ETI - Test Gear
ETI - Test Gear
TRANSISTORS
DIODES
RECTIFIERS
ZENER DIODES
ANALOG ICs
LOGIC ICs
MEMORIES
RESISTORS
CAPACITORS
DESIGNER'S CHOICE
SIGNET" 410
PHILIPS - SIGNETICS
for
QUALITY AVAILABILITY & CONTINUITY
in
Electronic Components and Materials
Insist on Philips and Signetics Components
from your local stockist
Electronic
Components
and Materials PHILIPS
TEST GEIIII/2
-metering and power supply prolects
Contents
EDITORIAL
Project Designs: Barry Wilkinson
Editor: Jan Vernon
Publisher: Collyn Rivers
Managing Director: Arnold Quick
Audio level meter 5
ADVERTISING
Sydney: Tel 33-4282 Impedance meter 9
Melbourne: Tel 51-9836 Audio millivoltmeter 15
Digital display 20
Digital voltmeter 23
Simple frequency counter 27
Phase meter 33
Temperature meter 37
Audio signal generator 40
Audio noise generator 44
Tone burst generator 47
Cross hatch/dot generator 52
RF signal generator 55
Marker generator 59
Logic probe 62
Logic pulser 65
Logic tester 67
Simple CMOS tester 73
Transistor tester 77
Linear IC tester 78
IC power supply 80
Dual power supply 84
Basic power supply 90
Experimenter's power supply 91
Test Gear was printed in 1977 by Switching regulator supply 95
Wilke and Company Limited, Decade resistance box 99
Melbourne.
Oscilloscope calibrator 101
Distributed by Gordon and Gotch.
(* Recommended and maximum Dual beam adaptor 102
price only). Silent A- B switch 106
Copyright: Electronics Today
International. Audio attenuator 108
Universal timer 110
3
THE COMMONWEALTH COPYRIGHT ACT OF 1968
EXPRESSLY FORBIDS THE REPRODUCTION OF
ANY MATERIAL WITHOUT THE COPYRIGHT
OWNERS PRIOR PERMISSION.
Whilst every effort has been made to ensure that all constructional projects referred to in this edition will operate as indicated
efficiently and properly, and that all necessary components to build the same will be available, no responsibility whatsoever
is accepted in respect of the failure for any reason at all of the project to operate effectively or at all whether due to any
fault in design or otherwise, and no responsibility is accepted for the failure to obtain any such component parts in respect of
any such project. Further, no responsibility is accepted in respect of any injury or damage caused by any fault in the design
of any such project aforesaid.
4
AUDIO LEVEL METER
PROJECT 438
Peak and average audio levels are indicated by abar of light.
HIGH- POWER amplifiers usually take 0.3 seconds to reach 99% of the in 8 ohms). Strictly speaking therefore
incorporate meters to indicate the reference level, and will then such meters should be called level or
output- power levels in each channel. overshoot by not more than 1.5% and power meters, not VU meters.
These meters are often called VU not less than 1.0%. Even the best of such meters are not
meters but in most cases they resemble The professional VU meter is thus an fast enough to indicate accurately the
proper VU meters only in the way instrument that has been designed to peak levels which occur in music and
they are scaled. give a reasonable compromise between hence are useless for detecting the
A professional VU meter is the indicating the fast peaks and the onset of amplifier clipping. This is vital
industry standard for measuring the average levels of a complex music as at clipping amplifier distortion rises
levels of complex music waveforms. It waveform. rapidly.
has ascale marked from — 20 to +3 VU In contrast the meters fitted to some One alternative is to use in addition
(on a steady state signal VU amplifiers have scales calibrated in VU to the level meter a clipping indicator
correspond to dB) where ' 0' VU but usually relying on the inertia of that detects fast peaks which exceed a
corresponds to a level of one milliwatt the meter movement to provide meter preset level. The ETI 417 OVER- LED
into 600 ohms. The meter has a averaging. Apart from this thé 0 VU project was such an instrument — it
carefully controlled time constant point corresponds to the rated power flashed an LED when amusic transient
such that if a reference tone level is output of the amplifier — not to 1 mW exceeded clipping level.
applied the pointer of the meter will into 600 ohms ( equivalent to 75 mW The circuit described in this project
is best described as a ' level meter'. It
uses an array of LED diodes set to
illuminate at successively higher
increments in music level. With this
type of display an estimate can quite
SPECIFICATION easily be made of channel balance, and
all transients, no matter how fast, are
Supply voltage 20 to 32 volts dc detected and indicated.
15 to 20 volts dc
DESIGN FEATURES
Supply current 16 mA dc approx The ETI 438 Level Meter can be
arranged to indicate levels either in
Input sensitivity 'VU meter' format or in output power
(VU meter) 500 k/v format. In the ' VU- meter' format the
eight diodes light at 3 dB intervals
Indication 8 LEDs 3 dB apart from — 18 to + 3 VU where 0 VU
corresponds to the nominal voltage
Attack time 1ms required. Alternately as a power meter
(remember that an amplifier cannot be
Release time 0.5 sec. driven beyond the clipping point) the
top LED indicates maximum power
and each lower LED indicates half the
power of the one above it. The LEDs
of the meter could thus be labelled,
5
POWER
Fig. 1. Circuit diagram of the level meter. INPUT
20-32Vdc
15-20Vac
12
D3
1
+Ve
T
4' C5
' ' 47u F 35V
220i
COM35V
R22
Ql 3k3
BD140
Cl BC640
1/IF
°"--1 OV
AUDIO
INPUT
NOTES
IC1 IS LM3900
PIN 14 IS + Ve
PIN 7 IS OV
6
1
PARTS LIST — ETI 438 •
R21 Resistor 68 ohm 1/2W 5% AUDI) LED 2
R19 " 390 ohm 12W
1 5% INPU —
R18 " 560 ohm /
12W 5% LED 3
R17 " 680 ohm '/2W 5%
R20 " 820 ohm V2W 5% LED 4
R16 " lk 2 W
/
1 5%
R15 " 1k5 V2W 5% LED 5
R14 " 2k2 V2W 5%
R13 " 2k7 V2W 5%
R12,22 " 3k3 V2W 5% LED 6
R6,10,11 Resistor 100k 1 2 W
/ 5% OV
LED 7
R1,2,7,8 " 1M I/2W 5%
R3,4,9 See Table 1 1/
2W 5% -;
R5 See Table 1 1/ W 5%
2 LED 8
POWER
Cl 2 3,4 Capacitor 111F 35V electro INPUT
*cbA, 4711F 35V electro
*C5B 22011F 35V electro
* use 47 11F for dc operation 22011F
for ac operation
ICI Integrated Circuit LM 3900
IC2,3 Integrated Circuit LM 339
01,2 Dlode IN914, BA318 or similar
D3 " EM401, IN4005 or similar
ZD1 Zener diode 5.1 V 400 mW
Q1 Transistor BD 140, BC640
Q2 BC177, BC 557
LED 1-8 L.E.D. 5023 or similar
PC board ETI 438 Fig.2. component overlay using 80140 for 01. Circled diagram shows use of alternative
NOTE: Electronics Today is adopting BC640
the European standard method of
showing component values— i.e.
1k5 = 1.5k, 2k7 = 2.7k, etc.
the second divider chain to adjust for the current into the positive input is
offsets etc. set at about 12 microamps by R3 and
The LM3900 is a quad differential R4. Current into the negative input is
for example ( for a100 watt amplifier) amplifier which uses a current provided from the output by R9. If
100, 50, 25, 12.5 watts etc. balancing technique at the input rather the current into the negative input is
The fast attack time of the meter than the voltage balancing that is used too low the output voltage will rise
(less than one millisecond) ensures with conventional operational thus increasing the current into the
that even very short transients are ampliters. Both the inputs " look" like negative input until balance is
detected, whilst the relatively slow the base-emitter junctions of normal achieved. This self balancing ensures
release time ( 0.5 seconds) provides a transistors and both are at 0.6 volts correct static biasing.
reasonably-accurate, average — level with respect to ground. The currents
indication. into the two inputs must be equal if Gain is obtained by feeding asignal
the output of the amplifier is to be in into R5 which adds or subtracts
In most previous designs for such
the linear region. In the case of IC1/3 current into the negative input. For
meters, discrete transistors were used
to build level detectors. Temperature
effects and variations in gain led to OUTPUT 1 OUTPUT 4 ONO INPUT 4. INPU TI- INPUT T• INPUT
I WI* Z.
- 11
use atrimpot as the bottom resistor of Fig.4. Internal circuitry and pin connections of the LM3900 IC.
7
AUDIO•
LEVEL METER TABLE 1A — VU METER
FSD = +3 dB
R3, 4 and 9 are 1megohm
8
IMPEDANCE METER
Measure impedance directly with
ETI's new impedance meter — ETI 116 Impedance Meter
checks capacitance and induct-
ance too! 3k
1k 10k
300 30k
100 100k
30 300k
THIS IS an unusual project — in that
we started out designing one thing and 10 1M
finished up developing another! RANGE
We had intended to design an RLC
bridge which is a very useful IMPEDANCE 1kHz
instrument and perhaps the next most
commonly used after the multimeter, UNKNOWN 110kHz
signal generator and scope.
But whilst it is useful to be able to CAL EXT.
measure the value of an individual
MODE FREQ. EXT. INPUT PO
component, on many occasions we are
more concerned with the magnitude of
the impedance than we are with the
actual value of C or L.
Fig. 1. Block diagram of the impedance
For example assume that we require meter snows that it consists of an oscillator
to know how the impedance of a an amplifier and ameter circuit.
speaker varies with frequency. Due to
the effects of the crossover network it
V PROJECT 116
will not be known whether the speaker
EXTERNAL °
is inductive or capacitive in the INPUT
crossover region. Additionally a
speaker goes capacitive below its
natural resonant frequency. Hence the
use of an RLC bridge to plot impedance SWITCH
would be very tedious indeed. We
would have to determine whether the
speaker was capacitive or inductive, IMPEDANCE
UNDER
measure the actual value and then
TEST
calculate the impedance for each point
to be plotted.
With the ETI impedance meter
REFERENCE
impedance can be read directly as a RESISTOR
function of frequency as shown in
Fig. 7.
This is just one example of the many
possible applications. In addition the
meter may be used to measure
component values by simply referring
to a reactance chart or doing a simple
calculation as detailed below.
Other applications include measuring
the impedances of microphones,
filters, transformers and amplifier
inputs etc. All can be measured as
easily as one would measure a resistor
using an ohmmeter. Simply by
connecting the device to the input
terminals of the meter and making the
measurement as detailed in the " How
To Use" section.
In most practical applications we
-equire to know the magnitude of the
mpedance — we do not care whether When measuring items which are connected to the mains earth either the item, or
the meter, must have the earth removed.
the device is predominantly inductive
)r capacitive.
On the rare occasions that we do
•equire to know reactance we can
9
IMPEDANCE METER
measure the dc resistance as well as the
C13 impedance and calculate from the
1000,,F
formula
RI
390 3.1Viat
X = N/z 2 - R2
EXT
INPUT
01,,F 84
QV* 382 EXTISW14
where X = reactance inductive or
238V
1k \
OA RV1
10k
o
382 lk used
THI
82 R3 853 Z = magnitude of impedance
1k5 1k5 OV
•EXT
Se41.
EXT 9P/11, OV (as measured on impedance
7E81101
.0 4.0v meter)
OV
C3
R = dc resistance ( as measured
C4 lk
OV 0.01F by an ohmmeter).
I1.45V NOTES
T •
240/
7.5V43.7.5V
VE
VOLTAGES GIVEN ARE OF THE
PROTOTYPE BUT SHOULD BE TYPICAL MEASURING CAPACITANCE
COMPONENTS MARKED • ARE MOUNTED The value of an unknown capacitor
ON FRONT PANEL AND NOT ON PC. BOARD
240V
I BEFORE INSTALLINGC12 MEASURE THE
can easily be determined by measuring
INPUT
C .
N SW2 Cl
D.C. VOLTAGE FROM 07, AND IF NEGATIVE
REVERSE THE POLARITY
the impedance and then using the
0.11,F THE VOLTAGE SHOULD BE WITHIN. 1.5V.
reactance chart. Or, it may be
oil
e
EIC568
IC 5
0C568/ONLY UNDERSIDE
IDe
VIEWED FROM
ABOVE and if 1kHz
Fig. 2. Circuit diagram of the complete impedance meter. CµF = ! 2. (Z in ohms)
ZC
Since the meter can resolve the range
1 ohm to 1 megohm this implies a
capacitance range of 16 pF to 160µF.
But as explained elsewhere stray
capacitance limits the lowest
capacitance that can be resolved to
about 100pF.
MEASURING INDUCTANCE
To determine the value of an
unknown inductance the impedance is
again measured and the value read off
the reactance chart. Alternately the
value may be calculated from
L high
x=L Ozc
Loils
Fig. 3. Printed circuit board
layout. Full size. 140 x 62 mm.
or L . N/ZL 2 — R2 OM 03 coils)
7arF
HOW IT WORKS Eh- 116 Q2. Transistor Q4 is supplied with a
The basic format of the impedance
constant current of 22 mA by QS,
meter may be seen from the block and Q4, in conjunction with the
diagram Fig.l. Firstly, we have an
input pair, supplies the necessary
oscillator which may be switched to overall gain. Transistors Q6 and Q7
provide either 1kHz or 10 kHz. Then
buffer the output of Q4 and Q5 to
we have adifferential amplifier with provide the necessary current drive.
a high input impedance, and lastly a The dc bias for the amplifier is
meter drive circuit.
provided by R17 such that an output
Either output of the oscillator, or voltage within ±-1.5 volts of zero is
an external frequency, as required, is always obtained.
passed to the non-inverting input of
The meter drive circuitry consists of
the amplifier. The amplifier gain is
a741 IC with ameter, and half wave
set by the ratio of the unknown
rectifier in series, connected in the
impedance, Z, to the reference
feedback path. A second diode is
resistance, R. Due to feedback, the
used to prevent the IC being
voltage across R is always equal to
saturated on the opposite-polarity
the input voltage and, as the
swing.
amplifier requires no input current,
The current in the meter is half the
the current through R must also flow
current through R25 and, since this is
through the unknown impedance, Z.
proportional to the difference
The voltage across Z is therefore
between input and output voltages of
proportional to its impedance.
The meter circuit measures the the amplifier, is proportional to the
voltage across the unknown
output voltage by using the input
impedance. The meter scale is linear
voltage as areference. Since the input
and the IC effectively compensates
voltage is equal to the voltage across
for the diode drop. Capacitor C3
R, we are effectively measuring the
provides the smoothing necessary
voltage across Z.
when working at frequencies less
Refer now to the main circuit
diagram Fig.2. The oscillator is of the than 40 Hz.
As previously stated the gain of the
Wein bridge type and uses a741 IC as
amplifier is set by the ratio of the
the amplifier and an R53 thermistor
unknown impedance 'Z' and the
as the stabilizing element. The circuit
reference resistor and is equal to
oscillates at the frequency where the
impedance of C2 and C3 is equal to Z + R
(where Zmay be
the resistance of R2 and R3 complex)
respectively. Therefore, to change
frequency, we simply change the The value of R is switch selectable
values of C2 and C3. The output of from 10 ohms to 1megohm in eleven
the oscillator is attenuated by R4 and ranges. In the calibrate mode a 1 k
RV1 to approximately one volt. resistor, R20, is substituted for the
The amplifier has avery high input unknown impedance and the 1 k
impedance, can supply about 200 range selected. This provides again of
mA into a load, has an open-loop two and thus with one volt in we
gain of 50 dB and can work into any have two volts out and hence 1volt
load including a short circuit (unity into the meter circuitry.
Thus, on calibrate, the output of
An integrated circuit operational the oscillator (or the external
amplifier having the above oscillator level) should be adjusted by
characteristics (at reasonable cost) is RV1 to obtain full scale deflection
not available, hence, adiscrete seven on the meter. The calibrate position
transistor design was used. To obtain should also be selected before
the high impedance input a pair of changing the unknown impedance, as
FETs, QI and Q3, used as a an open circuit may damage the
differential pair, operate with a meter by driving it well beyond full
constant current (4 mA) supplied by scale.
Fig. 4. Component overlay and wiring diagram for the impedance meter.
IMPEDANCE METER
TURNS RATIO
To measure the turns ratio of an
unknown transformer simply load the
It should be borne in mind that we current flowing. Hence such coils secondary with a value of resistance,
are determining impedances by using should be measured under conditions R, which causes the impedance Zp
audio frequencies in this instrument as close as possible to those when in (looking into the primary) to drop by
hence components such as RF coils circuit. Further the inductance value, 50% from the unloaded value. The
may well have a different impedance as measured, will only be accurate on turns ratio may then be calculated
at RF frequencies ( due to skin effect coils having aQ greater ihan 10. from
etc) than they do at audio.
Additionally iron-cored coils have an If the dc resistance is greater than N1 = ZP (
N = number of turns)
inductance dependant upon the one tenth of the measured impedance
measuring frequency and upon dc the second formula should be used. N2 R
MIMI. Mini Mil IIIII 111111 11111 Mil 1111111 IIIII 11111 1111111111
1.111.1.1111..1111111
1 1111111111111 111111111111111111 11111111 MN 111111111111111
IMPEDANCE ( OHMS)
12
This calculation is based on the fact
that an impedance in the secondary is
transformed to an impedance in the
primary that is proportional to the
square of the turns ratio.
Many other applications can be
devised for an impedance meter and
the few mentioned here are indicative
of the usefulness of such ar
instrument.
CONSTRUCTION
Any accepted construction method
may be used but the use of a printed
circuit board will greatly simplify the
procedure.
Components should be assembled
onto the printed circuit board, with
the aid of the component overlay Fig
Fig. 4. Internal view
4, making sure that all polarized
of the meter shows
components are orientated correctly. how the board and
Capacitor C12 should not be fitted other components
initially as the required polarity must are positioned.
voltage from the amplifier at point H. scale, if not, adjust RV1. R22 47 IP ••
R7 100 tt P
1 et
ease of wiring) should now be 1% 150k 0.001µF 100 pF M1 Meter 0-1 ma F5D.
2% 68k 0.0022µF 220 pF 75 x 65 mm
mounted together with the
escutcheon. The wiring can now be 3% 47k 0.0033µF 330 pF SWI Switch three pole three
position slide switch
completed and the meter installed and 4% 39k 0.0039µF 390 pF SW2 19
DPDT 240V toggle
connected. 5% 27k 0.0056µF 560 pF switch
SW3 one pole eleven
6% 22k 0.0068µF 680 pF position rotary
switch
7% 18k 0.00824F 820 pF SW4 CrPOT toggle switch
USING THE METER 8% 18k 0.0082µF 820 pF
PC board ETI-116, Metal box Dick
The meter should be used in the 9% 15k 0.0111F 1000 pF Smith type LMB 564, Front panel,
following manner:- 10% 13k 0.01µF 1000 pF small phone socket, pointer knob, 3
core flex and plug, rubber grommet
1. Switch the cal/impedance switch and cable clamp, four 12 mm long
spacers two terminals, nuts & bolts etc.
to cal.
13
IMPEDANCE METER
will affect both ranges choose the one megohm range is useful only up to
FREQUENCY CALIBRATION about 4 kHz. The 300 krange is useful
with the greatest error. Table 1 gives
The frequency should be within 10% the correct resistance to use. to about 10 kHz.
of nominal if specified components are When measuring series LCR networks
used. However, if afrequency meter is Re- measure the frequencies. One (where the impedance rises greatly off
available the network can be trimmed frequency should now be right and the resonance) it is usually necessary to
other high. The capacitors Cl and C4 parallel a resistor across the network
to give the correct readings.
or C2 and C3 can be paralleled by the to stabilize it. Once at resonance, the
appropriate capacitors as selected from resistor may be removed for the actual
Measure both the 1kHz and the
Table 1. impedance measurement. The
10 kHz and calculate the percentage
errors. If either or both are low in LIMITATIONS frequency can now be altered provided
frequency the resistors R2 and R3 can Due to stray capacitance, ( about 15 that the meter is not allowed to go off
be paralleled with additional resistors pF) associated with the front panel scale. The resistor used should be not
to increase the frequency. Since this terminals and the switches, the 1 more than 10 times the value of the
network impedance at resonance. •
CIRCUIT DIAGRAM
ETI 116 Impedance Meter MARKINGS
3k ELECTRONICS Today International
1k 10k is adopting British Standard BS1852:
1967 for marking component values
C ,1 30k
on circuit diagrams.
100-0-100k The values of components are given
by figures but the decimal point is
30'7.
/ .%**-- 300k replaced by a multiplier symbol in
accordance with a table of standard
10 1M prefi xes. This procedure greatly
o
RANGE reduces the possibility of errors.
Examples
IMPE DANCE IkHz
4 k7 equals 4.7 kohm
UNKNOWN
o 10kHz
47 k
1M 5 "
47 kohm
1.5M ohm
o CAL.
MODE
EXT.
FREQ.
o
EXT. INPUT
o
POWER
4n7 "
6p8 "
4.7 nF
6.8 pF
Where a multiplier is not needed, the
symbol ' R' is inserted to signify ohms.
Example
Fig. 6. Layout of front panel. Full size is 152 x98 mm. 4R7 equals 4.7 ohms
Note also that capacitors that were
formerly specified as decimal fractions
25
of microfarads ( 10 6F) are now
expressed in nanofarads ( 10 -9 F).
Example
0.01µF = 10 nF
20
Abbreviation Read as: Multiplies unit by:
tera 1012
G giga tog
mega
IMPEDANCE IN OHMS
10 6
kilo 10 3
15
h hecto 10 2
da deka 10
d deci 10 -1
centi 10 -2
milli 10 -8
micro 10 -6
10
nano 10 -8
pico 10' 12
femto 10 -18
a atto 10 18
14
PROJECT 128 AUDIO
MILLI VOLTMETER
Sensitive instrument for 'A'
weighted audio noise and signal eti 128
measurements. D fitt:ibL) n U,
JC
15
AUDIO MILLIVOLTMETER RV3
C19
C15 4.7µF
100k
10pF
SW2a
C3 0.• SW3a
ro -Ve
RV1
AC 1200pfF R29
SW1a -
r All
100k
10k 2 R30
1k
LED 1
R17 C8
1k 10pF
OC AC
SW1b
.3 mV TO PIN 7
Q••••' SW3b IC1,2,3 ..,<N4
0
1 mV +Ve 11,C17 — 41
03 mV 1 33pF 9-
6V
10V . Fig. 1. Circuit diagram of the millivoltmeter.
