Air Cooled Heat Exchanger Design Report
Air Cooled Heat Exchanger Design Report
2 Page 1
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Problem Definition
Description
Headings
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Tube Side Outside Tube
Fluid name Dry Air
Remarks
Application Options
Program calculation mode Design with fixed outside flow
Process Data
Tube Side
In Out
Fluid name
Mass flow rate (total) kg/h 90000
Temperature °C 120 40
Vapor mass fraction 1 0.1074346
Operating pressure (absolute) bar 5
Heat exchanged kW
Allowable pressure drop bar 0.3
Fouling resistance m²-K/W 0.0001
Outside Tube
Fluid name Dry Air
Air/Gas mass flow rate kg/h 2000000
Face velocity m/s
Required bundle pressure drop Pa
In Out
Air/Gas dry bulb design °C 25
Minimum ambient temperature °C 0
Fouling
Fouling option Constant resistance
1 2 3
Fouling resistance m2*K/W
Velocity m/s
Temperature C
Quality
Length mm
Tubeside Databank
Physical property package Aspen Properties
Pressures
Tube side composition specification Mole flowrate or %
bar
Vaporization curve calculation methods Ideal
5
Condensing curve calculation method Ideal
Calculation type Integral 4.85
Aspen
Aspen Component Name Aspen Formula
Composition
HYDROGEN 0.01 H2
C kJ/kg
40 -974.4 0.07363096
45.98 -639.2 1
54.52 -623.7 1
71.72 -591.9 1
88.34 -560 1
104.42 -528.1 1
120 -496.2 1
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 5
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45.98
54.52
71.72
88.34
104.42
120
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40
42.55
43.67
44.32
44.74
45.05
45.3
45.49
45.66
45.8
45.98
54.52
71.72
88.34
104.42
120
Outside Properties
Outside Databank
Physical property package User specified properties
Pressures
Outside composition specification
bar
BJAC
BJAC Components Component type
Composition
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BJAC
BJAC Components Component type
Composition
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C kJ/kg
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Geometry 1
Rating/Simulation
Bays per unit 4 Exchanger frame type Standard
Bundles per bay 2 Tube side to outside flow orientation Counter-current
Fans per bay 2 Angle of outside flow (0=up to 180=down) 0
Number of sides fan draws air from Tube side flow direction Horizontal
Fan configuration Forced Ground clearance 5.4864
Fan inlet type Conical Chimney height above bundle 0
Plenum depth 1.463
Tubes
Number of tube types 1
Tube shape Round
Tube Carbon Steel
1
Last row of tubes
Tube OD mm 25.4
Tube ID mm 22.1
Major axis OD mm
Minor axis OD mm
Tube wall thickness mm 1.65
1
Fin type G-finned
Fin material Aluminum 1060
Fin frequency #/m 433
Fin tip diameter mm 57.15
Mean fin thickness mm 0.28
Fin root thickness mm 25.4
Serration width mm
Serration length mm
Serration fin method
Number of studs per crown
Stud width mm
Major axis fin OD mm
Minor axis fin OD mm
Heat transfer area scaler 1
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Bundle
Number of tubes per bundle 296
Tube rows deep 8
Tube passes 4
Tube layout type Program will design tube layout based on input above
Tube rows per pass 2
Maximum number tubes per row per 37
Bundle type Staggered-even rows to right
Traverse pitch mm 60
Longitudinal pitch mm 51.96
Geometry 2
Headers
Header type Box
U-bend configuration No U-bends
Depth of header mm
