Table of Contents

General Arrangement Drawing 1

Settings Summary 3

Pressure Summary 5

Radiography Summary 7

Nozzle Schedule 8

Nozzle Summary 9

Revision History 10

Thickness Summary 11

Weight Summary 12

Long Seam Summary 13

Hydrostatic Test 14

Vacuum Summary 17

Shell side liquid level 18

Tube side liquid level 19

Foundation Load Summary 20

Baffle Summary Report 21

Design Conditions Summary 22

Data Inputs Summary 23

Tubesheet Maximum Pressure Report 24

Tube Bundle Design 25

Front Head 27

Straight Flange on Front Head 29

Front Channel 33

Tube Side Flange (front) 37

Shell #1 40

Tube Side Flange (rear) 44

Rear Channel 47

Straight Flange on Rear Channel Head 51

Rear Channel Head 55

Tubesheet -- TEMA 57

Tubesheet -- ASME 62

TEMA RCB-9.132 Pass Partition Plate Calculations 88

Shell and Tubes 89

Tubes 98

TS Inlet (N1) 100

TS Outlet (N2) 111

SS Inlet (N3) 122

SS Outlet (N4) 130

SS Drain (N5) 138

Nozzle Pipe #2 (N5) 145

TS Vent (N7) 147

Nozzle Pipe #3 (N7) 155

TS Drain (N8) 157

TS Drain Pipe 165

Saddle 167

Lifting Lug #1 177

Lifting Lug #3 185

Lifting Lug #2 193

Lifting Lug #4 201

General Arrangement Drawing

1/208
2/208
 Settings Summary

COMPRESS 2024 Build 8400

ASME Section VIII Division 1, 2023 Edition Metric
Units SI
Datum Line Location 0.00 mm from right seam
Vessel Design Mode Design Mode
Minimum thickness 2.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) Tube side No
Design for lethal service (full radiography required) Shell side No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 152.4 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity for Tube side chamber 1.00
Test liquid specific gravity for Shell side chamber 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
Tube Side
UG-116(e) Radiography RT3
UG-116(f) Postweld heat treatment PHT
Shell Side
UG-116(e) Radiography RT3
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b), Tube side No
Use UG-44(b), Shell side No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: No

3/208
 Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

4/208
 Pressure Summary
Component Summary for Tube side chamber

P T Te
MAWP MAP MAEP MDMT MDMT Impact
Identifier Design Design
(MPa) (MPa) (MPa) external (°C) Exemption Tested
(MPa) (°C) (°C)

Front Head 0.7 230 2.5778 3.9747 N/A 230 -105 Note 1 No

Straight Flange on Front Head 0.7 230 3.1857 4.582 N/A 230 -105 Note 2 No

Front Channel 0.7 230 3.1857 4.582 N/A 230 -105 Note 2 No

Tubesheet 0.7 230 2.7089 3.0676 2.6852 230 -196 Note 3 No

Rear Tubesheet 0.7 230 2.7089 3.0676 2.6852 230 -196 Note 3 No

Rear Channel 0.7 230 3.1857 4.582 N/A 230 -105 Note 2 No

Straight Flange on Rear Channel Head 0.7 230 3.1857 4.582 N/A 230 -105 Note 2 No

Rear Channel Head 0.7 230 2.5778 3.9747 N/A 230 -105 Note 4 No

Tubes 0.7 230 26.0485 28.997 9.0947 230 -196 Note 5 No

Tube Side Flange (front) 0.7 230 2.2016 2.3497 N/A 230 -48 Note 6 No

Tube Side Flange (rear) 0.7 230 2.398 2.5586 N/A 230 -48 Note 7 No

TS Inlet (N1) 0.7 230 1.2779 1.96 N/A 230 -37.72 Note 8 No

TS Outlet (N2) 0.7 230 1.2693 1.96 N/A 230 -37.5 Note 9 No

TS Vent (N7) 0.7 230 3.7542 5.3907 N/A 230 -105 Note 10 No

Nozzle Pipe #3 (N7) 0.7 230 1.278 1.96 N/A 230 -37.72 Note 11, 12 No

TS Drain (N8) 0.7 230 3.7491 5.3907 N/A 230 -105 Note 13 No

TS Drain Pipe 0.7 230 1.2692 1.96 N/A 230 -37.5 Note 14, 15 No

Chamber Summary for Tube side chamber

Design MDMT -18 °C

Rated MDMT -18 °C @ 1.2692 MPa

MAWP hot & corroded 1.2692 MPa @ 230 °C

MAP cold & new 1.96 MPa @ 20 °C

(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.

Component Summary for Shell side chamber

P T Te
MAWP MAP MAEP MDMT MDMT Impact
Identifier Design Design external
(MPa) (MPa) (MPa) (°C) Exemption Tested
(MPa) (°C) (°C)

Tubesheet 0.5 230 2.6852 4.5768 2.7089 230 -196 Note 3 No

Shell #1 0.5 200 2.208 2.7752 N/A 200 -196 Note 3 No

Rear Tubesheet 0.5 230 2.6852 4.5768 2.7089 230 -196 Note 3 No

Tubes 0.5 230 9.0947 9.0947 26.0485 230 N/A N/A No

Saddle 0.5 200 1.3112 N/A N/A N/A N/A N/A No

Saddle wear plate 0.5 200 1.3112 N/A N/A N/A -196 Note 3 No

SS Inlet (N3) 0.5 200 1.32 1.9 N/A 200 -48 Note 16 No

SS Outlet (N4) 0.5 200 1.3113 1.9 N/A 200 -48 Note 16 No

SS Drain (N5) 0.5 200 2.5988 3.265 N/A 200 -196 Note 3 No

Nozzle Pipe #2 (N5) 0.5 200 1.3112 1.9 N/A 200 -48 Note 17, 18 No

Chamber Summary for Shell side chamber

Design MDMT -18 °C

Rated MDMT -18 °C @ 1.3112 MPa

MAWP hot & corroded 1.3112 MPa @ 200 °C

MAP cold & new 1.9 MPa @ 20 °C

(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.

5/208
 Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

2. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0.3364)

3. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C

4. Straight Flange governs MDMT

5. Impact test exempt per UHA-51(g) (coincident ratio = 0.0475)

UCS-66(b)(1)(b) has been applied.

Flange impact test exemption temperature from Fig UCS-66M Curve B = -27.75°C
17°C MDMT reduction per UCS-68(c) applies.
6. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Fig UCS-66.1M MDMT reduction = 27.8°C, (coincident ratio = 0.5402)
Rated MDMT of -72.55°C is limited to -48°C by UCS-66(b)(2)
UCS-66 governing thickness = 10 mm

UCS-66(b)(1)(b) has been applied.

Flange impact test exemption temperature from Fig UCS-66M Curve B = -27.75°C
17°C MDMT reduction per UCS-68(c) applies.
7. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Fig UCS-66.1M MDMT reduction = 32.1°C, (coincident ratio = 0.496)
Rated MDMT of -76.85°C is limited to -48°C by UCS-66(b)(2)
UCS-66 governing thickness = 10 mm

Flange rating governs:

8. Flange rated MDMT per UCS-66(b)(1)(b) = -37.72°C (Coincident ratio = 0.6476)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Flange rating governs:

9. Flange rated MDMT per UCS-66(b)(1)(b) = -37.5°C (Coincident ratio = 0.652)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

10. Nozzle is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0.3347).

11. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0.0209)

Flange rating governs:

12. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rated MDMT per UCS-66(b)(1)(b) = -37.72°C (Coincident ratio = 0.6476)

13. Nozzle is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0.3361).

14. Material is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0.021)

Flange rating governs:

15. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rated MDMT per UCS-66(b)(1)(b) = -37.5°C (Coincident ratio = 0.652)

Flange rating governs:

16. Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

17. Impact test exempt per UHA-51(g) (coincident ratio = 0.0219)

Flange rating governs:

18. Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C

6/208
 Radiography Summary
UG-116 Radiography - Tube Side Chamber

Longitudinal Seam Left Circumferential Seam Right Circumferential Seam

Component Category Mark

Radiography / Joint Category Category
(Fig UW- Radiography / Joint Type Radiography / Joint Type
Type (Fig UW-3) (Fig UW-3)
3)

Front Head N/A Seamless No RT N/A N/A B Spot UW-11(b) / Type 1 RT3

Front Channel A Spot UW-11(b) / Type 1 B Spot UW-11(b) / Type 1 C N/A RT3

Tube Side Flange (front) N/A Seamless No RT C N/A N/A N/A / Gasketed N/A

Tubesheet N/A Seamless No RT¹ N/A N/A / Gasketed N/A N/A / Type 7 N/A

Rear Tubesheet N/A Seamless No RT¹ N/A N/A / Type 7 N/A N/A / Gasketed N/A

Rear Channel A Spot UW-11(b) / Type 1 C N/A B Spot UW-11(b) / Type 1 RT3

Tube Side Flange (rear) N/A Seamless No RT N/A N/A / Gasketed C N/A N/A

Rear Channel Head N/A Seamless No RT B Spot UW-11(b) / Type 1 N/A N/A RT3

Tubes N/A Seamless No RT N/A N/A / Type 7 N/A N/A / Type 7 N/A

Nozzle to Vessel Circumferential

Nozzle Longitudinal Seam Nozzle free end Circumferential Seam
Seam

TS Inlet (N1) N/A Seamless No RT D N/A / Type 7 C N/A / Type 4 N/A

TS Outlet (N2) N/A Seamless No RT D N/A / Type 7 C N/A / Type 4 N/A

TS Vent (N7) N/A Seamless No RT D N/A / Type 7 B N/A / Type 6 N/A

Nozzle Pipe #3 (N7) N/A Seamless No RT B N/A / Type 6 C N/A / Type 4 N/A

TS Drain (N8) N/A Seamless No RT D N/A / Type 7 B N/A / Type 6 N/A

TS Drain Pipe N/A Seamless No RT B N/A / Type 6 C N/A / Type 4 N/A

Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam

ASME B16.5/16.47 flange attached to TS Inlet (N1) N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A

ASME B16.5/16.47 flange attached to TS Outlet (N2) N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A

ASME B16.5/16.47 flange attached to right end of Nozzle Pipe #3

N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A
(N7)

ASME B16.5/16.47 flange attached to right end of TS Drain Pipe N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A

¹Tubesheets are always considered to be seamless.

UG-116(e) Required Marking: RT3

UG-116 Radiography - Shell Side Chamber

Longitudinal Seam Left Circumferential Seam Right Circumferential Seam

Component Category Mark

Radiography / Joint Category Category
(Fig UW- Radiography / Joint Type Radiography / Joint Type
Type (Fig UW-3) (Fig UW-3)
3)

Tubesheet N/A Seamless No RT¹ N/A N/A / Gasketed N/A N/A / Type 7 N/A

Shell #1 A Spot UW-11(b) / Type 1 N/A N/A / Type 7 N/A N/A / Type 7 RT3

Rear Tubesheet N/A Seamless No RT¹ N/A N/A / Type 7 N/A N/A / Gasketed N/A

Nozzle to Vessel Circumferential

Nozzle Longitudinal Seam Nozzle free end Circumferential Seam
Seam

SS Inlet (N3) N/A Welded pipe D N/A / Type 7 C N/A / Type 4 N/A

SS Outlet (N4) N/A Welded pipe D N/A / Type 7 C N/A / Type 4 N/A

SS Drain (N5) N/A Seamless No RT D N/A / Type 7 B N/A / Type 6 N/A

Nozzle Pipe #2 (N5) N/A Welded pipe B N/A / Type 6 C N/A / Type 4 N/A

Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam

ASME B16.5/16.47 flange attached to SS Inlet (N3) N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A

ASME B16.5/16.47 flange attached to SS Outlet (N4) N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A

ASME B16.5/16.47 flange attached to right end of Nozzle Pipe #2

N/A Seamless No RT N/A N/A / Gasketed C N/A / Type 4 N/A
(N5)

¹Tubesheets are always considered to be seamless.

Interpretation VIII-1 01-150 has been applied.

UG-116(e) Required Marking: RT3

7/208
 Nozzle Schedule
Specifications

Nozzle Impact
Identifier Size Service Materials Normalized Fine Grain Flange Blind
mark Tested

NPS 4 Class 150

N1 TS Inlet NPS 4 Sch 80 (XS) DN 100 Nozzle SA-106 B Smls Pipe No No No No
SO A105

NPS 4 Class 150

N2 TS Outlet NPS 4 Sch 80 (XS) DN 100 Nozzle SA-106 B Smls Pipe No No No No
SO A105

NPS 3 Class 150

N3 SS Inlet NPS 3 Sch 80S (XS) DN 80 Nozzle SA-312 TP304 Wld pipe No No No No
SO A182 F304

NPS 3 Class 150

N4 SS Outlet NPS 3 Sch 80S (XS) DN 80 Nozzle SA-312 TP304 Wld pipe No No No No
SO A182 F304

SS Drain NPS 0.75 Class 6000 DN 20 - Socket-Welding Boss Nozzle SA-182 F304 <= 130 No No No N/A No
N5 DRN NPS 3/4 Class 150
Nozzle Pipe #2 (N5) NPS 0.75 XXS DN 20 Nozzle Pipe SA-312 TP304 Wld pipe No No No No
SO A182 F304

TS Vent NPS 0.75 Class 6000 DN 20 - Socket-Welding Boss Nozzle SA-105 No No No N/A No
N7 VENT NPS 3/4 Class 150
Nozzle Pipe #3 (N7) NPS 0.75 XXS DN 20 Nozzle Pipe SA-106 B Smls Pipe No No No No
SO A105

TS Drain NPS 0.75 Class 6000 DN 20 - Socket-Welding Boss Nozzle SA-105 No No No N/A No
N8 DRN NPS 3/4 Class 150
TS Drain Pipe NPS 0.75 XXS DN 20 Nozzle Pipe SA-106 B Smls Pipe No No No No
SO A105

8/208
 Nozzle Summary
Dimensions

Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (mm) (mm) (mm) Nom t Design t User t Width tpad (mm) (%)
(mm) (mm) (mm) (mm) (mm)

N1 114.3 8.56 6.29 Yes Yes 10 5.36 N/A N/A 3 251.1

N2 114.3 8.56 6.29 Yes Yes 10 5.35 N/A N/A 3 252.1

N3 88.9 7.62 3.97 Yes Yes 6 N/A N/A N/A 0.75 Exempt

N4 88.9 7.62 3.97 Yes Yes 6 N/A N/A N/A 0.75 Exempt

N5 39.65 6.05 3.25 Yes Yes 6 N/A N/A N/A 0.75 Exempt

N7 39.65 6.05 5.5 Yes Yes 10 N/A N/A N/A 3 Exempt

N8 39.65 6.05 5.5 Yes Yes 10 N/A N/A N/A 3 Exempt

Definitions

tn Nozzle thickness

Req tn Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

9/208
 Revision History
Revisions

No. Date Operator Notes

0 4/22/2025 COMPRESS New vessel created ASME Section VIII Division 1 [COMPRESS 2024 Build 8400]

10/208
 Thickness Summary
Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Front Head SA-516 70 500 ID 133.5 8.5* 4.5 3 0.85 Internal

Straight Flange on Front Head SA-516 70 500 ID 30 10 4.53 3 0.85 Internal

Front Channel SA-516 70 500 ID 372 10 4.53 3 0.85 Internal

Tubesheet SA-182 F304 <= 130 652 OD 50 50 42.61 3.75 1.00 Unknown

Tubes SA-213 TP304 Smls tube 19.05 OD 2,194 2.11 0.3 0 1.00 External

Shell #1 SA-240 304 500 ID 2,100 6 1.94 0.75 0.85 Internal

Rear Tubesheet SA-182 F304 <= 130 652 OD 50 50 42.61 3.75 1.00 Unknown

Rear Channel SA-516 70 500 ID 372 10 4.53 3 0.85 Internal

Straight Flange on Rear Channel Head SA-516 70 500 ID 30 10 4.53 3 0.85 Internal

Rear Channel Head SA-516 70 500 ID 133.5 8.5* 4.5 3 0.85 Internal

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

11/208
 Weight Summary
Weight (kg) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2

Front Head 23.8 15.8 0 0 0 0 22.2 23.2 22.2 23.2 0.37

Front Channel 45.1 31.7 0 0 0 0 78.1 80.2 78.1 80.2 0.59

Tubesheet 83.1 76 0 0 0 0 0 0 0 0 0.1

Shell #1 160.1 140.3 0 0 0 0 216.2 218.7 212.5 215.1 3.36

Tubes 664.5 664.5 0 0 0 0 127.2 127.2 127.2 127.2 N/A

Rear Tubesheet 83.1 76 0 0 0 0 0 0 0 0 0.1

Rear Channel 46.5 32.7 0 0 0 0 75.7 77.5 75.7 77.5 0.61

Rear Channel Head 23.8 15.8 0 0 0 0 22.2 23.2 22.2 23.2 0.37

Saddle 40.8 40.8 0 0 0 0 0 0 0 0 1.1

TOTAL: 1,170.6 1,093.6 0 0 0 0 541.6 550 538 546.4 6.61

*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments

Nozzles & Trays

Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Baffles
Beds
Pass Partitions
Supports Clips Loads m2
New Corroded New Corroded

Front Head 0 0 0 0 0 0 0 0 0 0

Front Channel 73.2 70.3 20 17.2 0 0 0 2.1 0 0.37

Tubesheet 0 0 0 0 0 24.7 0 0 0 0

Shell #1 0 0 14.6 14 0 21.7¹ 0 0 0 0.16

Rear Tubesheet 0 0 0 0 0 0 0 0 0 0

Rear Channel 73.2 70.3 3.2 3.1 0 0 0 2.1 0 0.24

Rear Channel Head 0 0 0 0 0 0 0 0 0 0

TOTAL: 146.3 140.6 37.8 34.3 0 46.4 0 4.2 0 0.76

¹Baffle weights are approximated.

Vessel Totals

New Corroded

Operating Weight (kg) 1,947 1,857

Empty Weight (kg) 1,405 1,307

Test Weight (kg) 1,943 1,854

Surface Area (m2) 7.38 -

Shell side capacity** (liters) 211 214

Tube side capacity** (liters) 323 329

**The shell and tube capacity does not include volume of nozzle, piping or other attachments.

Vessel Lift Condition

Vessel Lift Weight, New (kg) 1,405

Center of Gravity from Datum (mm) 1,515.8

12/208
 Long Seam Summary
Shell Long Seam Angles

Component Seam 1

Front Channel 90°

Shell #1 245°

Rear Channel 90°

Shell Plate Lengths

Starting
Component Plate 1
Angle

Front Channel 90° 1,602.21 mm

Shell #1 245° 1,589.65 mm

Rear Channel 90° 1,602.21 mm

Note

1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.

Shell Rollout

13/208
 Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b) for Tube side chamber

Gauge pressure at 20°C = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 1.2692 ⋅ 1
=1.65 MPa

Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(MPa) (MPa) ratio factor
Front Head (1) 1.6567 0.0068 1 1.30

Straight Flange on Front Head 1.6567 0.0068 1 1.30

Front Channel 1.6567 0.0068 1 1.30

Rear Channel 1.6567 0.0068 1 1.30

Straight Flange on Rear Channel Head 1.6567 0.0068 1 1.30

Rear Channel Head 1.6567 0.0068 1 1.30

Tubes 1.6567 0.0067 1.1129 1.30

Tube Side Flange (front) 1.6568 0.0069 1.0073 1.30

Tubesheet 1.6568 0.0069 1.1129 1.30

Rear Tubesheet 1.6568 0.0069 1.1129 1.30

Tube Side Flange (rear) 1.6568 0.0069 1.0073 1.30

TS Drain (N8) 1.6572 0.0072 1.0073 1.30

TS Inlet (N1) 1.6517 0.0018 1 1.30

TS Outlet (N2) 1.6586 0.0086 1 1.30

TS Vent (N7) 1.6517 0.0018 1.0073 1.30

Nozzle Pipe #3 (N7) 1.6514 0.0014 1 1.30

TS Drain Pipe 1.6586 0.0086 1 1.30

(1) Front Head limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
(3) UG-99(l): Custom flange assemblies shall be tested with gaskets having identical geometries and gasket factors,
and bolting having identical allowable stress at room temperature as used in the design calculations.

The field test condition has not been investigated for the Tube side chamber.

The test temperature of 20 °C is warmer than the minimum recommended temperature of -1 °C so the brittle fracture provision of UG-99(h) has been met.

14/208
 Horizontal shop hydrostatic test - Minimum test temperature
Base Rated tr MDMT Rated Minimum Test
Identifier Exempt per UG-20(f) MDMT Ratio Reduction MDMT Temperature
(°C) (mm) (°C) (°C) (°C)
Front Head No -29 2.72 0.2722 ... -105 -88

Straight Flange on Front Head No -27.75 2.74 0.2327 ... -105 -88

Front Channel No -27.75 2.74 0.2327 ... -105 -88

Rear Channel No -27.75 2.74 0.2327 ... -105 -88

Straight Flange on Rear Channel Head No -27.75 2.74 0.2327 ... -105 -88

Rear Channel Head No -29 2.72 0.2722 ... -105 -88

Tubes ... -196 ... ... ... -196 -179

Tube Side Flange (front) No -44.75 ... 0.5431 27.6 -48 -31

Bolts for Tube Side Flange (front) ... -48 ... ... ... -48 -31

Tubesheet ... -196 ... ... ... -196 -179

Rear Tubesheet ... -196 ... ... ... -196 -179

Tube Side Flange (rear) No -44.75 ... 0.4987 31.8 -48 -31

Bolts for Tube Side Flange (rear) ... -48 ... ... ... -48 -31

TS Drain (N8) No -27.75 0.13 0.0212 ... -105 -88

TS Inlet (N1) No -29 0.53 0.0703 ... -105 -88

Flange attached to TS Inlet (N1) No -18 ... 0.6485 19.7 -37.7 -20.7

Bolts for TS Inlet (N1) ... -48 ... ... ... -48 -31

TS Outlet (N2) No -29 0.53 0.0707 ... -105 -88

Flange attached to TS Outlet (N2) No -18 ... 0.6519 19.5 -37.5 -20.5

Bolts for TS Outlet (N2) ... -48 ... ... ... -48 -31

TS Vent (N7) No -27.75 0.13 0.0211 ... -105 -88

Nozzle Pipe #3 (N7) No -29 0.14 0.0209 ... -105 -88

Flange attached to Nozzle Pipe #3 (N7) No -18 ... 0.6483 19.7 -37.7 -20.7

Bolts for Nozzle Pipe #3 (N7) ... -48 ... ... ... -48 -31

TS Drain Pipe No -29 0.14 0.021 ... -105 -88

Flange attached to TS Drain Pipe No -18 ... 0.652 19.5 -37.5 -20.5

Bolts for TS Drain Pipe ... -48 ... ... ... -48 -31

Chamber Rated MDMT ... -18 ... ... ... -18 -1

Limit chamber rated MDMT to Design MDMT option is active.

Horizontal shop hydrostatic test based on MAWP per UG-99(b) for Shell side chamber

Gauge pressure at 20°C = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 1.3112 ⋅ 1.0935
=1.864 MPa

Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(MPa) (MPa) ratio factor
Shell #1 1.8707 0.0067 1.0952 1.30

Tubes 1.8706 0.0067 N/A 1.30

Tubesheet 1.8707 0.0067 1.1129 1.30

Rear Tubesheet 1.8707 0.0067 1.1129 1.30

SS Drain (N5) 1.8711 0.0071 1.0952 1.30

SS Inlet (N3) 1.8657 0.0018 1.0935 1.30

SS Outlet (N4) 1.8725 0.0085 1.0935 1.30

Nozzle Pipe #2 (N5) (1) 1.8725 0.0086 1.0935 1.30

(1) Nozzle Pipe #2 (N5) limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
(3) UG-99(l): Custom flange assemblies shall be tested with gaskets having identical geometries and gasket factors,
and bolting having identical allowable stress at room temperature as used in the design calculations.

The field test condition has not been investigated for the Shell side chamber.

The test temperature of 20 °C is warmer than the minimum recommended temperature of -1 °C so the brittle fracture provision of UG-99(h) has been met.

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Horizontal shop hydrostatic test - Minimum test temperature
Rated Minimum Test
Identifier MDMT Temperature
(°C) (°C)
Shell #1 -196 -179

Saddle wear plate attached to Shell #1 -196 -179

Tubesheet -196 -179

Rear Tubesheet -196 -179

SS Drain (N5) -196 -179

SS Inlet (N3) -196 -179

Flange attached to SS Inlet (N3) -196 -179

Bolts for SS Inlet (N3) -48 -31

SS Outlet (N4) -196 -179

Flange attached to SS Outlet (N4) -196 -179

Bolts for SS Outlet (N4) -48 -31

Nozzle Pipe #2 (N5) -196 -179

Flange attached to Nozzle Pipe #2 (N5) -196 -179

Bolts for Nozzle Pipe #2 (N5) -48 -31

Chamber Rated MDMT -18 -1

Limit chamber rated MDMT to Design MDMT option is active.