_ _1 'BATTERY
10 mV _
ii-
30 mV
100 mV
-r
6V =
+1 Cl 300 mV
"220pF TO PIN 4 , BATTERY
16V 1V ICI .2,4
R7 -Ve _I_C18
3V
220k
10V +-L
30V
HOW IT WORKS — Eli 128 adjust the offset voltage on the the amplifier effectively compensates
CA3130 and thus acts as a zero-set for the diode drops. A preset for
The millivoltmeter may be control. Since the offset voltage is offset adjustment, RV3, is provided
separated into several sections in affected by temperature this control for this IC. Calibration is performed
order to simplify the explanation of is available externally. by adjustment of the shunting
its mode of operation. These are:— resistance, R31 and RV4, across the
(a) Input attenuator. When measuring noise in audio
meter. Due to the full-wave action of
(b) Input amplifier. systems aweighting network is often
the rectifier the meter when on the
(c) ` A'-weight network. used to give a measurement which is
dc ranges reads uni- directionally
related to the non-linear response of
(d) Meter drive circuitry. regardless of dc polarity. The output
(e) Polarity detector. the ear. The most commonly used
of IC2 will however will either be at
weighting is known as ' A' weight and
The input attenuator consists of over one volt positive or one volt
this facility is built into the meter.
resistors R11 to 17 and capacitors C4 negative (voltage drops across the
The ' A' weight curve is produced by
to 7, and gives division ratios of 1, diodes) depending on whether the
a network that has a three- pole,
10, 100 and 1000. The capacitors are input voltage is positive or negative.
high-pass filter and a single-pole,
required to ensure that the division This is compared by IC3 against zero
low-pass filter. The main section of
remains accurate at high frequencies. volis and, depending on polarity,
this filter is formed by CIO, C11,
The input amplifier is a CA3130 either LED 1 or LED 2 will be
C12 and R22, 23, and R24 ( two
operational . amplifier where the gain illuminated. With an ac input both
poles). The third pole is due to C3
is selected by SW3b. Gains of 190, LEDs will be on. These LEDs are
and the one megohm combined
60, 19, 6 and 1.9 are available which therefore the polarity indicators.
resistance of R11 to R17. This later
together with the input divider ratios Capacitor C19 removes any high
section prevents saturation of the
provide the 11 ranges required. The frequency components which could
input amplifier at low frequencies.
high gain ranges of 190, 60 and 19 be coupled into the input, as the
Since this filter introduces some loss
are ac coupled, as the temperature LEDs are located next to the input
at 1kHz, RV2 is incorporated to
stability of the CA3130 will not socket.
provide the same loss in the ' flat'
allow voltages of less than 10 mV de Due to the difference between the
mode.
to be used. The output of this average and the RMS values of a
amplifier is 60 mV when the meter is The second IC acts as a meter sine-wave a slight change in gain is
indicating full scale on any range. A amplifier. The input signal is rectified necessary in the ac mode and, this
potentiometer, RV1, is provided to by the diode bridge D1 to D4 whilst change is made by SW1b.
used as long as it has 100 microamp two outer poles. Such precautions are Commence construction by
sensitivity. necessary to prevent any possibility of assembling components to the
The ac/dc and Flat/'A' weight instability on the most sensitive printed- circuit board, making
switches are four- pole types although ranges. The metal bracket which absolutely sure that all are mounted in
only the outer two poles are used. The supports the printed- circuit board also the correct position and with the
centre two poles are earthed in order acts as a shield between the meter correct polarity. This should be
to reduce the capacitance between the circuitry and the input stages. carefully done — once the meter is
16
SW2b ON/ I SW2b1 4Ve
-
n N/C WO
C4
D E
g - I Cil
C5 R30 1
— TO LEDs
C6 g C12 ,e/e 8
R15 1-• L _ I F
SW2a RV2
C15i 1C3
Il
COM A —1 R16
C7
;Rylc
•8a 9a • T cg I
NbO
C)7a 10a
• • R27 I— G SW1h*
• • 8b 1 7err;;N UtI
•7b
9b
• RV1a 4=1—• ,
- R26 F-
11a —
Cl
-
SW lb
10b • - R25
6a• • 6b • N/C
1m •RVlb RV4
C13 [11 4, 16
•5b VVb• —0—•••
5a• •Wa
4h lb
• i
3b 2b •
I :
4a• 6 • • la 1 . 11L.it
1I
R2
e 2a
• 3a I...." -..../
-4 R5 I— 1 i • 8l
fT
R4 F I l1
*
Fig. 2. Component N M
overlay. +
WIRES MARKED * SHOULD BE SHIELDED WIRE
TO
METER
3b ) 3a) 2b ( 2a)
4b (4a) lb ( la)
5b ( 5a) Wb ( Wa)
lib Mal
6b ( 6a)
8b ( 8a) 9b (9a)
REAR WAFER ONLY SHOWN
FIGURES IN BRACKETS
CORRESPOND TO FRONT
WAFER
LED 1
INPUT
R4 820 ohm 2% /
14W
R9,27 Ik2 5% /
14W 1C1,2 Integrated Circuit CA3130
switch SW3 ( about 25 mm long). Feed RI 3k3 5% 4 W
/
1 IC3 LM301
R22 4k7 5% 4 W
/
1
these wires through the holes provided DI- D5 Diode IN914, BA318 or
R19.20 10k 5% /
14W
17
AUDIO MILLI VOLTMETER
dB
+10
10
18
77
eti 128
o o 30 mV 1110 mV 300 mV
NOTES
ALL HOLES DRILLED 35m, DIA
-40 dB 0dB
r3 mV 3V
10
A - 50 dB .10 dB
• 1mi/ 10V
N - 60 dB .20 dB
Y 0.3mV 30V
L -70 dB .30 dB
o o
00
o o
ON FLAT AC
A wt. DC
4. -
OFF
ZERO INPUT
71
on ac should be about 10% higher than flat and ac modes and adjust RV4 to
on dc. If it is 10% lower the leads to give the correct reading.
switch SW1b should be reversed. 9. Apply a dc input of known
6. In the ac mode select ' A'-weight polarity and check that the correct
and apply a 1kHz signal of sufficient LED illuminates. If not, reverse the
level to obtain a 0 dB indication on leads to the LEDs.
the 1 volt range. Vary the frequency This completes the calibration and
over the whole audio range and check the instrument should now give
that the response as shown in Fig. 4 is accurate readings on all ranges and at
obtained. all frequencies within the specified
7. Go back to 1kHz and check that range. •
zero dB is indicated in the ' A'-weight
mode. Now select 'flat' and adjust
RV2 to obtain the same reading.
Note how the shield passes between the
8. Apply an accurately known earthed, centre contacts of the 'A' weight
voltage with the instrument set to the switch.
19
Project 533
DIGITAL DISPLAY
This updated version uses bigger and more readily available seven-segment displays.
20
+v
o
(5-15V)
C2
_L
lOn
3 4 16
7 1 IC2 •
6 2 MC14511
51-1
Cl 5 6 1312 11 10 9 15 14
1n0
'R5— R11
•R5 R11 5V =68tt
10V = 33012
15V = 1000(2
OVERFLOW
o 14
CLOCK IC1
o 12 MC14553
1111111
DISABLE
o 11
2 1 9 10 1 6 4 2 1 9 10 7 6 4 2 1 9 10
DISPLAY
DISPLAY DISPLAY
FND500 FND500 FND500
8 MSD 3 LSD
STROBE
o 10
e C11-03
15 01 BC558 OR
SIMILAR e
RESET
o 13
C12
OV
o
FOR DECIMAL PT. ( RIGHT HAND)
ON DISPLAY CONNECT
Fig. 1Circuit diagram of the display PIN 5 TO + V VIA RESISTOR
(OF SAME VALUE) AS ABOVE
PIN 3 AND 8 ON DISPLAYS
ARE INTERNALLY JOINED
STROBE
DISABLE
CLOCK FN D500 END 500
MS D LSD
RESET
0/FLOW
+Ve
—Ve
°
kfet)
Fig. 4 Printed circuit layout of the Fig. 5 Printed circuit layout of the
loctic board. Full size 78mm x 42mm d."splay board. Full size 53mm x 36mm.
21
How it works — ETI 533
The heart of the counter is 1C1. This and require a minimum voltage change sufficient current to drive the display.
LSI CMOS chip contains a three-digit of from 30% to 70% of supply volts. If it is required that the display be blanked
decade counter, three sets of latches, However it is recommended that a swing to save power the track to pin 4 on IC2
and a three-digit multiplexer with an from OV to supply be used to give a should be cut and pin 4 switched to
internal oscillator. Cl is used to set the satisfactory noise margin. Each input either + V or OV. If 0 the display
frequency of this oscillator. can be considered to be 100k shunted will be blanked.
The four input lines to IC1 are used to by 8-10 pF. Voltage swing below OV Although IC2 is coupled to all three
control the operation of the counter. and above supply are also to be avoided. displays, only one display is lit up at
Since 1C1 is a CMOS device R1-4 are The one output available is the over- any one time. Thus when it is the turn
used to protect its inputs. Pulses to flow ( pin 14). This goes positive when of the most significant digit to be dis-
be counted are fed to the clock input the counter is 999 and the clock input is played IC1 presents that number to
and on a negative transition the value high. When the clock input goes low and IC2 which decodes the number and
in the counter is increased by one. The advances the counter to all zeros the presents it to the three displays, but only
schmitt-trigger action of the clock input overflow goes low. This is a CMOS output QI is turned on, so only the left most
allows any value of transition time of and will swing between supply rails. It is display lights.
the input pulse. not recommended that the overflow Note that IC1 controls which number
The counter operates when there is a output be used to drive TTL directly. is being presented and which transistor
low at the disable input ( pin 11). It can be used to drive a second 533 is turned on. This is called multiplexing.
To ensure accurate counting the clock display to give a6 digit readout if required. The switching between displays occurs so
should be low when the disable is brought The internal multiplexer of ICl allows quickly that to our eyes the light appears
from a high to a low level. The strobe considerable saving in parts and board continuous.
input controls the loading of the latch. space. It allows a three-digit number to Resistors R5 to All limit the current
When it is low, data can be accepted for be transmitted over a single set of lines to each LED display to a safe level.
display. However, the strobe input and it does this by leaving each digit on Three different values have been given
has no effect on the counter, i.e., even the output lines for ashort length of time, for these resistors. Select the value
with the strobe input high, the counter before replacing it with the next digit. appropriate to the supply voltage that
can still be incrementing. Then after presenting all the digits once, you decide to use, 68 ohms for 5 V,
A high on the reset input clears the it starts over again and repeats the 330 ohms for 10 V and 1k for 15 V.
counters ( to a 000 state) and stops the operation.
Transistors 01, 02 and 03 also act as
internal multiplexing oscillation of IC1, 1C2 is a CMOS, latch, BCD to seven- current amps since only a limited amount
and so blanks the display. Returning segment decoder and driver, however of current can be taken from IC1.
the reset to a low allows the internal for this application the latch is not used.
Any voltage from 5V to 15 V can be
oscillator to start up and all zeros to It converts the 4-bit BCD code into the
be displayed. used to supply the counter, however,
seven- line code necessary to drive the
All inputs are standard CMOS inputs a supply voltage of 15 V allows the
display segments. It also provides
counter to operate at its highest speed.
22
DIGITAL VOLTMETER
THE three-digit display module des-
cribed on pages 20-22 is readily adapt-
able to a wide range of applications.
The display module has been designed
so that an extra circuit board can be
mounted above the display board thus
enabling a wide range of additional
facilities to be ' in-built'.
In this article we describe a simple
yet accurate digital dc voltmeter add-
on board. It is shown here as asingle-
range unit which is economical enough
to be mounted within other equip-
ment as a panel meter. An input
switch and scaling resistors could
easily be added to convert the intru-
ment for use on ranges from one volt
full scale to 1000 volts full scale.
We have not described the construct-
ion of an enclosure as individual re-
quirements will vary widely.
Inexpensive unit uses dual-slope technique
CONSTRUCTION
or an accurate voltmeter is required correct reading. The calibration
The display-counter module ETI 533
for comparison. Two adjustments are poientiometer RV1 can now be
should be built first using the
provided, one for calibration and the adjusted by applying an accurately
instructions given on page 20.
other to compensate for the offset in known voltage near full scale.
Two additional boards are required
the integrator IC. For input voltages of
to complete the voltmeter and the
10 V or more the offset potentiometer The meter has alarge overrange and
overlays and interconnections are
is not required as the error is within voltages up to 250 per cent of full
given in Fig. 3. Check that all
one digit. scale can be measured except that the
components, especially the metal case
This offset potentiometer should be first digit is lost and must be assumed,
ICs are orientated correctly.
adjusted first by applying a voltage of ie, if you are measuring a car battery
The interconnection wires should
about one per cent ( 10 digits) of full on a 10 V range and it reads 3.52 V it
be long enough to allow the boards to
scale and adjusting RV2 to give the is obviously 13.52 V.
fold together as shown above. The
lower board ETI 533A has the
components uppermost, the middle
board ETI 117A has the components MEASURED PERFORMANCE OF PROTOTYPE
downwards while the top board ETI
117B again has the components
uppermost. It may be necessary to Number of digits 3
juggle the components slightly on the
lower two boards to allow them to fit 250% ( no indication)
Overrange
together closely enough. These two
boards are spaced apart with 12mm Cual polarity No
long spacers while the upper two
boards are separated by 6mm insulated Ranges 1, 10, 100 and 1000 V dc
spacers. A piece of insulation material
should be fitted between the top two Accuracy As adjusted
boards to prevent the solder joints
touching. Linearity ±1digit
Power, 9-15 volts dc, is supplied to
the lower board while the input Power supply 9-15 V dc at 120 mA isolate(
connects to the upper board.
The unit can be either installed in a Input impedance 100 k/V
suitable box or within a piece of
equipment. If range switches are Cverrange Protection
required simply change the value of 1V range 100 V limited by power
R12 as per Table 1. A suitable box for 10 V range 500 V dissipation and
mounting the unit as a separate 100 V range 500 V voltage rating of
instrument is the type PC1 marketed 100 V range 2500 V * R12
by A & R. *input switch permitting
(/)
Flop 1C7/2, drives IC3 such that it
selects either the input voltage via
2 R12 or the reference voltage via RI 3.
o
,.c•cc
The state of the flip flop is
determined by the output state of
the comparator ICS (output high
a
o
selects input voltage) and the
N overflow output from the display
module (overflow selects reference
voltage). If the input vollse is
(.0
selected the output of the integrator
O will fall at a rate dependant on the
o
-J input voltage, and, if the reference
O
voltage is selected the input voltage
will rise at aconstant rate.
PARTS LIST
24
is also high). After about 10 µseconds integrator will rise at apredetermined importance to warrant special
delay, due to R16 and Cl, the rate and on crossing the 5.1 volt adjustment of the clock frequency
flip-flop changes state and the output reference level the strobe and reset which is preset by R15 and C4.
of IC6/4 goes high again Thus apulse pulses are generated, the flip flop The reference supply is a 5.1 volt
is generated which is used as the toggled and the process started again. zener diode and a FET connected as
strobe to transfer whatever number is The time taken to bring the a constant current source. The 5.1
integrator back to the reference level volts is used as the common and
in the decade counters into the store,
is proportional to the input voltage hence, the 12 volt supply for the
and hence, to the display. The strobe
pulse also triggers a 15 microsecond and hence the number in the decade voltmeter must be left floating and
counter at that instant is the required must not be connected to ground or
monostable, IC7/3, the output of
reading of input voltage. to any other equipment.
which is delayed by 10 microseconds
The only components which are Due to the simplicity of the circuit
and inverted by IC7/4. This new
required to have good stability, if there are some features of the
pulse acts as a reset pulse for the
counters setting them to zero. accuracy is to be maintained, are instrument which are not desirable
As the flip flop has now reverted to but do not greatly affect the
R12, R13 and ZD1. All other
its original state the input voltage is components, provided their operation of the instrument. Firstly
reselected and the integrator short-term stability is good, can be there is no over-range indication and
commences to ramp down again almost any tolerance. The integrator thus if 15 volts is applied to the 10
repeating the cycle. capacitor, for example, can have any volt range the instrument will read 5
value between 0.5 microfarad and 2.0 volts. The unit remains accurate
Whilst the input voltage is selected
microfarads without affecting (except for the first digit which is
clock pulses are gated into the
accuracy. However variations in the lost) until the integrator clips on its
counter and after about 200
value of this capacitor will affect the negative swing (about 250% of full
milliseconds ( 1000 clock pulses each scale). The other point is that if the
0.2 mS) the counter will be full. The over-range capability. The clock
frequency may likewise be altered input voltage is negative the
overflow thus generated from the
without affecting accuracy however, comparator, IC5, will remain high
display changes the state of the flip and no further strobe or reset pulses
flop and the reference voltage is if the time of 1000 clock pulses is a
multiple of 20 milliseconds the will be generated. The effect of this is
selected. The voltage across the
voltmeter will automatically reject 50 to freeze the display at the last
integrator ( referenced to 5.1 volts) at
Hz ripple on the voltage being number. This is not normally a
this instant will be proportional to
problem as the display goes to zero if
the input voltage. With the reference measured. This however was not
considered of great enough the input is disconnected.
supply connected the output of the
TABLE I
9 15V tic
C11
INPUT
14 COMMON
25
DIGITAL VOLTMETER r_
NOTE
The MC14553 is manufactured
1
1 'CURRENT-SOURCE
by Motorola and distributed by
INAS CIRCUIT CURRENT SOURCE FOR 06 AND 07
LOAD . FOR 011
Total Electronics. The MC14511,
MC14016, MC14011 and
MC14001 are also distributed
02 03 F-
by Total. However these latter
devices are also available from
Fe- other manufacturers under the
*£•,,% numbers 4511, 4016, 4011 and
03 4001 respectively.
D•
Distributors of these latter
HI
devices are Cerna, National and
52 AWA ( RCA).
_J
PROJECT
PROJECT ELECTRONICS
This unique project book has been designed spec-
GU PROJECT 118
100k
10k
WE CONTINUE our series of simple
units, based on the ETI 533 Display 1000
Module, by describing a simple
frequency meter. The unit is easy to INPUT 100
construct and quite inexpensive. RANGE
POWER
loot
DESIGN FEATURES
We originally considered that this
project would only take a short time
to develop — but were we ever wrong!
Just about everything that could have
gone wrong did so, and we became
SIMPLE
convinced that Murphy was not only
alive and well but was living in
Rushcutters Bay.
The first problem was to choose suit-
able timebase circuitry. As the project
FREQUENCY
had to remain fairly economical to
build, the use of acrystal timebase was
ruled out. We eliminated a mains
referenced timebase because it was
considered that the possibility of
COUNTER
battery powered operation was a
definite advantage. Especially as
control tones on the mains can cause
problems.
An NE555 timer was tried for the 10
second timebase but it soon became readings. The error occurs because the stability of better than one part in
apparent that the device just was not NE555 output stage does not go 10 000 and ultimately chose the one
stable enough even when the power exactly to the supply rails but only 0.6 shown in the circuit diagram. This
supply was regulated. The change in V away from them. The same applies type of oscillator is well known but is
frequency due to supply changes was to the discharge transistor which has a not normally considered to have good
about 1.5%/volt. And even with a fixed saturation vottage. accuracy and stability. This is because
regulator the stability was not good We considered many oscillator in a conventional op- amp IC there is
enough to allow more than four digit designs in an effort to find one with a normally abase-emitter junction at the
output, as in the 555. However in the
new CA 3130 device this problem has
been eliminated as the output stage is
SPECIFICATION CMOS and appears as a resistance
INPUT IMPEDANCE 470 k // 47 pF (about 500 ohms) and not as avoltage
drop. A further advantage of this IC is
INPUT SENSITIVITY
the extremely high input impedance
10 Hz to 10 kHz < 50 mV rising to 1V at 1MHz
which eliminates any inaccuracies due
RANGES 99.9 Hz to 999 kHz to loading effects. On the prototype
the frequency change was less than
DISPLAY 3 digits ( no overload indication) one part in 10 000 with a supply
ACCU RACY as calibrated. voltage change of from 8 to 16 volts.
The main source of error is now due to
STABILITY 0.01% can be expected but depends the temperature coefficient of R10.
on resistor stability. The expected error, using good quality
OVERLOAD metal- film resistors would be around
0.01% per degree C.
PROTECTION
The CA3130 IC is also ideal for the
up to 100 kHz 50 Vac.
input stage, because of its high input
100 kHz to 1 MHz dropping from 50 Vac to 10 Vac impedance, and also because it allows
50 Vdc. a 0 V reference to be used thus
POWER 240 Vac or 12 Vdc at 100 mA. eliminating the centre- tap point
normally required for conventional
operational amplifier circuits.
(Main text continued page 31)
27
SIMPLE FREQUENCY COUNTER PARTS LIST
R3 Resistor 47 ohm 4 W
/
1 5%
R11 560 5%
R4,5,13,14 " 10 k I/AW 5%
co R17 22 k "W 5%
o L.> > R12 " 33 k 5%
CC .-he
ueni R7,8 re 47 k 4 W
/
1 5%
cr.) R6,16 " 100 k VAN 5%
R1,2 er 470 k /W
4
1 5%
R10 ., 560 k 4W
1 2%
R15 4M7 /W
4
1 5%
R9 ( See table 1)
C4 Capacitor 6.8 pF ceramic
C2,3,6 " 47 pF ceramic
C7,8,10 " 47 pf ceramic
C1,5,9 " 0.1 ¡IF 100v poly-
ester
C13 47 I.LF 25 V electro
C12 1001./F 25 V electro
CO I, C11 100011F 25 V electro
'i.e
DI Diode IN914 or similar
D2'-06" EM401, IN4005 or similar
IC1,2 Integrated Circuit CA3130
(AWV)
IC3 " • 4518 ( CMOS)
IC4 " 4001 ( CMOS)
IC5 " 7812 ( plastic
pack).
SW1 Rotary switch 6 pole 5 position
SW2 toggle switch DPOT ( miniature)
Ti transformer 240 V/12.6 V 150 mA
PARTS AVAILABILITY
The CMOS ICs used in this project are
distributed by CEMA and TOTAL.
