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Air Cooled Heat Exchanger Design Report

The document outlines the design parameters and specifications for an air-cooled heat exchanger using Aspen Exchanger Design and Rating software. It includes details on fluid properties, process data, fouling options, and geometry configurations necessary for the heat exchanger's operation. Key parameters include mass flow rates, temperatures, and material specifications for both the tube side and outside air applications.

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0% found this document useful (0 votes)
77 views49 pages

Air Cooled Heat Exchanger Design Report

The document outlines the design parameters and specifications for an air-cooled heat exchanger using Aspen Exchanger Design and Rating software. It includes details on fluid properties, process data, fouling options, and geometry configurations necessary for the heat exchanger's operation. Key parameters include mass flow rates, temperatures, and material specifications for both the tube side and outside air applications.

Uploaded by

kalai.vk.selvam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Aspen Exchanger Design and Rating Air Cooled V14.

2 Page 1
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Problem Definition

Description
Headings
Company:
Location:
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Tube Side Outside Tube
Fluid name Dry Air
Remarks

Application Options
Program calculation mode Design with fixed outside flow

Tube side application Phase change


Outside tube application Dry Air
Simulation calculation Set default
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Process Data
Tube Side
In Out
Fluid name
Mass flow rate (total) kg/h 90000
Temperature °C 120 40
Vapor mass fraction 1 0.1074346
Operating pressure (absolute) bar 5
Heat exchanged kW
Allowable pressure drop bar 0.3
Fouling resistance m²-K/W 0.0001

Outside Tube
Fluid name Dry Air
Air/Gas mass flow rate kg/h 2000000
Face velocity m/s
Required bundle pressure drop Pa
In Out
Air/Gas dry bulb design °C 25
Minimum ambient temperature °C 0

Operating pressure specification Altitude and Gauge pressure


Altitude above sea level m 0
Inlet pressure (gauge) Pa 0
Inlet pressure (absolute) bar
Allowable pressure drop bar 0.002

Inlet humidity parameter Default (not set)


Humidity ratio
Relative humidity (%)
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Fouling
Fouling option Constant resistance

Fouling thermal conductivity W/(m-K)


Include fouling effect in heat transfer and pressure drop calculation No
Fouling fluid curve group Set default

Liquid Vapor 2-phase


Fouling resistance by phase m²-K/W

1 2 3
Fouling resistance m2*K/W
Velocity m/s
Temperature C
Quality
Length mm

Tube Side Properties

Tubeside Databank
Physical property package Aspen Properties
Pressures
Tube side composition specification Mole flowrate or %
bar
Vaporization curve calculation methods Ideal
5
Condensing curve calculation method Ideal
Calculation type Integral 4.85

Aspen property method PENG-ROB


Aspen free-water method STEAM-TA
Aspen water solubility 3
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file with file extension
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Tubeside - Databank references

Aspen
Aspen Component Name Aspen Formula
Composition

PROPANE 0.022 C3H8

PROPYLENE 0.006 C3H6-2

1,3-BUTADIENE 0.368 C4H6-4

N-BUTANE 0.594 C4H10-1

HYDROGEN 0.01 H2

Tubeside - Stream properties

Specific Vapor mass


Temperature
enthalpy fraction

C kJ/kg

40 -974.4 0.07363096

42.55 -942.6 0.1469717

43.67 -911.1 0.2297613

44.32 -878.8 0.3182274

44.74 -847.7 0.4049927

45.05 -815.6 0.4955494

45.3 -783.3 0.5873495

45.49 -751.3 0.678463

45.66 -719.4 0.7696074

45.8 -687.6 0.8608577

45.98 -639.2 1

54.52 -623.7 1

71.72 -591.9 1

88.34 -560 1

104.42 -528.1 1

120 -496.2 1
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Tubeside - Liquid properties

Liquid specific Liquid thermal Liquid surface


Temperature Liquid viscosity Liquid density
heat cond. tension

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

40 2.487 0.1026 0.1282 567.25 0.0104

42.55 2.509 0.1017 0.1256 564.12 0.0101

43.67 2.519 0.1013 0.1246 562.75 0.01

44.32 2.525 0.1011 0.1241 561.95 0.0099

44.74 2.529 0.1009 0.1238 561.42 0.0099

45.05 2.532 0.1008 0.1236 560.99 0.0099

45.3 2.534 0.1007 0.1235 560.63 0.0098

45.49 2.536 0.1007 0.1234 560.33 0.0098

45.66 2.538 0.1006 0.1234 560.05 0.0097

45.8 2.539 0.1005 0.1234 559.79 0.0097

45.98

54.52

71.72

88.34

104.42

120
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Tubeside - Vapor properties

Vapor specific Vapor thermal Vapor molecular


Temperature Vapor viscosity Vapor density
heat cond. weight

C kJ/(kg*K) W/(m*K) mPa*s kg/m3

40 1.804 0.0232 0.0088 10.44 49.42915

42.55 1.791 0.0208 0.0088 11.09 52.32395

43.67 1.788 0.02 0.0087 11.36 53.54443

44.32 1.787 0.0195 0.0087 11.51 54.21066

44.74 1.787 0.0193 0.0087 11.6 54.61287

45.05 1.787 0.0191 0.0087 11.66 54.90233

45.3 1.788 0.019 0.0087 11.71 55.11857

45.49 1.789 0.0189 0.0087 11.75 55.28533

45.66 1.79 0.0189 0.0087 11.78 55.42025

45.8 1.79 0.0188 0.0087 11.8 55.53276

45.98 1.792 0.0188 0.0087 11.83 55.67379

54.52 1.822 0.0197 0.0089 11.41 55.67379

71.72 1.886 0.0218 0.0093 10.66 55.67379

88.34 1.951 0.0238 0.0097 10.04 55.67379

104.42 2.015 0.0259 0.0101 9.51 55.67379

120 2.077 0.0279 0.0105 9.06 55.67379


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Tubeside - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface


Temperature Liquid 2 density
heat cond. viscosity tension

C kJ/(kg*K) W/(m*K) mPa*s kg/m3 N/m

40

42.55

43.67

44.32

44.74

45.05

45.3

45.49

45.66

45.8

45.98

54.52

71.72

88.34

104.42

120

Outside Properties

Outside Databank
Physical property package User specified properties
Pressures
Outside composition specification
bar

Aspen property method


Aspen free-water method
Aspen water solubility
Aspen flash option
Aspen Plus or Aspen Properties run file with file extension
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Outside - Databank references

BJAC
BJAC Components Component type
Composition
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BJAC
BJAC Components Component type
Composition
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Outside - Stream properties

Specific Vapor mass


Temperature
enthalpy fraction

C kJ/kg
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Outside - Vapor properties

Vapor specific Vapor thermal Vapor molecular


Temperature Vapor viscosity Vapor density
heat cond. weight

C kJ/(kg*K) W/(m*K) mPa*s kg/m3


Aspen Exchanger Design and Rating Air Cooled V14.2 Page 12
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Geometry 1

Rating/Simulation
Bays per unit 4 Exchanger frame type Standard
Bundles per bay 2 Tube side to outside flow orientation Counter-current
Fans per bay 2 Angle of outside flow (0=up to 180=down) 0
Number of sides fan draws air from Tube side flow direction Horizontal
Fan configuration Forced Ground clearance 5.4864
Fan inlet type Conical Chimney height above bundle 0
Plenum depth 1.463

Louver type Default (No louver)


Louver control
Louver opening angle
Steam coil No
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Tubes
Number of tube types 1
Tube shape Round
Tube Carbon Steel

1
Last row of tubes
Tube OD mm 25.4
Tube ID mm 22.1
Major axis OD mm
Minor axis OD mm
Tube wall thickness mm 1.65

1
Fin type G-finned
Fin material Aluminum 1060
Fin frequency #/m 433
Fin tip diameter mm 57.15
Mean fin thickness mm 0.28
Fin root thickness mm 25.4

Serration width mm
Serration length mm
Serration fin method
Number of studs per crown
Stud width mm
Major axis fin OD mm
Minor axis fin OD mm
Heat transfer area scaler 1
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 14
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Bundle
Number of tubes per bundle 296
Tube rows deep 8
Tube passes 4
Tube layout type Program will design tube layout based on input above
Tube rows per pass 2
Maximum number tubes per row per 37
Bundle type Staggered-even rows to right

Traverse pitch mm 60
Longitudinal pitch mm 51.96

Tube layout angle Degrees 30


Tube length m 10
Effective tube length m 9.8242

Geometry 2

Headers
Header type Box
U-bend configuration No U-bends

Depth of header mm
Depth of other header mm

Nozzles

Inlet Outlet
Nominal pipe size
Actual OD mm
Actual ID mm
Wall thickness mm
Number of nozzles 1 1
Orientation Degrees 90 -90
Length mm 300 300
Flange thickness mm 25 25
Flange diameter mm

Nozzle flange rating Program


Nozzle flange type Program
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 15
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Fans

Fan cofiguration Forced


Fan inlet type Conical
Fan drive type Program
Fan pitch control Program

Fan diameter m 3.6576


Fan speed (rpm)

Fan drive efficiency % 95


Fan static efficiency % 65

Characteristic fan diameter m


Characteristic fan speed (rpm)

Volumetric flow Static efficiency


Static pressure
rate %

m3/s Pa
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 16
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Construction Specs

Materials
Tube Carbon Steel
Header Carbon Steel
Plugs Set Default
Gasket

1
Fin material Aluminum 1060
Fin thermal conductivity W/(m*K)
Fin material density kg/m3

Tube thermal conductivity W/(m-K)


Tube material density kg/m³
Header density kg/m³

Specifications

Design Code ASME Code Sec VIII Div 1


Material standard ASME
Dimensional standard ANSI - American

Design pressure bar 7


Design temperature °C 250
Vacuum design pressure bar
Test pressure bar
Corrosion allowance mm
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 17
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Program Options 1

Design Constraints
Increment Minimum Maximum
Tube length m 0.5 2 10
Bay width mm 1000 6000
Bundle width mm 1000 3000
Tube row deep 3 8
Tube pass per bundle 1 16
Bays in parallel 1
Bundles in parallel 1
Fans per bay 2