16/208
 Vacuum Summary
Largest Unsupported Length Le

Elevation
Length Le
Component Line of Support above Datum
(mm)
(mm)

Front Head - 3,120.5 N/A

- 1/3 depth of Front Head 3,029.67 N/A

Straight Flange on Front Head Left - 2,987 454.67

Straight Flange on Front Head Right - 2,957 454.67

Front Channel Left - 2,957 454.67

Front Channel Right - 2,585 454.67

Tubesheet - 2,575.5 N/A

- Tube Side Flange (front) 2,575 N/A

Shell #1 Left - 2,528.5 2,144

Shell #1 Right - 428.5 2,144

- Tube Side Flange (rear) 382 N/A

Rear Tubesheet - 381.5 N/A

Rear Channel Left - 372 454.67

Rear Channel Right - 0 454.67

Straight Flange on Rear Channel Head Left - 0 454.67

Straight Flange on Rear Channel Head Right - -30 454.67

- 1/3 depth of Rear Channel Head -72.67 N/A

Rear Channel Head - -163.5 N/A

17/208
 Shell side liquid level
ASME Section VIII Division 1, 2023 Edition Metric
Location from Center Line (mm) 436
Operating Liquid Specific Gravity 1.017
HX Condition Include in tubesheet calculation
Operating Yes

18/208
 Tube side liquid level
ASME Section VIII Division 1, 2023 Edition Metric
Location from Center Line (mm) 448.22
Operating Liquid Specific Gravity 1
HX Condition Include in tubesheet calculation
Operating Yes

19/208
 Foundation Load Summary
Saddle: Total Loading at Base (Right Sliding Saddle)

Longitudinal Base Shear Transverse Base Shear Vertical Force

Load Vessel Condition
(N) (N) (N)

Weight Only (D) Operating, New 0 0 9,158.9

Weight Only (D) Operating, Corroded 0 0 8,874.2

Thermal Expansion Operating, New 4,121.5 0 0

Thermal Expansion Operating, Corroded 3,993.4 0 0

Saddle: Total Loading at Base (Left Fixed Saddle)

Longitudinal Base Shear Transverse Base Shear Vertical Force

Load Vessel Condition
(N) (N) (N)

Weight Only (D) Operating, New 0 0 9,932.9

Weight Only (D) Operating, Corroded 0 0 9,336.8

Thermal Expansion Operating, New 4,121.5 0 0

Thermal Expansion Operating, Corroded 3,993.4 0 0

All values reported are service loads for Allowable Stress Design (ASD).

Support Information

Support Type Saddle

Number of Saddles 2

Base Plate Length 470 mm

Base Plate Width 130 mm

Base Plate Thickness 12 mm

Base Plate Separation Distance CL-to-CL 1,320 mm

Right Saddle Distance from Datum 818 mm

Number of Anchor Bolts Per Base Plate 2

Bolt Size and Type 5/8" coarse bolt

Bolt Hole Clearance 6.35 mm

Slotted Hole Length 19 mm

Center of Gravity (Distance from Datum) 1,515.8 mm

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 Baffle Summary Report
Baffle Data
Material SA-240 304
Type Single Segmental
Orientation Horizontal
Shell Clearance 2 mm (4.8 mm TEMA (Max))
Thickness 5 mm (4.8 mm TEMA)
Diameter 498 mm
Count 8
Maximum Tubesheet to Baffle Distance 472 mm
Maximum Baffle to Baffle Distance 460 mm
Distance between Tubesheet Shell Side Faces 2,094 mm
Group Weight 21.7 kg
Material Density (Assumed) 7833.41 kg/m³
Tube Hole Diameter 19.15 mm

Baffle Specifications

Baffle Name Distance from Cut Direction Cut Distance Baffle Weight (kg)¹
Front Tubesheet (mm) from Center (mm)
Baffle #1 242 Upwards 81.81 2.7
Baffle #2 472 Downwards 81.81 2.7
Baffle #3 702 Upwards 81.81 2.7
Baffle #4 932 Downwards 81.81 2.7
Baffle #5 1,162 Upwards 81.81 2.7
Baffle #6 1,392 Downwards 81.81 2.7
Baffle #7 1,622 Upwards 81.81 2.7
Baffle #8 1,852 Downwards 81.81 2.7
¹Baffle weight is approximated.

21/208
 Design Conditions Summary
Design Conditions
Description Operating Tube side hydrotest Shell side hydrotest

Design Pressure (MPa) 0.7 1.65 0

Internal Operating Pressure (MPa) 0.2 N/A N/A

External Design Pressure (MPa) 0 N/A N/A

Tube Side
External Operating Pressure (MPa) 0 N/A N/A

Tubesheet Static Pressure (MPa) 0.01 0.01 0

Design temperature (°C) 230 20 20

Design Pressure (MPa) 0.5 0 1.86

Internal Operating Pressure (MPa) 0.4 N/A N/A

External Design Pressure (MPa) 0 N/A N/A

Shell Side
External Operating Pressure (MPa) 0 N/A N/A

Tubesheet Static Pressure (MPa) 0.01 0 0.01

Design temperature (°C) 200 20 20

Design temperature (°C) 230 20 20

Mean temperature (°C) 91 20 20

aT (mm/mm/°C) 1.61E-05 1.53E-05 1.53E-05

Tubes
E t (MPa) 189.72E+03 195.3E+03 195.3E+03

S t (MPa) 124 186.3 186.3

S y (MPa) 138 207 207

Mean temperature (°C) 64 20 20

as (mm/mm/°C) 1.58E-05 1.53E-05 1.53E-05

Shell
E s (MPa) 191.88E+03 195.3E+03 195.3E+03

S s (MPa) 126 186.3 186.3

Design temperature (°C) 230 20 20

Mean temperature (°C) 91 20 20

Tubesheet
E (MPa) 189.72E+03 195.3E+03 195.3E+03

S (MPa) 124 186.3 186.3

22/208
 Data Inputs Summary
General Options
Identifier Heat Exchanger

Codes ASME VIII-1, 2023 Edition Metric TEMA Tenth Edition (2019)

Fixed tubesheets Class R One pass shell SIZE 500-2,194 TYPE BEM
Description
Expansion joint not used Tubesheets of differing thickness method not used Perform ASME tube design check

Tube supports\baffle plates Maximum tubesheet to tube support distance: 472 mm Maximum tube support separation: 460 mm Baffles support all tubes: No

Tube Options
Tube material SA-213 TP304 Smls tube

Length between outer tubesheet faces: Lt 2,194 mm

Tube dimensions, new, mm d o= 19.05 tt= 2.11 (1.85 min) Inner corrosion: 0 Outer corrosion: 0

Tube to tubesheet joint option Figure UW-20.1 sketch(c)

Channel and Shell Options

Shell dimensions Di= 500 ts= 6
SA-240 304 Inner corrosion: 0.75 Outer corrosion: 0 MDMT: -18 °C
new, mm

Type: bonnet Ellipsoidal head Inner corrosion: 3 Outer corrosion: 0 MDMT: -18 °C
Front channel Cylinder SA-516 70 Di= 500 tc= 10 L= 372
dimensions, new, mm
Closure SA-516 70 Di= 500 tmin= 8.5 L SF= 30

Type: bonnet Ellipsoidal head Inner corrosion: 3 Outer corrosion: 0 MDMT: -18 °C
Rear channel Cylinder SA-516 70 Di= 500 tc= 10 L= 372
dimensions, new, mm
Closure SA-516 70 Di= 500 tmin= 8.5 L SF= 30

Tubesheet Options
Tube Layout Shear does not govern Tube hole: 336 - 19.25 mm (Standard Fit) Tube pitch: 23.81 mm Pattern: 30° (triangular)

Shell side Tube side Tubesheet

Tubesheet dimensions, mm Material: SA-182 F304 <= 130 T = 50 OD = 652
corrosion = 0.75 corrosion = 3
MDMT = -18 °C
pass groove depth = 5
(front and rear)
Impact test is not performed Not normalized Not produced fine grain practice PWHT not performed Integral shell side Gasketed tube side

23/208
 Tubesheet Maximum Pressure Report
ASME Tubesheet Maximum Pressure Ratings
Description Operating Tube side MAP Shell side MAP

Pressure (MPa) 2.71 3.07 0

Tube Side Tubesheet Static Pressure (MPa) 0.01 0 0

Design temperature (°C) 230 20 20

Pressure (MPa) 2.69 0 4.58

Shell Side Tubesheet Static Pressure (MPa) 0.01 0 0

Design temperature (°C) 200 20 20

Design temperature (°C) 230 20 20

Tubes
Mean temperature (°C) 91 20 20

Shell Mean temperature (°C) 64 20 20

Design temperature (°C) 230 20 20

Tubesheet
Mean temperature (°C) 91 20 20

TEMA Tubesheet Maximum Pressure Ratings

Description Operating Tube side MAP Shell side MAP

Pressure (MPa) 2.49 2.92 0

Tube Side Tubesheet Static Pressure (MPa) 0.01 0 0

Design temperature (°C) 230 20 20

Pressure (MPa) 6.12 0 9.97

Shell Side Tubesheet Static Pressure (MPa) 0.01 0 0

Design temperature (°C) 200 20 20

Design temperature (°C) 230 20 20

Tubes
Mean temperature (°C) 91 20 20

Shell Mean temperature (°C) 64 20 20

Design temperature (°C) 230 20 20

Tubesheet
Mean temperature (°C) 91 20 20

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Tube Bundle Design

Tube Layout
Horizontal ribbon

Layout
First pass: top

Tube OD 19.05 mm
Pitch 23.81 mm
Pattern Triangular (30°)
X = 23.81 mm

Pattern Dimensions
Y = 41.24 mm

Outer Tube Limit

Shell ID 500 mm
Design OTL 488.37 mm
Actual OTL 486.43 mm (+1.94 mm)

Tubes Per Pass - 336 Tubes Total

Pass # Tube Count Mean Tube Count % Deviation from Mean
1 168 168 0.00%
2 168 168 0.00%

25/208
 Shell and Tube Areas
Total Shell Area 0.2 m2
Each Tube Area 285.0230 mm2
Total Tubes 336
Total Tubes Area 0.1 m2
Total Shell Area - Total Tubes Area - Total Tie Rods Area - Total Dummy Tubes Area
Net Free Area 0.20 - 0.10 - 0.00 - 0.00
0.1 m2

TEMA RCB-4.7 Tie Rods

TEMA Class R
Nominal Shell Diameter 500 mm
Minimum Tie Rod Diameter 9.52 mm
Current Tie Rod Diameter 12.7 mm
Minimum Number of Tie Rods 6
Current Number of Tie Rods 6

Baffle Window Areas

Baffle Cut 33.64% of Shell ID
Baffle Cut Distance from Center 81.81 mm
Baffle Window Area 0.06 m2
Number of Tubes in Baffle Window top = 92, bottom = 92
Baffle Window Tubes Area top = 0.03 m2, bottom = 0.03 m2
Window Area - Tubes Area
Baffle Free Area
top = 0.03 m2, bottom = 0.03 m2
Baffle Free Area / Net Free Area
% of Net Free Area
top = 31.85%, bottom = 31.85%

26/208
 Front Head
ASME Section VIII Division 1, 2023 Edition Metric
Component Ellipsoidal Head
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Attached To Front Channel
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0069 701.22 1
Test horizontal 0.0068 690.82 1
Dimensions
Inner Diameter 500 mm
Head Ratio 2
Minimum Thickness 8.5 mm
Inner 3 mm
Corrosion
Outer 0 mm
Length Ls f 30 mm
Nominal Thickness ts f 10 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 23.76 22.25
Corroded 15.78 23.19
Radiography
Category A joints Seamless No RT
Head to shell seam Spot UW-11(b) Type 1
1 includes straight flange

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 3 mm = 5.5 mm
Design thickness due to internal pressure (t) 4.5 mm
Maximum allowable working pressure (MAWP) 2.5778 MPa
Maximum allowable pressure (MAP) 3.9747 MPa
Straight Flange governs MDMT -105°C

Factor K
2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ] 0.9845
1 506
6 2 ⋅ 128

2
K = ( ) ⋅ [2 + ( ) ] 1
1 500
New
6 2 ⋅ 125

Design thickness for internal pressure, (Corroded at 230 °C) Appendix 1-4(c)

P ⋅D ⋅K 0.7069 ⋅ 506 ⋅ 0.984468

t= + Corrosion = + 3 = 4.5 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 0.85 − 0.2 ⋅ 0.7069

Maximum allowable working pressure, (Corroded at 230 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 0.85 ⋅ 5.5

P = − Ps = − 0.0069 = 2.5778 MPa
K ⋅ D + 0.2 ⋅ t 0.984468 ⋅ 506 + 0.2 ⋅ 5.5

Maximum allowable pressure, (New at 20 °C) Appendix 1-4(c)

27/208
 2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 0.85 ⋅ 8.5
P = − Ps = − 0 = 3.9747 MPa
K ⋅ D + 0.2 ⋅ t 1 ⋅ 500 + 0.2 ⋅ 8.5

% Extreme fiber elongation - UCS-79(d)

75 ⋅ t Rf 75 ⋅ 10 90
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 8.3333 %
Rf Ro 90 ∞

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(2)(d) or (e).

ASME Section VIII Division 1 UG-81(a) Out-of-Roundness

Inside surface shall not deviate outside the shape by more than 1.25 % of D

Inside surface shall not deviate inside the shape by more than 0.625 % of D

28/208
 Straight Flange on Front Head
ASME Section VIII Division 1, 2023 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0069 701.22 1
Test horizontal 0.0068 690.82 1
Dimensions
Inner Diameter 500 mm
Length 30 mm
Nominal Thickness 10 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 3.77 5.89
Corroded 2.65 6.03
Radiography
Longitudinal seam Seamless No RT
Right Circumferential seam Spot UW-11(b) Type 1

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 3 mm = 5.5 mm
Design thickness due to internal pressure (t) 4.53 mm
Maximum allowable working pressure (MAWP) 3.1857 MPa
Maximum allowable pressure (MAP) 4.582 MPa
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

1.2761 ⋅ 253
tr = = 2.77 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.2761

tr ⋅ E * 2.77⋅0.85
Stress ratio = = = 0.3364
tn − c 10 − 3

Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C

Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) UG-27(c)(1)

P ⋅R 0.7069 ⋅ 253
t= + Corrosion = + 3 = 4.53 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 0.85 − 0.60 ⋅ 0.7069

Maximum allowable working pressure, (at 230 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 7
P = − Ps = − 0.0069 = 3.1857 MPa
R + 0.60 ⋅ t 253 + 0.60 ⋅ 7

Maximum allowable pressure, (at 20 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 10
P = = = 4.582 MPa
R + 0.60 ⋅ t 250 + 0.60 ⋅ 10

% Extreme fiber elongation - UCS-79(d)

29/208
 50 ⋅ t Rf 50 ⋅ 10 255
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1.9608 %
Rf Ro 255 ∞

The extreme fiber elongation does not exceed 5%.

30/208
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScHC = min (B,S) = 93.46 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 97.99 MPa

138
S= = 138 MPa
1.00

ScHN = min (B,S) = 97.99 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 118.47 MPa

138
S= = 138 MPa
1.00

ScCN = min (B,S) = 118.47 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 113.58 MPa

138
S= = 138 MPa
1.00

ScC = min (B,S) = 113.58 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScVC = min (B,S ) = 93.46 MPa

31/208
 ASME Section VIII Division 1 UG-80(a) Out-of-Roundness
(Dmax − Dmin ) shall not exceed 1 % of D

When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening

32/208
 Front Channel
ASME Section VIII Division 1, 2023 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0069 701.22 1
Test horizontal 0.0068 690.82 1
Dimensions
Inner Diameter 500 mm
Length 372 mm
Nominal Thickness 10 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 45.08 73.04
Corroded 31.75 74.81
Radiography
Longitudinal seam Spot UW-11(b) Type 1
Left Circumferential seam Spot UW-11(b) Type 1

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 3 mm = 5.5 mm
Design thickness due to internal pressure (t) 4.53 mm
Maximum allowable working pressure (MAWP) 3.1857 MPa
Maximum allowable pressure (MAP) 4.582 MPa
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

1.2761 ⋅ 253
tr = = 2.77 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.2761

tr ⋅ E * 2.77⋅0.85
Stress ratio = = = 0.3364
tn − c 10 − 3

Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C

Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) UG-27(c)(1)

P ⋅R 0.7069 ⋅ 253
t= + Corrosion = + 3 = 4.53 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 0.85 − 0.60 ⋅ 0.7069

Maximum allowable working pressure, (at 230 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 7
P = − Ps = − 0.0069 = 3.1857 MPa
R + 0.60 ⋅ t 253 + 0.60 ⋅ 7

Maximum allowable pressure, (at 20 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 10
P = = = 4.582 MPa
R + 0.60 ⋅ t 250 + 0.60 ⋅ 10

% Extreme fiber elongation - UCS-79(d)

33/208
 50 ⋅ t Rf 50 ⋅ 10 255
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1.9608 %
Rf Ro 255 ∞

The extreme fiber elongation does not exceed 5%.

34/208
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScHC = min (B,S) = 93.46 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 97.99 MPa

138
S= = 138 MPa
1.00

ScHN = min (B,S) = 97.99 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 118.47 MPa

138
S= = 138 MPa
1.00

ScCN = min (B,S) = 118.47 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 113.58 MPa

138
S= = 138 MPa
1.00

ScC = min (B,S) = 113.58 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScVC = min (B,S ) = 93.46 MPa

35/208
 ASME Section VIII Division 1 UG-80(a) Out-of-Roundness
(Dmax − Dmin ) shall not exceed 1 % of D

When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening

36/208
 Tube Side Flange (front)
ASME Section VIII Division 1, 2023 Edition Metric , Appendix 2 Flange Calculations
Flange Type Ring type loose
Attachment Type Figure 2-4 sketch (3a)
Flange Material SA-266 4 (II-D Metric p. 20, ln. 35)
Attached To Front Channel (Right)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No Yes No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa)
Operating 0.007
Dimensions
Flange OD, A 652 mm
Flange ID, B 520 mm
Bolt Circle, C 618 mm
Gasket OD 570 mm
Gasket ID 550 mm
Raised Face ID 580 mm
Facing Height, trf 5 mm
Flange Thickness, t 74 mm
Fillet Weld, h 8 mm
Fillet Weld, h1 10 mm
Length, e 10 mm
Corrosion Bore 3 mm
Corrosion Flange 0 mm

Bolting
Material SA-193 B7 Bolt ≤ 64 (II-D Metric p. 418, ln. 32)
Description 20 - 1" coarse threaded
Corrosion on root 0 mm
Gasket
Type Spiral-Wound
Description Flexitallic Spiral Wound RIR 304 SS / Ceramic
Factor, m 3
Seating Stress, y 68.948 MPa
Thickness, T 4.5 mm
Weight (kg)
New 73.16 kg
Corroded 70.31 kg
Radiography
Longitudinal seam Seamless No RT
Left Circumferential seam N/A

Pass Partition
Gasket factor m' 3
Gasket seating stress Y' 68.948 MPa
Effective seating width br 9.53 mm
Total rib length rl 711.2 mm

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 Results Summary
Flange design thickness: 73.56 mm
Maximum allowable working pressure, MAWP: 2.2016 MPa @ 230 °C
Maximum allowable pressure, MAP: 2.3497 MPa @ 20 °C
Rated MDMT -48 °C

Note: this flange is calculated as a loose type.

UCS-66 Material Toughness Requirements

Governing thickness, tg = 10 mm
Exemption temperature from Fig UCS-66M Curve B = -27.75°C
1.2692
Stress ratio per UCS-66(b)(1)(b) = = 0.5402
2.3497
Reduction in MDMT, TR from Fig UCS-66.1M = 27.8°C
Reduction in MDMT, TPWHT from UCS-68(c) = 17°C

M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 27.75 − 27.8 − 17, − 48] = -48°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Material is exempt from impact testing at the Design MDMT of -18°C.

Stress Summary
P ST Allow
(MPa) (MPa) (MPa)
Oper 31.22 137
Design P Weight Only 0.707
Seating 101.875 138

Bolt Summary
P W Am Ab
(MPa) (N) (cm2) (cm2)
Oper 2,40,067.51 13.96
Design P Weight Only 0.707 71.1
Seating 10,73,250.42 62.4

Rigidity Summary
P J Allow
(MPa)
Oper 0.3201 1
Design P Weight Only 0.707
Seating 0.9822 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch Confined gasket 1(a), Column II

Gasket width N = 10 mm

N
b0 = = 5 mm
2

Effective gasket seating width, b = b0 = 5 mm

OD of contact face+gasket ID 570 + 550

G= = = 560 mm
2 2

C −G 618 − 560
hG = = = 29 mm
2 2

C −B 618 − 520
hD = = = 49 mm
2 2

hD + h G 49 + 29
hT = = = 39 mm
2 2

Hp = 2 ⋅ P ⋅ (b ⋅ 3.14 ⋅ G ⋅ m + b r ⋅ rl ⋅ m' ) = 2 ⋅ 0.707 ⋅ (5 ⋅ 3.14 ⋅ 560 ⋅ 3 + 9.53 ⋅ 711.2 ⋅ 3) = 66,028.81 N

H = 0.785 ⋅ G2 ⋅ P = 0.785 ⋅ 560 2 ⋅ 0.707 = 1,74,038.71 N

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HD = 0.785 ⋅ B2 ⋅ P = 0.785 ⋅ 520 2 ⋅ 0.707 = 1,50,063.99 N

HT = H − HD = 1,74,038.71 − 1,50,063.99 = 23,974.72 N

W m1 = H + Hp = 1,74,038.71 + 66,028.81 = 2,40,067.51 N

W m2 = 3.14 ⋅ b ⋅ G ⋅ y + br ⋅ rl ⋅ Y ' = 3.14 ⋅ 5 ⋅ 560 ⋅ 68.9476 + 9.53 ⋅ 711.2 ⋅ 68.948 = 10,73,250.42 N

The pass partition gasket load has been included in the calculation of Wm1 and Wm2 per TEMA RGP-RCB-11.7.

Required bolt area, Am = greater of Am 1, Am 2 = 62.3983 cm2

W m1 2,40,067.51
Am1 = = = 13.9574 cm2
Sb (100 ⋅ 172)

W m2 10,73,250.42
Am2 = = = 62.3983 cm2
Sa (100 ⋅ Sb )

Total area for 20 - 1" coarse threaded bolts, corroded, Ab = 71.0966 cm2

(Am + Ab ) ⋅ Sa (6,239.8272 + 7,109.6632) ⋅ 172

W = = = 11,48,056.33 N
2 2

M D = HD ⋅ h D = 1,50,063.99 ⋅ 0.049 = 7,353.1 N-m

M T = HT ⋅ h T = 23,974.72 ⋅ 0.039 = 935 N-m

HG = W m1 − H = 2,40,067.51 − 1,74,038.71 = 66,028.81 N

M G = HG ⋅ hG = 66,028.81 ⋅ 0.029 = 1,914.8 N-m

M o = M D + M T + M G = 7,353.1 + 935 + 1,914.8 = 10,203 N-m

M g = W ⋅ hG = 11,48,056.33 ⋅ 0.029 = 33,293.6 N-m

The bolts are adequately spaced so the TEMA RCB-11.23 load concentration factor does not apply.

A 652
From FIG. 2-7.1, where K = = = 1.2538 , Y = 8.7131
B 520

Stresses at operating conditions - VIII-1 Appendix 2-7

SR = SH = 0

Y ⋅ Mo 1e3 ⋅ 8.7131 ⋅ 10,203

ST = = = 31.22 MPa
t2 ⋅ B 74 2 ⋅ 520

Allowable stress Sfo = 137 MPa

ST does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

109.4 ⋅ M o 109.4⋅10,203
J = = = 0.3201
E ⋅ t3 ⋅ K L ⋅ ln(K ) 190.2E+03 ⋅ 74 3 ⋅ 0.2 ⋅ ln(1.2538)

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

Y ⋅ Mg 1e3 ⋅ 8.7131 ⋅ 33,293.6

ST = = = 101.875 MPa
t2 ⋅ B 74 2 ⋅ 520

Allowable stress Sfa = 138 MPa

ST does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

109.4 ⋅ M g 109.4⋅33,293.6
J = = = 0.9822
E ⋅ t3 ⋅ K L ⋅ ln(K ) 202.27E+03 ⋅ 74 3 ⋅ 0.2 ⋅ ln(1.2538)

The flange rigidity index J does not exceed 1; satisfactory.

