo-Sinum  11

 English

5.5. Component parts, equipment

1
1.2
1.4
1.3

1.1
3
Flamco STAG GmbH
39307 Genthin
GERMANY

Type:
Type:
Typ :
N° de série: :
Année de fabrication
Serial-No.: Year of manufacture:
Serien-Nr.: Herstellungsjahr :
Capacité nominale: litres
Nominal volume : litre
Nenninhalt : Liter
:
Surpression de service admissible
:
Permissible working overpressure bar
Zulässiger Betriebsüberdruck :
Surpression d`essai:
Test overpressure : bar
Prüfüberdruck :
:
Température de service mini. / maxi. admissible
Permissible working temperature min. / max.: °C
Zulässige Betriebstemperatur min. / max. :

1.9 2.3 2
2.2 2.1
1.5
1.10

1.8
1.6 1.7
Fig. FM.017.V01.15

1 Basic steel vessel with built-in, exchangeable 3 Pump module, control module, including type
butyl-rubber diaphragm for absorption of the plate
expansion water under atmospheric separation 3.1 Pump pressure pipe, system supply (marking)
conditions. 3.2 Pressure sensor
1.1 Name plate - Vessel: 3.3 Pump 1 with manual de-aeration
1.2 Bleeder valve, float vent with (hex screw with seal)
air-intake preventer to dissipate 3.4 Pump 2 with manual de-aeration
extracted gases into the atmosphere (hex screw with seal)
1.3 Atmospheric pressure balancing connection 3.5 Pump 1, wet runner, self-priming
Interior of vessel (space between inner vessel A speed select switch, max. position!
surface and outer diaphragm surface) B Vent (slotted-head screw with seal)
1.5 Flange, vessel connection with internally 3.6 Pump 2, wet runner, self-priming
fitted degassing equipment, screw A speed select switch, max. position!
union, connection array B Vent (slotted-head screw with seal)
valve outflow line and pump suction line, 3.7 Valve discharge pipe, system discharge (marking)
each with flat gasket (labelling) 3.8 Particle filter
1.6 Adjustable feet. 3.9 Non-return valve
1.7 Capacity sensor with screw-type round 3.10 Manual regulated valve 1 (diagram)
plug connector to signal wire 3.11 Manual regulated valve 2 (diagram)
1.8 Signal wire level sensor 3.12 Solenoid valve, overflow valve no. 1
1.10 Markings for pump and valve connection 3.13 Solenoid valve, overflow valve no. 2
3.14 Top-up line, incorporating the shut-off valve
1000 Ltr 1.4 Lifting hook, load suspension for transport (lockshield valve), flexible pressure hose, water
1000 Ltr 1.9 Lockshield valve for condensate drainage meter, solenoid valve, top-up vale, no. 3, and
check valve (optional)
2 Connection assembly, pre-installed, including 3.15 Isolating fill and drain valve
flat seal 3.16 Safety valve (vessel)
2.1 Self-draining lockshield valve (vessel) with flat 3.17 Lockshield valve system connection (optional)
seal, control unit port 3.18 Automatic breather with air-intake preventer
2.2 Flexible pressure/suction hose (MP,DP60-1 -50)
2.3 Pipe bend, flat sealing, vessel connector 3.19 Control unit, SPCx-lw including type plate
(DN32: 400 - 1000 liter, DN40: 1200 - 1600 liter.) 3.20 Control unit, SPCx-hw including type plate
3.21 Bleed pump

12 WILO SE 08/2018
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MP M-2-50 (MM)

3.22

3.19

3.14

3.2 3.15
3.17
3.16

3.17 3.8

3.12

3.9 3.5

3.1

3.7
Fig. FM.018.V01.15

DP M-2-50 (DM)

3.22
3.19

3.7 3.1 3.8

A 3.2
3.9
B
3.16 3.9
3.12
3.13

3.15
3.14

3.11 3.13

3.5 3.15 3.6

3.1 3.17

3.7 3.17
3.10 3.11

Fig. FM.019.V01.15

Installation and operating instructions Wilo-Sinum 13

English

MP 10-1-50 (M10)

3.22

3.19

3.16 3.14

3.1

3.7

3.10 3.8

3.3
3.9
3.2
3.1

3.15 3.7
3.10
3.12
Fig. FM.020.V01.15

DP10-1-50 (D10)

A
3.14
3.7
3.8 3.1

3.22

3.19 3.12
3.3

3.2 3.10
3.9
3.16
3.4
3.13

3.11 3.15
Fig. FM.021.V01.15

For item designations, see page 12.

14 WILO SE 08/2018
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MP60-1-50 (M60) DP60-1-50 (D60)

3.22
3.22

3.19

3.19
3.16

3.1
3.16
3.14

3.15 3.2

3.7
3.8
3.14
3.10 3.7
3.8
3.18,
3.15 3.3 3.9 3.21
3.9
3.2 3.3

3.1 3.12
3.10

3.18, 3.21 3.13

3.11

3.9
3.4 3.18,
3.21
3.10

Fig. FM.022.V01.15 Fig. FM.023.V01.15

MP80...130-1-50 (M80...130) DP80...130-1-50 (D80...130)

3.3 3.4

3.22 3.22

3.20 3.20

3.16
3.16
3.14

3.1

3.7

3.8 3.15 3.2

Fig. FM.024.V01.15 Fig. FM.025.V01.15

For item designations, see page 12.

Installation and operating instructions Wilo-Sinum  15

English

SPCx-lw

Screw-type cable connectors, Screw-type cable connectors,

Standard equipment level Maximum equipment level

Fig. FM.026.V01.15

1 Control unit SPCx 17  icrofuse F2; 400 mA T; additional equipment protec-

M
2 Control unit SPCx-lw tion; valve 1; 1.1; 2; (output port no.: 42; 43 / 45;46 /
3 Control unit SPCx-hw 48; 49)
4 Main power switch L, N; On: “Red light” 18 SPC Terminal (display and operating panel)
5 Main power switch L1, L2, L3, N; 19 Graphic display with back light
On: ”Display, Pos. 19; LED, Pos. 15 On” (dimmer in energy-saving mode)
6 Control unit cover open, inside view 20 Sensor button: “Back” or functions as shown
7 Terminal port diagram (see terminal plan) in the display.
8 Control unit name plate 21 Sensor button, unlock the key functions for backlight-
9 Electrical warnings ing (blue). Backlighting and functional assignments
10 Service connection information also shown in the display.
11 Slots, slot 1 ... 4 (SPC extension, option) 22 Sensor button: “Confirmed...Enter”
(openings to accommodate modules via predetermined 23 Sensor button: “Error call”
breaking points) 24 Sensor slider, selector
12 Screw terminals I/O ports 25 Back light on when key function is ready. Also function
(see SPCx-lw terminal plan) for unlocking the buttons
13 Screw terminals I/O ports 26 SPC terminal feed wire
(see SPCx-hw terminal plan) 27 RS232 port, SPC terminal
14 RS485 serial port connector 28 Cap plugs, SPC terminal mounting holes
(Data protocol, optional) 29 Plugs, location hole
15 LED warning lights, back lit * cable glands
LED, yellow on: Automatic mode off; controller is in 30 Screw-type cable connectors
configuration mode or commissioning 31 Motor 1 motor circuit switch combination
menu not completed. (MP versions: SPCx-hw-1-1 and -2)
LED, green on: The terminal is on; the SPC is connected 32 Motor 2 motor circuit switch combination
to the SPC terminal (DP versions: SPCx-hw-1-2)
LED, red on: system error, identical to pos. 23
16 Microfuse F1; 16A T; equipment protection * additional displays (analysis).

