SENTINEL

PRESS BRAKE
GUARDING SYSTEM

Installation Manual
LS-CS-M-067

27 Action Road, Malaga WA 6090, Australia

PO Box 2368, Malaga WA 6944, Australia
+61 8 9249 4388 +61 8 9249 6011 info@lazersafe.com
Sentinel Press Brake Guarding System Installation Manual LS-CS-M-067

Document Status
Document Reference Code: LS-CS-M-067
Version: 1.13
Released: 18/06/2020

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Document Revision History

Date Manual Software Summary of Change
Version Version
27/11/2014 1.00 New Manual
10/12/2014 1.01 Corrections to wire colours Sentinel panel wiring diagrams TX,RX.
1.02 Corrected manual number to LS-CS-M-067.
Corrections to wiring drawings.
Amended adjustment after tool change section.
Added menu 12, laser to punch distance.
Added bracket installation manual reference.
Changed safety data reference from LZS-004-HS to LZS-004/LZS-LG IAW
certificate of conformity.
Added speed error foot pedal reset.
General corrections.
26/03/2015 1.03 General corrections.
28/07/2015 1.04 Added external mute input, removed external set input from wiring diagrams.
Added description of external mute input.
General corrections.
5/11/2015 1.05 Changed back gauge mode height from 12 mm to 16 mm.
Updated User Interface Panel Info screen.
Corrected reference to Forming Speed relay, changed to Y03.
Added E-Stop menu description.
Added external Stop at Mute input.
Added no crawl in Restricted mode.
Added recommended valve snubber info.
Updated Declaration of Conformity.
10/05/2017 1.06 Added periodic alignment check.
Added External Device Monitor System menu parameter.
Updated extruded case, earthing, mounting options.
Updated Declaration of Conformity.
09/10/2017 1.07 Added warning on powering external devices.
15/01/2018 1.08 Added Up Acting 2.
Added External Up input option.
Updated copyright notice.
Updated Declaration of Conformity.
09/02/2018 1.09 Revised all relay max operating voltages.
General corrections.
16/03/2018 1.10 Modified for I/O remapping, EDM support, USB communications.
Amended relay specifications.
27/06/2019 1.11 Added Tool Setup mode output Y04.
Updated Copyright Information.
Revised for LZS-2 laser guards.
Updated Declaration of Conformity.
21/03/2020 1.12 HMI 2.00.02 Updated copyright information.
Added Mute Mode Restricted 1, Restricted 2 options.
Added system parameter 14, Overrun test distance.
Modified system parameter 3 to Mute mode for laser, added parameter 15
Mute mode for light curtain.
Added system parameter 16, Foot pedal options, N/C input X03, down enable
Y10.
Added system parameter 17, Mute offset distance enable/disable.
Updated Figure 3-4, Block Laser Sensors.
Updated Declaration of Conformity.

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29/04/2020 1.13 HMI 2.00.02 Added Section 2.3.5, UL General Safety Compliance.
Sections 6.1, 13.2.1, added UL indoor use requirement, environmental
requirements.
Section 6.2, added UL fuse requirement.
Sections 6.3, 7.1 added UL relay single voltage source requirement.
Added note re. UL load testing, all relay specifications.
Corrected dual contact foot pedal wiring errors.
Updated M12x8 labels, images.
Added note re. external up to Foot Pedal Options.
Minor corrections, formatting.
Updated Declaration of Conformity.

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Copyright Information
“Lazer Safe”, “Press Control Safety System”, “PCSS”, “PCSS-A”, “LZS-LG”, “LZS-LG-HS”, “LZS-004”, “LZS-004-HS”,” LZS-
1”, “LZS-2”, “LZS-2-FG”, “LZS-R”, “LZS-XL”, “LZS-005”, “IRIS”, “IRIS Plus”, “RapidBend”, “RapidBend Plus”, “RapidBend
Ultimate”, “FlexSpeed”, “FlexSpeed Plus”, “SmartLink”, “BendShield”, “BendShield Plus”, “AutoSense”, “AutoSense Plus”,
“AutoSense Ultimate”, “BullRoarer”, “Sentinel”, “Sentinel Plus”, “Defender”, “Defender Plus”, “FoldGuard”, “PressGuard” and
“LazerGuard” are trademarks of Lazer Safe Pty Ltd.
ISaGRAF is a registered trademark of Rockwell Automation, Inc.
Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the U.S.A. and / or other
countries.
The content of this manual is supplied for informational use only, is subject to change without notice and should not be
construed as a commitment by Lazer Safe Pty Ltd. Lazer Safe Pty Ltd assumes no responsibility or liability for any errors,
inaccuracies or omissions that may appear within this publication.
Copyright in this documentation is owned by Lazer Safe Pty Ltd. No part of this document may be reproduced or copied in
any form or by any means (graphic, electronic, or mechanical including photocopying, recording, taping, or information storage
and retrieval systems) without the written permission of Lazer Safe Pty Ltd.
Lazer Safe’s copyright in this document is protected by Australian copyright laws (including the Copyright Act 1948
(Commonwealth)) and by international copyright treaties.
© 2020 Lazer Safe Pty Ltd. All rights reserved.

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Table of Contents
1 About This Manual .................................................................................................................. 1

1.1 Document Objectives ..........................................................................................................1

1.2 Technical Competence Requirements ...................................................................................1
1.3 Document Organisation ......................................................................................................1
1.4 Related Documentation .......................................................................................................1
1.5 Guide to Notes, Cautions and Warnings ...............................................................................2
1.6 Obtaining Technical Assistance ............................................................................................2
2 Critical Safety Information ..................................................................................................... 3

2.1 Proper Use of the Sentinel Guarding System ........................................................................3

2.2 Special Warnings ................................................................................................................3
2.3 Regulatory Requirements for Use ........................................................................................3
2.3.1 Requirements for Factory-Fitted Systems-Within the European Union ......................4
2.3.2 Requirements for Factory-Fitted Systems-Outside the European Union ....................4
2.3.3 Requirements for Retrofitted Systems-All Locations ................................................4
2.3.4 Equipment Alterations ..........................................................................................4
2.3.5 UL General Safety Compliance ..............................................................................4
3 System Overview .................................................................................................................... 5

3.1 Key Benefits .......................................................................................................................5

3.2 System Components ...........................................................................................................6
3.3 Optical Protection Overview ................................................................................................6
3.3.1 LZS-2 Block Laser .................................................................................................6
3.3.2 Laser Classification and Warnings ..........................................................................8
3.3.3 Mute Point ...........................................................................................................8
3.4 Normal Mode .....................................................................................................................8
3.4.1 Obstruction Detection - From a Stationary Position .................................................8
3.4.2 Obstruction Detection – When Tools are Closing ....................................................9
3.5 Tray/Box Modes .................................................................................................................9
3.5.1 Tray Mode - From a Stationary Position ............................................................... 10
3.5.2 Tray Mode - When the Tools are Closing.............................................................. 10
3.5.3 Tray 2 Mode ...................................................................................................... 10
3.6 Back Gauge Mode ............................................................................................................. 11
3.7 Field Muted Mode ............................................................................................................. 11
3.8 Stop at Mute Mode ........................................................................................................... 11
3.9 Tool Set-up Mode (optional) .............................................................................................. 12
3.10 Light Curtain Mode (optional) ............................................................................................ 12
3.11 Bypass Mode .................................................................................................................... 12
3.12 Mute Mode - Restricted (Optional) ..................................................................................... 13
3.12.1 Standard ............................................................................................................ 13
3.12.2 Restricted 1 ....................................................................................................... 13
3.12.3 Restricted 2 ....................................................................................................... 13
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3.13 Tool Change ..................................................................................................................... 13

3.14 Closed Loop Design .......................................................................................................... 13
4 Transmitter and Receiver Adjustment .................................................................................. 15

4.1 Mounting Brackets ............................................................................................................ 15

4.2 Tool Change ..................................................................................................................... 15
4.3 Adjustment After Tool Change ........................................................................................... 16
4.4 Periodic Alignment Check .................................................................................................. 17
5 Sentinel System Components ............................................................................................... 18

5.1 Component Identification .................................................................................................. 18

5.2 PGS-2 Safety Controller .................................................................................................... 18
5.3 LZS-2 Block Laser Transmitter and Receiver ....................................................................... 20
5.4 Optical Encoder ................................................................................................................ 20
5.5 The Sentinel User Interface Panel ...................................................................................... 21
6 PGS-2 Mounting and Power .................................................................................................. 22

6.1 Enclosure Mounting .......................................................................................................... 22

6.1.1 Mounting Option 1 – Mounting Feet .................................................................... 22
6.1.2 Mounting Option 2 – DIN Rail Mounting ............................................................... 24
6.2 Main Power Supply ........................................................................................................... 24
6.3 Powering External Devices ................................................................................................ 24
6.4 Earthing ........................................................................................................................... 24
7 Input / Output Connections .................................................................................................. 26

7.1 Relay Outputs .................................................................................................................. 26

7.1.1 Forced Contact Enable (OSSD) Relays (Y00) ........................................................ 28
7.1.2 Forced Contact Auxiliary Relays (Y01) .................................................................. 28
7.1.3 Standard Relays (Y02 & Y03) .............................................................................. 28
7.2 Optical Encoder Interface .................................................................................................. 29
7.3 LZS-2 Transmitter and Receiver......................................................................................... 30
7.4 Light Curtain Transmitter and Receiver .............................................................................. 30
7.4.1 Light Curtain Type 1 ........................................................................................... 31
7.4.2 Light Curtain Type 2 ........................................................................................... 32
7.4.3 Light Curtain OSSD Inputs .................................................................................. 32
7.5 Standard Digital Inputs ..................................................................................................... 33
7.6 Standard Digital Outputs ................................................................................................... 34
7.7 Pulsed I/O Pairs ............................................................................................................... 34
7.8 Serial Communications ...................................................................................................... 35
7.8.1 COM1 Programming Interface ............................................................................. 35
7.8.2 COM2 Sentinel User Interface Panel .................................................................... 35
7.9 Emergency Stop Options ................................................................................................... 36
7.9.1 Prior to HMI Version HMI v1.10 ........................................................................... 36
7.9.2 HMI Version HMI 1.10 and Later ......................................................................... 36
7.9.3 E-Stop Option Display ......................................................................................... 36

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7.10 External Mute Option ........................................................................................................ 37

7.11 External Stop At Mute Option ............................................................................................ 37
7.12 External Device Monitor (EDM) Option ............................................................................... 37
7.13 External Up Option ........................................................................................................... 38
7.14 Tool Set-up Mode Indicator Option .................................................................................... 39
7.15 Sentinel Installation Wiring Diagrams ................................................................................. 39
8 The Sentinel User Interface Panel ........................................................................................ 43

8.1 User Interface Overview ................................................................................................... 43

8.2 Error Reset Indicator and Reset Button .............................................................................. 44
8.3 Optional Indicators ........................................................................................................... 44
8.4 The Main Screen .............................................................................................................. 44
8.4.1 Status and Action Windows ................................................................................. 45
8.4.2 Main Screen Button Labels .................................................................................. 45
8.4.3 Sensor Window .................................................................................................. 45
8.5 The Mode Select Screen .................................................................................................... 46
8.6 Menu Screen .................................................................................................................... 47
8.6.1 User Guides ....................................................................................................... 48
8.7 Info Screen ...................................................................................................................... 48
8.7.1 System Information ............................................................................................ 49
8.7.2 Machine Information .......................................................................................... 49
9 User, Supervisor and System Menus ..................................................................................... 50

9.1.1 Selecting Menu Parameters ................................................................................. 51

9.1.2 Setting Option Parameters .................................................................................. 51
9.1.3 Setting Numeric Parameters ................................................................................ 52
9.2 User Menu ....................................................................................................................... 53
9.2.1 Parameter 0 – Buzzer On/Off .............................................................................. 53
9.3 Supervisor Menu .............................................................................................................. 53
9.3.1 Parameter 0 – Supervisor Access Code ................................................................ 53
9.3.2 Parameter 1 – Field Muted Button Functionality ................................................... 54
9.3.3 Parameter 2 – Mute Stop Button Functionality...................................................... 54
9.3.4 Parameter 3 – Mute Off-set Distance ................................................................... 54
9.3.5 Parameter 4 – Language ..................................................................................... 55
9.3.6 Parameter 5 – Guard Type Selection.................................................................... 55
9.4 System Menu ................................................................................................................... 55
9.4.1 Parameter 0 – System Access Code ..................................................................... 56
9.4.2 Parameter 1 – Crawl Distance ............................................................................. 56
9.4.3 Parameter 2 – Forming Distance ......................................................................... 57
9.4.4 Parameter 3 – Mute Mode for Laser..................................................................... 57
9.4.5 Parameter 4 – Bypass Mode ................................................................................ 57
9.4.6 Parameter 5 - Start Time .................................................................................... 58
9.4.7 Parameter 6 – Machine Type............................................................................... 58

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9.4.8 Parameter 7 - Light Curtain Type ........................................................................ 59

9.4.9 Parameter 8 – Light Curtain Resolution ................................................................ 59
9.4.10 Parameter 9 – Light Curtain Safety Distance ........................................................ 59
9.4.11 Parameter 10 – Light Curtain Response Time ....................................................... 60
9.4.12 Parameter 11 – Light Curtain Stopping Time Limit ................................................ 60
9.4.13 Parameter 12 – Emergency Stop Option .............................................................. 60
9.4.14 Parameter 13 – EDM Enable/Timer Option ........................................................... 61
9.4.15 Parameter 14 - Overrun Test Distance ................................................................. 61
9.4.16 Parameter 15 – Mute Mode for Light Curtain ........................................................ 62
9.4.17 Parameter 16 – Foot Pedal Options ..................................................................... 62
9.4.18 Parameter 17 – Mute Offset Distance Enable/Disable............................................ 62
10 System Commissioning ......................................................................................................... 63

10.1 System Start-up ............................................................................................................... 63

10.2 Emergency Stop Inputs ..................................................................................................... 63
10.3 Laser Guard Alignment ..................................................................................................... 64
10.4 Sentinel System Testing .................................................................................................... 66
11 Troubleshooting .................................................................................................................... 67

11.1 Hardware and Software Versions ....................................................................................... 67

11.2 Status and Action Screens ................................................................................................. 67
11.3 Front Panel Display and Controls ....................................................................................... 68
11.3.1 PGS-2 LCD - Scrolling Display .............................................................................. 68
11.3.2 Condition Code Display ....................................................................................... 68
11.4 Laser Guard Testing ......................................................................................................... 69
11.4.1 LZS-2 Laser Transmitter ..................................................................................... 69
11.4.2 LZS-2 Receiver ................................................................................................... 69
11.4.3 Guard Test Failure .............................................................................................. 70
11.5 I/O Testing ...................................................................................................................... 70
12 Glossary of Terms ................................................................................................................. 71

13 PGS-2 Specifications ............................................................................................................. 72

13.1 LZS-2 Laser TX & RX ........................................................................................................ 72

13.2 PGS-2 Safety Controller .................................................................................................... 72
13.2.1 Power/Environmental ......................................................................................... 72
13.2.2 Pulsed Inputs & Outputs ..................................................................................... 72
13.2.3 Standard Inputs ................................................................................................. 72
13.2.4 Standard Outputs ............................................................................................... 73
13.2.5 Y00 Enable Relay Output (CN8) .......................................................................... 73
13.2.6 Y01 Enable Relay Output (CN7) .......................................................................... 73
13.2.7 Y02 & Y03 GP Relays (CN7) ................................................................................ 73
13.2.8 Encoder ............................................................................................................. 74
13.2.9 Communications Ports (CN4 & CN9) .................................................................... 74
13.2.10 Laser Guarding (CN5, CN6) ................................................................................. 74

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13.2.11 Light Curtain (CN5, CN6) .................................................................................... 74

13.2.12 Functional Safety Data ........................................................................................ 75
13.2.13 System Reaction Time ........................................................................................ 75
14 Declaration of Conformity ..................................................................................................... 76

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1 About This Manual

This section contains information about this manual. It contains the following sections:
• Document Objectives.
• Technical Competence Requirements.
• Document Organisation.
• Related Documentation.
• Guides to Notes, Cautions and Warnings.
• Obtaining Technical Assistance.

1.1 Document Objectives

This manual provides information about the installation of the Lazer Safe Sentinel Press
Brake Guarding System.

1.2 Technical Competence Requirements

All operators of the Sentinel Press Brake Guarding System should be trained in its use, and
the press brake upon which it is installed in a manner that complies with established safety
practices.

1.3 Document Organisation

This manual is organised into the following chapters:
1. About This Manual.
2. Critical Safety Information.
3. System Overview.
4. Transmitter and Receiver Adjustment.
5. Sentinel System Components.
6. PGS-2 Mounting and Power.
7. Input / Output Connections.
8. The Sentinel User Interface Panel.
9. User, Supervisor and System Menus.
10. System Commissioning.
11. Troubleshooting.
12. Glossary of Terms.
13. PGS-2 Specifications.
14. Declaration of Conformity.

1.4 Related Documentation

This manual (Sentinel Press Brake Guarding System Installation Manual) should be used in
conjunction with the following documents:
• Lazer Safe Sentinel Press Brake Guarding System Operation Manual (LS-CS-M-066).
• Lazer Safe LZS-2 Alignment Guide (LS-CS-M-101 Rev 1.0).
• Lazer Safe Bracket Installation Manual (LS-CS-M-026).
• Safety of Machine Tools – Hydraulic Press Brakes EN12622:2009.
• Safety Requirements for Power Press Brakes ANSI B11.3 – 2012.
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• Code for Power Press Operation: Health, safety and safeguarding requirements CSA
Z142-10.
• The operation manual for your press brake.
• The operation manual for your light curtains (optional).

1.5 Guide to Notes, Cautions and Warnings

Note:
This symbol indicates helpful information that helps you make better use of your
Lazer Safe product.

Caution:
This symbol alerts you to situations that could result in equipment damage.

Warning:
This symbol indicates danger. You are in a situation that could cause bodily
injury. Before you work on any equipment, be aware of the hazards involved with
electrical circuitry and be familiar with standard practices for preventing
accidents. To see translations of the warnings that appear in this publication,
refer to the translated safety warnings that accompanied this device.

1.6 Obtaining Technical Assistance

For technical support with the Sentinel Press Brake Guarding System contact your supplier
or email customerservice@lazersafe.com detailing your specific requirement.