Depth of other header mm
Nozzles
Inlet Outlet
Nominal pipe size
Actual OD mm
Actual ID mm
Wall thickness mm
Number of nozzles 1 1
Orientation Degrees 90 -90
Length mm 300 300
Flange thickness mm 25 25
Flange diameter mm
Fans
m3/s Pa
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Construction Specs
Materials
Tube Carbon Steel
Header Carbon Steel
Plugs Set Default
Gasket
1
Fin material Aluminum 1060
Fin thermal conductivity W/(m*K)
Fin material density kg/m3
Specifications
Program Options 1
Design Constraints
Increment Minimum Maximum
Tube length m 0.5 2 10
Bay width mm 1000 6000
Bundle width mm 1000 3000
Tube row deep 3 8
Tube pass per bundle 1 16
Bays in parallel 1
Bundles in parallel 1
Fans per bay 2
Methods
Wet wall desupereating Yes
Tube side flow distribution Not Activated
Velocity heads for perforated pass plates 0
Tubeside Enhancements
Enhancement type (no enhancement) Starts at pass Stop at pass
Reynolds number
Heat transfer j factor
Frictional f factor
Enhancement
Outside Enhancement
Program Options 2
C
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Optimization Path
Dp ratio
Area Dp ratio
No. Deep Length Pass P P Actual Required Outside Tube Tube
ratio Outside
side
m m2 m2 Pa bar
Per Unit
Total X-side
Recap of Design
Tube length m 10 10 10 10
Tube passes 4 4 4 4
Bundles in parallel 2 2 2 2
Bays in parallel 4 4 4 4
API Sheet
Aircooled Summary
1 Unit Length/Width/Height 10.6 / 19.2 / 0.4157 m Tube inclination 0
2 Baysperunit 4 Bundles per bay 2 Tube Rows 8 Passes 4 X-side flow direction 0 Degrees
3 Staggered-even rows to right Tube flow orientation Counter-current
4 Total surface 43608.9 Ext surface/bundle 5451.1 Bare/Bundle 232 m² Ratio (Total/Bare) 23.49
5 Design with fixed outside flow Performance of the Unit
6 Tube Side X-Side Heat Transfer Parameters
7 Process Data In Out In Out Total head load kW 11762.9
8 Total Flow kg/h 90000 2000000 Effective MTD °C 12.59
9 Gas 2000000 2000000 Actual/Reqd area ratio(dirty/clean) 1.03 / 1.16
10 Vapor 90000 9332
11 Liquid 0 80668 0 0 Coef/Resist (Bare) W/(m²-K) m²-K/W %
12 Cond./Evap. 80668 0 Tube side film 1499.2 0.00067 34.52
13 Temperature °C 120 39.85 25 46.03 Tube side fouling 8700 0.00011 5.95
14 Quality 1 0.1037 Tube wall 34049.4 3E-05 1.52
15 Humidity ratio Outside fouling 10000 0.0001 5.17
16 Pressure (abs) bar 5 4.76764 Outside film 979.2 0.00102 52.84
17 Pa 101326 101326 Overall fouled 517.5 0.00193
18 DP 0.23236 177 Overall clean 582.2 0.00172
19 Velocity m/s 12.16 1.33 5.25 5.62
20 Liquid Properties Tube Side Pressure Drop bar %
21 Density kg/m³ 567.52 Inlet nozzle 0.00234 1.01
22 Viscosity mPa-s 0.1286 Inlet header 0.00124 0.53
23 Specific heat kJ/(kg-K) 2.486 Inside tubes 0.20237 87.09
24 Th Cond W/(m-K) 0.1027 Across pass 0.00039 0.17
25 Surface N/m Other header 0.00016 0.07
26 Vapor Properties Outlet nozzle 0.02586 11.13
27 Density kg/m³ 9.06 10.2 1.18 1.11 Outside Pressure Drop Pa %
28 Viscosity mPa-s 0.0105 0.0087 0.0184 0.0193 Ground clearance 0 0
29 Specific heat kJ/(kg-K) 2.077 1.791 1.007 1.008 Fan inlet 6 3
30 Th Cond W/(m-K) 0.0279 0.0221 0.0261 0.0277 Bundle 178 96.78
31 Two-Phase Properties Louvers 0 0
32 Latent kJ/kg 350.6 Steam Coil 0 0
33 Molecular weight 55.67379 28.96 Plenum 0 0
34 Heat Transfer Parameters Heat Load kW
35 Reynolds No. vapor 231718.1 29932.27 8586.38 8158.93 Vapor 3603.4
36 Reynolds No. liquid 16888.92 Cond./Evap 8159.5