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 Shell #1
ASME Section VIII Division 1, 2023 Edition Metric
Component Cylinder
Material SA-240 304 (II-D Metric p. 92, ln. 14)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.5 200 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0068 686.75 1.017
Test horizontal 0.0067 686 1
Dimensions
Inner Diameter 500 mm
Length 2,100 mm
Nominal Thickness 6 mm
Inner 0.75 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 160.12 211.22
Corroded 140.33 213.7
Radiography
Longitudinal seam Spot UW-11(b) Type 1

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 0.75 mm = 3.25 mm
Design thickness due to internal pressure (t) 1.94 mm
Maximum allowable working pressure (MAWP) 2.208 MPa
Maximum allowable pressure (MAP) 2.7752 MPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements

1.3181⋅250.75
tr = = 2.84 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.3181

tr ⋅ E * 2.84⋅0.85
Stress ratio = = = 0.4592
tn − c 6 − 0.75

52.409 ⋅ 1
Stress ratio longitudinal = = 0.3798
138 ⋅ 1
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 200 °C) UG-27(c)(1)

P ⋅R 0.5068⋅250.75
t= + Corrosion = + 0.75 = 1.94 mm
S ⋅ E − 0.60 ⋅ P 126 ⋅ 0.85 − 0.60 ⋅ 0.5068

Maximum allowable working pressure, (at 200 °C) UG-27(c)(1)

S ⋅E ⋅t 126 ⋅ 0.85 ⋅ 5.25

P = − Ps = − 0.0068 = 2.208 MPa
R + 0.60 ⋅ t 250.75+0.60 ⋅ 5.25

Maximum allowable pressure, (at 20 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 6
P = = = 2.7752 MPa
R + 0.60 ⋅ t 250 + 0.60 ⋅ 6

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% Forming strain - UHA-44(a)(2)

50 ⋅ t Rf 50 ⋅ 6 253
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1.1858 %
Rf Ro 253 ∞

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Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-1 Metric)

0.125 0.125
A = = = 0.002564
Ro /t 256/5.25

B = 60.82 MPa

126
S= = 126 MPa
1.00

ScHC = min (B,S) = 60.82 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table HA-1 Metric)

0.125 0.125
A = = = 0.002930
Ro /t 256/6

B = 62.93 MPa

126
S= = 126 MPa
1.00

ScHN = min (B,S) = 62.93 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-1 Metric)

0.125 0.125
A = = = 0.002930
Ro /t 256/6

B = 85.78 MPa

138
S= = 138 MPa
1.00

ScCN = min (B,S) = 85.78 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-1 Metric)

0.125 0.125
A = = = 0.002564
Ro /t 256/5.25

B = 83.46 MPa

138
S= = 138 MPa
1.00

ScC = min (B,S) = 83.46 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-1 Metric)

0.125 0.125
A = = = 0.002564
Ro /t 256/5.25

B = 60.82 MPa

126
S= = 126 MPa
1.00

ScVC = min (B,S ) = 60.82 MPa

42/208
 ASME Section VIII Division 1 UG-80(a) Out-of-Roundness
(Dmax − Dmin ) shall not exceed 1 % of D

When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening

43/208
 Tube Side Flange (rear)
ASME Section VIII Division 1, 2023 Edition Metric , Appendix 2 Flange Calculations
Flange Type Ring type loose
Attachment Type Figure 2-4 sketch (3a)
Flange Material SA-266 4 (II-D Metric p. 20, ln. 35)
Attached To Rear Channel (Left)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No Yes No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa)
Operating 0.007
Dimensions
Flange OD, A 652 mm
Flange ID, B 520 mm
Bolt Circle, C 618 mm
Gasket OD 570 mm
Gasket ID 550 mm
Raised Face ID 580 mm
Facing Height, trf 5 mm
Flange Thickness, t 74 mm
Fillet Weld, h 8 mm
Fillet Weld, h1 10 mm
Length, e 10 mm
Corrosion Bore 3 mm
Corrosion Flange 0 mm

Bolting
Material SA-193 B7 Bolt ≤ 64 (II-D Metric p. 418, ln. 32)
Description 20 - 1" coarse threaded
Corrosion on root 0 mm
Gasket
Type Spiral-Wound
Description Flexitallic Spiral Wound RIR 304 SS / Ceramic
Factor, m 3
Seating Stress, y 68.948 MPa
Thickness, T 4.5 mm
Weight (kg)
New 73.16 kg
Corroded 70.31 kg
Radiography
Longitudinal seam Seamless No RT
Right Circumferential seam N/A

Results Summary
Flange design thickness: 68.19 mm
Maximum allowable working pressure, MAWP: 2.398 MPa @ 230 °C
Maximum allowable pressure, MAP: 2.5586 MPa @ 20 °C
Rated MDMT -48 °C

Note: this flange is calculated as a loose type.

44/208
 UCS-66 Material Toughness Requirements
Governing thickness, tg = 10 mm
Exemption temperature from Fig UCS-66M Curve B = -27.75°C
1.2692
Stress ratio per UCS-66(b)(1)(b) = = 0.496
2.5586
Reduction in MDMT, TR from Fig UCS-66.1M = 32.1°C
Reduction in MDMT, TPWHT from UCS-68(c) = 17°C

M DM T = max [M DM T − TR − T PWHT , − 48] = max [ − 27.75 − 32.1 − 17, − 48] = -48°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Material is exempt from impact testing at the Design MDMT of -18°C.

Stress Summary
P ST Allow
(MPa) (MPa) (MPa)
Oper 28.67 137
Design P Weight Only 0.707
Seating 81.152 138

Bolt Summary
P W Am Ab
(MPa) (N) (cm2) (cm2)
Oper 2,11,332.72 12.29
Design P Weight Only 0.707 71.1
Seating 6,06,187.11 35.24

Rigidity Summary
P J Allow
(MPa)
Oper 0.294 1
Design P Weight Only 0.707
Seating 0.7824 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch Confined gasket 1(a), Column II

Gasket width N = 10 mm

N
b0 = = 5 mm
2

Effective gasket seating width, b = b0 = 5 mm

OD of contact face+gasket ID 570 + 550

G= = = 560 mm
2 2

C −G 618 − 560
hG = = = 29 mm
2 2

C −B 618 − 520
hD = = = 49 mm
2 2

hD + h G 49 + 29
hT = = = 39 mm
2 2

Hp = 2 ⋅ b ⋅ 3.14 ⋅ G ⋅ m ⋅ P = 2 ⋅ 5 ⋅ 3.14 ⋅ 560 ⋅ 3 ⋅ 0.707 = 37,294.01 N

H = 0.785 ⋅ G2 ⋅ P = 0.785 ⋅ 560 2 ⋅ 0.707 = 1,74,038.71 N

HD = 0.785 ⋅ B2 ⋅ P = 0.785 ⋅ 520 2 ⋅ 0.707 = 1,50,063.99 N

HT = H − HD = 1,74,038.71 − 1,50,063.99 = 23,974.72 N

W m1 = H + Hp = 1,74,038.71 + 37,294.01 = 2,11,332.72 N

W m2 = 3.14 ⋅ b ⋅ G ⋅ y = 3.14 ⋅ 5 ⋅ 560 ⋅ 68.9476 = 6,06,187.11 N

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Required bolt area, Am = greater of Am 1, Am 2 = 35.2434 cm2

W m1 2,11,332.72
Am1 = = = 12.2868 cm2
Sb (100 ⋅ 172)

W m2 6,06,187.11
Am2 = = = 35.2434 cm2
Sa (100 ⋅ Sb )

Total area for 20 - 1" coarse threaded bolts, corroded, Ab = 71.0966 cm2

(Am + Ab ) ⋅ Sa (3,524.3432 + 7,109.6632) ⋅ 172

W = = = 9,14,524.67 N
2 2

M D = HD ⋅ h D = 1,50,063.99 ⋅ 0.049 = 7,353.1 N-m

M T = HT ⋅ h T = 23,974.72 ⋅ 0.039 = 935 N-m

HG = W m1 − H = 2,11,332.72 − 1,74,038.71 = 37,294.01 N

M G = HG ⋅ hG = 37,294.01 ⋅ 0.029 = 1,081.5 N-m

M o = M D + M T + M G = 7,353.1 + 935 + 1,081.5 = 9,369.7 N-m

M g = W ⋅ hG = 9,14,524.67 ⋅ 0.029 = 26,521.2 N-m

The bolts are adequately spaced so the TEMA RCB-11.23 load concentration factor does not apply.

A 652
From FIG. 2-7.1, where K = = = 1.2538 , Y = 8.7131
B 520

Stresses at operating conditions - VIII-1 Appendix 2-7

SR = SH = 0

Y ⋅ Mo 1e3 ⋅ 8.7131 ⋅ 9,369.7

ST = = = 28.67 MPa
t2 ⋅ B 74 2 ⋅ 520

Allowable stress Sfo = 137 MPa

ST does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

109.4 ⋅ M o 109.4⋅9,369.7
J = = = 0.294
E ⋅ t3 ⋅ K L ⋅ ln(K ) 190.2E+03 ⋅ 74 3 ⋅ 0.2 ⋅ ln(1.2538)

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

Y ⋅ Mg 1e3 ⋅ 8.7131 ⋅ 26,521.2

ST = = = 81.152 MPa
t2 ⋅ B 74 2 ⋅ 520

Allowable stress Sfa = 138 MPa

ST does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

109.4 ⋅ M g 109.4⋅26,521.2
J = = = 0.7824
E ⋅ t3 ⋅ K L ⋅ ln(K ) 202.27E+03 ⋅ 74 3 ⋅ 0.2 ⋅ ln(1.2538)

The flange rigidity index J does not exceed 1; satisfactory.

46/208
 Rear Channel
ASME Section VIII Division 1, 2023 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0069 701.22 1
Test horizontal 0.0068 690.82 1
Dimensions
Inner Diameter 500 mm
Length 372 mm
Nominal Thickness 10 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 46.49 73.04
Corroded 32.74 74.81
Radiography
Longitudinal seam Spot UW-11(b) Type 1
Right Circumferential seam Spot UW-11(b) Type 1

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 3 mm = 5.5 mm
Design thickness due to internal pressure (t) 4.53 mm
Maximum allowable working pressure (MAWP) 3.1857 MPa
Maximum allowable pressure (MAP) 4.582 MPa
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

1.2761 ⋅ 253
tr = = 2.77 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.2761

tr ⋅ E * 2.77⋅0.85
Stress ratio = = = 0.3364
tn − c 10 − 3

30.422 ⋅ 1
Stress ratio longitudinal = = 0.2204
138 ⋅ 1
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) UG-27(c)(1)

P ⋅R 0.7069 ⋅ 253
t= + Corrosion = + 3 = 4.53 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 0.85 − 0.60 ⋅ 0.7069

Maximum allowable working pressure, (at 230 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 7
P = − Ps = − 0.0069 = 3.1857 MPa
R + 0.60 ⋅ t 253 + 0.60 ⋅ 7

Maximum allowable pressure, (at 20 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 10
P = = = 4.582 MPa
R + 0.60 ⋅ t 250 + 0.60 ⋅ 10

47/208
% Extreme fiber elongation - UCS-79(d)

50 ⋅ t Rf 50 ⋅ 10 255
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1.9608 %
Rf Ro 255 ∞

The extreme fiber elongation does not exceed 5%.

48/208
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScHC = min (B,S) = 93.46 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 97.99 MPa

138
S= = 138 MPa
1.00

ScHN = min (B,S) = 97.99 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 118.47 MPa

138
S= = 138 MPa
1.00

ScCN = min (B,S) = 118.47 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 113.58 MPa

138
S= = 138 MPa
1.00

ScC = min (B,S) = 113.58 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScVC = min (B,S ) = 93.46 MPa

49/208
 ASME Section VIII Division 1 UG-80(a) Out-of-Roundness
(Dmax − Dmin ) shall not exceed 1 % of D

When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening

50/208
 Straight Flange on Rear Channel Head
ASME Section VIII Division 1, 2023 Edition Metric
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0069 701.22 1
Test horizontal 0.0068 690.82 1
Dimensions
Inner Diameter 500 mm
Length 30 mm
Nominal Thickness 10 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 3.77 5.89
Corroded 2.65 6.03
Radiography
Longitudinal seam Seamless No RT
Left Circumferential seam Spot UW-11(b) Type 1

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 3 mm = 5.5 mm
Design thickness due to internal pressure (t) 4.53 mm
Maximum allowable working pressure (MAWP) 3.1857 MPa
Maximum allowable pressure (MAP) 4.582 MPa
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

1.2761 ⋅ 253
tr = = 2.77 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.2761

tr ⋅ E * 2.77⋅0.85
Stress ratio = = = 0.3364
tn − c 10 − 3

Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C

Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) UG-27(c)(1)

P ⋅R 0.7069 ⋅ 253
t= + Corrosion = + 3 = 4.53 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 0.85 − 0.60 ⋅ 0.7069

Maximum allowable working pressure, (at 230 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 7
P = − Ps = − 0.0069 = 3.1857 MPa
R + 0.60 ⋅ t 253 + 0.60 ⋅ 7

Maximum allowable pressure, (at 20 °C) UG-27(c)(1)

S ⋅E ⋅t 138 ⋅ 0.85 ⋅ 10
P = = = 4.582 MPa
R + 0.60 ⋅ t 250 + 0.60 ⋅ 10

% Extreme fiber elongation - UCS-79(d)

51/208
 50 ⋅ t Rf 50 ⋅ 10 255
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 1.9608 %
Rf Ro 255 ∞

The extreme fiber elongation does not exceed 5%.

52/208
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScHC = min (B,S) = 93.46 MPa

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 97.99 MPa

138
S= = 138 MPa
1.00

ScHN = min (B,S) = 97.99 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)

0.125 0.125
A = = = 0.004808
Ro /t 260/10

B = 118.47 MPa

138
S= = 138 MPa
1.00

ScCN = min (B,S) = 118.47 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 113.58 MPa

138
S= = 138 MPa
1.00

ScC = min (B,S) = 113.58 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)

0.125 0.125
A = = = 0.003366
Ro /t 260/7

B = 93.46 MPa

138
S= = 138 MPa
1.00

ScVC = min (B,S ) = 93.46 MPa

53/208
 ASME Section VIII Division 1 UG-80(a) Out-of-Roundness
(Dmax − Dmin ) shall not exceed 1 % of D

When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening

54/208
 Rear Channel Head
ASME Section VIII Division 1, 2023 Edition Metric
Component Ellipsoidal Head
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Attached To Rear Channel
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0069 701.22 1
Test horizontal 0.0068 690.82 1
Dimensions
Inner Diameter 500 mm
Head Ratio 2
Minimum Thickness 8.5 mm
Inner 3 mm
Corrosion
Outer 0 mm
Length Ls f 30 mm
Nominal Thickness ts f 10 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 23.76 22.25
Corroded 15.78 23.19
Radiography
Category A joints Seamless No RT
Head to shell seam Spot UW-11(b) Type 1
1 includes straight flange

Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 3 mm = 5.5 mm
Design thickness due to internal pressure (t) 4.5 mm
Maximum allowable working pressure (MAWP) 2.5778 MPa
Maximum allowable pressure (MAP) 3.9747 MPa
Straight Flange governs MDMT -105°C

Factor K
2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ] 0.9845
1 506
6 2 ⋅ 128

2
K = ( ) ⋅ [2 + ( ) ] 1
1 500
New
6 2 ⋅ 125

Design thickness for internal pressure, (Corroded at 230 °C) Appendix 1-4(c)

P ⋅D ⋅K 0.7069 ⋅ 506 ⋅ 0.984468

t= + Corrosion = + 3 = 4.5 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 0.85 − 0.2 ⋅ 0.7069

Maximum allowable working pressure, (Corroded at 230 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 0.85 ⋅ 5.5

P = − Ps = − 0.0069 = 2.5778 MPa
K ⋅ D + 0.2 ⋅ t 0.984468 ⋅ 506 + 0.2 ⋅ 5.5

Maximum allowable pressure, (New at 20 °C) Appendix 1-4(c)

55/208
 2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 0.85 ⋅ 8.5
P = − Ps = − 0 = 3.9747 MPa
K ⋅ D + 0.2 ⋅ t 1 ⋅ 500 + 0.2 ⋅ 8.5

% Extreme fiber elongation - UCS-79(d)

75 ⋅ t Rf 75 ⋅ 10 90
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 8.3333 %
Rf Ro 90 ∞

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(2)(d) or (e).

ASME Section VIII Division 1 UG-81(a) Out-of-Roundness

Inside surface shall not deviate outside the shape by more than 1.25 % of D

Inside surface shall not deviate inside the shape by more than 0.625 % of D

56/208
 Tubesheet -- TEMA

TEMA A.1.3 Required Effective Tubesheet Thickness

Actual Tubesheet Thickness Used, TNominal = 50 mm

TMin effective = TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) - Shell Side Corrosion
for bending/shear, corr
= 50 - Larger(5, 3) - 0.75 = 44.25 mm
TMin effective = TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) - Shell Side Corrosion
for bending/shear, new
= 50 - Larger(5, 0) - 0 = 45 mm
TMin effective = TNominal - Gasket Confinement Groove Depth
for flanged extension
= 50 - 14 = 36 mm
0.907 0.907
η =1− 2
=1− 2
= 0.4194
(Pitch/Tube OD) (23.81/19.05)

17 − 100 ⋅ (5.25/501.5)
F corroded = > 1 so F = 1
17 − 100(t/ID) 15
A.1.3.1
F =
(bending) 15 17 − 100 ⋅ (6/500)
F new = > 1 so F = 1
15
−−−
√
FG P
T bending =
3 ηS

4A
DL =
C
Equations used
0.31DL
( )
P
A.1.3.2 T shear =
do S
(shear) 1− Pitch

2
< 1.6(1 − )
P do
Shear does not control if
S Pitch

652
rcorr = = 1.1643
A 560
r=
G 652
A.1.3.3 rnew = = 1.1643
(flanged extension) 560
−−−−−− −−−−−−−−−−−−−−
T r = 0.98√
M (r2 − 1 + 3.71r2 ln(r))
S(A − G)(1 + 1.86r2 )

−−−−−−−−−−
1 ⋅ 501.5 1.1754
T bending = ⋅√ = 25.13 mm
Shell Side 3 0.4194 ⋅ 124

P is from A.1.5.3 2
0.9156 19.05
Shear does not control as < 1.6 ⋅ (1 − )
124 23.81
−−−−−−−−−−
1 ⋅ 560 0.7443
T bending = ⋅√ = 22.33 mm
Corr 3 0.4194 ⋅ 124

2
0.6338 19.05
Tube Side
Shear does not control as < 1.6 ⋅ (1 − )
124 23.81
P is from A.1.5.4
−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−
 26,521.2 ⋅ 1000 ⋅ (1.1643 2 − 1 + 3.71 ⋅ 1.1643 2 ⋅ ln(1.1643))

⎷
T r = 0.98 ⋅ = 26.65 mm
124 ⋅ (652 − 560) ⋅ (1 + 1.86 ⋅ 1.1643 2 )
Operating
−−−−−−−−−−
1 ⋅ 500 1.1754
T bending = ⋅√ = 25.06 mm
Shell Side 3 0.4194 ⋅ 124

P is from A.1.5.3 2
0.9789 19.05
Shear does not control as < 1.6 ⋅ (1 − )
124 23.81
−−−−−−−−−−
1 ⋅ 560 0.725
T bending = ⋅√ = 22.04 mm
New 3 0.4194 ⋅ 124

2
0.7069 19.05
Tube Side
Shear does not control as < 1.6 ⋅ (1 − )
124 23.81
P is from A.1.5.4

57/208
 −−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−
 26,521.2 ⋅ 1000 ⋅ (1.1643 2 − 1 + 3.71 ⋅ 1.1643 2 ⋅ ln(1.1643))

⎷
T r = 0.98 ⋅ = 26.65 mm
124 ⋅ (652 − 560) ⋅ (1 + 1.86 ⋅ 1.1643 2 )

TEMA A.1.5.1 Equivalent Differential Expansion Pressure, Corroded, Required Thickness

J = 1 for shells without expansion joints.

E s ts (Do − ts )
K =
E t tt N (d − tt )

ΔL = Lt (α s (T m − 70) − α T (tm − 70)) from T-4.5

Equations used
3 1/4

F q = 0.25 + (F − 0.6)[ ( ) ]
300ts E s G
K LE T

4J E s ts ( ΔL
L
)
t
Pd =
(Do − 3ts )(1 + J K F q )

1,91,879.998 ⋅ 5.25 ⋅ (512 − 5.25)

K = = 0.2241
1,89,720.008 ⋅ 2.11 ⋅ 336 ⋅ (19.05 − 2.11)

ΔL = 2,194 ⋅ (8.76E-06 ⋅ (147.2 − 70) − 8.94E-06 ⋅ (195.8 − 70)) = − 0.98

3 1/4

F q = 0.25 + (1 − 0.6) ⋅ [ ) ]
Operating 300 ⋅ 5.25 ⋅ 1,91,879.998 501.5
⋅( =5.3757
0.2241 ⋅ 2,095.5 ⋅ 1,89,720.008 25.13

1000 ⋅ 4 ⋅ 1 ⋅ 1,91,880 ⋅ 5.25 ⋅ ( )

−0.98
2,194
Pd = = − 1.6517 MPa
(512 − 3 ⋅ 5.25) ⋅ (1 + 1 ⋅ 0.2241 ⋅ 5.3757)

TEMA A.1.5.2 Equivalent Bolting Pressure, Corroded

6.2M 1
P Bt =
F 2 G3
Equations used
6.2M 2
P Bs =
F 2G 3

6.2 ⋅ 1e6 ⋅ 10,203

P Bt = = 0.3602 MPa
12 ⋅ 560 3
Operating
6.2 ⋅ 1e6 ⋅ 33,293.6
P Bs = = 1.1754 MPa
12 ⋅ 560 3

58/208
 TEMA A.1.5.3 Effective Shell Side Design Pressure For Bending, Corroded, Required Thickness
2 2
19.05
fs = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.5152
do
G 501.5

D2j
0.4J (1.5 + K (1.5 + fs )) − ( )(
1−J
− 1)
2 G2 J ,K ,Fq are from A.1.5.1
P s ' = Ps
1 + J K Fq

Ps ' − Pd
P1 = P d is from A.1.5.1
2
Equations used
P2 = Ps'

P = greatest P 3 = P Bs P Bs is from A.1.5.2

absolute value of
Ps ' − Pd − P Bs
P 1 through P6 P4 =
2

PBs + Pd
P5 =
2

P 6 = P s ' − P Bs

0.4 ⋅ 1 ⋅ (1.5 + 0.2241 ⋅ (1.5 + 0.5152)) − ( ) ⋅ ( 501.52 − 1)

1−1 2
2 501.5
P s ' = 0.5068 ⋅ =0.1795 MPa
1 + 1 ⋅ 0.2241 ⋅ 5.3757

0.1795− − 1.6517
P1 = =0.9156 MPa
2

P 2 = 0.1795 MPa
P = 1.1754 MPa
Operating
P 3 = 1.1754 MPa
P Bs = 1.1754 0.1795− − 1.6517 − 1.1754
P4 = =0.3279 MPa
2
P d = − 1.6517
1.1754+ − 1.6517
P5 = = − 0.2382 MPa
2

P 6 = 0.1795 − 1.1754 = − 0.9959 MPa

TEMA A.1.5.4 Effective Tube Side Design Pressure For Bending, Corroded, Required Thickness
2 2
do − 2tt 19.05−2 ⋅ 2.11
ft = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.7062
G 501.5

1 + 0.4J K (1.5 + ft )
P t ' = Pt [ ] J ,K ,F q are from A.1.5.1
1 + J KF q

Pt ' + PBt + Pd
Equations used P1 = P d is from A.1.5.1
when P s ' is positive 2

P = greatest P 2 = P t ' + P Bt P Bt is from A.1.5.2

absolute value of Pt ' − Ps ' + P Bt + P d

P1 =
when P s' is negative 2 P s ' is from A.1.5.3
P 2 = P t ' − P s ' + P Bt

1 + 0.4 ⋅ 1 ⋅ 0.2241 ⋅ (1.5 + 0.7062)

Pt ' = 0.707 ⋅ [ ] =0.3841 MPa
1 + 1 ⋅ 0.2241 ⋅ 5.3757

P = 0.7443 MPa 0.3841+0.3602 + − 1.6517

Operating P1 = = − 0.4537 MPa
2
P s ' = 0.1795
P d = − 1.6517
P 2 = 0.3841 + 0.3602 =0.7443 MPa
P Bt = 0.3602

59/208
TEMA A.1.5.1 Equivalent Differential Expansion Pressure, New, Required Thickness
J = 1 for shells without expansion joints.