28
jA
SW1
FRONT VIEWED
0V SECTION FROM
4R 17}- REAR
R14}.› -
4R41- -I R3 F
C3
CO M
16
-1 081
+ -fRiii- -
r INPUT
12V .4- R5 1-
---• -r6711- MIDDLE
SECTION
TRANSFORMER
8 way A & R 6474
TAG STRIP
240V
4-12V PRIMARY
100,F GREEN
C121 25v .dr (GREEN- YELLOW)
Fig. 4. How the power supply is mounted on the back panel and interconnected.
about 4% and aparallel resistor, R9, procedure removes three out of every input pulses over aone second period
is required to set it within the four strobe pulses when using the 10 we can measure to the nearest one
required adjustment range. A higher Hz timebase, making the display cycle, or one hertz. If a three digit
value preset could be used but it easier to read. display is used then the maximum
becomes difficult to adjust with The resistor R16 is used to raise the reading will be 999 Hz. However if
accuracy. the frequency happens to be, say,
steady-state voltage at the reset
The divide by ten circuitry is simply 156254 Hz the display will read 254
terminal to about 1.8 volts, thus
a 14518 IC which contains two and ignore the 156. To measure a
ensuring that the reset pulse goes
decade counters. It can be switched higher frequency, either a shorter
high enough to give reliable
to divide the input frequency ( 100 k, tirggering. The voltage at the strobe timebase must be used, or, the input
1M ranges) or the timebase ( 100 Hz, terminal sits at about 10.4 volts due frequency must be divided down. For
1kHz ranges) by means of the range the 10 kHz range we simply use an
to the 100 k input impedance of the
switch SW!. display module. 0.1 second timebase giving 10 Hz
The timebase, be it ten seconds, one resolution. For the 100 kHz we
The power supply is a full-wave
second or 0.1 seconds, is coupled by divide the input by 10 and use an 0.1
rectifier and capacitor filter supply
SW1/d to IC4/1 pin 13. When this second timebase, whilst for the one
which is regulated down to 12 volts
voltage goes high the output of IC4/1 megahertz range the input is divided
by a 7812 regulator IC. The control
goes low and Cl couples a short by one hundred. For the 100 Hz
circuitry is isolated by a diode D6
negative going pulse into the strobe range a ten second timebase and no
and capacitor C13 to prevent any
terminal of the display module. After division is used.
ripple appearing on the 12 volts due
ashort time, due to R12 and C7, the If we use the one megahertz range
to the current drawn by the display
output of IC4/3 goes high and C10 to measure our 156254 Hz, we
module.
couples ashort positive pulse into the display 156. Switching to 100 kHz we
reset terminal of the display module. The display module contains athree get 563, on 10 kHz we get 625 and
When the output of IC4/1 goes low decade counter-store-decoder and fmally 254 on the 1000 Hz range,
the output of IC4/4 goes high and display as described on page 22. thus the frequency can be read to the
the output of IC4/1 remains low nearest hertz but the accuracy
irrespective of what now occurs at To measure frequency all that is depends on the accuracy of the initial
pin 13. After about 350 milliseconds needed is to count the number of setting up and the fact that
C9 recharges via R15 releasing IC4/1 pulses occurring over agiven period temperature variations cause an error
to the control of the timebase. This of time. If we count the number of of one part in 10 000 per degree C.
29
SIMPLE FREQUENCY COUNTER
Initially the maximum frequency of using this delay, the timebase changed CONSTRUCTION
operation was limited to 200 kHz due frequency by about four parts in The display module should be con-
to the slow, negative slew-rate of the 10 000. Since the power supply to the structed as described on pages 20 and
IC. Looking at the internal circuit of control circuitry was isolated from the 21. The value of resistors R5 to R11
the IC it was decided to increase the display module, the circuitry is mainly should be 560 ohms for operation of
bias current in the second stage by CMOS, and the oscillator rejects the 12 volt supply.
adding a resistor between the positive supply rail change, none of these The control board should be
supply and pin 8. This allows the factors could be suspected as acause
assembled with the aid of the
frequency response to be extended to of the trouble. The problem was due component overlay Fig. 2. Use printed
beyond one megahertz. A small to the fact that IC4/4 works in the
circuit board pins for all outputs and
compensating capacitor was found to linear mode and can draw 10 to 20
for R9 as an aid to later assembly.
be necessary to eliminate the effects of mA. This modulates the power supply Make sure that the link between + 12
a small amount of coupling from the by up to 20 millivolts. The cure is to
volts and pin 14 of IC4 is installed.
10 Hz oscillator. The resistor to pin 8 power IC4 directly from the 12 volts.
This explains the use of the link of the Wire switch SW1, in accordance with
also alters the offset voltage but this
board. Fig. 3, and leave the leads long enough
does not affect the operation of this
Some coupling between the display to reach the printed circuit board.
circuit.
board oscillator and the input stage Assemble the power supply onto the
Another problem that occurred was tag strip and the back panel of the box
occurred and was cured by adding an
in the strobe and reset pulse network. aluminium shield between the two as detailed in Fig. 4. There is no need
to insulate the tag of the regulator
Using an 0.1 second timebase the boards.
from the rear panel as it is the
display changes too rapidly for ease of To obtain all five ranges with only
common terminal which should be
reading. Therefore IC4/4, which is two divide- by-ten sections necessitates
earthed. The rear panel itself is earthed
connected as a 350 millisecond a more complex switch. This was
considered to be justifiable as the via the mains cable.
monostable, is used to eliminate three
out of every four strobe pulses thus alternative was to use a switch with The front panel has to be cut and
making the display more readable. one less wafer but add one more drilled as shown in Fig. 5. It can be
However it was discovered that, when 14518 IC. either silk screened with the required
TABLE 1
Frequency with
Value of R9 to allow RV1
RV1 at minimum
to calibrate
50 Hz input
48.1 — 50
49.8 — 51.8 15 Meg
51.3 — 53.4 8.2 Meg
52.7 — 55.0 5.6 Meg
54.7 — 57.1 3.9 Meg
56.7 — 59.3 3.0 Meg
58.8 — 61.7 2.4 Meg
Fig. 6. Printed circuit board for the counter. Full size 90 x 45 mm.
30
input terminals ( about 150 mm) for prevent accidental personal contact.
45
later connection to the control board.
Connect leads to the positive volt, zero CALIBRATION
volt, strobe, reset and input clock Apply about 6 volts ac at 50 Hz,
inputs on the display module and from the secondary of a power
SHIELD
assemble the display board, shield and transformer to the input of the
control board as shown in Fig. 8.Make counter. Select the 100 Hz range and
3 HOLES 4mm DIA sure that the spacers do not touch the set_the trimpot, RV1, to its minimum
60
ALL DIMENSIONS copper tracks on any of the boards, resistance position. Wait for the
IN MILLIMETRES reading to settle ( there is about ten
(except for the front spacer on the
control board). If any of the spacers seconds between readings) and using
are too close to the tracks add apiece this reading look up the corresponding
MAT: TIN PLATE of insulation material under the value of R9 from Table 1. Install this
OR THIN ALUM spacer. The whole assembly can now resistor and again check the reading, it
be mounted in to the box. should now be just under 50 Hz. The
On the display module the power trimpot RV1 can now be adjusted to
rails are taken direct to the power give a reading of exactly 50 Hz. If a
39
supply whilst the ' reset' and 'strobe' more accurate frequency source than
Fig. 7. Drilling details of the shield plate. go to the control board and the the mains is available it can be used
'control' to the rotary switch. On the instead of the 50 Hz for final
control board the power rails also go calibration. Due to the effect of
range markings etc, or a Scotchcal direct to the power supply whilst all soldering upon the value of resistors
panel can be used as in our prototype. other leads, with the exception of the final calibration should be left until
coaxial cable, go to the rotary switch. several hours after R9 is soldered into
Scotchcal panels for this project can
be obtained for $3.00 ( plus SAE) Finally connect the power switch position so that the resistor mai;
directly from Electronics Today. and insulate it with plastic tape to stabilize.
A piece of polarized or red plastic can
be used to protect the displays. If the
A&R box, as specified, is used
mounting holes will have to be drilled
in the base of the box. These can be
marked by temporarily installing the
front panel, by fitting the three 25
mm spacers to the control module ( the
left front mounting hole on the
module is not used) and sitting the
control module in position. It will be
found that the right front spacer
interferes with a rib in the base of the
box. Cut this rib away with achisel or
similar tool such that the spacer can sit
flush with the base. Mark the hole
positions, remove the module and drill
the holes.
Fit the rear panel in to the box and
then mount the input terminals to the
front panel ( the rear of the screws of
the terminals may have to be
shortened to clear the display module
mounting spacers). The rotary and
toggle switches should also now be
mounted to the front panel. Connect a
short length of coaxial cable to the
1 25mm SCREWS
CONTROL
BOARD
SPACERS
El
DISPLAY BOARD
25mm SPACERS
(THREADED)
BASE OF BOX
12mm SCREWS !
31
t
HOW TO ORDER
ETI Circuits No 1, the Electronics Its Easy series, and Top Projects Vol 3
are available now from most newsagents or directly from ETI.
$12-50 .
32
Project 133
PHASE
METER By Dr. P.C. Bury, Phys cs Dept., Victorian College of Pharmacy
This instrument measures phase angles of voltage, current or power from sub-
audio frequencies to 100 kHz or beyond. Readout may be either digital or
analogue.
THE POWER being dissipated in an ac Therefore, in order to measure produced by zero crossing detectors
circuit is one of the more difficult power, one either needs awattmeter — from the two voltages.
an expensive instrument if any great For those who have not encountered
quantities to measure with normal
laboratory equipment — unless the accuracy is desired — or aknowledge of the exclusive- OR ( XOR) function be-
circuit is purely resistive. This is because 0, the phase angle. While 0 can be fore, this is alogic function ( in the same
the power dissipated is given by the estimated from adual trace oscillo- way that AND and OR are logic
expression P = IV cos0 where Iis scope, this article describes asimple and functions) that gives an output ( logic 1)
current, V is voltage and 0 is the phase accurate way of measuring it directly. if its two inputs are different, but not
angle between them. Theta ( 0) varies In addition to power measurements, if they are the same. Thus two square
from 90° for an ideal inductance, measurement of the phase difference waves which are in phase will produce
through 0° for aresistance, to —90° for between two voltages is useful when no output: two which are exactly out
acapacitance. Since cos - ±90 = 0, both worKing on filters, feedback loops and of phase will produce amaximum
inductance and capacitance dissipate no phase-shifting networks: it can be used continuous output; and intermediate
power at all. They store it during one to measure the Q of an inductor, and phases will produce an output proport-
half-cycle and release it to the source hence check for shorted turns, or the ional to the phase difference ( see
again during the following half-cycle. loss factor in acapacitor. A further Fig. 1). This system has the advantage
application of growing importance in of being almost immune from noise
the audio field is the phase of the problems since no triggering or latching
sound from individual drive units in a circuits are involved.
- INPUT A
loudspeaker enclosure, or members of Because the circuit response is
an array of loudspeakers. symmetrical about 0° and 180°, there
The phase relationship between two are no output discontinuities or am-
voltages is conventionally measured by biguities of reading. However an
- - INPUT B ( REF, detecting when each crosses zero additional flip-flop is required to sense
voltage ( see Fig. 1) in one direction, which voltage is ahead of the other
and arranging for one voltage to turn a and indicate it. The circuit is imple-
flipflop ON and the other to turn it mented with CMOS gates which have
INPUT A AFTER OFF. The percentage of time that the the advantage of being able to be used
ZERO CROSSING
DETECTOR fliplop is on, and hence the average in either linear or digital mode.
value of the flipflop output, is proport-
ional to the phase difference between CONSTRUCTION
INPUT R AFTER
ZERO CROSSING
DETE•TOR
the two voltages. This method has three We assume that only the more exper-
inherent disadvantages — ienced constructor will build asome-
(i) Voltages with little or no phase what specialised instrument of this
AVER -
AGE OC difference can give readings of 0° and type, and that they will be capable of
LEVEL CONVENTIONAL
OUTPUT
360°, or areading which varies random- assembling, handling the CMOS, with
ly between these limits. due care, boxing it without step by step
(ii) Any noise on either signal can cause instructions. The pc board can be
EXCLUSIVE OR false triggering and jittery readings. copied from the diagram ( Fig. 3), or
OUTPUT
(iii) Any harmonic distortion can pro- hopefully will be available through
duce ashift in the zero crossing point commercial channels. The layout of
RECORDER and hence an error of 0.6° for each the components is shown in Fig. 4.
OUTPUT
1.0% of distortion. Some care is needed to keep the input
The method used in the circuit leads as short as possible as the gain of
described here is to form the
Fig. 1. Comparison of the conventional Text continues on page 36
exclusive- OR of the square waves
'flip-flop' method and the exclusive- OR
method used in this project.
33
Cl R1
330n 22k IC1/1 IC1/3 IC1/5
0 - 1
NOTES:
INPUT
C2 R3
330n 22k IC1/2 IC1/4 IC1/6
IC2/2 1•CAL.
REF.
INPUT OUTPUT
1800 -0-180°
+5.6 V R6 o
OV
T
1M C7 C9
64
1M
OV 10p T 10p
RV2 " C4 220k
100k T 22,
OV
OV
OV fIC3/2
OV 91 D S
_ 1 13
IC2/3 611 616
+5.6V 470 LED 1
68k CK R14
10 10k +5.6V
R15
10k
C6 01
10y
OUTPUT OV C8 e
0-180°
P
47-1
-
ov OV
Fig.2.
OV
HOW IT WORKS
The two inputs are first squared. For stance it may be set to 180 mV for a would leave one flip-flop unused. In fact it flip- flop is slaved to the reference input as
example the reference input is amplified 180° phase difference and read it on a
turns out that there are two functions that it is set when IC2/2 goes low and reset
by gates IC1/2, IC1/4 and IC1/6 ( see digital multimeter. Alternatively up to these gates can usefully perform. First, for when IC2/2 goes high, and this enables the
Fig. 2) and then applied to IV2/2, one 50 µA can be drawn to give areading on setting up the input squaring circuits: if 180° duty cycle to be set (see below).
of the spare EX.OR gates whose other any suitable meter or multimeter. The use the flip-flop is slaved to the squaring cir- When C5 is connected to IC2/1 ( the USE
input is grounded. This conveniently of an external meter is of course amuch cuit, the exact 180° condition can be set position) the flip-flop will have equal
behaves as a Schmitt trigger type of more economical proposition. when the complementary outputs Q and outputs at Q and Q if the two inputs are
bistable circuit. The average of the output Q have equal average values. Secondly exactly in phase. It produces a positive
In order to detect which of the inputs
of this gate is formed by R8 and C4, and these gates can be arranged to turn the value of Q relative to Q when the input
is leading the other, the two voltages from
this is inserted via R6 as the dc level at flip-flop on and off to give aconventional leads the reference voltage and anegative
the squaring circuits are also fed to the D
gate 1C1/2. phase meter circuit output. While this does value when it lags, the average voltage
type flip-flop IC3/2. One voltage is used
for the clock input and the other as adata not give as accurate a reading, it does give between them being proportional to the
This produces two important con-
input. This type of flip-flop is really adata one which is of opposite polarity for phase difference. R12, R13, C7, C9 and
sequences. Firstly it forces the output of
IC2/2 tci a symmetrical 180 °on/180°off latch, and whatever voltage is present at leading and lagging voltages and which can RV4 are used to filter this output and set
condition which is maintained stabely by the D input at the moment when the clock therefore be recorded graphically and it to some convenient value.
voltage changes from low to high is held unambiguously on an instrument such as Of the other components, R10 is used
almost complete dc feedback. And second-
a chart recorder. This is therefore des- to delay the voltage to the clock inputs
ly, because we now have a true squaring until the next clock pulse. Thus if the D ignated the recorder output. slightly to compensate for the set-up time
circuit rather than a zero-crossing de- input stays low until after the clock at the data inputs, and the LM309 reg-
tector, all errors due to even-order har- input goes high, the output Q will always In operation one input of the EX.OR ulator and associated components holds
monic distortion are cancelled. R4 and remain low showing that the D input lags gate IC2/4 is connected through C5 to the supply voltage constant at just under
RV2 are used to adjust for input offset the clock input. The complementary the output of one of the squaring circuits. 6 volts. This is important as the full-scale
and set the exact 180 0 condition. output Q will be high and this is used to Its other input is tied to the positive rail readings from the outputs is proportional
IC gates IC1/1, IC1/3, ICl/5 and turn on the transistor and LED indicating so that it functions as an inverter with to the supply voltage. The circuit can be
1C2/1 process the signal from the other this lag condition. Since any noise arriving respect to the other input ( the EX.OR is run from a 9V battery and draws about
channel in an identical manner, and the at the clock input can cause spurious re- a flexible beastie isn't it?). With C5 20 mA with the LED off and 40 mA with
two squared outputs are fed to gate setting of the flip-flop, it is preferable to connected to the output of IC2/2 ( the it on. Alternatively any power supply that
IC2/3 which is the gate that forms the use aclean voltage to drive it. This is why CAL position), when IC3/2 goes negative produces between 9 and 30 volts may be
EX.OR of them. Its output is filtered by this channel has been designated the C5 and R9 differentiate this, and IC2/4 used, but it should be afloating supply to
R11 and C6 and a voltage proportional reference. Noise on the other channel is gives ashort ( 1
/ µsec) positive spike, which
2 simplify the measurement of the phases of
to the phase difference of the inputs may almost completely ignored. is used to set IC3/1. Since the data input currents, and R16 and the voltage rating
be taken from across C6. RV3 is used to These then are the basic EX.OR funct- of this flip-flop is always low, the clock of C10 should be increased if more than
set this to a convenient value — for in- ional parts of the phasemeter, and this pulse will always reset it again. Thus the 15 volts are used.
TO LED
R18 Q
c1
REF, INPUT
=i 15_
j (:). bcoLi
RV2
z
C80 e
R10
—C_
9 25 V
RV1
1 CTW43
— 1 RV3 I
INPUT
Fig.3.
Fig.4.
OUTPUT OUTPUT
180° — O — 180° O — 180°
Resistors all /
2W
1 5% PARTS LIST ETI 133 Semiconductors
IC1 74C04 ( CMOS)
R1 22 k IC2 4030 "
R2 1M R16 470 Capacitors IC3 4013 "
R3 22 k R17 1k C1,2 330 npolyester
IC4 LM309k
R4- R6 1M R18 68 C3,4 221116 V electro
01 BC548
R7,8 220 k C5 100 µceramic
01 1N914
C6,7 1011 16 V electro LEO
R9 4k7 C8 4µ7 16 V
R10 3k3 Potentiometers Miscellaneous
R11 68 k RV1,2 100 kTrim C9 104 16 V PCB ETI 133
R12,13 39 k RV3 10 k " C10,11 loop 25 V Case to suit
R14,15 10 k RV4 4k7 " C12 220 npolyester Terminals and sockets to suit
PHASE METER
without the phase difference showing
more than about one degree. Another
excellent test is to connect different
signal generators of different fre-
quencies to the two inputs. The output
should read exactly 90°, as the signals
will be in phase exactly as often as they
are out of phase. Our prototype failed
this test, reading 92°, and it was only
after considerable trouble that we
METAL
CIRCUIT
traced this to non- linearity in our
SHEETS
BOARD trusted ( and expensive) multimeter. We
guess the moral is to use adigital meter
if accuracy is really important. Note
that the recorder output is undefined
under these conditions.
The high-frequency accuracy is
Fig. 5. Details of the shield between IC1 and IC2. limited by the rise and fall times of the
CMOS outputs, by any mismatch in R1
position, the meter to be used to the and R3 and their stray capacitances, and
the input stage is extremely high and
recorder output and asignal of about by propagation delay differences
oscillation can occur if they become
coupled to the later stages. To help 100 mV at about 1kHz to the reference between the two input and squaring
isolation, small metal sheets, about circuits. These, on the two units tested,
input. Adjust RV1 to give anull reading
4" x V/2" should be soldered above have been about 50 nsec. This would be
3 on the meter. Disconnect C5, leaving
equivalent to 1° phase error for every
and below the board between IC1 and the end free, and adjust RV4 to give a
25 kHz of signal frequency. Thus the
IC2. These can conveniently be attached convenient reading on the meter to
meter is usable, but certainly not
to the link between points A and B in correspond to 180° ( eg 180 mV or
accurate, up to about one megahertz.
the circuit as shown in Fig. 5. For the 45 pA). If this is hard to set exactly,
connect afixed resistance in parallel Input protection is provided by
same reason, the CAL and USE points
should not be taken to apanel- mounted resistors R1 and R3 and the internal
with RV4 to give better control for any
switch but the connection changed on individual meter. diodes in the 74C04. We have tested
the board itself. We have used two this system to inputs of 80 .Vrms before
Next connect jumper leads from the
molex pins at these points, marked any degradation of the gates occurred,
positive sides of C3 and C4 to either
X in Fig. 4, which work quite but avalue of say 25 Vrms ( 70 V pip)
side of C7 ( i.e. one to V+, the other to
satisfactorily. V—, it doesn't matter which), connect should be regarded as afairly safe work-
When the board is assembled, it can ing maximum. If IC1 is mounted in a
the meter to the main output and adjust
be mounted behind the front panel, RV3 to give a180° reading (with socket, it can be simply changed if
supported directly by stout wires to parallel resistance if needed as in the accidently overloaded. Under no
the two inputs and the recorder out- previous paragraph). Finally, remove the circumstances can 240 V be applied
put. Connect apower supply and check two jumper leads and connect one directly to the inputs!
that the voltage across C11 is six volts between the two inputs, connect C5 to When using the instrument for
or just under. Calibration and testing are the USE position and adjust RV2 slowly measuring phase in 240 V mains cir-
simplified if the leads of C11 and the and carefully until the LED is just on cuits, common sense precautions should
positive lead of C3 and C4 are left the point of turning on and off. The be observed to ensure no damage occurs
long enough to be able to clip alead meter should now be reading less than to the instrument or the operator! First
thereon. half adegree: if not, repeat the cali- use amains testing screw driver to
bration procedure. identify the active lead: secondly always
As acheck of proper operation, you switch off the power when connecting
CALIBRATION or making any alterations to the circuit
should now be able to vary the com-
To calibrate the instrument, first munal input from millivolts to volts under test: thirdly make sure that the
connect capacitor C5 to the CAL and from sub-audio to over 100 kHz resistor R makes reliable contact and
cannot accidentally become discon-
nected, otherwise the reference input
can get the full mains voltage through
the load. Finally use avoltage divider or
an oscilloscope X10 probe to reduce the
voltage to asafe level.
The circuit shown in Fig. 6can be
set up on an insulating board with a
socket for the load to be plugged into.
Resistor R is chosen to give avoltage of
1volt or less when the load current
flows through it and must be rated to
dissipate afew watts if large currents
are to be handled. A value of 0.22 SZ,
5W is suitable for most situations. And
remember that, when set up like this,
the instrument reads the phase of the
Fig.6. How to use the meter to show the relative phase of mains voltage to mains current. voltage relative to the current.
