INVERTER PARAMETER SETTINGS MANUAL

FUJI INVERTER FOR ACE UNITS

(SGV Series AC 380V/415V shared)

KOBELCO COMPRESSORS MANUFACTURING

(SHANGHAI) CORPORATION

NO.4H50ZS1571P1
DATE: 2016.9 ISSUE 01
 FUJI INVERTER PARAMERTER SETTINGS MANUAL
1 OPERATION FOR OPERATE PANEL

1.1 Name and Functions of Operate Panel Components

Model number of the operate panel is TP-M2, it can be used to run/stop, display
various data, set data for each function code, monitor I/O signal states and also
display maintenance information and alarm information.

7-SEGMENT LED
MONITOR
UP key

PROGRAM/RESET key RUN key

LED DISPLAY
RUN LED

FUNCTION/DATA key STOP key

DISPLACEMENT key DOWN key

1.2 Overview of Operate panel Functions

Item LED Monitor, Keys, Functions

and LED Indicators

LED Monitor Four-digit, 7-segment LED monitor which displays the followings according to the
operation modes.
In Running mode: Running status information (e.g. output frequency, current, and
voltage) When a light alarm occurs, L-AL is displayed.
In Programming mode: Menus, function codes and the data
In Alarm mode: Alarm code, which identifies the alarm factor when the protective function
is activated.
Program/Reset key which switches the operation modes of the inverter.

PRG In Running mode: Press the key switches the inverter to Programming mode.
Operation Keys RESET In Programming mode: Press the key switches the inverter to Running mode.
In Alarm mode: Press the key after removing the alarm factor will switch the inverter to
Running mode.

1
 Function/Data key which switches the operations you want to do in each mode as follows:
In Running mode: Press the key switches the information to be displayed concerning the
status of the inverter (output frequency (Hz), output current (A), output voltage (V), etc.).
FUNC When a light alarm is displayed, holding down the key to reset and it will switch back to

DATA Running mode.

In Programming mode: Press the key confirm function codes and data.
In Alarm mode: Press the key switch to the interface that displays the details of the
problem indicated by the alarm code.
RUN RUN key. Press the key to run the motor.

STOP STOP key. Press the key to stop the motor.

UP and DOWN keys. Press these keys to select the setting items and change the function
code data displayed on the LED monitor.

Lights when running by run command through run key, [FWD ]/[ REV] signal, or
RUN LED
communications link.

PANEL The operator panel’s “RUN” key lights when running command is valid. However, in
CONTROL LED Programming and Alarm modes, inverter will not run even if this LED lights.
These three LED indicators identify the unit of numeral displayed on the LED monitor in
LED Indicators Running mode by combination of lit and unlit states of them.
Unit LED（3 LEDS） Unit: Hz，A，kW，r/min，m/min
PRG,MODE
Left and right LED light when switch to Programming mode.
X10 LED Lights when the data displayed exceeds 9999. When this LED lights, the “displayed value
x 10”is the actual value.

2 Copying data (TP-M2 panel has this function)

（1）After turn on the inverter, it automatically be in Running mode. In that mode, press
the “PRG/RESET”key to switch to Programming mode and the function selection
menu appears.
（2）Use the ”UP/DOWN” key to choose data copying code ”7.CPY”.
（3）Press the ”FUNC/DATA” key to show the list of data copying code.
（4）Use the “UP/DOWN” keys to select the desired function”CoPY” ,then press the
“FUNC/DATA” key to execute the selected function.So the data writed by panel will
be stored into the inverter’s memory. (If data copying function does not work, it
shows that the data has been protected.)
（5）When the selected function has been completed, it shows End.
（6）Press the “PRG/RESET” key to return to the list of data copying functions.
（7）Press the “PRG/RESET” key again to return to the menu.

Note: F80 parameter has to be modified by manual.