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2 Critical Safety Information

2.1 Proper Use of the Sentinel Guarding System

The Sentinel Press Brake Guarding System is designed to protect hands and fingers in the
area close to the edge of the punch. When installed correctly and safety instructions are
observed fully, the Sentinel system permits safe manipulation close to the punch, as well as
offering effective protection while tools close at high speed. Please note these general safety
notices:
• The Sentinel system is designed exclusively for installation and operation on hydraulic
press brakes, or press brakes that comply with the statutory machine safety and accident
prevention rules and regulations valid for the place where the press brake is operated, in
particular after the Sentinel system has been installed.
• The Sentinel system must be installed either in the press brake factory, or by specialist
technicians trained by Lazer Safe (or its authorised representatives).
• The operator must be fully conversant with the operation of the press brake and the risks
associated with it, as well as the operation of the Sentinel Press Brake Guarding System.
• The alignment of the protective equipment for punches of different lengths should be
performed by a die setter (or someone with equivalent specialist expertise) trained in all
relevant aspects of operating the press brake and the Sentinel Press Brake Guarding
System.
• Suitable protective equipment must be worn by the operator at all times.

2.2 Special Warnings

To ensure the highest possible degree of safety in operating a press brake fitted with the
Sentinel Press Brake Guarding System, it is important to note the following special warnings.
Warning: AVOID FAST, ERRATIC MOVEMENTS AS TOOLS CLOSE.
When the tools close at high speed (above the mute point) towards a static (fixed)
obstruction, there will be less than maximum protection at the point where the
laser detects the obstruction. For example, if a small obstruction such as a finger
is rapidly and erratically pushed between the punch and an obstruction,
immediately before the laser senses the static obstruction the finger might be
touched.
Warning: NO PROTECTION BETWEEN MUTE POINT AND WORKPIECE.
In Normal mode, the Sentinel Press Brake Guarding System protects until the
sensors are within 2 mm of the material surface. Even though this gap is too
small for a finger to be inserted, always exercise care.
Warning: NO OPTICAL PROTECTION IN FIELD MUTED MODE
In Field Muted mode, all optical guarding is deactivated. Although the Sentinel
Press Brake Guarding System ensures that the machine does not exceed safe
speed in this mode, particular caution must still be exercised.
Entry to Field Muted mode can be password protected, and should only be
used by suitably trained personnel, and only in exceptional circumstances
(changing tools, maintenance, etc.).
Warning: NO OPTICAL PROTECTION IN TOOL SET-UP MODE
In Tool Set-up Mode, all optical guarding is deactivated. Although the Sentinel
Press Brake Guarding System ensures that the machine does not exceed safe
speed in this mode, particular caution must still be exercised.

2.3 Regulatory Requirements for Use

The Sentinel system can be used only on hydraulic press brakes or machines deemed by
relevant regulatory authorities to have equivalent functional and dynamic characteristics.

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Different regulatory requirements apply to the use of the Sentinel system, depending upon
whether it has been factory-fitted to a new machine or retrofitted to a machine already in
operation.
2.3.1 Requirements for Factory-Fitted Systems-Within the European Union
The combination of a press brake and the Sentinel system must:
• Have been type-approved by a Notified Body and
• Comply with the respective local rules and regulations in regard to machine safety and
accident prevention.
2.3.2 Requirements for Factory-Fitted Systems-Outside the European Union
The combination of a press brake and the Sentinel system must comply with the relevant
local regulations that apply to machine safety and accident prevention.
2.3.3 Requirements for Retrofitted Systems-All Locations
The combination of a press brake and the Sentinel system must comply with the relevant
local regulations that apply to machine safety and accident prevention. It must also receive
any other approvals that may be required by the regulations governing the operation of
machinery at the location where the machine is being used.
2.3.4 Equipment Alterations
Any alterations to the examined and certified combination of protective equipment and
machine are likely to void relevant approvals and certifications. Such alterations may include
the integration of the machine into a robot system, or the connection of the machine to an
electronic data bus system.
Similarly, any alteration of the Sentinel system, or its bridging, or both, either in part or full is
expressly prohibited.
Access to the electrical equipment cases of the machine control unit and the components
within them is restricted to personnel trained and authorised for this purpose by Lazer Safe.
2.3.5 UL General Safety Compliance
The PGS-2 Safety Controller is UL approved, please refer to the Lazer Safe file
NRAQ.E514131 on the UL database for details (registration required).
https://www.ul.com/apps/product-iq
Note that the PGS-2 has been evaluated for UL General Safety compliance only; the
software functionality, reliability and the safety features were not evaluated by UL.

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3 System Overview
The Lazer Safe Sentinel Press Brake Guarding System is a guarding system designed for
hydraulic press brakes that provides a highly effective solution for both operator protection
and machine productivity.

3.1 Key Benefits

• Sentinel gives the operator unrestricted access to the tooling area.
• The operator can hold the work piece as close as 20 mm to the bend line and operate the
machine at high speed.
• Complex shapes can be produced with the "Tray / Box" and "Field Muted" modes of
operation.
• The Sentinel system continuously monitors the machine speed and stopping distance in
real time.
• A continuous block laser field detects obstructions as small as 4 mm while remaining
vibration tolerant.
• The 6 mm mute point is set on the first stroke. The laser guard detects the material
position, and the operator confirms the mute point.
• Failure detection is performed by real-time monitoring of the process under control.
• Sentinel also supports a wide range of third party light curtains. The operator can easily
switch between laser guarding or light curtains.
• The Sentinel system can be installed either at the time of manufacture or as a retrofit to
a press brake already in service.

Automatic Mute Point Set-up Advanced Monitoring Functions

The 6 mm mute point set-up is automatically initiated on the first cycle. Sentinel automatically monitors
The laser detects the material surface and the operator is prompted machine performance in real time.
to confirm the mute point via the User Interface Panel. The system
automatically monitors the mute position and detects changes in tool
size and material thickness. Quick Adjust Brackets
The TX and RX can be
quickly moved clear during
Sentinel User Interface Panel tool change, are easily
The 4.3” colour graphics display adjusted and highly tolerant
makes the system very simple to machine vibration.
to operate. A magnetic backing
allows the panel to be easily
moved.
Laser Receiver (RX)
The RX features a wide reception
zone to eliminate the need for
precise manual adjustment after
tool change. LEDs simplify the
Laser Transmitter (TX) Close Proximity Protection setup and adjustment.
As the tools close in high speed the sensors Sentinel gives the operator unrestricted
are progressively muted as machine access to the tooling area. The operator
deceleration and speed is monitored. The can hold the work piece as close as 20 mm
system provides optical protection until the
tool opening is 6 mm. from the bend line, and still operate the
machine safely in high speed.

Figure 3-1: Sentinel Press Brake Guarding System Key Features

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3.2 System Components

The system contains the following components:
• LZS-2 Transmitter/Receiver pair.
• PGS-2 Safety Controller.
• Sentinel User Interface Panel.
• Optical Rotary Encoder.
• Bracket system for the LZS-2 Transmitter and Receiver.

LZS-2 RX, LC RX, GP I/O

LZS-2 TX, LC TX, GP I/O
ENCODER, GP I/O
POWER, GP I/O

COM2, GP I/O
GP INPUTS

{
{
{
{
{
{
ROTARY
{
FORMING SPEED RELAY

ENCODER

CN7
CN2

CN3

CN4

CN5

CN6
CRAWL SPEED RELAY
CN1

{
AUX RELAYS

PGS-2

Sentinel
User Interface CN8 {
ENABLE RELAYS
CN15

Panel

LZS-2 LZS-2
TRANSMITTER RECEIVER

Figure 3-2: Sentinel Press Brake Guarding System Components

3.3 Optical Protection Overview

The Sentinel Press Brake Guarding System comes as standard with the LZS-2 Block Laser
transmitter and receiver pair. The transmitter and receiver are mounted on the upper beam
of the press brake, allowing the operator to remain close to the work-piece as the tools close
at high speed. Hands and fingers are protected by a continuous block of laser light that
monitors the zone below the punch. If an obstruction is detected the closing movement is
stopped. The punch cannot make contact with the obstruction.
The Sentinel Press Brake Guarding System continuously monitors the critical speeds and
stopping distance of the moving member of the machine. If the safe speed is exceeded and/or
the stopping distance (overrun) is exceeded, the system will issue a stop command to the
machine. There is no need for a separate speed or stopping distance (overrun) monitor.
3.3.1 LZS-2 Block Laser
The LZS-2 transmitter projects a ‘block’ of laser light approximately 50mm wide by 30mm
high that surrounds the danger zone of the punch, and is detected by sensors in the LZS-2
receiver. During normal operation the block laser is always active.

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Behind the front window of the LZS-2 receiver are two parallel laser sensors, sensor A and
sensor B, that extend horizontally across the window. When the receiver is correctly aligned
sensor A is 4mm below the tool tip, and sensor B is 14mm below the tool tip. Each of these
sensors is divided into three zones; the front, middle and rear. Figure 3-4 shows the
arrangement of the detection zones.
In the following illustrations the sensors are shown as red bars to indicate which
sensors(sensor A/sensor B) and zones (front/middle/rear) are active, and which are muted.
In reality, the sensors cannot be seen during normal operation, and the block laser appears
as a flat red light on the receiver window. All diagrams are drawn as if viewing the front of
the receiver.

Sensor A

Sensor B

Rear Middle Front

Figure 3-3: LZS-2 Receiver Sensor Detection Zones

During high speed closing both sensor A and sensor B are actively monitoring the block laser
surrounding the tool tip. As the tools close and the press beam decelerates, sensor B (the
bottom sensor) is muted. The opening between the tool tip and the material is now 16mm
(mute point = 2mm + sensor B to punch = 14mm). Sensor A remains active and continues
to protect the danger zone until it reaches the 2mm mute point, where it is also muted. At this
point the opening between the tool tip and the material is 6mm (mute point = 2mm + sensor
A to punch = 4mm). The system can also mute individual detection zones, i.e. the front and
rear when forming tray or box shaped parts.
Sensor A 4mm

10mm
10mm
Receiver
10mm
window

Mute point 2mm

Material

Front of Machine

Figure 3-4: LZS-2 Block Laser Sensors

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3.3.2 Laser Classification and Warnings

Warning: CLASS 1 LASER DEVICE
The LZS-2 block laser transmitter emits a CLASS 1 laser approximately 48 mm
x 30 mm. Do not stare directly into the lasers or the transmitter window.

Warning: CLASS 3R LASER RADIATION: DO NOT OPEN OR TAMPER WITH

THE LASER TRANSMITTER
The LZS-2 laser transmitter contains no user serviceable components. Do not
attempt to tamper with, or dismantle the laser transmitter as this will void the
product warranty and may expose you to the internal laser emitter CLASS 3R
LASER RADIATION that has the potential to cause eye damage.

3.3.3 Mute Point

The mute point must first be established so that the system will not treat the material being
formed as an obstruction. The mute point is automatically set at 2 mm above the surface of
the material as the tools close for the first stroke. This mute point set-up can be initiated
whenever the tools are changed or the material thickness changes.

Note:
The mute point can also be signalled during the stroke by an external source,
such as the press brake’s CNC. Refer to Section 7.10 for details.

3.4 Normal Mode

This is the default mode at start-up. In Normal Mode both sensors (A,B) and all zones (front,
middle, rear) are active. When the foot pedal is pressed the system checks that the sensors
are clear and allows the tools to close in high speed. The machine then decelerates to
pressing speed just before the mute point. The sensors are automatically muted so the tool
opening is 6 mm when the optical protection is no longer active and the bend can be
completed.
Note:
The Sentinel User Interface Panel displays the status of the machine, and any
action that is required by the operator. In the following sections the operator
messages are shown in the following format:
Status – ACTION
Section 8 describes the operation of the Sentinel User Interface Panel in detail.

3.4.1 Obstruction Detection - From a Stationary Position

If any part of a sensor is obstructed when the pedal is pressed then the tools will not move
and the message Sensors blocked – RELEASE FOOT PEDAL will be displayed. The operator
must release and press the pedal again. If the sensors are clear then the tools will start
closing in high speed. If any sensor remains obstructed, the system will force the tools to
close in safe speed only with the optical protection muted and display the message LASERS
INACTIVE until the bend is completed. The sensors become active again once the tools are
opened.

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Note:
The LZS-2 transmitter never turns off the block laser during normal operation.
The LASERS INACTIVE message refers to a previous model of laser guards,
and is maintained for backwards compatibility.

3.4.2 Obstruction Detection – When Tools are Closing

During high speed closing all sensors are active. If any sensor is obstructed then the closing
movement is stopped and the message Sensors blocked – RELEASE FOOT PEDAL will be
displayed. The operator must release and re-press the pedal to continue. If the sensors are
clear then the tools will start closing in high speed. If any sensor remains obstructed, the
system will force the tools to close in safe speed only with the optical protection muted and
display the message LASERS INACTIVE until the bend is completed. The sensors become
active again once the tools are opened.

Sensor Active
Sensor Muted

Sensor A
Sensor B
Mute point

Figure 3-5: Normal Mode Operation

Note:
If the Sentinel system has been installed on an up-acting machine, the Normal
mode behaviour is slightly different from that described above, due to the
configuration of the up-acting hydraulics. An additional control input is provided;
the Open Tools Enable button.
When the enable outputs are turned off (say due to an obstruction), they will
remain in the off state after the foot pedal has been released. They will turn on
when the operator next presses the foot pedal to close tools.
The operator can turn on the enable outputs to open tools by pressing the Open
Tools Enable button. The enable outputs will remain on only while the tools are
opening, and will turn off again at the end of travel.

3.5 Tray/Box Modes

The Sentinel system supports two types of Tray/Box mode. In these modes the front and rear
segments of the sensors can be temporarily deactivated when forming tray or box shaped
parts, where the work piece side flange obstructs the front and/or rear of the sensor. The
system will allow the front and rear of the sensors to be temporarily deactivated so that the
tools can close in high speed, which increases machine productivity. If at any time the middle
of the sensor is obstructed, then the tools will stop and closing movement can only be
completed in safe speed. When either Tray/Box Mode is selected, all zones of the sensors
are active at the start of each cycle and the automatic muting of the front and rear of the
sensors is as described in Sections 3.5.1- 3.5.2.

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3.5.1 Tray Mode - From a Stationary Position

If there is no obstruction to any of the sensors then the system operates as it does in Normal
Mode (refer Section 3.4). If the front and/or rear of the sensors are obstructed when the
pedal is pressed, then the tools will not close and the message Front/rear sensor blocked –
RELEASE FOOT PEDAL is displayed. The operator must release and press the pedal again,
at which point the system deactivates the front and rear of the sensors and allows the tools
to close in high speed (the middle sensor must remain clear) until the bend is completed. If
the middle zone of the sensor is obstructed when the pedal is pressed then the tools will not
close. The operator must release and press the pedal again. The system will force the tools
to close in safe speed only with the optical protection muted and display the message LASERS
INACTIVE until the bend is completed. The sensors become active again once the tools are
opened.
3.5.2 Tray Mode - When the Tools are Closing
If there is no obstruction to any of the sensors then the system operates as it does in Normal
Mode (refer Section 3.4). If the front and/or rear of the sensors are obstructed then the tools
will stop closing and the message Front/rear sensor blocked – RELEASE FOOT PEDAL is
displayed. The operator must release and press the pedal again, at which point the system
deactivates the front and rear of the sensors and allows the tools to close in high speed (the
middle sensor must remain clear) until the bend is completed. If the middle of the sensor is
obstructed when the pedal is pressed, then the system will force the tools to close in safe
speed only with the optical protection muted and display the message LASERS INACTIVE until
the bend is completed. The sensors become active again once the tools are opened.

Sensor Active
Sensor Muted

Sensor A
Sensor B

Mute point

Figure 3-6: Tray/Box Mode Operation

3.5.3 Tray 2 Mode

Tray 2 mode is a variant of the standard Tray/Box mode. As in Tray/Box mode, the front and
rear of the sensors of the guarding system are disabled, so that complex shapes can be bent.
The operation of Tray/Box 2 mode differs from standard Tray/Box mode in the following
details.
1. Before every stroke the operator must acknowledge that they are in Tray 2 mode. The
first pedal press does not close tools, but generates the message TRAY 2 CONFIRM –
RELEASE FOOT PEDAL, alerting the operator that Tray 2 mode is selected. This
message will be displayed until the pedal is released. The operator now has three
seconds to press the foot pedal and perform the stroke.

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2. On the second pedal press the beam moves down in high speed with the front and
rear of the sensors muted for the entire stroke. An obstruction to the front or rear of a
sensor will not halt the machine and it will continue down in high speed until the mute
point. If this second pedal press does not occur within the three second timeout, the
cycle is reset, and Step 1 above must be repeated.
The middle zone of the sensor is always active, regardless of which Tray/Box mode is
selected. It guards through the entire stroke (until the mute point), as described in Sections
3.5.1- 3.5.2 above.

3.6 Back Gauge Mode

Back Gauge mode is used in cases where the back gauge of the press brake is moving
forward far enough to obstruct the rear zone of a sensor. When Back Gauge mode is enabled,
the rear of the sensor is muted 16 mm above the normal mute point, allowing the back gauge
to enter the work space without causing an obstruction. All other zones of the sensors operate
as per Normal mode.

3.7 Field Muted Mode

In Field Muted mode, protection provided by the laser guarding is muted for the entire stroke
of the beam and therefore does not provide any optical protection. However, the Sentinel
system maintains all of its other safety functions. For example, it continues to monitor that
the closing of the tools occurs at safe speed and stops the machine if that speed is exceeded.
Laser OFF
Max speed = 10mm/s

Figure 3-7: Field Muted Mode Operation

Warning: NO OPTICAL PROTECTION IN FIELD MUTED MODE

In Field Muted mode, all optical guarding is deactivated. Although the Sentinel
Press Brake Guarding System ensures that the machine does not exceed safe
speed in this mode, particular caution must still be exercised.
Entry to Field Muted mode can be password protected, and should only be
used by suitably trained personnel, and only in exceptional circumstances
(changing tools, maintenance, etc.).
Field Muted mode should only be used in cases where no alternative guarding mode is
acceptable. Field muted mode can be password protected by personnel with Supervisor level
menu privileges.

3.8 Stop at Mute Mode

The Stop at Mute Mode automatically forces the tools to stop closing at the mute point (6 mm
/ ¼” opening). To complete the bend the operator must release and press the pedal.

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3.9 Tool Set-up Mode (optional)

Tool Set-up mode is similar to Field Muted mode, but as well as deactivating optical protection
and restricting the machine to safe speed, it also disables motion monitoring. This is provided
to allow operation of the machine during tool setup and referencing procedures without the
Sentinel system raising unnecessary error conditions.
All cautions and restrictions applied to Field Muted mode (see Section 3.7) should also be
exercised in Tool Set-up mode. Tool Set-up Mode is only required for some models of
press brakes.
Warning: NO OPTICAL PROTECTION IN TOOL SET-UP MODE
In Tool Set-up Mode, all optical guarding is deactivated. Although the Sentinel
Press Brake Guarding System ensures that the machine does not exceed safe
speed in this mode, particular caution must still be exercised.