36
En TEMPERATURE
PROJECT 130 METER
OUR original design concept for this are quite adequate il an analogue CALIBRATION
unit was as a complete instrument meter is to be used for the readout. To calibrate the instrument, two
based on our ET! 533 digital display However if adigital meter is to be used accurately known temperatures are
using a forward biased diode as the the extra accuracy of the readout required. One may be water or oil at
sensor — this generating a would warrant ten-turn presets being room temperature ( ice water should
temperature- proportional voltage used for RV1 and RV2, as setting not be used as there the temperature
which in turn is supplied to a accuracy is considerably improved. may vary several degrees between
voltage-to-frequency converter. We The converter quite readily fits into a different points in the solution). The
planned to use atimebase to generate small aluminium mini-box. Two nine high temperature is best obtained by
the necessary strobe and reset pulses. volt batteries are used to power the heating oil or water and allowing it to
However the cost and complexity of unit and battery drain is low enough stabilise at around 80 0 C. A second
this arrangement was such that we to ensure alife of many months. smaller heat conductive container
decided against it. A 3.5 mm jack is used to connect the filled with water is then immersed in
sensor to the unit and the output to the larger container. This simple
What finally emerged was a simple
the meter is provided via an procedure prevents errors due to
temperature- to- voltage converter
inexpensive two- pin speaker socket. circulating currents in the larger
which can be used in front of any
The probe is constructed by volume of water. An accurate
analogue or digital meter. The
moieting the sensor-diode into the tip mercury- in-glass thermometer should
converter provides an output of
of a ball-point pen casing, or similar. be used to measure temperatures
10 mVideqree which can be either
The method may best be understood during the calibration procedure as
Celsius or Fahrenheit depending on
by reference to the drawing. detailed below.
calibration. If a dedicated digital
readout is required we suggest that
you incorporate the converter with
our ETI 118 digital voltmeter.
SPECIFICATION
37
OUTPUT
RV2
100k C2
0.047p F1
C3
SW1b 0.047p F T
NOTE
FOR DEGREES F
R5 = 750k HOW IT WORKS — ETI 130.
Fig. 1. Circuit diagram of the temperature meter. R7 -- 820k
FOR DEGREES C A forward biased diode has a
R5 = 910k temperature coefficient of about — 2
R7 = 470k mV/ 0C. That is the normal voltage
across a silicon diode of nominally
1. Place the sensor and thermometer rate of change that we are after at the 0.6 volts will decrease by two
into the cool solution, allow a little moment. millivolts for every degree C increase
time for stabilisation, and then 4. When the correct rate of change has in temperature. This change with
measure the voltage from the been set as above place the sensor and temperature is sufficiently linear over
converter and the temperature. Record thermometer into the cool solution the range of 0 to 100 0C to use it as a
and adjust RV1 to obtain areading of temperature sensor.
these two readings.
What the ETI 130 circuit does is to
2. Place the sensor and thermometer 10 mV per degree. That is if the
amplify this voltage and to provide
into the hot solution and measure the solution is at 25 0 C adjust RV1 to offset compensation for the normal
voltage and temperature as before. The obtain areading of 0.25 V. 0.6 volt drop across the diode.
voltage change between the first and Transistors Q1 and Q2 provide a
second readings should be equal to the Due to the spread of diode constant-current source of about
temperature change times 10 characteristics from one device to 5mA into the zener diode ZD1 such
millivolts. another the necessarily small that a very stable five volt reference
3. If the voltage versus temperature adjustment range of RV1 and RV2 is obtained which is independent of
the battery supply voltage. (V supply
is not as specified in step 2adjust RV2 may not allow all diodes to be
greater than 6 V.) The forward bias
and repeat steps 1 and 2 until it is. calibrated . with the resistor values
current through the sensor diode is
Note that varying RV2 changes the specified. If this is found to be the
about 0.5 mA as provided by RI.
voltage at both the hot and the cold case it may be necessary to change the This current is low enough to prevent
positions. It is the correct slope, or value of R5, R6 or R7. errors due to self heating of the
sensor diode.
The voltage across the sensor diode
is amplified by ICI (a very high
input- impedance operational
ADD PIECE amplifier) whose gain is fixed at the
OF INSULATION ratio of ( R7 + RV2)/R4. The
BETWEEN LEADS necessary offset is provided by RV1
which is adjusted to cancel the
normal 0.6 volt drop across the
diode. By selecting the correct values
for R5 and R7 as shown on the
JOIN DIODE LEADS Fig. 2. This diagram
ONTO WIRES circuit diagram the indication of
shows how the sensor
is mounted into a temperature in degrees C or F may be
ball-point pen casing obtained.
or similar.
38
PARTS LIST
R1,3 Resistor 10k 2 W 5%
/
1
R2 ,, 100 V2W 5%
R4,6 '1 100k 1 2 W 5%
/
R5,7 ., See Fig. 1 and
test.
RV1 Potentiometer
10k * trim type
RV2 t, 100k * "
DI Diode 1N914
ZD2 Zener Diode BZX79C5V1
Metal box
Two 9v batteries
Two pole toggle switch
PC board ETI 130
3.5mm plug and socket
Two pin plug and socket for output
OUTPUT POWER
SW1
I
Ilk
o o
ETI 130
Internal view of the completed temperature converter. Note also the probe at front.
39
o
RVlb 25K
RIO
41 12 V
OUTPUT
RV3 10K
1:15
01
BC108 ciari SIN 3
SVV1b B C108 04
SOUARE '500tar R19
BC108
30(1
SW 26
SW 2a
R2 R 23
L>IM
1.8K
C2 R83011
R25
SV1/4
240V AC
Similar connection for both
8C108 and BC178
Fig. 1
25
30
20 35
40
50
60
70
80
90
15 100 Simply constructed audio sqgnal generator
provides adequate performance for home and
150 shop use.
41
Audio Signal Generator
PARTS LIST
Cl - Capacitor - metallized 0.47 pf, 15 volt Fig. 2. Foil pattern - full size
C2 - " 0.47 pf, "
C3 0.047/if,
C4 0.047pf, o
C5 O. 0047pf ,
C6 O. 0047pf ,
Cl - Capacitor - metallized 470 pf, 15 volt
C8 470pf,
(silver mica capacitors may be used for
C7 and C8).
CO - Capacitor - electrolytic 1000 pf, 16 volt oame
Cl 0 - " _ „ 500 pf ,
Cl 1 220 I.tf,
C12 500 ¡if,
C13 -- " 500 /if,
(Note C10- C13 are single en
-ded type capacitors)
C14 - " - " 1000 pf,
42 1
Audio Signal Generator
\I
R23 output should be set to 1:1 by the
100 m v pre-set potentiometer RV2 and the
SW 3
TH I peak- to- peak output level by RV3. If
no oscilloscope is available, RV2 and
RV3 should be set to mid- range.
H R16
SW 3 If an audio frequency voltmeter is
available, the sine-wave output should
C9 be checked from 15Hz to about
100kHz to ensure that reasonably
constant output is maintained.
The output signal should remain
constant within ±-1dB up to 100kHz or
so, but there may be changes in level
whilst changing frequency. The
envelope stability ( or the time take
for the amplitude to stabilize after a
change in frequency) is mainly a
function of the quality of the dual
ganged potentiometer.
21 Performance of the prototype unit is
detailed above. •
43
PROJECT 441 AUDIO NOISE
GENERATOR
Simple circuit generates both
white and pink noise.
PINK WHITE
ON
T
03
25,J F 0.0056 pF 0.0027 pF equal bandwidths over the total
25V
OV frequency range of interest. Thus, for
o example, a white noise source would
01-03 ARE TYPE BC548
have equal energy in the band 100 to
200 Hz to that in the band 5000 to
Fig. 1. Circuit diagram of the noise generator. 5100 Hz.
44
PARTS LIST — ETI 441
HOW IT WORKS — ETI 441
R1 Resistor 56k 2 W
/
1 5%
In the days when vacuum tubes R2 5k6 I/2W 5%
were in common use the most R3 39k l/zW 5%
R4 1M /W 5%
commonly used form of noise R5
2
1
390k /W
2
1 5%
generator was a vacuum- tube diode R6 100k I/2W 5%
operated in the current saturation R7 18k I/2W 5%
mode. Nowadays noise generators R8 5k6 I/2W 5%
may be very complex indeed. Highly Cl Capacitor 25JLF 25V electro
complex digital generators which C2 1 25V electro
produce psuedo-random digital noise C3 2511F 25V electro
C4 0.00561.1F polyester
may cost many thousands of dollars. C5 0.002711F polyester
An example of a simpler type of C6 820pF ceramic
digital noise source may be found in C7 111F 25V electro
our synthesizer design ( see Q1- Q3 Transistor BC548, BC108
International Music Synthesizer 4600 or similar
PC board ETI 441
ETI December 1973). However for CASE
audio work of a general nature the BATTERIES
most commonly used, and the OUTPUT SOCKETS
simplest, method is to use a zener
diode as anoise generator.
Transistor Q1 is in fact used as a
zener diode. The normal base-emitter
junction is reverse-biased and goes
into zener break-down at about 7 to
8 volts. The zener noise current from
o
Q1 flows into the base of Q2 such
that an output of about 150
millivolts of white noise is available. OV
The ` zener', besides being the noise
source, also biases Q2 correctly, and .1 R1
the noise output of Q2 is fed directly
WHITE
NOISE
to the White Noise output.
+0c 2
Nil „
To convert the white noise to pink
1. -Lc41.
a filter is required which provides a t) R2 h +Ve
3dB cut per octave as the frequency cr cc
C6 C5 Fis
increases. A conventional RC PINK
network is not suitable as asingle RC T T TT +0c7 NOISE
stage ¡eves acut of 6dB per octave.
Hence aspecial network of Rs and Cs Fig. 2. Component o o
is required in order to approximate overlay.
the 3dB-per- octave slope required.
Since such a filter attenuates the
noise considerably an amplifier is
used to restore the output level.
Transistor Q3 is this amplifier and
the pink noise filter is connected as a
feedback network between collector
and base in order to obtain the
required characteristic by controlling
the gain-versus-frequency of the
transistor. The output of transistor
Q3 is thus the pink-noise required
and is fed to the relevant output
socket.
45
AUDIO NOISE GENERATOR
Bruel & &jeer Potenhometer Range dB Rect Lower Urn. Freq .
: z Wr Speed mm/sec.
Copennoge
n 51-2
de d
Measunng Obi •
eV Ill( 3
aearaferaco
rze 4
Rec.
Date:
Amplitude of white noise
SIgn o versus frequency as measured
10 20 Hz 50 100 200 500 1000 2000 5000 10000 20000 with a one-third octave filter
OP 1124 Multip yFrequency Scale by Zero Level: (1612/2112) set.
Bruel & Kicer Poienhometer Range !Ile dB Rect,fie, Lower Um Freq Ht Wr Speed
0-175 50r2 7, err- . 'rya weir a 1
eB d d
4D-20
. Alleasowng Obj
4/ 44
4.•,,C_
zporaKe_.
tv • ,ze
Va wider__ •
• -30 5Kr 2 10.
_
1i15 5
46
TONE BURST testing is a technique
which is rapidly gaining acceptance in
awide variety of applications. Typical
applications are in testing of
hydrophones,
telephone
signal-to-noise
channels, reverberation
in
TONE BURST GATE
chamber testing and in the
CYCLES ON CYCLES OFF
determination of peak distortion in
loudspeakers. With loudspeakers, tone 4 8 4 8
burst testing has the further advantage 16 2 J6 TRIGGER
OUTPul
that the speakers may be tested with F.2
their maximum peak power level
whilst keeping the average sound
output level low enough to not annoy
the neighbours — a considerable BURST
advantage indeed.
Some time ago our audio TONt
O
consultants, Louis Challis and OUTPUT
Associates, asked us to build them a MODE
tone- burst generator and the resulting INPUT
eti12 4
instrument has been used by them ever
since wi th much success. The
tone- burst test has been mentioned in
several speaker reviews and, as aresult,
many people have asked for
Ell
constructional details of this
instrument.
DESIGN FEATURES
A tone burst must always be an
integral number of cycles. If the burst
is switched on or off part way through PROJECT 124
TONE BURST
a cycle then undesirable transients will
be produced that will mask the test
results. Thus the burst must start and
end exactly at the zero-crossing point
GENERATOR
of the sine wave in the burst.
In the original unit, designed for
Louis Challis, preset times can be
independently selected for the on and
off periods of the burst with the
exception that the burst time is
A valuable tool for testing loudspeakers.
automatically modified to give an
integral number of cycles. The
preselected on/off ratio, however, is
independant of the burst frequency. MEASURED PERFORMANCE
To give the required control range, six
switched ranges as well as a variable TONE BURST GENERATOR.
control are provided for both the on
and off periods. Other features of the On Time Cycles. 2,4,8 or 16
original unit are the ability . o start at
any point in the cycle as well as the 2,4,8 or 16
Off Time Cycles
zero crossing point, a phase- inverting
switch to select either the positive or
Frequency Response
the negative half cycle first and an 3 Hz — 300 kHz +0 — 3dB
OFF LEVEL control to set abase tone
level which is modified when the tone
Distortion
burst occurs. In addition the dc level 3V input at 1kHz <0.02%
of the output can be set and aswitch
is provided to select burst, pure tone Input Level
or off as required. Maximum 3V RMS
When it came to redesigning the unit Nominal range 100 mV to 1V
as a project we decided that many of
the features offered by the original Input Impedance 47 k
design were unnecessary for the user
concerned only with testing speakers. Output Noise Voltage
Hence the unit has been redesigned in a with no input <25 pV
greatly simplified form.
Power Supply Current 4 mA
Instead of using monostables to
generate variable on/off times we now
divide the input with a counter to
47
tondemo isms 3N01
10 11
IC4/3 4
12 REVERSE
4016 OUTPUT
IC4/4
+6V 4016
5
2 3
6 16 R4 R6
O C2 47k 120.(.2
5 8 220p 12
9 C4
iVvV\--o
IC2/1 0 SVV1 1
TRIGGER
IC3/1 1
4520 4 I 4001 3 6 IC4/1 33p OUTPUT
Cl IC3/3
+6V ON 2
1µ F 13 4001 4016 —IF
3 29 TIME
25V
8 + 6V
2 7 TONE OFF
(.›2
. I (D
1
.6*.:41`iWnalj '
Fig.6. Printed circuit board
for the Tone Burst Generator O ETI 124 alb
Full size. 142 x 47mm.
o
CYCLES ON CYCLES OFF
o
4 8 4 8
ON 2 S, J 16 2 16
TRIGGER
POWER
OUTPUT
BURST
o TONE 0 OFF
o
INPUT
MODE OUTPUT
eti'124
Fig.?. Front panel artwork
50
CONSTRUCTION
As with any project construction is
greatly simplified if a printed circuit
board is used. However the layaut of
the unit is not critical and any other
suitable method, such as Veroboard or
Matrix board may be used if desired.
We strongly recommend that sockets
be used for the CMOS ICs, especially if
a printed circuit board is not used, as
these devices are quite easily damaged
when soldering. The use of IC sockets
also facilitates later servicing. Also
remember that, unlike TTL, all unused
inputs of CMOS must be connected to
either the positive or negative supply
rail.
The plastic box that we used
measured 160 x 95 x 50 mm and is
very convenient in that the printed
circuit may be held in position by
sliding it down behind two of the
pillars to which the front panel is
screwed. The front- panel overlay on
the prototype was made from
Scotchcal but, as the amount of How the unit is assembled.
lettering required is quite small, this
may readily be done directly on the
panel by hand or with Letraset.
Shielding of the internal wiring is not
required providing that the unit is kept
away from strong 50 Hz fields. If The use of a : one- burst generator appreciate the noise that you will
operation in the vicinity of strong minimizes both these problems. How generate.
fields cannot be avoided then the unit this is achieved is better understood by By varying the off period we can also
should be mounted in adiecast box. examination of Fig.5. This shows on select a ratio where the room
the upper trace a five cycle 1000 Hz reflection, the oscillation seen after
burst that is fed to a loudspeaker. the cessation of the burst, does not
USING THE UNIT
The second trace shows the same burst interfere with the first few cycles of
The testing of loudspeakers is very as picked up by amicrophone in front the burst and the response versus
difficult indeed and much effort is still of the speaker. We notice that the frequency of the speaker may then be
being spent to find test methods which burst has been changed by the speaker assessed from the amplitude of the
will not only give an accurate and an examination of these changes first half cycles that are stable in
understanding of the relative can tell us alot about the speaker. For amplitude. Thus it is possible to gain
effectiveness of the design, but which example we notice that the first half an appreciation of the frequency
will be easy to reproduce. cycle has not reached full amplitude response, transient performance and
One of the main problems with and this indicates that the speaker quality in terms of ringing of aspeaker
speaker testing is that the speaker would have some difficulty in by careful use of the tone-burst
cannot easily be isolated from its reproducing high frequency transients. technique.
environment. For example, reflections Next we notice that instead of five The transient power handling
from the walls of a room modify the cycles there are now at least five and a capability of aspeaker may be assessed
response, seen by a microphone, no half. This could mean one of two by selecting a fairly long off to on
matter where the microphone is placed things. Either there is a speaker/room ratio for the burst and by feeding the
in the room. If one could eliminate resonance or, the speaker itself is burst to the speaker via a high- power
reflections then the situation would be continuing to vibrate after the original amplifier. If for example an off to on
improved considerably, and hence the excitation has ceased. Which is it? We ratio of 8:1 is used then the peak
use of anechoic ( echo free) chambers can determine this by changing the power will be eight times the average
for testing speakers. But such position of the speaker to see if any power. Thus the speaker may safely be
chambers are very expensive to build change occurs in the shape of the driven to a peak level where a
and consequently not readily burst, if not it is caused by the speaker predetermined amount of distortion
accessible to the amateur. itsel .
f, and if it does then it is a occurs. Take care that the amplifier is
A further problem is in assessing the speaker/room resonance. A speaker capable of providing the péak power
transient power handling capability of that lengthens the burst unduly will required.
the speaker. Speakers will handle far sourd muddy in that region. Of course Of course atone- burst generator may
greater peak transient power than is the speaker must be examined over its be used for awide range of testing. We
indicated by their RMS power rating. whole range to gain a thorough have mainly concentrated in this
This is a very important attribute of assessment of performance. article on its application to the testing
loudspeakers in handling musical It is of course possible to eliminate of loudspeakers.
transients. Any attempt to assess this room reflections simply by performing The circuitry of the tone- burst
with a sinewave signal may result in the tests outside. However unless one generator may easily be modified for
the destruction of the speaker due to lives in a very quiet area, background us P as a ' silent switch' for A/B speaker
thermal failure — apart from also being noise will introduce problems — and testing. The method of doing this is
extremely noisy. your neighbours are unlikely to shown on pages 106 and 107.
51
eh PROJECT 704
CROSSHATCH/DOT
GENERATOR
Inexpensive unit for converging
colour TV set.
52
CROSS HATCH-DOT GENERATOR
HOW IT WORKS — ETI 704
Two 555 timers, ICI and IC2, are
used as the frame and line sync pulse
generators respectively. Integrated
o circuit ICI generates one millisecond
wide pulses at 20 millisecond
o.- oL2-
0 00
eee co> intervals (50 Hz) and IC2 generates
five microsecond wide pulses at 64
microsecond intervals ( 15625 Hz).
Light synchronization of ICI to IC2
is achieved by means of R3. Thus
both oscillators have to be close to
the correct frequency before locking
will occur.
Gates IC3/2, IC4/1, IC4/2 and
IC8/2 form an exclusive-OR function
on these two sync-pulse trains to
LI-
produce a combined sync-pulse train
at the output of IC8/2.
CC CO
(..) At the end of each line-sync pulse
o an oscillator, formed by IC5/1 and 2
is gated on, and produces atrain of
pulses at approximately 240 kHz.
-o
The leading edge of each of these
o
pulses triggers monostable IC5/3 and
IC5/4 such that a 40 nanosecond
wide pulse is generated. Thus
approximately 14 40 nanosecond
wide pulses are generated between
successive line sync pulses. These
eye- 0
e pulses produce the vertical lines of
o the crosshatch.
m At the end of each frame sync pulse
ow
cr decade counter IC6 is enabled. This is
< a CMOS Johnson decade counter
Qe
which provides an output at pin 1
every tenth line sync pulse
commencing from the 5th pulse after
the counter is enabled. This output is
divided by two by IC7 and the
output of IC3/3 is therefore low for
the duration of every twentieth line
period. This output is the horizontal
lines of the crosshatch.
The vertical and horizontal
crosshatch signals are NANDed and
NORed by IC3/4 and IC4/3
respectively to provide either
crosshatch or dots as selected by
SW1/b. These outputs are inhibited
during the line and frame sync
periods via IC3/2, IC8/1 and IC8/3.
The output from IC8/4 is thus the
composite crosshatch video signal.
The composite sync from IC8/2 and
the composite video from IC8/4 are
summed into R12 by R10 and R11
and form a combined sync and video
waveform which modulates the RF
from oscillator Q1 via diode Dl.
Transistor Q1 and its associated
components form an oscillator which
cc e runs at around 180 MHz. The output
from the generator is therefore a
modulated RF signal at channel 6
frequency which is adjustable by
LI)
tuning coil L2.
The unit is powered from a 9 volt
battery which is only on when dots
or crosshatch are selected. The 9
volts is regulated down to 6 volts by
means of R9 and zener diode ZD1.
53
PARTS LIST — ETI704
RI Resistor 47k 2 W
/
1 5%
R2 " 2k7
R3 " 3M3
R4 " 4k7
R5 " 560
R6 12k YU
R7 " 3k9 OF
R8 " 2k2
R9 " 150
R10 " 10k 111
R15 " lk
R16 " 4k7
R17 " 3k3
RVI Potentiometer 10k Trim type
RV2 4k7 "
1
IC4 " " 4001 ( CMOS)
IC6 " " 4017 ( CMOS)
IC7 " " 4013 ( CMOS)
OUTPUT
75 ,
». SOCKET
COAX
54
RF SIGNAL
GENERATOR
simple unit for servicing AM receivers
PROJECT
129
AN RF SIGNAL generator is an above requirements are met by the The variable capacitor is mounted
invaluable instrument for AM radio ETI 129 generator and, since only one onto the component side of the
servicing and alignment — it greatly of the available signals is used at any printed-circuit board but spaced from
one time, e common level control is it by about 2 mm ( an oversized nut
simplifies alignment and allows each
stage to be checked for gain and used for all these outputs. may be used). The mounting of the
frequency response. board and variable capacitor assembly
In our generator the provision of IF
Three types of signal are required for to the front panel and reduction-drive
frequencies from 430 to 480 kHz, as
these purposes. Firstly, we require an assembly may best be understood by
well as catering for non-standard
audio signal to check that part of the referring to Fig. 3. Note that the board
receivers, allows receiver IF selectivity
receiver from the volume control is mounted by four standoffs and that
n be checked.