37 Prandtl No. vapor 0.78 0.71 0.71 0.7 Liquid 0
38 Prandtl No. Liquid 3.11 Input/Actual duty ratio 1
39 Tubes / Fin Last row number 8
40 Tubes per bundle 296 Tube OD / ID mm 25.4 /
22.1 / / /
41 Tube material Carbon Steel Fin type G-finned
42 Length effective m 9.8242 Fin material Aluminum 1060
43 Length actual m 10 Fin tip diameter mm 57.15
44 Transverse pitch mm 60 Fin thickness mm 0.28
45 Longitudinal pitch mm 51.96 Fin frequency #/m 433
46 Pitch angle 30 Root diameter mm 25.4
47 Th Cond W/(m-K) 60.1237 Th cond W/(m-K) 231.9038
48 Surface effectiveness 0.84 Surface effectiveness 0.84
49 X-side and Fan Header and Nozzles Weights kg
50 Type draft Forced Inlet Other Inlet header 644.5
51 Fans/bay 2 Header type Box Box Other header 646.6
52 Vol./fan(Act/Std) m³/s 58.639 57.885 Header depth mm 300 300 Inlet nozzle 19.4
53 Face vel. (Act/Std) m/s 2.65 2.62 In Out Outlet nozzle 8.9
54 Fan diam./% cov. m 3.6576 46.7 No. of nozzles 1 1 Tubes and fins 4827.9
55 Sum./Win. des. Temp °C 25 0 Nozzle ID mm 146.33 85.45 Side frms/supports 1385.9
56 Abs pwr/fan-Winter kW 18.352 Hom. Velocity m/s 20.52 6.6 Bundle - dry 7533.3
57 Abs pwr/fan-Summer kW 16.814 Rho*V2 kg/(m-s²) 3813 3594 Bundle - wet 9222.2
58 Drive efficiency 95 Unit bundles - dry 60266.2
59 Fan efficiency 65 Unit bundles - wet 73777.7
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Overall Performance
Resistance Distribution
Liquid mass fractions at outlet 0.8925654 0.01484129 0.003739465 0.3551891 0.6262152 1.488018E-05
Vapor mass fractions at outlet 0.1074346 0.04002302 0.01150037 0.3778894 0.5671191 0.003468101
Liquid mole fractions at outlet 0.8840252 0.01893666 0.004999921 0.3694584 0.6061897 0.0004153167
Vapor mole fractions at outlet 0.1159748 0.04620226 0.01391193 0.355625 0.4966849 0.08757593
Liquid mass flow at outlet kg/s 22.3141 0.3312 0.0834 7.9257 13.9734 0.0003
Vapor mass flow at inlet kg/s 25 0.4356 0.1134 8.9386 15.5034 0.0091
Vapor mass flow at outlet kg/s 2.6859 0.1075 0.0309 1.015 1.5232 0.0093
Duty Distribution
C C C C C C C C C C C
1 7 1 50.66 68.94 44.6 66.58 44.23 65.98 44.14 60.59 43.29 58.54 42.97
1 8 1 53.31 73.55 45.07 71.41 44.77 70.86 44.69 65.96 44 64.1 43.74
2 5 1 42.9 44.09 43.07 43.49 42.51 43.34 42.36 41.96 41.08 41.44 40.59
2 6 1 43.45 44.44 43.54 43.96 43.1 43.84 42.99 42.73 41.98 42.31 41.59
3 3 1 40.62 41.97 41.01 41.04 40.31 40.8 40.13 38.75 38.53 38.04 37.87
3 4 1 41.51 42.58 41.82 41.86 41.24 41.67 41.1 40.03 39.79 39.46 39.3
4 1 1 36.24 39.48 34.3 38.35 33.58 38.06 33.4 35.49 31.75 34.51 31.13
4 2 1 37.91 40.37 36.49 39.48 35.8 39.25 35.63 37.21 34.05 36.43 33.45
Across pass
Pass No. Entering tubes Through tubes Exiting tubes
connections
Outside
Unit
Bays in parallel per unit 4 A or V frame None
Bundles in parallel per bay 2 Tube inclination Degrees 0
Fans per bay 2 Tube side flow orientation Counter-current
Bay width m 4.74 Outside stream flow direction Degrees 0
Bundle width m 2.25 Fan diameter m 3.6576
Unit length m 10.6 Plennum depth m 1.463
Unit width m 19.2 Ground clearance m 5.4864
Unit height m 0.4157 Distance from bundle to exchanger exit m 0
Bundle
Tubes per bundle 296 Number of tube types 1
Tube rows per bundle 8 Tube row arrangement Staggered-even rows to right
Tubes per row per bundle 37 Tube transverse pitch mm 60
Tube passes per bundle 4 Tube row longitudinal pitch mm 51.96