Tubeside fluid velocity m/s 6


Outside fluid velocity m/s 1000 10000
Tubeside RhoV2 kg/(m-s²)
Fan power kW

Thermal Analysis Options


Tube Side Outside Tubes
Heat transfer vapor coeffiecient W/(m²-K)
Heat transfer 2 phase coefficient W/(m²-K)
Heat transfer vapor coefficient W/(m²-K)

Calculation steps per tube 12

Heat transfer vapor coefficient 300


Detailed calculation accuracy 4
Main iteration accuracy 0.2

Methods
Wet wall desupereating Yes
Tube side flow distribution Not Activated
Velocity heads for perforated pass plates 0

Highfin tube calculation method HTFS3-AC


Lowfin method

Exit recovery pressure loss coeficient


Fan guard loss coeficient 0
Fan support loss coeficient 0

Include outside radiation heat transfer No


Mole fraction of radiating gases in flue gas
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Tubeside Enhancements
Enhancement type (no enhancement) Starts at pass Stop at pass

Heat transfer coefficient factor Twisted tape thickness mm


Frictional pressure gradient factor 180 Degree twist pitch mm

Reynolds number
Heat transfer j factor
Frictional f factor

Enhancement

Tube Side Enhancement


Reynolds number
Colburn factor
Friction factor

Outside Enhancement

Program Options 2

Outside Flow Distribution


1

Outside Temperature Distribution


1

C
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Optimization Path

Current selected case 15


Per Bundle Per Unit

Tube Rows Tube Bundle Bays Area Pressure Drop

Dp ratio
Area Dp ratio
No. Deep Length Pass P P Actual Required Outside Tube Tube
ratio Outside
side

m m2 m2 Pa bar

164 4 10 3 2 2 12080.8 25363.6 0.48 * 237 1.19 * 1.49013 4.97 *

180 4 10 1 2 2 13259.5 27838.1 0.48 * 194 0.97 0.0955 0.32

160 5 10 2 2 3 17679.3 37117.5 0.48 * 221 1.11 * 0.19677 0.66

170 5 10 2 2 3 18784.3 39437.3 0.48 * 202 1.01 * 0.17615 0.59

175 5 10 2 2 3 19336.7 40597.2 0.48 * 192 0.96 0.1665 0.56

222 6 10 2 2 3 24530 43451.6 0.56 * 212 1.06 * 0.12666 0.42

234 6 10 2 2 3 25856 44289.1 0.58 * 195 0.97 0.11896 0.4

287 7 10 3 2 3 31712.2 40858.2 0.78 * 209 1.05 * 0.20395 0.68

294 7 10 3 2 3 32485.7 41155.2 0.79 * 201 1 * 0.19686 0.66

301 7 10 3 2 3 33259.2 41521.2 0.8 * 193 0.97 0.19045 0.63

360 8 10 3 2 3 39778.4 42481.1 0.94 * 205 1.03 * 0.1398 0.47

368 8 10 3 2 3 40662.4 42883.1 0.95 * 198 0.99 0.13587 0.45

296 8 10 4 2 4 43608.9 42413.3 1.03 177 0.89 0.23236 0.77

296 8 9.5 4 2 4 41389.5 41782.6 0.99 * 193 0.97 0.22278 0.74

296 8 10 4 2 4 43608.9 42413.3 1.03 177 0.89 0.23236 0.77


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Per Unit

Total X-side

Operating Outlet Face


Price Power
cost temperaure velocity

Dollar(US) kW Dollar(US) C m/s

247257 196.925 94524 46.03 4.78

269046 161.162 77358 46.03 4.36

320813 183.478 88070 46.03 4.07

336559 167.356 80331 46.03 3.84

345623 159.398 76511 46.03 3.73

403896 176.119 84537 46.03 3.53

424053 161.3 77424 46.03 3.35

483931 173.523 83291 46.03 3.19

495026 166.647 79991 46.03 3.11

506139 160.205 76899 46.03 3.04

572116 170.102 81649 46.03 2.91

584242 163.951 78697 46.03 2.85

631582 146.819 70473 46.03 2.65

611344 160.181 76887 46.03 2.79

631582 146.819 70473 46.03 2.65


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Recap of Design

Current selected case D


A B C D

Tubes per bundle 296 296 296 296

Tube rows deep 8 8 8 8

Tube length m 10 10 10 10

Tube passes 4 4 4 4

Bundles in parallel 2 2 2 2

Bays in parallel 4 4 4 4

Area, required m2 42413.3 43608.9 42413.3 42413.3

Area, actual m2 43608.9 43608.9 43608.9 43608.9

Area ratio (Actual/Reqd.) 1.03 1 1.03 1.03

Pressure drop, outside Pa 177 177 177 177

Dp ratio outside 0.89 0.89 0.89 0.89

Pressure drop, tube side bar 0.23236 0.2687 0.23236 0.23236

Dp ratio tubeside 0.77 0.9 0.77 0.77

Xflow flow rate kg/s 555.5555 555.5555 555.5555 555.5555

Temperature out - tube side C 39.85 39.54 39.85 39.85

Temperature out - outside C 46.03 46.25 46.03 46.03

Heat load total kW 11762.9 11871.7 11762.9 11762.9

Total price Dollar(US) 631582 641390 631582 631582

Operating cost Dollar(US) 70473 70500 70473 70473


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API Sheet

Air-Cooled Heat Exchanger Specification Sheet


1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size & Type 10.6 / 19.2 m Type Forced Number of Bays 4
7 Surf/Unit-Finned Tube 43608.9 m² Bare area/bundle 232 m² Ratio (Total/Bare) 23.49
8 Heat exchanged 11762.9 kW MTD, Eff 12.59 °C
9 Transfer Rate-Finned 22 Bare, Service 503.3 Clean 582.2 W/(m²-K)
10 PERFORMANCE DATA - TUBE SIDE
11 Fluid Circulated In / Out
12 Total Fluid Entering kg/h 90000 Density, Liq kg/m³ / 567.52
13 In / Out Density, Vap kg/m³ 9.06 / 10.2
14 Temperature °C 120 / 39.85 Specific Heat, Liq kJ/(kg-K) / 2.486
15 Liquid kg/s 0 / 22.4077 Specific Heat, Vap kJ/(kg-K) 2.077 / 1.791
16 Vapor kg/s 24.991 / 2.5832 Therm. Cond, Liq W/(m-K) / 0.1027
17 Noncondensable kg/s 0.0091 / 0.0091 Therm. Cond, Vap W/(m-K) 0.0279 / 0.0221
18 Steam kg/s / Freeze Point °C
19 Water / Bubble / Dew point °C 35.02 / 45.98
20 Molecular wt, Vap 55.67379 / 55.67379 Latent heat kJ/kg
21 Molecular wt, NC Inlet pressure (abs) bar 5
22 Viscosity, Liq mPa-s / 0.1286 Pres Drop, Allow/Calc bar 0.3 / 0.23236
23 Viscosity, Vap mPa-s 0.0105 / 0.0087 Fouling resistance m²-K/W 0.0001
24 PERFORMANCE DATA - AIR SIDE
25 Air Quantity, Total 2000000 kg/h Altitude 0 m
26 Air Quantity/Fan 58.639 m³/s Temperature In 25 °C
27 Static Pressure 177 Pa Temperature Out 46.03 °C
28 Face Velocity 2.65 m/s Mass velocity 3.14 kg/s/m² Design Ambient 0 °C
29 DESIGN-MATERIALS-CONSTRUCTION
30 Design/Vac./Test Pres 7 / / bar Design temperature 250 °C
31 TUBE BUNDLE Header Tube
32 Size m 10.6 Type Box Material Carbon Steel
33 Number/bay 2 Material Carbon Steel Specifications
34 Tube Rows 8 Passes 4 OD 25.4 Min Thk. 1.65 mm
35 Arrangement Plug Mat. No./Bun 296 Lng 10 m
36 Bundles 2 par Gasket Mat. Pitch 60 / 51.96 30 Degrees
37 Bays 4 par Corr. Allow. mm FIN
38 Bundle frame Inlet nozzle ( 1 ) 146.33 mm Type G-finned
39 MISCELLANEOUS Outlet nozzle ( 1 ) 85.45 mm Material Aluminum 1060
40 Struct. Mount. Special Nozzles OD 57.15 Tks 0.28 mm
41 Surf.Prep Rating Program No. 433 #/m Design Temp °C
42 Louvers TI PI Code ASME Code Sec VIII Div 1
43 Vibration Switches Chem Cleaning Stamp Yes Specs
44 MECHANICAL EQUIPMENT
45 Fan,Mfr., Model Driver, Type Program Speed Reducer, Type
46 No./Bay 2 RPM Mfr. Mfr.&Model
47 Dia. 3.6576m Blade(s) No./Bay No./Bay
48 Pitch Angle RPM Rating hp
49 Blade(s) Hub Enclosure Ratio
50 hp/Fan 18.352 kW MinAmb V/Phase/Hz / / Support
51 Control Action on Air Failure- Louvers
52 Degree Control of Outlet Process Temperature
53 Recirculation Steam Coil No
54 Plot Area m² Drawing No. Wt.Bundle 7533.3 Wt. Unit 60266.2 kg
55 Notes:
56
57
58
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Aircooled Summary
1 Unit Length/Width/Height 10.6 / 19.2 / 0.4157 m Tube inclination 0
2 Baysperunit 4 Bundles per bay 2 Tube Rows 8 Passes 4 X-side flow direction 0 Degrees
3 Staggered-even rows to right Tube flow orientation Counter-current
4 Total surface 43608.9 Ext surface/bundle 5451.1 Bare/Bundle 232 m² Ratio (Total/Bare) 23.49
5 Design with fixed outside flow Performance of the Unit
6 Tube Side X-Side Heat Transfer Parameters
7 Process Data In Out In Out Total head load kW 11762.9
8 Total Flow kg/h 90000 2000000 Effective MTD °C 12.59
9 Gas 2000000 2000000 Actual/Reqd area ratio(dirty/clean) 1.03 / 1.16
10 Vapor 90000 9332
11 Liquid 0 80668 0 0 Coef/Resist (Bare) W/(m²-K) m²-K/W %
12 Cond./Evap. 80668 0 Tube side film 1499.2 0.00067 34.52
13 Temperature °C 120 39.85 25 46.03 Tube side fouling 8700 0.00011 5.95
14 Quality 1 0.1037 Tube wall 34049.4 3E-05 1.52
15 Humidity ratio Outside fouling 10000 0.0001 5.17
16 Pressure (abs) bar 5 4.76764 Outside film 979.2 0.00102 52.84
17 Pa 101326 101326 Overall fouled 517.5 0.00193
18 DP 0.23236 177 Overall clean 582.2 0.00172
19 Velocity m/s 12.16 1.33 5.25 5.62
20 Liquid Properties Tube Side Pressure Drop bar %
21 Density kg/m³ 567.52 Inlet nozzle 0.00234 1.01
22 Viscosity mPa-s 0.1286 Inlet header 0.00124 0.53
23 Specific heat kJ/(kg-K) 2.486 Inside tubes 0.20237 87.09
24 Th Cond W/(m-K) 0.1027 Across pass 0.00039 0.17
25 Surface N/m Other header 0.00016 0.07
26 Vapor Properties Outlet nozzle 0.02586 11.13
27 Density kg/m³ 9.06 10.2 1.18 1.11 Outside Pressure Drop Pa %
28 Viscosity mPa-s 0.0105 0.0087 0.0184 0.0193 Ground clearance 0 0
29 Specific heat kJ/(kg-K) 2.077 1.791 1.007 1.008 Fan inlet 6 3
30 Th Cond W/(m-K) 0.0279 0.0221 0.0261 0.0277 Bundle 178 96.78
31 Two-Phase Properties Louvers 0 0
32 Latent kJ/kg 350.6 Steam Coil 0 0
33 Molecular weight 55.67379 28.96 Plenum 0 0
34 Heat Transfer Parameters Heat Load kW
35 Reynolds No. vapor 231718.1 29932.27 8586.38 8158.93 Vapor 3603.4
36 Reynolds No. liquid 16888.92 Cond./Evap 8159.5
37 Prandtl No. vapor 0.78 0.71 0.71 0.7 Liquid 0
38 Prandtl No. Liquid 3.11 Input/Actual duty ratio 1
39 Tubes / Fin Last row number 8
40 Tubes per bundle 296 Tube OD / ID mm 25.4 /
22.1 / / /
41 Tube material Carbon Steel Fin type G-finned
42 Length effective m 9.8242 Fin material Aluminum 1060
43 Length actual m 10 Fin tip diameter mm 57.15
44 Transverse pitch mm 60 Fin thickness mm 0.28
45 Longitudinal pitch mm 51.96 Fin frequency #/m 433
46 Pitch angle 30 Root diameter mm 25.4
47 Th Cond W/(m-K) 60.1237 Th cond W/(m-K) 231.9038
48 Surface effectiveness 0.84 Surface effectiveness 0.84
49 X-side and Fan Header and Nozzles Weights kg
50 Type draft Forced Inlet Other Inlet header 644.5
51 Fans/bay 2 Header type Box Box Other header 646.6
52 Vol./fan(Act/Std) m³/s 58.639 57.885 Header depth mm 300 300 Inlet nozzle 19.4
53 Face vel. (Act/Std) m/s 2.65 2.62 In Out Outlet nozzle 8.9
54 Fan diam./% cov. m 3.6576 46.7 No. of nozzles 1 1 Tubes and fins 4827.9
55 Sum./Win. des. Temp °C 25 0 Nozzle ID mm 146.33 85.45 Side frms/supports 1385.9
56 Abs pwr/fan-Winter kW 18.352 Hom. Velocity m/s 20.52 6.6 Bundle - dry 7533.3
57 Abs pwr/fan-Summer kW 16.814 Rho*V2 kg/(m-s²) 3813 3594 Bundle - wet 9222.2
58 Drive efficiency 95 Unit bundles - dry 60266.2
59 Fan efficiency 65 Unit bundles - wet 73777.7
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 24
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Overall Performance