3.10 Light Curtain Mode (optional)

The Sentinel system also supports dual guarding, where a third party light curtain can be
connected to the PGS-2. This gives the machine operator an option to select either the laser
guarding function or light curtain function. When in Light Curtain Mode the Sentinel continues
to control the mute, speed and stop time monitoring functions.
Warning: REFER TO THE LIGHT CURTAIN MANUFACTURER’S
DOCUMENTATION BEFORE OPERATING LIGHT CURTAIN MODE
The light curtain is a third party device and is not manufactured or supplied by
Lazer Safe. Please ensure that the light curtain is installed and configured
according to the manufacturer’s instructions. Ensure the machine operator has
been trained and is fully conversant in the operation and function of the light
curtain prior to operating the Sentinel Press Brake Guarding System in Light
Curtain Mode.

3.11 Bypass Mode

The Bypass mode of operation disables the Sentinel system’s optical protection, and allows
the press brake to operate in high speed. During operation of the press brake in this mode,
all stopping distance and speed checks, start-up tests as well as other hardware safety
checks are no longer performed.
Warning:
NO PROTECTION IN BYPASS MODE.
In Bypass mode all optical guarding, start-up tests, speed checks, and
hardware safety checks are disabled. The machine can run unguarded in
high speed while the operator is unprotected.
Entry to Bypass mode is password protected and is only available to
personnel with System level access. This mode should only be used by
suitably trained personnel, and only in exceptional circumstances.
Extreme care must be used when operating a machine in Bypass mode.
Access to the machine should be restricted by physical barriers, and the
machine should never be left unattended in an operational state.

To enable Bypass mode the operator needs to perform 3 steps (order is not important):
• Enable the mode in the System menu, refer Section 9.4.5.
• Activate the Special Mode input of the PGS-2, refer Section 7.15.
• Switch to Field Muted mode.
Bypass mode can be restricted by disabling the Field Muted button on the Operator Panel.

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3.12 Mute Mode - Restricted (Optional)

The Sentinel system may be installed on machines that do not support dual speed operation.
However, if these machines cannot close tools at safe speed, any condition that requires safe
speed will trigger an over speed error, and an E-Stop.
In this case the system must be installed with one of the Restricted options enabled. Any
condition that would normally allow closing tools in safe speed (for example, while there is
an uncleared obstruction) is prohibited. Tools must be opened, and the condition that is
forcing safe speed cleared before normal operation can continue. A Mute Mode option can
be set independently for light curtain or laser guarding.
3.12.1 Standard
The default setting is Standard mode, for machines that support dual speed operation and
are able to force safe speed when required by the Sentinel system.
3.12.2 Restricted 1
The Mute Mode - Restricted 1 option enforces the following conditions.
• Crawl speed is not permitted in Normal, Tray or Field Muted modes.
• Any obstruction prohibits tools closing.
• Tool Setup mode is disabled.
3.12.3 Restricted 2
The Mute Mode Restricted 2 option enforces the following conditions.
• Crawl speed is not permitted in Normal, Tray or Field Muted modes.
• Any obstruction prohibits tools closing.
• Tool Setup mode is enabled.

3.13 Tool Change

When changing the tools the transmitter and receiver can be easily moved clear so that the
punch can be removed from either end of the machine. To realign the transmitter and
receiver, each is moved quickly back into position. The laser is adjusted to the correct
distance from the punch tip with the aid of an alignment tool.

Figure 3-8: Receiver Adjustment After Tool Change

The receiver is simply adjusted so that the laser is aligned to the window area. After the tool
change is complete the mute point is then quickly and easily reset during the first stroke.

3.14 Closed Loop Design

The closed loop design enables monitoring of the stopping distance (overrun) of the pressing
beam every time it stops. If the stopping distance limit is exceeded, an emergency stop signal
is issued and the machine is shut down.

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The speed of the pressing beam is also continuously monitored during normal operation. If
safe speed is required (for example if the sensors are muted), but the pressing beam is
moving down beyond safe speed, an emergency stop condition is triggered. The operator will
be prompted to clear the error by pressing the error reset button; Over speed error – PRESS
RESET.

Note:
Only exceeding safe speed triggers an emergency stop condition. If any other
speed is exceeded (i.e. pressing speed) the pressing beam will be halted, and
the operator will be prompted to clear the error, however this can be done via the
foot pedal. The panel will display the message Over speed error – PRESS/RELEASE
PEDAL.
The system also monitors the machine process for failures of hydraulic valves, failures of
electrical components, and failures in the machine controller software in relation to the actions
of the parts of the machine that pose risk to the operator.

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4 Transmitter and Receiver Adjustment

Installation of the Lazer Safe Bracket System is detailed in the Lazer Safe Bracket
Installation Manual (LS-CS-M-026).
When the system is first installed, a complete alignment of the laser transmitter and receiver
is required. Refer to Lazer Safe LZS-2 Alignment Guide (LS-CS-M-101) for detailed, step
by step instructions.
Both of these publications can be obtained from www.lazersafe.com, by contacting your local
supplier, or by emailing customerservice@lazersafe.com detailing your specific requirement.

4.1 Mounting Brackets

The vertical bracket is manufactured from lightweight alloy extrusion, providing a strong and
stable platform for the laser transmitter and receiver, which ensure accurate laser alignment
during machine operation.

Light Weight Alloy Extrusion

Linear Rail

Locking Handle Locking Pin

Linear Bearing/Horizontal Mount

Adjustable Mounting Plate

Figure 4-1: Mounting Brackets

4.2 Tool Change

When changing the tools the brackets can be quickly moved up and locked clear so that the
punch can be removed from the ends of the press brake. To move the brackets for tool
change simply place your hand under the transmitter or receiver unit and gently slide the
bracket up. Pull the locking pin out so the bracket can slide to the maximum upper position
then release the locking pin. The locking pin is spring loaded so the bracket will now be held
in the upper position and clear for tool change. After tool change, place your hand under the
transmitter or receiver unit, pull and hold the locking pin then gently lower the bracket to the
original position (the original position is maintained by the clamp/handle assembly), then
release the locking pin.

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4.3 Adjustment After Tool Change

Any time the tools are changed the LZS-2 transmitter and receiver must be checked for
alignment with the new tool. If the initial alignment was performed correctly, all that is usually
required after a tool change is to confirm the vertical alignment of the transmitter and receiver.
The operator attaches the alignment card to the punch, locating the tool tip as shown in
Figure 4-2.

Figure 4-2: Fitting the Alignment Card to the Punch

Next, hold the bottom of the transmitter unit with one hand, and with your other hand turn the
locking handle on the transmitter bracket to release the clamp. Slide the bracket up or down
until the block laser is positioned inside the target line on the transmitter alignment card. Then
turn the locking handle to secure the bracket (Figure 4-3). Remove the alignment card.

Figure 4-3: Vertical Bracket Adjustment

Once the transmitter is correctly aligned to the punch, the receiver must be aligned to the
block laser. Following the same procedure as the transmitter, unlock the receiver and adjust
it up or down until the block laser completely fills the receiver window, as shown in Figure
4-4. Lock the receiver into place.

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Figure 4-4: Laser Position on Receiver Window.

The mute point must now be cleared by the operator (see Section 3.4), and set again on the
first stroke with the new punch.

Warning:
When adjusting the bracket handle ensure that the bottom of the bracket is
held firmly with your free hand to prevent the bracket from free falling when the
clamp is released.

Caution:
Excessive force on the bracket handle could result in the handle breaking. Do
not apply excessive force when operating the handle. The handle should only be
operated by hand and the use of tools or implements to tighten the handle must
be avoided.

4.4 Periodic Alignment Check

The alignment of the transmitter, receiver and punch should be checked using the supplied
Lazer Safe alignment cards at the following times.
• After system start-up.
• After each tool change.
• After each operator change.
• After each scheduled break or change of shift.
• Whenever the transmitter or receiver have been moved.

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5 Sentinel System Components

5.1 Component Identification

The Sentinel Press Brake Guarding System is comprised of the following components.
Component Product Description
Code
PGS-2 Controller. 0012100500 Lazer Safe dual CPU PGS-2 controller.
Optical Encoder kit. Encoder and mounting hardware for speed
Plug kit. monitoring.
Connectors, CN1 – CN8.
Sentinel HMI. 0020011000 User interface Panel.
LZS-2 Transmitter and 0022002000 Block laser transmitter (M12 connector).
Receiver. Laser receiver (M12 connector).
Cable, 5 m + M12 plug. 0031030900 For use with transmitter or receiver.
2 x Cable, 10 m + M12 plug. 0031031000 For use with transmitter or receiver.
For use with HMI.
Bracket System. 0018010100 Mounting brackets for LZS-2 TX/RX.

Table 5-1: Component Identification

5.2 PGS-2 Safety Controller

The Sentinel Guarding System is controlled by the Lazer Safe PGS-2 Safety Controller. The
PGS-2 has two identical but independent CPUs on its motherboard, which control all of the
inputs and outputs of the I/O board. Both CPUs must concur before any action can take place,
and all inputs and outputs are monitored to confirm that they are functioning correctly.

Figure 5-1: PGS-2 Safety Controller

The I/O board is electrically isolated from the motherboard by opto-couplers and digital
isolators.

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1 Power Terminals
2 I/O Terminals
3 Crawl and Forming Speed Relays
4 Auxiliary Relays
5 Enable Relays
6 Communications Port
7 Run/Stop Switch
8 OK Button/Display Select
9 LCD Display

Table 5-2: PGS-2 Main Features

1. Power Terminals: The PGS-2 has two inputs for 24 VDC allowing for a maximum
current draw of 16 A. Refer to Section 6.2 for power and earthing recommendations.
2. I/O Terminals: Pluggable screw terminals for connection of guards and sensors. All
inputs and outputs have LED indicators.
3. Crawl and Forming Speed Relays: Relay contacts for controlling the speed of the
press brake. LEDs indicate the state of the relay. Refer to Section 7.1.3 for details of
the standard relay outputs.
4. Auxiliary Relays: Dual forced contact safety relays for initiating an emergency stop
of the press brake. LEDs indicate the state of the relays. Refer to Section 7.1.2 for
details of the relay outputs.
5. Enable Relays: Dual forced contact safety relays for the main enable control of the
press brake. LEDs indicate the state of the relays. Refer to Section 7.1.1 for details
of the relay outputs.
6. Communications Port: An inbuilt USB to serial adaptor allows the PGS-2 software
to be updated by service personnel in the field. Refer to Section 7.8.1 for details of
the communication port.
7. Run/Stop Switch: The Run/Stop switch controls the safety application, and is only
used by service personnel. During normal operation this should be left in the RUN
position.
8. OK/Display Select: The left/right arrow buttons select which of the two CPUs has
control of the LCD display. The OK button is used to put the PGS-2 into boot mode
for software updating by service personnel. Refer to Section 11.3.1 for details of the
LCD display.
9. LCD Display: This displays the current configuration and status of the PGS-2 and
the Sentinel system. Any action taken by the PGS-2 is described by a Condition Code
displayed here. Common Condition Codes are translated into human readable
messages displayed on the User Interface Panel.

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5.3 LZS-2 Block Laser Transmitter and Receiver

Laser guarding for the Sentinel system is provided by the LZS-2 Block Laser transmitter and
receiver, which are mounted on the press beam, and guard the danger zone around the tool
tip. The transmitter and receiver are connected to the PGS-2 safety controller via the cables
provided.

Note:
The laser sensors in the receiver are arranged in three zones; front, middle and
rear. For the system to work correctly the guards must be oriented correctly; the
transmitter must be installed on the left side of the machine, and the
receiver on the right.

Figure 5-2: LZS-2 Block Laser Transmitter (left) and Receiver (right)

Figure 5-2 shows the LZS-2 laser transmitter and receiver mounted on a press beam using
the Lazer Safe Bracket Mounting System. To determine which model bracket is best suited
to your machine, and how to install the brackets and laser guards, refer to Lazer Safe
Bracket Installation Manual (LS-CS-M-026).

5.4 Optical Encoder

The Sentinel provides closed loop monitoring of the press brake operation by measuring the
real time movement of the press beam to ensure that the direction, speed and stopping
performance are correct and as expected by the PGS-2.
The PGS-2 measures the travel and direction of the press beam via the A and B phased
signal outputs from the optical encoder. (The encoder also outputs a Z reference signal once
per revolution, which is not required by the PGS-2). The combination of the encoder
resolution (500 pulses per revolution) and the sprocket provided with the encoder kit results
in a resolution of 63 µm. This is the smallest movement of the press beam that can be
detected by the Sentinel guarding system. The PGS-2 software is designed for this resolution,
and cannot be used with any other encoder/sprocket combination.

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For complete instructions on how to install the encoder kit, refer to Lazer Safe Encoder
Installation Manual (LS-CS-M-028).

5.5 The Sentinel User Interface Panel

The Sentinel User Interface Panel provides the following functionality:
• Installer configurable machine specific system parameters.
• Supervisor configurable operational parameters.
• Operator control and real-time machine status display during machine operation.
Parameters programmed into the User Interface Panel are stored in non-volatile memory in
the panel, and configure the PGS-2 whenever it is powered. The operation of the Sentinel
User Interface Panel is described in detail in Section 8.

STATUS STD

OVERRUN TEST A
B

0000
ACTION PRESS FOOT PEDAL

TOOL MODE
MENU SET INFO
SETUP SELECT

Figure 5-3: Sentinel User Interface Panel

Note:
The Sentinel system will not function if communications between the PGS-2 and
the Sentinel panel are interrupted.

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6 PGS-2 Mounting and Power

This section details the mounting requirements of the PGS-2 Safety Controller, and the
recommended power and earthing scheme.

6.1 Enclosure Mounting

The PGS-2 unit should be mounted in the machine control cabinet on the press brake in a
manner that permits easy access and termination of all control and monitoring signals. Figure
6-2 shows the mounting dimensions for the PGS-2 unit.
When mounting the PGS-2 unit into the cabinet, ensure consideration is given to the following
points.
• Proximity to all connections required.
• Access for service.
• Clearance for connectors to allow easy connection or disconnection.
• Location of adjacent ducting and height of ducting.
• Visibility of the LED indicators.
The recommended clearance measurements from the edge of the top cover when mounting
the PGS-2 units are:
• Top and bottom: 40 mm.
• Left hand side: 10 mm.
• Right hand side: 65 mm.
Please note that these are only recommended measurements and can vary depending on
the type of connectors, covers and ducting used for installation of the PGS-2.
If the PGS-2 is not mounted in the control cabinet then it should be mounted in a suitable
enclosure. Note that whether mounted in a control cabinet or enclosure, the PGS-2 is
designed for indoor use only.
• The enclosure must be rated to IP54 or higher.
• The enclosure must be of all metal construction, securely mounted and suitably earthed.
• Cable entries must not reduce the ingress protection level, and must be sealed using
cable glands or adhesive sealing compounds.
• There should be sufficient access to the safety controller for inspection and maintenance.
6.1.1 Mounting Option 1 – Mounting Feet
Four feet are provided with the PGS-2 that are inserted into the extruded case for mounting
the safety controller in the same manner as previous PGS-2 models. The mounting feet
simply slide into the extruded rails provided on the rear of the case, see Figure 6-1.

Figure 6-1: PGS-2 Mounting Foot Installation

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Note:
To ensure secure and stable mounting always use all four mounting feet supplied
with the PGS-2.

238
225
213
206
200

5
6

Figure 6-2: PGS-2 Series Mounting Dimensions

31.5
80
60
25.5

Figure 6-3: PGS-2 Series DIN Rail Mounting Option

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6.1.2 Mounting Option 2 – DIN Rail Mounting

The PGS-2 also has the option of being mounted on DIN rail. Three spring loaded DIN rail
mounts are provided on the rear of the extruded case; the mounting dimensions are shown
in Figure 6-3.

6.2 Main Power Supply

The PGS-2 main 24 VDC power supply is connected to the CN1 connector, a 12-way
removable terminal block as shown in Figure 6-4. Two terminals are provided for the 24 VDC
supply, which allows for an absolute maximum current draw of 16 A.

Note:
The current requirements of the PGS-2 will vary depending upon the system
configuration; the number and type of light curtains, indicator lamps etc. A basic
system (LZS-2 laser guarding only) will draw approximately 1 Amp. Overcurrent
protection, whether fuses or circuit breakers, should be selected as appropriate
for the current requirements of your installation by suitably qualified personnel.
MAX 16A* CN1
24 VDC Supply 12
24VDC

24VDC
11

0VDC
10

0 VDC Supply 9
0VDC

Y07
8

Y06
7

Y05
6

Y04
*External fuse must be UL 5

P03
listed or recognized 4

P02
3

P01
2

P00
1

Figure 6-4: PGS-2 Main Power Supply

Note:
When making the connections for the main power supply to the PGS-2, it is
recommended a Timonta FGS2-44-1-I filter or compatible device be installed
between the 24 VDC power supply and the main power connection to the PGS-2.

6.3 Powering External Devices

The 24 VDC power terminals on connectors CN3 - CN6 are provided to power Lazer Safe
hardware only, and must not be used to power relays, contactors, solenoids etc. Power for
these devices should be taken directly from the main 24 VDC power supply, as this will
significantly reduce interference and noise generated by the switching equipment. All relay
outputs are intended to be connected to the same voltage source.

6.4 Earthing
It is important that the PGS-2 is earthed correctly and in accordance with the
recommendations stated in this manual. This will ensure that the PGS-2 and all hardware
components operate correctly screened from outside interference that may cause operational
problems.
The PGS-2 is provided with a 6.35 mm male spade connector for earthing the case to the
cabinet earth of the press brake.
It is considered best earthing practice to earth only one end of the sensor cables at a common
point, as close as possible to the PGS-2. Figure 6-5 shows an example of how to terminate
the signal cables using DIN rail shielded cable strain relief or aluminium P-clips, when the
PGS-2 is mounted in the main control cabinet of the press brake.

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If the PGS-2 is mounted in its own enclosure away from the main equipment, then the signal
cables should be earthed and secured at the entry point of the enclosure, using a similar
method to that described below.

Note:
On some early models of the PGS-2 there are terminals labelled PE. These
should not be used for terminating signal cable shields.