About data copying code: “rEAD” is to read data, reads the function code data out of
the inverter’s memory and stores it into the panel memory.”CoPY” is to write data, wirtes
data storted in the panel memory into the inverter’s memory. “UEr1” is verify data,

2
 verifies(collates) the data stored in the panel memory with that in the inverter’s memory.
“ProT” is Data protection,which indicates data stored in the panel’s memory is being
protected. In this state, data stored in the in the panel’s memory can not be read. “CHEC”
is to read inverter running information. Inverter’s current running status information can
be checked by FRENIC Loader, such as informaiton of I/O,system, alarm and running
status, excluding function.
Data protection: Select the “Data Copying” （7.CPY） on the function selection menu
in Programming mode. When the（7.CPY）is displayed, holding the “FUNC/DATA” key
down for at least 5 seconds alternates data protection status between enabled or
disabled. (when enabling the disabled data protection, rERD switches to ProT. When
disabling the enabled data protection, ProT switches to rERD.)

3 Procedure of Inverter parameter settings

(1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the
“PRG/RESET” key to switch to Programming mode. The function selection menu
appears.
(2) Use the UP/DOWN keys to choose the desired function code group from 1.F_ _ to
1.Y_ _.
(3) Press the “FUNC/DATA” keys to show “the list of function codes” selected.
(4) Use the UP/DOWN keys to choose the desired function code, then press the
“FUNC/DATA”
key. It shows the data of this function code.
(5) Change the function code data by UP/DOWN keys.
(6) Press the “FUNC/DATA” key to establish the function code data. If it shows “SAVE”,
the
data will be saved in the inverter’s memory. The display will return to the function
code list, then move to the next function code automatically. Press the
“PRG/RESET”key,cancels the change of data will be canceled.
(7) Press the “PRG/RESET” key to return to the main menu.
（Note: when check whether the alternating function data is correct, press
“PRG/RESET” key and then press UP/DOWN keys to choose “2.rEP” for checking.）

4. List of FUJI inverter setting values

Parameter version HH01 HG01 JH01 JG01 KH01 KG01 XH01 XG01 LH01 LG01
Code
SG22AV SG37AV SG55AV SG75AV SG90AV
description
8bar 10bar 8bar 10bar 8bar 10bar 8bar 10bar 8bar 10bar
F01 Frequency setting1 2 2 2 2 2 2 2 2 2 2
F02 Running operation 1 1 1 1 1 1 1 1 1 1
F03 Max output frequency1 57.9 55.9 57.9 56.4 55.9 53.9 55.8 56.8 55.5 54.8
F06 Max output voltage1 380 380 380 380 380 380 380 380 380 380
F07 Acceleration 1 20 20 20 20 20 20 20 20 20 20
F08 Deceleration 1 10 10 10 10 10 10 10 10 10 10
Motor thermo relay
F11 51.5 51.5 95.6 95.6 135.6 135.6 183.4 183.4 222 222
value

3
 Instantaneous power 5 5 5 5 5 5 5 5 5
F14 5
Failure restart
F15 Frequency upper limiter 57.9 55.9 57.9 56.4 55.9 53.9 55.8 56.8 55.5 54.8
F16 Frequency lower limiter 25 25 25 25 25 25 25 25 25 25
F18 Bias 43.2 44.7 43.2 44.3 44.7 46.4 44.8 44 45 45.6
F26 Carrier wave frequency 4 4 4 4 4 4 4 4 4 4
F37 Auto torque boost 2 2 2 2 2 2 2 2 2 2
F42 Control selection1 0 0 0 0 0 0 0 0 0 0
HHD/HND/HD/ND
F80 4 4 4 4 4 4 4 4 4 4
switch
E27 Terminal 30A/B/C 99 99 99 99 99 99 99 99 99 99
Overload forecast
E34 48.9 48.9 90.8 90.8 128.2 128.2 174.2 174.2 211 211
/Current detection
C37 Analog gain 100 100 100 100 100 100 100 100 100 100
C39 Gain base point 100 100 100 100 100 100 100 100 100 100
C50 Bias 0 0 0 0 0 0 0 0 0 0
P01 No. of pole 2 2 2 2 2 2 2 2 2 2
P02 Motor frequency 23.2 23.2 43.7 43.7 61.8 61.8 84.9 84.9 101.9 101.9
P03 Motor rated current 42.9 42.9 79.7 79.7 113 113 152.8 152.8 185 185
P99 Motor selection 4 4 4 4 4 4 4 4 4 4
Cooling ON/OFF
H06 1 1 1 1 1 1 1 1 1 1
control
Acceleration/decelerati
H07 1 1 1 1 1 1 1 1 1 1
on pattern
Rotational direction
H08 1 1 1 1 1 1 1 1 1 1
limitation
H11 Deceleration mode 1 1 1 1 1 1 1 1 1 1
setting data protection after testing run
F00 Data protection 1 1 1 1 1 1 1 1 1 1
Note: To change the function code F80 data, it is necessary to press the “STOP+UP” or
“STOP+DOWN” keys/.(simultaneous keys)