Design with fixed outside flow OutSide Tube Side


Total mass flow rate kg/h 2000000 90000
Vapor mass kg/s 555.5555 555.5555 25 2.5923
Liquid mass kg/s 0 0 0 22.4077
Vapour mass quality 1 1 1 0.1037
Temperature °C 25 46.03 120 39.85
Dew point / Bubble point temperatures °C 45.98 35.02
Humidity ratio
Operating pressure Pa / bar 101326 101326 5 4.76764
Film coefficients W/(m²-K) 979.2 1499.2
Fouling resistance m²-K/W 0.0001 0.00011
Velocity (highest) m/s 5.25 / 5.62 12.16 / 1.33
Pressure drop (allow./calc.) bar / bar 0.002 / 0.002 0.3 / 0.23236
Total heat exchanged kW 11762.9 Bay per unit 4 Tube OD 25.4 mm
Overall bare coef. (dirty/clean) W/(m²-K) 517.5 / 582.2 Bundles/bay 2 Tube tks 1.65 mm
Effective MTD °C 12.59 Tubes/bundle 296 Tube length 10 m
Effective surface (bare tube) m² 1856.4 Rows deep 8 Fin OD 57.15 mm
Effective surface (total) m² 43608.9 Tube passes 4 Fin tks 0.28 mm
Area ratio: actual/required 1.03 Fans/bay 2 Fin frequency 433 #/m

Heat Transfer Resistance


Outside / Fouling / Wall / Fouling / Tube side
Outside Tube side

Resistance Distribution

Overall Coefficient / Resistance Summary Clean Dirty Max Dirty


Area required (total) m² 37695.9 42413.3 43608.9
Area required (bare tube) m² 1604.7 1805.5 1856.4
Area ratio: actual/required 1.15686 1.02819 1
Overall coefficient W/(m²-K) 582.2 517.5 503.3
Overall resistance m²-K/W 0.00172 0.00193 0.00199
Outside fouling m²-K/W 0 0.0001 0.0001
Tube side fouling 0 0.00011 0.00012
Resistance Distribution W/(m²-K) m²-K/W % % %
Outside film 979.2 0.00102 59.4555 52.84263 51.39385
Outside fouling 10000 0.0001 5.174584 6.308263
Tube wall 34049.4 3E-05 1.709909 1.519726 1.47806
Tube side fouling 8700 0.00011 5.947798 7.250877
Tube side film (bare) 1499.2 0.00067 38.83459 34.51526 33.56895
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Heat Transfer Resistance


Outside / Fouling / Wall / Fouling / Tube side
Outside Tube side

Tube Side Composition

Total Comp 1 Comp 2 Comp 3 Comp 4 Comp 5

Stream mass fractions 1 0.01742514 0.004535058 0.3575421 0.6201356 0.0003620878

Liquid mass fractions at inlet 0

Liquid mass fractions at outlet 0.8925654 0.01484129 0.003739465 0.3551891 0.6262152 1.488018E-05

Vapor mass fractions at inlet 1 0.01742514 0.004535058 0.3575421 0.6201356 0.0003620878

Vapor mass fractions at outlet 0.1074346 0.04002302 0.01150037 0.3778894 0.5671191 0.003468101

Liquid 2 mass fractions at inlet

Liquid 2 mass fractions at outlet

Stream mole fractions 1 0.022 0.006 0.368 0.594 0.01

Liquid mole fractions at inlet 0

Liquid mole fractions at outlet 0.8840252 0.01893666 0.004999921 0.3694584 0.6061897 0.0004153167

Vapor mole fractions at inlet 1 0.022 0.006 0.368 0.594 0.01

Vapor mole fractions at outlet 0.1159748 0.04620226 0.01391193 0.355625 0.4966849 0.08757593

Liquid 2 mole fractions at inlet

Liquid 2 mole fractions at outlet

Stream mass flow kg/s 25 0.4356 0.1134 8.9386 15.5034 0.0091

Liquid mass flow at inlet kg/s 0 0 0 0 0 0

Liquid mass flow at outlet kg/s 22.3141 0.3312 0.0834 7.9257 13.9734 0.0003

Vapor mass flow at inlet kg/s 25 0.4356 0.1134 8.9386 15.5034 0.0091

Vapor mass flow at outlet kg/s 2.6859 0.1075 0.0309 1.015 1.5232 0.0093

Liquid 2 mass flow at inlet kg/s

Liquid 2 mass flow at outle kg/s


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Heat Transfer Coefficients

Film coefficients W/(m²-K) Outside Tube Side


Overall film coefficients 979.2 1499.2
Mulitple phase coefficients
Vapor sensible 979.2 442.2
Two phase 2330.1
Liquid sensible 356
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor 0.71 0.7 0.78 0.71
Liquid 3.11
Reynolds numbers Vapor (Diameter) 8586.38 8158.93 231718.1 29932.27
Liquid (Diameter) 16888.92
Reynolds numbers Vapor (Hydraulic) 1166.97 1108.88
Liquid (Hydraulic)

Fin Efficiency 0.83

Duty Distribution

Heat Load Summary Outside Tube Side


kW % total kW % total
Vapor only 11766.9 100 3603.4 31
2-Phase vapor 0 0 8159.5 69
Liquid only 0 0
Total 11766.9 100 11762.9 100
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 27
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Tube Wall Temperature