Total tube length m 10 Layout angle Degrees 30
Effective tube length m 9.8242 Area ratio finned to bare 23.49
Tubesheet(s) thickness mm 50.8 Total surface effectiveness 0.84
Tube support width mm 25 External enhancement
Number of tube supports 5 Internal enhancement
Bundle face area m² 22.1
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Fan Details
Fan
Draft type Forced Air quantity (Act/Std) m³/s 58.639 / 57.885
Total number of fans 8 Face velocity (Act/Std) m/s 2.65 / 2.62
Fans per bay 2 Temperature (Act/Std) °C 25 / 21.1
Fan diameter m 3.6576 Pressure (Act/Std) bar 1.01321 / 1.013
Bundle face area m² 22.1 Density (Act/Std) kg/m³ 1.18 / 1.2
Fan coverage % 46.7 Design temperature (summer/winter) °C 25 / 0
Number of blades Brake power (summer/winter) kW 16.814 / 18.352
Fan blade pitch Total brake power (winter) kW 146.819
Fan hub diameter m Fan drive efficiency % 95
Vendor for actual fan Fan efficiency % 65
Fan Noise Level Low Performance High Performance Actual
Fan rotational speed RPM 349.52 212.94
Sound power level (per fan) dB 110.22 98.2
Sound power level (per unit) dB 119.26 107.23
Sound pressure level (1m from fan) dB 98.89 86.87
Sound pressure level (0.3m from bundle) dB 90.5 78.48
Circular Tubes/Fins
Tube Type 1 2 3 4
OD mm 25.4
ID mm 22.1
Wall thickness mm 1.65
Flow area mm² 384
Fin Type 1 2 3 4
Type G-finned
Material Aluminum 1060
Tip diameter mm 57.15
Fin height mm 15.88
Bundle hyd. Diameter mm 3.45
Minimum flow area mm² 11177680
Mean fin thickness mm 0.28
Fin frequency #/m 433
Fin root diameter mm 25.4
Conductivity W/(m-K) 231.9038
Density kg/m³ 2712.64
Surface effectiveness 0.84
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Non-Circular Tubes/Fins
Tube Type 1 2 3 4
Major axis mm
Minor axis mm
Wall thickness mm 1.65
Flow area mm² 384
Hydraulic diameter mm
Fin Type 1 2 3 4
Type G-finned
Material Aluminum 1060
Major axis mm
Minor axis mm
Fin height mm 15.88
Bundle hyd. Diameter mm 3.45
Minimum flow area mm² 11177680
Mean fin thickness mm 0.28
Fin frequency #/m 433
Fin root diameter mm 25.4
Surface effectiveness 0.84
Nozzles/Headers
Weights/Volumes
Weights kg Volumes m³
Inlet header 644.5 Inlet header 0.0822
Other header 646.6 Other header 0.0825
Inlet nozzle(s) 19.4 Inlet nozzle(s) 0.0025
Outlet nozzle(s) 8.9 Outlet nozzle(s) 0.0011
Tubes and fins 4827.9 Tube(s) 1.1352
Frame support 1385.9
Bundle (Dry) 7533.3 Bundle 1.3035
Bundle (Filled with water) 9222.2
Bundle (Dry) 60266.2 Unit 10.428
Unit (Filled with water) 73777.7
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Setting Plan
3386 2100
8378
7239
6739
6739
4610 (Typ) 9700
4335 (Typ)
18290
4460 (Typ)
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3658
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fan dia (Typ)
12801
Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME VIII-1 2025
Setting Plan
Dwg No.: Rev:
Air cooled heat exch 1
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 34
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Tube Layout
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
X-Flow Direction
Height = 415.7 mm
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Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.
Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.
Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.
Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.