5 Monitoring of operating data

（1）Turn the inverter ON. It automatically enters Running mode. In that mode, press the
“PRG/RESET” key to switch to Programming mode. The function selection menu appears.
（2）Use the “UP/DOWN” keys to show Drive Monitoring “3.oPE”.
（3）Press the “FUNC/DATA” key to show a list of monitoring items.
（4） Use the “UP/DOWN” keys to choose the desired monitoring item, then press “FUNC/DATA” key.
The running status information for the selected item appears.
（5）Press the “PRG/RESET” key to return to the list of monitoring items.
（6）Press “PRG/RESET” key again to return to the main menu.

6 Alarm information indication

4
（ 1 ） Turn the inverter ON. It automatically enters Running mode. In that mode, press the
“PRG/RESET” key to switch to Programming mode.The function selection menu appears.
（2）Use the “UP/DOWN” keys to show alarm information code “6.AL”.
（3）Press the “FUNC/DATA” to show codes of alarm list. In this alarm list, you can check the
previous 4 times for alarm record.
（4）Use the ”UP/DOWN” keys each time to display the symbol of “1.”、“2.”、“3.”、“4.” by the latest
alarm sequence.
（5）If press “FUNC/DATA” key in alarm code state, corresponding alarm number (such as 6-00) and
data will be displayed alternatively. Use the “UP/DOWN” keys to view other alarm items
code(such as 6-01) and data.
（6）Press the “PRG/RESET” key to return to the alarm list.
（7）Press “PRG/RESET” again to return to the main menu.

7 Emergency alarms
7.1 Alarm codes
Code Name Remarks
CoF PID feedback wire break
dbA Breaking transistor error
dbH Breaking resistor overheat
ECF EN circuit error
EF Ground fault
Er1 Memory error
Er2 Operator panel communication error
Er3 CPU error
Er4 Option communication error
Er5 Option error
Er6 Operation error
Er7 Tuning error
Er8 RS485 communication error
（comport 1）
Erd Detection of step-out
ErE Speed mismatch or excessive speed
deviation
ErF Data saving error during
undervoltage
Ero Position control error
ErP RS485 communication error
（comport 2）
Err Analog error
Ert CAN communication error
FU5 DC fuse lose
L in Input phase lose

5
 LU Undervoltage
OC1，OC2，OC3 Instantaneous overcurrent
OH1 Cooling fin overheat
OH2 External alarm
OH3 Inverter internal overheat
OH4 Motor protection（PTC thermistor）
OL1~OL2 Motor 1~2 overload
PbF Charging circuit fault
P9 PG wire break