CN7
CN2

CN3

CN4

CN5

CN6
CN1

PGS-2

CN9
CN8
CN15

Figure 6-5: PGS-2 Sensor and Enclosure Earthing

Referring to Figure 6-5, when terminating the signal cables (encoder, guards etc.) the outer
insulator of the cable is first removed at the earthing point, exposing the braided shield. The
cable is then clipped into the mounting point at the exposed braid, and secured using a cable
tie to provide strain relief. The cable mount provides electrical contact from the signal cable
shield to the frame of the press brake. This termination method is preferred as it mechanically
secures the signal cables, provides good contact to the system earth, and prevents fraying
of the signal cable braid at the termination.
If DIN rail mount strain relief is not available, or is not appropriate for your installation,
aluminium P-clips are a suitable alternative. To ensure good electrical contact between the
shield and the machine cabinet earth, they must tightly fit the braided cable, and be fixed
using self- tapping screws and star washers.

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7 Input / Output Connections

The PGS-2 has been designed with a combination of inputs and outputs to suit most
installation requirements. Some are dedicated to specific functions, while others provide
general purpose I/O. All inputs and outputs are electrically isolated from the motherboard and
the CPUs of the safety controller.
The types of I/O provided by the PGS-2 are:
• Forced contact dual relay safety outputs (dry contacts).
• N/O and N/C relay outputs (dry contacts).
• Optical encoder interface.
• LZS-2 transmitter and receiver interfaces.
• OEM light curtain transmitter and receiver interfaces.
• 24 VDC standard digital inputs.
• 24 VDC standard digital outputs.
• Pulsed input/output pairs.
• Serial communications ports.

PGS-2 Connector Summary

Connector Description
CN1 Pulsed O/P P00-P03, Standard O/P Y04-Y07, 24 VDC Power
CN2 Pulsed I/P X00-X03, Standard I/P X04-X11
CN3 Encoder Interface, Standard I/P X12-X15, Standard O/P Y08-Y09, 24 VDC
CN4 User Interface Panel, Standard I/P X16-X19, Standard O/P Y10-Y11, 24 VDC
CN5 LZS-2 TX, Light Curtain T1-T2, Standard I/P X20-X23, 24 VDC
CN6 LZS-2 RX, Light Curtain I/P R1-R2, Standard O/P X24-25, 24 VDC
CN7 Y01 Auxiliary (2 x N/O), Y02 Crawl Speed (1 x N/O 1 x N/C), Y03 Forming Speed (1 x N/O)
CN8 Y00 Enable (5 x Series connected N/O)
CN9 Serial communications, diagnostics, programming

Table 7-1: PGS-2 Connector Summary

Example wiring drawings are given is Section 7.15. These may vary depending upon your
installation.

7.1 Relay Outputs

The PGS-2 is equipped with Schrack forced contact relays for the Enable (Y00) and Auxiliary
(Y01) outputs. In addition to the contacts terminated on Y00 and Y01, N/C contacts from each
relay are monitored by the dual CPU controllers to ensure that the relays are operating
correctly (as these are forced contact relays the state of this monitor contact will always
represent the state of all other contacts). The relays are also periodically tested by the PGS-
2 controllers during normal operation, and when the machine is idle.
Standard PCB mounting relays are used for the Crawl Speed (Y02) and Forming Speed (Y03)
outputs. As these are not forced contact relays, only the internal relay drivers are monitored
by the PGS-2.
The contact configuration for the Y00, Y01, Y02 and Y03 relays are shown in Figure 7-1
below. Partial specifications for all relays are given in Sections 13.2.5 - 13.2.7. For further
information on the relays, please refer to the manufacturer’s data sheets. All relay outputs
are intended to be connected to the same voltage source.

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Caution:
Never exceed the manufacturer’s rated limits for the relay contacts. For
advice on how to interface the PGS-2 to your machine, please contact Lazer Safe
Customer Support customerservice@lazersafe.com.
CN8-Y00 CN7
Y01, Y02, Y03
B

Y03
10
10
A
9
9
B
8
8
A
7

Y02
7
B
6
6
A
5
5
B
4

A
4
A

Y01 AUX
3
3
B
2
2
A

B
1
1

Figure 7-1: Relay Outputs

Lazer Safe recommends the use of suppressor or “snubber” circuits across the Enable
contact load to reduce the impact of electrical arcing on the life of the relay contacts, and to
minimise electrical interference generated during switching. Electrical arcing across the relay
contacts results in high temperatures which can lead to degradation of the contact surface
by evaporation, melting and metal migration. Due to the small air gaps between the contacts
as they open, even relatively low voltages can induce arcing.
The type and rating of the snubber circuit will depend upon the characteristics of the load
(resistive, inductive, capacitive), and the switching voltage (amplitude, AC/DC).
+

Figure 7-2: Diode, Varistor and RC Snubber Networks

Suitable modular suppressors are available for direct mounting on the valve assembly without
the need for additional wiring. Table 7-2 list two examples of modular suppressors available
from Murr Elektronik for Form A solenoid valves.

Caution:
Please consult with the press brake or valve manufacturer to determine the
correct form, voltage and power rating for your installation.

Supplier Murr Elektronik

Connector Type Form A (18 mm)

Voltage 110 VAC/DC

Part # 3124018 3124046

Rating 50 VA/W 100 VA/W

Table 7-2: Valve Plug Suppressors

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The PGS-2 has been designed to withstand surge voltages of up to 2500 V. Lazer Safe
recommends that the Enable contacts should be protected against surge voltages to ensure
that the contact voltage never exceeds 2500 V.
It is also recommended that the Enable circuit is fuse protected, as shown in Figure 7-2, to
prevent the possibility of the contacts being ‘welded’ in a closed state by an extreme over
current event. Refer to Section 13.2.5 for details of the recommended fuse type, rating and
approvals.
The minimum contact load is 50 mW (or 5 V/10 mA). If switching light loads (such as digital
inputs to CNCs or PLCs) additional circuitry may be required to achieve acceptable wetting
of the relay contacts, and fritting of the contact surface.
7.1.1 Forced Contact Enable (OSSD) Relays (Y00)
The Enable contacts are configured as dual (series connected) N/O contacts; one contact
from the Enable A relay, one contact from the Enable B relay. Each relay is controlled by one
of the independent CPUs, and both relays must operate before the enable signal path is
closed. Failure of either relay will prevent the operation of the machine. Refer to Figure 7-1
for connection details of the Enable relays.
The Enable relays are used to control the beam approach, and are closed during normal
operation. The PGS-2 opens these contacts to stop the beam approach, for example when
the guarding system is obstructed. The contacts should be connected in series with the
hydraulic valve coils, or with the machine approach signal. Lazer Safe recommends that the
OSSD contacts are protected from over-current conditions by fuses; refer to Section 13.2.5
for fuse specifications.
7.1.2 Forced Contact Auxiliary Relays (Y01)
The Auxiliary contacts are configured as separate N/O contacts for the Auxiliary A and
Auxiliary B relays. These contacts open when an emergency stop is required, for example if
the PGS-2 detects that the beam has not stopped within the predefined stopping
distance/time limits. These contacts should be connected in series with the machine's
emergency stop circuit.
Refer to Figure 7-1 for connection details of the auxiliary relays.
7.1.3 Standard Relays (Y02 & Y03)
Y02 is the Crawl Speed relay, and controls the speed change of the beam from high speed
to low (or crawl) speed. This will always be operated when a crawl speed condition is forced,
for example when the system is placed into Field Muted mode. In addition to forced crawl
situations, this relay can be programmed (via the System menu) to operate at a specified
height (the crawl distance) above the mute point on every stroke. Refer to Section 9.4.2 for
details on how to set the crawl distance.
The crawl speed contacts should be wired in parallel with contacts that engage the slow
speed valve, or in series with the high speed valve coils that force slow speed when switched
off (N/O and N/C contacts are provided, as shown in Figure 7-1). The crawl contacts can
also be connected to the slow speed control circuit, or the safety speed input of a CNC
controller or PLC.
Y03 is the Forming Speed relay, and is used on machines which support forming speed. This
will only operate when the forming distance is programmed via the System menu, as detailed
in Section 9.4.3. Refer to Figure 7-1 for connection details of the Crawl and Forming Speed
relays.

Note:
If a value is entered in the Crawl Distance menu and the Forming Distance menu,
the relay with the highest distance value will operate during normal machine
operation, and the other relay will not operate.
However, the Crawl Speed relay will always operate in a forced crawl situation,
and when this occurs, the Forming Speed relay is disabled.

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7.2 Optical Encoder Interface

The Sentinel system supports a single incremental optical encoder, requiring only the A and
B phased signal from the encoder (the Z reference signal is not used). The optical encoder
is interfaced to CN3, as shown in Figure 7-3 (wire colours are correct at time of publication).
LEDs indicate the state of the A and B signals.
CN3-ENC
24VDC
12

X15
11

X14
10

X13
9

X12
8
Brown
5VDC
7

Y09
6

Y08
5
White
B
4
Black
A
3
Blue
0V
2
ENCODER N/C
1

Figure 7-3: Optical Encoder Interface

Note:
The direction of rotation of the encoder (as seen by the PGS-2) depends upon its
orientation when installed. If during commissioning the Sentinel system gives
condition codes indicating that the pressing beam is travelling in the wrong
direction, swap wires A (black) and B (white). This will reverse the sense of the
encoder.
The shield of the encoder (not shown) should be connected as per the manufacturer’s
recommendations; refer to the data sheet for the Omron E6C2-CWZ6C 50 mm Rotary
Encoder.
It is essential to the operation of the PGS-2 that the encoder kit is installed correctly. The
encoder must be positioned so that the encoder chain runs in parallel to the beam for the
entire stroke of the press brake. Figure 7-4 shows a correct installation (left), and an incorrect
installation (right).

P O
Figure 7-4: Encoder Kit Installation, Correct (Left) and Incorrect (Right).
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If the encoder is not installed correctly the rate at which the encoder rotates will be greater
at the bottom of the stroke than at the top, which will lead to speed and position errors. For
complete instructions on how to install the encoder kit, refer to Lazer Safe Encoder
Installation Manual (LS-CS-M-028).

7.3 LZS-2 Transmitter and Receiver

The LZS-2 cables are pre-terminated at the transmitter and receiver end with M12
connectors, the pin-out of the M12 connector is shown in Table 7-3.
M12x8 Front View # Colour Transmitter Receiver
1 Black _ 0 VDC
2 Brown _ 5 VDC
3 White _ Middle
4 Blue Laser Control A Front
5 Red 5 VDC Rear
6 Shield _ _
7 Yellow Laser Control B Test
8 Green 0 VDC _

Table 7-3 Transmitter/Receiver Cable Pin-out

The LZS-2 transmitter is connected to CN5 of the PGS-2 and the receiver to CN6, as shown
in Figure 7-5. The shields of the transmitter and receiver are terminated at the transmitter
and receiver housing.
The block laser has two control wires, LA and LB, that are activated by the receiver sensors,
sensor A and sensor B. The A/B LEDs on the transmitter are ON when the associated sensor
is active, and OFF when the sensor is muted. The operation of the laser control wires is
periodically tested by the PGS-2, and it is essential that they are connected correctly, or the
system will fail these tests.
CN5-TX CN6-RX
24VDC 24VDC
12 12

X23 X25
11 11

X22 X24
10 10

X21 LCR2
9 9

X20 LCR1
8 8
Red Brown
5VDC 5VDC
7 7
Blue
LCT2 FR
6 6
White
LCT1 MI
5 5
Yellow Red
LB RE
4 4
Blue Yellow
LA TST
3 3
Green Black
0V 0V
2 2
LZS-2 TX N/C LZS-2 RX N/C
1 1

Figure 7-5: LZS-2 Transmitter and Receiver Connections

The state of the detection zones (front, middle, rear) for the combined sensors in the LZS-2
receiver are indicated by LEDs next to the FR, MI and RE inputs of CN6. When the system
is operating, the transmitter is active, and the guards are aligned correctly, these LEDs are
ON to indicate that the sensors are clear of any obstruction. When a detection zone in the
receiver is obstructed, its LED will turn OFF.

7.4 Light Curtain Transmitter and Receiver

As well as laser guarding, the Sentinel Press Brake Guarding System also supports OEM
light curtains as an optional guarding alternative; Figure 7-6 shows a typical light curtain
installation.
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CN5-TX CN6-RX
0 VDC 24VDC 0 VDC 24VDC
12 12

X23 X25
11 11

X22 X24
10 10

X21 LCR2
9 9

X20 LCR1
8 8
LIGHT CURTAIN RX
5VDC 5VDC
7 7

LCT2 FR
6 6

LCT1 MI
5 5
LIGHT CURTAIN TX
LB RE
4 4

LA TST
3 3

0V 0V
2 2
N/C N/C
1 1

Figure 7-6: Light Curtain Type 1 Transmitter and Receiver Connections

When using laser guarding the Sentinel system monitors the stopping performance of the
press brake by measuring the stopping distance. When light curtains are installed the system
also measures the stopping time of the press brake, and will trigger an emergency stop (and
raise an error) if the time exceeds the stopping time limit.
If a stopping time error occurs, the Sentinel system will schedule a stopping test on the next
stroke (similar to the start-up test that is performed whenever the machine is first started). If
the machine stops within the time limit, normal operation can proceed. However, if the
machine fails the stopping test, the test will be repeated on the next stroke until the machine
passes.
The Sentinel system determines the stopping time limit in one of two ways.
• It calculates the required stopping time in accordance with the European standard Safety
of Machine Tools – Hydraulic Press Brakes, EN12622, Annex A using System
Parameters 8, 9 and 10 – Light Curtain Resolution, Safety Distance and Response Time.
• It uses System Parameter 11 – Light Curtain Stopping Time.

Note:
These two methods of setting the stopping time are mutually exclusive. Either
enter parameters for the resolution, distance and response time or enter a
stopping time. If a stopping time is entered it will override the other parameters.

The Sentinel guarding system supports two types of light curtain, referred to in this document
as Light Curtain Type 1 and Light Curtain Type 2.
7.4.1 Light Curtain Type 1
Type 1 light curtains support automatic testing, and can be periodically checked by the PGS-
2 to ensure that they are operating correctly. The PGS-2 initiates a test via the test outputs
LCT1 and LCT2, which are relay contacts. The test signal will prompt the light curtain
transmitter to turn off (or mute), which in turn will cause the receiver to indicate an obstruction
to the PGS-2, via its OSSD outputs (inputs LCR1 and LCR2 on the PGS-2). This test is
performed whenever the machine returns to TDC.
Depending upon the type of light curtain, it may require a single pull up, a single pull down,
N/O or N/C switch inputs to initiate the test.
In order to accommodate as many different light curtain manufacturers as possible, dry
contacts are provided on the PGS-2 which can be configured as required. An LED is provided
to indicate the state of the test relay (when the LED is ON the contacts are CLOSED).

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LCT2 LCT2
6 6
Normal LCT1 LCT1
Operation 5 5

LCT2 LCT2
6 6
LCT1 LCT1
Test
5 5

Close for test Open for test

Figure 7-7: Light Curtain Type 1 Test Options

The Type 1 option also supports two configurations for initiating the test; ‘open for test’ or
‘close for test’. Figure 7-7 above shows the LCT1 and LCT2 outputs configured for the
different test options. See Section 9.4.8 for a details on how to select these options.
7.4.2 Light Curtain Type 2
Type 2 refers to light curtains that do not support automatic testing. When this option is
selected the test relay does not operate, and no connection is required to the LCT1 and LCT2
terminals. Wiring for a Type 2 light curtain is shown in Figure 7-8. See Section 9.4.8 for a
details on how to select these options.
CN5-TX CN6-RX
0 VDC 24VDC 0 VDC 24VDC
12 12

X23 X25
11 11

X22 X24
10 10

X21 LCR2
9 9

X20 LCR1
8 8
LIGHT CURTAIN RX
5VDC 5VDC
7 7

LCT2 FR
6 6

LCT1 MI
5 5
LIGHT CURTAIN TX
LB RE
4 4

LA TST
3 3

0V 0V
2 2
N/C N/C
1 1

Figure 7-8: Light Curtain Type 2 Transmitter and Receiver Connections

7.4.3 Light Curtain OSSD Inputs

The outputs of the light curtain receiver are terminated at LCR1 and LCR2. Although these
are specifically allocated for the light curtain, they have the same operating parameters as
the standard digital inputs, refer to Section 13.2.3 for input specifications. Figure 7-9 shows
a typical wiring connection from the light curtain receiver OSSD outputs to the PGS-2 LCR1
and LCR2 inputs.

24 VDC CN6-RX
24VDC
12

X25
11

X24
10
OSSD 2 LCR2
9
OSSD 1 LCR1
8

5VDC
7

FR
6

OEM Light Curtain 5

MI

RE
4

TST
3

0V
2

Figure 7-9: Typical Light Curtain OSSD to PGS-2 Receiver Wiring

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7.5 Standard Digital Inputs

Each standard input available on the module requires a 24 VDC signal to be applied for the
input to be set to the ON state. An indicator LED shows the state of the input.
All standard inputs are connected to the motherboard via opto-couplers which provide the
necessary electrical isolation between the inputs and the CPUs. All standard inputs are
labelled with the prefix "X", followed by the input number for the PGS-2.
At this time not all digital inputs available on the PGS-2 have been allocated in the Sentinel
system. Table 7-4 summarises the current digital input allocation for the Sentinel Press Brake
Guarding System.
Refer to Section 13.2.3 the electrical specifications of the digital inputs.
PGS-2 Digital Input Allocation Summary
I/P Connector Description Note
X04 CN2-5 Foot pedal N/O 1
X05 CN2-6 Left door switch N/C 3
X06 CN2-7 Right door switch N/C 3
X07 CN2-8 Rear door switch N/C 3
X08 CN2-9 Doors common N/O 3
X09 CN2-10 Error reset switch N/O 2
X10 CN2-11 Error reset switch N/C 2
X11 CN2-12 External Stop at Mute (SAM) 7
X12 CN3-8 External up 9
X15 CN3-11 Tools open enable 4
X16 CN4-8 External mute input 5
X17 CN4-9 Special mode switch 6
X18 CN4-10 External Device Monitor 1 (solenoid) 8
X19 CN4-11 External Device Monitor 1 (monitor) 8
X20 CN5-8 External Device Monitor 2 (solenoid) 8
X21 CN5-9 External Device Monitor 2 (monitor) 8
X22 CN5-10 External Device Monitor 3 (solenoid) 8
X23 CN5-11 External Device Monitor 3 (monitor) 8
X24 CN6-10 External Device Monitor 4 (solenoid) 8
X25 CN6-11 External Device Monitor 4 (monitor) 8

Table 7-4: Standard Digital Input Allocation Summary

1 Foot pedal: The X04 (N/O) input is required for all installations. An additional N/C
input (P03/X03) is optional, refer to Section 9.4.17 for details.
2 Error reset switch: This is required for all installations.
3 Door switches: The door switches are part of the Emergency Stop option, see
Section 7.9. The state of the switches (N/C, N/O) is shown with doors closed.
4 Tools open enable: Provides manual operator control of the enable outputs. Only
required when the up-acting option is selected, see Section 9.4.7.
5 External mute input: Allows the machine numerical controller to elevate the mute
point, see Section 7.10.
6 Special mode switch: Enables Special mode for the PGS-2, and is required to enter
Bypass mode – refer to Section 3.11 for details.
7 Stop at Mute (SAM) switch: Enables Stop at Mute mode, refer to Section 7.11 for
details.
8 External Device Monitor (EDM) inputs: Monitors the operation of external devices
such as safety relays, solenoids and valves.
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9 External up input: Moving up signal from the machine, refer Section 7.13 for details.