(after the detector) to the speaker. rubber grommets are used to allow the
Secondly, we need a modulated RF board to move slightly — for this
CONSTRUCTION reason the screws should not be
signal at 455 kHz ( 430 to 480 kHz
available for non-standard receivers) The prototype instrument was tightened too much. This method is
for checking and aligning IF stages, mounted in an aluminium box having used to avoid the expense of using a
and lastly, we need a modulated RF external dimensions of 145 x 115 x90 flexible drive to the variable capacitor.
signal in the range 500 to 1600 kHz to mm. Layout of the circuitry is The six-to-one slow-motion drive is
check out the RF amplifier and important and for this reason the mounted to the front panel by two 15
converter. printed-circuit board layout provided mm long bolts. The drive is spaced
In addition the level of the generator •;hould definitely be used. Take care back from the front panel by 4 mm
output should be adjustable so that when assembling components to the long spacers.
AGC action may be checked out, and printed-circuit board to correctly The remaining controls are mounted
so that optimum levels may be chosen orientate capacitors C9, C11 and C15, straight onto the front panel as shown
for servicing and gain checks. All the transistors 01 to 04 and diode Dl. in the photograph.
55
RF SIGNAL
GENERATOR
C9
R2
—L +6V BATTERY 220 10pFI-= C11
—.
I 0.022p F
03
BC548
C7 ± I I
C10 ...... e
0.1p F AF
0.022p F 02
01 OUT
Cl II BC548
150pF C12 e
0.022p F
C14 ± R10
0.047p FI 220 C15
R5 C18
5k6 4.7µF
R14 1 .0.022/1 F
C13 10k
T R9 RF
10pF
10V 1k2 OUT
C17
470pF
R15
e 1k
C16
04 0.0047µF
C2
.
)SW2 BC548
330pF _
C3 C5
2 24pF C6
470pF 5-65pF
PHILIPS BC548
10-415pF BC548 ONLY MPF102
CC e
d
56
Fig.3. Method of mounting printed-
'zero beating'.
circuit board and variable capacitor
assembly to the front panel and Now tune the receiver to astation at
reduct on drive. the low end of the band. Again set the
2mm SPACER pointer of the RF generator to the
frequency at which the station
operates and adjust the slug of L1 for
RUBBER GROMMET zero beat in the same manner as for
the high end.
15rrem SPACER
Repeat the procedure for both the
REDUCTION DRIVE
high and low ends of the band until
there is no change at either end.
FRONT PANEL OF BOX
DIAL POINTER Low Range. The low range should be
calibrated after the high range
calibration has been completed.
PARTS LIST - ETI 129
R2,10
First set C6 to mid position. Then
Resistor 220 V4W 5% C10,11 Capacitor
R3 0.02211F polyester tune in a station on a broadcast
270 C12.18
R13 0.0221.1.F polyester
330 re 19
C14 receiver that lies somewhere between
R15 1k II re 0.0471.1F polyester
C7 0.11/F polyester
R9 1k2 re ty
either 860 and 960 kHz or 1290 and
C15 4.712F 10V electro-
R8 Ik8 •I lytic 1440 kHz. These two bands are twice
C9,13 101.1F 10V electro-
R4,5 5k6 and three times the generator IF band
11 FP
91
PP
91
02,3,4 BC548 or similar
respectively. That is, we are working
D1
on the second or third harmonic of the
RI 180k Diode IN914 or similar
generator respectively. Divide the
11 10
R11 ., 220k
SWI Switch SPST toggle
SW2 SPOT toggle
actual frequency of the tuned- in
RVI Potentiometer 1k Lin rotary.
station by two ( for stations between
C3 Capacitor Li Inductor See table 1.
2-24pF Philips
2222-808-00006
860 kHz and 960 kHz) or by three for
PC board ETI 129
C6 5-65pF Philips Metal box 145 x 115 x 90 mm stations between 1290 and 1440 kHz.
2222-808-01001 Front panel
CI 150pF ceramic 6 to 1 Reduction drive. Now set the pointer on the RF
C2 330pF ceramic
C4 rl
10-415pF Roblan
Four rubber grommets generator to this frequency. Adjust the
Four 15mm long spacers*
variable Two 4mm long spacers* capacitor C6 for zero beat as detailed
Two 2mm long spacers*
C5,17 11
470pF Ceramic Three terminals ( red, black, green)
for the high range.
C16 0.0047J/F polyester Nuts & bolts etc.
C8 0.011.1F polyester Refer to any standard textbook for
* Spacers may be cut from longer sections.
alignment procedure for AM receivers.
TO SW2 RF TO RV1
LOW AF
RANGE •
o
C10,C11, C12, and R3, R4 provides
about 180° phase shift of the signal
o at the collector of Q3, and the
feedback to the base of Q3 is
therefore positive — causing
TO BATTERY
Q4 C. C15 oscillation. The frequency of
. e9
C18 oscillation is about 600 Hz.
O
F
R12 C16 b
c) Transistor Q4 is a class ' A'
e 13 cia e amplifier which is biased by the
Cil half-supply method ( RIO and R11)
)
the operating supply being obtained
from emitter-follower ,Q3. The
C10 e
output of Q3 is the sine-wave from
b.C1:1 fa3
/ cl3 C12 the phase-shift oscillator. Because of
R11 any change at the junction of
Q3 and RIO causes a corresponding
Cl
change in the emitter current of Q4.
C2
C7
o The emitter current of Q4 therefore
Ca varies at the rate of 600 Hz. The
SW2 SW2 emitter resistance of a transistor
COM HIGH SW1
depends on the emitter current of
RANGE
that transistor and the gain depends
Fig. 2. Component overlay • for the RF generator. Note the wire link between R12 and C8 on the ratio of the collector load,
which should be installed before fitting C4. Also note the connection from C4 to the board R10 to the emitter resistance. Since
where shown by the asterisk.
the emitter resistance is varying at
HOW IT The circuit may be sub-divided into by coil LI in conjunction with ca- 600 Hz, the gain of the transistor will
three basic sections. These are: also be varying at 600 Hz and so the
WORKS — pacitors C2 through C6.
RF or carrier oscillator. Two ranges are provided, 500 kHz RF signal fed to the base of Q4 from
ETI 129
to 1600 kHz with Li, C3 and C4; QI by C16 is modulated by the audio
b) AF or modulation oscillator.
and 430 to 480 kHz with LI, C2, C5 signal.
c) Modulator and buffer amplifier.
and C6. Diode D1 is used to develop The signal across R10 is fed to RV1
a) Transistor Q1 is connected as an a negative bias across R1 which thus by Cl 5and this signal consists of two
Hartley oscillator. The positive
limits the level of oscillation, and components — the modulated RF
feedback necessary for oscillation is
hence prevents damage to the gate of and the audio tone.
provided from the source terminal of Ql.
QI back to the gate via coil Li. The After attenuation by RVI the
b) Transistor Q3 is connected as a signals are separated by high and low
frequency of oscillation is determined phase-shift oscillator. The network pass filters to the AF and RF outlets.
57
RF SIGNAL
GENERATOR
TABLE 1
58
I MARKER
PROJECT 706 GENERATOR
Accurate crystal-controlled
markers for tuning and aligning
communications receivers.
59
MARKER GENERATOR
D Q
CLK
• 1 IC3a 69 IC3b 14
CLK CLK
13 10 10
IC2a IC2b
1MHz
100kHz
6 10kHz
3
—à--
C5
27pF
R3
10k
T +8
A
1TITERY
2
1"
+12V
NOTES
IC1 ( 4007) PINS 7,4 AND 9 ARE GROUND
IC2 (4013) PINS 6,4,8,10 AND 7 ARE GROUND
IC3 ( 4518) PINS 8,7 AND 15 ARE GROUND
Circuit diagram of marker generator.
IC1 PINS 14, 2 AND 11 ARE + 12V
IC2 PIN 14, IS + 12V
IC3 PINS 2,10 AND 16 ARE + 12V
The marker generator is a The two switches and the R3 10k "
constant- frequency oscillator driving RV1 Potentiometer 4k7 lin
potentiometer are mounted on the
into a CMOS divider chain. Cl Capacitor 100pF Ceramic
Switchable outputs from the divider front panel whilst the battery holders C2 9. 5-45pF Philips 2222
chain are selected to drive a pulse are clamped to the bottom of the box C3 .. 33pF
808 91503
Ceramic
generator. by means of a clamp made from a C4 .. 150pF Ceramic
C5 27pF Ceramic
scrap piece of aluminium.
91
The oscillator is IC la in which RI C6 .9 0.112F Ceramic
biases the IC into linear operation. With the exception of the ICs, mount
ICI Integrated Circuit reE ( glig
The crystal determines the basic all components and fit all links to the
IC2 4518 ¡ CMOS
frequency of operation at 4MHz in printed-circuit board. After checking IC3
conjunction with Cl, 2, 3 and 4 that all are correct, mount the ICs, XTAL one 4.0000 MHz quartz crystal
which appear to the crystal as one 30pF load
double checking their orientation
parallel capacitor. The capacitor C2 is SW1 Rotary Switch 1 pole 5 position
before soldering. Fit all flying leads to SW2 Toggle Switch SPST
used to tune the oscillator exactly to
frequency as explained in the text.
the board allowing about 150 mm of One pair of Terminals
PC Board ETI 706
The resistor R2 adds extra phase shift free length. Aluminium Box 150mm, 75mm,
100mm.
but also reduces the gain. Thus if the Drill the box with all the required Two knobs
oscillator is slow in starting reducing holes and fit all the components such Eight AA size batteries
Two 4xAA size Battery Holders
R2 may help. The output of the as the switches, the potentiometer and Nuts and Bolts.
oscillator is buffered from the rest of the output sockets. Fit the
the circuit by Id/b.
printed-circuit board to tha rear panel
IC2 is aCMOS dual type D flip flop tune a signal that we know to be on
with C2 to the top of the box and
that divides the 4MHz by four to 13 250 kHz. First select 4 MHz on the
provide an output of 1MHz, the
route the leads to their respective
points as detailed in the component marker generator and connect its
2MHz also being brought out.
overlay. Note that one of the screws output to the aerial socket of the
A further dual division by 10 is
provided by IC3 which therefore through the wafer of SW1 has an earth receiver. Tune the receiver to the
provides outputs of 100 kHz and lug underneath it which is used as the marker which will be found at 12 MHz
10 kHz. common earth point. (third harmonic of 4 MHz). Once
The required output is selected by Fit the batteries and connect them located confirm that it is indeed
SW1 and applied to C5 and R3 which
up but do not switch on until a final coming from the marker generator by
differentiate the squarewave output switching it on and off. Now switch to
wiring check has been carried out. Ten
of the divider. The waveform is then the 1MHz markers and tune the
amplified and squared by ICl/c to
minutes of your time at this stage
could save you the cost of anew set of receiver upwards to locate the 13th
provide an output train of narrow
ICs. harmonic at 13 MHz. Now select
pulses, the amplitude of which may
100 kHz markers and tune upwards
be varied by means of RV1.
USING THE GENERATOR through two markers to locate
Say for example, that we wish to 13.2 MHz. Finally select the 10 kHz
60
OUTPUT
THE CRYSTAL.
Crystals are supplied to work within Internal view of the
specified tolerances. The tighter the completed marker
generator. Note that
tolerances the more expensive the
the board is mounted
crystal. However the crystal oscillator with the crystal and
may be placed exactly on frequency C2 towards the top of
(within smell limits) by varying the the box.
amount of capacitance in parallel with
It.
When purchasing acrystal you must
tell the manufacturer what capacitance
it will be working with and he will
grird your crystal to be within the
specified limits when it is used with
that particular capacitance. This
marker generator has been designed to
work with crystals that are ground for
30 pF capacitance.
CALIBRATION
The marker will be sufficiently
accurate for most people with C2 set
to half value. For those who want
greater accuracy the generator must be
calibrated against a signal of known
accuracy. The PMG transmit a time
signal precisely for this purpose and it
can be found on 4.5 MHz, 7.5 MHz
and on 12 MHz.
The generator may be aligned against
one of these frequencies by the
zero- beating technique. First tune in
the PMG signal and then connect the
generator. A whistle will now be heard
and C2 should be tuned to the point
where the beat frequency has dropped
so low that it cannot be heard. The
generator is now spot on frequency
and it should be noted that this
calibration is independent of the
receiver accuracy. •
61
GU PROJECT 120
HOW IT WORKS
The probe consists of two
independent voltage level detectors
which, via pulse stretching
monostables, drive light-emitting
diodes to give a visual indication of
the logic state being monitored.
Transistors QI and Q4 form the low
level or ' 0' detector, transistors Q5
and Q6 the high level or ' I' detector
whilst the remaining components
form the pulse stretching
monostables and visual indicators.
The high level detector works as
follows. If the input level is below
about 2.5 volts ( 1.3 volts above the
level set on R17 by transistor Q5)
LOGIC PROBE
transistor Q6 will be cut-off. When
the input level rises above 2.5 volts,
transistor Q6 will turn on, as will Q7,
causing LED 2 to light — indicating a
'1'. The transition at the collector of
A basic tool for digital servicing. Q7 will, at the same time, be passed
to Q8 turning it off. The current
THE SERVICING of digital make them visible. It was found that which was flowing through Q8 will
now flow via R22 in to the base of
equipment is greatly simplified by the readily available linear ICs were not
Q7 holding it on even though Q6
use of a logic pulser and logic probe, suitable as they are too slow and
may by now have stopped
for these two instruments enable one required dual supply voltages. Neither conducting. After fifty milliseconds
to follow circuit operation stage by could CMOS be used as it also is too the charge on C2 will leak away via
stage. slow, for testing TTL gates, and its R19, 20 allowing Q8 to conduct.
threshold voltages are not consistent. When Q8 conducts it robs the
Further, TTL could not be used as it current from the base of Q7
turning it and the LED off. However
THE PROBE cannot withstand the voltages used
should the voltage at the tip of the
The probe must be capable of with CMOS logic. This virtually means
probe still be present Q6 will still be
detecting pulses as short as 50 that the only devices that are suitable turned on holding on in turn q7 and
nanoseconds (for TTL operation) and are discrete transistors. the LED.
Resistors R11, 12, 13 and 14 set
the operating conditions of Q5 such
that the threshold voltage is
optimized for either TTL or CMOS.
As CMOS logic works on supply
voltages ranging from five to fifteen
volts, transistor Q5 has been arranged
to track the supply so that the
correct threshold is maintained at all
times.
The low level detector works in
exactly the same fashion except that
it is inverted in order to detect pulses
which approach within 0.45 volts of
the negative line (TTL only). Each
PNP transistor and each NPN
transistor have been replaced with
their complements. In this case Q4
sets the thresholds and the circuit
operates exactly as stated for the
high detector. Note that the diodes
The logic probe seen have also been reversed.
from the rear.
62
n f4-
-
OV
LE D1
>1-
LoD
z
a_
LIJZ
>u
;CC
Qui
\ A. e .
À.,
•4 R181- .r: Ln rà‘b e
..S
.., e)
c 1 (Deg
LIJ0
C3 TO THE
C2 c -r" e cr -r PROBE TIP
ii Za.
•
R15
oi
co o
TO PROBE TIP
Fig. 3. Component overlays for the two comparators showing
in wiring.
toz
O N.
PARTS LIST — ETI 120
5 % Lo
R3,18
R4,15,19 Resist
.680
or 1k
R10,13 1 k8
R1,9,12,17 " 2 k7
R5,14,22 3 k3
e•
R2,16 8 k2
R7,21 10 k o
R8,11 27 k
•
R6,20
•
100 k 9-I
.
e) a'
e
.--VV e -' 4nw CCrn
1- r _o
D1,2 Diode IN914 or similar
'c-N ni
CC
e_vvv\r_e
-r- o
cd,
CHARACTERISTICS
0
mA on 5 volts, 35 mA on 15 volts.
63
LOGIC PROBE
'L.7ç..e.„,„
te BE
•
•
As both high and low logic states pulses as short as 50 nanoseconds may
must be detected, a discrete transistor readily be detected.
voltage- comparator circuit was
designed to detect each state CONSTRUCTION
separately. These comparators must We built our probe onto two small
not load the circuit under test as printed circuit boards and assembled it
CMOS is sensitive 'to current and into a small, commercially- available
capacitive loading. In our prototype Fig. 4. Linking required between the two
probe case. The two printed-circuit boards.
the current drawn was a maximum of boards are identical and care should be
19.7 microamps for a high, and 10 taken to use the correct overlay for
microamps for a low. each board as different transistors are
In both comparators the transistors
used and some components are hold a small name- plate in position as
associated with the pulse detector are
reversed on the two boards. Note shown in Fig. 6. Two LEDs are
turned on by an input level that
particularly diodes DI and D2 and mounted into the end plate, together
exceeds the comparator threshold.
capacitors Cl and C2. Also note how with SW1, and after soldering leads to
As transistor turn- on time is much
the two boards are linked together and the LEDs they should be passed
faster than turn-off time, using the
that the supply rails are reversed. No through the holes in the plate, and the
transistors in this way ensures the
difficulty should be experienced if the plastic end- piece, and secured in
highest possible speed of operation for
printed- circuit boards and the position with adrop of epoxy cement.
the particular types of transistors used.
component overlay as specified are Another hole is drilled in the stopper
Additionally, the delay in turning off
used. through which is passed the two
assists by lengthening the pulse, thus
The probe case used in our prototype supply-voltage leads.
ensuring more reliable triggering of the
was one manufactured by Jabel. The Connect the leads from the stopper
monostable on very short pulses.
case has a length of 102 mm and an assembly to the previously assembled
The input transistors Q1 and 06 are
internal diameter of 23 mm. The boards. Position the boards together,
protected against breakdown, due to
probe tip, as fitted, is rather large and copper side to copper side, with a
excessive base- emitter voltage, by
awkward. We therefore replaced the piece of insulating material between
diodes D1 and D2. The diodes are also
tip, with a darning needle, as shown in them. Make sure that the board
required to ensure that Q1 and 06
Fig. 6. The fine point of this tip is assembly will fit in to the tube
remain conducting even when the
much easier to use on micro circuitry without fouling the sides. Cut a piece
probe tip is taken to the supply and, as it is very sharp, it will of cardboard or plastic 75 x 85 mm,
voltage.
penetrate varnish etc to make reliable roll it into a tube and fit in the probe
Transistors 03 and 08 are also contact. A needle is a little brittle and body. Now fit the board assembly into
protected against reverse base- emitter for this reason it is recommended that the tube — it may be necessary to
voltages by R4 and R19 respectively. a maximum unsupported length of 12 dress the sides of the boards with afile
In operation the probe will light LED mm be left protruding. Resistor R15 is to obtain aneat fit.
1 if a low level is detected, LED 2 for mounted within the tip and soldered The tip may now be connected and
a high, neither LED if the point being directly to the needle. The other end both ends screwed into position.
monitored is at ground potential or a of the probe is fitted with a plastic Finally, alligator or, better still,
poor contact is made with the tip, and stopper which is used to support SW1 Ezy-hooks clips should be fitted to the
both LEDs will light if there is apulse and both LEDs. SW1 is also used to supply leads.
train present.
A single pulse input will be
lengthened, by the monostables, to
50 milliseconds with the pulse
polarity being indicated by the LED
HOOK UP WIRE
which is illuminated. Thus even single
EPDXY RESIN
HOLE FOR
LEADS DARNING
PLASTIC NEEDLE
END METAL
PLATE EXTENDING
OUT 12mm PLASTIC END
Fig. 5. Artwork for the nameplate on the Fig. 6. How the probe ends are constructed.
probe.
64
En PROJECT
121 LOGIC PULSER
Companion instrument to the logic probe.
65
TO POSITIVE
POWER CLIP
C4
C2
0.33F
82pF 03
R3 2N3638 4.7U
R12 I--
e
01 6k8
2N3643
C3
SW1
82pF R13 TO PROBE
o—
22k TIP
N/C NbO
COM
R7 04
TO NEGATIVE 6k8
2N3643
POWER CLIP
411
2N3643
2N3638
HOW IT WORKS
Fig. 2. Printed circuit board
for the pulser. Full size
23 x 65 mm.
131,1
TO PROBE TIP
The pulser is activated whenever TO ' VE POVVER
SW1
CLIP
microswitch SW1 is pressed. This
switch controls the state of aflip-flop
formed by transistors QI and Q2. N/C
The flip-flop is necessary to prevent
contact bounce of the microswitch C4
N/O
from having effect. COM
The output transistors of the probe,
Q5 and Q6, which in turn are syi Fig. 3. Component overlay
controlled by Q3 and Q4 are both TO VE POWER for the pulser.
CLIP
normally off. However when the
microswitch is pressed 02 turns off MICRO
and the rising voltage on its collector SWITCH
EPDXY
is coupled, via C3, to the base of Q4 RESIN
turning it on. This in turn, turns on
Q5 pulling the output to the positive
rail. This generates a ' 1' pulse if the N/C
point under test was at a ' 0' level. Fig. 4. Construction of the NbO
Resistor RI2 provides acurrent limit tip for the pulser probe. COM
of around 500 milliamps. Due to the DARNING
small value of C3 the pulse output is NEEDLE CONNECTION
EXTENDING TO PROBE TIP
only about 500 nanoseconds long,
OUT 12mm
short enough so that there is
PLASTIC
insufficient energy to damage the
END
device under test.
When the switch is released Q2
turns on and the negative-going edge
is coupled to Q3 by C2 turning it on. PARTS LIST
This turns on Q6 causing the output
R12 Resistor 4.7 ohm '4W 5%
to be pulled to the negative rail. This R,8,9,10,11 .. 120 ohm '4W 5%
gives a ' 0' pulse which, like the ' 1' R4 II
1k2 '4W 5%
pulse, is only 500 nanoseconds long. R5 „ 2k7 '4W 5%
The output from the probe is taken R1 .• 3k3 '4W 5%
via the paralleled combination of
R13 and C4 where C4 carries the R2,3,6,7 II 6k8 '4W 5%
R13 ., 22 k '4W 5%
current and R13 discharges C4
between pulses. This network C2,3 Capacitor 82 pF ceramic
protects the probe against the C5 0.01 µF polyester
condition where the probe is C4 II 0.33 µF polyester
inadvertantly connected to avoltage Cl II 10 µF 25 V tantalum
which is above or below the logic 01,2,4,6 Transistor 2N3643 or similar
supply rails. 03.5 .. 2N3638, 2N3638A or similar
Resistor R5 isolates the high 1micro switch miniature McMurdo type 2LM
SPECIFICATION
current pulse from the power supply, 2alligator clips or Ezy-hooks
See probe page 63. PC board ETI 121
capacitor Cl providing the actual
current needed. probe case ( see text).