Physical Properties
Temperature C 25 26.91 28.82 30.73 32.65 34.56 36.47 38.38 40.29 42.2
Pressure bar 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326
Vapor fraction 1 1 1 1 1 1 1 1 1 1
Vapor density kg/m3 1.18 1.18 1.17 1.16 1.15 1.15 1.14 1.13 1.13 1.12
Vapor specific heat kJ/(kg*K) 1.007 1.007 1.007 1.007 1.007 1.007 1.007 1.007 1.007 1.008
Vapor thermal cond. W/(m*K) 0.0261 0.0263 0.0264 0.0266 0.0267 0.0268 0.027 0.0271 0.0273 0.0274
Vapor viscosity mPa*s 0.0184 0.0185 0.0186 0.0186 0.0187 0.0188 0.0189 0.019 0.0191 0.0192
Vapor fraction 1 1
Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load
1 7 7368.15 4.94702 0.0422 0 1 54.94 44.73 352 3264.6 0.00011 3.66 0.2
1 7 8186.83 4.94315 0.0422 0 1 52.07 44.64 479.4 3249 0.00011 3.36 0.2
1 7 9005.52 4.93932 0.0422 0 1 49.23 44.48 761.2 3284.6 0.00011 3.3 0.2
1 7 9824.2 4.93514 0.0422 0 1 46.39 44.23 1782 3349.7 0.00011 3.31 0.2
1 8 9005.52 4.93888 0.0422 0 1 52.35 44.87 363.3 3380.9 0.00011 2.71 0.2
1 8 9824.2 4.93463 0.0422 0 1 50.13 44.77 515.8 3397 0.00011 2.59 0.2
Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load
2 5 9005.52 4.92253 0.042 0.0002 0.99 45.39 43.17 2993.1 3248.5 0.00011 4.5 0.3
2 5 8186.83 4.91853 0.0411 0.0011 0.97 45.33 43.19 3151 3373.5 0.00011 4.81 0.3
2 5 7368.15 4.91392 0.0402 0.002 0.95 45.27 43.17 3222.1 3457.7 0.00011 4.81 0.3
2 5 6549.47 4.90902 0.0393 0.0029 0.93 45.21 43.13 3262.7 3507.9 0.00011 4.8 0.3
2 5 5730.78 4.90385 0.0384 0.0038 0.91 45.14 43.09 3328.7 3587.5 0.00011 4.79 0.3
2 5 4912.1 4.89851 0.0375 0.0047 0.89 45.07 43.03 3327.3 3588.8 0.00011 4.79 0.3
2 5 4093.42 4.89331 0.0367 0.0056 0.87 45 42.94 3248.1 3514.3 0.00011 4.75 0.3
2 5 3274.73 4.88832 0.0358 0.0064 0.85 44.93 42.85 3213.2 3484.1 0.00011 4.76 0.3
2 5 2456.05 4.88345 0.0349 0.0073 0.83 44.87 42.76 3184.6 3454.4 0.00011 4.78 0.3
2 5 1637.37 4.87868 0.034 0.0082 0.81 44.8 42.68 3157.6 3426.1 0.00011 4.77 0.3
2 5 818.68 4.87402 0.0331 0.0091 0.78 44.73 42.6 3129.7 3396.5 0.00011 4.76 0.3
2 5 0 4.86898 0.0322 0.01 0.76 44.66 42.51 3084.3 3367.7 0.00011 4.79 0.3
2 6 9005.52 4.92258 0.0422 0 1 45.4 43.76 3343.5 3649.4 0.00011 3.49 0.2
2 6 8186.83 4.91871 0.0415 0.0007 0.98 45.35 43.7 3184.1 3407.1 0.00011 3.78 0.2
2 6 7368.15 4.91426 0.0408 0.0014 0.97 45.29 43.67 3244.5 3479 0.00011 3.74 0.2
2 6 6549.47 4.90948 0.0401 0.0021 0.95 45.23 43.63 3289.7 3533.9 0.00011 3.73 0.2
2 6 5730.78 4.90451 0.0394 0.0028 0.93 45.17 43.58 3319 3570.5 0.00011 3.72 0.2
2 6 4912.1 4.89932 0.0387 0.0035 0.92 45.11 43.53 3365.5 3626.9 0.00011 3.72 0.2