7.6 Standard Digital Outputs

Each standard output is a solid state high side driver switching 24 VDC from the power supply
connection on CN1, and is opto-coupler isolated from the dual CPU controllers. An indicator
LED shows the state of the output. All standard outputs are labelled with the prefix “Y”,
followed by the output number for the PGS-2 unit.

Note:
Each output can continuously supply up to 1.6 A at 24 VDC, however the total
current load of all digital outputs must not exceed 15 A. Exceeding this limit
may cause damage to the PGS-2.
At this time not all digital outputs available on the PGS-2 have been allocated in the Sentinel
system. Table 5-1 summarises the current digital output allocation for the Sentinel Press
Brake Guarding System.
Refer to Section 13.2.4 the specifications of the digital outputs.
PGS-2 Digital Output Allocation Summary
O/P Connector Description Note
Y04 CN1-5 Tool setup active 4
Y05 CN1-6 Obstruction lamp 1
Y06 CN1-7 Mute lamp 2
Y07 CN1-8 Status lamp 3
Y10 CN4-5 Down enable signal (optional) 5

Table 7-5: Standard Digital Output Allocation Summary

1 Obstruction lamp: Indicates an obstruction to any guarding system (laser or light

curtain). This indicator is optional.
2 Mute lamp: Duplicates the Mute indication on the User Interface, refer to Lazer Safe
Sentinel Press Brake Guarding System Operation Manual (LS-CS-M-066) for
details. This indicator is optional.
3 Reset lamp: Indicates the current state of the guarding system, and is lit when a
condition has occurred that may require operator intervention. This indicator is
required in all installations.
4 Tool setup active: Provides a signal to the press brake CNC that Tool Setup mode
is active. This signal is optional, and is only required by some models of press brake.
5 Down enable signal: Only applies to the dual contact (N/O+N/C) foot pedal option.
Y10 is ON when the foot pedal is pressed and the press brake is permitted to close
tools. Refer to Section 9.4.17 for details.

7.7 Pulsed I/O Pairs

Pulsed I/O pairs consist of a pulsed output and its associated input. These are safety I/O that
are continuously tested for integrity during normal operation, and must be wired in pairs (i.e.
P00 must be wired to X00) via a N/C contact.
As with the standard inputs, all pulsed inputs are labelled with the prefix “X” followed by the
input number of the PGS-2 unit. The pulsed output is labelled with the prefix “P”, followed by
the associated input number.
Refer to Section 13.2.2 the specifications of the pulsed input/output pairs.

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PGS-2 Digital Output Allocation Summary

O/P Connector I/P Connector Description Note
P00 CN1-1 X00 CN2-1 Emergency stop switch N/C 1 1
P01 CN1-2 X01 CN2-2 Emergency stop switch N/C 2 1
P03 CN1-4 X03 CN2-4 Foot pedal N/C (optional) 2

Table 7-6: Pulsed I/O Pair Allocation Summary

1 Emergency stop switch: The emergency stop switch is part of the Emergency Stop
option, see Section 7.9. In the wiring drawings (Section 7.15) the state of the switch
is shown as not operated.
2 Foot pedal N/C: Optional N/C foot pedal input, refer to Section 9.4.17 for option
details.

7.8 Serial Communications

The PGS-2 is equipped with two serial communications ports, COM1 and COM2.
7.8.1 COM1 Programming Interface
COM1 is an internal serial to USB converter for connecting to a laptop or PC, and is primarily
used for loading software updates that are provided by Lazer Safe. The serial port may also
be used for installation diagnostics.

Note:
Third party software drivers for the USB serial ports are available from
http://www.ftdichip.com/Drivers/VCP.htm
http://www.ftdichip.com/.../CDM21224_Setup.zip.
Legacy Windows XP installation drivers are available from
http://www.ftdichip.com/Drivers/CDM/CDM20824_Setup.exe.
After installing the driver determine the serial port number associated with the
FT230X Basic UART and use this in the Tera Term Pro communication settings
(this will depend upon your operating system).

7.8.2 COM2 Sentinel User Interface Panel

PGS-2 CN4
M12x8 Front View # Colour Function
Pin
1 Black
2 Brown
3 White
4 Blue TX 4
5 Red 24 VDC 12
6 Shield
7 Yellow RX 3
8 Green 0 VDC 2

Table 7-7: PGS-2 to User Interface Panel, Serial Port COM2

A 10 m cable is supplied for communications between the PGS-2 and the Sentinel User
Interface Panel. The flying lead is terminated in CN4 of the PGS-2 (COM2), refer Table 7-7
for wiring details.

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Note:
The User Interface Panel must be connected to the PGS-2 for it to operate
correctly. If communications between the PGS-2 and the panel is interrupted for
more than 10 seconds, the PGS-2 will turn off the enable outputs.

7.9 Emergency Stop Options

The Sentinel system provides optional monitoring of door and emergency stop switches. An
emergency stop condition must be corrected and the error reset button pressed before the
emergency stop outputs (Y01) are re-enabled, and normal operation can continue.
Additional functionality was added to the emergency stop option in version HMI v1.10 of the
User Interface Panel. The software version in your installation can be determined from the
HMI version field of the System Information menu, see Section 8.7.1.

Note:
If the emergency stop input option is enabled, all switch inputs will be monitored.
The option cannot be partially enabled. Any unused inputs must be physically
bypassed with wiring.

7.9.1 Prior to HMI Version HMI v1.10

The emergency stop option is configured by the PGS-2 at power up. If 24 VDC is detected
on any input used for the emergency stop circuit (X00, X01, X04-X08) the emergency stop
option is enabled, and the inputs are then continuously monitored during normal operation.
If 24 VDC is not detected on any input, then the emergency stop option is disabled, and the
inputs will not be monitored.
The E-Stop operates as follows:
• Operating the E-Stop pushbutton triggers an E-Stop.
• Opening any door triggers an E-Stop. The E-Stop condition cannot be cleared until all
doors are closed.
7.9.2 HMI Version HMI 1.10 and Later
From version HMI v1.10 of the User Interface Panel software, the emergency stop option is
selected via the E-Stop option of the System menu, see Section 9.4.13. There is now a
choice of no E-Stops, E-Stop Option 1 and E-Stop Option 2.
E-Stop Option 1 operates as described in Section 7.9.1 above.
E-Stop Option 2 operates as follows.
• Operating the E-Stop pushbutton triggers an E-Stop.
• Opening any door while the tools are closing triggers an E-Stop.
• Opening the rear door at any time triggers an E-Stop. The E-Stop cannot be cleared until
the rear door is closed.
• If one side door is open the machine may be operated, but crawl speed is enforced.
• If both side doors are open the machine cannot be operated.
7.9.3 E-Stop Option Display
The emergency stop configuration can be confirmed by checking the ES parameter displayed
on the PGS-2 scrolling LCD.
• ES12 indicates that the emergency stop inputs are not monitored.
• ES19-8 indicates that the emergency stop inputs are monitored, and E-Stop Option 1 is
selected.
• ES19 indicates that the emergency stop inputs are monitored, and E-Stop Option 2 is
selected.

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7.10 External Mute Option

The input X16 is an optional external mute input, which allows the mute point to be
automatically elevated above normal by the CNC bend program. This is not an alternative to
setting the mute point manually, which must still be done on the first stroke as described in
the operation manual, Lazer Safe Sentinel Press Brake Guarding System Operation
Manual (LS-CS-M-066).
Before the CNC can enable the external mute input, it must change the slow speed point of
the press to an opening suitable for the new mute point. The external mute input can then be
activated, and the guarding system muted. If the tools are still closing above crawl speed
when the external mute is activated, a speed error will be raised, and an emergency stop
triggered.

7.11 External Stop At Mute Option

Stop at Mute mode (see Section 3.8), forces the press beam to stop at the mute point. The
operator must then release and re-press the foot pedal to complete the bend. This mode can
also be enabled from an external switch or foot pedal switching 24 VDC to the standard input
X11. As with all operating modes, Stop at Mute mode is only be enabled when the press is
idle and at TDC.
Assuming a foot pedal has been wired to X11 the operation is as follows.
• Press/release the foot pedal. The system will enable Stop at Mute mode for one stroke.
Stop at Mute mode will be disabled at the end of the stroke when the press returns to
TDC.
• Lock the foot pedal ON. Stop at Mute mode will be enabled and remain enabled. Unlock
the foot pedal OFF. Stop at Mute mode will be disabled the next time the press moves up
to TDC. (If the press is at TDC when the input is switched off, one more stroke will be
performed in Stop at Mute mode).
When Stop at Mute is active, the Stop at Mute symbol is displayed in the Sensor window.

Note:
The operation of the Stop at Mute input is independent of the User Interface
Panel, and cannot be blocked in the Supervisor menu.

7.12 External Device Monitor (EDM) Option

The PGS-2 provides four External Device Monitoring (EDM) input pairs for monitoring the
operation of devices such as valves and safety relays. The EDM option is enabled in the
EDM Enable/Timer option of the System menu by setting the delay time between 1ms and
1000ms, see Section 9.4.14 for details.
24 VDC

EDM Drive I/P

EDM Monitor I/P

Monitored
Device

24 VDC
Figure 7-10: EDM Input Pair

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The EDM inputs (X18-X25) are reserved for external device monitoring. If any of these inputs
are ON and the EDM option is not enabled in the System menu, the User Interface Panel will
display the message EDM wiring does not match EDM option - CHECK EDM MENU OPTION.
The EDM inputs are standard 24 VDC inputs grouped in pairs (EDM-1, EDM-2, EDM-3 and
EDM-4). Figure 7-10 shows how to connect an EDM pair to a monitored device (this example
uses a relay, but the same configuration applies to solenoids and valves). The EDM solenoid
input is wired directly to the drive voltage of the device, and the monitor input is switched to
24 VDC by a N/C contact that is opened when the device is activated.
As shown in Table 7-8, under normal conditions the EDM drive and monitor input are always
in opposite states. If the solenoid and monitor inputs are ever in the same state a fault
condition is raised, an E-Stop is triggered and a message identifying the faulty EDM input
pair is displayed on the User Interface Panel.

EDM Solenoid I/P EDM Monitor I/P EDM State

OFF OFF Turn OFF fault
OFF ON Normal
ON OFF Normal
ON ON Turn ON fault

Table 7-8: EDM Input States

When a monitored device is switching it may briefly appear to be in a faulty state, as the
monitor contacts take some time to switch and become stable. To prevent false EDM alarms
a switching time must be configured in the EDM Enable/Timer option of the System menu.
The EDM inputs must be in a faulty state for longer than this switching time before an alarm
is raised.
The switching time can be set between 1ms and 1000ms; 500ms is a reasonable default time
for most monitored devices. The same time is used for both the turn on and turn off fault
condition tests.

Note:
Enabling the EDM option in the System menu enables all four EDM input pairs.
Any unused EDM pairs must be disabled by wiring one input to 24 VDC so that
the pair always appears in a ‘normal’ state as shown in Table 7-8.
Also, although the individual EDM inputs have been described here as ‘drive’ and
‘monitor’ inputs, both inputs are functionally identical, and interchangeable.

7.13 External Up Option

The Sentinel has been designed for retrofit applications where minimal control signals from
the press brake are available. In most cases the Sentinel only requires the foot pedal signal
from the press brake to operate, while the encoder provides pressing speed and direction
information.
However on machines where the press beam retracts or has significant bounce when it stops,
it may be necessary to provide the system with an external UP signal from the press brake.
If possible, this signal should be taken from a valve or solenoid that operates only when the
beam is retracting. The Sentinel then derives TDC from the end of the up signal.

Note:
In the majority of installations an UP signal is not required. Only use this input
when advised to do so by Lazer Safe Customer Support to address a specific
machine issue.

If an UP signal is required, it should be connected to input X12.

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7.14 Tool Set-up Mode Indicator Option

In some models of press brake it is necessary to indicate to the press brake CNC that Tool
Set-up mode has been activated by the operator. When Tool Set-up mode is active, Y04 is
turned ON.

7.15 Sentinel Installation Wiring Diagrams

An example wiring diagram for the Sentinel Press Brake Guarding System is given in Figure
7-11, Figure 7-12 and Figure 7-13.

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FOOT PEDAL: X04 always required. P03/X03, Y10 OPEN TOOLS push-button is only required for an up-acting
only apply to dual contact foot pedal option. machine installation.
0VDC 24VDC CN1 0VDC 24VDC CN2 0VDC 24VDC CN3-ENC
STOP AT MUTE
24VDC X11 24VDC
12 12 12
OPEN TOOLS
11
24VDC RESET SW 11
X10
11
X15
0VDC X09 X14
10 10 10
LEFT/RIGHT/REAR DOOR N/O
0VDC X08 X13
9 9 9
RESET LAMP REAR DOOR HARDWARE UP
Y07 X07 X12
8 8 8
MUTE LAMP RIGHT DOOR Brown
Y06 X06 5VDC
7 7 7
OBSTRUCTION LAMP LEFT DOOR
Y05 X05 Y09
6 6 6
TOOL SETUP MODE FOOT PEDAL N/O
Y04 X04 Y08
5 5 5
FOOT PEDAL N/C (OPTIONAL) White
P03 X03 B
4 4 4
Black
P02 X02 A
3 3 3
Blue
2
P01 E-STOP SW 2
X01
2
0V
ENCODER N/C
P00 X00
1 1 1
Door Switches: Drawn as per doors closed. Encoder Direction: The UP/DOWN direction of the encoder
Door Common: Parallel connect all door N/O. can be reversed by swapping the A/B signals.
CN4-COM2 CN5-TX CN6-RX
Red
24VDC 24VDC 24VDC
12 12 12
EDM-1 X19 EDM-3 EDM-4 X25
X23
11 11 11
EDM-1 X18
EDM-3 EDM-4 X24
10 10
X22 10
SPECIAL MODE X17 EDM-2
X21 LCR2
Sentinel Press Brake Guarding System Installation Manual

9 9 9
EXTERNAL MUTE X16 EDM-2
X20 LCR1
8 8 8
Red LIGHT CURTAIN RX Brown
5VDC 5VDC
7 7 7
Y11
Blue
LCT2 FR
6 6 6
DOWN ENABLE Y10
White
LCT1 MI
5 5 5
Blue LIGHT CURTAIN TX Yellow Red
TX LB RE
4 4 4
Yellow Blue Yellow
RX LA TST

Original Language Version: 1.13

3 3 3
Green Green Black
0V 0V 0V
2 2 2
USER INTERFACE N/C LZS-2 TX N/C LZS-2 RX N/C
1 1 1
Figure 7-11: Sentinel Wiring Diagram – Emergency Stop Inputs Option

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FOOT PEDAL: X04 always required. P03/X03, Y10 OPEN TOOLS push-button is only required for an up-acting
only apply to dual contact foot pedal option. machine installation.
0VDC 24VDC CN1 0VDC 24VDC CN2 0VDC 24VDC CN3-ENC
STOP AT MUTE
24VDC X11 24VDC
12 12 12
OPEN TOOLS
11
24VDC RESET SW 11
X10
11
X15
0VDC X09 X14
10 10 10
0VDC X08 X13
9 9 9
RESET LAMP HARDWARE UP
Y07 X07 X12
8 8 8
MUTE LAMP Brown
Y06 X06 5VDC
7 7 7
OBSTRUCTION LAMP
Y05 X05 Y09
6 6 6
TOOL SETUP MODE FOOT PEDAL N/O
Y04 X04 Y08
5 5 5
FOOT PEDAL N/C (OPTIONAL) White
P03 X03 B
4 4 4
Black
P02 X02 A
3 3 3
Blue
P01 X01 0V
2 2 2
ENCODER N/C
P00 X00
1 1 1
Encoder Direction: The UP/DOWN direction of the encoder
can be reversed by swapping the A/B signals.
CN4-COM2 CN5-TX CN6-RX
Red
24VDC 24VDC 24VDC
12 12 12
EDM-1 X19 EDM-3 X23 EDM-4
X25
11 11 11
EDM-1 X18
EDM-3 X22 EDM-4 X24
10 10 10
SPECIAL MODE EDM-2
X17 X21 LCR2
Sentinel Press Brake Guarding System Installation Manual

9 9 9
EXTERNAL MUTE EDM-2 X20
X16 LCR1
8 8 8
Red LIGHT CURTAIN RX Brown
5VDC 5VDC
7 7 7
Y11
Blue
LCT2 FR
6 6 6
DOWN ENABLE Y10
White
LCT1 MI
5 5 5
Blue LIGHT CURTAIN TX Yellow Red
TX LB RE
4 4 4
Yellow Blue Yellow
RX LA TST

Original Language Version: 1.13

3 3 3
Green Green Black
0V 0V 0V
2 2 2
USER INTERFACE N/C LZS-2 TX N/C LZS-2 RX N/C
1 1 1
Figure 7-12: Sentinel Wiring Diagram – No Emergency Stop Inputs Option
LS-CS-M-067

Released: 18/06/2020
MACHINE
I/F CN7
Y01, Y02, Y03

Y03
FORMING SPEED 10
9
8

Y02
7
CRAWL SPEED 6
5

A
4

Y01 AUX
3
2
E-STOP

B
1
CN8-Y00
B
Connect Enable and E-Stop contacts as required for press 10
A
brake. 9
Sentinel Press Brake Guarding System Installation Manual

B
8
A
7
B
6
A
5
B
4
A

Original Language Version: 1.13

3
B
ENABLE 2
A
1
Figure 7-13: Sentinel/Machine Interface Wiring Example

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8 The Sentinel User Interface Panel

8.1 User Interface Overview

The User Interface Panel is an advanced, industrial grade Human Machine Interface (HMI)
specifically designed for the Sentinel system. The operator controls the Sentinel Press Brake
Guarding System through a simple, menu-style user interface. The key features of the
interface panel are shown in Figure 8-1.