E s ts (Do − ts )
K =
E t tt N (d − tt )

ΔL = Lt (α s (T m − 70) − α T (tm − 70)) from T-4.5

Equations used
3 1/4

F q = 0.25 + (F − 0.6)[ ( ) ]
300ts E s G
K LE T

4J E s ts ( ΔL
L
)
t
Pd =
(Do − 3ts )(1 + J K F q )

1,91,879.998 ⋅ 6 ⋅ (512 − 6)
K = = 0.2557
1,89,720.008 ⋅ 2.11 ⋅ 336 ⋅ (19.05 − 2.11)

ΔL = 2,194 ⋅ (8.76E-06 ⋅ (147.2 − 70) − 8.94E-06 ⋅ (195.8 − 70)) = − 0.98

3 1/4

F q = 0.25 + (1 − 0.6) ⋅ [ ) ]
Operating 300 ⋅ 6 ⋅ 1,91,879.998 500
⋅( =5.3783
0.2557 ⋅ 2,094 ⋅ 1,89,720.008 25.06

1000 ⋅ 4 ⋅ 1 ⋅ 1,91,880 ⋅ 6 ⋅ ( )
−0.98
2,194
Pd = = − 1.7599 MPa
(512 − 3 ⋅ 6) ⋅ (1 + 1 ⋅ 0.2557 ⋅ 5.3783)

TEMA A.1.5.2 Equivalent Bolting Pressure, New

6.2M 1
P Bt =
F 2G 3
Equations used
6.2M 2
P Bs =
F 2 G3

6.2 ⋅ 1e6 ⋅ 10,203

P Bt = = 0.3602 MPa
12 ⋅ 560 3
Operating
6.2 ⋅ 1e6 ⋅ 33,293.6
P Bs = = 1.1754 MPa
12 ⋅ 560 3

60/208
 TEMA A.1.5.3 Effective Shell Side Design Pressure For Bending, New, Required Thickness
2 2
19.05
fs = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.5123
do
G 500

D2j
0.4J (1.5 + K (1.5 + fs )) − ( )(
1−J
− 1)
2 G2 J ,K ,Fq are from A.1.5.1
P s ' = Ps
1 + J K Fq

Ps ' − Pd
P1 = P d is from A.1.5.1
2
Equations used
P2 = Ps'

P = greatest P 3 = P Bs P Bs is from A.1.5.2

absolute value of
Ps ' − Pd − P Bs
P 1 through P 6 P4 =
2

PBs + Pd
P5 =
2

P 6 = P s ' − P Bs

0.4 ⋅ 1 ⋅ (1.5 + 0.2557 ⋅ (1.5 + 0.5123)) − ( ) ⋅ ( 5002 − 1)

1−1 2
2 500
P s ' = 0.5068 ⋅ =0.172 MPa
1 + 1 ⋅ 0.2557 ⋅ 5.3783

0.172− − 1.7599
P1 = =0.9659 MPa
2

P 2 = 0.172 MPa
P = 1.1754 MPa
Operating
P 3 = 1.1754 MPa
P Bs = 1.1754 0.172− − 1.7599 − 1.1754
P4 = =0.3782 MPa
2
P d = − 1.7599
1.1754+ − 1.7599
P5 = = − 0.2922 MPa
2

P 6 = 0.172 − 1.1754 = − 1.0035 MPa

TEMA A.1.5.4 Effective Tube Side Design Pressure For Bending, New, Required Thickness
2 2
do − 2tt 19.05−2 ⋅ 2.11
ft = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.7044
G 500

1 + 0.4J K (1.5 + ft )
P t ' = Pt [ ] J ,K ,F q are from A.1.5.1
1 + J KF q

Pt ' + PBt + Pd
Equations used P1 = P d is from A.1.5.1
when P s ' is positive 2

P = greatest P 2 = P t ' + P Bt P Bt is from A.1.5.2

absolute value of Pt ' − Ps ' + P Bt + P d

P1 =
when P s' is negative 2 P s ' is from A.1.5.3
P 2 = P t ' − P s ' + P Bt

1 + 0.4 ⋅ 1 ⋅ 0.2557 ⋅ (1.5 + 0.7044)

Pt ' = 0.7069 ⋅ [ ] =0.3648 MPa
1 + 1 ⋅ 0.2557 ⋅ 5.3783

P = 0.725 MPa 0.3648+0.3602 + − 1.7599

Operating P1 = = − 0.5175 MPa
2
P s ' = 0.172
P d = − 1.7599
P 2 = 0.3648 + 0.3602 =0.725 MPa
P Bt = 0.3602

61/208
 Tubesheet -- ASME
ASME Section VIII Division 1, 2023 Edition Metric
Type of heat exchanger: Fixed Both Ends

Type of construction: Fixed\Stationary tubesheet per Fig. 4.18.5 Configuration b:

shell-side integral, tubesheet extended as a flange
Calculate as simply supported: No
Tubesheet material specification: SA-182 F304 ≤ 130 (II-D Metric p. 92, ln. 4)
Normalized No
Fine Grain Practice No
Impact Tested No
PWHT No
Tube layout: Triangular
Tubesheet outer diameter, A: 652 mm
Tubesheet thickness, h: 50 mm (tdesign = 42.61 mm)
Number of tubes, Nt: 336
Tube pitch, p: 23.81 mm
Tube hole diameter: 19.25 mm (Standard Fit)
Radius to outer tube center, ro: 233.69 mm
Total area of untubed lanes, AL: 16,988.44 mm2
Pass partition groove depth, hg: 5 mm
Corrosion allowance shell side , cs : 0.75 mm
Corrosion allowance tube side , ct: 3 mm
Tubesheet poisson's ratio, n: 0.3
Perimeter of the tube layout, Cp: 1,688.93 mm
Total area enclosed by Cp, Ap: 0.1538 m2
Consider radial thermal expansion per 4.18.8.7: No
Stepped Tubesheet
Step 1 diameter shell side 500 mm
Step 1 depth shell side 3 mm
Step 1 diameter tube side 578 mm
Step 1 depth tube side 6 mm
Step 2 diameter tube side 518 mm
Step 2 depth tube side 5 mm
Shell
Material specification: SA-240 304 (II-D Metric p. 92, ln. 14)
Inner diameter, Ds : 500 mm
Thickness, ts : 6 mm
Inner corrosion allowance: 0.75 mm
Outer corrosion allowance: 0 mm
Poisson's ratio, ns : 0.31
Circumferential weld joint efficiency, Es , w: 1
Channel
Material specification: SA-516 70 (II-D Metric p. 20, ln. 45)
Inner diameter, Dc : 500 mm
Thickness, tc : 10 mm
Inner corrosion allowance: 3 mm
Outer corrosion allowance: 0 mm
Poisson's ratio, nc : 0.3
Tubes
Tube material specification: SA-213 TP304 Smls tube (II-D Metric p. 92, ln. 8)
Tube outer diameter, dt: 19.05 mm
Tube nominal thickness, tt: 2.11 mm
Tube minimum thickness, tt,min: 1.85 mm
Tube tolerance: 12.5%
Tube length between outer tubesheet faces, Lt: 2,194 mm

62/208
Tube inner corrosion allowance: 0 mm
Tube outer corrosion allowance: 0 mm
Tube expansion depth ratio, r: 0.95
Tube poisson's ratio, nt: 0.3
Flange
Bolt circle diameter, C: 618 mm
Channel side gasket load reaction diameter, Gc : 560 mm
Tube Supports
Tube supports present: Yes
Support all tubes: No
Maximum distance from tubesheet to first support: 472 mm
Maximum distance between tube supports: 460 mm
Tube-To-Tubesheet Joints
Calculation method: UW-20.3
Weld type: Full strength weld per UW-20.3.2
Joint type: Figure UW-20.1 sketch(c)
Fillet weld leg, af : 2 mm
Groove weld leg, ag: 2 mm
Weld corrosion allowance on tube side: 0 mm
Weld corrosion allowance on shell side: 0 mm
Tubesheet Welds
Shell Side
Weld Detail Figure UW-13.2 Sketch (i)
Weld Depth (a) 14 mm
Weld Bevel Depth (b) 3 mm
Outer Fillet Weld Leg 8 mm

63/208
 Tubesheet Connection

Tube-To-Tubesheet Joint Loads

64/208
Tube-To-Tubesheet Joint Loads
Tube-To-Tubesheet Minimum Weld Sizes
Tubesheet Minimum Weld Sizes

Summary Tables

Tubesheet Design Thickness Summary

tdesign
Condition
(mm)

Operating 42.61

Tubesheet Effective Bolt Load

Condition Load Case W*

(N)

LC1 2,40,067.51

LC2 0

LC3 2,40,067.51

Operating LC5 11,48,056.33

LC6 11,48,056.33

LC7 11,48,056.33

LC8 11,48,056.33

Pressures
Shell Side Tube Side
Condition P sd,max P sd,min P sox,max P sox,min Static Pressure P td,max P td,min P tox,max P tox,min Static Pressure
Consider Liquid Consider Liquid
(MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Operating 0.5 0 0.4 0 0.0068 Yes 0.7 0 0.2 0 0.007 Yes

Temperatures
Tubesheet design Shell design Channel design Tube design Shell mean Tube mean
Condition T Ts Tc Tt Ts,m Tt,m
(°C) (°C) (°C) (°C) (°C) (°C)

Operating 230 200 230 230 64 91

Material Properties
Mean
Modulus of Allowable Yield
Coefficient
Condition Component Material Elasticity Stress Stress
Thermal
(MPa) (MPa) (MPa)
Expansion

Shell SA-240 304 E s = 1,83,000 S s = 126 S y,s = 144 as,m = 1.58E-05

Channel SA-516 70 E c = 1,90,200 S c = 138 S y,c = 220 N/A

Operating Tubesheet SA-182 F304 ≤ 130 E = 1,80,600 S = 124 S y = 138 N/A

E t = 1,80,600 S t = 124 S y,t = 138 at,m = 1.61E-05

Tubes SA-213 TP304 Smls tube
E tT =1,80,600 S tT =124 N/A N/A

UHA-51 Material Toughness Requirements

1.2762
Stress ratio = = 0.416
3.0676
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Calculations for Operating Condition

Table 4.18.7
Shell Side Tube Side
Design
Design Design
Loading
Pressure, Ps Pressure, Pt
Case
(MPa) (MPa)

1 0 0.707

2 0.5068 0

3 0.5068 0.707

65/208
 Table 4.18.8
Axial Mean
Operating Pressure
Metal Temperature
Operating
Loading Case Shell Side, P Tube Side, P Tubes, T
s t t,m Shell, Ts,m
(MPa) (MPa) (°C) (°C)

5 0 0.207

6 0.4068 0
91 64
7 0.4068 0.207

8 0 0

4.18.5.4
−−−−−−−−−
h r,operating = √
1.9W m1 hG
Sfe G

−−−−−−−
h r,gasket seating = √
1.9W hG
S aG

h r = max [h r,gasket seating,h r,operating]

Condition Operating
Operating

−−−−−−−−−−−−−−−−−
1.9 ⋅ 2,40,067.51 ⋅ 29
LC1, 3 hr = √ = 13.8
124 ⋅ 560
−−−−−−−−−−−−−−
1.9 ⋅ 2,366.33 ⋅ 29
hr = √
New or
LC2, 6, 8 = 1.37
Corr 124 ⋅ 560
−−−−−−−−−−−−−−−
1.9 ⋅ 70,280.95 ⋅ 29
LC5, 7 hr = √ = 7.47
124 ⋅ 560
Gasket Seating

−−−−−−−−−−−−−−−−−−
1.9 ⋅ 11,48,056.33 ⋅ 29
hr = √
New or
LC1, 2, 3, 5, 6, 7, 8 = 28.61
Corr 138 ⋅ 560

Tubesheet Design Thickness to Maintain hr = 28.61 + 3 + 11 = 42.61 mm

4.18.8.4 Step 1
Do = 2ro + dt

p − dt
μ=
p

E tT StT
d ∗ = max ( dt − 2tt ( )( )ρ,dt − 2tt )
E S

p
p∗ = −−−− −−−−−−−−−
√1 −
4min( AL ,4 Dop)
2
πD o

p∗ − d ∗
μ∗ =
p∗

h ′g = max (h g − ct ,0) for pressure load only. For load cases 5, 6, 7, 8 h ′g = 0.

Do
ao =
2
as
ρs =
ao
ac
ρc =
ao

dt − 2 tt 2
xt = 1 − Nt ( )
2ao

dt 2
xs = 1 − Nt ( )
2a o

66/208
 Condition Operating
New or
Do = 2 ⋅ 233.69 + 19.05 = 486.43
Corr

New or 23.81−19.05
μ= = 0.1999
Corr 23.81

1,80,600 124
New d ∗ = max (19.05 − 2 ⋅ 2.11 ⋅ ( ) ⋅( ) ⋅ 0.95,19.05 − 2 ⋅ 2.11) = 15.04
1,80,600 124

1,80,600 124
Corr d ∗ = max (19.05 − 2 ⋅ 2.11 ⋅ ( ) ⋅( ) ⋅ 0.9621,19.05 − 2 ⋅ 2.11) = 14.99
1,80,600 124

23.81
New or p∗ = −−−−−−−−−−−−−−−−−−−−− =
√1 −
Corr
4⋅min(16,988.44,4⋅486.43⋅23.81) 24.98
2
π⋅486.43

24.98−15.04
New μ∗ = = 0.397857
24.98

24.98−14.99
Corr μ∗ = = 0.399909
24.98

New h ′g = 5

Corr h ′g = 2

New or 486.43
ao = = 243.21
Corr 2

250
New ρs = = 1.027905
243.21

250.75
Corr ρs = = 1.030986
243.21

New or 280
ρc = = 1.151253
Corr 243.21
2
19.05
x s = 1 − 336 ⋅ ( ) = 0.484659
New or
Corr 2 ⋅ 243.21

2
19.05−2 ⋅ 2.11
x t = 1 − 336 ⋅ ( ) = 0.687689
New or
Corr 2 ⋅ 243.21

4.18.8.4 Step 2
π ts (Ds + ts )E s
Ks =
L

π tt (dt − tt )E t
Kt =
L

Ks
Ks,t =
N t Kt

KJ
J =
K J + Ks
−−−−−−−−−
√
4
12(1 − ν s2 )
βs = −−−−−−−−−
√ (Ds + ts )ts

E s t3s
ks = β s
6(1 − νs2 )

6(Ds + ts ) h2 β 2s
λs = ks (1 + h β s + )
h3 2

D2s
(1 − )
Ds ν s
δs =
4E s ts 2(Ds + ts )

bc , kc , lc , & dc = 0 for configuration b

Condition Operating

67/208
 π ⋅ 6 ⋅ (500 + 6) ⋅ 1,83,000
New Ks = = 8,33,539.14
2,094

π ⋅ 5.25 ⋅ (501.5 + 5.25) ⋅ 1,83,000

Corr Ks = = 7,30,001.74
2,095.5

π ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 1,80,600

New Kt = = 9,684.71
2,094

π ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 1,80,600

Corr Kt = = 9,677.79
2,095.5

8,33,539.14
New Ks,t = = 0.256153
336 ⋅ 9,684.71

7,30,001.74
Corr Ks,t = = 0.224496
336 ⋅ 9,677.79
New or
Corr
J = 1 as no expansion joint used
−−−−−−−−−−−−
√
4
12 ⋅ (1 − 0.31 2 )
New βs = = 0.03
−−−−−−−−−−
√ (500 + 6) ⋅ 6

−−−−−−−−−−−−
√
4
12 ⋅ (1 − 0.31 2 )
βs = 0.04
−−−−−−−−−−−−−−−− =
Corr
√ (501.5 + 5.25) ⋅ 5.25

1,83,000 ⋅ 6 3
New ks = 0.03 ⋅ = 2,40,053.37
6 ⋅ (1 − 0.31 2 )

1,83,000 ⋅ 5.25 3
Corr ks = 0.04 ⋅ = 1,71,850.72
6 ⋅ (1 − 0.31 2 )

6 ⋅ (500 + 6) 50 2 ⋅ 0.03 2
New λs = ⋅ 2,40,053.37 ⋅ (1 + 50 ⋅ 0.03 + )= 23,338
50 3 2

6 ⋅ (501.5 + 5.25) 46.25 2 ⋅ 0.04 2

Corr λs = ⋅ 1,71,850.72 ⋅ (1 + 46.25 ⋅ 0.04 + )= 20,867
46.25 3 2

500 2 500 ⋅ 0.31

New δs = ⋅ (1 − )= 4.8203E-02
4 ⋅ 1,83,000 ⋅ 6 2 ⋅ (500 + 6)

501.5 2 501.5⋅0.31
Corr δs = ⋅ (1 − ) = 5.5398E-02
4 ⋅ 1,83,000 ⋅ 5.25 2 ⋅ (501.5 + 5.25)

68/208
 4.18.8.4 Step 3
E∗
= A0 + A1 μ∗ + A2 μ∗2 + A3 μ∗3 + A4 μ∗4
E

ν ∗ = B0 + B1 μ∗ + B2 μ∗2 + B3 μ∗3 + B4 μ∗4

−−−−−−−−−−−−−−−−−−−−−−−
Xa = √
E t tt (dt − tt )a2o
4
24(1 − ν ∗2 )Nt
E ∗ Lh 3

Condition Operating
h 50
New = = 2.1
p 23.81

h 46.25
Corr = = 1.9425
p 23.81

E∗
New from Table 4.18.1 → = 0.4106
E

E∗
Corr from Table 4.18.1 → = 0.4156
E

New E ∗ = 0.4106 ⋅ 1,80,600 = 74,147

Corr E ∗ = 0.4156 ⋅ 1,80,600 = 75,058

New from Table 4.18.1 → ν ∗ = 0.3112

Corr from Table 4.18.1 → ν ∗ = 0.3095

−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−
1,80,600 ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 243.21 2
New Xa = √
4
24 ⋅ (1 − 0.3112 2 ) ⋅ 336 ⋅ = 3.4598
74,147 ⋅ 2,094 ⋅ 50 3

−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−
1,80,600 ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 243.21 2
Corr Xa = √
4
24 ⋅ (1 − 0.3095 2 ) ⋅ 336 ⋅ = 3.6573
75,058 ⋅ 2,095.5 ⋅ 46.25 3

New Zd = 0.0371

Corr Zd = 0.0315

New Zv = 0.0852

Corr Zv = 0.0768

New Zm = 0.4413

Corr Zm = 0.415

New Zw = 0.0852

Corr Zw = 0.0768

New Za = 3.5337

Corr Za = 4.4518

69/208
 4.18.8.4 Step 4
A
K =
Do

1 −ν∗
F =( )(λ s + λ c + E ln(K ))
E∗

Φ = (1 + ν ∗ )F

ρs − 1 − ΦZv
Q1 =
1 + ΦZm

(Zd + Q 1 Zw )Xa4
Q z1 =
2

(Zv + Q1 Zm )Xa4
Q z2 =
2

[Zw + (ρs − 1)Zm ]Xa4

U =
1 + ΦZm

Condition Operating
578
New K = = 1.1883
486.43

652
Corr K = = 1.3404
486.43

1 − 0.3112
New F =( ) ⋅ (23,338.06 + 0 + 1,80,600 ⋅ ln(1.1883)) = 0.5062
74,147

1 − 0.3095
Corr F =( ) ⋅ (20,866.54 + 0 + 1,80,600 ⋅ ln(1.3404)) = 0.6787
75,058

New Φ = (1 + 0.3112) ⋅ 0.5062 = 0.6637

Corr Φ = (1 + 0.3095) ⋅ 0.6787 = 0.8888

1.0279−1 − 0.6637 ⋅ 0.0852

New Q1 = = -0.0221
1 + 0.6637 ⋅ 0.4413

1.031−1 − 0.8888 ⋅ 0.0768

Corr Q1 = = -0.0272
1 + 0.8888 ⋅ 0.415

4
(0.0371 + − 0.0221 ⋅ 0.0852) ⋅ 3.4598
New Qz1 = = 2.5201
2
4
(0.0315 + − 0.0272 ⋅ 0.0768) ⋅ 3.6573
Corr Qz1 = = 2.6339
2
4
(0.0852 + − 0.0221 ⋅ 0.4413) ⋅ 3.4598
New Qz2 = = 5.4023
2
4
(0.0768 + − 0.0272 ⋅ 0.415) ⋅ 3.6573
Corr Qz2 = = 5.8585
2
4
[0.0852 + (1.0279 − 1) ⋅ 0.4413] ⋅ 3.4598
New U = = 10.8047
1 + 0.6637 ⋅ 0.4413
4
[0.0768 + (1.031 − 1) ⋅ 0.415] ⋅ 3.6573
Corr U = = 11.7171
1 + 0.8888 ⋅ 0.415

4.18.8.4 Step 5
Gc − C
γb =
Do

Condition Operating

New or 560 − 618

γb = = -0.1192
Corr 486.43

70/208
 4.18.8.4 Step 5
γ = [α t,m (T t,m − T a ) − αs,m (T s,m − T a )]L

ωs = ρs ks β s δs (1 + h β s )

Cmθ hC qθ
ωc = ρc kc β c ( δc (Cmδ + Cqδ h βc ) − ζc ( + ))
βc 2

(ρ2s − 1)(ρs − 1)
ω∗s = a2o − ωs
4

(ρ2c + 1)(ρc − 1)
ω∗c = a2o [ ] − ωc
ρs − 1
−
4 2

Condition Operating
Ps (MPa) Pt (MPa)
LC1 0 0.707
LC2 0.5068 0
LC3 0.5068 0.707
LC5 0 0.207
LC6 0.4068 0
LC7 0.4068 0.207
LC8 0 0
LC1, 2, 3 γ= 0
New
LC5, 6, 7, 8 γ = [1.61E-05 ⋅ (91 − 20) − 1.58E-05 ⋅ (64 − 20)] ⋅ 2,094 = 0.94

LC1, 2, 3 γ= 0
Corr
LC5, 6, 7, 8 γ = [1.61E-05 ⋅ (91 − 20) − 1.58E-05 ⋅ (64 − 20)] ⋅ 2,095.5 = 0.94

New LC1, 2, 3, 5, 6, 7, 8 ωs = 1.0279 ⋅ 2,40,053.37 ⋅ 0.03 ⋅ 4.8203E-02 ⋅ (1 + 50 ⋅ 0.03) = 1,036.8991

Corr LC1, 2, 3, 5, 6, 7, 8 ωs = 1.031 ⋅ 1,71,850.72 ⋅ 0.04 ⋅ 5.5398E-02 ⋅ (1 + 46.25 ⋅ 0.04) = 907.214

2
(1.0279 2 − 1) ⋅ (1.0279 − 1)
New LC1, 2, 3, 5, 6, 7, 8 ω∗s = 243.21 ⋅ − 1,036.8991 = -1,013.5475
4

(1.031 2 − 1) ⋅ (1.031 − 1)
Corr LC1, 2, 3, 5, 6, 7, 8 ω∗s = 243.21 2 ⋅ − 907.214 = -878.3778
4

0 46.25 ⋅ 0
New or
All LCs ωc = 1.1513 ⋅ 0 ⋅ 0 ⋅ (0 ⋅ (0 + 0 ⋅ 46.25 ⋅ 0) − 0 ⋅ ( + )) = 0
Corr 0 2

(1.1513 2 + 1) ⋅ (1.1513 − 1)
⋅[ ] −0 =
2 1.0279−1
New LC1, 2, 3, 5, 6, 7, 8 ω∗c = 243.21 − 4,376.0035
4 2

(1.1513 2 + 1) ⋅ (1.1513 − 1)
⋅[ ] −0 =
2 1.031−1
Corr LC1, 2, 3, 5, 6, 7, 8 ω∗c = 243.21 − 4,284.8837
4 2

4.18.8.4 Step 6

⎛ 2
ρ2s − 1 (1 − J )[D2j − D2s ] ⎞
P s′ = ⎜x s + 2(1 − x s )ν t + ⎟Ps
2
( ) νs −
Ds
−
⎝ Ks,t Do J Ks,t 2J K s,t D2o ⎠

1
P t′ = ( xt + 2(1 − xt )νt + ) Pt
J Ks,t

N t Kt
Pγ = γ
πa2o

U γb
PW = − W∗
a2o 2π

U
P rim = − (ω∗s Ps − ω∗c Pt )
a2o

71/208
 J K s,t
Pe = (Ps′ − P t′ + Pγ + PW + Prim )
1 + J K s,t [Q Z1 + (ρs − 1)Q Z2 ]

Condition Operating
2
P s′ = (0.4847 + 2 ⋅ (1 − 0.4847) ⋅ 0.3 +
2 500
⋅( ) ⋅ 0.31
0.2562 486.43
LC1, 5, 8 0
1.0279 2 − 1 (1 − 1) ⋅ [0 2 − 500 2 ]
− − )⋅0 =
1 ⋅ 0.2562 2 ⋅ 1 ⋅ 0.2562 ⋅ 486.43 2

2
P s′ = (0.4847 + 2 ⋅ (1 − 0.4847) ⋅ 0.3 +
2 500
⋅( ) ⋅ 0.31
0.2562 486.43
New LC2, 3 1.5866
1.0279 2 − 1 (1 − 1) ⋅ [0 2 − 500 2 ]
− − ) ⋅ 0.5068 =
1 ⋅ 0.2562 2 ⋅ 1 ⋅ 0.2562 ⋅ 486.43 2