2 6 4093.42 4.89393 0.038 0.0042 0.9 45.05 43.48 3394.3 3662.9 0.00011 3.73 0.2
2 6 3274.73 4.88851 0.0373 0.0049 0.88 44.99 43.4 3370.4 3637.3 0.00011 3.73 0.2
2 6 2456.05 4.88328 0.0367 0.0056 0.87 44.93 43.31 3296.9 3576 0.00011 3.75 0.2
2 6 1637.37 4.87822 0.036 0.0063 0.85 44.86 43.25 3274.9 3553.4 0.00011 3.76 0.2
2 6 818.68 4.87324 0.0353 0.007 0.84 44.8 43.17 3253.5 3531.3 0.00011 3.75 0.2
2 6 0 4.86782 0.0346 0.0077 0.82 44.73 43.1 3233.9 3511 0.00011 3.78 0.2
3 3 818.68 4.85693 0.032 0.0103 0.76 44.55 41 2988.2 3261.1 0.00011 7.82 0.5
3 3 1637.37 4.85271 0.0306 0.0117 0.72 44.46 40.97 2945.2 3216 0.00011 7.56 0.5
3 3 2456.05 4.84866 0.0292 0.013 0.69 44.37 40.91 2881.1 3168.8 0.00011 7.38 0.5
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 43
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Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load
3 3 3274.73 4.84476 0.0279 0.0144 0.66 44.28 40.87 2836.9 3122.8 0.00011 7.21 0.5
3 3 4093.42 4.84103 0.0266 0.0156 0.63 44.19 40.83 2794.1 3077 0.00011 6.98 0.5
3 3 4912.1 4.83746 0.0253 0.0169 0.6 44.1 40.75 2725.6 3030.1 0.00011 6.83 0.4
3 3 5730.78 4.83405 0.0241 0.0181 0.57 44 40.69 2681.2 2984 0.00011 6.69 0.4
3 3 6549.47 4.8308 0.0229 0.0193 0.54 43.91 40.63 2638.7 2938.3 0.00011 6.53 0.4
3 3 7368.15 4.8277 0.0218 0.0205 0.52 43.82 40.55 2565.4 2892.7 0.00011 6.39 0.4
3 3 8186.83 4.82476 0.0206 0.0216 0.49 43.71 40.47 2522 2849.2 0.00011 6.22 0.4
3 3 9005.52 4.82197 0.0195 0.0227 0.46 43.61 40.39 2481.2 2806.3 0.00011 6.1 0.4
3 3 9824.2 4.81904 0.0185 0.0238 0.44 43.51 40.31 2441.8 2764 0.00011 5.96 0.4
3 4 818.68 4.8568 0.0323 0.0099 0.76 44.56 41.82 3040.3 3317.8 0.00011 6.11 0.4
3 4 1637.37 4.85243 0.0312 0.011 0.74 44.49 41.79 3009.6 3286 0.00011 5.91 0.4
3 4 2456.05 4.84819 0.0301 0.0121 0.71 44.41 41.75 2977.9 3252.1 0.00011 5.79 0.4
3 4 3274.73 4.84408 0.0291 0.0132 0.69 44.33 41.7 2926.5 3219.6 0.00011 5.68 0.4
3 4 4093.42 4.84009 0.0281 0.0142 0.66 44.25 41.66 2895.4 3187.8 0.00011 5.54 0.4
3 4 4912.1 4.83623 0.0271 0.0152 0.64 44.18 41.61 2864.5 3155.2 0.00011 5.42 0.4
3 4 5730.78 4.8325 0.0261 0.0161 0.62 44.1 41.57 2834.3 3122.8 0.00011 5.32 0.3
3 4 6549.47 4.82889 0.0252 0.0171 0.6 44.03 41.5 2778 3090.8 0.00011 5.21 0.3
3 4 7368.15 4.8254 0.0242 0.018 0.57 43.94 41.44 2746.8 3059 0.00011 5.12 0.3
3 4 8186.83 4.82204 0.0233 0.0189 0.55 43.87 41.38 2716.5 3027.1 0.00011 5.04 0.3
3 4 9005.52 4.8188 0.0224 0.0198 0.53 43.79 41.33 2687.2 2995.8 0.00011 4.97 0.3
3 4 9824.2 4.81535 0.0215 0.0207 0.51 43.71 41.24 2625.4 2965.5 0.00011 4.88 0.3