Extreme Tube Wall Surface Temperatures * Denotes danger of frosting


- Tube Side Outside

Base Tube Fin Tip


Bundle Tube Fouling ID Tube ID Fin Tip
OD Fouling

Tube Tube Mean metal


Row Max Min Max Min Max Min Max Min Max Min
pass group temperature

C C C C C C C C C C C

1 7 1 50.66 68.94 44.6 66.58 44.23 65.98 44.14 60.59 43.29 58.54 42.97

1 8 1 53.31 73.55 45.07 71.41 44.77 70.86 44.69 65.96 44 64.1 43.74

2 5 1 42.9 44.09 43.07 43.49 42.51 43.34 42.36 41.96 41.08 41.44 40.59

2 6 1 43.45 44.44 43.54 43.96 43.1 43.84 42.99 42.73 41.98 42.31 41.59

3 3 1 40.62 41.97 41.01 41.04 40.31 40.8 40.13 38.75 38.53 38.04 37.87

3 4 1 41.51 42.58 41.82 41.86 41.24 41.67 41.1 40.03 39.79 39.46 39.3

4 1 1 36.24 39.48 34.3 38.35 33.58 38.06 33.4 35.49 31.75 34.51 31.13

4 2 1 37.91 40.37 36.49 39.48 35.8 39.25 35.63 37.21 34.05 36.43 33.45

Thermal Details - Pressure Drop

Friction+Momentum+Gravity Friction pressure loss % total dp


Tube Side Pressure Distribution bar bar
Inlet nozzle 0.00234 0.02002 1.01
Inlet header 0.00124 0.00124 0.53
Tube entry (all passes) 0.02902 0.01053 12.49
Along tubes 0.17345 0.1828 74.65
Tube exit (all passes) -9E-05 0 -0.04
Between passes 0.00039 5E-05 0.17
Other header 0.00016 0.00016 0.07
Outlet nozzle 0.02586 0.00867 11.13
Total calculated 0.23236 0.22346
Allowable pressure drop 0.3
Inlet - outlet frictional 0.22346
Inlet - outlet momentum change 0.0089
Inlet - outlet gravitational
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Tube Side Pass To Pass Pressure Losses

Across pass
Pass No. Entering tubes Through tubes Exiting tubes
connections

bar bar bar bar

Pass 1 0.01035 0.05119 -2E-05 0.00017

Pass 2 0.00812 0.05822 -2E-05 0.00013

Pass 3 0.00649 0.0446 -2E-05 8E-05

Pass 4 0.00405 0.01944 -2E-05

Outside

Outside Pressure Distribution m/s Pa %dp


Pressure Gain
Fan 5.58 177 96
Plenum 2.61 7 4
Pressure Loss
Ground clearance 0 0 0
Fan guard 5.58 0 0
Fan inlet 5.58 6 3
Fan support 5.58 0 0
Plenum penalty 2.61 0 0
Steam coil 0 0 0
Bundle 5.27 178 96.78
Louvres 1.3 0 0
Exit 1.3 0 0
Buoyancy 0 0 0.09
Acceleration 0 1 0.31
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 29
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Mechanical Details - Bundle

Unit
Bays in parallel per unit 4 A or V frame None
Bundles in parallel per bay 2 Tube inclination Degrees 0
Fans per bay 2 Tube side flow orientation Counter-current
Bay width m 4.74 Outside stream flow direction Degrees 0
Bundle width m 2.25 Fan diameter m 3.6576
Unit length m 10.6 Plennum depth m 1.463
Unit width m 19.2 Ground clearance m 5.4864
Unit height m 0.4157 Distance from bundle to exchanger exit m 0

Bundle
Tubes per bundle 296 Number of tube types 1
Tube rows per bundle 8 Tube row arrangement Staggered-even rows to right
Tubes per row per bundle 37 Tube transverse pitch mm 60
Tube passes per bundle 4 Tube row longitudinal pitch mm 51.96
Total tube length m 10 Layout angle Degrees 30
Effective tube length m 9.8242 Area ratio finned to bare 23.49
Tubesheet(s) thickness mm 50.8 Total surface effectiveness 0.84
Tube support width mm 25 External enhancement
Number of tube supports 5 Internal enhancement
Bundle face area m² 22.1
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Fan Details

Fan
Draft type Forced Air quantity (Act/Std) m³/s 58.639 / 57.885
Total number of fans 8 Face velocity (Act/Std) m/s 2.65 / 2.62
Fans per bay 2 Temperature (Act/Std) °C 25 / 21.1
Fan diameter m 3.6576 Pressure (Act/Std) bar 1.01321 / 1.013
Bundle face area m² 22.1 Density (Act/Std) kg/m³ 1.18 / 1.2
Fan coverage % 46.7 Design temperature (summer/winter) °C 25 / 0
Number of blades Brake power (summer/winter) kW 16.814 / 18.352
Fan blade pitch Total brake power (winter) kW 146.819
Fan hub diameter m Fan drive efficiency % 95
Vendor for actual fan Fan efficiency % 65
Fan Noise Level Low Performance High Performance Actual
Fan rotational speed RPM 349.52 212.94
Sound power level (per fan) dB 110.22 98.2
Sound power level (per unit) dB 119.26 107.23
Sound pressure level (1m from fan) dB 98.89 86.87
Sound pressure level (0.3m from bundle) dB 90.5 78.48

Circular Tubes/Fins

Tube Type 1 2 3 4
OD mm 25.4
ID mm 22.1
Wall thickness mm 1.65
Flow area mm² 384

Fin Type 1 2 3 4
Type G-finned
Material Aluminum 1060
Tip diameter mm 57.15
Fin height mm 15.88
Bundle hyd. Diameter mm 3.45
Minimum flow area mm² 11177680
Mean fin thickness mm 0.28
Fin frequency #/m 433
Fin root diameter mm 25.4
Conductivity W/(m-K) 231.9038
Density kg/m³ 2712.64
Surface effectiveness 0.84
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Non-Circular Tubes/Fins

Tube Type 1 2 3 4
Major axis mm
Minor axis mm
Wall thickness mm 1.65
Flow area mm² 384
Hydraulic diameter mm
Fin Type 1 2 3 4
Type G-finned
Material Aluminum 1060
Major axis mm
Minor axis mm
Fin height mm 15.88
Bundle hyd. Diameter mm 3.45
Minimum flow area mm² 11177680
Mean fin thickness mm 0.28
Fin frequency #/m 433
Fin root diameter mm 25.4
Surface effectiveness 0.84

Nozzles/Headers

Nozzle Inlet Outlet


Number (per circuit) 1 1
Inside diameter mm 146.33 85.45
Outside diameter mm 168.28 101.6
Orientation Degrees 90 -90
Homogeneous velocity m/s 20.52 6.6
Rhov2 kg/(m-s²) 3813 3594
Flange diameter mm 253.28 186.6
Flange thickness mm 25 25

Header Inlet Other


Material Carbon Steel Carbon Steel
Type Box Box
Depth mm 300 300
Thickness, short wall mm 25 25
Thickness, long wall mm 37 37
Cover thickness mm 28 28
Tubesheet thickness mm 25.4 25.4
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Weights/Volumes

Weights kg Volumes m³
Inlet header 644.5 Inlet header 0.0822
Other header 646.6 Other header 0.0825
Inlet nozzle(s) 19.4 Inlet nozzle(s) 0.0025
Outlet nozzle(s) 8.9 Outlet nozzle(s) 0.0011
Tubes and fins 4827.9 Tube(s) 1.1352
Frame support 1385.9
Bundle (Dry) 7533.3 Bundle 1.3035
Bundle (Filled with water) 9222.2
Bundle (Dry) 60266.2 Unit 10.428
Unit (Filled with water) 73777.7
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Setting Plan

Inlet 910 (Typ) 325


& Outlet 2240 (Typ) Tube length 10000
Nozzles
Bundle slope = 0 deg

3386 2100
8378
7239
6739

6739
4610 (Typ) 9700
4335 (Typ)

18290
4460 (Typ)

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fan dia (Typ)
12801

Date: Rev No.: Job No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME VIII-1 2025
Setting Plan
Dwg No.: Rev:
Air cooled heat exch 1
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Tube Layout

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

X-Flow Direction

Bundle Width = 2250.0 mm

Height = 415.7 mm
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Costs and Weights

Cost data Rupee(India) Weights kg

Labor cost 14214160 Inlet header 644.5


Tube material cost 11712020 Other header 646.6
Total material cost (excluding tubes) 1651047 Inlet nozzle(s) 19.4
Total fan cost 1676243 Outlet nozzle(s) 8.9
Equipment cost 29253470 Tubes and fins 4827.9
Frame support 1385.9
Power cost per KWHr 3 Bundle (Dry) 7533.3
Operating period Hours 8000 Bundle (Filled with water) 9222.2
Operating cost 3264153

Unit weight (Dry) 60266.2


Operating and equipment cost 32517620 Unit (Filled with water) 73777.7
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Calculation Details - Outside - Interval Analysis

Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.

mm Pa kg/s kg/s C C W/(m2*K) m2*K/W C C C W/(m2*K)

1 7 409.34 0 0 0.1564 39.48 46.9 988.8 0.0001 0 61.29 56.95 260.5

1 7 1228.03 0 0 0.1564 39.59 45.63 988.2 0.0001 0 57.31 53.78 254.9

1 7 2046.71 0 0 0.1564 39.65 44.57 987.6 0.0001 0 54.1 51.23 250.2

1 7 2865.39 0 0 0.1564 39.7 43.69 987.2 0.0001 0 51.53 49.18 246.3

1 7 3684.08 0 0 0.1564 39.81 43.08 986.9 0.0001 0 49.48 47.56 242.9

1 7 4502.76 23 0 0.1564 39.86 42.53 986.7 0.0001 0 47.8 46.22 240.2

1 7 5321.44 0 0 0.1564 39.93 42.16 986.6 0.0001 0 46.46 45.17 237.9

1 7 6140.12 0 0 0.1564 40.03 41.84 986.4 0.0001 0 45.37 44.31 236

1 7 6958.81 0 0 0.1564 40.05 41.55 986.3 0.0001 0 44.63 43.73 244

1 7 7777.49 0 0 0.1564 40.08 41.46 986.3 0.0001 0 44.54 43.65 299

1 7 8596.17 0 0 0.1564 40.1 41.45 986.2 0.0001 0 44.38 43.5 388.8

1 7 9414.86 0 0 0.1564 39.86 41.24 986 0.0001 0 44.14 43.29 549.6

1 8 409.34 0 0 0.1564 46.9 53.67 996.3 0.0001 0 66.19 62.2 261.6

1 8 1228.03 0 0 0.1564 45.63 51.29 994.4 0.0001 0 61.7 58.38 256.3

1 8 2046.71 0 0 0.1564 44.57 49.27 992.8 0.0001 0 57.99 55.22 251.8

1 8 2865.39 0 0 0.1564 43.69 47.62 991.5 0.0001 0 54.93 52.62 247.9

1 8 3684.08 0 0 0.1564 43.08 46.31 990.4 0.0001 0 52.44 50.51 244.6

1 8 4502.76 23 0 0.1564 42.53 45.24 989.6 0.0001 0 50.39 48.78 241.8

1 8 5321.44 0 0 0.1564 42.16 44.43 989 0.0001 0 48.71 47.37 239.4

1 8 6140.12 0 0 0.1564 41.84 43.7 988.4 0.0001 0 47.3 46.18 237.5

1 8 6958.81 0 0 0.1564 41.55 43.11 988 0.0001 0 46.19 45.26 235.8

1 8 7777.49 0 0 0.1564 41.46 42.79 987.8 0.0001 0 45.35 44.58 234.3

1 8 8596.17 0 0 0.1564 41.45 42.56 987.6 0.0001 0 44.8 44.11 249.4

1 8 9414.86 0 0 0.1564 41.24 42.32 987.5 0.0001 0 44.69 44 312.9

2 5 9414.86 0 0 0.1564 36.54 38.43 982.4 0.0001 0 43.03 41.73 626.5

2 5 8596.17 0 0 0.1564 36.51 38.52 982.5 0.0001 0 43.05 41.75 633.1


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Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.