16 WILO SE 08/2018
 English

SPCx-hw-1-2

Screw-type cable connectors, Screw-type cable connectors,

Standard equipment level Maximum equipment level

Fig. FM.027.V01.15

Installation and operating instructions Wilo-Sinum  17

English

6. Assembly messages, regardless of the actual (sufficient)

water level in the vessel, may impair the system’s
6.1. Setup ability to maintain pressure.
Note: If the vessels and unit are at different
• Fit the automatic vent (supplied separately). levels:
a dangerous pressure build-up at the connection
between the unit and the vessel could lead to un-
acceptably low volumetric flow or loss of pressure
increase. Make sure that the set-up location of
Fig. FM.028.V01.15

Caution: If the screw cap is not opened, exces- the basic vessel and the unit are governed by the
sive pressure may build up in the vessel. The gas connection assembly.
discharge will be restricted.
6.2. Vessel connection
• Remove the transport seal by the volume sensor The vessel connection is produced as an electric
once the basic vessel has been set up in the pro- or hydraulic connection to the pump module. For
posed place and no further positional changes are the installation diagram and example installation
necessary. Avoid impact on the sensor and make see appendix 1. Please observe the following
sure the sensor is on a surface which does not points prior to filling and commissioning of the
impair the function of the sensor pressure-pad. pressure expansion vessels:

Fig. FM.030.V01.15 Fig. FM.033.V01.15

• Installation of the weight-capacity sensor and the • Install the connection assembly between the
adjustable
1000 Ltr feet. vessel and the control module.
1000 Ltr

Caution: Ensure that the connection between the

pump module and the basic vessel is made with
the supplied flexible pressure hoses (connection
assembly).
Take note of the labels ‘pump’ and ‘valve’ on the
connections and connect up the appropriate
connection from the pump module (valve) to the
pump (valve) on the vessel connection.
Do not cross these connections and, if neces-
Fig. FM.031.V01.15
sary, mount the vessel connection flange so as
• Using the foot-height adjuster, adjust the vessel to enable parallel pipe fitting. Use the flat seals
until it is vertical. Use two vertical magnetic spirit supplied.
levels. • Connect the signal line via the quick-release
connection to the capacity sensor. Screw this
connection entirely into the connector (protec-
tion class IP67).

• Ensure that no external additional forces can be

exerted on the basic vessel (e.g. tools laid on the Fig. FM.034.V01.15
vessel, things leaning on the sides).
• Open the lockshield valve on the connection
• Do not fix the basic vessel to the ground on which assembly between the vessel (basic vessel, inter-
it is erected (do not use any sort of fastening mediate vessel) and control module.
which can adversely affect the vessel, e.g. sinking
the feet into concrete or lime, welding of the 6.3. Top-up connection
vessel or its feet, clamps and ties on the body of The top-up connection should be connected
the structure or appurtenances). to the control unit. Assured top-up requires an
average set feed pressure of
approx. 4-6 bar (max. 8 bar). High feed pressures
may require devices to prevent water hammer
Fig. FM.032.V01.15 (pressure reducing valve).

• Place the control module, the basic vessel and the

auxiliary vessel at the same height.
Non-return valve
Fig. FM.035.V01.15
Note: If the vessels are at different levels:
the volume sensor reading will not be the actual Appendix 1 shows the installation diagram and
volume in the vessel. As a consequence, error example installation.

18 WILO SE 08/2018
 English

Please observe the following specifications before • Equipment with flow temperatures > 100 °C must
filling and commissioning the pressure-expansion have a minimum pressure limiter fitted in the
automat: expansion line (system drain, valve drain pipe-
• Install the feed to the top-up hose with shut-off work). The arrangement is contained in Appen-
valve (as delivered). dix 1. In applications in accordance with DIN
• Avoid any tensile loads on the hose, bending radii EN12828:2003 (D), this limiter is only envisaged
of less than 50 mm and contractions. for use if the pressure holding device does not
• If the top-up feed is connected to the water have an automatic top-up system.
main, a backflow preventer with filter must be • Use sealants and pipework relevant to the in-
connected in series in compliance with EN 806-4/ stallation; however, please observe at least the
EN 1717. Install this accessory horizontally and fit maximum permitted volumetric flow, pressure
a shut-off valve before this assembly (note: clean and temperature values for the expansion line in
filter regularly and change filters as and when question (control unit/system inlet and outlet).
required). • Fit a non-return valve in the immediate vicinity
of the system connection on the control unit that
Caution: Connect the shut-off valve to the top- cannot be unintentionally shut off.
up intake.
Caution: Close the lockshield valve at the system
6.4. Drain connection inlet and outlet of the control unit.
To safely route the volume flows to be discharged
at the safety valve (Pos. 3.16), backflow pre- 6.6. Electrical Installation
venter (accessory, top-up) and the atmospheric The provision of power supply, (protective)
pressure compensation connection (Pos.1.3) a ground wire connection and line protection must
drain is required in the vicinity of the Wilo-Sinum be made in accordance with the
equipment. regulations of the responsible power compa-
ny and the applicable standards. The required
• Install a drain funnel and, if necessary, a drain pipe information can be found on the type plate of the
for the backflow preventer. control unit, the terminal plan (labelling) and in
Appendix 3.
6.5. System connection The mains connection to be provided via a CEE
The system connection should be connected to plug/socket combination with load-switching
the heating or cooling system. ability. It should be a snap-on type, to avoid
unintended disconnections. For units with a total
rated power above 3 kW (see Appendix 3) we
recommend interlocking this combination with
a combined switch so that plugging or discon-
Lockshield valve
Fig. FM.036.V01.15 necting is only possible if the switch is in the OFF
Appendix 1 shows the installation diagram and position. The separator should be marked accord-
example installation. ingly, easy to handle and placed appropriately in
the vicinity of the unit.
Please observe the following specifications before Hint: install equipotential bonding between earth
filling and commissioning the pressure-expansion connection and equipotential bonding conductor.
automat: The minimum diameter, quality and type of the
• The connection should preferably be made in the power cables should apply to the on-site applica-
return line of the heating system. Please note that ble rules and regulations for this application. The
a temperature at the system connection > 70 °C electrical control terminals must be connected at
(...80 °C) would exceed the permissible pump/ the set-up location to the mains power supply at
diaphragm load and possibly lead to damage to the relevant operating voltage.
components. (Complete insulation of the expan- The finished system allows the user to program
sion pipe may increase the temperature load on the configuration and system-dependent param-
the control unit and the diaphragm). eters into the control unit.
• Make sure that this connection is directly con-
nected to the heat generator, and that there are
no external hydraulic pressure influences present
at the point of entrainment (e.g. hydraulic bal-
ancers, distributors).
• The flow determines how you should install the
expansion lines. When fitting expansion lines to
the return > 5 m in length, use pipes of at least
one nominal diameter larger than that of the
pump module. Avoid additional loads to the sys-
tem connection of the control unit (e.g. from heat
expansion, flow oscillations, dead weights).