2
P s′ = (0.4847 + 2 ⋅ (1 − 0.4847) ⋅ 0.3 +
2 500
⋅( ) ⋅ 0.31
0.2562 486.43
LC6, 7 1.2736
1.0279 2 − 1 (1 − 1) ⋅ [0 2 − 500 2 ]
− − ) ⋅ 0.4068 =
1 ⋅ 0.2562 2 ⋅ 1 ⋅ 0.2562 ⋅ 486.43 2

2
P s′ = (0.4847 + 2 ⋅ (1 − 0.4847) ⋅ 0.3 +
2 501.5
⋅( ) ⋅ 0.31
0.2245 486.43
LC1, 5, 8 0
1.031 2 − 1 (1 − 1) ⋅ [0 2 − 501.5 2 ]
− − )⋅0 =
1 ⋅ 0.2245 2 ⋅ 1 ⋅ 0.2245 ⋅ 486.43 2

2
P s′ = (0.4847 + 2 ⋅ (1 − 0.4847) ⋅ 0.3 +
2 501.5
⋅( ) ⋅ 0.31
0.2245 486.43
Corr LC2, 3 1.7481
1.031 2 − 1 (1 − 1) ⋅ [0 2 − 501.5 2 ]
− − ) ⋅ 0.5068 =
1 ⋅ 0.2245 2 ⋅ 1 ⋅ 0.2245 ⋅ 486.43 2

2
P s′ = (0.4847 + 2 ⋅ (1 − 0.4847) ⋅ 0.3 +
2 501.5
⋅( ) ⋅ 0.31
0.2245 486.43
LC6, 7 1.4032
1.031 2 − 1 (1 − 1) ⋅ [0 2 − 501.5 2 ]
− − ) ⋅ 0.4068 =
1 ⋅ 0.2245 2 ⋅ 1 ⋅ 0.2245 ⋅ 486.43 2

1
LC1, 3 P t′ = (0.6877 + 2 ⋅ (1 − 0.6877) ⋅ 0.3 + ) ⋅ 0.707 = 3.3786
1 ⋅ 0.2562

1
New LC2, 6, 8 P t′ = (0.6877 + 2 ⋅ (1 − 0.6877) ⋅ 0.3 + ) ⋅0 = 0
1 ⋅ 0.2562

1
LC5, 7 P t′ = (0.6877 + 2 ⋅ (1 − 0.6877) ⋅ 0.3 + ) ⋅ 0.207 = 0.9891
1 ⋅ 0.2562

1
LC1, 3 P t′ = (0.6877 + 2 ⋅ (1 − 0.6877) ⋅ 0.3 + ) ⋅ 0.707 = 3.7678
1 ⋅ 0.2245

1
Corr LC2, 6, 8 P t′ = (0.6877 + 2 ⋅ (1 − 0.6877) ⋅ 0.3 + ) ⋅0 = 0
1 ⋅ 0.2245

1
LC5, 7 P t′ = (0.6877 + 2 ⋅ (1 − 0.6877) ⋅ 0.3 + ) ⋅ 0.207 = 1.103
1 ⋅ 0.2245

336 ⋅ 9,684.71
LC1, 2, 3 Pγ = 2
⋅ 1000 ⋅ 0 = 0
π ⋅ 243.21
New
336 ⋅ 9,684.71
LC5, 6, 7, 8 Pγ = 2
⋅ 1000 ⋅ 0.94 = 16.4541
π ⋅ 243.21

336 ⋅ 9,677.79
LC1, 2, 3 Pγ = 2
⋅ 1000 ⋅ 0 = 0
π ⋅ 243.21
Corr
336 ⋅ 9,677.79
LC5, 6, 7, 8 Pγ = 2
⋅ 1000 ⋅ 0.94 = 16.4541
π ⋅ 243.21

72/208
 10.8047 ⋅ − 0.1192
LC1, 3 PW = − ⋅ 2,40,067.51 ⋅ 1000 = 0.8321
243.21 2 ⋅ 2 ⋅ π

10.8047 ⋅ − 0.1192
New LC2 PW = − ⋅ 0 ⋅ 1000 = 0
243.21 2 ⋅ 2 ⋅ π

10.8047 ⋅ − 0.1192
LC5, 6, 7, 8 PW = − 2
⋅ 11,48,056.33 ⋅ 1000 = 3.9795
243.21 ⋅2⋅π

11.7171 ⋅ − 0.1192
LC1, 3 PW = − ⋅ 2,40,067.51 ⋅ 1000 = 0.9024
243.21 2 ⋅ 2 ⋅ π

11.7171 ⋅ − 0.1192
Corr LC2 PW = − ⋅ 0 ⋅ 1000 = 0
243.21 2 ⋅ 2 ⋅ π

11.7171 ⋅ − 0.1192
LC5, 6, 7, 8 PW = − 2
⋅ 11,48,056.33 ⋅ 1000 = 4.3156
243.21 ⋅2⋅π

10.8047
LC1 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0 − 4,376.0035 ⋅ 0.707) = 0.5651
243.21

10.8047
LC2 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0.5068 − 4,376.0035 ⋅ 0) = 0.0938
243.21

10.8047
LC3 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0.5068 − 4,376.0035 ⋅ 0.707) = 0.6589
243.21

10.8047
New LC5 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0 − 4,376.0035 ⋅ 0.207) = 0.1654
243.21

10.8047
LC6 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0.4068 − 4,376.0035 ⋅ 0) = 0.0753
243.21

10.8047
LC7 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0.4068 − 4,376.0035 ⋅ 0.207) = 0.2408
243.21

10.8047
LC8 P rim = − 2
⋅ ( − 1,013.5475 ⋅ 0 − 4,376.0035 ⋅ 0) = 0
243.21

11.7171
LC1 P rim = − 2
⋅ ( − 878.3778 ⋅ 0 − 4,284.8837 ⋅ 0.707) = 0.6
243.21

11.7171
LC2 P rim = − 2
⋅ ( − 878.3778 ⋅ 0.5068 − 4,284.8837 ⋅ 0) = 0.0882
243.21

11.7171
LC3 P rim = − 2
⋅ ( − 878.3778 ⋅ 0.5068 − 4,284.8837 ⋅ 0.707) = 0.6882
243.21

11.7171
Corr LC5 P rim = − 2
⋅ ( − 878.3778 ⋅ 0 − 4,284.8837 ⋅ 0.207) = 0.1757
243.21

11.7171
LC6 P rim = − 2
⋅ ( − 878.3778 ⋅ 0.4068 − 4,284.8837 ⋅ 0) = 0.0708
243.21

11.7171
LC7 P rim = − 2
⋅ ( − 878.3778 ⋅ 0.4068 − 4,284.8837 ⋅ 0.207) = 0.2465
243.21

11.7171
LC8 P rim = − 2
⋅ ( − 878.3778 ⋅ 0 − 4,284.8837 ⋅ 0) = 0
243.21

1 ⋅ 0.2562
Pe =
LC1 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] -0.3014
⋅ (0 − 3.3786 + 0 + 0.8321 + 0.5651) =

1 ⋅ 0.2562
Pe =
LC2 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] 0.2556
⋅ (1.5866 − 0 + 0 + 0 + 0.0938) =

1 ⋅ 0.2562
Pe =
LC3 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] -0.0458
⋅ (1.5866 − 3.3786 + 0 + 0.8321 + 0.6589) =

1 ⋅ 0.2562
Pe =
New LC5 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] 2.9826
73/208
 ⋅ (0 − 0.9891 + 16.4541 + 3.9795 + 0.1654) =

1 ⋅ 0.2562
Pe =
LC6 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] 3.3131
⋅ (1.2736 − 0 + 16.4541 + 3.9795 + 0.0753) =

1 ⋅ 0.2562
Pe =
LC7 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] 3.1878
⋅ (1.2736 − 0.9891 + 16.4541 + 3.9795 + 0.2408) =

1 ⋅ 0.2562
Pe =
LC8 1 + 1 ⋅ 0.2562 ⋅ [2.5201 + (1.0279 − 1) ⋅ 5.4023] 3.1079
⋅ (0 − 0 + 16.4541 + 3.9795 + 0) =

1 ⋅ 0.2245
Pe =
LC1 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] -0.3116
⋅ (0 − 3.7678 + 0 + 0.9024 + 0.6) =

1 ⋅ 0.2245
Pe =
LC2 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] 0.2526
⋅ (1.7481 − 0 + 0 + 0 + 0.0882) =

1 ⋅ 0.2245
Pe =
LC3 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] -0.059
⋅ (1.7481 − 3.7678 + 0 + 0.9024 + 0.6882) =

1 ⋅ 0.2245
Pe =
Corr LC5 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] 2.7294
⋅ (0 − 1.103 + 16.4541 + 4.3156 + 0.1757) =

1 ⋅ 0.2245
Pe =
LC6 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] 3.0597
⋅ (1.4032 − 0 + 16.4541 + 4.3156 + 0.0708) =

1 ⋅ 0.2245
Pe =
LC7 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] 2.9321
⋅ (1.4032 − 1.103 + 16.4541 + 4.3156 + 0.2465) =

1 ⋅ 0.2245
Pe =
LC8 1 + 1 ⋅ 0.2245 ⋅ [2.6339 + (1.031 − 1) ⋅ 5.8585] 2.857
⋅ (0 − 0 + 16.4541 + 4.3156 + 0) =

4.18.8.4 Step 7
γb ∗
(ω∗s Ps − ω ∗c P t ) + 2π W
Q2 =
1 + ΦZm

2Q2
Q3 = Q1 +
Pe a2o

F m is calculated per Table 4.18.3

2
1.5F m 2ao
σ =( ∗
)( ′
) Pe
μ h − hg

6Q 2
If Pe = 0, σ = 2
μ∗ (h − h ′g )

Condition Operating

( − 1,013.5475 ⋅ 0 − 4,376.0035 ⋅ 0.707) + − 0.1192

2⋅π
⋅ 2,40,067.51
LC1 Q2 = = -5,916.56
1 + 0.6637 ⋅ 0.4413

( − 1,013.5475 ⋅ 0.5068 − 4,376.0035 ⋅ 0) + − 0.1192

2⋅π
⋅0
LC2 Q2 = = -397.33
1 + 0.6637 ⋅ 0.4413

( − 1,013.5475 ⋅ 0.5068 − 4,376.0035 ⋅ 0.707) + − 0.1192

2⋅π
⋅ 2,40,067.51
LC3 Q2 = = -6,313.89
1 + 0.6637 ⋅ 0.4413

74/208
 ( − 1,013.5475 ⋅ 0 − 4,376.0035 ⋅ 0.207) + − 0.1192
2⋅π
⋅ 11,48,056.33
New LC5 Q2 = = -17,551.7
1 + 0.6637 ⋅ 0.4413

( − 1,013.5475 ⋅ 0.4068 − 4,376.0035 ⋅ 0) + − 0.1192

2⋅π
⋅ 11,48,056.33
LC6 Q2 = = -17,170.12
1 + 0.6637 ⋅ 0.4413

( − 1,013.5475 ⋅ 0.4068 − 4,376.0035 ⋅ 0.207) + − 0.1192

2⋅π
⋅ 11,48,056.33
LC7 Q2 = = -17,870.64
1 + 0.6637 ⋅ 0.4413

( − 1,013.5475 ⋅ 0 − 4,376.0035 ⋅ 0) + − 0.1192

2⋅π
⋅ 11,48,056.33
LC8 Q2 = = -16,851.18
1 + 0.6637 ⋅ 0.4413

( − 878.3778 ⋅ 0 − 4,284.8837 ⋅ 0.707) + − 0.1192

2⋅π
⋅ 2,40,067.51
LC1 Q2 = = -5,541.2
1 + 0.8888 ⋅ 0.415

( − 878.3778 ⋅ 0.5068 − 4,284.8837 ⋅ 0) + − 0.1192

2⋅π
⋅0
LC2 Q2 = = -325.24
1 + 0.8888 ⋅ 0.415

( − 878.3778 ⋅ 0.5068 − 4,284.8837 ⋅ 0.707) + − 0.1192

2⋅π
⋅ 2,40,067.51
LC3 Q2 = = -5,866.44
1 + 0.8888 ⋅ 0.415

( − 878.3778 ⋅ 0 − 4,284.8837 ⋅ 0.207) + − 0.1192

2⋅π
⋅ 11,48,056.33
Corr LC5 Q2 = = -16,564.03
1 + 0.8888 ⋅ 0.415

( − 878.3778 ⋅ 0.4068 − 4,284.8837 ⋅ 0) + − 0.1192

2⋅π
⋅ 11,48,056.33
LC6 Q2 = = -16,177.23
1 + 0.8888 ⋅ 0.415

( − 878.3778 ⋅ 0.4068 − 4,284.8837 ⋅ 0.207) + − 0.1192

2⋅π
⋅ 11,48,056.33
LC7 Q2 = = -16,825.1
1 + 0.8888 ⋅ 0.415

( − 878.3778 ⋅ 0 − 4,284.8837 ⋅ 0) + − 0.1192

2⋅π
⋅ 11,48,056.33
LC8 Q2 = = -15,916.16
1 + 0.8888 ⋅ 0.415

2 ⋅ − 5,916.56
LC1 Q3 = − 0.0221 + 2
= 0.6417
−0.3014 ⋅ 243.21

2 ⋅ − 397.33
LC2 Q3 = − 0.0221 + 2
= -0.0747
0.2556 ⋅ 243.21

2 ⋅ − 6,313.89
LC3 Q3 = − 0.0221 + 2
= 4.6419
−0.0458 ⋅ 243.21

2 ⋅ − 17,551.7
New LC5 Q3 = − 0.0221 + 2
= -0.2211
2.9826 ⋅ 243.21

2 ⋅ − 17,170.12
LC6 Q3 = − 0.0221 + 2
= -0.1974
3.3131 ⋅ 243.21

2 ⋅ − 17,870.64
LC7 Q3 = − 0.0221 + 2
= -0.2117
3.1878 ⋅ 243.21

2 ⋅ − 16,851.18
LC8 Q3 = − 0.0221 + 2
= -0.2055
3.1079 ⋅ 243.21

2 ⋅ − 5,541.2
LC1 Q3 = − 0.0272 + 2
= 0.574
−0.3116 ⋅ 243.21

2 ⋅ − 325.24
LC2 Q3 = − 0.0272 + 2
= -0.0708
0.2526 ⋅ 243.21

2 ⋅ − 5,866.44
LC3 Q3 = − 0.0272 + 2
= 3.3341
−0.059 ⋅ 243.21

2 ⋅ − 16,564.03
Corr LC5 Q3 = − 0.0272 + 2
= -0.2324
2.7294 ⋅ 243.21

2 ⋅ − 16,177.23
LC6 Q3 = − 0.0272 + 2
= -0.206
3.0597 ⋅ 243.21

2 ⋅ − 16,825.1
LC7 Q3 = − 0.0272 + 2
= -0.2212
2.9321 ⋅ 243.21

75/208
 2 ⋅ − 15,916.16
LC8 Q3 = − 0.0272 + 2
= -0.2156
2.857 ⋅ 243.21
Stress Allowable Over-
Tubesheet Bending Stress (MPa) (MPa) stressed?

2
1.5⋅0.3525 2 ⋅ 243.21
LC1 σ =( ) ⋅( ) ⋅ − 0.3014 = -47 186 No
0.3979 50 − 5

2
1.5⋅0.0521 2 ⋅ 243.21
LC2 σ =( ) ⋅( ) ⋅ 0.2556 = 6 186 No
0.3979 50 − 5

2
1.5⋅2.3449 2 ⋅ 243.21
LC3 σ =( ) ⋅( ) ⋅ − 0.0458 = -47 186 No
0.3979 50 − 5

2
1.5⋅0.1106 2 ⋅ 243.21
New LC5 σ =( ) ⋅( ) ⋅ 2.9826 = 118 372 No
0.3979 50 − 0

2
1.5⋅0.0987 2 ⋅ 243.21
LC6 σ =( ) ⋅( ) ⋅ 3.3131 = 117 372 No
0.3979 50 − 0

2
1.5⋅0.1058 2 ⋅ 243.21
LC7 σ =( ) ⋅( ) ⋅ 3.1878 = 120 372 No
0.3979 50 − 0

2
1.5⋅0.1027 2 ⋅ 243.21
LC8 σ =( ) ⋅( ) ⋅ 3.1079 = 114 372 No
0.3979 50 − 0

2
1.5⋅0.3178 2 ⋅ 243.21
LC1 σ =( ) ⋅( ) ⋅ − 0.3116 = -45 186 No
0.3999 46.25−2

2
1.5⋅0.0474 2 ⋅ 243.21
LC2 σ =( ) ⋅( ) ⋅ 0.2526 = 5 186 No
0.3999 46.25−2

2
1.5⋅1.6893 2 ⋅ 243.21
LC3 σ =( ) ⋅( ) ⋅ − 0.059 = -45 186 No
0.3999 46.25−2

2
1.5⋅0.1162 2 ⋅ 243.21
Corr LC5 σ =( ) ⋅( ) ⋅ 2.7294 = 132 372 No
0.3999 46.25−0

2
1.5⋅0.103 2 ⋅ 243.21
LC6 σ =( ) ⋅( ) ⋅ 3.0597 = 131 372 No
0.3999 46.25−0

2
1.5⋅0.1106 2 ⋅ 243.21
LC7 σ =( ) ⋅( ) ⋅ 2.9321 = 135 372 No
0.3999 46.25−0

2
1.5⋅0.1078 2 ⋅ 243.21
LC8 σ =( ) ⋅( ) ⋅ 2.857 = 128 372 No
0.3999 46.25−0

76/208
 4.18.8.4 Step 8
Ap Pe 2μh
τ = for |P e | > min [0.8S ,0.533Sy ]
μhC p ao

Condition Operating
Shear Calc Required

2 ⋅ 0.1999 ⋅ 50
LC1 | −0.3014 | ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 50
LC2 |0.2556| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 50
LC3 | −0.0458 | ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 50
New LC5 |2.9826| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 50
LC6 |3.3131| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 50
LC7 |3.1878| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 50
LC8 |3.1079| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 6.046 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
LC1 | −0.3116 | ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
LC2 |0.2526| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
LC3 | −0.059 | ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
Corr LC5 |2.7294| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
LC6 |3.0597| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
LC7 |2.9321| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

2 ⋅ 0.1999 ⋅ 46.25
LC8 |2.857| ≤ ⋅ min [0.8 ⋅ 124,0.533 ⋅ 138] = 5.593 No
243.21

4.18.8.4 Step 9
Xa4
F t (x) = [Zd (x) + Q3 Zw (x)]
2

X a4
If Pe = 0, F t (x) = Zw (x)
2

F t,min = min [F t (x)]

F t,max = max [Ft (x)]

F s = max [(3.25 − 0.25(Zd + Q3 Zw )Xa4 ),1.25] but not greater than 2

If Pe = 0, F s = 1.25

1
σ t, 1 = [(Ps x s − P t x t ) − P e F t,min ]
xt − xs

1
σ t, 2 = [(Ps x s − P t x t ) − P e F t,max ]
xt − xs

1 2Q 2
If Pe = 0, σ t, 1 = [(Ps xs − Pt xt ) − 2 F t,min ]
xt − xs ao

1 2Q 2
If Pe = 0, σ t, 2 = [(Ps xs − Pt xt ) − 2 F t,max ]
xt − xs ao

77/208
lt = kl
−−−−−−−−−−−−−
√dt2 + (dt − 2 tt) 2
rt =
4

lt
Ft =
rt
−−−2−−−
Ct = √
2π Et
Sy,t

For Ct ≤ Ft , Stb = min { ,St }

π 2Et
F s F t2

Sy,t Ft
For Ct > Ft , Stb = min { (1 − ),St }
Fs 2Ct

σ t,max = max [|σ t, 1|,|σ t, 2|]

σ t,min = min [σ t, 1,σ t, 2 ]

Condition Operating
4
3.4598
LC1 F t,min = [ − 0.0082 + 0.6417 ⋅ − 0.0537] ⋅ = -3.0544
2
4
3.4598
LC2 F t,min = [ − 0.0082 + − 0.0747 ⋅ − 0.0537] ⋅ = -0.2988
2
4
3.4598
LC3 F t,min = [ − 0.0082 + 4.6419 ⋅ − 0.0537] ⋅ = -18.4415
2
4
3.4598
New LC5 F t,min = [ − 0.0082 + − 0.2211 ⋅ − 0.0537] ⋅ = 0.2644
2
4
3.4598
LC6 F t,min = [ − 0.0082 + − 0.1974 ⋅ − 0.0537] ⋅ = 0.173
2
4
3.4598
LC7 F t,min = [ − 0.0082 + − 0.2117 ⋅ − 0.0537] ⋅ = 0.2281
2
4
3.4598
LC8 F t,min = [ − 0.0082 + − 0.2055 ⋅ − 0.0537] ⋅ = 0.2042
2
4
3.6573
LC1 F t,min = [ − 0.0074 + 0.574 ⋅ − 0.0435] ⋅ = -2.8999
2
4
3.6573
LC2 F t,min = [ − 0.0074 + − 0.0708 ⋅ − 0.0435] ⋅ = -0.3896
2
4
3.6573
LC3 F t,min = [ − 0.0074 + 3.3341 ⋅ − 0.0435] ⋅ = -13.6453
2
4
3.6573
Corr LC5 F t,min = [ − 0.0074 + − 0.2324 ⋅ − 0.0435] ⋅ = 0.2398
2
4
3.6573
LC6 F t,min = [ − 0.0074 + − 0.206 ⋅ − 0.0435] ⋅ = 0.1369
2
4
3.6573
LC7 F t,min = [ − 0.0074 + − 0.2212 ⋅ − 0.0435] ⋅ = 0.1962
2
4
3.6573
LC8 F t,min = [ − 0.0074 + − 0.2156 ⋅ − 0.0435] ⋅ = 0.1742
2
4
3.4598
LC1 F t,max = [0.0371 + 0.6417 ⋅ 0.0852] ⋅ = 6.5708
2
4
3.4598
LC2 F t,max = [0.0371 + − 0.0747 ⋅ 0.0852] ⋅ = 2.1993
2
4
3.4598
LC3 F t,max = [0.0371 + 4.6419 ⋅ 0.0852] ⋅ = 30.9815
2

78/208
 4
3.4598
New LC5 F t,max = [0.0319 + − 0.2211 ⋅ 0.0603] ⋅ = 1.3332
2
4
3.4598
LC6 F t,max = [0.0362 + − 0.1974 ⋅ 0.0808] ⋅ = 1.4514
2
4
3.4598
LC7 F t,max = [0.0336 + − 0.2117 ⋅ 0.0682] ⋅ = 1.3756
2
4
3.4598
LC8 F t,max = [0.0345 + − 0.2055 ⋅ 0.0723] ⋅ = 1.4068
2
4
3.6573
LC1 F t,max = [0.0315 + 0.574 ⋅ 0.0768] ⋅ = 6.7639
2
4
3.6573
LC2 F t,max = [0.0315 + − 0.0708 ⋅ 0.0768] ⋅ = 2.3349
2
4
3.6573
LC3 F t,max = [0.0315 + 3.3341 ⋅ 0.0768] ⋅ = 25.7227
2
4
3.6573
Corr LC5 F t,max = [0.0231 + − 0.2324 ⋅ 0.0364] ⋅ = 1.3107
2
4
3.6573
LC6 F t,max = [0.0277 + − 0.206 ⋅ 0.0571] ⋅ = 1.4236
2
4
3.6573
LC7 F t,max = [0.0254 + − 0.2212 ⋅ 0.0464] ⋅ = 1.3527
2
4
3.6573
LC8 F t,max = [0.0261 + − 0.2156 ⋅ 0.0499] ⋅ = 1.3771
2

(0 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.3014 ⋅ − 3.0544

LC1 σ t, 1 = = -7
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 0.2556 ⋅ − 0.2988

LC2 σ t, 1 = = 2
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.0458 ⋅ − 18.4415

LC3 σ t, 1 = = -5
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 2.9826 ⋅ 0.2644

New LC5 σ t, 1 = = -5
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 3.3131 ⋅ 0.173

LC6 σ t, 1 = = -2
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 3.1878 ⋅ 0.2281

LC7 σ t, 1 = = -3
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0 ⋅ 0.6877) − 3.1079 ⋅ 0.2042

LC8 σ t, 1 = = -3
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.3116 ⋅ − 2.8999

LC1 σ t, 1 = = -7
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 0.2526 ⋅ − 0.3896

LC2 σ t, 1 = = 2
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.059 ⋅ − 13.6453

LC3 σ t, 1 = = -5
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 2.7294 ⋅ 0.2398

Corr LC5 σ t, 1 = = -4
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 3.0597 ⋅ 0.1369

LC6 σ t, 1 = = -1
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 2.9321 ⋅ 0.1962

LC7 σ t, 1 = = -3
(0.6877 − 0.4847) ⋅ 1000

79/208
 (0 ⋅ 0.4847 − 0 ⋅ 0.6877) − 2.857 ⋅ 0.1742
LC8 σ t, 1 = = -2
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.3014 ⋅ 6.5708

LC1 σ t, 2 = = 7
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 0.2556 ⋅ 2.1993

LC2 σ t, 2 = = -2
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.0458 ⋅ 30.9815

LC3 σ t, 2 = = 6
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 2.9826 ⋅ 1.3332

New LC5 σ t, 2 = = -20
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 3.3131 ⋅ 1.4514

LC6 σ t, 2 = = -23
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 3.1878 ⋅ 1.3756

LC7 σ t, 2 = = -21
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0 ⋅ 0.6877) − 3.1079 ⋅ 1.4068

LC8 σ t, 2 = = -22
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.3116 ⋅ 6.7639

LC1 σ t, 2 = = 8
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 0.2526 ⋅ 2.3349

LC2 σ t, 2 = = -2
(0.6877 − 0.4847) ⋅ 1000

(0.5068 ⋅ 0.4847 − 0.707 ⋅ 0.6877) − − 0.059 ⋅ 25.7227

LC3 σ t, 2 = = 6
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 2.7294 ⋅ 1.3107

Corr LC5 σ t, 2 = = -18
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0 ⋅ 0.6877) − 3.0597 ⋅ 1.4236

LC6 σ t, 2 = = -20
(0.6877 − 0.4847) ⋅ 1000

(0.4068 ⋅ 0.4847 − 0.207 ⋅ 0.6877) − 2.9321 ⋅ 1.3527

LC7 σ t, 2 = = -19
(0.6877 − 0.4847) ⋅ 1000

(0 ⋅ 0.4847 − 0 ⋅ 0.6877) − 2.857 ⋅ 1.3771

LC8 σ t, 2 = = -19
(0.6877 − 0.4847) ⋅ 1000
−−−−−−−−−−−−−−−−−−−−−−
New or √19.05 2 + (19.05 − 2 ⋅ 2.11) 2
Corr
LC1, 2, 3, 5, 6, 7, 8
rt = = 6.04
4

New or 460
LC1, 2, 3, 5, 6, 7, 8 Ft = = 76.216
Corr 6.04
−−−−−−−−−−−−−
Ct = √
New or 2 ⋅ π 2 ⋅ 1,80,600
LC1, 2, 3, 5, 6, 7, 8 = 160.7253
Corr 138

LC1, 3 F s = min { max [(3.25 − 0.25 ⋅ (0.0371 + 0.6417 ⋅ 0.0852) ⋅ 3.4598 4 ),1.25],2} = 1.25
New or
Corr
LC2, 5, 6, 7, 8 F s = min { max [(3.25 − 0.25 ⋅ (0.0371 + − 0.0747 ⋅ 0.0852) ⋅ 3.4598 4 ),1.25],2} = 2

138 76.216
LC1, 3 Stb = min { ⋅ (1 − ) = 84,124} = 84
1.25 2 ⋅ 160.7253
New or
Corr
138 76.216
LC2, 5, 6, 7, 8 Stb = min { ⋅ (1 − ) = 53,124} = 53
2 2 ⋅ 160.7253

Stress Allowable Over-

Tube Evaluation (MPa) (MPa) stressed?