mm Pa kg/s kg/s C C W/(m2*K) m2*K/W C C C W/(m2*K)

2 5 7777.49 0 0 0.1564 36.5 38.51 982.4 0.0001 0 43.02 41.73 635.9

2 5 6958.81 0 0 0.1564 36.48 38.49 982.4 0.0001 0 42.98 41.69 637.5

2 5 6140.12 0 0 0.1564 36.46 38.46 982.4 0.0001 0 42.95 41.65 639.9

2 5 5321.44 0 0 0.1564 36.41 38.41 982.3 0.0001 0 42.88 41.59 639.8

2 5 4502.76 22 0 0.1564 36.38 38.33 982.2 0.0001 0 42.79 41.51 636.8

2 5 3684.08 0 0 0.1564 36.32 38.28 982.1 0.0001 0 42.7 41.42 635.4

2 5 2865.39 0 0 0.1564 36.17 38.15 982 0.0001 0 42.62 41.33 634.3

2 5 2046.71 0 0 0.1564 36.11 38.09 981.9 0.0001 0 42.54 41.25 633.1

2 5 1228.03 0 0 0.1564 36.04 38.02 981.8 0.0001 0 42.45 41.16 632

2 5 409.34 0 0 0.1564 35.88 37.89 981.7 0.0001 0 42.36 41.08 630.1

2 6 9414.86 0 0 0.1564 38.43 39.86 984.5 0.0001 0 43.64 42.6 641.4

2 6 8596.17 0 0 0.1564 38.52 40.1 984.6 0.0001 0 43.59 42.58 635.3

2 6 7777.49 0 0 0.1564 38.51 40.08 984.6 0.0001 0 43.56 42.55 637.7

2 6 6958.81 0 0 0.1564 38.49 40.05 984.5 0.0001 0 43.52 42.52 639.4

2 6 6140.12 0 0 0.1564 38.46 40.03 984.5 0.0001 0 43.47 42.47 640.5

2 6 5321.44 0 0 0.1564 38.41 39.93 984.4 0.0001 0 43.42 42.41 642.1

2 6 4502.76 22 0 0.1564 38.33 39.86 984.3 0.0001 0 43.36 42.35 643.1

2 6 3684.08 0 0 0.1564 38.28 39.81 984.2 0.0001 0 43.29 42.28 642.2

2 6 2865.39 0 0 0.1564 38.15 39.7 984.1 0.0001 0 43.2 42.19 639.5

2 6 2046.71 0 0 0.1564 38.09 39.65 984 0.0001 0 43.13 42.12 638.6

2 6 1228.03 0 0 0.1564 38.02 39.59 983.9 0.0001 0 43.06 42.04 637.7

2 6 409.34 0 0 0.1564 37.89 39.48 983.8 0.0001 0 42.99 41.98 637

3 3 409.34 0 0 0.1564 30.1 33.34 975.7 0.0001 0 40.76 38.69 623.5

3 3 1228.03 0 0 0.1564 30.43 33.59 976 0.0001 0 40.74 38.72 621.7

3 3 2046.71 0 0 0.1564 30.65 33.72 976.2 0.0001 0 40.69 38.72 618.9

3 3 2865.39 0 0 0.1564 30.84 33.83 976.4 0.0001 0 40.65 38.74 616.9

3 3 3684.08 0 0 0.1564 31.13 34 976.6 0.0001 0 40.62 38.75 615

3 3 4502.76 22 0 0.1564 31.27 34.08 976.8 0.0001 0 40.55 38.73 611.6


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Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.

mm Pa kg/s kg/s C C W/(m2*K) m2*K/W C C C W/(m2*K)

3 3 5321.44 0 0 0.1564 31.4 34.19 976.9 0.0001 0 40.49 38.71 609.4

3 3 6140.12 0 0 0.1564 31.58 34.3 977.1 0.0001 0 40.44 38.69 607.3

3 3 6958.81 0 0 0.1564 31.7 34.35 977.2 0.0001 0 40.36 38.65 603.3

3 3 7777.49 0 0 0.1564 31.84 34.41 977.3 0.0001 0 40.28 38.62 600.9

3 3 8596.17 0 0 0.1564 31.93 34.45 977.4 0.0001 0 40.21 38.58 598.6

3 3 9414.86 0 0 0.1564 32.07 34.52 977.4 0.0001 0 40.13 38.53 596.3

3 4 409.34 0 0 0.1564 33.34 35.88 979.1 0.0001 0 41.64 40.02 627.1

3 4 1228.03 0 0 0.1564 33.59 36.04 979.3 0.0001 0 41.62 40.03 625.9

3 4 2046.71 0 0 0.1564 33.72 36.11 979.4 0.0001 0 41.58 40.03 624.6

3 4 2865.39 0 0 0.1564 33.83 36.17 979.6 0.0001 0 41.54 40.02 622.3

3 4 3684.08 0 0 0.1564 34 36.32 979.7 0.0001 0 41.5 40.02 621

3 4 4502.76 22 0 0.1564 34.08 36.34 979.8 0.0001 0 41.45 40 619.6

3 4 5321.44 0 0 0.1564 34.19 36.41 979.9 0.0001 0 41.41 39.99 618.2

3 4 6140.12 0 0 0.1564 34.3 36.46 979.9 0.0001 0 41.35 39.95 615.5

3 4 6958.81 0 0 0.1564 34.35 36.48 980 0.0001 0 41.29 39.92 614

3 4 7777.49 0 0 0.1564 34.41 36.5 980 0.0001 0 41.23 39.88 612.4

3 4 8596.17 0 0 0.1564 34.45 36.51 980.1 0.0001 0 41.18 39.85 611

3 4 9414.86 0 0 0.1564 34.52 36.54 980.1 0.0001 0 41.1 39.79 607.7

4 1 9414.86 0 0 0.1564 25 28.94 969.8 0.0001 0 37.89 35.35 586.8

4 1 8596.17 0 0 0.1564 25 28.88 969.7 0.0001 0 37.62 35.13 579.2

4 1 7777.49 0 0 0.1564 25 28.81 969.7 0.0001 0 37.39 34.94 573.7

4 1 6958.81 0 0 0.1564 25 28.68 969.6 0.0001 0 37.05 34.67 564

4 1 6140.12 0 0 0.1564 25 28.59 969.6 0.0001 0 36.77 34.45 557.9

4 1 5321.44 0 0 0.1564 25 28.5 969.5 0.0001 0 36.35 34.11 544.8

4 1 4502.76 22 0 0.1564 25 28.39 969.4 0.0001 0 35.99 33.83 538.1

4 1 3684.08 0 0 0.1564 25 28.3 969.4 0.0001 0 35.65 33.55 532.1

4 1 2865.39 0 0 0.1564 25 28.11 969.2 0.0001 0 34.91 32.96 510.7

4 1 2046.71 0 0 0.1564 25 27.93 969.1 0.0001 0 34.42 32.57 504.5


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Fin
Pass Row Pressure Liquid Vapor Temp OT Film Dew Fin tip OT Overall
Distance Temp In OT Fouling root
No. No. drop removed flow Out coef. pt. temp. coef.
temp.

mm Pa kg/s kg/s C C W/(m2*K) m2*K/W C C C W/(m2*K)

4 1 1228.03 0 0 0.1564 25 27.8 969.1 0.0001 0 34 32.22 501.4

4 1 409.34 0 0 0.1564 25 27.61 969 0.0001 0 33.4 31.75 492.6

4 2 9414.86 0 0 0.1564 28.94 32.07 974 0.0001 0 39.13 37.11 592.2

4 2 8596.17 0 0 0.1564 28.88 31.93 973.9 0.0001 0 38.92 36.92 586

4 2 7777.49 0 0 0.1564 28.81 31.84 973.8 0.0001 0 38.73 36.75 582

4 2 6958.81 0 0 0.1564 28.68 31.7 973.6 0.0001 0 38.53 36.58 578

4 2 6140.12 0 0 0.1564 28.59 31.58 973.5 0.0001 0 38.25 36.33 569.6

4 2 5321.44 0 0 0.1564 28.5 31.4 973.3 0.0001 0 38.01 36.12 565.1

4 2 4502.76 22 0 0.1564 28.39 31.27 973.2 0.0001 0 37.79 35.92 560.8

4 2 3684.08 0 0 0.1564 28.3 31.13 973 0.0001 0 37.37 35.56 548.6

4 2 2865.39 0 0 0.1564 28.11 30.84 972.7 0.0001 0 37.03 35.25 543.3

4 2 2046.71 0 0 0.1564 27.93 30.65 972.5 0.0001 0 36.72 34.97 538.5

4 2 1228.03 0 0 0.1564 27.8 30.43 972.2 0.0001 0 36.05 34.41 517.7

4 2 409.34 0 0 0.1564 27.61 30.1 972.1 0.0001 0 35.63 34.05 513


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Physical Properties

Temperature C 25 26.91 28.82 30.73 32.65 34.56 36.47 38.38 40.29 42.2

Pressure bar 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326 1.01326

Vapor fraction 1 1 1 1 1 1 1 1 1 1

Vapor density kg/m3 1.18 1.18 1.17 1.16 1.15 1.15 1.14 1.13 1.13 1.12

Vapor specific heat kJ/(kg*K) 1.007 1.007 1.007 1.007 1.007 1.007 1.007 1.007 1.007 1.008