Status Window Magnetic Backing

This window shows the The panel can be
current status of the mounted and moved for
press brake, and of the the convenience of the
STATUS
Sentinel system.
STD operator.

Action Window OVERRUN TEST A

Sensor window
The Sentinel system B This window shows the
displays what action is 0000
status of the receiver
required by the operator ACTION PRESS FOOT PEDAL
sensors, and the active
in the Action Window. TOOL MODE
mode.
MENU SET INFO
SETUP SELECT

Operator Pushbuttons Dynamic Button Labels

Five pushbuttons are The button functions
provided for the operator change depending upon
to control the Sentinel the selected screen and
system and navigate the machine state.
menus.
Figure 8-1: Sentinel User Interface Panel

Figure 8-2 shows the different Sentinel screens that can be selected by the operator. The
Main screen is the top level screen (as shown in Figure 8-1). From here the operator can
select the other Sentinel screens at the press of a button.

Main Screen
Requires Supervisor access code
Requires System access code

Menu Tool Setup Mode Select Info

User Supervisor System User Guides System Machine

Parameter 0 Parameter 0 Parameter 0 User Guide 0
Parameter 1 Parameter 1 Parameter 1 User guide 1
Parameter N Parameter N Parameter N User Guide N

Figure 8-2: Sentinel Menu Levels

Note:
An operator only needs to be familiar with the Main and Mode Select screens to
perform most typical machine operations. The Mode Select screen is only
required when changing guard modes.
There are three levels of access to the menu system; User, Supervisor and System. The
Supervisor and System menus are restricted, and each requires a unique four-digit code to
be entered before they can be accessed.

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8.2 Error Reset Indicator and Reset Button

Aside from the User Interface Panel the Sentinel system requires an external error reset lamp
to indicate that an error or fault condition has occurred, and an error reset switch that is
pressed to clear the error. These are typically combined into an illuminated pushbutton that
is mounted on the side of the press brake.
The reset indicator can be in one of three states:
• OFF. System status is normal – no error, no action is required.
• ON. An error has occurred – press the reset button once.
• ON/FLASHING. Multiple errors have occurred, press the reset button twice.
If the error cannot be cleared by pressing the reset button multiple times, then a fault or
emergency stop condition has occurred that must be corrected before the error can be
cleared. See the Status and Action screens of the Sentinel User Interface for further
information.
If the error cannot be cleared contact your supplier or Lazer Safe Customer Support for
assistance.

8.3 Optional Indicators

There are two optional indicators that may be installed with your Sentinel system, which allow
operators to see the state of the optical protection even when they are away from the User
Interface.
• Mute Lamp. This turns ON whenever the optical protection is muted, and ON/FLASHING
in Tray/Tray 2 mode.
• Obstruction Lamp. This turns ON when the optical protection is obstructed.

8.4 The Main Screen

The Main screen is the top level screen of the Sentinel User Interface Panel, and is shown in
Figure 8-3. The screen is divided into four windows; The Status, Action, Button Labels and
Sensor windows.

STATUS
STD

OVERRUN TEST A
B

0000
ACTION PRESS FOOT PEDAL

TOOL MODE
MENU SET INFO
SETUP SELECT

Figure 8-3: The Sentinel Main Screen

Note:
If the Sentinel system is idle (no button or foot pedal press) for more than 5
minutes it will display an idle screen. A button or foot pedal press will return the
panel to the most recently displayed screen.

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8.4.1 Status and Action Windows

The Status window informs the operator of the current status of the Sentinel system, and the
machine it is guarding. The information provided by the Status screen includes:
• Operating Mode. The guard mode currently selected (Normal, Tray, Tray 2, Field Muted)
is displayed during normal operation. This message will be overwritten if an error/fault
condition occurs.
• Mute Status. The Status window turns red whenever the guarding is muted, to clearly
indicate to the operator that guarding is inactive.
• Error/Fault Messages. If the Sentinel system detects an error or fault condition the
operator will be alerted by the Status window. In most cases this will be a short message
that describes the error/fault condition.
• Condition Code. The PGS-2 Safety Controller displays Condition Codes on its scrolling
LCD panel to communicate actions, errors or faults. These codes are displayed as a 4-
digit hexadecimal code (numbers 1-9, letters A-F) that uniquely describes a particular
condition. This Condition Code is also displayed in the lower right hand corner of the
Status window.
• Operation Pending: If the PGS-2 Safety Controller requires that an operation is to be
performed to verify the safety performance of the machine (such as an over run test) the
operator is informed of the upcoming operation in the Status window (and is also
prompted for action by Action window message).
The Action window prompts the operator with the action required to complete the current
operation. For example, if a fault condition occurs, the error message and condition code are
displayed in the Status window, while the Action window prompts the operator to PRESS
RESET.
8.4.2 Main Screen Button Labels
The five buttons on the User Interface Panel change function depending upon the current
screen, the Supervisor menu configuration, and the state of the machine. The button labels
for the Main screen are shown in Table 8-1.
Label Button Function

This leaves the Main screen and enters the Menu screen. See Figure 8-2 for
MENU an overview of the menu system.
Leaves the main screen and enters the Tool Setup screen (an access code is
TOOL SETUP required to enter the Tool Setup screen).

MODE Leaves the Main screen and enters the Mode Select screen, where the guard
SELECT modes can be selected.

SET/MUTE This button can be used to set or reset the mute point. The button label
RESET changes depending upon the state of the mute point.
This leaves the main screen and enters the Info Screen. See Figure 8-2 for
INFO an overview of the menu system.

Table 8-1: Main Screen Buttons

8.4.3 Sensor Window

The Sensor window shows the status of the optical protection from the point of view of the
receiver (laser or light curtain). Symbols in the window show the current active mode, and
the state of the receiver sensors (or light curtain) in real time. The general appearance of the
window (with laser optical protection) is shown in Figure 8-4, although this will change
depending upon the protection options selected.
In the following sections the Sensor window will always be shown with the appropriate
symbols for the operating mode being described.

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Mute Mode MOS 11mm Mute Off-Set Distance

Indicates the mute mode STD Shows the mute off-set
option. distance in millimetres.
LC
Light Curtain Sensor A, B
If light curtain guarding is If laser guarding is
selected this symbol shows A selected these symbols
the status of the receiver show the status of the
sensor – green for clear, red B FRONT, MIDDLE and
for obstructed. REAR of the laser sensors
– green for clear, red for
Material obstructed.
This symbol shows that the
guarding is set to Normal Back Gauge
mode. This symbol will Indicates that Back Gauge
change when Tray or Tray 2 Figure 8-4: Sensor Window mode is enabled.
modes are selected.
8.5 The Mode Select Screen
The other screen used in most typical machine operations is the Mode Select screen. This
only differs from the Main screen in the function of the five input buttons.

STATUS
STD

OVERRUN TEST A
B

0000
ACTION PRESS FOOT PEDAL

GUARD FIELD MUTE BACK

MODE MUTED STOP GAUGE

Figure 8-5: Mode Select Screen

The buttons are used to select the different guard modes (the modes are detailed in Sections
3.3 to 3.11).
Label Button Function
This leaves the Mode Select screen and returns to the Main screen. See
Figure 8-2 for an overview of the menu system.
GUARD This button cycles through the guard modes: Normal → Tray → Tray 2 →
MODE Normal etc.
If this button is enabled, it toggles the Field Muted mode. The functionality of
FIELD MUTED this button can be configured in the Supervisor menu.
If this button is enabled, it toggles the Stop at Mute mode. The functionality of
MUTE STOP this button can be configured in the Supervisor menu.
BACK This button toggles the Back Gauge mode.
GAUGE

Table 8-2: Mode Select Screen Buttons

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8.6 Menu Screen

The Menu screen gives access to the menus that are used to configure the way that the
Sentinel system operates. There are three levels of access to the menu system; User,
Supervisor and System, and are detailed in Section 9.
The User level menu does not require an access code, and can be accessed by anyone
operating the machine.
The Supervisor level menu requires an access code. This menu contains parameters that
configure how the Sentinel system and the User Interface Panel operate. This menu should
only be accessible to suitably trained and authorized personnel.
The System menu requires an access code. (This is the highest level access code, and can
also be used to access the Supervisor level menu). This menu contains machine/site specific
parameters that are set during the installation of the Sentinel Press Brake Guarding System.

Make a selection

USER SUPERVISOR SYSTEM USER

a MENU MENU MENU GUIDES

Figure 8-6: Menu Screen

Label Button Function

This leaves the Mode Select screen and returns to the Main screen. See
Figure 8-2 for an overview of the menu system.
USER MENU This accesses the User menu. No access code is required.

SUPERVISOR This accesses the Supervisor menu. An access level of Supervisor or System
MENU level is required.
SYSTEM This accesses the System menu. An access level of System is required.
MENU
This accesses instructional guides on the operation of the Sentinel system. No
USER GUIDES access code is required.

Table 8-3: Menu Screen Buttons

Once a menu has been selected the parameters can be navigated, selected and edited. The
parameters are stored in non-volatile memory that is maintained even when the Sentinel
system is powered down.

Note:
When any menu screen is selected, the safety application running on the PGS-2
turns off the enable outputs, and the machine cannot run. If the foot pedal is
pressed, the LCD display on the PGS-2 will show the Condition Code 40A1.

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8.6.1 User Guides

The User Guides are navigated in the same way as menus, using the arrow buttons. The
arrow buttons step through the list of guides; the desired guide is then selected by pressing
the ENTER button. Refer to Section 9.1.1 for a description of how to navigate menus.

Figure 8-7: User Guide Screen

Label Button Function

This leaves the User Guide and returns to the User Guide list. See Figure
8-2 for an overview of the menu system.
Selects the next page in the guide.

Selects the previous page in the guide.

Table 8-4: User Guide Buttons

The User Guides are simple, step by step graphical guides for common procedures that need
to be performed regularly on Lazer Safe equipment (such as how to align LZS-2 laser
guards). If the guide contains more than one page, the left/right arrow keys can be used to
navigate the pages of the guide.

8.7 Info Screen

The Info screen is selected from the Main screen, and displays information about the Sentinel
system, and the press brake. The screen can be switched between displaying System
Information and Machine Information.

Note:
The system parameters are stored in the Sentinel User Interface, and the system
cannot run if the panel is disconnected. The safety application running on the
PGS-2 monitors the system heartbeat signal.
If the heartbeat signal is not detected for 10 seconds, the safety application
disables the down enable outputs. If the foot pedal is pressed, the PGS-2 LCD
screen shows the Condition Code 40A1.

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8.7.1 System Information

System Information is displayed by pressing the SYSTEM INFO menu button in the Info screen.
• Comm Status. A heartbeat message is transmitted constantly between the PGS-2 and the
panel to verify the integrity of the communications link. The Comm status field shows the
state of the communications link; Connected or Not connected.
• HMI type. The User Interface Panel or HMI is used in several Lazer Safe guarding
products. This is the particular guarding system for which the panel has been configured.
• HMI version. Sentinel User Interface Panel software version.
• Kernel version. PGS-2 Safety Controller kernel software version.
• Application. PGS-2 Safety Controller application software version.
• FPGA version. PGS-2 Safety Controller FPGA firmware version.
• Approx. slow point. The slow speed point calculated by the Sentinel. The press brake must
be travelling in slow speed by this opening (in millimetres).
• Laser-punch. This is included for backwards compatibility with earlier planar laser systems.
For the LZS-2 this is always the sensor B to punch distance, 14mm.

SYSTEM INFORMATION STD

Comm status Connected
HMI type Sentinel
HMI version HMI v1.09.00
Kernel version Ax2.13.00
A
Application hmi__104
FPGA version B
Approx. slow point 6mm
Laser-punch 14mm

0000
SYSTEM MACHINE
INFO INFO

Figure 8-8: Info Screen, System Information

When contacting Lazer Safe Customer Support or your local dealer, please provide the
system software version information from the System Info menu.
8.7.2 Machine Information
Machine Information is displayed by pressing the MACHINE INFO menu button in the Info
screen.
• Stop Time. Measured by the PGS-2 each time the beam is stopped.
• Stop Distance. Measured by the PGS-2 each time the beam is stopped.
• Stop Time Limit. The maximum allowable stopping time for the machine, and only applies
when light curtain guarding is active (stopping performance is normally indicated by the
stopping distance). If this limit is exceeded, an emergency stop is initiated, and an overrun
test is performed.

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9 User, Supervisor and System Menus

The Menu screen gives access to the menus that are used to configure the way that the
Sentinel system operates. There are three levels of access to the menu system; User,
Supervisor and System. To access the Menu screen press the MENU button in the Main
screen.
The User level menu does not require an access code, and can be accessed by anyone
operating the machine.
The Supervisor level menu requires an access code. This menu contains parameters that
configure how the Sentinel system and the User Interface Panel operate. This menu should
only be accessible to suitably trained and authorized personnel.
The System menu requires an access code. (This is the highest level access code, and can
also be used to access the Supervisor level menu). This menu contains machine/site specific
parameters that are set during the installation of the Sentinel Press Brake Guarding System.

Make a selection

USER SUPERVISOR SYSTEM USER

a MENU MENU MENU GUIDES

Figure 9-1: Menu Screen

Label Button Function

This leaves the Menu screen and returns to the Main screen. See Figure 8-2
for an overview of the menu system.

USER MENU This accesses the User menu. No access code is required.

SUPERVISOR This accesses the Supervisor menu. An access level of Supervisor or System
MENU is required.
SYSTEM This accesses the System menu. An access level of System is required.
MENU
This accesses instructional guides on the operation of the Sentinel system. No
USER GUIDES access code is required.

Table 9-1: Menu Screen Buttons

Note:
When any menu screen is selected, the safety application running on the PGS-2
turns off the enable outputs, and the machine cannot run. If the foot pedal is
pressed, the LCD display on the PGS-2 will show the Condition Code 40A1.

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Once a menu has been selected the parameters can be navigated, selected and edited. The
parameters are stored in non-volatile memory that is maintained even when the Sentinel
system is powered down.
9.1.1 Selecting Menu Parameters
This section explains how to select and change the parameters in the Parameter List. The
parameters are navigated using the programmable buttons, as shown in Figure 9-2 and
Table 9-2. The arrow buttons step through the parameter list; the parameter is selected by
pressing the ENTER button.

Note:
Lists and values that are navigated using arrow keys always appear as loops.
When the end of the list is reached, the next button press will return the screen
to the start of the list.

Press UP and DOWN to browse menu then press ENTER to select

USER PARAMETER 0
Buzzer on/off

a ENTER

Figure 9-2: Menu Parameter Screen

Label Button Function

This leaves the Parameter List and returns to the Menu screen. See Figure
8-2 for an overview of the menu system.
This changes the displayed parameter to the next parameter in the list
(Parameter 0 → Parameter 1 → Parameter 2 etc.)

This changes the displayed parameter to the previous parameter in the list.
(Parameter 2 → Parameter 1 → Parameter 0 etc.)

ENTER This selects the displayed item.

Table 9-2: User/Supervisor/System Menu Buttons

There are two types of parameters:

• Options. The value for the parameter can be selected from a list of options.
• Numbers. The parameter takes a numerical value between 0 and 9999.
9.1.2 Setting Option Parameters
Option parameters are navigated in the same way as menus, using the buttons described in
Figure 9-2 and Table 9-2. The arrow buttons step through the list of options; the desired
option is then selected by pressing the ENTER button. When the ENTER button is pressed the
value is stored in the Sentinel’s non-volatile memory, and the Sentinel User Interface returns
to the parameter list. Changes can be abandoned at any time by pressing the  button.
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9.1.3 Setting Numeric Parameters

Some parameters (such as access codes) require numeric values to be entered by the user.
The numeric parameters are always displayed as four digits, ranging from 0000 to 9999. The
Parameter screen also displays the name of the parameter, the units (typically millimetres or
milliseconds) and the allowable range of parameter value.
The digit to be changed is underlined by a cursor starting with the left-most digit (i.e. the digit
‘1’ in Figure 9-3 below). The ▲▼ buttons are pressed to increment or decrement the value
of the underlined digit. Once the digit has been changed, the ► button is used to select the
next digit, which is then underlined by the cursor.
This is continued until the parameter is set to the desired value. When the ENTER button is
pressed the value is stored in the Sentinel’s non-volatile memory, and the Sentinel User
Interface returns to the parameter list. Changes can be abandoned at any time by pressing
the button.

SUPERVISOR PARAMETER 0
Change Supervisor Access Code (0-9999)

1357
a e ENTER

Figure 9-3: Numeric Parameter Screen

Label Button Function

This leaves the Parameter and returns to the Parameter List. See Figure
8-2 for an overview of the menu system.
Increments the selected digit i.e. 0→1→2 etc.

Decrements the selected digit i.e. 0→9→8 etc.

Moves the cursor to the right to select the next digit to be changed. After the
last digit, the cursor will loop back to the first digit.

This stores the parameter in non-volatile memory, and returns to the

ENTER Parameter list.

Table 9-3: Numeric Parameter Screen Buttons

Note:
The Sentinel system will not allow a value to be entered which is outside of the
allowable range for that parameter. The valid range of values is displayed next to
the parameter’s name in the Parameter screen (ignore the units). If an attempt is
made to exceed the valid range, an Entry out of range message is displayed, and
the value will not be saved.

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9.2 User Menu

The user menu does not have access control, and can be accessed by anyone.
9.2.1 Parameter 0 – Buzzer On/Off
This parameter sets the behaviour of the buzzer.
• ENABLED. The buzzer will sound on every button press.
• DISABLED. The buzzer will never sound.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.

9.3 Supervisor Menu

The Supervisor menu is password protected. When the SUPERVISOR MENU button is pressed,
the operator is prompted to enter the Supervisor level access code, as shown in Figure 9-4.
This is a numeric parameter as described in Section 9.1.3, and shown in Figure 9-3.

Note:
The factory default supervisor access code is 1111. This should be changed as
soon as the system is installed. If the Supervisor password is lost, contact Lazer
Safe Customer Support or your local supplier for assistance.

Ent er access code

0000
a e ENTER

Figure 9-4: Supervisor Menu Access Screen

If an attempt to enter an access code fails, the message Access code incorrect. Try again is
displayed. There is no limit to the number of attempts that can be made.
9.3.1 Parameter 0 – Supervisor Access Code
This parameter sets the value of the Supervisor level access code and can take any value
from 0000 to 9999.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.

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9.3.2 Parameter 1 – Field Muted Button Functionality

In the Mode Select screen the FIELD MUTED button is used to place the Sentinel system into
Field Muted mode. Field Muted mode disables the optical protection and restricts the
maximum pressing speed to safe speed, as described in Section 3.7.
Warning: NO OPTICAL PROTECTION IN FIELD MUTED MODE
In Field Muted mode, all optical guarding is deactivated. Although the Sentinel
Press Brake Guarding System ensures that the machine does not exceed safe
speed in this mode, particular caution must still be exercised.
Entry to Field Muted mode can be password protected, and should only be
used by suitably trained personnel, and only in exceptional circumstances
(changing tools, maintenance, etc.).