Installation and operating instructions Wilo-Sinum  19

English

7. Commissioning

7.1. Initial commissioning

• Document the commissioning procedure (actions
and settings).
• Check that the installation and other actions prior
to use have been carried out in full (e.g. power
supply available and connected, functioning or
active fuses, seal tightness of the equipment,
transport protection of the volume sensor re-
moved).

Caution: Ensure that the basic vessel is not filled

until all the commissioning measures have been
completed.

• Adjust the manual control valve on the pump

module (see Appendix 2).
• Fill and de-aerate the heating or cooling system
(not the vessel!)
• Check the operational readiness of the top-up
line.
• Open the valve at the top-up connection and the
lockshield valve at the flexible connection assem-
bly (vessel connection).
• Switch on the control unit and run the start menu
procedure (Ch 7.3; overview of menu, entries;
menu lines 9...9-99).
• Under certain circumstances it is necessary, first
to select the desired menu language in the main
menu under item 4.
• Is the Information of date and time not correct,
adapt them under menu item. 3
• Depending on the inital configuration in the start
menu Point 9-5 and 9-6 will appear instead of
9-7.
• Then the Wilo-Sinum basic vessel shall be se-
lected based upon its nominal capacity (Ch 5.2,
name-plate Vessel) and consequently the facto-
ry-, operating calibration shall be performed.
• This startup procedure is followed by switching
ON the top-up. If a volume level of approx. ...7%
is reached (terminal, display), turn the control unit
OFF and de-aerate the pump or pumps (Ch 5.5
19; pos. 3.5 B; 3.6 B, page 20; pos 3.21). In the
case of pumps with automatic vents these are to
be opened by a single turn of the red cap of these
components. Control modules larger than MP, DP
20 must additionally be filled, ventilated via the
KFE Valve (Ch 5.5; pos. 3.15). For this action shut
off the hood valves on the connector array (vessel
connector). Open the hood valves again after
completing ventilation (bleeder screw closed).
• Open the lockshield valve on the return entrain-
ment (system flow and return).
• Seal the lockshield valves.
• The completion of all the tasks to be carried
out, the review of technical data, recommen-
dations and explanations in this manual lead to
the pressure expansion automat being ready for
operation.
• SWITCH ON THE CONTROL UNIT.

20 WILO SE 08/2018
 English

7.2. Commissioning, volume level and operating

temperature
Note: If a different fill level is required than the
self-established minimum level after start (op-
erational ready and installed top-up), the vessel
should be filled to reflect the minimum required
level needed for the actual system temperature,
after completing the commissioning procedure
on the control unit. For better understanding,
study the diagrams below and the paragraph on
maintenance, vessel draining and re-filling later in
this document.

Example 1 Example 2
Max. design temp.: 50 °C Max. design temp.: 80 °C
Max. fill level: 92 % Max. fill level: 92 %
Water feed, top-up: 12 % Water feed, top-up: 12 %
Min. design temp.: 10 °C Min. design temp.: 10 °C
Vessel target volume [%] (control unit display)

Actual temperature [°C]

Example 3 Example 4
Max. design temp.: 25 °C Max. design temp.: 40 °C
Max. fill level: 92 % Max. fill level: 92 %
Water feed, top-up: 12 % Water feed, top-up: 12 %
Min. design temp.: 6 °C Min. design temp.: 6 °C
Vessel target volume [%] (control unit display)

Actual temperature [°C]

Fig. FM.037.V01.15

Installation and operating instructions Wilo-Sinum  21

English

7.3. Overview menu options

Start

9-10
Change menu Pressure
Date, time ID Vat settings Werkingsindicator

9-9

Operational
Turkish Example: calibration
The nominal volume
(see section 5.2) is
shown on the vessel
label or SPC ID sticker.
Example: 4-20 This corresponds to the 9-6 Example:
Summer time is ON Save configuration vessel capacity with the Actual pressure 1.4 bar
on SD (....) letter A or B. ID Vat
date: 23.10.2010. Duopump unit; pumps, valves not ON.
For example:
Time: A-200 Vessel content 0 %, error min. priming
18.00 hours, B-200 water ON (error no.: 19; 10).
12 minutes, 57 seconds. 2-2-1 (....)
“
9-5
Read top-up valve 230v, self-monitoring, ON;
Line below: SD-kaart German manual No impulse water meter, top-up time < 1 minute.
Functional assignment for
sensor buttons. Gas sensor enabled, degasification mode normal
(Degassing not ON due to min. priming water).
2-2 4-1 9-1

Data transfer Date/ Time Language Configuration Start Operating Service SPC terminal
menu menu menu Loginmenu menu menu Menu menu

Main menu

2 3 4 5 8 9 10 11

Error Sensors
Degassing message valves Level Pressure Order number
Manufacturer,
supplier
(traceability) Main switch on;
8-5 8-4 8-3 8-2 8-1 11-1 SPC terminal with
Unit main menu on;
Minimum Operating
Activated Pressure pressure limiter Top-up pressure information Fields and messages
Degassing Unit, vessel, with backlighting
procedure vessel calibration are active.
ON, OFF (test) - Menu 2: Module exten-
8-5-1 8-4-1 8-3-1 8-2-1 8-1-1 11-2 sion option required;
Version -M  enu 3: Check, change
Controlled (....) Drain information date, time
Gas sensor, sensor Control unit, -M  enu 4: Check, change
connection array software, hardware language
required (optional) (traceability) -M  enu 5: Not
8-5-2 (....) 8-2-2 11-3 possible, not necessary;
Phase -M  enu 8: Defaults
Standby monitor Start can be still changed
Date: Start of
commissioning, after start or as required:
(Test cycle ON,
see 8-5 -2) vessel calibration - Menu 8-1-1: Applica-
(statistics) tion to change Pe , PA
8-5-3 8-4-17 11-4
-M  enu 8-2-2: Can be
Operating switched off/on if
Normal pressure menu Maintaining
drainage exists;
-M  enu: 8-3-1: Install
See: Maintaining
on request, then
enable;
8-5-4 11-5
-M  enu 8-4-1...17:
Group error message
Fast Error list
assignments; enable/
Error history, no longer active
disable on request;
errors, error no., date, time
(analysis) - Menu 9:
- Menu 9-1: Please note;
8-5-5 Example: 11-6
P SV ; Trigger pressure safety valve 6 bar (appendix) - Menu 9-5: Input, select
Closing nominal capacity;
times (From order specification <= nominal pressure unit) Operating hours
Distribution of - Menu 9-6: Execute;
P E ; final pressure 5.4 bar
sleep intervals to Safety valve, code letter DGH (Statistics) - Menu 9-7: Execute;
weekdays (next PSV x 0.9 [PSV >= 3 bar]; PSV - 0.3 bar [PSV < 3 bar] - Menu 9-8: Check,
page) Safety valve, code letter H change;
8-5-6 11-7
PSV - 0.5 bar [PSV = 3 bar] - Menu 9-9: Operating
Top-up,
(From order specification) range determined,
overflow spill
PA ; Operating pressure 1.2 bar (configurable range by unit type) Quantities, execute.
PA+; Upper operating pressure tolerance 0.2 bar (default) times
PA-; Lower operating pressure tolerance 0.2 bar (default) (statistics)
(From order specification)
11-8
P+ ; Positive pressure 0.3 bar (default, recommended)
P0 ; Displayed value, message: PA - PA- - P+ = 1.2 - 0.2 - 0.3 = 0.7 bar
(e.g.: = Pstatic + Psteam + Pdynamic = 0.7 bar)