Vapor thermal cond. W/(m*K) 0.0261 0.0263 0.0264 0.0266 0.0267 0.0268 0.027 0.0271 0.0273 0.0274

Vapor viscosity mPa*s 0.0184 0.0185 0.0186 0.0186 0.0187 0.0188 0.0189 0.019 0.0191 0.0192

Liquid density kg/m3

Liquid specific heat kJ/(kg*K)

Liquid thermal cond. W/(m*K)

Liquid viscosity mPa*s

Temperature C 44.12 46.03

Pressure bar 1.01326 1.01326

Vapor fraction 1 1

Vapor density kg/m3 1.11 1.11

Vapor specific heat kJ/(kg*K) 1.008 1.008

Vapor thermal cond. W/(m*K) 0.0276 0.0277

Vapor viscosity mPa*s 0.0193 0.0193

Liquid density kg/m3

Liquid specific heat kJ/(kg*K)

Liquid thermal cond. W/(m*K)

Liquid viscosity mPa*s


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Calculation Details - Tube Side - Interval Analysis

Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load

mm bar kg/s kg/s C C W/(m2*K) W/(m2*K) m2*K/W kW/m2 kW

1 7 0 4.98607 0.0422 0 1 119.99 66.58 401.7 0 0.00011 0 0

1 7 818.68 4.98071 0.0422 0 1 106.41 61.77 387.1 0 0.00011 17.95 1.2

1 7 1637.37 4.97608 0.0422 0 1 95.09 57.7 375 0 0.00011 14.58 1

1 7 2456.05 4.97161 0.0422 0 1 85.73 54.43 365 0 0.00011 11.88 0.8

1 7 3274.73 4.96728 0.0422 0 1 77.91 51.79 356.7 0 0.00011 9.68 0.6

1 7 4093.42 4.96306 0.0422 0 1 71.51 49.7 349.8 0 0.00011 7.92 0.5

1 7 4912.1 4.95894 0.0422 0 1 66.1 47.97 344.2 0 0.00011 6.48 0.4

1 7 5730.78 4.95491 0.0422 0 1 61.65 46.61 339.5 0 0.00011 5.32 0.3

1 7 6549.47 4.95094 0.0422 0 1 58.01 45.49 335.7 0 0.00011 4.36 0.3

1 7 7368.15 4.94702 0.0422 0 1 54.94 44.73 352 3264.6 0.00011 3.66 0.2

1 7 8186.83 4.94315 0.0422 0 1 52.07 44.64 479.4 3249 0.00011 3.36 0.2

1 7 9005.52 4.93932 0.0422 0 1 49.23 44.48 761.2 3284.6 0.00011 3.3 0.2

1 7 9824.2 4.93514 0.0422 0 1 46.39 44.23 1782 3349.7 0.00011 3.31 0.2

1 8 0 4.98607 0.0422 0 1 119.99 71.41 401.7 0 0.00011 0 0

1 8 818.68 4.9807 0.0422 0 1 107.62 66.64 388.5 0 0.00011 16.35 1.1

1 8 1637.37 4.97604 0.0422 0 1 97.11 62.07 377.2 0 0.00011 13.6 0.9

1 8 2456.05 4.97153 0.0422 0 1 88.27 58.3 367.6 0 0.00011 11.32 0.7

1 8 3274.73 4.96716 0.0422 0 1 80.66 55.19 359.6 0 0.00011 9.43 0.6

1 8 4093.42 4.96289 0.0422 0 1 74.32 52.65 352.8 0 0.00011 7.86 0.5

1 8 4912.1 4.95873 0.0422 0 1 68.92 50.57 347.1 0 0.00011 6.56 0.4

1 8 5730.78 4.95464 0.0422 0 1 64.36 48.86 342.4 0 0.00011 5.46 0.4

1 8 6549.47 4.95063 0.0422 0 1 60.55 47.43 338.4 0 0.00011 4.56 0.3

1 8 7368.15 4.94667 0.0422 0 1 57.35 46.3 335 0 0.00011 3.82 0.2

1 8 8186.83 4.94275 0.0422 0 1 54.67 45.44 332.1 0 0.00011 3.18 0.2

1 8 9005.52 4.93888 0.0422 0 1 52.35 44.87 363.3 3380.9 0.00011 2.71 0.2

1 8 9824.2 4.93463 0.0422 0 1 50.13 44.77 515.8 3397 0.00011 2.59 0.2

2 5 9824.2 4.92662 0.0422 0 1 48.25 43.49 1261.2 0 0.00011 0 0


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Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load

mm bar kg/s kg/s C C W/(m2*K) W/(m2*K) m2*K/W kW/m2 kW

2 5 9005.52 4.92253 0.042 0.0002 0.99 45.39 43.17 2993.1 3248.5 0.00011 4.5 0.3

2 5 8186.83 4.91853 0.0411 0.0011 0.97 45.33 43.19 3151 3373.5 0.00011 4.81 0.3

2 5 7368.15 4.91392 0.0402 0.002 0.95 45.27 43.17 3222.1 3457.7 0.00011 4.81 0.3

2 5 6549.47 4.90902 0.0393 0.0029 0.93 45.21 43.13 3262.7 3507.9 0.00011 4.8 0.3

2 5 5730.78 4.90385 0.0384 0.0038 0.91 45.14 43.09 3328.7 3587.5 0.00011 4.79 0.3

2 5 4912.1 4.89851 0.0375 0.0047 0.89 45.07 43.03 3327.3 3588.8 0.00011 4.79 0.3

2 5 4093.42 4.89331 0.0367 0.0056 0.87 45 42.94 3248.1 3514.3 0.00011 4.75 0.3

2 5 3274.73 4.88832 0.0358 0.0064 0.85 44.93 42.85 3213.2 3484.1 0.00011 4.76 0.3

2 5 2456.05 4.88345 0.0349 0.0073 0.83 44.87 42.76 3184.6 3454.4 0.00011 4.78 0.3

2 5 1637.37 4.87868 0.034 0.0082 0.81 44.8 42.68 3157.6 3426.1 0.00011 4.77 0.3

2 5 818.68 4.87402 0.0331 0.0091 0.78 44.73 42.6 3129.7 3396.5 0.00011 4.76 0.3

2 5 0 4.86898 0.0322 0.01 0.76 44.66 42.51 3084.3 3367.7 0.00011 4.79 0.3

2 6 9824.2 4.92662 0.0422 0 1 48.25 43.96 1105.1 0 0.00011 0 0

2 6 9005.52 4.92258 0.0422 0 1 45.4 43.76 3343.5 3649.4 0.00011 3.49 0.2

2 6 8186.83 4.91871 0.0415 0.0007 0.98 45.35 43.7 3184.1 3407.1 0.00011 3.78 0.2

2 6 7368.15 4.91426 0.0408 0.0014 0.97 45.29 43.67 3244.5 3479 0.00011 3.74 0.2

2 6 6549.47 4.90948 0.0401 0.0021 0.95 45.23 43.63 3289.7 3533.9 0.00011 3.73 0.2

2 6 5730.78 4.90451 0.0394 0.0028 0.93 45.17 43.58 3319 3570.5 0.00011 3.72 0.2

2 6 4912.1 4.89932 0.0387 0.0035 0.92 45.11 43.53 3365.5 3626.9 0.00011 3.72 0.2

2 6 4093.42 4.89393 0.038 0.0042 0.9 45.05 43.48 3394.3 3662.9 0.00011 3.73 0.2

2 6 3274.73 4.88851 0.0373 0.0049 0.88 44.99 43.4 3370.4 3637.3 0.00011 3.73 0.2

2 6 2456.05 4.88328 0.0367 0.0056 0.87 44.93 43.31 3296.9 3576 0.00011 3.75 0.2

2 6 1637.37 4.87822 0.036 0.0063 0.85 44.86 43.25 3274.9 3553.4 0.00011 3.76 0.2

2 6 818.68 4.87324 0.0353 0.007 0.84 44.8 43.17 3253.5 3531.3 0.00011 3.75 0.2

2 6 0 4.86782 0.0346 0.0077 0.82 44.73 43.1 3233.9 3511 0.00011 3.78 0.2

3 3 0 4.8618 0.0334 0.0088 0.79 44.65 41.04 3012.6 0 0.00011 0 0

3 3 818.68 4.85693 0.032 0.0103 0.76 44.55 41 2988.2 3261.1 0.00011 7.82 0.5

3 3 1637.37 4.85271 0.0306 0.0117 0.72 44.46 40.97 2945.2 3216 0.00011 7.56 0.5

3 3 2456.05 4.84866 0.0292 0.013 0.69 44.37 40.91 2881.1 3168.8 0.00011 7.38 0.5
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Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load

mm bar kg/s kg/s C C W/(m2*K) W/(m2*K) m2*K/W kW/m2 kW

3 3 3274.73 4.84476 0.0279 0.0144 0.66 44.28 40.87 2836.9 3122.8 0.00011 7.21 0.5