LC1 σ t,max = max [|−7|,|7|] = 7 124 No

LC2 σ t,max = max [|2|,|−2|] = 2 124 No

LC3 σ t,max = max [|−5|,|6|] = 6 124 No

80/208
 New LC5 σ t,max = max [|−5|,|−20|] = 20 248 No

LC6 σ t,max = max [|−2|,|−23|] = 23 248 No

LC7 σ t,max = max [|−3|,|−21|] = 21 248 No

LC8 σ t,max = max [|−3|,|−22|] = 22 248 No

LC1 σ t,max = max [|−7|,|8|] = 8 124 No

LC2 σ t,max = max [|2|,|−2|] = 2 124 No

LC3 σ t,max = max [|−5|,|6|] = 6 124 No

Corr LC5 σ t,max = max [|−4|,|−18|] = 18 248 No

LC6 σ t,max = max [|−1|,|−20|] = 20 248 No

LC7 σ t,max = max [|−3|,|−19|] = 19 248 No

LC8 σ t,max = max [|−2|,|−19|] = 19 248 No

LC1 σ t,min = min [ − 7,7] = -7 84 No

LC2 σ t,min = min [2, − 2] = -2 53 No

LC3 σ t,min = min [ − 5,6] = -5 84 No

New LC5 σ t,min = min [ − 5, − 20] = -20 53 No

LC6 σ t,min = min [ − 2, − 23] = -23 53 No

LC7 σ t,min = min [ − 3, − 21] = -21 53 No

LC8 σ t,min = min [ − 3, − 22] = -22 53 No

LC1 σ t,min = min [ − 7,8] = -7 84 No

LC2 σ t,min = min [2, − 2] = -2 53 No

LC3 σ t,min = min [ − 5,6] = -5 84 No

Corr LC5 σ t,min = min [ − 4, − 18] = -18 53 No

LC6 σ t,min = min [ − 1, − 20] = -20 53 No

LC7 σ t,min = min [ − 3, − 19] = -19 53 No

LC8 σ t,min = min [ − 2, − 19] = -19 53 No

4.18.8.4 Step 10
a2o a2s
σ s,m = [P e + (ρ2s − 1)(Ps − Pt )] + Pt
ts (Ds + ts ) ts (Ds + ts )

Condition Operating
Stress S s*Es,w S PS,s S s,b Over-
Shell Evaluation (MPa) (MPa) (MPa) (MPa) stressed?

243.21 2
σ s,m = ⋅ [ − 0.3014 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
LC1 8 126 N/A N/A No
250 2
(0 − 0.707)] + ⋅ 0.707 =
6 ⋅ (500 + 6)

243.21 2
σ s,m = ⋅ [0.2556 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
LC2 6 126 N/A N/A No
250 2
(0.5068 − 0)] + ⋅0 =
6 ⋅ (500 + 6)

81/208
 243.21 2
σ s,m = ⋅ [ − 0.0458 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
LC3 13 126 N/A N/A No
250 2
(0.5068 − 0.707)] + ⋅ 0.707 =
6 ⋅ (500 + 6)

243.21 2
σ s,m = ⋅ [2.9826 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
New LC5 62 N/A 378 N/A No
250 2
(0 − 0.207)] + ⋅ 0.207 =
6 ⋅ (500 + 6)

243.21 2
σ s,m = ⋅ [3.3131 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
LC6 65 N/A 378 N/A No
250 2
(0.4068 − 0)] + ⋅0 =
6 ⋅ (500 + 6)

243.21 2
σ s,m = ⋅ [3.1878 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
LC7 67 N/A 378 N/A No
250 2
(0.4068 − 0.207)] + ⋅ 0.207 =
6 ⋅ (500 + 6)

243.21 2
σ s,m = ⋅ [3.1079 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
LC8 61 N/A 378 N/A No
250 2
(0 − 0)] + ⋅0 =
6 ⋅ (500 + 6)

243.21 2
σ s,m = ⋅ [ − 0.3116 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
LC1 9 126 N/A N/A No
250.75 2
(0 − 0.707)] + ⋅ 0.707 =
5.25 ⋅ (501.5 + 5.25)

243.21 2
σ s,m = ⋅ [0.2526 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
LC2 6 126 N/A N/A No
250.75 2
(0.5068 − 0)] + ⋅0 =
5.25 ⋅ (501.5 + 5.25)

243.21 2
σ s,m = ⋅ [ − 0.059 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
LC3 15 126 N/A N/A No
250.75 2
(0.5068 − 0.707)] + ⋅ 0.707 =
5.25 ⋅ (501.5 + 5.25)

243.21 2
σ s,m = ⋅ [2.7294 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
Corr LC5 65 N/A 378 N/A No
250.75 2
(0 − 0.207)] + ⋅ 0.207 =
5.25 ⋅ (501.5 + 5.25)

243.21 2
σ s,m = ⋅ [3.0597 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
LC6 69 N/A 378 N/A No
250.75 2
(0.4068 − 0)] + ⋅0 =
5.25 ⋅ (501.5 + 5.25)

243.21 2
σ s,m = ⋅ [2.9321 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
LC7 70 N/A 378 N/A No
250.75 2
(0.4068 − 0.207)] + ⋅ 0.207 =
5.25 ⋅ (501.5 + 5.25)

243.21 2
σ s,m = ⋅ [2.857 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
LC8 64 N/A 378 N/A No
250.75 2
(0 − 0)] + ⋅0 =
5.25 ⋅ (501.5 + 5.25)

4.18.8.4 Step 11

82/208
 a2o a2s
σ s,m = [P e + (ρ2s − 1)(Ps − Pt )] + Pt
ts (Ds + ts ) ts (Ds + ts )

6(1 − ν ∗2 )
ks {β s δs P s +
6 a3o hβs 2
σ s,b = ( )(1 + )[Pe (Zv + Zm Q1 ) + 2 Zm Q2 ]}
t2s E∗ h3 2 ao

σ s = |σ s,m | + |σs,b |

Condition Operating
−−−−
Minimum shell length = 1.8√Ds ts = 92.37 mm where thickness ts = 5.25 mm

Stress 1.5*Ss S PS,s Over-

Shell Evaluation (MPa) (MPa) (MPa) stressed?

243.21 2
σ s,m = ⋅ ( − 0.3014 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
8
250 2
(0 − 0.707)) + ⋅ 0.707 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0 +
LC1 62 189 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ -68
74,147 50 3 2
2
( − 0.3014 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 5,916.56)) =
243.21

σ s = |8| + |−68| = 76

2
243.21
σ s,m = ⋅ (0.2556 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
6
250 2
(0.5068 − 0)) + ⋅0 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0.5068 +
LC2 62 189 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ 40
74,147 50 3 2
2
(0.2556 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 397.33)) =
243.21

σ s = |6| + |40| = 46

243.21 2
σ s,m = ⋅ ( − 0.0458 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
13
250 2
(0.5068 − 0.707)) + ⋅ 0.707 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0.5068 +
LC3 62 189 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ -28
74,147 50 3 2
2
( − 0.0458 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 6,313.89)) =
243.21

σ s = |13| + |−28| = 41

243.21 2
σ s,m = ⋅ (2.9826 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
62
250 2
(0 − 0.207)) + ⋅ 0.207 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0 +
New LC5 62 N/A 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ -23
74,147 50 3 2

83/208
 2
(2.9826 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 17,551.7)) =
243.21

σ s = |62| + |−23| = 85

243.21 2
σ s,m = ⋅ (3.3131 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
65
250 2
(0.4068 − 0)) + ⋅0 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0.4068 +
LC6 62 N/A 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ 22
74,147 50 3 2
2
(3.3131 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 17,170.12)) =
243.21

σ s = |65| + |22| = 87

243.21 2
σ s,m = ⋅ (3.1878 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
67
250 2
(0.4068 − 0.207)) + ⋅ 0.207 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0.4068 +
LC7 62 N/A 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ 10
74,147 50 3 2
2
(3.1878 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 17,870.64)) =
243.21

σ s = |67| + |10| = 76

243.21 2
σ s,m = ⋅ (3.1079 + (1.0279 2 − 1) ⋅
6 ⋅ (500 + 6)
61
250 2
(0 − 0)) + ⋅0 =
6 ⋅ (500 + 6)

6
σ s,b = ⋅ 2,40,053.37 ⋅ (0.03 ⋅ 4.8203E-02 ⋅ 0 +
LC8 62 N/A 378 No
6 ⋅ (1 − 0.3112 2 ) 243.21 3
50 ⋅ 0.03
⋅( ) ⋅ (1 + )⋅ -10
74,147 50 3 2
2
(3.1079 ⋅ (0.0852 + 0.4413 ⋅ − 0.0221) + 2
⋅ 0.4413 ⋅ − 16,851.18)) =
243.21

σ s = |61| + |−10| = 71

2
243.21
σ s,m = ⋅ ( − 0.3116 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
9
250.75 2
(0 − 0.707)) + ⋅ 0.707 =
5.25 ⋅ (501.5 + 5.25)

6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0 +
LC1 5.25 2 189 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ -70
75,058 46.25 3 2
2
( − 0.3116 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 5,541.2)) =
243.21

σ s = |9| + |−70| = 79

243.21 2
σ s,m = ⋅ (0.2526 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
6
250.75 2
(0.5068 − 0)) + ⋅0 =
5.25 ⋅ (501.5 + 5.25)

84/208
 6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0.5068 +
LC2 5.25 2 189 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ 45
75,058 46.25 3 2
2
(0.2526 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 325.24)) =
243.21

σ s = |6| + |45| = 52

243.21 2
σ s,m = ⋅ ( − 0.059 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
15
250.75 2
(0.5068 − 0.707)) + ⋅ 0.707 =
5.25 ⋅ (501.5 + 5.25)

6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0.5068 +
LC3 5.25 2 189 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ -25
75,058 46.25 3 2
2
( − 0.059 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 5,866.44)) =
243.21

σ s = |15| + |−25| = 40

243.21 2
σ s,m = ⋅ (2.7294 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
65
250.75 2
(0 − 0.207)) + ⋅ 0.207 =
5.25 ⋅ (501.5 + 5.25)

6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0 +
Corr LC5 5.25 2 N/A 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ -38
75,058 46.25 3 2
2
(2.7294 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 16,564.03)) =
243.21

σ s = |65| + |−38| = 104

243.21 2
σ s,m = ⋅ (3.0597 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
69
250.75 2
(0.4068 − 0)) + ⋅0 =
5.25 ⋅ (501.5 + 5.25)

6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0.4068 +
LC6 5.25 2 N/A 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ 11
75,058 46.25 3 2
2
(3.0597 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 16,177.23)) =
243.21

σ s = |69| + |11| = 79

2
243.21
σ s,m = ⋅ (2.9321 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
70
250.75 2
(0.4068 − 0.207)) + ⋅ 0.207 =
5.25 ⋅ (501.5 + 5.25)

6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0.4068 +
LC7 5.25 2 N/A 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ -2
75,058 46.25 3 2
2
(2.9321 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 16,825.1)) =
243.21

σ s = |70| + |−2| = 72

85/208
 243.21 2
σ s,m = ⋅ (2.857 + (1.031 2 − 1) ⋅
5.25 ⋅ (501.5 + 5.25)
64
250.75 2
(0 − 0)) + ⋅0 =
5.25 ⋅ (501.5 + 5.25)

6
σ s,b = ⋅ 1,71,850.72 ⋅ (0.04 ⋅ 5.5398E-02 ⋅ 0 +
LC8 5.25 2 N/A 378 No
6 ⋅ (1 − 0.3095 2 ) 243.21 3
46.25⋅0.04
⋅( ) ⋅ (1 + )⋅ -26
75,058 46.25 3 2
2
(2.857 ⋅ (0.0768 + 0.415 ⋅ − 0.0272) + 2
⋅ 0.415 ⋅ − 15,916.16)) =
243.21

σ s = |64| + |−26| = 89

Tube-To-Tubesheet Joint Loads

ASME 4.18.8.4 Step 9 & UW-20 Tube-To-Tubesheet Joint Loads - Periphery Of Bundle
W t = σ t,max ⋅ π ⋅ (dt − tt ) ⋅ tt

F t = π ⋅ t ⋅ (do − t) ⋅ S

Lmax = k ⋅ F t

Condition Operating N
All LCs F t = π ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 124 = 13,924.11

Load cases 1-4 Lmax = 1 ⋅ 13,924.11 = 13,924.11

Load cases 5-8 Lmax = 2 ⋅ 13,924.11 = 27,848.22

LC1 W t = 7.359 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 826.3031

LC2 W t = 1.586 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 178.0995

New
LC3 W t = 5.8 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 651.27

LC5 W t = 20.286 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,277.9665

LC6 W t = 22.714 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,550.5301

LC7 W t = 21.329 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,395.0176

LC8 W t = 21.535 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,418.2364

All LCs F t = π ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 124 = 13,924.11

Load cases 1-4 Lmax = 1 ⋅ 13,924.11 = 13,924.11

Load cases 5-8 Lmax = 2 ⋅ 13,924.11 = 27,848.22

LC1 W t = 7.986 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 896.8095

LC2 W t = 1.695 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 190.3304

Corroded
LC3 W t = 6.291 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 706.4791

LC5 W t = 18.32 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,057.2244

LC6 W t = 20.483 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,300.101

LC7 W t = 19.266 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,163.3641

LC8 W t = 19.378 ⋅ π ⋅ (19.05 − 2.11) ⋅ 2.11 = 2,175.9463

|Wt| <= Lmax indicates the joint strength is adequate for the Operating condition.

Tube-To-Tubesheet Minimum Weld Sizes

86/208
 ASME UW-20.3.2 Tube-To-Tubesheet Full Strength Welds - Figure UW-20.1 sketch(c)
S
fw =
Sw

fd = 1
−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−
ar = 2 ⋅ [√ (0.75 ⋅ do ) + 1.07 ⋅ t ⋅ (do − t) ⋅ f w ⋅ f d − 0.75 ⋅ do ]
2

ar
af,min = max [ 1.2 ⋅ ]
t
2, 2

ag,min = af,min

Condition Operating mm
124
fw = = 1
124

fd = 1
−−−−−−−−−−−2−−−−−−−−−−−−−−−−−−−−−−−−−−−−
New or corroded ar = 2 ⋅ [√ (0.75 ⋅ 19.05) + 1.07 ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 1 ⋅ 1 − 0.75 ⋅ 19.05] = 2.56

2.56 2.11
af,min = max [ 1.2 ⋅ ] = 1.28
2, 2

ag,min = 1.28 = 1.28

New or corroded af,actual = 2

New or corroded ag,actual = 2

Tube-To-Tubesheet weld sizes are adequate for the Operating condition.

Tubesheet Minimum Weld Sizes

Figure UW-13.2 Weld Sizing - Shell Side

Co
tleg ≥ min [ts ,2tr ] +
0.7

Co,shell
a + b ≥ 2ts + C i,shell + + Ci
0.7
Results
0
t≤g = 8 mm ≥ min [5.25,2 ⋅ 1.01] + = 2.02 mm ✔
0.7

0
a + b = 17 mm ≥ 2 ⋅ 5.25 + 0.75 + + 0.75 = 12 mm ✔
0.7

87/208
 TEMA RCB-9.132 Pass Partition Plate Calculations
Front Pass Partition Plate
Tube side pressure drop, q 0.0689 MPa
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Allowable stress, S 138 MPa
Pass plate dimension, a 498.5 mm
Pass plate dimension, b 527 mm
Thickness, T 12 mm
Corrosion allowance, C 6 mm
Fillet weld leg size 10 mm

From TABLE RCB-9.131

t = 9.5 mm

a
From TABLE RCB-9.132, three sides fixed, = 0.9459, B = 0.278
b

−−−− −−−−−−−−−−−−
0.0689⋅0.278
t = b√ + C = 527 ⋅ √
qB
+ 6 = 11.07 mm
1.5S 1.5 ⋅ 138

The pass partition plate thickness of 12 mm is adequate.

3 C
Pass partition minimum weld size = (t − C ) +
4 2 ⋅ 0.7
3 6
= ⋅ (11.07 − 6) +
4 2 ⋅ 0.7
= 8.09 mm

The pass partition fillet weld size of 10 mm is adequate.

Front Pass Partition Weight

Wt = a ⋅b ⋅T ⋅ρ ⋅n

= 498.5 ⋅ 527 ⋅ (12) ⋅ (7,833 ⋅ 1.E − 09) ⋅ 1

= 24.7 kg

Front Pass Partition Weight corroded

W t corroded = a ⋅ b ⋅ (T − C) ⋅ ρ ⋅ n

= 498.5 ⋅ 527 ⋅ (6) ⋅ (7,833 ⋅ 1.E − 09) ⋅ 1

= 12.3 kg

88/208
 Shell and Tubes

TEMA A.2.2 Shell Longitudinal Stress, Corroded

( + )S s,max = 2 9 . 8 2 2 MPa,( − ) Ss,max = 0 MPa The shell longitudinal stresses are not excessive.

Pl = Pt − Pt' P t ' is from A.1.5.4

P s∗ = Pl

P s∗ = Ps ' P s ' is from A.1.5.3

P s∗ = − Pd P d is from A.1.5.1
Equations used P s∗ = Pl + P s '

P s∗ = Pl − P d

P s∗ = Ps ' − Pd

Cs (Do − ts )Ps∗ Allowable Stress

P s∗ = Pl + P s ' − P d Ss =
4ts ( ±)

P l = 0.707 − 0.4685 =0.2385

P s∗ = 0.2385 Cs = 1 0.5 ⋅ (512 − 5.25) ⋅ 2.472

Operating
Ss ( + ) = =29.822 MPa 126 MPa
P s∗ = 0.2189 Cs = 1 4 ⋅ 5.25

∗
P d = − 2.0147 P s = − − 2.0147 C s = 0.5

P s∗ = 0.2385 + 0.2189 =0.4574 Cs = 1

P s ' = 0.2189
P s∗ = 0.2385 − − 2.0147 =2.2531 C s = 0.5
P t ' = 0.4685 all stresses are tensile
P s∗ = 0.2189 − − 2.0147 =2.2336 C s = 0.5

P s∗ = 0.2385 + 0.2189 − − 2.0147 =2.472 C s = 0.5

89/208
 TEMA A.2.3 Tube Longitudinal Stress - Periphery Of Bundle, Corroded
( + )St,max = 6 . 2 2 4 MPa,( − )St,max = − 4 0 . 7 6 7 MPa The tube longitudinal stresses are not excessive.

ft P t
P2 = Pt' − ( ) P t ' and f t are from A.1.5.4
Fq
F q is from A.1.5.1
fs P s
P3 = Ps' − ( ) P s ' and f s are from A.1.5.3
Fq

P t∗ = P2

P t∗ = − P3
Equations used
P t∗ = Pd P d is from A.1.5.1

P t∗ = P2 − P 3

P t∗ = P2 + P d

P t∗ = − P3 + P d

Ct Fq P t∗ G 2 Allowable Stress
P t∗ = P2 − P 3 + P d St =
4N tt ( do − tt ) ( ±)

0.7062⋅0.707
P 2 = 0.4685 − ( ) =0.3299
3.6033
Operating
0.5152⋅0.5068
P 3 = 0.2189 − ( ) =0.1464
F q = 3.6033 3.6033 1 ⋅ 3.6033 ⋅ 0.3299 ⋅ 501.5 2
St ( + ) = =6.224 MPa 124 MPa
4 ⋅ 336 ⋅ 2.11 ⋅ (19.05 − 2.11)
P t∗ = 0.3299 Ct = 1
P d = − 2.0147
P t∗ = − 0.1464 Ct = 1
P s ' = 0.2189
P t∗ = − 2.0147 Ct = 1
P t ' = 0.4685
P t∗ = 0.3299 − 0.1464 =0.1835 Ct = 1
P s = 0.5068
P t∗ = 0.3299 + − 2.0147 = − 1.6847 Ct = 1 73.238 MPa
1 ⋅ 3.6033 ⋅ − 2.1611 ⋅ 501.5 2
S t( − ) = = − 40.767 MPa
P t = 0.707 P t∗ = − 0.1464 + − 2.0147 = − 2.1611 Ct = 1 4 ⋅ 336 ⋅ 2.11 ⋅ (19.05 − 2.11)
A.2.4

P t∗ = 0.3299 − 0.1464 + − 2.0147 = − 1.8312 C t = 1

TEMA A.2.5 and ASME 4.18.8.4 Step 9 & UW-20 Tube-To-Tubesheet Joint Loads - Periphery Of Bundle

π ⋅ Fq ⋅ Pt∗ ⋅ G 2
Wj = F q is from A.1.5.1
4⋅N

P t∗ = P2

P t∗ = − P3 P 2 and P3 are from A.2.3

P t∗ = P2 − P 3

F t = π ⋅ t ⋅ (do − t) ⋅ S

Lmax = k ⋅ F t

Condition Operating N
F t = π ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 124 = 13,924.11

Lmax = 1 ⋅ 13,924.11 = 13,924.11

New

π ⋅ 3.5557 ⋅ 0.3137 ⋅ 500 2

Wj = = 651.8874
4 ⋅ 336

F t = π ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 124 = 13,924.11

Lmax = 1 ⋅ 13,924.11 = 13,924.11

Corroded

π ⋅ 3.6033 ⋅ 0.3299 ⋅ 501.5 2

Wj = = 698.9183
4 ⋅ 336
|Wj| <= Lmax indicates the joint strength is adequate for the Operating condition.