Fig. FM.038.V02.15

22 WILO SE 08/2018
 English

7.4. Sleep-interval settings of de-aeration function

Example of sleep interval: 1 day with intervals 2 and 3

00:00 Blocked 10:00 Degassing 18:00 Blocked 23:59.99

Closing Closing Monday

times interval

Interval Interval assignment

NO. Default, Menu Day Default, Menu

Interval interval
1 00:00 - 08:00 8-5-6-1-1 assignment
2 00:00 - 10:00 8-5-6-1-2 1 1; 3 8-5-6-2-1...
3 18:00 - 23:59.99 8-5-6-1-2 2 1; 3 8-5-6-3-1...
Type MPM; DPM 3 1; 3 8-5-6-4-1...
09:30 - 23:59.99 4 1; 3 8-5-6-5-1...
4 00:00 - 23:59.99 8-5-6-1-4 5 1; 3 8-5-6-6-1...
4-5 00:00 - 00:00 8-5-6-1-... 6 2; 3 8-5-6-7-1...
Type MPM; DPM:
4
7 4 8-5-6-8-1...

Example of change menu

Interval 1

Fig. FM.053.V01.15

7.5. Clarification of menu icons

Button functions must be unlocked

Memory error, loss of values (» Service)
(locking occurs 10 minutes after the last key press).

Values have not levelled off in vessel calibration

Waiting for evaluation to complete.
(rule out malfunction, repeat calibration).

Input and/or output signal of the capacity sensor

does not exist (check signal line, capacity sensor).

Entry confirmed

Commissioning by service required.

Entry rejected, not possible, editing limit exceeded.

Vessel calibration with value outside of the upper

range (empty vessel, rule out malfunctions, align
vessel, repeat calibration).

Vessel calibration with value outside of the lower

range (align vessel, rule out malfunctions, repeat
calibration).

Fig. FM.054.V01.15

Installation and operating instructions Wilo-Sinum  23

English

7.6. Operation menu, configuration variants

Operation indicator, field 1-6 SPC terminal

Overpressure, actual
value at pressure Pump Valve
sensor (example)

Pump, ON (pressure Valve, ON

increase) (pressure reduction)

Degassing process
Vessel fill level, actual Vessel level,
active
value (example) pictorial
(Menu 8-5-1 ON)

Min. priming water ON Min. fill level ON

[error no.: 19; 10] [error no.: 11]

Top-up, self-monitored Replenishment, externally monitored

Valve, Valve, zero Pump, Signal, Signal, zero

230V 1~ potential 230V 1~ 230V 1~ potential

Valve, Valve, zero Pump, Signal, Signal, zero

230V 1~ potential, 230V 1~ 230V 1~ potential,
on on on on on
[Possible follow-on errors:
[Possible malfunctions: Error no.: 14; 18; 22- 27]
Error no.: 19; 8; 10]

Indication of replenishment in hours : minutes; with impulse water meter in litres

Water treatment, value for quantity already processed in litres (top-up

with impulse water meter required). Value inverted: Quantity has been used up [potential errors,
Notes: Error no.: 55; 61; 31; consequential error: error no.:19]

Drainage with impulse water meter, self-monitoring

Feed, externally monitored
Drainage without impulse water meter, self-monitoring, register
Valve, Valve, zero Pump, Signal, Signal, zero
230V 1~ potential 230V 1~ 230V 1~ potential

Valve, Valve, zero Pump, Signal, Signal, zero

230V 1~ potential, 230V 1~ 230V 1~ potential,
on on on on on
[Possible follow-on errors:
[Possible malfunctions: Error no.: 28; 29; 11] Error no.: 11]

Indication of feed with impulse water meter in litres

Degassing process
Gas sensor
+: In range PA+ Cycle, normal
(option)
-: In range PA- (Menu 8-5-4 ON)
(Menu 8-5-2 ON)

Temperature monitor ON,

Cycle, fast Cut-off time ON
degassing OFF
(Menu 8-5-2 ON) (Menu 8-5-6 ON)
(option)

Cycle, reduced Test cycle (2. Reduction from

(1. Reduction OFF sensor signal sequence)
sensor signal sequence) (8-5-3 ON)

Maintenance cycle ON (default: ON, if no pumps are activated

within a period of 14 days)

Fig. FM.052.V01.15

24 WILO SE 08/2018
 English

7.7. Top-up, operation with the water treatment module

Maintenance
Wartung Top-up

11-5 8-2-1

Reset the treated quantity: Changing the treatment volume

Required after each change of the Required if the default value (300 litres)
treatment module. Observe error does not match the capacity of the
Treatment message nos.: 55; 61; 31; page 28. Treatment initial module, or the preset value of the
quantity reset When reset, the value in field 4 of the used module does not match the ca-
operating menu [10] changes from pacity of the module changed. (Impulse
the previously processed quantity to: water counter standard: 10 l / Imp.)
00000 l
Caution:
Caution: The use of an incorrect value can lead
Perform action Resetting to: 00000 l without replacing activate to unacceptable quality of the top-up
the module, and without verifying the water or prevent the use remaining
residual capacity, leads to an unac- edit mode? capacities!
ceptable quality of the top-up water!

Fig. FM.056.V01.15

Perform action

Fig. FM.055.V01.15

7.8. Malfunction messages

Procedures and values for error identification,
evaluation and output have been tried in prac-
tice, prevent secondary failures and invite user
awareness. Please note that incorrect set-up
conditions can lead to repeated errors and inhibit
the intended use. Examples of incorrect set-up
conditions are: incorrect or no longer applicable
design, outdated equipment, incorrect installation
and inadmissible operational parameters.

Group error Error, designation cause; Default Value Error message

message effect/action setting number
menu line no.
- Voltage spike sensor (short circuit) ON 1
- Pressure sensor > 20 mA ON 2
Signal out of sensor range or short circuit, no pressure read-out;
lockshield valves in return connection in incorrect position /
check electrical installation, threaded round connector, sensor
range (4-20 mA; 16 bar), return connection, change sensor if
necessary
» service; Error off: self-resetting when error resolved.
- Pressure sensor < 4 mA ON 3
Signal below sensor range or not connected, no pressure read-
out / check electrical installation, threaded round connector,
sensor range (4 -20 mA; 16 bar), change sensor if necessary »
service; Error off: self-resetting when error resolved.
- Volume sensor > 20 mA ON 4
Signal out of sensor range or short circuit, no volume readout /
check electrical installation, threaded round connector, sensor
range (FSI 1: 150-300; 2: 400-800; 3: 1000-2000; 4: 2500-
5000; 5: 6500-10000), change sensor if necessary» service;
Error OFF: self-resetting when error resolved.