3 3 4093.42 4.84103 0.0266 0.0156 0.63 44.19 40.83 2794.1 3077 0.00011 6.98 0.5

3 3 4912.1 4.83746 0.0253 0.0169 0.6 44.1 40.75 2725.6 3030.1 0.00011 6.83 0.4

3 3 5730.78 4.83405 0.0241 0.0181 0.57 44 40.69 2681.2 2984 0.00011 6.69 0.4

3 3 6549.47 4.8308 0.0229 0.0193 0.54 43.91 40.63 2638.7 2938.3 0.00011 6.53 0.4

3 3 7368.15 4.8277 0.0218 0.0205 0.52 43.82 40.55 2565.4 2892.7 0.00011 6.39 0.4

3 3 8186.83 4.82476 0.0206 0.0216 0.49 43.71 40.47 2522 2849.2 0.00011 6.22 0.4

3 3 9005.52 4.82197 0.0195 0.0227 0.46 43.61 40.39 2481.2 2806.3 0.00011 6.1 0.4

3 3 9824.2 4.81904 0.0185 0.0238 0.44 43.51 40.31 2441.8 2764 0.00011 5.96 0.4

3 4 0 4.8618 0.0334 0.0088 0.79 44.65 41.86 3048.1 0 0.00011 0 0

3 4 818.68 4.8568 0.0323 0.0099 0.76 44.56 41.82 3040.3 3317.8 0.00011 6.11 0.4

3 4 1637.37 4.85243 0.0312 0.011 0.74 44.49 41.79 3009.6 3286 0.00011 5.91 0.4

3 4 2456.05 4.84819 0.0301 0.0121 0.71 44.41 41.75 2977.9 3252.1 0.00011 5.79 0.4

3 4 3274.73 4.84408 0.0291 0.0132 0.69 44.33 41.7 2926.5 3219.6 0.00011 5.68 0.4

3 4 4093.42 4.84009 0.0281 0.0142 0.66 44.25 41.66 2895.4 3187.8 0.00011 5.54 0.4

3 4 4912.1 4.83623 0.0271 0.0152 0.64 44.18 41.61 2864.5 3155.2 0.00011 5.42 0.4

3 4 5730.78 4.8325 0.0261 0.0161 0.62 44.1 41.57 2834.3 3122.8 0.00011 5.32 0.3

3 4 6549.47 4.82889 0.0252 0.0171 0.6 44.03 41.5 2778 3090.8 0.00011 5.21 0.3

3 4 7368.15 4.8254 0.0242 0.018 0.57 43.94 41.44 2746.8 3059 0.00011 5.12 0.3

3 4 8186.83 4.82204 0.0233 0.0189 0.55 43.87 41.38 2716.5 3027.1 0.00011 5.04 0.3

3 4 9005.52 4.8188 0.0224 0.0198 0.53 43.79 41.33 2687.2 2995.8 0.00011 4.97 0.3

3 4 9824.2 4.81535 0.0215 0.0207 0.51 43.71 41.24 2625.4 2965.5 0.00011 4.88 0.3

4 1 9824.2 4.81308 0.02 0.0222 0.47 43.58 38.35 2391.9 0 0.00011 0 0

4 1 9005.52 4.81026 0.0183 0.0239 0.43 43.43 38.18 2333.4 2641 0.00011 9.47 0.6

4 1 8186.83 4.80795 0.0166 0.0256 0.39 43.25 37.9 2217 2559.7 0.00011 9.31 0.6

4 1 7368.15 4.80585 0.015 0.0273 0.35 43.07 37.66 2139.2 2478.6 0.00011 9.12 0.6

4 1 6549.47 4.80396 0.0134 0.0288 0.32 42.85 37.31 2010.4 2401.5 0.00011 8.92 0.6

4 1 5730.78 4.80228 0.0118 0.0304 0.28 42.61 37.03 1935.5 2329.8 0.00011 8.69 0.6

4 1 4912.1 4.80078 0.0104 0.0319 0.25 42.34 36.6 1786.9 2265 0.00011 8.44 0.6
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Pass Row Vapor Liquid Vapor Stream Metal Overall TS Cond. TS Heat Heat
Distance Pressure TS Fouling
No. No. flow flow Fraction temp surface coef. film coef. flux load

mm bar kg/s kg/s C C W/(m2*K) W/(m2*K) m2*K/W kW/m2 kW

4 1 4093.42 4.79946 0.009 0.0333 0.21 41.98 36.24 1717.1 2211.7 0.00011 8.14 0.5

4 1 3274.73 4.79832 0.0076 0.0346 0.18 41.63 35.89 1656.7 2154.1 0.00011 7.91 0.5

4 1 2456.05 4.79734 0.0064 0.0358 0.15 41.05 35.13 1466.3 2118.8 0.00011 7.52 0.5

4 1 1637.37 4.7965 0.0053 0.037 0.13 40.42 34.63 1416.5 2080.8 0.00011 7.05 0.5

4 1 818.68 4.79579 0.0042 0.038 0.1 39.82 34.2 1392.1 2066.8 0.00011 6.72 0.4

4 1 0 4.79512 0.0034 0.0388 0.08 39.02 33.58 1326.4 2071.9 0.00011 6.35 0.4

4 2 9824.2 4.81308 0.02 0.0222 0.47 43.58 39.48 2418.2 0 0.00011 0 0

4 2 9005.52 4.81015 0.0187 0.0236 0.44 43.46 39.36 2394.2 2710.3 0.00011 7.5 0.5

4 2 8186.83 4.8077 0.0173 0.0249 0.41 43.32 39.14 2297.1 2648.1 0.00011 7.42 0.5

4 2 7368.15 4.80542 0.016 0.0262 0.38 43.17 38.95 2236.8 2587.2 0.00011 7.35 0.5

4 2 6549.47 4.80332 0.0147 0.0275 0.35 43.03 38.75 2179.9 2526.2 0.00011 7.28 0.5

4 2 5730.78 4.80139 0.0134 0.0288 0.32 42.84 38.46 2066.3 2469.5 0.00011 7.17 0.5

4 2 4912.1 4.79963 0.0122 0.0301 0.29 42.64 38.23 2008 2416 0.00011 7.04 0.5

4 2 4093.42 4.79804 0.0109 0.0313 0.26 42.45 38 1956 2363.5 0.00011 6.97 0.5

4 2 3274.73 4.79659 0.0098 0.0325 0.23 42.16 37.57 1815.6 2319.6 0.00011 6.81 0.4

4 2 2456.05 4.79529 0.0086 0.0336 0.2 41.87 37.23 1759.8 2278.4 0.00011 6.65 0.4

4 2 1637.37 4.79415 0.0075 0.0347 0.18 41.58 36.92 1711.4 2232.4 0.00011 6.55 0.4

4 2 818.68 4.79314 0.0065 0.0357 0.15 41.08 36.24 1518.4 2205.2 0.00011 6.29 0.4

4 2 0 4.79217 0.0055 0.0367 0.13 40.55 35.8 1479 2182.4 0.00011 5.98 0.4
Aspen Exchanger Design and Rating Air Cooled V14.2 Page 45
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Physical Properties

Temperature C 120 98.96 76.99 53.98 45.25 44.91 44.54 44.11

Pressure bar 5 4.97888 4.95775 4.93663 4.9155 4.89438 4.87326 4.85213

Vapor fraction 1 1 1 1 0.9217358 0.7999877 0.6787445 0.5581461

Liquid density kg/m3 560.43 560.94 561.55 562.22

Liquid specific heat kJ/(kg*K) 2.535 2.531 2.528 2.523

Liquid thermal cond. W/(m*K) 0.1007 0.1009 0.101 0.1012

Liquid viscosity mPa*s 0.1241 0.1244 0.1246 0.1249

Surface tension N/m 0.0098 0.0098 0.0099 0.01

Latent heat kJ/kg 346.5 346.9 347.4 348

Vapor density kg/m3 9.06 9.64 10.36 11.27 11.57 11.53 11.45 11.36

Vapor specific heat kJ/(kg*K) 2.077 1.993 1.906 1.819 1.787 1.785 1.783 1.781

Vapor thermal cond. W/(m*K) 0.0279 0.0252 0.0224 0.0197 0.0188 0.0188 0.0188 0.0189

Vapor viscosity mPa*s 0.0105 0.01 0.0095 0.0089 0.0087 0.0087 0.0087 0.0087

Temperature C 43.6 42.95 41.97 39.91

Pressure bar 4.83101 4.80989 4.78876 4.76764

Vapor fraction 0.4397486 0.3235193 0.2105978 0.1062541

Liquid density kg/m3 562.92 563.74 564.94 567.44

Liquid specific heat kJ/(kg*K) 2.518 2.513 2.504 2.486

Liquid thermal cond. W/(m*K) 0.1014 0.1016 0.1019 0.1027

Liquid viscosity mPa*s 0.1252 0.1257 0.1265 0.1285

Surface tension N/m 0.01 0.0101 0.0102 0.0104

Latent heat kJ/kg 348.4 348.9 349.7 350.6

Vapor density kg/m3 11.22 11.03 10.76 10.22

Vapor specific heat kJ/(kg*K) 1.78 1.78 1.782 1.791

Vapor thermal cond. W/(m*K) 0.0192 0.0196 0.0203 0.0221

Vapor viscosity mPa*s 0.0087 0.0087 0.0087 0.0087


Aspen Exchanger Design and Rating Air Cooled V14.2 Page 46
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Pressure Change

Pressure Change Flow Pattern Data

Pass Row Flow


Distance Friction Momentum Gravity Total X Y Regime
No. No. pattern

mm bar bar bar bar

1 7 819 -0.00484 0 0 -0.00484 0 0 HF SNGVAP

1 7 1637 -0.00464 0 0 -0.00464 0 0 HF SNGVAP

1 7 2456 -0.00447 0 0 -0.00447 0 0 HF SNGVAP

1 7 3275 -0.00433 0 0 -0.00433 0 0 HF SNGVAP

1 7 4093 -0.00421 0 0 -0.00421 0 0 HF SNGVAP

1 7 4912 -0.00412 0 0 -0.00412 0 0 HF SNGVAP

1 7 5731 -0.00404 0 0 -0.00404 0 0 HF SNGVAP

1 7 6549 -0.00397 0 0 -0.00397 0 0 HF SNGVAP

1 7 7368 -0.00392 0 0 -0.00392 0 0 HF SNGVAP

1 7 8187 -0.00387 0 0 -0.00387 0 0 HF SNGVAP

1 7 9006 -0.00382 0 0 -0.00382 0 0 HF SNGVAP

1 7 9824 -0.00378 0 0 -0.00378 0 0 HF SNGVAP

1 8 819 -0.00485 0 0 -0.00485 0 0 HF SNGVAP

1 8 1637 -0.00466 0 0 -0.00466 0 0 HF SNGVAP

1 8 2456 -0.00451 0 0 -0.00451 0 0 HF SNGVAP

1 8 3275 -0.00437 0 0 -0.00437 0 0 HF SNGVAP

1 8 4093 -0.00426 0 0 -0.00426 0 0 HF SNGVAP

1 8 4912 -0.00417 0 0 -0.00417 0 0 HF SNGVAP

1 8 5731 -0.00408 0 0 -0.00408 0 0 HF SNGVAP

1 8 6549 -0.00402 0 0 -0.00402 0 0 HF SNGVAP

1 8 7368 -0.00396 0 0 -0.00396 0 0 HF SNGVAP

1 8 8187 -0.00391 0 0 -0.00391 0 0 HF SNGVAP

1 8 9006 -0.00387 0 0 -0.00387 0 0 HF SNGVAP

1 8 9824 -0.00384 0 0 -0.00384 0 0 HF SNGVAP

2 5 9006 -0.00385 0.00016 0 -0.00369 0 0 HF SNGVAP

2 5 8187 -0.00433 0.00032 0 -0.004 0.001299478 2.951032 HF ANDSLQ


Aspen Exchanger Design and Rating Air Cooled V14.2 Page 47
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Location:
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Pressure Change Flow Pattern Data