90/208
 ASME UW-20.3.2 Tube-To-Tubesheet Full Strength Welds - Figure UW-20.1 sketch(c)
S
fw =
Sw

fd = 1
−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−
ar = 2 ⋅ [√ (0.75 ⋅ do ) + 1.07 ⋅ t ⋅ (do − t) ⋅ f w ⋅ f d − 0.75 ⋅ do ]
2

af,min = max [ 1.2 ⋅ ]

ar t
2, 2

ag,min = af,min

Condition Operating mm
124
fw = = 1
124

fd = 1
−−−−−−−−−−−2−−−−−−−−−−−−−−−−−−−−−−−−−−−−
New or corroded ar = 2 ⋅ [√ (0.75 ⋅ 19.05) + 1.07 ⋅ 2.11 ⋅ (19.05 − 2.11) ⋅ 1 ⋅ 1 − 0.75 ⋅ 19.05] = 2.56

2.56 2.11
af,min = max [ 1.2 ⋅ ] = 1.28
2, 2

ag,min = 1.28 = 1.28

New or corroded af,actual = 2

New or corroded ag,actual = 2

Tube-To-Tubesheet weld sizes are adequate for the Operating condition.

TEMA A.1.5.1 Equivalent Differential Expansion Pressure, Corroded, Actual Thickness

J = 1 for shells without expansion joints.

E s ts (Do − ts )
K =
E t tt N (d − tt )

ΔL = Lt (α s (T m − 70) − α T (tm − 70)) from T-4.5

Equations used
3 1/4

F q = 0.25 + (F − 0.6)[ ( ) ]
300ts E s G
K LE T

4J E s ts ( ΔL
L
)
t
Pd =
(Do − 3ts )(1 + J K F q )

1,91,879.998 ⋅ 5.25 ⋅ (512 − 5.25)

K = = 0.2241
1,89,720.008 ⋅ 2.11 ⋅ 336 ⋅ (19.05 − 2.11)

ΔL = 2,194 ⋅ (8.76E-06 ⋅ (147.2 − 70) − 8.94E-06 ⋅ (195.8 − 70)) = − 0.98

3 1/4

F q = 0.25 + (1 − 0.6) ⋅ [ ) ]
Operating 300 ⋅ 5.25 ⋅ 1,91,879.998 501.5
⋅( =3.6033
0.2241 ⋅ 2,095.5 ⋅ 1,89,720.008 44.25

1000 ⋅ 4 ⋅ 1 ⋅ 1,91,880 ⋅ 5.25 ⋅ ( )

−0.98
2,194
Pd = = − 2.0147 MPa
(512 − 3 ⋅ 5.25) ⋅ (1 + 1 ⋅ 0.2241 ⋅ 3.6033)

91/208
TEMA A.1.5.2 Equivalent Bolting Pressure, Corroded
6.2M 1
P Bt =
F 2 G3
Equations used
6.2M 2
P Bs =
F 2G 3

6.2 ⋅ 1e6 ⋅ 10,203

P Bt = = 0.3602 MPa
12 ⋅ 560 3
Operating
6.2 ⋅ 1e6 ⋅ 33,293.6
P Bs = = 1.1754 MPa
12 ⋅ 560 3

TEMA A.1.5.3 Effective Shell Side Design Pressure For Bending, Corroded, Actual Thickness
2 2
19.05
fs = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.5152
do
G 501.5

D2j
0.4J (1.5 + K (1.5 + fs )) − ( )(
1−J
− 1)
2 G2 J ,K ,Fq are from A.1.5.1
P s ' = Ps
1 + J K Fq

Ps ' − Pd
P1 = P d is from A.1.5.1
2
Equations used
P2 = Ps'

P = greatest P 3 = P Bs P Bs is from A.1.5.2

absolute value of
Ps ' − Pd − P Bs
P 1 through P6 P4 =
2

PBs + Pd
P5 =
2

P 6 = P s ' − P Bs

0.4 ⋅ 1 ⋅ (1.5 + 0.2241 ⋅ (1.5 + 0.5152)) − ( ) ⋅ ( 501.52 − 1)

1−1 2
2 501.5
P s ' = 0.5068 ⋅ =0.2189 MPa
1 + 1 ⋅ 0.2241 ⋅ 3.6033

0.2189− − 2.0147
P1 = =1.1168 MPa
2

P 2 = 0.2189 MPa
P = 1.1754 MPa
Operating
P 3 = 1.1754 MPa
P Bs = 1.1754 0.2189− − 2.0147 − 1.1754
P4 = =0.5291 MPa
2
P d = − 2.0147
1.1754+ − 2.0147
P5 = = − 0.4196 MPa
2

P 6 = 0.2189 − 1.1754 = − 0.9565 MPa

92/208
 TEMA A.1.5.4 Effective Tube Side Design Pressure For Bending, Corroded, Actual Thickness
2 2
do − 2tt 19.05−2 ⋅ 2.11
ft = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.7062
G 501.5

1 + 0.4J K (1.5 + ft )
P t ' = Pt [ ] J ,K ,F q are from A.1.5.1
1 + J KF q

Pt ' + PBt + Pd
Equations used P1 = P d is from A.1.5.1
when P s ' is positive 2

P = greatest P 2 = P t ' + P Bt P Bt is from A.1.5.2

absolute value of Pt ' − Ps ' + P Bt + P d

P1 =
when P s' is negative 2 P s ' is from A.1.5.3
P 2 = P t ' − P s ' + P Bt

1 + 0.4 ⋅ 1 ⋅ 0.2241 ⋅ (1.5 + 0.7062)

Pt ' = 0.707 ⋅ [ ] =0.4685 MPa
1 + 1 ⋅ 0.2241 ⋅ 3.6033

P = 0.8287 MPa 0.4685+0.3602 + − 2.0147

Operating P1 = = − 0.593 MPa
2
P s ' = 0.2189
P d = − 2.0147
P 2 = 0.4685 + 0.3602 =0.8287 MPa
P Bt = 0.3602

TEMA A.2.4 Allowable Tube Compressive Stress - Periphery Of Bundle, Corroded

−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−
r = 0.25 ⋅ √do2 + (do − 2 ⋅ tt ) = 0.25 ⋅ √19.05 2 + (19.05 − 2 ⋅ 2.11)
2 2
= 6.04

F s = 3.25 − 0.5F q , where 1.25 ≤ Fs ≤ 2 F q is from A.1.5.1

−−−2−−−
Cc = √
2π E t kl 1 ⋅ 460
= = 76.216
Sy r 6.04
Equations used
kl
[1 − ]
Sy r l
Sc = when C c > k
Fs 2C c r

π 2Et
Sc = l
2 when C c ≤ k
Fs ( klr ) r

F s = 3.25 − 0.5 ⋅ 3.6033 =1.4484

−−−−−−−−−−−−−−−−
Cc = √
2 ⋅ π 2 ⋅ 1,89,720.008
=164.7335
Operating
138

⎡ ⎤
1⋅460
138 6.04
1.4484 ⎣ 2 ⋅ 164.7335 ⎦
Sc = ⋅ 1− =73.238 MPa C c > 76.216

93/208
 TEMA A.2.2 Shell Longitudinal Stress, New
( + )S s,max = 2 8 . 0 0 4 MPa,( − ) Ss,max = 0 MPa The shell longitudinal stresses are not excessive.

Pl = Pt − Pt' P t ' is from A.1.5.4

P s∗ = Pl

P s∗ = Ps ' P s ' is from A.1.5.3

P s∗ = − Pd P d is from A.1.5.1
Equations used P s∗ = Pl + P s '

P s∗ = Pl − P d

P s∗ = Ps ' − Pd

Cs (Do − ts )Ps∗ Allowable Stress

P s∗ = Pl + P s ' − P d Ss =
4ts ( ±)

P l = 0.7069 − 0.4538 =0.2532

P s∗ = 0.2532 Cs = 1 0.5 ⋅ (512 − 6) ⋅ 2.6565

Operating
Ss ( + ) = =28.004 MPa 126 MPa
P s∗ = 0.2139 Cs = 1 4⋅6

∗
P d = − 2.1894 P s = − − 2.1894 C s = 0.5

P s∗ = 0.2532 + 0.2139 =0.4671 Cs = 1

P s ' = 0.2139
P s∗ = 0.2532 − − 2.1894 =2.4426 C s = 0.5
P t ' = 0.4538 all stresses are tensile
P s∗ = 0.2139 − − 2.1894 =2.4034 C s = 0.5

P s∗ = 0.2532 + 0.2139 − − 2.1894 =2.6565 C s = 0.5

94/208
 TEMA A.2.3 Tube Longitudinal Stress - Periphery Of Bundle, New
( + )St,max = 5 . 8 0 5 MPa,( − )St,max = − 4 3 . 1 2 1 MPa The tube longitudinal stresses are not excessive.

ft P t
P2 = Pt' − ( ) P t ' and f t are from A.1.5.4
Fq
F q is from A.1.5.1
fs P s
P3 = Ps' − ( ) P s ' and f s are from A.1.5.3
Fq

P t∗ = P2

P t∗ = − P3
Equations used
P t∗ = Pd P d is from A.1.5.1

P t∗ = P2 − P 3

P t∗ = P2 + P d

P t∗ = − P3 + P d

Ct Fq P t∗ G 2 Allowable Stress
P t∗ = P2 − P 3 + P d St =
4N tt ( do − tt ) ( ±)

0.7044⋅0.7069
P 2 = 0.4538 − ( ) =0.3137
3.5557
Operating
0.5123⋅0.5068
P 3 = 0.2139 − ( ) =0.1409
F q = 3.5557 3.5557 1 ⋅ 3.5557 ⋅ 0.3137 ⋅ 500 2
St ( + ) = =5.805 MPa 124 MPa
4 ⋅ 336 ⋅ 2.11 ⋅ (19.05 − 2.11)
P t∗ = 0.3137 Ct = 1
P d = − 2.1894
P t∗ = − 0.1409 Ct = 1
P s ' = 0.2139
P t∗ = − 2.1894 Ct = 1
P t ' = 0.4538
P t∗ = 0.3137 − 0.1409 =0.1728 Ct = 1
P s = 0.5068
P t∗ = 0.3137 + − 2.1894 = − 1.8757 Ct = 1 72.055 MPa
1 ⋅ 3.5557 ⋅ − 2.3304 ⋅ 500 2
S t( − ) = = − 43.121 MPa
P t = 0.7069 P t∗ = − 0.1409 + − 2.1894 = − 2.3304 Ct = 1 4 ⋅ 336 ⋅ 2.11 ⋅ (19.05 − 2.11)
A.2.4

P t∗ = 0.3137 − 0.1409 + − 2.1894 = − 2.0166 C t = 1

TEMA A.1.5.1 Equivalent Differential Expansion Pressure, New, Actual Thickness

J = 1 for shells without expansion joints.

E s ts (Do − ts )
K =
E t tt N (d − tt )

ΔL = Lt (α s (T m − 70) − α T (tm − 70)) from T-4.5

Equations used
3 1/4

F q = 0.25 + (F − 0.6)[ ( ) ]
300ts E s G
K LE T

4J E s ts ( ΔL
L
)
t
Pd =
(Do − 3ts )(1 + J K F q )

1,91,879.998 ⋅ 6 ⋅ (512 − 6)
K = = 0.2557
1,89,720.008 ⋅ 2.11 ⋅ 336 ⋅ (19.05 − 2.11)

ΔL = 2,194 ⋅ (8.76E-06 ⋅ (147.2 − 70) − 8.94E-06 ⋅ (195.8 − 70)) = − 0.98

3 1/4

F q = 0.25 + (1 − 0.6) ⋅ [ ) ]
Operating 300 ⋅ 6 ⋅ 1,91,879.998 500
⋅( =3.5557
0.2557 ⋅ 2,094 ⋅ 1,89,720.008 45

1000 ⋅ 4 ⋅ 1 ⋅ 1,91,880 ⋅ 6 ⋅ ( )
−0.98
2,194
Pd = = − 2.1894 MPa
(512 − 3 ⋅ 6) ⋅ (1 + 1 ⋅ 0.2557 ⋅ 3.5557)

95/208
 TEMA A.1.5.2 Equivalent Bolting Pressure, New
6.2M 1
P Bt =
F 2G 3
Equations used
6.2M 2
P Bs =
F 2 G3

6.2 ⋅ 1e6 ⋅ 10,203

P Bt = = 0.3602 MPa
12 ⋅ 560 3
Operating
6.2 ⋅ 1e6 ⋅ 33,293.6
P Bs = = 1.1754 MPa
12 ⋅ 560 3

TEMA A.1.5.3 Effective Shell Side Design Pressure For Bending, New, Actual Thickness
2 2
19.05
fs = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.5123
do
G 500

D2j
0.4J (1.5 + K (1.5 + fs )) − ( )(
1−J
− 1)
2 G2 J ,K ,Fq are from A.1.5.1
P s ' = Ps
1 + J K Fq

Ps ' − Pd
P1 = P d is from A.1.5.1
2
Equations used
P2 = Ps'

P = greatest P 3 = P Bs P Bs is from A.1.5.2

absolute value of
Ps ' − Pd − P Bs
P 1 through P6 P4 =
2

PBs + Pd
P5 =
2

P 6 = P s ' − P Bs

0.4 ⋅ 1 ⋅ (1.5 + 0.2557 ⋅ (1.5 + 0.5123)) − ( ) ⋅ ( 5002 − 1)

1−1 2
2 500
P s ' = 0.5068 ⋅ =0.2139 MPa
1 + 1 ⋅ 0.2557 ⋅ 3.5557

0.2139− − 2.1894
P1 = =1.2017 MPa
2

P 2 = 0.2139 MPa
P = 1.2017 MPa
Operating
P 3 = 1.1754 MPa
P Bs = 1.1754 0.2139− − 2.1894 − 1.1754
P4 = =0.614 MPa
2
P d = − 2.1894
1.1754+ − 2.1894
P5 = = − 0.507 MPa
2

P 6 = 0.2139 − 1.1754 = − 0.9615 MPa

96/208
 TEMA A.1.5.4 Effective Tube Side Design Pressure For Bending, New, Actual Thickness
2 2
do − 2tt 19.05−2 ⋅ 2.11
ft = 1 − N ( ) = 1 − 336 ⋅ ( ) = 0.7044
G 500

1 + 0.4J K (1.5 + ft )
P t ' = Pt [ ] J ,K ,F q are from A.1.5.1
1 + J KF q

Pt ' + PBt + Pd
Equations used P1 = P d is from A.1.5.1
when P s ' is positive 2

P = greatest P 2 = P t ' + P Bt P Bt is from A.1.5.2

absolute value of Pt ' − Ps ' + P Bt + P d

P1 =
when P s' is negative 2 P s ' is from A.1.5.3
P 2 = P t ' − P s ' + P Bt

1 + 0.4 ⋅ 1 ⋅ 0.2557 ⋅ (1.5 + 0.7044)

Pt ' = 0.7069 ⋅ [ ] =0.4538 MPa
1 + 1 ⋅ 0.2557 ⋅ 3.5557

P = 0.814 MPa 0.4538+0.3602 + − 2.1894

Operating P1 = = − 0.6877 MPa
2
P s ' = 0.2139
P d = − 2.1894
P 2 = 0.4538 + 0.3602 =0.814 MPa
P Bt = 0.3602

TEMA A.2.4 Allowable Tube Compressive Stress - Periphery Of Bundle, New

−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−
r = 0.25 ⋅ √do2 + (do − 2 ⋅ tt ) = 0.25 ⋅ √19.05 2 + (19.05 − 2 ⋅ 2.11)
2 2
= 6.04

F s = 3.25 − 0.5F q , where 1.25 ≤ Fs ≤ 2 F q is from A.1.5.1

−−−2−−−
Cc = √
2π E t kl 1 ⋅ 460
= = 76.216
Sy r 6.04
Equations used
kl

[1 − ]
Sy r l
Sc = when C c > k
Fs 2C c r

π 2Et
Sc = l
2 when C c ≤ k
Fs ( klr ) r

F s = 3.25 − 0.5 ⋅ 3.5557 =1.4722

−−−−−−−−−−−−−−−−
Cc = √
2 ⋅ π 2 ⋅ 1,89,720.008
=164.7335
Operating
138

⎡ ⎤
1⋅460
138 6.04
1.4722 ⎣ 2 ⋅ 164.7335 ⎦
Sc = ⋅ 1− =72.055 MPa C c > 76.216

97/208
 Tubes
ASME Section VIII Division 1, 2023 Edition Metric
Component Tube
Material SA-213 TP304 Smls tube (II-D Metric p. 92, ln. 8)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230
-18
External 0.5 230
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0068 691.43 1
Operating, Ext 0.0068 679.21 1.017
Test horizontal 0.0067 684.03 1
Dimensions
Outer Diameter 19.05 mm
Length 2,194 mm
Tube Nominal Thickness 2.11 mm
Tube Minimum Thickness1 1.85 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 1.98 0.38
Corroded 1.98 0.38
1Tube minimum thickness = nominal thickness times tube tolerance factor of 0.875.

Results Summary
Governing condition External pressure
Minimum thickness per UG-16 Exempt per UG-16(b)(2)
Design thickness due to internal pressure (t) 0.06 mm
Design thickness due to external pressure (te) 0.3 mm
Maximum allowable working pressure (MAWP) 26.0485 MPa
Maximum allowable pressure (MAP) 28.997 MPa
Maximum allowable external pressure (MAEP) 9.0947 MPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements

1.276⋅9.52
tr = = 0.0877 mm
138 ⋅ 1 + 0.4 ⋅ 1.276

tr ⋅ E * 0.0877 ⋅ 1
Stress ratio = = = 0.0475
tn − c 1.85−0

Impact test exempt per UHA-51(g) (coincident ratio = 0.0475)

Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) Appendix 1-1

P ⋅ Ro 0.7068⋅9.52
t= + Corrosion = + 0 = 0.06 mm
S ⋅ E + 0.40 ⋅ P 124 ⋅ 1.00 + 0.40 ⋅ 0.7068

Maximum allowable working pressure, (at 230 °C) Appendix 1-1

S ⋅E ⋅t 124 ⋅ 1.00 ⋅ (2.11 ⋅ 0.875)

P = − Ps = − 0.0068 = 26.0485 MPa
Ro − 0.40 ⋅ t 9.52−0.40 ⋅ (2.11 ⋅ 0.875)

Maximum allowable pressure, (at 20 °C) Appendix 1-1

98/208
 S ⋅E ⋅t 138 ⋅ 1.00 ⋅ (2.11 ⋅ 0.875)
P = = = 28.997 MPa
Ro − 0.40 ⋅ t 9.52−0.40 ⋅ (2.11 ⋅ 0.875)

External Pressure, (Corroded & at 230 °C) UG-28(c)

L 2,194
= = 50.0000
Do 19.05

Do 19.05
= = 63.9855
t 0.3

From table G: A = 0.000279

From table HA-1 Metric: B = 24.3191 MPa

4⋅B 4 ⋅ 24.3191
Pa = = = 0.5068 MPa
3 ⋅ (Do /t) 3 ⋅ (19.05/0.3)

Design thickness for external pressure Pa = 0.5068 MPa

ta = t + Corrosion = 0.3 + 0 = 0.3 mm

Maximum Allowable External Pressure, (Corroded & at 230 °C) UG-28(c)

L 2,194
= = 50.0000
Do 19.05

Do 19.05
= = 10.3182
t 2.11⋅0.875

From table G: A = 0.010705

From table HA-1 Metric: B = 70.4332 MPa

4⋅B 4 ⋅ 70.4332
Pa = − P se = − 0.0068 = 9.0947 MPa
3 ⋅ (Do /t) 3 ⋅ (19.05/(2.11 ⋅ 0.875))

99/208
 TS Inlet (N1)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Front Channel
Orientation 0°
Nozzle center line offset to datum line 2,775 mm
End of nozzle to shell center 436 mm
Passes through a Category A joint No
Nozzle
Description NPS 4 Sch 80 (XS) DN 100
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 97.18 mm
Pipe nominal wall thickness 8.56 mm
Pipe minimum wall thickness1 7.49 mm
Corrosion allowance 3 mm
Projection available outside vessel, Lpr 167.44 mm
Projection available outside vessel to flange face, Lf 176 mm
Local vessel minimum thickness 10 mm
Liquid static head included 0.0018 MPa
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 10 mm
Radiography
Longitudinal seam Seamless No RT
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

100/208
 ASME B16.5-2020 Flange
Description NPS 4 Class 150 SO A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -37.72°C
Liquid static head 0.0001 MPa
MAWP rating 1.278 MPa @ 230°C
MAP rating 1.96 MPa @ 20°C
Hydrotest rating 3 MPa @ 20°C
External fillet weld leg (UW-21) 7.78 mm (7.78 mm min)
Internal fillet weld leg (UW-21) 8.56 mm (8.56 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 5.56,9.4] = 7.78 mm

Co 0
External Leg min = Xmin + = 7.78 + = 7.78 mm
0.7 0.7

3
= min [tn ,6 mm + ] = min [8.56,6 + ] = 8.56 mm
Ci
Internal Leg min
0.7 0.7

Gasket
Type ASME B16.20 Spiral-Wound
Description Flexitallic Spiral Wound RIR 304 SS / Ceramic
Factor, m 3
Seating Stress, y 68.948 MPa
Thickness, T 4.45 mm
Inner Diameter 127 mm
Outer Diameter 149.4 mm
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -37.72°C (Coincident ratio = 0.6476)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

1.2711⋅51.59
tr = = 0.56 mm
118 ⋅ 1 − 0.6 ⋅ 1.2711

tr ⋅ E * 0.56 ⋅ 1
Stress ratio = = = 0.1246
tn − c 7.49−3
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

101/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 0.7 MPa @ 230 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

1.3524 7.3555 5.7993 1.2484 -- -- 0.3077 5.5 7.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.89 4.2 weld size is adequate

Calculations for internal pressure 0.7 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [103.18, 51.59 + (8.56 − 3) + (10 − 3)]

= 103.18 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (8.56 − 3) + 0]

= 13.9 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.7018⋅51.59
=
118 ⋅ 1 − 0.6 ⋅ 0.7018

= 0.31 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7018 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 0.7018
= 1.29 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7018 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 0.7018

= 1.52 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa

Sn
fr1 = lesser of 1 or = 0.8551
Sv

102/208
 Sn
fr2 = lesser of 1 or = 0.8551
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (103.18 ⋅ 1.29 ⋅ 1 + 2 ⋅ 5.56 ⋅ 1.29 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 1.3524 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 5.7993 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (103.18 ⋅ (1 ⋅ 7 − 1 ⋅ 1.29) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 1.29) ⋅ (1 − 0.8551)) /100

= 5.7993 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (7 + 5.56) ⋅ (1 ⋅ 7 − 1 ⋅ 1.29) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 1.29) ⋅ (1 − 0.8551)) /100

= 1.3426 cm 2

A2 = smaller of the following= 1.2484 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (5.56 − 0.31) ⋅ 0.8551 ⋅ 7) /100

= 1.5723 cm 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= (5 ⋅ (5.56 − 0.31) ⋅ 0.8551 ⋅ 5.56) /100

= 1.2484 cm 2

A41 = Le g 2 ⋅ fr2

= (6 2 ⋅ 0.8551 ) /100

= 0.3077 cm2

Area = A1 + A2 + A4 1

= 5.7993+1.2484 + 0.3077
= 7.3555 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.56 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.89 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

0.7018⋅51.59
= +3
118 ⋅ 1 − 0.6 ⋅ 0.7018
= 3.31 mm

103/208
ta = max [taUG-27 , taUG-22 ]

= max [3.31, 0]

= 3.31 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

0.7018 ⋅ 253
= +3
138 ⋅ 1 − 0.6 ⋅ 0.7018

= 4.29 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.29, 5.5]

= 5.5 mm

tb = min [tb3 , tb1 ]

= min [8.27, 5.5]

= 5.5 mm

tUG-45 = max [ta , tb ]

= max [3.31, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 0.875⋅8.56 = 7.49 mm

The nozzle neck thickness is adequate.