This parameter has three options that sets the functionality of the FIELD MUTED button.
• ENABLED. The button functions as normal.
• DISABLED-ON. The Sentinel system is permanently locked in Field Muted Mode.
• DISABLED-OFF. The button is disabled, and Field Muted mode cannot be selected.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
9.3.3 Parameter 2 – Mute Stop Button Functionality
In the Mode Select screen the MUTE STOP button is used to put the Sentinel system into Stop
at Mute mode, as described in Section 3.8. This parameter has three options that sets the
functionality of the MUTE STOP button.
• ENABLED. The button functions as normal.
• DISABLED-ON. The Sentinel system is permanently locked in Stop at Mute Mode.
• DISABLED-OFF. The button is disabled, and Stop at Mute mode cannot be selected.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
9.3.4 Parameter 3 – Mute Off-set Distance
The Mute Off-Set parameter can be used to raise the mute point by up to 65 mm from the
defined mute point. This is used to prevent irregularities in the work piece (such as bends or
rivets) from causing false obstructions. Optical protection will be disabled at the mute off-set
height, and the machine will be forced into safe speed.
This value is measured in millimetres (mm), and can be set between 0 and 65 mm (0000 –
0065 for the parameter screen value). This value is measured in millimetres (mm), and can
be set between 0 and 65 mm (0000 – 0065 for the parameter screen value). During normal
operation the value is displayed in the Sensor window, see Figure 9-5.

Note:
In some installations this menu item may be disabled with grey text, and cannot
be selected.
Use the ► button to navigate the digits, and the ▲▼ buttons to change each digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.

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MOS 11mm
STD

A
B

Figure 9-5: Mute Off-set Display

9.3.5 Parameter 4 – Language

The language displayed by the Sentinel User Interface is set in the Language menu.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
9.3.6 Parameter 5 – Guard Type Selection
The Sentinel system has the option of supporting light curtain optical protection. If light
curtains have been installed and configured this parameter is used to switch between the
laser guards and the light curtains. The parameter has two options:
• Planar Laser. Enables the Lazer Safe LZS-2 optical protection (and disables the light
curtains).The label “Planar Laser” refers to a previous model of laser guards, and is
maintained for backwards compatibility.
• Light Curtain. Enables the OEM light curtain optical protection (and disables planar laser
guarding).
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
Refer to Section 3.10 for further details of Light Curtain mode operation.

9.4 System Menu

System menu parameters are normally only changed during the installation of the Sentinel
system on a press brake, and are not changed during normal operation. The System menu
is password protected.
When the SYSTEM MENU button is pressed, the installer is prompted to enter the System level
access code, as shown in Figure 9-6. This is a numeric parameter as described in Section
9.1.3, and shown in Figure 9-3.

Note:
The factory default System level access code is 1234. This should be changed as
soon as the system is installed. If the System password is lost, contact Lazer Safe
Customer Support, or your local supplier for assistance.

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Ent er access code

0000
a e ENTER

Figure 9-6: System Menu Access Screen

If an attempt to enter an access code fails, the message Access code incorrect. Try again is
displayed. There is no limit to the number of attempts that can be made.

Note:
In some (but not all) cases changes to System level parameters will not come into
effect until after the PGS-2 has been power cycled.
If a system restart is required, when exiting the menu the message System menu
changed – RESTART SYSTEM is displayed. The enable outputs are now disabled,
and normal operation cannot continue until the PGS-2 is power cycled. Any
attempt to operate the machine will display the message Movement not permitted
– RELEASE FOOT PEDAL.
The User Interface Panel will remain operational, and further changes may be
made to any of the menu parameters.

9.4.1 Parameter 0 – System Access Code

This parameter sets the value of the System level access code and can take any value from
0000 to 9999.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 does not need to be power cycled when this parameter is changed.
9.4.2 Parameter 1 – Crawl Distance
This parameter sets the height above the material at which the crawl relay is activated, and
can take any value from 0 to 65 mm. When the press beam reaches this point the crawl relay
is activated, and downward motion is switched to crawl speed.
This is similar in operation to the Forming Distance parameter described in the next section.
Normally either the crawl distance or the forming distance is set, however if both are non-
zero then then the larger of the two values will determine which relay is activated during the
downward stroke.
A forced crawl condition (for example enabling Field Muted mode) always overrides these
distance parameters.

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Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 does not need to be power cycled when this parameter is changed.
9.4.3 Parameter 2 – Forming Distance
This parameter sets the height above the material at which the forming relay is activated, and
can take any value from 0 to 65 mm. When the press beam reaches this point the forming
relay is activated, and downward motion is switched to forming speed.
Refer to Section 9.4.2 for further details on the operation of the forming and crawl relays.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 does not need to be power cycled when this parameter is changed.
9.4.4 Parameter 3 – Mute Mode for Laser
The Mute Mode parameter determines whether the Sentinel system will allow movement of
the press beam in crawl/safe speed when laser guarding is active. (Refer to Section 9.4.16
for the light curtain option). This is primarily for press brakes that do not support dual speed
operation, and cannot operate at crawl speed. If the press brake cannot close tools at crawl
speed when crawl speed is required, speed errors (and emergency stop conditions) would
be triggered. There are three options for this parameter.
• Standard. The default operation is for machines that support dual speed operation, and
allows down movement of the press beam in situations where crawl speed has been
enforced (i.e. an obstruction that cannot be cleared). The STD symbol is shown in the
Sensor window.
• Restricted 1. Selecting this option disables all down movement of the press beam in any
situation where crawl speed is normally required. Tool Setup mode is disabled. The RES1
symbol is shown in the Sensor window.
• Restricted 2. Selecting this option disables all down movement of the press beam in any
situation where crawl speed is normally required. Tool Setup mode is enabled. The RES2
symbol is shown in the Sensor window.
Setting the Mute mode to either of the Restricted options limits some of the functionality of
the system. The following panel settings are affected.
• The Installer should not attempt to set a Crawl or Forming Distance.
• Field Muted mode should be disabled in the Supervisor menu.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.5 Parameter 4 – Bypass Mode
Bypass mode is enabled/disabled in this menu as one of the three prerequisites for putting
the Sentinel system into Bypass mode. For details of Bypass mode operation and activation,
refer to Section 3.11.
Warning: NO PROTECTION IN BYPASS MODE.
In Bypass mode all optical guarding, start-up tests, speed checks, and hardware
safety checks are disabled. The machine can run unguarded in high speed while
the operator is unprotected.

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Entry to Bypass mode is password protected and is only available to personnel

with System level access. This mode should only be used by suitably trained
personnel, and only in exceptional circumstances.
Extreme care must be used when operating a machine in Bypass mode.
Access to the machine should be restricted by physical barriers, and the
machine should never be left unattended in an operational state.
This parameter has two options:
• DISABLED. Bypass mode is disabled.
• ENABLED. Bypass mode is enabled.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 does not need to be power cycled when this parameter is changed.
9.4.6 Parameter 5 - Start Time
When the operator presses the foot pedal, the Sentinel system monitors the movement of
the press brake via the encoder signals. If the press beam does not move within a specified
time, the Sentinel will raise an error, as this may indicate there is a fault with the press brake,
or with the encoder. However, in all press brakes there is some delay between the time when
the pedal is pressed and the beam begins to move.
To account for variations in this time for different press brakes, the Start Time parameter
adjusts the amount of time the system waits before raising an error.
The start time can take any value from 0 to 2000 ms. The system default value is 1000 ms.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.7 Parameter 6 – Machine Type
There are three options for this parameter:
• Down acting.
• Up acting.
• Up acting 2.
Down acting is the default for most press brakes. During normal operation on a down acting
machine, the enable outputs are always on by default. When they are turned off by the PGS-
2 (for example, when the laser guard is obstructed) they will be turned back on as soon as
the operator releases the foot pedal.
Up acting is for machines where the lower press beam carries a die which is driven up to
close tools. When the up acting option is selected the behaviour of the enable outputs is
changed to account for the different mechanical configuration of up acting machines.
After the enable outputs have been turned off (for example, when the laser guard is
obstructed), they will remain off, even after the foot pedal has been released. They are only
turned on when the foot pedal is again pressed to initiate down movement.

Note:
When installing the Sentinel Press Brake Guarding System on an up acting
machine an additional switch will have to be wired for the Open Tools Enable
button. Refer to Section 7.15 for wiring details.

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When the enable outputs have been turned off, they may be turned on again with the Open
Tools Enable button, but they will only stay on while the tools are opening. At the end of the
opening movement they are turned off and remain off until the foot pedal is pressed to initiate
down movement.
Up acting 2 is designed specifically for AMADA RG NC9EXII treadle bar operated press
brakes. The option operates exactly the same as the up acting option described above, but
the foot pedal input control (X04) has been modified to account for the operation of the treadle
bar.

Warning:
Up acting 2 must only be used with AMADA RG NC9EXII press brakes that
are operated using a treadle bar.
DO NOT use this option on RG machines that are not fitted with a treadle bar.
DO NOT use this option on any other make or model of press brake.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.8 Parameter 7 - Light Curtain Type
The types of light curtain supported by the Sentinel system fall into two basic categories,
referred to as Type 1 and Type 2. Refer to Section 7.4 for more information on the operation
of the different light curtain types, and how they should be wired.
There are four options in this menu.
• No light curtain. No light curtains have been installed.
• LC Type 1 open. The test relay contacts open to perform the self-test.
• LC Type 1 close. The test relay contacts close to perform the self-test.
• LC type 2. No self-test.
If the parameter is set to No light curtain then all light curtain functions are disabled, and
light curtain guarding cannot be selected.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.9 Parameter 8 – Light Curtain Resolution
The Light Curtain Resolution parameter is the diameter of the smallest object that the light
curtain is guaranteed to detect, and can take any value from 0-99 mm. Refer to the
manufacturer’s data sheets for your light curtain for this information.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.10 Parameter 9 – Light Curtain Safety Distance
The Light Curtain Safety Distance parameter is the distance between the detection zone of
the light curtain and the danger zone of the machine, and can take any value from 0 to 999
mm.

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Put simply, the safety distance is determined by the stopping time of the machine. The longer
a machine takes to stop, the further the light curtain will have to be from the machine to
ensure that a moving body obstructing the light curtain cannot reach the danger zone while
the beam is still moving down.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.11 Parameter 10 – Light Curtain Response Time
The Light Curtain Response Time parameter is the maximum time taken by the light curtain
to respond to an obstruction, and can take any value from 0 to 99 ms. Refer to the
manufacturer’s data sheet for your light curtain for this information.
The Sentinel system uses this time, and its own response time, to calculate the allowable
limit for the machine stopping time.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.12 Parameter 11 – Light Curtain Stopping Time Limit
As stated in Section 7.4, the Sentinel system can determine the stopping time limit for a
machine in one of two ways.
• It calculates the required stopping time in accordance with the European standard Safety
Of Machine Tools – Hydraulic Press Brakes, EN12622, Annex A, using the light
curtain parameters.
• It uses the time parameter entered in this menu as the stopping time limit.
If a stopping time limit is set here in milliseconds (i.e. LC Time Limit > 0 ), the system will
ignore the light curtain resolution, response time and safety distance parameters, and use
this time as the stopping time limit. The Light Curtain Stopping Time Limit parameter can take
any value from 0 to 999 ms.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.13 Parameter 12 – Emergency Stop Option
As described in Section 7.9.2 the operation of the emergency stop is selected in this menu
from one of the following options:
• No E-Stop. The installation is wired as per Figure 7-12.
• E-Stop Option 1. The installation is wired as per Figure 7-11.
• E-Stop Option 2. The installation is wired as per Figure 7-11.
E-Stop Option 1 operates as follows.
• Operating the E-Stop pushbutton triggers an E-Stop.
• Opening any door triggers an E-Stop. The E-Stop condition cannot be cleared until all
doors are closed.
E-Stop Option 2 operates as follows.

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• Operating the E-Stop pushbutton triggers an E-Stop.

• Opening any door while the tools are closing triggers an E-Stop.
• Opening the rear door at any time triggers an E-Stop. The E-Stop cannot be cleared until
the rear door is closed.
• If one side door is open the machine may be operated, but crawl speed is enforced.
• If both side doors are open the machine cannot be operated.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.14 Parameter 13 – EDM Enable/Timer Option
The PGS-2 provides four External Device Monitoring (EDM) input pairs for monitoring the
operation of devices such as valves, relays and solenoids. Refer to Section 7.12 for details
of the EDM operation and wiring.
The EDM timer defines how long a fault condition must be present on the EDM inputs before
an alarm is triggered. This prevents false triggering of the EDM alarm while the device is
turning on/off. The EDM timer parameter can take any value from 0ms to 1000ms; 500ms is
a reasonable default value for most devices.
• EDM Timer = 0ms. The EDM option is disabled, monitoring will not be performed.
• EDM Timer = 1ms-1000ms. The EDM option is enabled and the turn on/off monitor timer
is set to this value in milliseconds.
Use the ► button to navigate the digits, and the ▲▼ buttons to change the digit value.
Changes can be abandoned at any time by pressing the  button. When the desired digit
has been set press the ENTER button, the value will be written into the Sentinel’s non-volatile
memory, and the system will return to the parameter list.
The PGS-2 must be power cycled if
• The timer is changed from 0ms to any other value (the option has been enabled).
• The timer is changed from any value to 0ms (the option has been disabled).
(If at any time a power cycle is required the installer will be prompted by the message System
menu changed – RESTART SYSTEM).
After the option has been enabled changing the timer to any value in the range 1-1000ms
does not require a power cycle.
9.4.15 Parameter 14 - Overrun Test Distance
The first time the tools are closed after a power cycle the Sentinel must perform an overrun
test. The tools are closed in high speed and then stopped to test the function of the
emergency stop outputs, and to measure the stopping performance of the press brake. The
standard distance that the press beam travels in high speed before the overrun test is
performed is 50mm from TDC.
In some installations this test may clash with other press brake safety systems that also
perform an initial overrun test. This parameter provides three options for the overrun test
distance.
• Standard test distance 50mm. This is the default test distance.
• Reduced test distance 20mm.
• Extended test distance 70mm.

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Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.16 Parameter 15 – Mute Mode for Light Curtain
This option is identical to System Menu Parameter 3, but only applies when OEM light
curtains are used as a guarding alternative. Refer to Section 9.4.4 for details of the mute
modes available.
9.4.17 Parameter 16 – Foot Pedal Options
The standard foot pedal configuration is a single N/O switch contact connected to digital input
X04. However, some local regulations may require the use of a foot pedal with a dual contact
N/O+N/C safety switch. The following foot pedal options are available.
• Foot Pedal with N/O contact. A single N/O switch is wired to input X04.
• Foot Pedal with NO/NC contact. An additional N/C switch is wired to input P03/X03.
When the dual contact option is selected, the digital output Y10 is turned on whenever the
foot pedal is pressed and closing tools is enabled. Y10 is not turned on when closing tools is
disabled, for example during an obstruction, or for a mode change acknowledgement. (This
is a reflection of the Sentinel system’s internal down enable signal.)
Refer to Sections 7.5, 7.6, 7.7 and 7.15 for further details of the Sentinel foot pedal input
wiring.

Note:
Installations using the N/O+N/C foot pedal option must also provide an external
up signal from the press brake (refer to Section 7.13 for details). This ensures
that the Y10 output always reflects the true state of the internal down enable
signal.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.
9.4.18 Parameter 17 – Mute Offset Distance Enable/Disable
The Mute Offset parameter (Supervisor Menu Parameter 3, refer Section 9.3.4) can be used
to raise the mute point by up to 65 mm from the defined mute point. However, in some
installations it may not be permissible for a supervisor to have the ability to raise the mute
point. This parameter allows this menu option to be disabled in the Supervisor menu.
• ENABLED. By default the supervisor can access the menu option.
• DISABLED. The menu option is disabled with grey text.
Use the ▲▼ buttons to navigate the options. Changes can be abandoned at any time by
pressing the  button. When the desired option has been selected, press the ENTER button,
the value will be written into the Sentinel’s non-volatile memory, and the system will return to
the parameter list.
The PGS-2 must be power cycled when this parameter is changed.

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10 System Commissioning

10.1 System Start-up

Figure 10-1 shows the normal start-up sequence of the Sentinel system from the time that
the PGS-2 is powered, until the time the laser guarding becomes active (times given are
approximate).

POWER UP

Power LEDs ON
PGS-2 LCD Backlight ON
Interface Panel PLEASE WAIT

10 Sec PGS-2 LCD Power up i ni t

15 Sec PGS-2 LCD RAM t est #1

RAM Test #1..#8

20 Sec PGS-2 LCD RAM t est #8

PGS-2 LCD CRC Test

PGS-2 LCD Ker nel star t up
25 Sec PGS-2 LCD PCSS_AX – 8- N- 1- 003...
Enable and Aux Relay Function Test
LZS-2 Sensor B ON

Figure 10-1: Sentinel Power Up Sequence

At this stage the laser guarding is active, and the safety application is running, however the
Enable relays (Y00 A,B) are not yet turned on, and the machine is not ready to operate.
Before the system can be operated the laser transmitter and receiver must be aligned.

10.2 Emergency Stop Inputs

Depending upon the software version of your system, the E-Stop option is either set
automatically by the presence of E-Stop wiring, or can be configured via the System menu
(refer Section 7.9 for details).
If an emergency stop option is selected, the door and pushbutton switches should be tested
for correct operation and fault condition detection.
• Operate each door switch. Operating any door switch during operation should trigger an
emergency stop, and display a door open message on the User Interface Panel.
• Operate the emergency stop pushbutton. This should trigger an emergency stop and
display Emergency stop button pressed on the Status screen.
• Disconnect the 24 VDC leg of each door switch in turn. This should trigger an emergency
stop, and display a switch synchronization message on the User Interface Panel.
• Disconnect one leg of the emergency stop pushbutton. This should trigger an emergency
stop and display Emergency stop switch synchronisation error in the Status screen.
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If an emergency stop option has been selected, the PGS-2 will start with an emergency stop
condition active by default on power up. The error reset switch must be pressed before the
enable relays will close.

10.3 Laser Guard Alignment

The laser transmitter and receiver must be aligned with the press brake tooling before the
machine can be operated. The figures below (Figure 10-2 - Figure 10-4) demonstrate why
a correct laser to tool alignment is essential.
Figure 10-2 shows a correct alignment. The transmitter and receiver are level, the block laser
is correctly aligned and parallel to the entire length of the press tool.