66
ell PROJECT 122 LOGIC TESTER
Test CMOS and TTL with
this versatile instrument.
DIGITAL IC TESTER 'a
:1
As eetkeete
0e
C.
101111..
TEST VOLTAGE
........ (CMOS)
eb4P00414.00
FAST CMOS
- VP
eivefe
POVVE R
°sc.'
!II I
11
WARNING: TTL
SLOW
EXPERIMENTERS often damage ICs schematic of the particular IC drawn board to the rear of the board and
in the process of developing a new on it, to be fitted to the front of the then soldering the switches to the
circuit and often try a new IC in a tester as an aid to the interpretation of copper side of the board. This
circuit that is not working to eliminate the LED test indications procedure avoids the necessity of a
that as a possible cause. The result of multitude of screws passing through
this is that one usually finishes up with CONSTRUCTION the front panel.
a box full of ICs which are of dubious The most expensive single The printed-circuit board should be
value. To sort out these ICs one must component in the tester, after the assembled with the aid of the
use a tester that is capable of testing transformer, is the case. For this component overlay by fitting all
the wide range of differing ICs that are reason we decided to make a wooden components with the exception of
available in the most commonly used case and a plain aluminium front IC1, 5, 6 and 7, and LEDs 1 through
families. panel. Some people may however wish 16, and the patch pins. Check that the
to mount the unit in adiecast box and ICs are orientated correctly as are also
Until recently the most commonly for this reason the printed circuit C2, 5, 7, 9 and D1, 2 and 3. Now
used family has been TTL. But CMOS board has been sized to fit in a solder these parts into position using
is rapidly gaining widespread usage and standard 222 x 146 x 51 mm die-cast the least amount of heat necessary on
any tester, to be of value these days, box. The following description is for a ICs 2, 3and 4.
must be able to test both these wooden box specifically, but applies Position the LEDs and patch pins
families. The ETI Logic Tester is equally well to the metal box. onto the copper side of the board but
capable of testing both families, and is The printed-circuit board is mounted do not solder them in place as yet.
also capable of being used to to the rear of the front panel, copper Now fit the board to the front panel
breadboard and test simple circuits side to the panel, such that the LEDs so that the pins and LEDs protrude
based on single ICs. and patch pins, mounted on the through the panel evenly. Secure the
printed-circuit board, project through pins and LEDs in position by using a
An LED indicator is associated with the front panel. This greatly simplifies very small drop of five minute epoxy
each pin of the IC under test and these construction as it saves some 48 leads for each, on the component side of the
are arranged around the perimeter of a and solder joints. The switches are
box representing the IC under test. secured to the front panel by first
This allows asmall card, which has the glueing two pieces of printed-circuit (Text continued on page 69)
67
HOW IT WORKS.
on the front panel. Test connections
The tester consists of four basic operating currents for the LEDs.
sections. The socket for the IC under are made to these pins by patchable
links from the oscillator and test A 555, 1C4, is used as an astable
test, the output level-detect logic,
switches so that the correct test oscillator which initially charges C8
oscillators and switches for the
conditions may be set up. via R9 and R10 until the 2/3 supply
inputs, and the power supply.
Resistors R19-26 and R43- R50 threshold is reached. C8 is then
The socket for the IC under test has
connect each row ( ie pin) to alogic discharged via R9 and pin 7 of the
the pins in each row electrically
level detector, ICs 5, 6, and 7. These 555 to the lower threshold of 1/3
connected to each other. These rows supply volts. Switch SW6, when
CMOS hex-inverters buffer each pin
are the groups of five holes which are
and drive an LED to indicate the operated, puts a larger value of
perpendicular to the central groove
logic state of the pin. When the logic capacitance into the circuit which
on the socket. Each row ( je, each pin
voltage on apin is high the LED will gives a frequency of about one hertz.
on the IC under test) is connected via
be alight. Resistors R19 to R26 and This is slow enough so that the eye
a 10 megohm resistor to ground to
R43 to 50 protect the internal diodes can follow each logic state transition.
prevent the build up of static charges.
of ICs 5, 6 and 7 against the The high speed operation is used for
The resistors also hold all
possibility of apin being taken above checking very long counters and shift
unconnected inputs at ground
the positive supply voltage or below registers and can also be used in
potential thus preventing any damage
ground potential. Resistors R11 to conjunction with an oscilloscope.
to the IC.
R18 and R51 to R58 in conjunction The square wave output of the
Each row is also connected to apin
with the five volt supply set the oscillator is made available at a
C6
0.15F
SW1
D1
EM401 T OSC
OUT
R9
>I 3 470k
Cl C7 2 7
INPUT
240V I 0.1p F 25 F 0-
ac 02 25V 1 4
R10
E114101 SW6 100k
N
TTL FAST
o
PL 130 VA SLOW C8
0.0033p F
V Du
11 12 •
+VE PIN
SW2
-1—.
—VE PIN SW7 SW8 SW 9
f
t
SW2, 3, 4 7 6 D E
SW7, 8, 9 IC1/6 IC1/3
SHOWN IN Ji +5V
'0' POSITION
PIN 7 PIN 10
R25 R33 R41 R49 R57
10k 10M 10M P 10k LED 10 560
IC7/4
4
R26 P IN 8 R34 R42 PIN 9 R50
10k N 10M 10M
723
NOTES 4009 555 7
POWER RAILS ON IC1, 5, 6 AND 7 NOT SHOWN LED 16 1 5 oo ,8
PIN 1ON IC5, 6 AND 7 IS + 5V
PIN 16 ON IC1, 5, 6 AND 7 IS VDD 4 : c109
PIN 8 ON IC1, 5, 6, AND 7 IS OV
PIN 3 ON IC7 IS OV 2 1 10
7805
PIN 14 ON IC7 IS Voo OUTPUT
BOTTOM
o ..COM
9
VIEW
68
patch-pin on the front panel. 1/6 will be low. When IC 1/6 SW2 is and regulated to five volts by IC3.
There are six further output pins on operated again it earths the input of The resulting five volt supply is used
the front panel three of which, D, E IC 1/6 sending the output of IC 1/6 to drive the LED indicators and to
and F, are set to negative or positive and input of IC 1/5 high and the power the TTL device under test.
supply by means of toggle switches. output of IC 1/5 low. Since the input Integrated circuit IC2, a type 723, is
As there is no debounce logic of IC 1/6 is connected to the output a regulator the minimum output of
associated with these pins they can of IC 1/5 it is held low even if the which is set to five volts by RV1 and
only be used to set up static contacts of SW2 bounce several times the maximum of 15 volts by RV3.
conditions and not for clocking when the switch is operated. Thus Front panel control RV2 allows the
counters and shift registers. The the output at A is one single output voltage to be adjusted
remaining three pins are also transition from high to low ( low to between five and 15 volts. The
programmed by switches but these high when next the switch is current limit on the output is set to
switches are connected to ICI which operated). The output of the three 30 mA by means of R8. SW5 selects
contains three RS flip-flops to debounced switches are labelled on the high current five volt supply for
effectively remove any contact the front panel as A, B, and C. testing TTL or the low current
bounce of the switches. This operates IDthe power supply diodes DI and variable supply for CMOS. Terminal
as follows. If initially the input of IC D2 full-wave rectify the output from J1 in the negative supply lead is
1/5 is earthed by SW2 its output will the power transformer. The output provided for checking the current
be high and hence the output of IC from the rectifier is smoothed by C2 drawn by the IC under test. •
R5 1
R8 Resistor 22n IMW 5%
R11,18 560
R6
4 1. () R51,58 560
R7 4 k7
SW2N/0 R19,26 10 k
1-
ee
R43,50 10 k
r-
SW2N/C R1,6 e
100 k re
R4R3 4..
e
B I SW3 R10 100 k Ut
0
•e
G N/C R9 470 k
•
e
R27,42 10 M 11
FI
Cr - C
-0- -L 1_. SW3N 0 / -f
•
— r ."
.{ 1- «•«1 77 RV1 Potentiometer 5 k Trim type
Cr cr cc VDD RV3 10 k Pt ff
1 „./
....j.-OSC OUT
RV2 10 k Linear
03
TeiTrról- 71 t-róTótei -r c
c
el
SW6 cOM C4 Capacitor 100 pF Ceramic
C8 " 0.00,3F polyester
C1,3,6 Pf 0.1
C5,7 „ 211 25V electro
C9 " 1011F 10V "
SW6N/C
C2 470/IF 35V "
o 9 Cd
J1 Jack small earpiece type
69
enamel which resulted
pleasing final appearance.
in a very
o o
DESIGN FEATURES.
TERMINAL POSTS
There are several design requirements
which must be met in a unit which is 0000000®
designed to test both CMOS and TTL
0)‹) LED'S
devices. These may be summarized as DIODE SYMBOL TO SHOW
follows. POLARITY OF LED'S
1) The unit must be capable of
correctly testing both types of logic.
2) Simple gate functions should be
tested by go no/go checks and
complex functions such as counters
and shift registers should also be LED'S
reliably checked.
3) There should be the least possible 11 *
chance of damaging the device during
testing.
4) CMOS ICs must be testable with a 0000000®
variety of supply voltages. TERMINAL POSTS
5) A clock oscillator and ameans of
o
setting up the input conditions must
be provided. o
One of the major design difficulties
with a unit such as this is coping with Fig. 4. Positioning of LEDs and terminal posts on the copper side of the printed-circuit board.
the many different pin configurations
20mm
U U U t
ie
SLIDE SWITCHES
MAT: 16 GAUGE ALUM SOLDERED TO
PC BOARD STRIPS COMPONENT SIDE PC BOARD
Fig.6. Heatsink for IC3. The IC is mounted
(by ascrew) through a3.2 mm hole in the
Fig. 5. How the front panel and printed-circuit board are assembled.
base of the heatsink (see photograph
of inside of unit).
O 0 0 0 0 0 0 0
13 0
o
10v
co
OSC
OUT e
5v 15v
D 0
TEST VOLTAGE
E 0 (CMOS)
SWITCH OFF POWER
BEFORE CHANGING IC. O 0 0 0 0 0 0 0
F
—Ve
POWER
FAST CMOS
1 1 I I
o o AO BO CO D 0 E f:01 F [0:j OSC
H
0 0 0 O 0 0
ON IC CURRENT SLOW TTL
Fig.8. Front panel artwork (shown half-size — full size shpuld be 223 mm x 148 mm).
72
SIMPLE
socket is fitted with a static discharge
resistor to earth. A current limiting
resistor, R 37, is in series with the
supply so that the tester is protected
CMOS TESTER
against damage due to possible
excessive current into an internal short
in the test IC. This limiting resistor
also ensures that current through the
input- protection diodes on the IC
does not exceed the specified limit of
in inexpensive unit for the hobbyist.
10 mA.
Only readily available components
are used in the tester and, in fact the
ICs used are available from at least
four different manufacturers.
To test simple gate functions, eg
NAND gates, NOR gates, we need at
least four switches and a logic level
detector but for the more complex
functions, eg multipliers, we need at
least six switches and six level
detectors. A clock — pulse generator is
required for the testing of flip flop and
other clocked devices. This pulse
generator must be free of the contact
bounce that is typically encountered
with mechanical switches. For this
reason we used apair of CMOS NAND
gates wired as an astable multivibrator
to generate a continuous train of
pulses. This may be used to increment
counters and to shift data in shift
registers. As it is a CMOS circuit it is
perfectly suited to driving other CMOS
devices.
CONSTRUCTION
We recommend that the
printed- circuit boards as specified be
used as construction is thereby greatly
simplified. The printed- circuit boards
should be assembled as detailed in the
component overlay diagrams. Switches
SW1 to SW7 should be mounted by
first glueing two strips of
printed- circuit board to the front
also use only those components which panel ( copper side out). The switches
are readily available to the average may then be soldered to the copper
home constructor. The ETI 123 Tester side of the board. This procedure
fulfills all these requirements. avoids the necessity of having 14 screw
The tester circuitry draws very little heads visible on the front panel.
PROJECT 123 current except for that drawn by the
LEDs. Even the LEDs only draw
The test socket is mounted on the
non- copper side of board 123b. This
current whilst a device is actually board also carries links Lkl to Lk16
NOW THAT the use of CMOS logic under test. For this reason we thought which connect directly to the pins of
is becoming widespread there is an that the expense of a mains power the test socket. These links are also
obvious need for asimple CMOS tester supply was unwarranted and chose to mounted on the non-copper side of
suitable for the hobbyist. In last use batteries instead. For those who the board and should be of reasonably
month's issue we described a would rather operate the unit from a heavy gauge tinned- copper wire, and
sophisticated tester for both CMOS mains derived supply, one capable of should be installed such that sufficient
and TTL. That particular instrument is supplying anywhere between 5 and 12 room is under the link to enable test
very versatile but may be too volts at up to 40 milliamps will be leads to be attached to them by means
expensive for many budding suitable. Another major expense, that of alligator clips or Eazy hooks.
experimenters and we have therefore of providing a large number of Resistors R1 to R16 are mounted on
designed this simpler instrument to p-ogramming switches to set up the the copper side of this board so that
cater for their needs. test conditions, has been alleviated by they are not visible when the board is
A simple CMOS tester, although using flying leads fitted with alligator bolted to the front panel. The top two
being inexpensive, must be capable of ciips to connect to the IC under test. screws, nearest to the LEDs, should be
performing the majority of tests Several steps have been taken to 18 to 25 mm long so that board 123a
required for CMOS logic without prevent damage to the IC by the tester may also be mounted on them later.
causing any damage to the ICs under and conversely, damage to the tester On board 123a, mount and solder in
test or being damaged itself. It must by the IC. Firstly each pin of the test position on the component side of the
73
SIMPLE CMOS TESTER
R25 S
R4 < R5 < R6 < R7 R8
10M < 10M<1OM < 10M R19 10k R31 R37
10M 1k2 1k
Cl R18
0.33p F 12M
I 9V
'BATTERY
GROUND
NOTES
IC1 TYPE No 4011 SW2-7
IC2 TYPE No 4009 •z" OV SHOWN IN
'0' POSITION
POWER RAILS ON IC1, 2 NOT SHOWN
PIN 7on IC1 IS OV
PIN 12, 13, 14 ON IC1 IS +9V
PIN 8on IC2 IS OV
PINS 16 AND 1ON IC2 IS + 9V LED
contains detectors which monitor the to a level which cannot cause any R1-16 10M
voltage at each pin of the IC. Each damage. R19-24 .. 10M .. ..
R18 .. 12M .. ..
detector consists of a CMOS inverter IC 1/2 and IC 2/3 are wired as an C3 Capacitor 0.1/IF polyester
which derives an LED indicator. astable multivibrator where the C 1 PI 0.3 31.IF re
C2 " 101.1F 16 electrolytic
When the voltage at the input of the frequency of oscillation is IC1 Integrated Circuit 4011 ( CMOS)
inverter is greater than half the determined by the time constant of IC2 " 4009 ( CMOS)
LED 1-6 Light Emitting Diode
supply voltage the LED will be alight. Cl and R17, whilst R18 is used to RL 4484 or similar
Conversely the LED will be off when protect the input of IC 1/3 from any SW1-7 Miniature slider switch 2 pole
2 position.
the voltage at the input to the voltage excursions past the supply IC Socket 16 pin DIL ( preferably
inverter is below half supply voltage. rails. IC 1/1 is used as an inverting with IC removing slide)
Case 160 x 90 x 50 mm plastic box
Resistors R19 to R30 protect IC2 buffer and the output of the circuit is with aluminium front panel UBI
against static charges and from the made available at the front panel by Alligator clips ( 15)
Battery 9 volts ( 6 size AA cells)
condition where a detector has no means of alead and alligator clip.
74
o o o
ILk16 ILk14 ILk12 ILk10
ILk15 ILk13 Lk 11 Lk 9
rsJ
IC SOCKET cc cc cc CC Er CC CC
1-è 'T 1-
0 a ====== I
T"Ta
QQ DO COOL a I
4, -
I- -1— —L
co Ln cs) CI N cy
Cr Cr cc CC CC cc cc
'TT -r
IL: k 1 Lk 5 Lk 7
Lk 6 Lk 8
o o
OV
Fig. 2. Component overlay for the test-socket board ETI-123b,
non-copper side. Fig. 3. Component overlay for the copper side of board ET/- 123b.
OV
R17
C.
.4 R18 t. board, all components with the
exception of the LEDs and capacitor
A Cl. As Cl needs to be apolyester type
it may be physically too big to be
mounted on the component side
without fouling the front panel and
E
should therefore be mounted on the
copper side. The LEDs should be
D inserted in their positions but not yet
soldered. Temporarily mount the
board in position such that the LEDs
N protrude through their correct holes in
the front panel. Keeping the front
panel face down, solder the LEDs into
the board. Remove the board and
solder 150 mm lengths of hookup wire
to the points marked A to F on the
overlay and pass these leads through
Fig. 4. Component overlay for board ETI-123a. Note that Cl may need to be mounted on the corresponding holes in the front
reverse side, and that the LEDs should be mounted as detailed in the text. panel. Do the same for the leads G, H.
J. KLMP and Q from switches SW2
to SW7 using adifferent coloured wire
to that used previously. These wires
should also be passed through the
appropriate holes in the front panel.
Finally solder alligator clips or Eazy
TO BATTERY hooks to the ends of all these leads
TO BATTERY
and connect supply and earth leads to
the 123b board. Check both boards
SVV7 SW6 SVV5 SVV4
for wiring errors or errors in
component insertion before bolting
board 123a in position. The battery
may then be connected and the unit is
ready for use.
Note that if the type UB1 box is
used as in our protype the top corners
UM R CC) G P
of the 123a board may have to have
the corners trimmed off at 45 degrees
Fig. 5. Switch interconnection diagram. Note that C3 is mounted across one of the switches. so that the board will fit in the box
75
SIMPLE CMOS TESTER
o
eti 123a
0 0 0 0 0 0 0 0
Weri
e se
o • UL..-m: % v*sc
ilve • 0
i Pe>le
(Hill
oerfsorrego.../
0 0 0 0 0 0 0 0o
0 eti 123b
Fig. 6. Printed-circuit board layout — ET! 123a. Full size 88 x 63 mm. Fig. 7. Printed-circuit board layout — ET1 123b. Full size 88 x 71 mm.
without fouling the mounting pillars consulting the manufacturers data or absolutely sure that these connections
for the front panel. by duplicating the conditions under are correct. Reversed power
which the IC will be used in the connections will destroy the IC.
circuit. Switch on the tester and use the input
OPERATION Next insert the IC to be tested into switches to systematically apply all the
Before testing or inserting any IC the test socket and connect the power possible input conditions to the IC
make sure that the power is switched supply leads to the links for whilst noting that the output
off. Set up the operating conditions appropriate pins of the IC. Double conditions of the IC are as they are
for the IC to be tested either by check these connections to make supposed to be. •
Internal view of the tester. Note how the top board is mounted (see text).
76
TRANSISTOR TESTER
PROJECT 222
77
LINEAR IC TESTER
ell
quick
PROJECT 115
check of vital operating
parameters. Checks are provided for
offset voltage ( max ±10mV), offset
current ( max ± 1000 nA) and of
operation in an actual circuit
OFFSET configuation.
VOLTAGE
OFFSET It is a most valuable instrument;
OSCILLAL CURRENT
saving an experimenter time that
would otherwise be spent tracing
down faulty ICs.
CONSTRUCTION
We chose to mount our circuitry on a
small piece of matrix board, rather
than a printed circuit board, as there
are relatively few components used.
Make sure that IC1 is orientated
correctly ( note pins 1, 5 and 8 are not
used). The wires from the
compensation switch ( SW2) should be
as short as possible in order to
minimise the chance of unstable
operation.
The test socket should be glued into
Test all commonly available operational amplifiers for three vital place ( taking care not to get glue down
parameters. the pins) and, after the wires to the
socket are soldered on, these should
also be held to the panel with glue or a
LINEAR integrated circuits are standard 8-pin, dual- in- line plastic metal clamp.
available today at prices little higher pack, have the same pin connections The wires to the socket must be
than those of discrete transistors. As and very similar characteristics. Hence supported in some way, as detailed
they offer far better performance as the only real difference is in the above, to prevent the rather fragile
parameters, and greater versatility than associated frequency compensation pins breaking off.
transistors they are being used in new network, a universal, linear — IC tester
designs in ever increasing numbers. is quite afeasible proposition. HOW TO USE
Most linear ICs are now built into a The tester, described here provides a The parameters of commonly-
available ICs are detailed in
Table 1. An IC on test should not
exceed these figures. Those that do
exceed these values may not operate
correctly in some circuits and should
be discarded.
To test an IC, plug it into the test
socket making sure that it is orientated
correctly. Select the appropriate
equalization as detailed in column 4 of
Table 1 and switch the unit on. Select
'OSCILLATOR' mode and observe
that the meter should sweep up and
down the scale at about 1 Hz.
Now switch to ' OFFSET VOLTAGE'
mode and read the meter which is
calibrated at 10 mV full scale
deflection.
Next switch to ' OFFSET
CURRENT'. In this mode the meter is
Showing the internal calibrated at 1000 nA ( 1 microamp)
construction of the full scale deflection.
tester. Note that
matrix board holds
Discard any IC that does not oscillate
the majority of the or has excessive offset current or
components. voltage.
78
TABLE 1
TC6
«No
BATTERY 10pF
cycle repeats. Thus we have an
16V Fig. 1. Circuit diagram of linear IC tester.
oscillator with a frequency low
+1 enough to be followed by the output
9V
`
-- 10pF meter as an indication of correct
BATTER Y
— T 16V
operation.
0 , 9V
SW 3B
79
IC POWER
I
N June 1971 we published
constructional details of a ' Logic IC
Power Supply' which was specifically
intended to power RTL and TTL
circuitry. Since then we have received
a surprisingly large number of requests
to provide details of asimilar unit with
an extended voltage range.
Here then are details of a simple yet
versatile power supply capable of
delivering 1 amp up to 10 volts and 1 /
2
amp up to 15 volts.