4 1 9005.52 4.81026 0.0183 0.0239 0.43 43.43 38.18 2333.4 2641 0.00011 9.47 0.6
4 1 8186.83 4.80795 0.0166 0.0256 0.39 43.25 37.9 2217 2559.7 0.00011 9.31 0.6
4 1 7368.15 4.80585 0.015 0.0273 0.35 43.07 37.66 2139.2 2478.6 0.00011 9.12 0.6
4 1 6549.47 4.80396 0.0134 0.0288 0.32 42.85 37.31 2010.4 2401.5 0.00011 8.92 0.6
4 1 5730.78 4.80228 0.0118 0.0304 0.28 42.61 37.03 1935.5 2329.8 0.00011 8.69 0.6
4 1 4912.1 4.80078 0.0104 0.0319 0.25 42.34 36.6 1786.9 2265 0.00011 8.44 0.6
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 44
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Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load
4 1 4093.42 4.79946 0.009 0.0333 0.21 41.98 36.24 1717.1 2211.7 0.00011 8.14 0.5
4 1 3274.73 4.79832 0.0076 0.0346 0.18 41.63 35.89 1656.7 2154.1 0.00011 7.91 0.5
4 1 2456.05 4.79734 0.0064 0.0358 0.15 41.05 35.13 1466.3 2118.8 0.00011 7.52 0.5
4 1 1637.37 4.7965 0.0053 0.037 0.13 40.42 34.63 1416.5 2080.8 0.00011 7.05 0.5
4 1 818.68 4.79579 0.0042 0.038 0.1 39.82 34.2 1392.1 2066.8 0.00011 6.72 0.4
4 1 0 4.79512 0.0034 0.0388 0.08 39.02 33.58 1326.4 2071.9 0.00011 6.35 0.4
4 2 9005.52 4.81015 0.0187 0.0236 0.44 43.46 39.36 2394.2 2710.3 0.00011 7.5 0.5
4 2 8186.83 4.8077 0.0173 0.0249 0.41 43.32 39.14 2297.1 2648.1 0.00011 7.42 0.5
4 2 7368.15 4.80542 0.016 0.0262 0.38 43.17 38.95 2236.8 2587.2 0.00011 7.35 0.5
4 2 6549.47 4.80332 0.0147 0.0275 0.35 43.03 38.75 2179.9 2526.2 0.00011 7.28 0.5
4 2 5730.78 4.80139 0.0134 0.0288 0.32 42.84 38.46 2066.3 2469.5 0.00011 7.17 0.5
4 2 4912.1 4.79963 0.0122 0.0301 0.29 42.64 38.23 2008 2416 0.00011 7.04 0.5
4 2 4093.42 4.79804 0.0109 0.0313 0.26 42.45 38 1956 2363.5 0.00011 6.97 0.5
4 2 3274.73 4.79659 0.0098 0.0325 0.23 42.16 37.57 1815.6 2319.6 0.00011 6.81 0.4
4 2 2456.05 4.79529 0.0086 0.0336 0.2 41.87 37.23 1759.8 2278.4 0.00011 6.65 0.4
4 2 1637.37 4.79415 0.0075 0.0347 0.18 41.58 36.92 1711.4 2232.4 0.00011 6.55 0.4
4 2 818.68 4.79314 0.0065 0.0357 0.15 41.08 36.24 1518.4 2205.2 0.00011 6.29 0.4
4 2 0 4.79217 0.0055 0.0367 0.13 40.55 35.8 1479 2182.4 0.00011 5.98 0.4
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 45
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Physical Properties
Vapor density kg/m3 9.06 9.64 10.36 11.27 11.57 11.53 11.45 11.36
Vapor specific heat kJ/(kg*K) 2.077 1.993 1.906 1.819 1.787 1.785 1.783 1.781
Vapor thermal cond. W/(m*K) 0.0279 0.0252 0.0224 0.0197 0.0188 0.0188 0.0188 0.0189
Vapor viscosity mPa*s 0.0105 0.01 0.0095 0.0089 0.0087 0.0087 0.0087 0.0087
Pressure Change