7.2 Trouble shooting

7.2.1 OCn Instantaneous overcurrent
OC1 Overcurrent during acceleration
OC2 Overcurrent during deceleration
OC3 Overcurrent during running at a constant speed
Possible causes Check and countermeasures
Dismantle the wiring from inverter output terminals and
The inverter output lines measure the interphase resistance value of the motor
were short-circuited. wiring. Check if it is too low.
→Remove the short-circuited part.
Ground faults have Dismantle the wiring from the output terminals and perform
occurred at inverter a Megger test.
output lines. →Remove the parts that ground resistance fault
Measure the current with a measuring device to trace the
current trend. Then, use this data to judge it if the trend is
over the calculated load value for system design.
→If overload, reduce it or increase the inverter capacity.
Overload
Trace the current trend and check if there are any sudden
changes in the current.
→If there are any sudden changes, make the load
fluctuation smaller or increase the inverter capacity.
→Set the instantaneous overcurrent limiting valid（H12=1）
Check whether current reduce and not stallout when cut
Excessive torque boost down torque boost（F09）.
→If judging that no stallout, cut down F09.
Calculate the torque that needed at acceleration/
deceleration through inertia moment and acceleration/
deceleration time. Make sure if it is appropriate.
The specified
→Increase the acceleration/deceleration time（F07，F08，
acceleration/deceleration
E10~E15，H56）
time was too short
→Set the current limiter(F43),torque limiter
（F40,F41,E16,E17）valid.
→Increase the inverter capactiy.
Malfunction caused by Make sure of interference countermeasures(state of earth、

6
 interference control/wiring of main circuit）
→Perform interference countermeasures
→Set the retry（H04）valid.
→Connect a surge absorber to magnetic contactor’s coil or
other solenoieds (if any) causing interference.

7.2.2 EF Ground fault

Possible causes Check and countermeasures
Dismantle the wiring from output terminals and perform
Inverter output
Megger test.
terminal(s) ground fault
→Remove the grounded parts that fault.

7.2.3 OUn Overvoltage

OU1 Overvoltage during acceleration
OU2 Overvoltage during deceleration
OU3 Overvoltage during running at constant speed
Possible causes Check and countermeasures
Measure the input voltage
Voltage overrun
→Decrease the voltage to within the sepcified range
In the same power line, if a phase-advancing capacitor is
turned ON/OFF or a thyristor converter is activated, a surge
A surge current entered
(momentary large increase in the voltage or current) may
the input power supply
be caused in the input power.
→ Install a DC reactor.
Calculate decelaration torque again by inertia moment and
decelaration time.
→Increase the deceleration time（F08，E11，E13，E15，
H56）
Decelaration time is too
→Set the anti-regenerative control（H69）, or deceleration
short for overload
characteristics（H71） valid。
inertia moment
→Set torque limit （F40，F41，E16，E17，H73）valid.
→Set the basic frequency of voltage （F50）to ”0” to
improve the braking capability.
→Check the usage of braking resistor.
Check if the overvoltage alarm occurs after rapid
acceleration.
The aceleration time
→Increase the acceleration time（F07，E10，E12，E14）。
was too short
→Select S-curve pattern（H07） 。
→Check the usage of braking resistor.
Compare the braking torque of loading with that of the
torque.
Braking load is too
→Set the basic frequency of voltage（F50）to ”0” to improve
heavy
braking capability.
→Check the usage of braking resistor.

7
 Check if the DC middle circuit voltage was below the
protective level when the overvoltage alarm occurred.
Malfunction caused by →Perform interference countermeasures
interference →Set the retry（H04）valid.
→Connect a surge absorber to magnetic contactor’s coil or
other solenoieds (if any) causing interference.

7.2.4 LU Undervoltage
Possible causes Check and Measures
→Release the alarm.
momentary power
→If alarm is wanted to be avoid,set F14 to “3,””4,” or “5”
failure occurred
when restart the motor depending on the load type.
Check if the power to the inverter was switched back to ON
Intervals of power
while the control power was still alive.
again is too short
→Turn the power ON again after all LEDs on the panel go
（F14=1）
off.
The power supply did Measure the input voltage.
not reach the inverter’s →Increase the voltage to within the sepcified range.
mode range.
Peripheral equipment Measure the input voltage to find peripheral equipment
for the power circuit malfunctioned or which connection is incorrect.
malfunctioned, or the →Replace any faulty peripheral equipment, or correct any
connection was incorrect connections.
incorrect.
Any other load Measure the input voltage and check the voltage
connected to the same fluctuation.
power supply has →Recheck the power supply system configuration.
required a large
starting current,
causing a temperary
voltage drop.
Inverter’s inrush Check if the alarm occurrs when a molded case circuit
current caused the breaker(MCCB), earth leakage circuit breaker(ELCB) (with
power supply voltage overcurrent protection) or magnetic contactor(MC) is turned
drop because the ON.
transformer capacity →Check the capacity of the power supply transformer.
was insufficient.