The unit may readily be adapted to
operate over other voltage and current
ranges.
As with the previous unit,
refinements such as output voltage and
current metering, variable current
limiting etc. may be added to the basic
circuit.
VOLTAGE REGULATOR IC
The control circuit of this supply is
formed by the integrated circuit
precision voltage regulator — shown as
IC1 in Fig. 1. This IC is now produced
by a number of companies including
SGS, Fairchild and Motorola
(respective type numbers are included
in the parts list for this project).
The integrated circuit is amonolithic
voltage regulator constructed on a
single silicon chip using the planar
expitaxial process. The device consists
of a temperature compensated
o
E 14) ETI111
PROJECT
111
2 )l1
c
o47 t m V
r e
o o
240V a.c.
Ti R3
240V / 15V lA , C3
I
470
R2
100µF OUTPUT
25V
390
FREQUENCY
COMPENSATION
9
TEMPERATURE
COMPENSATED
LINER
o vc
7
SERIES PASS
OR
4 vo
my.
COMPENSATION
LIMIT
VOL AGE
REFERENCE CV ENI CURAI NT
CURRENT
AMPLIFIER LIMIT SENSE
• 0V,,, 30 S y 0 2 SENSE
CURREN NON IN EATING INVE TING
,M TER INPUT IN UT
within the chip), and this in turn 15V. The drop in output current is
drives the external series pass due to rectified de voltage decreasing
CONSTRUCTION
transistor Ql. on load. If a higher voltage
Our prototype unit was built on an
The output of QI is divided by R2 transformer is used — or one with a
epoxy glass board, however the
and R3 (+2.2) and this voltage higher current rating, thus providing
constructional method is not critical provides the feedback signal for the better regulation — then higher
and the unit may alternatively be built error amplifier. Hence the output output currents may be expected.
on matrix board, tag strips etc. voltage will be approximately 2.2 The maximum output voltage may
The power transistor is mounted on a times the voltage on RV I. be altered by changing the ratio of
2" strip of extruded heatsink which in Current limiting is determined by R2 and R3. Note that the maximum
turn is located on the printed circuit the voltage drop across RSC. If this no-load voltage across Cl should not
board by the same screws that locate exceeds 0.6V, the current limit exceed 35V.
the transistor. One of these screws is
81
Electronics Today International
Here are full plans for building two full-scale musicians, university music departments and as
electronic music synthesizers. home hobby projects.
Many thousands of these remarkable units
Here, the complete series has been reprinted in a
have been built world-wide since the series
completely corrected and up- dated form.
of constructional articles started in Electronics
Today late in 1973.
The book is available in alimited edition of 2000
Since then, the two units have gained areputation copies only.
as being among the most flexible and versatile of
ENSURE YOUR COPY NOW!
electronic instruments available.
They have been built as school and university Send S12.50 to Electronics Today International,
group projects, by recording studios, professional 15 3oundary Street, Rushcutters I
3ay NSW, 2011.
-
82
IC POWER SUPPLY
Fig. 3. Layout of
components on
circuit board.
o
4
+Ve OUT
RV1 ( WIPER)
RV1
OV OUT
RV1
SPECIFICATIONS
Input Voltage 220-240V
Output Voltage
Output current
1.5V — 15V
1A at 10V
Ell 111 o
'AA at 15V
83
DUALBy BARRY WILKINSON
PROJECT
105
TO POS.
OUTPUT
TERMINAL
TO COMM.
OUTPUT VOLTMETER
TERMINAL 0-25V
TO NEG.
OUTPUT 0—•:—.0
TERMINAL
TO PIN 9
TO PIN 17
SW 6
AMMETER
— 1mA
— 750 mV F.S.D.
TO PIN 11
TO PIN 15
+ 0
EXT.
TO PIN 6
EXTERNAL
INPUT
INT.
T TO WIPER Rvl
o
TO PIN 4
Fig. 2. Circuit modifications for externally
programming positive rail (see text).
lOE
ou
7Z4 4
84
POWER SUPPLY
U
NTI L recently, integrated circuits separately ad!ustable from zero to 20 incorporated within the power supply.
were priced beyond the reach of Volts, or settable in such a way that
the average enthusiast, and very A panel mounted switch is used to
the negative supply automatically
few constructional projects specified select the maximum desired current at
tracks the positive supply.
their use. either 190 mA or 1.80 Amps. If this
CURRENT LIMITING level is reached, the output voltage will
But as with so many electronic Both the unit, and your experimental drop and current will be held at the
components, mais production and circuits, are protected against damage selected limit.
wide-spread commercial acceptance by current limiting netwcrk s For the professional user of this unit,
has resulted in quite dramatic price
reductions, and integrated circuits
costing twenty or thirty dollars a
couple of years ago, are now readily
available for well under two dollars.
Many cost less than adollar.
85
DUAL POWER
SUPPLY
provision has been made for the
positive regulator to be externally
programmed. The necessary wiring
changes are shown in Fig. 2.
Due largely to the use of externally
mounted heatsinks, and the use of
integrated circuits in the control and
voltage reference circuits, the
complete power supply unit is quite
small and compact. Yet despite this,
the internal layout is spacious and all
major components are readily
accessible.
CONSTRUCTION
Construction is reasonably
straightforward if work progresses in
the correct manner. The unit may be
assembled on matrix board, but we
strongly recommend that the correct
printed circuit board be used. The foil
pattern of the p.c. board is shown in
Fig. 3.
Assuming that the printed circuit
Fig. 4. How the components are Mounted on the printed circuit board.
board is used, commence construction Compare this with Fig. 3.
Fig. 6. This drawing shows front panel wiring details. Wires A, B and Care interconnecting wires on the front panel. Wire D goes to the common
of the filter capacitors.
Now mount the transformer and the BASE ET105
9 DUAL POWER SUPPLY
filter capacitors onto the chassis. 9
168 steel ( plated/
clearly identified.
The printed circuit board should now
be mounted onto the chassis and the
wires loomed to their respective
destinations. Note that one each of
wires 11, 12, 17 and 19, together with
wires 13 and 18 go to the back of the
unit and to the heat sinks. Wires 1and
ET 105
Output Voltage 0 — 20 Volts positive
0-20 Volts negative
Output Current 0 — 1.5 Amps
Current Limiting 190 mA and 1.80 Amps
Meter Ranges
(current) 150 mA and 1.5 Amps 4Hu.es ,ur selt Tnopers
yoso,un to sult base NOTE: The power supply is short
(voltage) 25 Volts
better than 1 mV for
circuit proof but shorts in excess of
Line Regulation
15 Volt input voltage 30 seconds should be avoided due to
change excessive power dissipation in the
Load Regulation less than 10 mV drop transistors.
from no-load to full-
load
Ripple less than 2 mV peak
to peak
Output Impedance 7 mn@ dc — 1.5 kHz
14 mn@ — 3 kHz
56 mn@ — 15 kHz
200 mn@ — 100 kHz
87
DUAL POWER
SUPPLY 2 go to the filter capacitors and awire
D comes from the common of the
PARTS LIST ET105 filter capacitors up to the loom and to
RI — resistor 330 ohm the common terminal on the front
R2 panel.
R3 - " 1.8k, 2%
The front panel can now be wired as
R4 - " 5.6k, 2%
R5 - " 2.2k shown in Fig. 6.
R6 - " 1.5k The wires to the heat sink mounted
R7 - " 10k, 2%
R8 10k, 2% transistors are taken through the
R9 " 1k grommetts provided, and the already
R10 - " 330 ohms
R11 - " 330 ohms
assembled heat sinks mounted into
R12 - " 10k position.
R13 - " 10 ohms
Complete all remaining wiring taking
R14 - " 10 ohms
R15 - " 100 ohms care that all leads carrying 240 Volts
R16 - " 100 " are adequately insulated. The mains
R17 - " 10 "
R18 - " 10 " lead must enter the case through an
R19 - " 0.47 ohms, 2 Watt, ASW2 insulating grommett and the lead must
0.47
R20 II
88
not sufficient merely to tie a knot in
the mains cord — this is a dangerous
practice.
The supply should now be ready for
use, but before connecting to the
mains, recheck all poi nt -
to- point
wiring and all soldered connections.
One point that may not be
commonly realised is that meters are
calibrated specifically for one panel
material. A meter calibrated for
mounting on a steel panel may be as
much as 30% out if it is mounted on
an aluminium panel — and vice-versa.
We recommend that a steel chassis is
used for this project — but if you
decide to use aluminium notify the
meter supplier accordingly. •
ACTIVE
0—o
240V INPUT
o---0
NEUTRAL SW1 11
240V/15V @ lA
EA RT?i--1 .
15
SPECIFICATION
Nominal output voltage 12 V, 9 V, 6 V,
and 4.5 V Fig. 1. Circuit diagram of the regulated power supply.
Output current 0 — 300 mA
Current limit approx. 500 mA
HOW IT WORKS
* except when modified for use with The 240 V mains voltage is reduced cannot handle the required output
organ to 15 volts by transformer Ti, and current, it drives Q2, a power
this secondary voltage is then transistor, which can handle the
full-wave rectified by rectifier bridge required load.
PARTS LIST DI- D4. When the load exceeds 400 mA
POWER SUPPLY ET I221 The output of the bridge rectifier is (approximately), the voltage drop
filtered by Cl to provide across R6 forward biases QI which
R6 Resist,' 1.5 ohms 1 2 W 5%
/ approximately 20 volts dc. turns on and shunts current away
(2 x 1.5 ohms in
parallel for organ) The series combination, of Zener from the base of Q2. Thus the
R7 220 ohms 1/ 2 W 5%
diode ZD1 fed by resistor RI, regulator loses control and the
R3 •
820 " "
RI, 8 1k 19 ef provides a stabilized voltage of output voltage falls, limiting the
R4, 5 1.5k current to 400 mA. As the power
around 13 volts which is applied
R2 ••
2.7k
across the voltage divider R2, R3, R4 dissipated in Q2 under short-circuit
Q1 Transistor PN3643 or similar and R5. Thus a series of reference conditions is around 10 watts, Q2
Q2 2N3055
Q3 VV PN3638 " voltages are generated for the must be fitted to a heatsink.
regulator, where the positive rail is Additionally, resistor R7 limits the
D1-04 Diode EM401 or similar
ZD1 Zenerdiode BZY88C13 " fixed and the negative rail is the one current supplied by Q3 to a safe
that is varied. value ( for Q3) under short circuit
Ti Transformer 240V/15V e IA
SW' DPST 240V switch Transistor Q3 is an emitter follower conditions.
SW2 4 position single pole switch
heatsink for Q2
where the output (emitter) is about If afully variable supply is required,
0.6 V higher ( more positive) than the a 10 k potentiometer should be used
Cl Capacitor 22001./F 25V electrolytic
C2 base. The base voltage is selected by in place of the voltage divider. The
eo
100/IF 16V
SW2 from one of the tappings on the wiper of the potentiometer is then
Piece of matrix hoard.
reference-voltage divider. Since Q3 fed directly to the base of Q3.
90
' Project 132
EHPERIMBITERS
POWER SUPPLY
This power supply is suitable for the experimenter. It has fully adjustable
output voltage and current limiting. A single meter can be switched either to
voltage or current while an LED will indicate an overload.
91
Project 132
D1- D4
1N4001
ACTIVE
I
RV1
10k 21(2
7
1
r— r— IC1 ZD3
A A 301A 5.1V
NEUTRAL ZD1 ZD2 • 2
•--0 Ti 12V 5.1V
S1N1 240V/18V@1A
RV2 4 C2
PL18/20VA R9
0-1A
10k 33p C4 R10
PL 1.5-18/20VA R6 10k
EARTH 1001.1 12k
1k 25V
C1
2500).,F
OUTPUT 0-15V
R1 C3
35V 100p C5
lk 100p
R7
LED 1 470
R2
lk
RV4
5k
02
BD139
e R4
01
10k e
8C548 • 03
b 2N3055
115
R3 100
0.47 5W
e
RV3
Fig 1. The circuit diagram of the power supply. 1k
------ SW2
M1
1mA FSD
Setting Up
How It Works
The 240 V mains is reduced to 18 V put voltage is divided by R8 and 1. Without Meter — With this version we
in Ti. This 18 V ac is then rectified R9 and is taken to IC1 which com- rely on the potentiometer to be linear.
by D1- D4 and filtered by Cl to give pares it to that set on RV1. IC1 In practice it is not linear at the two
about 25 volts dc ( on no load). The then adjusts the drive to the output ends of its travel. Calibration is done by
voltage reference for the supply is stage until the two voltages are the adjusting the knob position and RV2.
ZD2, which gives about 5V dc. same. RV2 is used to compensate Set the output to one volt and
However, due to the large variation for variations in the voltage of ZD2. position the knob to read one volt. Now
in voltage across Cl ( caused by load In the event of an overload the turn the knob to 15 V and adjust RV2
changes) additional regulation is voltage drop across R3 will forward- to give 15 V output. Recheck the 1V
used, incorporating ZD1, and the two bias 01, which will bypass current setting and repeat the procedure, if
circuits give the stability required. away from the output transistors. necessary.
The regulator is a 'series-pass' type This causes the output voltage to 2. With Meter — Connect the output to
with the positive rail common and fall, the comparator sees this error, an accurate voltmeter and turn the pot
the negative rail variable. We have and the output of IC1 goes to the to maximum. Adjust RV2 to give 16 V.
done it this way to achieve outputs positive supply rail ( trying to Adjust RV4 until the meter reads 16 V
down to 0 V. The comparator IC compensate). 01 however will con- (with RV2 switched to volts). Now
(LM301) cannot work with its input tinue to bypass any extra current, connect aload and an ammeter. Set
less than about 2volts above the holding the output current constant 1A on the ammeter and then adjust
negative rail, but it can work with • at about 1.2 A. However, the addi- RV3 until the power supply meter
the inputs at the positive supply tional current out of IC1 will for- reads 1A.
rail. However this will not work ward bias LED 1and it will indicate
with all types of op amp — so do not the overload.
substitute the 301 with a741 or With such high gain in the circuit
similar. additional frequency stability is
The output of ICI controls the needed and C3 and C5 provide this.
output transistors, Q2 and 03. A For metering, we simply use a1mA
level-shifting zener ZD3 is used in movement meter and measure the
the output of IC1 as its output voltage across the output ( via 810
cannot swing low enough. The out- and RV4) and across R3 ( current).
Fig 2. The meter scale used.
92
TERMINAL
BLOCK
PARTS LIST ETI 132 240V POWER CORD
Resistors
R1,2 1k W 5%
R3 0.47 S2 5W 5%
R4 10 k Y2W 5%
R5 100
R6 1k
R7 470
R8 2k2
R9 10 k
R10 12 k
Capacitors
Cl 2500 µ electro
type RG
C2 33 p ceramic
C3 100 p "
C4 100 25 V electro
C5 100 p ceramic
Semiconductors
D1-04 Diodes 1N4001
ZD1 Zener 5.1 V 400 mW
ZD2 Zener 12 V 400 mW
ZD3 Zener 5.1 V 400 mW
LED 1 LED with mounting clip
01 Transistor BC548
02 BD139
03 2N3055
IC1 Integrated circuit LM301
Miscellaneous
PCB Eli 132
Transformer 240 V — 18 V 2A
PI 18/20 VA or PL 1.5-18/20 VA
Case PC1
Power cord and clamp
Heat sink OSE H-3400
Two 2 pole 2 position 240 V Toggle
switches
Two terminals
Meter 1mA FSD scaled 0-16 V, 0-1.2 A
Knob
POW ER S UPPLY
ET' 132
can be fitted before drilling and used as
atemplate. Take care, however, not to
scratch the panel.
Assemble the front and rear panels
and wire the unit accordingly to Fig 3.
The wires to and from the power switch
can pass the pc board via the chamfer on Nug uLA
93
POWER POWER SUPPLY ETI 132
oON
0/LOAD
o
VOLTS
0
AMPS
94
SWITCHING
REGULATOR SUPPLY
ell
PROJECT
119
WHILST the introduction of CMOS inverter which employs a ferrite Table 2 with four layers close wound
has lowered the power requirements of transformer. Regulation is obtained by of 14 gauge B&S wire. Due to the dc
digital equipment using it, many large controlling the inverter and by this current in the choke an air gap is
scale systems, because of cost and means very high efficiencies may be necessary to avoid saturation. The
availability, are still designed around obtained. Nearly al ithe components in easiest method of adjusting this gap
TT L logic. For such systems afive-volt such a system work at mains voltage for best performance is to run the
supply having acapability of up to 10 and hence for safety reasons this supply at the maximum current
amps is often required. approach was not used in our project. required and adjust the gap by
The choice of power supply for a inserting that thickness of insulation
system depends very much on the
CONSTRUCTION between the cores which gives
output requirements. In very low All components, with the exception minimum ripple voltage. We found
power applications a shunt regulator of the transformer and the choke are that a 3 mm gap was required at 10
consisting of a series resistor and a best mounted on a printed-circuit amps for a ripple of 50 mV
zener may be entirely adequate. For board such as the one specified. The peak- to- peak.
medium power systems however a choke should be wound as detailed in The prototype was mounted in a
series- pass transistor regulator is
normally used.
Whilst the series pass regulator is very TABLE 1
good with regards to ripple and Comparison of typical series and switching regulators
regulation the specification of the
SERIES SWITCHING
transiormer is critical if the supply
efficiency is to be above 50%. In a Output Voltage 5V 5V
larger system this can be a very Output Current 10 A 10 A
important factor. Efficiency
With a switching regulator the 240 V in 50% 70%
requirements on the transformer are 260 V in 40% 70%
greatly relaxed and an efficiency of Ripple Voltage < 5mV p-p 50 mV p-p
70% or more can readily be obtained Regulation 0-10 A < 0.05 V 0.3 V
with mains- input variations of from Input Voltage 240 ± 10% 160 to 260 V
160 to 260 volts. Transformer Secondary 8.5 V @ 12 A 20 to 30 V @ 80 VA
A fourth type is the switch-mode Diodes Reauired 10 A 3A
supply where the mains voltage is first Filter Capacitor 33 000 µF 2200pF
rectified and filtered. The rectified Short Circuit Current 15 A 15 A
mains then drives a high- frequency
95
SWITCHING REGULATOR SUPPLY
die-cast box which acted as the
heatsink as well as ashield to prevent
the radiation of RFI generated by the
I-
z D
-> switching action of the supply. If
Olo
u_Ë o d ;g M0
another form of box is used aheatsink
0...1 "îg
c must be added to the transistor-diode
1-w a o. 7 oD._
•---/VVV\--/VVVN—e bracket for cooling.
,-,-0
•-•D_I
<to -a
An external LC filter will reduce the
LIJ-J (II .., Xim
0,,E wze1tx"*.
ripple even further if required. For
<0E CO .-
220 <- (,) wz
1`.0
1- 0
ri
example aseries choke of 20 turns of
0,4e ew 2>w
w- mw 00 a- cc
N -0
.._>.E 1.6 mm wire on a 10 mm ferrite rod
0.-o-
,, .
-1_0
J2 ocom
nOD 0 01g and a parallel combination of 1000
Nme
ZeCe* 00 MI- U Z
N µF electrolytic and 0.47 polyester
\AAA, capacitors external to the box will
Ln 0
1-N provide considerable extra ripple
CC N
attenuation.
Nc.2>
ueo
ti s
• co
e
Mci O
mr4. 'cP*
•—VVVV-
ccm-
..o o
u
•
— N.A.A/V— • •--N.A.A.A.i-• N
U. CC I- On
0
a .—VV\A
r -e ZN 21
o
coo
0,- PARTS LIST - Eli 119
U,
R14 Resistor 0.0 n
R11,13 " 33 1W 5%
CD .2
R12 47 Ii2W 5%
CCr- R3,17 " 100 /W
2
1 5%
R15 220 /W
2
1 5%
R7,18 390 n1
2w
/ 5%
R6,8,9 " 1k V2W 5%
R10,16 " 1k I/2W 5%
R2,4,5 5k6 /W
2
1 5%
e, RI 47 k /W
2
1 5%
NZ cc in
N
RV I Trim Potentiometer 100 n
C4 Capacitor 470 pF ceramic
a
o C3,5,6 " 0.00111F polyester
C.0 - C2 " 0.111F polyester
N x
-z Cl " 250011F 50 V electro
CC 111 acsi
C7 " 500011F 6V electro
\AAA/
o. Dl- D4 Diode 3 Amp 100V IN5408
O or similar
05 " BYX50-200
ZD1 Zener Diode 3.3 V or 3.9 V
400 mV
Gil Transistor 2N2646 or similar
CsP- Q2,3 " 2N3645 or similar
Q4,7 2N3642 or similar
Q5 " BD140 or similar
II
Q6 " BDY92 or similar
Li choke see Table 1.
Tl Transformer 20V - 30V @
60VA ( 7.5 Amp output)
75VA ( 10 Amp output)
O SW1 Toggle switch 2 pole 240 V
14
rated.
Heatslnk bracket to FIg.3
Diecast Box 6357p
PC Board ETI 119
Insulation kit for Q6 and D5
14 * R14 Is made out of 4 strands of
jug element each 40 mm long.
Fig.2 Component overlay.
I —Ve OUT I+Ve OUT
LyiJ
1 %.4 R18
C7 ,.•4
,TT
ac
INPUT
TO
CHOKE
HOW IT WORKS — ETI 119 period and fall during 'die off period. both it and Q4 to turn off. This also
The current never falls to zero except turns off the output switch Q5/6.
IN a conventional series regulator
at very low load currents and the This is the current protection
power supply the resistance of a
average is the same as the load circuitry.
series transistor is controlled in order
current. A voltage proportional to the
to maintain the correct output
The operating frequency is set by output is provided by RV1 to Q7 for
voltage. The series transistor
the tiff Ql which runs about comparison to the voltage of ZD1. If
dissipates considerable power and
20 kHz; the higher the operating Q7 is turned on sufficiently it will
therefore at very high load currents
frequency the lower the ripple also turn on Q3 thus unlatching Q2/4
series regulators are quite inefficient.
voltage on the output. However as and turning off the output switch.