Installation and operating instructions Wilo-Sinum  25

English

Group error Error, designation cause; Default Value Error message

message effect/action setting number
menu line no.
- Volume sensor < 4 mA ON 5
Signal out of sensor range or not connected, no volume read-
out/ check electrical installation, threaded round connector or
sensor range; change sensor if necessary» service; Error OFF:
self-resetting when error resolved.
8-4- 1 Pressure OFF
Minimum operating pressure ON (actual pressure): PA - PA- – 0.3 8
Default setting has been reached or not achieved; lockshield bar
valves in vessel or return connection in incorrect position,
insufficient capacity of pumps, improper system layout, or as
consequence of error no.: 10-16; 15-17; 19; 20; 22-27 /, check
system lay-out, electronic installation, pumps, leak-tightness
of the equipment and system and lockshield valves; insufficient
capacity diagnosed » service; Error OFF: self-resetting when
error resolved.
Maximum operating pressure ON (actual pressure): PA + PA+ + 0.3 9
Default setting has been reached or exceeded; lockshield valves bar
in return connection in incorrect position, improper system
layout, or as consequence of error no. : 11; 20 / check system
lay-out, electronic installation, valve 1; 2 , particle filter, return
connection, lockshield valve;
if necessary » service; Error OFF: self-resetting when error
resolved.
8-4- 2 Level vessel OFF
Minimum fill level vessel ON: 5% 10
Default setting has been reached or not achieved; pump motor
1; 2 is turned off; with top-up feature installed, top-up is ON
(rising level starting at 0%); see error no.: Error OFF: self-reset-
ting when error resolved.
Minimum priming water ON: 6% 19
Default setting has been reached or not achieved; pump motor
1; 2 is turned OFF, no pressure increase; may be followed by er-
ror no.: 8; execution without top-up feature, insufficient initial
filling or as consequence of error no.: 22-27 / check top-up
functioning, leaks in equipment, system lay-out; if necessary
re-fill manually, beware of error no: 11! Error OFF: self-resetting
when error resolved.
Maximum fill level vessel ON: 96 % 11
Default setting has been reached or exceeded;
Valves 1; 2 (3 is OFF) are switched OFF, pump motor 1;
2 are not switched ON; no pressure increase or decrease; fol-
lowing error may be error no.:(8) 9; improper system lay-out of
initial filling / check functioning of valves 1; 2; 3; check check
valves, expansion volume, drain system water (beware of error
no.: 19); Error OFF, when error is resolved and reset.
8-4- 3 Diaphragm rupture (optional) OFF
Diaphragm rupture sensor ON: 20
Water at the electrodes of the conductive sensor; pump motors
1; 2 and 1; 2; 3 valves are turned off, no pressure increase,
reduction and top-up;
may be followed by error no.: 8; 9; probably diaphragm rupture/
open condensate drain. If the opening results in water discharg-
ing continuously, the diaphragm should be visually checked for
ruptures and leaks (note: inspect the vessel internally, which is
part of the routine vessel inspection), clean the inside of the
vessel, if necessary service; Error OFF, when error is resolved and
reset.

26 WILO SE 08/2018
 English

Group error Error, designation cause; Default Value Error message

message effect/action setting number
menu line no.
8-4- 4 Level top-up pump (optional) OFF
Minimum fill level top-up pump ON: 18
Insufficient level in break tank of top-up unit;
top-up pump is turned off, no top-up function,
feed pressure is too low, feed-valve with insufficient flow rate,
may be followed by error-no.: 8; 10; 19 / check feed conditions;
Error OFF, self-resetting when error is resolved.
8-4- 5 Minimum pressure limiter (optional) OFF
Minimum pressure limiter ON: 17
The default setting at pressure limiter has been reached (nor-
mally closed contact has opened); pump motors 1; 2 and valves
1; 2; 3 are switched OFF (further pressure decrease will lead to
vapour build-up in the heating installation) / check function of
valves 1; 2, check valves, check equipment and installation for
leaks (error no.: 8 is ON); Error OFF, after resolved (limiter reset)
and resetting error.
8-4- 6 Temperature monitor (optional) OFF
Temperature monitor ON: 70 °C 21
The fixed value switch has reached or exceeded the tempera-
ture limit; scheduled de-aeration will be turned OFF and will be
re-activated at lower temperature level (note: the permissible
constant temperature at the vessel diaphragm is 70 °C); Error
OFF: self-resetting when error resolved.
8-4- 7 Motor run time OFF
Motor runtime exceeded motor 1: 30 minutes 15
Default value has been reached or exceeded; suspected leakage
in equipment or system, insufficient pump capacity, lock-
shield valve in vessel or return connection in incorrect posi-
tion, improper system layout; may be followed by error no.: 8
/ check system layout, electronic installation, pumps, leaks in
equipment and installation, lockshield valves; insufficient pump
capacity diagnosed, » Service Error OFF, when error is resolved
and reset.
Motor runtime of motor 2 exceeded: (see error no.: 15) 30 minutes 16
8-4- 8 Motor protection Off
SPCx-lw: no current value after signal Motor ON …<0.0 A
SPCx-hw: Motor-circuit switch is ON Setting
Motor 1 12
SPCx-lw: current value is not reached, the temperature safety
switch of the motor has been triggered due to elevated working
temperatures, limiter has opened, (winding fault, power or tem-
perature overload, no motor ventilation, exception: the power
supply installation of the motor is not available or disconnected
after signal “motor ON”), may be followed by error no.: 8 /
ensure that medium and ambient temperature (module) are
within admissible ranges, if necessary supply sufficient ventila-
tion; check electronic installation, for recurring error » Service;
Error OFF after, when error is resolved and reset.

Installation and operating instructions Wilo-Sinum  27

English

Group error Error, designation cause; Default Value Error message

message effect/action setting number
menu line no.
SPCx-hw: The default value of the motor protection switch has
been exceeded, overcurrent (winding defect, overload, over-
temperature) or an incorrect setting exists, no motor ventila-
tion, may be followed by error no: 8 /
ensure the permitted media and ambient temperatures (unit),
if necessary, ensure sufficient ventilation, check the set value,
and correct if necessary (type plate pump unit: For DP units, the
value of the nominal current value is equivalent to the nominal
current × ½ for each motor circuit switch), in case of repeated
malfunction » service; Error OFF off after, when error is resolved
and reset.
Motor 2 13
(see error no.: 12)
SPCx-lw / -hw: no current value after signal Motor ON … <0.0 A
Motor 3; 3.1 (top-up, drainage, option) 14
(see error no.: 12 to SPCx-lw)
8-4- 9 Top-up (optional) OFF
Top-up water volume too low (pulse water meter, option). 22
No impulse from impulse water meter after top-up
request; valve 3, motor 3 are switched OFF,
feed pressure too low, valve in incorrect position
or not functioning properly, motor 3 with insufficient
or no pump capacity; exception: Signal line is not installed or is
missing, water meters without function / check electrical instal-
lation, check component functions, ensure feed conditions;
Error OFF off after, when error is resolved and reset.
Top-up without request (impulse water meter, option) 23
Impulse received from impulse water meter without request for
top-up, valve 3, motor 3 are switched OFF; equipment in flow
direction after the water meter or valve 3 is leaking or fails to
close (incorrect flow direction due to check valve blocking) /
check functioning and check for leaks in the equipment;
Error OFF off after, when error is resolved and reset.
Minimum cycle distance exceeded 24
Maximum no. of cycles per timeframe exceeded 25
Maximum top-up cycle amount exceeded 26
(impulse water meter, optional)
Maximum top-up cycle time exceeded 27
8-4- 10 Overflow spill (optional) OFF
Draining amount too low (impulse water meter, optional). No 28
impulse from impulse water meter after draining request; valve
3.1, motor 3.1 are switched OFF, feed pressure too low, valve in
incorrect position or not functioning properly, motor 3.1 with
insufficient or defective pump capacity; Exception: Signal line is
not installed or is missing, water meter without function/check
electrical installation, check component function, ensure feed
conditions;
Error OFF off after, when error is resolved and reset.
Drainage without request (impulse water meter, option) 29
Impulse received from impulse water meter without request for
drainage, valve 3.1, motor 3.1 are switched OFF;
equipment in in flow direction downstream of the water meter
or valve 3.1 is leaking or fails to close (incorrect flow direction
due to check valve blocking) / check functioning and
check for leaks in the equipment;
Error OFF off after, when error is resolved and reset.