7.2.5 L in Input phase loss

Possible causes Check and Measures
Wiring to the main Make sure of input voltage
power input terminals →Repair or replace the main circuit power input wires or
breaks . input devices.
The screws on the Check if the screws on the main power input terminals have

8
 main power input become loose.
terminals are loosely →Tighten the terminal screws to the recommended torque.
tighten.
Measure the input voltage.
Interphase voltage
→Connect an AC reactor （ACR）to lower the voltage
unbalance among three
umbalance.
phases was too large.
→Increase the inverter capacity.
Check the waveform of DC intermediate circuit voltage.
Periodic overload →Increase the inverter capacity if waveform of DC
intermediate circuit voltage is too large.
single-phase power Check the inverter type.
supply is connected to →Choose inverter that coincidence in power supply
3-phase power supply specification.
specifications

7.2.6 OPL Output phase-failure detection

Possible causes Check and Measures
Inverter output wires Measure the inverter output current
are broken →Replace the output wires.
Measure the inverter output current
Motor winding broken.
→Replace or repair motor
he screws on the main Check if the screws on the main power output terminals
power output terminals have become loose.
are loosely tighten. →Tighten the terminal screws to the recommended torque
A single-phase motor The inverter can not be used. Replace the motor.
has been connected.

7.2.7 OH1 Cooling fin overheat

Possible causes Check and Measures
The surrounding Measure the surronding temperature.
temperature exceeded →Lower the temperature(e.g, ventilate the panel where the
the interter’s mode inverter is mounted).
limit.
Ventilation paths are Check if there is sufficient clearance around the inverter.
blocked. →Change the mounting place to ensure the clearance.
Check if the cumulative run time of cooling fan works
Cooling fan’s airflow
normally.
volume decreased due
→Replace cooling fan.
to the service life
→Check if cooling fan power switch connector “CN R”,”CN
expired or failure.
V”connect correctly when over75Kw.
Measure the input current
→Reduce load and decrease the motor sound.(carrier
Overload
frequencyF26)
→Set overload preventive control(H70) valid.

9
7.2.8 OH3 Inverter internal overheat
Possible causes Check and Measures
The surronding Measure the surrounding temperature.
temperature exceeded →Lower the temperature around the inverter.(e.g., ventilate
the inverter’s mode the panel where the inverter is mounted.)
limit.

7.2.9 FU5 Fuse-blowing

Possible causes Check and Measures
Check whether there has been any excess surge or
The fuse blew due to
interference coming from outside.
short-circuiting inside
→Take measures against surges and interference.
the inverter
→Consult Fuji Electric representative for repair.

7.2.10 PbF Charger circuit fault

Possible causes Check and Measures
Check if in normal connection of the main circuit (not a
connection via theDC link bus), the connector(CN R) on the
The control power was
power printed circuit board (power PCB) is inserted to NC.
not supplied to the
→Insert the connector (CN R) to FAN.
magnetic contactor
To check if it is safe after wiring, breaker has been set to be
intended for
ON at first and change to OFF immediately.
short-circuiting the
→Wait until the DC intermediate circuit voltage has dropped
charging resistor.
to a sufficiently low level and then release the current alarm.
After that, turn ON the power again.