Pass Row Flow


Distance Friction Momentum Gravity Total X Y Regime
No. No. pattern

mm bar bar bar bar

2 5 7368 -0.00493 0.00032 0 -0.00461 0.005450416 2.889012 HF ANDSLQ

2 5 6549 -0.00521 0.00031 0 -0.0049 0.009431829 2.82729 HF ANDSLQ

2 5 5731 -0.00548 0.00031 0 -0.00517 0.01344545 2.765598 HF ANDSLQ

2 5 4912 -0.00565 0.0003 0 -0.00534 0.01754625 2.70396 HF ANDSLQ

2 5 4093 -0.00549 0.0003 0 -0.00519 0.02177424 2.642288 HF ANDSLQ

2 5 3275 -0.00528 0.00029 0 -0.00499 0.02612476 2.580925 HF ANDSLQ

2 5 2456 -0.00516 0.00028 0 -0.00488 0.03065365 2.519319 HF ANDSLQ

2 5 1637 -0.00505 0.00028 0 -0.00477 0.03540251 2.457258 HF ANDSLQ

2 5 819 -0.00493 0.00027 0 -0.00466 0.04034057 2.396049 HF ANDSLQ

2 5 0 -0.00482 0.00027 0 -0.00455 0.04549392 2.33522 HF ANDSLQ

2 6 9006 -0.00378 0.00014 0 -0.00365 0 0 HF SNGVAP

2 6 8187 -0.00413 0.00026 0 -0.00387 0.0002693158 6.936846E-05 HF OUTRNG

2 6 7368 -0.0047 0.00025 0 -0.00445 0.003724673 2.915868 HF ANDSLQ

2 6 6549 -0.00502 0.00025 0 -0.00477 0.006837063 2.868161 HF ANDSLQ

2 6 5731 -0.00522 0.00024 0 -0.00498 0.009917353 2.820544 HF ANDSLQ

2 6 4912 -0.00543 0.00024 0 -0.00519 0.01301637 2.773021 HF ANDSLQ

2 6 4093 -0.00563 0.00024 0 -0.00539 0.016171 2.725399 HF ANDSLQ

2 6 3275 -0.00565 0.00024 0 -0.00541 0.01941108 2.6775 HF ANDSLQ

2 6 2456 -0.00546 0.00023 0 -0.00523 0.02273065 2.629599 HF ANDSLQ

2 6 1637 -0.00529 0.00023 0 -0.00506 0.02616318 2.581305 HF ANDSLQ

2 6 819 -0.0052 0.00022 0 -0.00498 0.02971591 2.532689 HF ANDSLQ

2 6 0 -0.00512 0.00022 0 -0.00489 0.03336963 2.484849 HF ANDSLQ

3 3 819 -0.00483 0.00044 0 -0.00439 0.05262577 2.25689 HF ANDSLQ

3 3 1637 -0.00464 0.00041 0 -0.00422 0.06194755 2.159425 HF ANDSLQ

3 3 2456 -0.00444 0.00039 0 -0.00406 0.07182118 2.064517 HF ANDSLQ

3 3 3275 -0.00426 0.00037 0 -0.00389 0.08224798 1.972733 HF ANDSLQ

3 3 4093 -0.00408 0.00035 0 -0.00373 0.09325308 1.883861 HF ANDSLQ

3 3 4912 -0.0039 0.00033 0 -0.00357 0.1050252 1.796894 HF ANDSLQ


Aspen Exchanger Design and Rating Air Cooled V14.2 Page 48
File: K:\Aspen training\Aspen EDR\Air cooled heat exchanger.EDR Printed: 03-01-2025 at 12:46:52
Project
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:

Pressure Change Flow Pattern Data

Pass Row Flow


Distance Friction Momentum Gravity Total X Y Regime
No. No. pattern

mm bar bar bar bar

3 3 5731 -0.00372 0.00031 0 -0.00341 0.1176208 1.711974 HF ANDSLQ

3 3 6549 -0.00354 0.00029 0 -0.00325 0.1311356 1.629045 HF ANDSLQ

3 3 7368 -0.00337 0.00027 0 -0.0031 0.1457227 1.547788 HF ANDSLQ

3 3 8187 -0.0032 0.00026 0 -0.00294 0.1613114 1.469207 HF ANDSLQ

3 3 9006 -0.00304 0.00024 0 -0.00279 0.1782616 1.3921 HF ANDSLQ

3 3 9824 -0.00288 0.00023 0 -0.00265 0.1966735 1.316764 HF ANDSLQ

3 4 819 -0.00485 0.00034 0 -0.00451 0.0506122 2.279158 HF ANDSLQ

3 4 1637 -0.0047 0.00033 0 -0.00437 0.05768248 2.20329 HF ANDSLQ

3 4 2456 -0.00455 0.00031 0 -0.00424 0.06504411 2.12926 HF ANDSLQ

3 4 3275 -0.00441 0.0003 0 -0.00411 0.07269806 2.057283 HF ANDSLQ

3 4 4093 -0.00427 0.00028 0 -0.00399 0.08064248 1.987266 HF ANDSLQ

3 4 4912 -0.00413 0.00027 0 -0.00386 0.08891151 1.919004 HF ANDSLQ

3 4 5731 -0.00399 0.00026 0 -0.00373 0.0976202 1.851759 HF ANDSLQ

3 4 6549 -0.00386 0.00025 0 -0.00361 0.1067392 1.78599 HF ANDSLQ

3 4 7368 -0.00372 0.00024 0 -0.00349 0.1163314 1.72148 HF ANDSLQ

3 4 8187 -0.00359 0.00023 0 -0.00336 0.1264717 1.657966 HF ANDSLQ

3 4 9006 -0.00346 0.00022 0 -0.00324 0.1372366 1.595257 HF ANDSLQ

3 4 9824 -0.00333 0.00021 0 -0.00312 0.1485752 1.533994 HF ANDSLQ

4 1 9006 -0.00291 0.00037 0 -0.00254 0.1704962 1.42732 HF ANDSLQ

4 1 8187 -0.00266 0.00034 0 -0.00232 0.1993753 1.306965 HF ANDSLQ

4 1 7368 -0.00241 0.00031 0 -0.0021 0.2331298 1.189163 HF ANDSLQ

4 1 6549 -0.00217 0.00029 0 -0.00189 0.2732396 1.073534 HF ANDSLQ

4 1 5731 -0.00194 0.00026 0 -0.00169 0.3209906 0.9615889 HF ANDSLQ

4 1 4912 -0.00173 0.00023 0 -0.0015 0.3789775 0.8529363 HF ANDSLQ

4 1 4093 -0.00153 0.00021 0 -0.00132 0.4503095 0.7482431 HF ANDSLQ

4 1 3275 -0.00133 0.00018 0 -0.00114 0.5380026 0.6495035 HF ANDSLQ

4 1 2456 -0.00114 0.00016 0 -0.00098 0.6529748 0.5530398 HF ANDSLQ

4 1 1637 -0.00097 0.00014 0 -0.00084 0.7929771 0.4676323 HF ANDSLQ


Aspen Exchanger Design and Rating Air Cooled V14.2 Page 49
File: K:\Aspen training\Aspen EDR\Air cooled heat exchanger.EDR Printed: 03-01-2025 at 12:46:52
Project
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:

Pressure Change Flow Pattern Data

Pass Row Flow


Distance Friction Momentum Gravity Total X Y Regime
No. No. pattern

mm bar bar bar bar

4 1 819 -0.00083 0.00012 0 -0.00071 0.9748349 0.3887747 HF ANDSLQ

4 1 0 -0.00071 0.0001 0 -0.00061 1.234445 0.3126139 HF ANDSLQ

4 2 9006 -0.00293 0.00029 0 -0.00264 0.1704962 1.42732 HF ANDSLQ

4 2 8187 -0.00274 0.00028 0 -0.00246 0.1928469 1.332472 HF ANDSLQ

4 2 7368 -0.00254 0.00026 0 -0.00228 0.2182442 1.238526 HF ANDSLQ

4 2 6549 -0.00234 0.00024 0 -0.0021 0.2472681 1.145843 HF ANDSLQ

4 2 5731 -0.00215 0.00023 0 -0.00193 0.281039 1.053638 HF ANDSLQ

4 2 4912 -0.00197 0.00021 0 -0.00176 0.3198691 0.9640457 HF ANDSLQ

4 2 4093 -0.00179 0.0002 0 -0.0016 0.3654436 0.8761804 HF ANDSLQ

4 2 3275 -0.00162 0.00018 0 -0.00144 0.4204921 0.788857 HF ANDSLQ

4 2 2456 -0.00146 0.00016 0 -0.0013 0.4846475 0.7063571 HF ANDSLQ

4 2 1637 -0.0013 0.00015 0 -0.00114 0.5632981 0.6256108 HF ANDSLQ

4 2 819 -0.00114 0.00013 0 -0.001 0.66337 0.5457066 HF ANDSLQ

4 2 0 -0.001 0.00012 0 -0.00088 0.7794774 0.4747512 HF ANDSLQ

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