28 WILO SE 08/2018
 English

Group error Error, designation cause; Default Value Error message

message effect/action setting number
menu line no.
8-4- 11 Treatment (optional) OFF
First message (warning), 70% of the treatment volume entered 70% 55
in the menu has been reached.
Prepare replacement module! Reset error message.
Second message (warning), 90% of the treatment volume 90% 61
entered in the menu has been reached. This message replaces
the first message , if no. 55 has not been reset. The value on the
display is inverted and flashes. Prepare replacement module!
(if necessary, replace module, observe error message no.: 31)
Third message (warning), 100% of the treatment volume 100% 31
entered in the menu has been reached. This message replaces
the first message , if no. 61 has not been reset. The value on the
display is inverted; top-up is interrupted.
May be followed by error no. 19. To maintain the pressure
(pressure increase), replace the module, reset the value, and
then, if necessary, modify the entry for possible treatment
volume, see page 32.
8-4- 12 Maintain. 1 OFF
Carry out maintainance 1 (equipment service) 365d 56
8-4- 13 Maintain. 2 OFF
Carry out maintainance 2 (inspect vessel internally) 1825d 57
8-4- 14 Maintain. 3 OFF
Carry out maintainance 3 (inspect vessel strength) 3650d 58
8-4- 15 (Maintain. 4) OFF
Carry out maintainance 4 (routine electronic installation 584d 59
inspection)
Date/ time invalid OFF 53
Backup power for date, time is too small, not available or incor-
8-4- 16 rect line entry of these data / redo or complete entry or when
after complete entry error recurs » service Error OFF; error is
self-resetting after resolving.
SPCx-hw: Phase monitor (option) OFF 30
Phase is missing or phase sequence is incorrect, motors and
valves are turned off, no pressure increase or reduction; note:
8-4- 17 the equipment supplied is installed for operation with clock-
wise rotating field (U/L1; V/L2; W/L3) / locate phases, check
power supply fuse for this equipment, switch wiring for correct
sequence; Error OFF, error is self-resetting after resolving.

unchanged, meaning automatic operation will

7.9. Restarting
resume automatically when power is restored
(control unit ON). Extraordinary system operat-
After long periods of downtime:
ing conditions (e.g. cooling to below the default
• If this downtime was planned or scheduled, turn
setting) may fall outside the permitted settings of
OFF the control unit and close off the lockshield
the expansion vessel.
valves to the system and the isolating valve to the
top-up line. After that decompress and then drain Caution: please ensure that when the system
the water area. We recommend you carry out cools down or warms up, the minimum or max-
maintenance before restarting (see Maintenance imum system pressure does not exceed or fall
section). below the permitted operating pressure. Under-
• Use the commissioning records for restarting and and over-pressure safety for operation of heating
check especially for system changes that can lead or cooling systems are not within the standard
to other operating conditions of the expansion scope of supply of the Wilo-Sinum.
automat (e.g. system pressure).
Check the automat’s operation once power
If the power supply has failed: supply has been restored and, if necessary, set
• The target parameters and default settings the actual date and time values (overview menu
for pressure, aeration and top-up will remain options).

Installation and operating instructions Wilo-Sinum  29

English

8. Maintenance To supplement, or in addition to, the stipulations

made in the overall project, perform the following:

Service Object, standard Service activities,

Maintain. 1! interval scope of supply measures
Annually Particle filter 3.8 )* Clean filter insert and
Message:
Particle filter housing
Carry out
equipment service! back-flow security
(only when in-
stalled)
Maintain. 2! Air-intake Clean and check function.
reventer, Unscrew the cap and take
Message: bleeder valve out the inner spring and
Inspect vessel
internally!
1.2 )*, ball-bearing for cleaning.
Consider recurring automatic Re-assemble in reverse
inspections, see general breather 3.18)* order. Screw the cap back
safety instructions.
on and open it with a single
turn.
Primer valve 3.10; Check and reset the pre-
Maintain. 3! 3.11 )* sets as in diagrams (see
appendix 2; seal the valve)
Message:
Carry out strength Pump 3.3÷3.6 )*, Function check. To be car-
inspection vessel! valve 1, 2, 3.12, ried out manually by trained
3.13 )*, and certified personnel.
valve 3 )*, Other inspections can be
Maintain. 4!
water meter done during operation of
3.14 )* the Wilo-Sinum equipment
Message:
(observe). Bleed pumps
Carry out recurring (except for M/D 60)
inspection of electrical
equipment! Control unit 3.19; Inspect and restore the
3.20 )*, required settings (overview
After completion of
configuration menu)
service or planned Vessel 1 )*, Inspect and repair the
inspection the
applicable pump module 3 )* leak-tightness of all
service has to hydraulic connections to
be confirmed.!
Example: the water areas. Check
the screw connections for
tightness, check the exteri-
Maintaining
or for damage, deformation
or corrosion and restore to
operational readiness.
Safety valve Function check. To be
3.16 )* carried out manually by
Service 1 is due at:
20.12.2011; it results trained and certified per-
in a message at this sonnel. This requires the
day. After completion
of service, it should lockshield valve 2.1)* on
be confirmed with the the connection assembly.
[enter] key (entry
of date and time )* positions, page 14 - 17.
in upper blank line).

Fig. FM.039.V01.15

30 WILO SE 08/2018
 English

8.1. Vessel draining/refilling. 9. Decommissioning, dismantling

If draining of expansion water in the main vessel At the end of the of the service life or at planned
or auxiliary vessels is necessary, please consider shut-down of the equipment, please make sure
the following order of actions: that the module is separated from the power sup-
• Record the actual volume level (%) as shown on ply. The hydraulic system connections and top-up
SPC control unit display. connections should be closed off.
• Switch the control unit OFF.
• Close the lockshield valves on the expansion pipe Caution: water areas should first be made
(system inlet and outlet) and on the connecting pressureless and empty when the destination or
array (vessel inlet, outlet) re-use of system water should be designated in
• Close the isolating valve at the top-up connec- conformity with the applicable rules. This water
tion. may be treated, contain anti-freeze or other
• Carry out the required work on the vessel (drain, additives.
service, repair etc.). The designation of further processing of the con-
• Switch the control unit ON reset to start menu struction parts should be carried out in agreement
(overview of menu options; menu line 11-5-7)** with the required waste management service
and run start menu procedure (overview menu provider.
options; menu-line 9...9-9)***.
• Fill the main vessel and (if applicable) the auxiliary
vessels. The self-adjusting volume level can be
monitored in the display of the control unit and
the filling process should be interrupted at reach-
ing the previously recorded target value.