7.2.11 OLn Motor overload

OL1 Motor 1overload；
OL2 Motor 2 overload；
Possible causes Check and Measures
The electronic thermal Check the motor characteristics.
characteristics do not →Review the data of function codes.（P99，F10，F12）
match the motor →Use an external thermal.
overload
Activation level for the Check nominal current again.
electronic thermal was →Recheck data of function code.(F11) and change it.
inadequate.
The specified Calculate accelaration and decelaration time again by
acceleration inertia moment and decelaration torque.
deceleration time was →Increase the acceleration/deceleration time（F07，F08，
too short. E10~E15）
Measure the inverter output current.
Overload
→Reduce the load

10
 Check wheher decreasing the torque boost F09 does not
Excessive torque boost
stall the motor.
（F09）.
→If not stall occurs, decrease the F09 data

7.2.12 OLU Inverter overload

Possible causes Check and Measures
The surrounding Measure the surrounding temperature.
temperature exceeded →Lower the temperature.(e.g.,ventilte the panel where the
the inverter’s mode limit inverter is mounted.)
Check whether deceasing the torque boost F09 does not
Excessive torque boost
stall the motor.
specified（F09）
→If no stall occurs, decrease the F09 data
Calculate accelaration and decelaration time again by
Acceleration/Deceleration inertia moment and decelaration torque.
time was too short →Increase the acceleration/deceleration time（F07，F08，
E10~E15）
Measure the inverter output current.
→Lower the load.
Overload
→Decrease the motor sound(Carrier frequency F26)
→Enable overload prevention contol(H70)
Ventialtion paths are Check if there is sufficient clearance around the inverter.
blocked →Change the mounting place to ensure the clearance.
Cooling fan’s airflow Check the cumulative run time of the cooling fan.
volume decreased due to →Replace the cooling fan.
the service life expired or
failure.
The wires to the motor Measure the leakage current.
are too long, causing a →Insert an output circuit filter（OFL）
large leakage current
from them.

7.2.13 OS Overspeed protection

Possible causes Check and Measures
Check the motor parameter “Number of poles” setting.
→Change the P01 setting.
Check the maximum frequency setting（F03）.
Incorrect setting of
→Specify the F03 data in accordance with the output
function code data.
frequency.
Check the （d32、d33）speed limit function setting
→Invalide the （d32、d33）speed limit function
Insufficient gain in Check whether the speed is excessive in run up.
positioning control →Readjust the setting of speed control gain
system

11
7.2.14 Er1 Memory error
Possible causes Check and Measures
When writing data, the Initialize data by data initialization (H03), and check
inverter was shut down whether an alarm can be releaed by RESET key after
so that the voltage to finishing the initialization.
the control PCB has →Revert the initialized function code data to their previous
dropped. settings, then restat the operation.
The inverter was Check if appropriate interference control measures have
affected by strong been implemented.
electrical interference →Implement noise contorl measures,revert the initialized
when writing function function code data to their previous settings, ten restart the
code data operaiton.
Initialize data by data initialization(H03), and check whether
an alarm continues even when the release of the alarm is
The control PCB failed. attempted by RESET key after finishing the initialization.
→The control PCB (on which the CPU is mounted) is
defective. Contact our company.

7.2.15 ErF Data saving error during undervoltage

Possible causes Check and Measures
Check how long it takes for the DC intermediate circuit
During data saving
voltage to drop tho the preset voltage when the power is
performed when the
turned OFF.
power was turned OFF,
→Remove whatever is causing the rapic discharge of the
the voltage fed to the
DC intermediate circuit voltage. After pressing the RESET
control PCB dropped in
key and releasing the alarm, return the data of the relevant
an abnormaly short
function codes (such as the frequency commands and PID
period due to the rapid
commands(specified through the keypad)or the output
discharge of the DC
frequencies modified by the UP/DOWN signal commands)
intermediate circuit.
back to the original values and then restart the operation.
Check if appropriate noise contorl measures have been
The inverter operation
implemented.
was affected by strong
→Implement noise control measures. After pressing the
electrical noise during
RESET key and (such as the frequency commands and PID
data saving performed
commands(specified through the keypad)or the output
when the power was
frequencies modified by the UP/DOWN signal commands)
turned OFF.
back to the original values and then restart the operation.
Check if ErF occurs each time the power is turned ON.
The control circuit
→The control PCB (on which the CPU is mounted) is
failed.
defective. Contact us.

7.2.16 Err Simulated failure

Possible causes Check and Measures
Keep “Stop” key and →To escape from this alarm state, press the RESET key.

12
“DATA” key pressed for
5 seconds or longer.

13