In the switching regulator a series
the operating frequency goes up so Once the supply has stabilised this
transistor is still used but does not
also do switching losses in both action will control the on time of the
operate in its linear range. Instead it
transistor Q6 and diode D5. The switch in each cycle of the 20 kHz,
switches ON and OFF at high speed 20 kHz was chosen as acompromise. such that the output voltage is
such that the load is alternately It is high enough not to be audible maintained at avoltage as set by RV1
connected and disconnected to a but low enough to keep these losses in asmooth and even manner.
supply voltage that is higher than to a minimum. A fast transistor and We used a 240 V to 30 V 2 A
that required across the load. By diode are still required however. For transformer, which is adequate for
controlling the ratio of ON to OFF example if an MJ802 transistor is supply currents of up to 7.5 amps,
time we effectively control the used the power losses increase by 5 however any transformer having an
average voltage as seen by the load. to 10 watts at 10 amps output output of 20 to 30 volts and apower
For example if it is on for 25% of the current. rating of 60 VA would do. If up to
time the average output voltage will When the UJT fires the pulse 10 amps output is required then a
be 25% of the input. Thus by
generated is coupled into the base of transformer with arating of 75 to 80
controlling the ON/OFF ratio the
Q4 by C4 turning Q1 on. This, intum, VA would be required.
output voltage may be stabilized
turns on Q2 and the switch Q5/6. It is also possible to suprty the
whilst dissipation in the series
When Q2 turns on Q4 also turns on regulator from a dc supply of 10 to
transistor is very greatly reduced.
and both latch on. If the current 40 volts. If the voltage available is
However since most loads do not
through Q6 rises above about 12 to less than 20 volts R2 should be
like their supply to be in the form of
14 amps Q3 will turn on robbing replaced by alink to ensure that the
a square wave an LC filter is used
current from the base of Q2 allowing UJT operates correctly.
before the load to pass only the dc
component.
Referring to the main circuit
diagram we see that transistors Q5
and Q6 are used as the series switch.
Li ami Cl form the output filter.
Due to the inductance of the choke a
flywheel diode is required, not only
to protect the transistor, but to
provide proper operation. %hen the
switch is on, the load current flows
through the transistor, the choke,
LOAD
and into the capacitor and the load
(Fig. A). When the switch is opened
the load current must continue to
flow through the choke and this is
done via the flywheel diode D5 (see Fig. A. Current paths wrth switching Fig. B. Current paths with switching
Fig. B). The current through the transistor on. transistor off.
choke will thus rise during the on
97
SWITCHING REGULATOR SUPPLY
T
r. 80
.4-46
- T20
Fig. 3. Transistor/diode
mounting bracket.
2HOLES 4mm DM 10
43
de INPUT
MAX
40V
98
DECADE
PROJECT
108
RESISTANCE
BOX A versatile and accurate variable
resistance unit for experimenters
5 5
4\ i / 6
Fig. 3. Front panel
I 7 3*`• I 7 3 I 7 overlay ( full size).
2 0 8 2 — 0 -- 8 2 0 8
I
1 / \ 9 1 / • 9 1 9 will act as a fuse and protect the
/ \ switch contacts from damage due to
0 10 0 10 0 10 shorts. Finally connect pin "0" of
x10 x100 x 1k SW5 to the other terminal.
In our prototype we disassembled
4 5 6 4 5 the switches and filed away the stops
1
0 7 3*\. \ I /6 thus allowing continuous rotation in
3s,N, I / 7 either direction. Be very careful, if you
I de decide to do this, not to damage the
switch. Remove the wafer assembly
2 0 .8 2 — 0 -- 8
taking care not to apply pressure to
/ 9 the rotating wiper section. Remove the
0 1 / \ 1 / \ circlip retaining the shaft and
withdraw the shaft/clicker plate
L_ 0
x10 k
10 0 10
x100 k _I assembly. The stop may then be
removed with a file and the switch
reassembled. •
CONSTRUCTION
Assemble the resistors to the
switches as shown in the photograph,
R1- R10 to SW1, R11-20 to SW2 and
so on to SW5.
Fit the switches to the metal box and
ensure that the resistors are clear of
the metal box sides. If there is
insufficient clearance a piece of
manila-folder cardboard will provide
the necessary insulation.
Connect all the switches in series, as
shown in Fig.1, and then connect the
wiper of SW1 to one of the input
terminals with one single strand from a e) 5HOLES
3 /
8 " DIA
piece of flexible hook-up wire. This
BOX
100
OSCILLOSCOPE
CALIBRATOR
50Hz
TO CRO
POWER
22V 1W
SUPPLY CALIBRATE 2k 1%
ZENER
This simply-constructed voltage 250 TO 350 V.D.C. DIODE
calibrator can be built into 0 10V SWITCH
practically any existing
1POLE
oscilloscope.
BC 108 OR SIMILAR lk 1% 9 POSITIO
820≤≥ 5%
0 5V
T
HIS simple calibrator enables 50 EM401
Hz square waves of exact
amplitude to be displayed on an 12002 1%
oscilloscope.
The calibrator can be added to HEATER WINDING
existing oscilloscopes, or built as an OV 0 2V
3 TO 9 V.A.C.
external accessory. It eliminates
measuring errors due to gain controls,
or probe dividers, as a calibration 2002 1%
Circuit of complete oscilloscope calibrator — note that some resistor values in the divider OV
chain are obtained by parallel resistors of higher value.
101
en PROJECT 114
DUAL BEAM
is sufficient to allow observation of
signals up to about 1 MHz.
CONSTRUCTION
ADAPTOR
Most of the components are
mounted on a printed circuit board.
However, if desired matrix or
veroboard may be used.
Be careful to orientate the polarised
Simple unit converts single beam CRO to dual beam operation. components correctly, as shown on
the component overlay. Wiring to the
sockets and switches should be as
short as possible. Note that C3 and C4
are mounted on the input switches and
C5 is mounted on the output socket.
Our prototype was mounted in a
small aluminium minibox as
illustrated. As individual requirements
will vary, details of front panel layout
and metalwork only are supplied.
102
+7V
Fig. 1. Circuit diagram of complete unit.
DI
IN914
R2
D2 1M
IN914
NOTES:
-7V +7V IC1 4001AE CMOS
-7V
IC2 4016AE CMOS
C3, C4 ARE MOUNTED ON SIN2 AND W13
C5 IS MOUNTED ON THE OUTPUT SOCKET
-7V
H/
470
SPECIFICATION
Input Level
dc ±4 volts max
ZD2 C8
SVI4
6.8VT 10µF
0' -7V
ac
dc insula-
2 volts RMS max
104
Layouts of compon-
ents within the unit
can be see from
this and accompany-
ing photographs.
.6.
lal 114 DUAL BEAM ADAPTER
dc —
ac 0 A PARTS LIST — ETI 114
I- 0 R6
R7
R3,4
Resistor 220
470
1k
/
1
/
1
/
1
2W
2W
2W
5%
5%
5%
R5 10k I/2W 5%
or
RI 12k /W
2
1 5%
SENS. SHIFT R2 09
IM /
12W 5%
.
Cl
ac 0 B C2
C3,4 ..
0.01F polyester
0.22 /IF 400V poly.
1---
C7,8 " 10 16V electrolytic
C6 nowe 35V
Dl- D6 Diode IN914 or similar
D7-D10 " EM401 or similar
SENS. SHIFT ZD1,ZD2 Zener Diode BZY88C6V8
,... or similar
Q1 Transistor 2N 5458
Q2,Q3 " SC108, BC548
or similar
CHOP 1
ICI Integrated circuit 4001AE CMOS
OFF A
B---%
\ ' CHOP 2 IC2 Integrated circuit 4016AE CMOS
\
Ti transformer 12.6V — 15V @ 300 ma
PF285I, PF3786, A& R7577 etc.
PC Board ETI 114
105
SILENT A-B SWITCH
Speakers may be A- B tested using this simple modification to our tone-burst generator
circuit. TIME
SW2 220p
29
nis
GU PROJECT 124 AB Fig. 1. Partial circuit diagram of the tone-burst generator modified to perform AB switching.
106
To connect the unit for AB testing
apply a single input, from the
preamplifier ( switched to mono), to
the normal input socket of the
generator. The normal output socket Fig. 2. Interconnection diagram
of the generator is not used but the to phono socket and RCA output
sockets of AB switch. PHONO
two RCA output sockets are
SOCKET
connected back to the left and right
channel inputs of the main amplifier.
When SVV6 is operated the mono input
will be silently switched between right
and left channel speakers.
107
CHASSIS
83 6812
EARTH
°-1
R5 22k
833 82012
89 36k 53
A
36021
42 o
OUTPUT
40
814 43021 040 18k
7 5
R15 I8 841 STY4
NOTE.
FOR CLARITY THE TWO
SECTIONS OF SW? AND
SIMILARLY SW3 ARE SHOWN
WITH OPPOSITE ROTATIONS,
TAKE CARE WHEN WIRING TO
021 750 1
FOLLOW CONTACT NUMBERING
COMMON
AUDIO
various sections in tandem to form a
ladder attenuator, but this would have
made more complex rotary switches
necessary. Instead, we chose to
ATTENUATOR
employ a separate section for each
step of attenuation, making only
simple rotary switches necessary.
The input and output resistances of
the unit remain relatively constant at
ACCURATE attenuators are required 600 ohms over the full attenuation
in a multitude of design, service, range. The input impedance can be
testing and measuring situations. These changed to 10k by SW1 but an
units are designed with varying degrees additional 30dB of attenuation is
of accuracy and as many steps of added. The output can also be
attenuation as the designer feels terminated internally by SW4 when
necessary. They may be balanced or using ahigh impedance load such as a
unbalanced and have whatever input meter.
and output impedances the designer The maximum attenuation when the
ET' requires. input and output resistances are set at
CECADE
- 7TENUATOR
There are three common types of 600 ohms is 59dB. There are ten 1dB
attenuator configuration, Pi, T or L. steps from OdB to 9dB, via a 10
The latter is mainly employed where position rotary witch, and a further
the output impedance is not required six 10dB steps from OdB to 50dB via
to be constant. a six position rotary switch, giving a
59dB
1dB
±
-0.3dB
dc to 100kHz
600 S-2nominal
10k switched (+ 30dB attenuation)
600 SZ nominal
15 volt
termination resistor for use with high
108
total of 60 steps from OdB to 59dB.
PARTS LIST ETI 112
This range of attenuation is adequate
R1 Resistor 10k,, 2% /
2 W
1 for most purposes. Although further
6201L
AVAILABLE FROM
le e•
R2
R3 682 O. P. sections could be added, noise
R4 10k
ell,
99
99
9.
becomes a limiting factor in a simple ELECTRONICS TODAY
R5 2.2k
attenuator such as this.
R6 150P.
.•
eft
INTERNATIONAL
R7 5.6k
R8 22e2 09 Ye
ve
R9 3.6k
CONSTRUCTION
P.
ye
R10 270S2
R11 2.7k Ile
International
3600 and 4600
Synthesizers
1 0 o
COMMON
INPUT OUTPUT
4 5 20 3
10
MODERN MAGAZINES publication
3\ \ 10
o
OdB IN Available only from ETI and some kit
suppliers - $12.50 ( including postage
600s2 and packing).
Send orders to:- Electronics Today
TERM.
Internaticnal, 15 Boundary Street,
10k OUT Rushcutters Bay, NSW 2011.
30dB EARTH
Universal timer
One tenth of asecond to 99 hours. Both on and off times programmable. Manual
or automatic operation resettable at any time.
0•1-9•9 mu,
1— 4.9 sec
THE TIMING OF EVENTS range is from 0.1 seconds to 99 hours. synchronized with local time if so
and processes is becoming an ever- Both 'on' and 'off' times can be desi red.
increasing necessity particularly in programmed ( for example 12 hours Clearly not all users will need all the
applications involving automation. on and 47 hours off). It can be facilities provided — so if the unit is
Unfortunately most timers are manually started, stopped, or reset required for aspecific permanent
either specifically made for a at any time, can be set for automatic use it is asimple matter just to leave
particular application — and difficult cycling or for single cycle operation. out those ICs not required — several
to adapt to others — or have It may be triggered by an external variations are described at the end of
restricted timing range, accuracy and source ( light, sound or pressure this project.
facilities. transducer etc). Finally, as the unit
The ETI Universal Timer described is digital — the 50 Hz mains is used CONSTRUCTION
in this project is free of most such as the reference — timing accuracy is We strongly recommend that this
constraints. It is extremely flexible, very high indeed, and amanual reset unit be assembled using the printed
accurate and versatile. Its timing facility enables the timer to be circuit board shown.
110
Begin construction by fitting the links
to the board as shown on the component SPECIFICATION ETI 540
overlay. Note that there are two points
MODES
labelled 'a' and two points labelled 'b'.
Link 'a' to 'a' and 'b' to ' b' using Freerun
insulated hook-up wire routed on the On/off ( note 1)
copper side of the board. One shot
Mount the resistors to the board Manual override ( note 2)
followed by the diodes, transistors,
capacitors and finally the ICs. Take TIMING RANGE
particular care to ensure that all the al seconds to 99 hours ( note 3)
polarized components are orientated
correctly — especially the integrated ACCURACY
circuits.
Mains synchronized
Wires should now be attached to the
board for later connection to the front
OUTPUT
panel switches. We used rainbow cable
for the connections to the thumb-wheel 240 volts ac relay switched
switches as this makes the wiring easier
Note 1. Both on and off times are variable independently.
and also helps to keep the wiring tidy.
Note 2. Unit may be stopped or started at any time. If the appropriate
Mount the printed-circuit board into
button is pressed whilst in the same mode the timing is recommenced.
the case and mount the power outlet
Note 3. Timing is adjustable by acommon coarse control which gives
socket. Assemble the switches to the
ranges having afull scale of 9.9 seconds, 9.9 minutes, 99 minutes, 9.9
front panel and then interconnect the
hours and 99 hours. Each range is adjustable from 1to 99 that is one
printed-circuit board, front panel and
second on and 99 seconds off is possible whereas one second on and
power socket in accordance with the
two minutes off is not ( different coarse range is required).
interconnection diagram.
Finally after wiring the 240 Vac
power circuitry insulate all 240 V The main consideration when making to ground or to + 12 volts to prevent
terminals with tape to ensure that there any changes is that the logic is CMOS damage to the IC (which may overheat
is no risk of personal contact when fault and any unused inputs must be connected with unconnected inputs).
finding is required at any later date.
CUSTOMIZING
The unit need not necessarily be built
in its complete form and many different
modifications are possible to lessen
the cost of the unit when it is to be
used for one particular application
only. The modifications required for a
number of specific applications are
described below.
1 D 11 — [
111)111111 , C3
• SW1 1220, F Rh
Cl R4 1 4 13
OE
240V -•-• 0 1.. F 47k
C111--•
INPUT • Id7 IC7/c
o IC? d
KZ, R2 R3 R5
D2 12
o 10k 10k 1i 10k 6 5 11 9 8
I
Cold
RL1 Ti
240V 18V 13 15
PL 18/5 VA 01 15 1 7 7 4 15
C2 BC548 6 10 14
RI
0 1,F IC 1,a IC / h --•--10 icra 13 •-•- •2 IC2/6 6 2 IC3/a 5 --4-10 IC3/6 14
lk
10 10 9 6
1 10 1 6 9 10
240V
OUTPUT
99sec
0 9.9mi
o
SW2 99rInn
RANGE Q 9.9hr
SWITCH o
13 99hr
3-00
2 01 SVV3 N
004 0 12V
4
4 02 10 ON
R1ei
7 —.03 20 TIME CIO
6 R7 R8 5 0 01 F
30 1M 1M )1,
L .
8 1C4 10 04 40
C4
..001 F 4
IC6 c
ii ç IC8 ,a
1 05 50
60 C9 R14
6-06 70 STARTS PB oooi 100k
04 F
6 07 80 PB1 STOP
RESET
90 >I
9 08 C6
10.. F
11.-09 000
12 100 C5
200 10 01 F 105
300 R10
SWISW6 400 P 1 10k
ARE CONNECTED 500-1 • 0 6
IC6 a
TO OUTPUTS 600
OF IC4 and IC5 7002 5 12V
800 —ALA
900 Cl All
001 Fm 100k LED 1 z_.
+12V 00
000
10
2 -010 20
R12 R15
4 020 30 OFF 100k 2 10k
40 SW5 0 TIME 12 02
10 IC8/c
030 5174 • IC617 BC548
60 R13
10 040 13
ICS 70 SW7
050 80 MODE
I :01 10k
90 SWITCH ONE
5 060 SHOT IC1,2,3 ARE 4518
RESET 000 FREE 1C4,5 ARE 4017
15 6 070 IC6 IS 4023
160 RUN
9 080 D1 03 ARE EM401 IC7,8 ARE 4011
200
04 AND D5 ARE 1N914
11 090 300.0
400 POWER RAILS NOT SHOWN
500 IC1,2,3,4,5 PIN 8 IS OV AND PIN 16 IS + 12V
600 IC6,7,8 PIN 7 IS OV,PIN 14 IS + 12V
700
800
900
Fig. 1. Circuit diagram of the complete
timer.
•••
ACTIVE TO
SOCKET
HOW IT WORKS -- ETI 540 high. This occurs only when the number
THE 240 Vac is reduced to 12 Vdc by selected by SW3 and SW4 ( for IC6/1) \e
o
>
Ti
transformer Ti and diodes D1 to 03. and SW5 and SW6 ( for IC6/2) is held by
the counters IC4 and IC5 and the third
Diode D3 isolates the smoothing
input from the flip-flop is used to ensure
1 IC3
capacitor C3 from the rectifiers and 14 1G.
therefore 100 Hz ripple appears across that the off- time of the relay is cr
•
R1. This waveform is used for the basic controlled only by the off- time selector 99m •99h
timing reference for the timer. To switches. A small time delay is
C9
operate the counting ICs reliably avery incorporated in the signal back from the eten. RL1
fast rise- time waveform is required at the flip-flop to avoid the ambiguity that
,
,.
clock input. This is obtained by feeding could arise with equal times. IC2
IC7
the 100 Hz to a Séhmitt formed by If the output of either IC6/1 or IC6/2 99s 9.9rn 9.9h
IC8/1 and 01. Capacitor C2 is included goes low the monostable formed by
,I
, rit • e99s • •
1117
u
)".
to prevent the control tones IC6/3 and IC6/4 is triggered and its a CS 1
C. Cl
superimposed on the mains for the resultant output is used to reset all the •-... Lk i • F... LED 1
• • Lk1 c
control of hot-water services from counters to zero. This roset also occurs if
either of the manual push buttons is
I 1
e -...,,, T c4 icb \n/
?ï
o
V
upsetting the timing accuracy. ‹, C2 e
The 100 Hz from the Schmitt trigger is pressed. The push buttons are coupled 4- RES
--k. '
divided by 10 by Id/1 to give a 10 Hz into the logic by capacitors so that only
... . C5 ------ 4 1C8 raTi-
or 0.1 second output - the first the initial part of the press actuates the R12
required. Note that due to the low
frequencies involved from now on the
logic and there is therefore
dependency on the length of time for
no
C
e
1 R -J» o
ic.7 1iI i‘
--
Y
3
divide by ten stage is used to give a one assuming that initially the switches are 1 I- c6
- 1
second output. A division by six is then set for 25 seconds on and 14 seconds • ••••••• • • •• • e • • • • • •
• . 5s1.. •• • • •• • • • • • e • •
performed by 1C2/1 with IC7/1 and off.
IC7/2 being used to decode the six count On first switch- on C6 ensures that the 01 2 3 4 5 6 7 8 9 00 10 20 30 40 50 60 70 80 90
and reset the counter. This gives the one flip-flop is toggled into the off state and
minute ( or sixty second) period also that the counters are all reset to
required. Further divisions of 10,6 and zero. The control inputs from the
10 are used to provide the six outputs flip-flop to IC6/1 and IC6/2 are low and
required to select periods from 0.1 high respectively. Therefore until the
seconds to one hour. flip-flop changes state only IC6/2 can PARTS LIST - ETI 540
have the three high inputs necessary to Transistors
One of these six outputs is selected by
provide a low at the output. Meanwhile Resistors 01,02 BC548 or similar
the range switch SW2 and is fed to a
4017 IC - the first of a pair of decade the counters IC4 and IC5 are counting R1 1k • 1A1
up at the rate of one count per second. R2,3 10 k Integrated Circuits
counters which have ten decoded
After 14 seconds all three inputs to R4 47 k IC1-1C3 -- 4518
outputs. The ten outputs of each IC go
IC6/2 are high and the output goes low R5 10 k IC4,5 4017
high in turn for one clock period each. IC6 4023
As the two 4017 ICs are in series, a total toggling the flip-flop. The monostable is R6 1k
then triggered and all counters are reset R7- R9 1M IC7,8 4011
division of 100 is obtainable. We have
labelled the outputs of IC4 and IC5 as 0 to zero. This removes the three high R10 - 10 k
inputs to IC6/2 and the output goes high R11.12 - 100 k Transformer 240 V/18 V CT PL18/5 VA
to 9 and 00 to 90 respectively. IC4 is
triggered by the clock enable as negative again. The pulse output of IC6/2 is very R13 10 k pc Board ETI 540
edge triggering is required. The second narrow and is about amicrosecond long. R14 100 k Relay, single pole 280 coil 240 V 5A n
As the flip-flop has now changed state R15 10 k " contact
IC is clocked normally by the carry
output from IC4. the relay has been closed and IC6/1 has
been enabled ( control input to pin 2 Capacitors Switches
We pause at this point to go straight to
now high). After 25 seconds all the Cl 0.1 µF 50 V disc ceramic SW' double pole toggle switch
the control output which is via a relay
inputs to IC6/1 are high and the same C2 0.1 ¡.IF polyester SW2 single pole 6 position rotary
RL1, this in turn being controlled by the
procedure as before resets the counters C3 220 I /F 16 V electro SW3-6 single pole 10 position •
flip-flop made up of IC8/2 and IC8/3.
and changes the state of the flip-flop. C4,5 0.01 j.IF polyester SW7 single pole toggle
This flip-flop can be controlled either
In the one-shot mode of operation one C6 10 µF 16 V electro PB1,2 single pole - make - push buttons
manually by PB1 ( manual on) and PB2
(manual off) or automatically by 106/1 input of the off timer is grounded and C7,8 0.01 µF polyester
the off time procedure is effectively C9 0.001 le " • C&K 321100000 is a2section
and IC6/2. To toggle the flip-flop
disabled. The only way that the timer C10 0.01 ¡IF " Thumbwheel switch forming SW3 + 4 and
automatically the output of either IC6/1
can now start is for the manual start Diodes SW5 + 6 ( 2 required)
or IC6/2 must be low and for the output
button to be pressed. Dl- D3 EM401 or similar Case plastic 196 x 113 x60 mm
to be low the three inputs must all be
D4, 5 IN914 or similar power cord, plug and clamp
LED 1 RL4850 or similar 3 pin power outlet socket
Universal timer
Fig. 4. Printed- Circuit board layout for the timer. Full size
153 x 100 mm.
114
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