Note: when a refill bigger than the default setting

for minimum vessel filling volume is required
(6%), please switch off the de-aeration function
(overview menu options; menu-line 8-5-1). The
filling should preferably take place over the vessel
connection valve (marking). If both the main and
auxiliary vessels need filling, open the lockshield
valve on each vessel connection (flow and return).
Make sure that the volume level detection is
made by using the volume sensor of the main
vessel.
• Disconnect the filling equipment.
• Open all previously closed valves (seal) and bleed
the pump(s).
• Optionally the de-aeration function can be
switched ON again.
• The operational mode has been restored.

)**  here are 3 questions in this menu item.

T
Only when these are confirmed, the reset
takes place.
)*** At the moment of restarting the system
some logical errors may arouse that are
self-acknowledging or acknowledged.

Installation and operating instructions Wilo-Sinum  31

English

Appendix 1. Technical data, information

Ambient conditions
Storage
Room: Protected against: Ambient conditions:
Locked; Solar radiation; 60 ... 70 % relative humidity, non-condensing;
Do not
frost-free; thermal radiation; maximum temperature 50 °C;
stack!
dry. vibration. free of electrically conductive gases, explosive gas mixtures,
aggressive atmosphere.

Operations room
Room: Protected against: Ambient conditions:
Locked; Solar radiation; 60 ... 70 % relative humidity, non-condensing;
frost-free, thermal radiation; temperature 3 - 40 °C; depending on type 3 - 50 °C;
dry. vibration. free of electrically conductive gases, explosive gas mixtures,
aggressive atmosphere.
Caution: H igher temperatures may lead to overload of the drive
system.

Minimum distances

Diaphragm

2000 - 10000 l min. 1000 mm

150 - 1600 l min. 650 mm

min. 500

Flamco STAG GmbH Flamco STAG GmbH

39307 Genthin 39307 Genthin
GERMANY GERMANY

Type: Type:
Type: Type:
Typ : Typ :
N° de série: :
Année de fabrication N° de série: :
Année de fabrication
Serial-No.: Year of manufacture: Serial-No.: Year of manufacture:
Serien-Nr.: Herstellungsjahr : Serien-Nr.: Herstellungsjahr :
Capacité nominale: litres Capacité nominale: litres
Nominal volume : litre Nominal volume : litre
Nenninhalt : Liter Nenninhalt : Liter
:
Surpression de service admissible :
Surpression de service admissible
:
Permissible working overpressure bar :
Permissible working overpressure bar
Zulässiger Betriebsüberdruck : Zulässiger Betriebsüberdruck :
Surpression d`essai: Surpression d`essai:
Test overpressure : bar Test overpressure : bar
Prüfüberdruck : Prüfüberdruck :
:
Température de service mini. / maxi. admissible :
Température de service mini. / maxi. admissible
Permissible working temperature min. / max.: °C Permissible working temperature min. / max.: °C
Zulässige Betriebstemperatur min. / max. : Zulässige Betriebstemperatur min. / max. :

min. 500 min. 500

min. 650
1 1/4

1 1/4
1 1/4

1 1/4

1 1/4 1 1/4

Site
Control
system
1 1/4
0

1 1/4
80
n.
mi

Fig. FM.040.V01.15

32 WILO SE 08/2018
 English

Installation examples

Supply temperature <= 105 °C

(STB <= 110 °C)

Return temperature
Heat generator <= 70 °C

Distance system supply, system discharge,

at return integration point, T T
P

in the range 0.5 ... 1 ... m.

System output
System intake
P

Please note:
If the return line is routed horizontally, do not
implement the connection from below to avoid (Top-up feed
additional contamination with dirt. non-potable water)

1)
For design temperatures > 100 °C and > 110 °C,
additional requirements from applicable European P

Main vessel
standards may apply. E
V3 Lockshield valve **
2)
Not required acc. to DIN EN 12828 F M1
E m3
V1
3)
Add additional auxiliary vessels symmetrically using
a collector line (main vessel at centre) taking into
account minimum distances.
The branch from the main vessel must be flexible.
Control module MP
** accessory, optional extra Flexible connection group
Supply temperature > 105 °C 1)

Return temperature
Heat generator < 70 °C

T T
P P

limiter ** 2)
Minimum
pressure
P

Backflow preventer **
(top-up feed potable water)
Impulse water meter **
Auxiliary vessel (BB) **3)

V V3

Lockshield valve
with draining **
Hose 3) m 3
P
G 1 1/2" E

Temperature sensor **
T

F P M1 M2
E
V1 V2
Vessel connector BB **
Lockshield valve
T-piece G 1 1/2"
vessel branch**

with draining **

Control module DP
Sensor connection group **

Fig. FM.041.V01.15

Installation and operating instructions Wilo-Sinum  33

English

Appendix 2. Technical data, specifications, hydraulic equipment

Vessels: volume, dimensions and weights

Nominal Vessel Maximum Vessel Condensate Vessel Vessel Deadweight
capacity diameter height connector drain flange flange (as delivered,
D H feed return G1 F F1 without
G packaging)

[litres] [mm] [mm] [G; inch] [G; inch] [DN] [DN] [kg]
200 484 1560 1½ ½ 165 31
300 600 1596 1½ ½ 165 41
400 790 1437 1½ ½ 165 62
500 790 1587 1½ ½ 165 70
600 790 1737 1½ ½ 165 77
800 790 2144 1½ ½ 165 92
1000 790 2493 1½ ½ 165 106
1200 1000 2210 1½ ½ 165 291
1600 1000 2710 1½ ½ 165 346
2000 1200 2440 1½ ½ 165 431
2800 1200 3040 1½ ½ 165 516
3500 1200 3840 1½ ½ 165 626
5000 1500 3570 1½ ½ 165 1241
6500 1800 3500 1½ ½ 165 500 1711
8000 1900 3650 1½ ½ 165 500 1831
10000 2000 4050 1½ ½ 165 500 2026

View
from below.

150 - 1000 litres 1000 - 5000 litres

(1000 litres Ø750) (1000 litres Ø1000)

View
from below.

View
from below.