P
Figure 10-2: Correct Laser/Tool Alignment

Figure 10-3 is an example of an incorrect alignment. The laser guard is not parallel to the
tool tip across the entire beam, leaving a large gap between the tool tip and the laser guard
at one end of the pressing beam. This large gap is unsafe, as a finger or hand could be placed
between the tools without obstructing the laser guards.

O
Figure 10-3: Incorrect Laser Tool Alignment

In Figure 10-4, the block laser is correctly aligned to the tool tip, but the receiver is not level.
At the receiver sensor B may be aligned, but due to the vertical distance between sensor A
and sensor B (10mm), sensor A may not be correctly aligned. During operation sensor A may
not be reliably detected, particularly on long machines. This will lead to guard test errors, or
errors during normal operation which may reduce the productivity of the machine.

O
Figure 10-4: Incorrectly Adjusted Receiver

To ensure that the transmitter, tool tip and receiver sensors are correctly aligned, Lazer Safe
provides the Type 4 Laser Alignment Tool specifically for the LZS-2 Block Laser. Refer to
Lazer Safe LZS-2 Alignment Guide (LS-CS-M-101) for instructions on how to perform a
complete transmitter and receiver alignment using the Type 4 Alignment Tool.

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It is very important that the middle detection zone of the sensors is correctly aligned to the
tool tip. The receiver alignment tool has a cut-out in the black laser target that indicates the
ideal position for the middle sensor with respect to the tool tip.
With only the receiver alignment tool in place, the receiver should be adjusted so that the dot
projected by this cut-out activates the middle zone of the sensors, as shown in Figure 10-5.

Middle sensor
alignment cut-out

Figure 10-5: Middle Sensor Alignment With Type 4 Alignment Tool

Before the beam moves for the first time after power up, the PGS-2 performs a guard test
which tests the integrity of the optical protection. If the test passes, the beam will be allowed
to move on the next pedal press. If the test fails, the message Guard test FAIL – Release foot
pedal is displayed, and the beam will not be allowed to move until the fault is corrected.
Refer to Lazer Safe Sentinel Press Brake Guarding System Operation Manual (LS-CS-
M-066) for details of the next steps - the start-up test, and how set the mute point.

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10.4 Sentinel System Testing

Power-up the system and perform the system tests as listed in Table 10-1 below.
Note
If your installation has light curtains, refer to the manufacturer’s documentation
for any additional installation testing that may be required.

Sentinel Initial System Testing

Step Normal Mode
1 Perform a test stroke with no obstructions.
2 Perform a test stroke with no obstructions with the stop at mute mode on.
3 Perform a test stroke with obstructions.
4 Set a new mute point and perform a test stroke with no obstructions.
Step Tray Mode
1 Perform a test stroke with no obstructions.
2 Perform a test stroke with no obstructions with the stop at mute mode on.
3 Perform a test stroke with a front sensor obstruction.
4 Perform a test stroke with a rear sensor obstruction.
5 Perform a test stroke with a middle sensor obstruction.
6 Set a new mute point and perform a test stroke with no obstructions.
Step Field Muted Mode
1 Set the mute point.
2 Perform a test stroke.
3 Perform a test stroke with the stop at mute mode on.
Step Bypass Mode (see warning below)
1 Select Bypass mode in the menu
2 Enable Special mode switch
3 Enable Field Muted mode
4 Confirm warning message
Step Light Curtain Mode (optional)
1 Select Light Curtain mode.
2 Set a new mute point and perform a test stroke with no obstructions.
3 Perform a test stroke with no obstructions with the stop at mute mode on.
4 Perform a test stroke with obstructions.
5 Exit Light Curtain mode

Table 10-1: Initial System Tests

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11 Troubleshooting
The Sentinel system has several features that assist in diagnosing any problems that may
arise during installation or operation.

11.1 Hardware and Software Versions

When contacting Lazer Safe Customer Support it is important to provide the serial numbers
of your hardware and version numbers of software. All Lazer Safe products are clearly
labelled with product and serial numbers.

Figure 11-1: Product and Serial Number Labels

Software version information for the PGS-2 and the User Interface Panel can be read from
the Info screen, refer to Section 8.7.1 for details. PGS-2 software can also be read directly
from the PGS-2 LCD screen, as described in Section 11.3.1.

11.2 Status and Action Screens

The Status and Action screens display information about the current state of the PGS-2,
including fault messages and any actions required of the operator. The User Interface Panel
translates condition codes from the PGS-2 into human readable messages. If the condition
code is not a commonly used code, it will not be translated.
Checking the status screen for messages and/or conditions codes is the first step when trying
to diagnose any operating problems.

STATUS STD

OVERRUN TEST A
B

0000
ACTION PRESS FOOT PEDAL

Figure 11-2: Status, Action and Sensor Screens

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11.3 Front Panel Display and Controls

Figure 11-3 shows the front panel controls for the PGS-2.
The Run/Stop switch controls the state of the safety application. If this is switched to the off
position, the safety application software that runs the PGS-2 will halt, and all outputs will turn
off. The scrolling message will change to display hardware version information, and the
application version will read No App. (The application name in the System Information screen
will also read No app.)
The Run/Stop switch must always be left in the Run position during normal operation.
The OK button is used to put the PGS-2 into boot mode, which is required when updating the
kernel software. Refer to Lazer Safe PCSS-A Software Download Manual (LS-CS-M-045)
for details on how to upgrade the software for the PGS-2.

Scrolling Speed

CPU Select
Run/Stop Switch

Scrolling Stop

Figure 11-3: Application Run/Stop and CPU Display Select

The scrolling display is controlled by the up/down keys. Pressing the up key ↑ increases the
speed of the scrolling; pressing the down key ↓ halts the display.
11.3.1 PGS-2 LCD - Scrolling Display
During normal operation the display scrolls information on how the PGS-2 is configured,
which is a requirement for a safety controller. These parameters are fixed and controlled by
Lazer Safe for all Sentinel Guarding System installations.

Ax 2.16.00 for PCSS (CPU 1) hmi__109

KERNEL CPU APPLICATION

Figure 11-4: Scrolling Software Information

The last three codes of the scrolling display (as seen in Figure 11-4 above) represent the
software kernel version, which one of the two CPUs has control of the display, and the name
of the safety application.
The software kernel and safety application are periodically updated by Lazer Safe, and these
version numbers are required when contacting Lazer Safe Customer Support.
11.3.2 Condition Code Display
The User Interface Panel displays error messages in the Status screen. These messages
are human readable translations of condition codes generated by the PGS-2. If the panel
develops a fault, or if it is disconnected from the PGS-2, the raw condition codes can still be
read directly from the PGS-2 LCD screen.

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The condition codes are four digit, hexadecimal (alpha-numeric) codes that can contain the
digits 0-9, and the letters A-F. The display of a condition code may be triggered by a mode
change (e.g. leaving Field muted mode), may represent a condition that has stopped the
machine (e.g. an obstruction) or may report a system fault (e.g. the receiver has failed a
guard test).

Note:
The PGS-2 has duplicated CPU controllers. Either CPU can raise a condition
code independent of the other. If the machine stops, and the display continues
to show normal scrolling information, use the left/right arrow keys ←→ (see
Figure 11-3) to change the CPU that has control of the LCD screen.

If an error condition arises that requires assistance from Lazer Safe Customer Support, it is
important to record any condition codes that occur, and report them in your assistance
request.

11.4 Laser Guard Testing

Figure 11-5 shows the LZS-2 transmitter and receiver connections, and LED indicators.

Figure 11-5: Laser Guarding I/O Connection

11.4.1 LZS-2 Laser Transmitter

After the power up sequence the laser guarding becomes active. In the receiver, sensor A is
the top sensor and sensor B is the bottom sensor. The LEDs LA and LB on CN5 are
illuminated when the corresponding sensor is active. The sensors operate in the following
sequence.
• Only sensor B is on at TDC (for alignment).
• Sensor A and sensor B are on during the down stroke, until the mute point.
• Only sensor A is on below the mute point.
11.4.2 LZS-2 Receiver
Connector CN6 has LEDs that indicate the state of the front (FR), middle (MI) and rear (RE)
detection zones of the combined receiver sensors. The LEDs are ON when the laser path is
clear of obstructions. These indicators are duplicated on the LZS-2 receiver and the Sensor
window of the User Interface Panel.
For the system to operate correctly the receiver segments must be connected to the correct
input on the PGS-2. They can be tested by placing an obstruction in front of the receiver, and
moving it to the rear. The indictors should turn off in sequence.

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STD

A
B

Figure 11-6: User Interface Sensor Window

11.4.3 Guard Test Failure

The laser guarding is tested on start-up, and each time the press beam returns to TDC. Aside
from the unlikely event that the hardware is faulty, the most common causes of a guard test
fault after installation is:
• The LA (blue) and LB (yellow) laser control wires are cross connected.
• The laser path is blocked.
• The transmitter and receiver are not correctly aligned.

11.5 I/O Testing

The PGS-2 tests for the correct operation of the relays, buttons and general purpose I/O. If a
fault is detected, the PGS-2 will display one of the following condition codes.
PGS-2 Input / Output Fault Codes
Code Message Description
4042 - Error reset switch is not wired correctly or is faulty
6840-6843 - Pulsed input 0 – 3 fail, pulse not detected (stuck hi or lo)
6880-6883 - Pulsed input 0 – 3 fail, fault detected (stuck hi or lo)
68C0 - Enable relay Y00 failed to turn off (relay contacts monitored)
68C1 - Auxiliary relay Y01 failed to turn off (relay contacts monitored)
68C2 - Crawl relay drive circuit failed to turn off1
68C3 - Forming relay drive circuit failed to turn off1
68C4-68CF - GP output 4-15 failed to turn off
68D0 - Enable relay Y00 failed to turn on (relay contacts monitored)
68D1 - Auxiliary relay Y01 failed to turn on (relay contacts monitored)
68D2 - Crawl relay drive circuit failed to turn on1
68D3 - Forming relay drive circuit failed to turn on1
68D4-68DF - GP output 4-15 failed to turn on

Table 11-1: PGS-2 Input / Output Condition Codes

Note 1. Standard relays are not monitored using their contacts, only the internal drive circuit
is monitored.

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12 Glossary of Terms
Term Description
Approach The closing movement of the tools.
Approach signal A signal from the press brake controller to the Sentinel controller to
indicate that the foot pedal has been pressed to allow the tools to
close.
Approach speed The closing of the tools in high speed >10 mm/s.
Back gauge mode Operating mode of the Sentinel system where the rear detection
zone of the sensors are muted 16 mm above the mute point to
prevent interference from the back gauge.
Beam / pressing beam The moving member of the press brake.
Box mode See Tray/Tray 2 mode.
Condition code Status information from the PGS-2 displayed as a four digit
hexadecimal number (0-9, A-F).
Crawl speed See safe speed.
Danger zone The point where any part of the body may be trapped between
tools.
Die Bottom tool of the press brake.
EDM External Device Monitor (valve/solenoid monitor).
Field muted mode Operating mode of the Sentinel where the protective laser field is
turned off and the closing of the tools is possible in safe speed
only.
HMI Human Machine Interface (i.e. the User Interface Panel).
Mute Deactivation of the protective laser field.
Mute point The point where the optical protection is deactivated.
Normal mode Default operating mode of the Sentinel.
Opening The distance between the lower and upper tools.
Open tools Increase the opening, retract the pressing beam.
Optical protection Lazer Safe laser guards, or OEM light curtains.
Punch Top tool of the press brake.
Restricted mode Mute mode where the press does not support dual speed
operation.
Retract The opening movement of the tools.
Safe speed The closing of the tools in slow speed ≤ 10 mm/s
Sensor A The upper sensor of the LZS-2 receiver.
Sensor B The lower sensor of the LZS-2 receiver.
Stop at Mute Mode Operating mode of the Sentinel system where the press beam is
stopped at the mute point.
Stopping distance / The distance the tools continue to close before coming to a stop
overrun when a stop command is issued.
Tray/Tray 2/Box mode Operating mode of the Sentinel when some of the sensor zones
are deactivated for high speed forming of tray and box shaped
parts.

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13 PGS-2 Specifications

13.1 LZS-2 Laser TX & RX

Optical range 8 meters net (distance between windows of the transmitter and
receiver)
Object detection 4 mm
resolution
Laser classification CLASS 1 (IEC 60825-1)
Laser dimension Each laser is approximately 48 mm (W) x 30 mm (H)

13.2 PGS-2 Safety Controller

13.2.1 Power/Environmental
Supply voltage 24 VDC ± 10%
Supply current 1 A max continuous (excluding output load current)
16 A total max continuous
PGS-2 enclosure rating Indoor use only. To be mounted in control cabinet or IP54 rated
enclosure
Operating temperature 0 - 50° C
Operating humidity 5-95% (non-condensing)

13.2.2 Pulsed Inputs & Outputs

Inputs (4x) X00 – X03
Input voltage 24 VDC ± 10%
Input current 15 mA
Voltage on 14 VDC minimum
Voltage off 12 VDC maximum
Delay on 0.02 ms
Delay off 0.02 ms
Isolation Opto-coupler
Pulsed Outputs (4x) P00 – P03
Switching voltage 24 VDC ± 10%
Max switching current 1.6 A
Leakage current 0 mA
Isolation Opto-coupler
On display Red LED

13.2.3 Standard Inputs

Inputs (22x) X04 – X25
Input voltage 24 VDC ± 10%
Input current 15 mA
Voltage on 14 VDC minimum
Voltage off 12 VDC maximum
Delay on 0.02 ms
Delay off 0.02 ms
Isolation Opto-coupler
On display Red LED

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13.2.4 Standard Outputs

Outputs (8x) Y04 - Y11
Switching voltage 24 VDC ± 10%
Max switching current 6 A peak, 1.6 A continuous
Total max switching current 15 A continuous
Leakage current 0 mA
Delay on 0.11 ms max
Delay off 0.16 ms max
Isolation Opto-coupler
On display Red LED

13.2.5 Y00 Enable Relay Output (CN8)

Output contacts 5 x dual N/O
Relay 2 x Schrack Force Guided Relay SR6C V23050-A1024-A551
Max switching voltage 120 VAC
Max switching current 4A
Min recommended load 5 V, 10 mA
Recommended short circuit protection NEOZED Fuse D01 10A
(Externally mounted, not provided by Lazer Utilization category gL/gG acc.IEC60269-1;
Safe) IEC60269-3-1; VDE036-T301
Mechanical endurance 10x106 cycles
Electrical endurance AC15-5A (0.1Hz) 50x103 cycles
Electrical endurance AC1-8A (0.1Hz) 40x103 cycles
Electrical endurance DC13-5A (0.1Hz) 100x103 cycles
Electrical endurance DC1-8A (0.1Hz) 100x103 cycles

Note: Relays have been evaluated for general purpose and resistive loads by UL.
The full manufacturer product specification is available from http://www.te.com/en/home.html

13.2.6 Y01 Enable Relay Output (CN7)

Output contacts 2 x N/O
Relay 2 x Schrack Force Guided Relay SR2M V23047-A1024-A511
Max switching voltage 120 VAC
Max switching current 4A
Min recommended load 5 V, 10 mA
Mechanical endurance 10x106

Note: Relays have been evaluated for general purpose and resistive loads by UL.
The full manufacturer product specification is available from http://www.te.com/en/home.html

13.2.7 Y02 & Y03 GP Relays (CN7)

Output contacts 1xN/O, 1xN/C (Y02). 1xN/O (Y03)
Relay Omron G2RL-24
Max switching voltage 120 VAC
Max switching current 4A
Min recommended load 5 V, 10 mA
Mechanical endurance 20x106

Note: Relays have been evaluated for general purpose and resistive loads by UL.

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13.2.8 Encoder
Power 5 V DC (1.5 A max)
Encoder inputs A, B
Resolution 63 µm

13.2.9 Communications Ports (CN4 & CN9)

COM 1 (CN9, ISaGRAF) Serial – USB ‘B’
COM 2 (CN4, Sentinel User Interface Panel) RS232 (TX, RX)

13.2.10 Laser Guarding (CN5, CN6)

Inputs
Input points (laser) 3
Input points (light guard) 2
Input voltage (laser) 5 - 24 VDC  10%
Input voltage (light guard) 24 VDC  10%
Voltage on (laser) 1.5 VDC
Voltage on (light guard) 14 VDC
Voltage off (laser) 1.5 VDC
Voltage off (light guard) 12 VDC
Delay on 0.1 ms
Delay off 0.1 ms
Isolation Opto-coupler
On display Red LED
Outputs
Output points (laser) 2
Output points (light guard) 1
Output supply voltage (laser) 5 VDC @ 1 A
Output supply voltage (light guard) 24 VDC @ 1 A
Max switching current (laser) 15 mA
Max switching current (light guard) 1 A @ 30 VDC
Delay on (laser) 0.1 ms
Delay on (light guard) 2 ms
Delay off (laser) 0.1 ms
Delay off (light guard) 3 ms
Isolation (laser) Opto-coupler
Isolation (light guard) Relay
On display Red LED

13.2.11 Light Curtain (CN5, CN6)

Light curtain power 24 VDC 1 A max
Test output Dry contact, 1 A @ 30 VDC
Test output mechanical endurance 100 x 106
Test modes Open for test, closed for test, no test (user configurable)
OSSD inputs 2 x Dedicated standard input (see above)
Note: Relays have been evaluated for general purpose and resistive loads by UL.

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13.2.12 Functional Safety Data

EN61508:2010 EN62061
PGS-2 PFH=6.62E-9 1/h; PL e; PFH=5.57E-9 1/h; PL e;
SIL3 MTTF=high SIL3 MTTF=high

PGS-2 + LZS-1/LZS- PFH=7.37E-9 1/h; PL e; PFH = 6.53E-9 1/h; PL e;

2/LZS-2-FG SIL3 MTTF=high SIL3 MTTF = high

13.2.13 System Reaction Time

(Total system reaction time from input to OSSD - see Note 1: )

Optical obstruction (PGS-2 + LZS-1/LZS-2/LZS-2-FG) 11 ms

Standard input to OSSD 2.6 ms
Pulsed input to OSSD 7.6 ms
Over-speed to OSSD (see Note 2) Ts + 2 ms

Note 1: For detailed performance or testing information please contact Lazer Safe Customer Support
customerservice@lazersafe.com.
Note 2: The over-speed calculation is performed over two consecutive 2 mm sampling distances. Ts is the time
taken for the tool to travel 4 mm.

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Sentinel Press Brake Guarding System Installation Manual LS-CS-M-067

14 Declaration of Conformity

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