6500 - 10000 litres Fig. FM.042.V01.15

34 WILO SE 08/2018
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Vessel: operational characteristics

Nominal Permissible Positive Temperature Temperature Permissible Permissible
capacity positive test pressure min. max. permanent permanent
operating (design) (design) temperature temperature
pressure at the diaphragm at the diaphragm
min. max.
[litres] [bar] [bar] [°C] [°C] [°C] [°C]
150 - 3500 3 4,72 0 120 0 70
5000 - 10000 3 4,72 0 120 0 70

Pump module: dimensions and weights

Type Height Length Width Connection Connection Connection Dead weight
system top-up (as delivered
Connection condition
array without
(vessel) packaging)
[mm] [mm] [mm] [G, inch] [inch] [Rp, inch] [kg]
MP M-2-50 (MM) 660 420 330 1 Rp ¾ ½ 12
MP 0...2-3-50 (M0...2) 840 530 540 1¼ G 1¼ ½ 37
MP 10-1-50 (M10) 840 530 540 1¼ G 1¼ ½ 37
MP 20-2-50 (M20) 840 530 540 1¼ G 1¼ ½ 37
MP 60-1-50 (M60) 842 610 535 1½ G 1½ ½ 54
MP 80-1-50 (M80) 878 610 595 1½ G 1½ ½ 63
MP 100-1-50 (M100) 1030 610 595 1½ G 1½ ½ 67
MP 130-1-50 (M130) 1190 610 595 1½ G 1½ ½ 75
DP M-2-50 (DM) 660 385 340 1 Rp ¾ ½ 14
DP 0...2-3-50 (D0...2) 840 900 670 1½ G 1½ ½ 63
DP 10-1-50 (D10) 840 900 670 1½ G 1½ ½ 66
DP 20-2-50 (D20) 840 900 670 1½ G 1½ ½ 69
DP 60-1-50 (D60) 842 850 580 1½ G 1½ ½ 108
DP 80-1-50 (D80) 878 910 580 1½ G 1½ ½ 124
DP 100-1-50 (D100) 1030 910 580 1½ G 1½ ½ 134
DP 130-1-50 (D130) 1190 910 580 1½ G 1½ ½ 153

Example: MP 0...2-3-50

Fig. FM.043.V02.15

Installation and operating instructions Wilo-Sinum  35

English

Control module external pressure retention, operational characteristics

Type Permissible Permissible Permissible
positive operating pressure media temperature environmental temperature
min. / max. min. / max.

[bar] [°C] [°C]

MP M-2-50 (MM) 6 3 / 70 3 / 40
MP 0...2-3-50 (M0...2) 10 3 / 70 3 / 40
MP 10-1-50 (M10) 10 3 / 70 3 / 50
MP 20-2-50 (M20) 10 3 / 70 3 / 40
MP 60-1-50 (M60) 10 3 / 70 3 / 50
MP 80-1-50 (M80) 16 3 / 70 3 / 50
MP 100-1-50 (M100) 16 3 / 70 3 / 50
MP 130-1-50 (M130) 16 3 / 70 3 / 50
DP M-2-50 (DM) 6 3 / 70 3 / 40
DP 0...2-3-50 (D0...2) 10 3 / 70 3 / 40
DP 10-1-50 (D10) 10 3 / 70 3 / 50
DP 20-2-50 (D20) 10 3 / 70 3 / 40
DP 60-1-50 (D60) 10 3 / 70 3 / 50
DP 80-1-50 (D80) 16 3 / 70 3 / 50
DP 100-1-50 (D100) 16 3 / 70 3 / 50
DP 130-1-50 (D130) 16 3 / 70 3 / 50

Example: DP 60-1-50

Fig. FM.044.V01.15

36 WILO SE 08/2018
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Control module external pressure retention, manual control valve, adjustment values

Setting values

Operating pressure PA (bar)

Fig. FM.045.V01.15

Manual control valve

(Pos. 3.10; 3.11; page 19...21)
Version MP (M M ÷ M130) - Valve 1,
Version DP (D M ÷ D130) - Valve 1 and 2

Example MP / DP 20-2-50 (M20/D20):

Operating pressure 2.9 bar

2,4

Fig. FM.046.V01.15

Fig. FM.047.V01.15

Control module external pressure retention, top-up, flow rate

80

70

60

50 Without back-flow
preventer
Volume flow [l/min]:

40
With backflow preventer (accessory, optional extra)

30

2 3 4 5 6 7 8 9 10
Flow pressure [bar]
Fig. FM.048.V01.15

Installation and operating instructions Wilo-Sinum  37

English

Appendix 3. Technical data, information, electrical equipment

Pump unit, nominal values

Type Nominal voltage Rated current Rated power protection class of
pump unit *)
[A] [kW]
MP M-2-50 (MM) 230 V ~1 N PE 50 Hz 0.43 0.09 IP44
MP 0...2-3-50 (M0...2) 230 V ~1 N PE 50 Hz 2.77 0.62 IP54
MP 10-1-50 (M10) 230 V ~1 N PE 50 Hz 4.4 0.75 IP54
MP 20-2-50 (M20) 230 V ~1 N PE 50 Hz 7.2 1.1 IP54
MP 60-1-50 (M60) 230 V ~1 N PE 50 Hz 7.4 1.1 IP54
MP 80-1-50 (M80) 400 V ~3 N PE 50 Hz 3.4 1.5 IP54
MP 100-1-50 (M100) 400 V ~3 N PE 50 Hz 4.75 2.2 IP54
MP 130-1-50 (M130) 400 V ~3 N PE 50 Hz 6.4 3.0 IP54
DP M-2-50 (DM) 230 V ~1 N PE 50 Hz 0.86 0.18 IP44
DP 0...2-3-50 (D0...2) 230 V ~1 N PE 50 Hz 5.54 1.24 IP54
DP 10-1-50 (D10) 230 V ~1 N PE 50 Hz 8.8 1.5 IP54
DP 20-2-50 (D20) 230 V ~1 N PE 50 Hz 14.4 2.2 IP54
DP 60-1-50 (D60) 230 V ~1 N PE 50 Hz 14.8 2.2 IP54
DP 80-1-50 (D80) 400 V ~3 N PE 50 Hz 6.8 3.0 IP54
DP 100-1-50 (D100) 400 V ~3 N PE 50 Hz 9.5 4.4 IP54
DP 130-1-50 (D130) 400 V ~3 N PE 50 Hz 12.8 6.0 IP54

* Protection, Control unit SPCx-lw / hw: IP54.

38 WILO SE 08/2018
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Control unit, terminal plan

SPCx-lw /-hw SPCx-lw

Yellow/Green

Yellow/Green

Yellow/Green
Brown

Brown

Brown
Blue

Blue

Blue
Valve 3
Brown

Black
Blue

Blue

Motor Motor
Pump 1 Pump 2
Pressure sensor Volume sensor Connector x1

Sockets x2
Connector x1 x1 connector bl
ye/gn
bn

bn

bn
bl

bl
ye/gn ye/gn

Sockets x2 x2 sockets
sw Signal

Signal bl bl +24 V

+24 V bn

Yellow/Green

Yellow/Green

Yellow/Green
Brown

Brown

Brown
Power supply
Blue

Blue

Blue
MAINS
Valve 1 Valve 2

Connector x1 Connector x1

Sockets x2 Sockets x2
bl bl
ye/gn ye/gn
bn bn

SPCx-hw-1-1;-1-2
1-1;-1-2 1-2
Yellow/Green
Yellow/Green

Yellow/Green

Yellow/Green

Yellow/Green

Yellow/Green
Brown

Brown

Brown

Power supply
Blue
Blue

Blue

Blue

MAINS

Valve 3 Valve 1 Valve 2

Motor Motor
Connector x1 Connector x1 Connector x1 Pump 1 Pump 2
sw 1 sw 1

Sockets x2 Sockets x2 Sockets x2 sw 2 sw 2

bl bl bl
sw 3 sw 3
ye/gn ye/gn ye/gn
bn bn bn
ye/gn ye/gn

Fig. FM.049.V01.15

Installation and operating instructions Wilo-Sinum  39