104/208
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.28 MPa @ 230 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

2.4725 6.209 4.7135 1.1877 -- -- 0.3077 5.5 7.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.89 4.2 weld size is adequate

Calculations for internal pressure 1.28 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [103.18, 51.59 + (8.56 − 3) + (10 − 3)]

= 103.18 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (8.56 − 3) + 0]

= 13.9 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.2797⋅51.59
=
118 ⋅ 1 − 0.6 ⋅ 1.2797

= 0.56 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.2797 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 1.2797

= 2.36 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.2797 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 1.2797

= 2.78 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa

105/208
 Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (103.18 ⋅ 2.36 ⋅ 1 + 2 ⋅ 5.56 ⋅ 2.36 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 2.4725 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 4.7135 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (103.18 ⋅ (1 ⋅ 7 − 1 ⋅ 2.36) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 2.36) ⋅ (1 − 0.8551)) /100

= 4.7135 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (7 + 5.56) ⋅ (1 ⋅ 7 − 1 ⋅ 2.36) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 2.36) ⋅ (1 − 0.8551)) /100

= 1.091 cm 2

A2 = smaller of the following= 1.1877 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (5.56 − 0.56) ⋅ 0.8551 ⋅ 7) /100

= 1.4955 cm 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= (5 ⋅ (5.56 − 0.56) ⋅ 0.8551 ⋅ 5.56) /100

= 1.1877 cm 2

A41 = Le g 2 ⋅ fr2

= (6 2 ⋅ 0.8551 ) /100

= 0.3077 cm2

Area = A1 + A2 + A4 1

= 4.7135+1.1877 + 0.3077
= 6.209 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.56 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.89 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

106/208
 P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.2797⋅51.59
= +3
118 ⋅ 1 − 0.6 ⋅ 1.2797
= 3.56 mm

ta = max [taUG-27 , taUG-22 ]

= max [3.56, 0]

= 3.56 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.2797 ⋅ 253
= +3
138 ⋅ 1 − 0.6 ⋅ 1.2797

= 5.36 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.36, 5.5]

= 5.5 mm

tb = min [tb3 , tb1 ]

= min [8.27, 5.5]

= 5.5 mm

tUG-45 = max [ta , tb ]

= max [3.56, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 0.875⋅8.56 = 7.49 mm

The nozzle neck thickness is adequate.

107/208
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.96 MPa @ 20 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

3.569 9.2206 6.0787 2.8342 -- -- 0.3077 3.58 7.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

Calculations for internal pressure 1.96 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [97.18, 48.59 + (8.56 − 0) + (10 − 0)]

= 97.18 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 0), 2.5 ⋅ (8.56 − 0) + 0]

= 21.4 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.96⋅48.59
=
118 ⋅ 1 − 0.6 ⋅ 1.96

= 0.82 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.96 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 1.96

= 3.58 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.96 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 1.96

= 4.22 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

108/208
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (97.18 ⋅ 3.58 ⋅ 1 + 2 ⋅ 8.56 ⋅ 3.58 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 3.569 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6.0787 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (97.18 ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) − 2 ⋅ 8.56 ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) ⋅ (1 − 0.8551)) /100

= 6.0787 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (10 + 8.56) ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) − 2 ⋅ 8.56 ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) ⋅ (1 − 0.8551)) /100

= 2.2232 cm 2

A2 = smaller of the following= 2.8342 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (8.56 − 0.82) ⋅ 0.8551 ⋅ 10) /100

= 3.311 cm 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= (5 ⋅ (8.56 − 0.82) ⋅ 0.8551 ⋅ 8.56) /100

= 2.8342 cm 2

A41 = Le g 2 ⋅ fr2

= (6 2 ⋅ 0.8551 ) /100

= 0.3077 cm2

Area = A1 + A2 + A4 1

= 6.0787+2.8342 + 0.3077
= 9.2206 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.96⋅48.59
= +0
118 ⋅ 1 − 0.6 ⋅ 1.96
= 0.82 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.82, 0]

= 0.82 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.96 ⋅ 250
= +0
138 ⋅ 1 − 0.6 ⋅ 1.96

= 3.58 mm

109/208
tb1 = max [tb1 , tbUG16 ]

= max [3.58, 2.5]

= 3.58 mm

tb = min [tb3 , tb1 ]

= min [5.27, 3.58]

= 3.58 mm

tUG-45 = max [ta , tb ]

= max [0.82, 3.58]

= 3.58 mm

Available nozzle wall thickness new, tn = 0.875⋅8.56 = 7.49 mm

The nozzle neck thickness is adequate.

110/208
 TS Outlet (N2)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Front Channel
Orientation 180°
Nozzle center line offset to datum line 2,775 mm
End of nozzle to shell center 436 mm
Passes through a Category A joint No
Nozzle
Description NPS 4 Sch 80 (XS) DN 100
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 97.18 mm
Pipe nominal wall thickness 8.56 mm
Pipe minimum wall thickness1 7.49 mm
Corrosion allowance 3 mm
Projection available outside vessel, Lpr 167.44 mm
Projection available outside vessel to flange face, Lf 176 mm
Local vessel minimum thickness 10 mm
Liquid static head included 0.0069 MPa
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 10 mm
Radiography
Longitudinal seam Seamless No RT
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

111/208
 ASME B16.5-2020 Flange
Description NPS 4 Class 150 SO A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -37.5°C
Liquid static head 0.0087 MPa
MAWP rating 1.278 MPa @ 230°C
MAP rating 1.96 MPa @ 20°C
Hydrotest rating 3 MPa @ 20°C
External fillet weld leg (UW-21) 7.78 mm (7.78 mm min)
Internal fillet weld leg (UW-21) 8.56 mm (8.56 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 5.56,9.4] = 7.78 mm

Co 0
External Leg min = Xmin + = 7.78 + = 7.78 mm
0.7 0.7

3
= min [tn ,6 mm + ] = min [8.56,6 + ] = 8.56 mm
Ci
Internal Leg min
0.7 0.7

Gasket
Type ASME B16.20 Spiral-Wound
Description Flexitallic Spiral Wound RIR 304 SS / Ceramic
Factor, m 3
Seating Stress, y 68.948 MPa
Thickness, T 4.45 mm
Inner Diameter 127 mm
Outer Diameter 149.4 mm
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -37.5°C (Coincident ratio = 0.652)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UCS-66 Material Toughness Requirements Nozzle

1.2762⋅51.59
tr = = 0.56 mm
118 ⋅ 1 − 0.6 ⋅ 1.2762

tr ⋅ E * 0.56 ⋅ 1
Stress ratio = = = 0.1251
tn − c 7.49−3
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

112/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 0.71 MPa @ 230 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

1.3623 7.3458 5.7897 1.2484 -- -- 0.3077 5.5 7.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.89 4.2 weld size is adequate

Calculations for internal pressure 0.71 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [103.18, 51.59 + (8.56 − 3) + (10 − 3)]

= 103.18 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (8.56 − 3) + 0]

= 13.9 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.7069⋅51.59
=
118 ⋅ 1 − 0.6 ⋅ 0.7069

= 0.31 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7069 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 0.7069
= 1.3 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7069 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 0.7069

= 1.53 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa

Sn
fr1 = lesser of 1 or = 0.8551
Sv

113/208
 Sn
fr2 = lesser of 1 or = 0.8551
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (103.18 ⋅ 1.3 ⋅ 1 + 2 ⋅ 5.56 ⋅ 1.3 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 1.3623 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 5.7897 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (103.18 ⋅ (1 ⋅ 7 − 1 ⋅ 1.3) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 1.3) ⋅ (1 − 0.8551)) /100

= 5.7897 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (7 + 5.56) ⋅ (1 ⋅ 7 − 1 ⋅ 1.3) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 1.3) ⋅ (1 − 0.8551)) /100

= 1.34 cm 2

A2 = smaller of the following= 1.2484 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (5.56 − 0.31) ⋅ 0.8551 ⋅ 7) /100

= 1.5716 cm 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= (5 ⋅ (5.56 − 0.31) ⋅ 0.8551 ⋅ 5.56) /100

= 1.2484 cm 2

A41 = Le g 2 ⋅ fr2

= (6 2 ⋅ 0.8551 ) /100

= 0.3077 cm2

Area = A1 + A2 + A4 1

= 5.7897+1.2484 + 0.3077
= 7.3458 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.56 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.89 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

0.7087⋅51.59
= +3
118 ⋅ 1 − 0.6 ⋅ 0.7087
= 3.31 mm

114/208
ta = max [taUG-27 , taUG-22 ]

= max [3.31, 0]

= 3.31 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

0.7069 ⋅ 253
= +3
138 ⋅ 1 − 0.6 ⋅ 0.7069

= 4.3 mm

tb1 = max [tb1 , tbUG16 ]

= max [4.3, 5.5]

= 5.5 mm

tb = min [tb3 , tb1 ]

= min [8.27, 5.5]

= 5.5 mm

tUG-45 = max [ta , tb ]

= max [3.31, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 0.875⋅8.56 = 7.49 mm

The nozzle neck thickness is adequate.

115/208
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.28 MPa @ 230 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

2.4655 6.2168 4.7206 1.1884 -- -- 0.3077 5.5 7.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.89 4.2 weld size is adequate

Calculations for internal pressure 1.28 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [103.18, 51.59 + (8.56 − 3) + (10 − 3)]

= 103.18 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (8.56 − 3) + 0]

= 13.9 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.2763⋅51.59
=
118 ⋅ 1 − 0.6 ⋅ 1.2763

= 0.56 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.2763 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 1.2763

= 2.35 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.2763 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 1.2763

= 2.77 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa

116/208
 Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (103.18 ⋅ 2.35 ⋅ 1 + 2 ⋅ 5.56 ⋅ 2.35 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 2.4655 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 4.7206 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (103.18 ⋅ (1 ⋅ 7 − 1 ⋅ 2.35) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 2.35) ⋅ (1 − 0.8551)) /100

= 4.7206 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (7 + 5.56) ⋅ (1 ⋅ 7 − 1 ⋅ 2.35) − 2 ⋅ 5.56 ⋅ (1 ⋅ 7 − 1 ⋅ 2.35) ⋅ (1 − 0.8551)) /100

= 1.0929 cm 2

A2 = smaller of the following= 1.1884 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (5.56 − 0.56) ⋅ 0.8551 ⋅ 7) /100

= 1.4961 cm 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= (5 ⋅ (5.56 − 0.56) ⋅ 0.8551 ⋅ 5.56) /100

= 1.1884 cm 2

A41 = Le g 2 ⋅ fr2

= (6 2 ⋅ 0.8551 ) /100

= 0.3077 cm2

Area = A1 + A2 + A4 1

= 4.7206+1.1884 + 0.3077
= 6.2168 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.56 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.89 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

117/208
 P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.278⋅51.59
= +3
118 ⋅ 1 − 0.6 ⋅ 1.278
= 3.56 mm

ta = max [taUG-27 , taUG-22 ]

= max [3.56, 0]

= 3.56 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.2763 ⋅ 253
= +3
138 ⋅ 1 − 0.6 ⋅ 1.2763

= 5.35 mm

tb1 = max [tb1 , tbUG16 ]

= max [5.35, 5.5]

= 5.5 mm

tb = min [tb3 , tb1 ]

= min [8.27, 5.5]

= 5.5 mm

tUG-45 = max [ta , tb ]

= max [3.56, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 0.875⋅8.56 = 7.49 mm

The nozzle neck thickness is adequate.

118/208
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.96 MPa @ 20 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

3.569 9.2206 6.0787 2.8342 -- -- 0.3077 3.58 7.49

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

Calculations for internal pressure 1.96 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [97.18, 48.59 + (8.56 − 0) + (10 − 0)]

= 97.18 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 0), 2.5 ⋅ (8.56 − 0) + 0]

= 21.4 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.96⋅48.59
=
118 ⋅ 1 − 0.6 ⋅ 1.96

= 0.82 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.96 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 1.96

= 3.58 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.96 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 1.96

= 4.22 mm

Area required per UG-37(c)

Allowable stresses: Sn = 118, Sv = 138 MPa

Sn
fr1 = lesser of 1 or = 0.8551
Sv

Sn
fr2 = lesser of 1 or = 0.8551
Sv

119/208
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= (97.18 ⋅ 3.58 ⋅ 1 + 2 ⋅ 8.56 ⋅ 3.58 ⋅ 1 ⋅ (1 − 0.8551)) /100

= 3.569 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 6.0787 cm2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= (97.18 ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) − 2 ⋅ 8.56 ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) ⋅ (1 − 0.8551)) /100

= 6.0787 cm 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= (2 ⋅ (10 + 8.56) ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) − 2 ⋅ 8.56 ⋅ (1 ⋅ 10 − 1 ⋅ 3.58) ⋅ (1 − 0.8551)) /100

= 2.2232 cm 2

A2 = smaller of the following= 2.8342 cm2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= (5 ⋅ (8.56 − 0.82) ⋅ 0.8551 ⋅ 10) /100

= 3.311 cm 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= (5 ⋅ (8.56 − 0.82) ⋅ 0.8551 ⋅ 8.56) /100

= 2.8342 cm 2

A41 = Le g 2 ⋅ fr2

= (6 2 ⋅ 0.8551 ) /100

= 0.3077 cm2

Area = A1 + A2 + A4 1

= 6.0787+2.8342 + 0.3077
= 9.2206 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.96⋅48.59
= +0
118 ⋅ 1 − 0.6 ⋅ 1.96
= 0.82 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.82, 0]

= 0.82 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
1.96 ⋅ 250
= +0
138 ⋅ 1 − 0.6 ⋅ 1.96

= 3.58 mm

120/208
tb1 = max [tb1 , tbUG16 ]

= max [3.58, 2.5]

= 3.58 mm

tb = min [tb3 , tb1 ]

= min [5.27, 3.58]

= 3.58 mm

tUG-45 = max [ta , tb ]

= max [0.82, 3.58]

= 3.58 mm

Available nozzle wall thickness new, tn = 0.875⋅8.56 = 7.49 mm

The nozzle neck thickness is adequate.

121/208
 SS Inlet (N3)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Shell #1
Orientation 0°
Nozzle center line offset to datum line 2,388.5 mm
End of nozzle to shell center 436 mm
Passes through a Category A joint No
Nozzle
Description NPS 3 Sch 80S (XS) DN 80
Access opening No
Material specification SA-312 TP304 Wld pipe (II-D Metric p. 92, ln. 27)
Inside diameter, new 73.66 mm
Pipe nominal wall thickness 7.62 mm
Pipe minimum wall thickness1 6.67 mm
Corrosion allowance 0.75 mm
Projection available outside vessel, Lpr 172.38 mm
Projection available outside vessel to flange face, Lf 180 mm
Local vessel minimum thickness 6 mm
Liquid static head included 0.0018 MPa
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 6 mm
Radiography
Longitudinal seam Welded pipe
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

122/208
 ASME B16.5-2020 Flange
Description NPS 3 Class 150 SO A182 F304
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 MPa
MAWP rating 1.32 MPa @ 200°C
MAP rating 1.9 MPa @ 20°C
Hydrotest rating 2.9 MPa @ 20°C
External fillet weld leg (UW-21) 8.64 mm (8.64 mm min)
Internal fillet weld leg (UW-21) 7.07 mm (7.07 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 6.87,8.64] = 8.64 mm

Co 0
External Leg min = Xmin + = 8.64 + = 8.64 mm
0.7 0.7

0.75
= min [tn ,6 mm + ] = min [7.62,6 + ] = 7.07 mm
Ci
Internal Leg min
0.7 0.7

Gasket
Type ASME B16.20 Spiral-Wound
Description Flexitallic Spiral Wound RIR 304 SS / Ceramic
Factor, m 3
Seating Stress, y 68.948 MPa
Thickness, T 4.45 mm
Inner Diameter 101.6 mm
Outer Diameter 120.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

1.313⋅250.75
tr = = 2.4 mm
138 ⋅ 1 − 0.6 ⋅ 1.313

tr ⋅ E * 2.4 ⋅ 1
Stress ratio = = = 0.457
tn − c 6 − 0.75

52.409 ⋅ 1
Stress ratio longitudinal = = 0.3798
138 ⋅ 1
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

123/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 0.5 MPa @ 200 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.25 6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.68 4.2 weld size is adequate

Calculations for internal pressure 0.5 MPa @ 200 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [75.16, 37.58 + (7.62 − 0.75) + (6 − 0.75)]

= 75.16 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0.75), 2.5 ⋅ (7.62 − 0.75) + 0]

= 13.13 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.5018⋅37.58
=
126 ⋅ 1 − 0.6 ⋅ 0.5018

= 0.15 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.5018⋅250.75
=
126 ⋅ 1 − 0.6 ⋅ 0.5018

= 1 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
0.5018⋅250.75
=
126 ⋅ 0.85 − 0.6 ⋅ 0.5018

= 1.18 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.25 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.68 mm

124/208
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

0.5018⋅37.58
= + 0.75
107 ⋅ 1 − 0.6 ⋅ 0.5018
= 0.93 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.93, 0]

= 0.93 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

0.5018⋅250.75
= + 0.75
126 ⋅ 1 − 0.6 ⋅ 0.5018

= 1.75 mm

tb1 = max [tb1 , tbUG16 ]

= max [1.75, 3.25]

= 3.25 mm

tb = min [tb3 , tb1 ]

= min [5.55, 3.25]

= 3.25 mm

tUG-45 = max [ta , tb ]

= max [0.93, 3.25]

= 3.25 mm

Available nozzle wall thickness new, tn = 0.875⋅7.62 = 6.67 mm

The nozzle neck thickness is adequate.

125/208
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.32 MPa @ 200 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.4 6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.68 4.2 weld size is adequate

Calculations for internal pressure 1.32 MPa @ 200 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [75.16, 37.58 + (7.62 − 0.75) + (6 − 0.75)]

= 75.16 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0.75), 2.5 ⋅ (7.62 − 0.75) + 0]

= 13.13 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.3218⋅37.58
=
126 ⋅ 1 − 0.6 ⋅ 1.3218

= 0.4 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
1.3218⋅250.75
=
126 ⋅ 1 − 0.6 ⋅ 1.3218

= 2.65 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.3218⋅250.75
=
126 ⋅ 0.85 − 0.6 ⋅ 1.3218

= 3.12 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.25 mm

126/208
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.68 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.3218⋅37.58
= + 0.75
107 ⋅ 1 − 0.6 ⋅ 1.3218
= 1.22 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.22, 0]

= 1.22 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.3218⋅250.75
= + 0.75
126 ⋅ 1 − 0.6 ⋅ 1.3218

= 3.4 mm

tb1 = max [tb1 , tbUG16 ]

= max [3.4, 3.25]

= 3.4 mm

tb = min [tb3 , tb1 ]

= min [5.55, 3.4]

= 3.4 mm

tUG-45 = max [ta , tb ]

= max [1.22, 3.4]

= 3.4 mm

Available nozzle wall thickness new, tn = 0.875⋅7.62 = 6.67 mm

The nozzle neck thickness is adequate.

127/208
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.9 MPa @ 20 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.47 6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 1.9 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [73.66, 36.83 + (7.62 − 0) + (6 − 0)]

= 73.66 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0), 2.5 ⋅ (7.62 − 0) + 0]

= 15 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.9⋅36.83
=
138 ⋅ 1 − 0.6 ⋅ 1.9
= 0.51 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.9 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 1.9

= 3.47 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.9 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 1.9

= 4.09 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.9⋅36.83
= +0
117 ⋅ 1 − 0.6 ⋅ 1.9
= 0.6 mm

128/208
ta = max [taUG-27 , taUG-22 ]

= max [0.6, 0]

= 0.6 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.9 ⋅ 250
= +0
138 ⋅ 1 − 0.6 ⋅ 1.9

= 3.47 mm

tb1 = max [tb1 , tbUG16 ]

= max [3.47, 2.5]

= 3.47 mm

tb = min [tb3 , tb1 ]

= min [4.8, 3.47]

= 3.47 mm

tUG-45 = max [ta , tb ]

= max [0.6, 3.47]

= 3.47 mm

Available nozzle wall thickness new, tn = 0.875⋅7.62 = 6.67 mm

The nozzle neck thickness is adequate.

129/208
 SS Outlet (N4)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Shell #1
Orientation 180°
Nozzle center line offset to datum line 568.5 mm
End of nozzle to shell center 436 mm
Passes through a Category A joint No
Nozzle
Description NPS 3 Sch 80S (XS) DN 80
Access opening No
Material specification SA-312 TP304 Wld pipe (II-D Metric p. 92, ln. 27)
Inside diameter, new 73.66 mm
Pipe nominal wall thickness 7.62 mm
Pipe minimum wall thickness1 6.67 mm
Corrosion allowance 0.75 mm
Projection available outside vessel, Lpr 172.38 mm
Projection available outside vessel to flange face, Lf 180 mm
Local vessel minimum thickness 6 mm
Liquid static head included 0.0069 MPa
Welds
Inner fillet, Leg41 6 mm
Nozzle to vessel groove weld 6 mm
Radiography
Longitudinal seam Welded pipe
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

130/208
 ASME B16.5-2020 Flange
Description NPS 3 Class 150 SO A182 F304
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.0087 MPa
MAWP rating 1.32 MPa @ 200°C
MAP rating 1.9 MPa @ 20°C
Hydrotest rating 2.9 MPa @ 20°C
External fillet weld leg (UW-21) 8.64 mm (8.64 mm min)
Internal fillet weld leg (UW-21) 7.07 mm (7.07 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 6.87,8.64] = 8.64 mm

Co 0
External Leg min = Xmin + = 8.64 + = 8.64 mm
0.7 0.7

0.75
= min [tn ,6 mm + ] = min [7.62,6 + ] = 7.07 mm
Ci
Internal Leg min
0.7 0.7

Gasket
Type ASME B16.20 Spiral-Wound
Description Flexitallic Spiral Wound RIR 304 SS / Ceramic
Factor, m 3
Seating Stress, y 68.948 MPa
Thickness, T 4.45 mm
Inner Diameter 101.6 mm
Outer Diameter 120.7 mm
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

1.3181⋅250.75
tr = = 2.41 mm
138 ⋅ 1 − 0.6 ⋅ 1.3181

tr ⋅ E * 2.41 ⋅ 1
Stress ratio = = = 0.4588
tn − c 6 − 0.75

52.409 ⋅ 1
Stress ratio longitudinal = = 0.3798
138 ⋅ 1
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

131/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 0.51 MPa @ 200 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.25 6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.68 4.2 weld size is adequate

Calculations for internal pressure 0.51 MPa @ 200 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [75.16, 37.58 + (7.62 − 0.75) + (6 − 0.75)]

= 75.16 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0.75), 2.5 ⋅ (7.62 − 0.75) + 0]

= 13.13 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.5069⋅37.58
=
126 ⋅ 1 − 0.6 ⋅ 0.5069

= 0.15 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.5069⋅250.75
=
126 ⋅ 1 − 0.6 ⋅ 0.5069

= 1.01 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
0.5069⋅250.75
=
126 ⋅ 0.85 − 0.6 ⋅ 0.5069

= 1.19 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.25 mm

tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.68 mm

132/208
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

0.5087⋅37.58
= + 0.75
107 ⋅ 1 − 0.6 ⋅ 0.5087
= 0.93 mm

ta = max [taUG-27 , taUG-22 ]

= max [0.93, 0]

= 0.93 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

0.5069⋅250.75
= + 0.75
126 ⋅ 1 − 0.6 ⋅ 0.5069

= 1.76 mm

tb1 = max [tb1 , tbUG16 ]

= max [1.76, 3.25]

= 3.25 mm

tb = min [tb3 , tb1 ]

= min [5.55, 3.25]

= 3.25 mm

tUG-45 = max [ta , tb ]

= max [0.93, 3.25]

= 3.25 mm

Available nozzle wall thickness new, tn = 0.875⋅7.62 = 6.67 mm

The nozzle neck thickness is adequate.

133/208
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.32 MPa @ 200 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.39 6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 3.68 4.2 weld size is adequate

Calculations for internal pressure 1.32 MPa @ 200 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [75.16, 37.58 + (7.62 − 0.75) + (6 − 0.75)]

= 75.16 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0.75), 2.5 ⋅ (7.62 − 0.75) + 0]

= 13.13 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.3182⋅37.58
=
126 ⋅ 1 − 0.6 ⋅ 1.3182

= 0.4 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
1.3182⋅250.75
=
126 ⋅ 1 − 0.6 ⋅ 1.3182

= 2.64 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.3182⋅250.75
=
126 ⋅ 0.85 − 0.6 ⋅ 1.3182

= 3.11 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.25 mm

134/208
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 3.68 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 6 = 4.2 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.32⋅37.58
= + 0.75
107 ⋅ 1 − 0.6 ⋅ 1.32
= 1.22 mm

ta = max [taUG-27 , taUG-22 ]

= max [1.22, 0]

= 1.22 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.3182⋅250.75
= + 0.75
126 ⋅ 1 − 0.6 ⋅ 1.3182

= 3.39 mm

tb1 = max [tb1 , tbUG16 ]

= max [3.39, 3.25]

= 3.39 mm

tb = min [tb3 , tb1 ]

= min [5.55, 3.39]

= 3.39 mm

tUG-45 = max [ta , tb ]

= max [1.22, 3.39]

= 3.39 mm

Available nozzle wall thickness new, tn = 0.875⋅7.62 = 6.67 mm

The nozzle neck thickness is adequate.

135/208
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1.9 MPa @ 20 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.47 6.67

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 1.9 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [73.66, 36.83 + (7.62 − 0) + (6 − 0)]

= 73.66 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0), 2.5 ⋅ (7.62 − 0) + 0]

= 15 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

1.9⋅36.83
=
138 ⋅ 1 − 0.6 ⋅ 1.9
= 0.51 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.9 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 1.9

= 3.47 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

1.9 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 1.9

= 4.09 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

1.9⋅36.83
= +0
117 ⋅ 1 − 0.6 ⋅ 1.9
= 0.6 mm

136/208
ta = max [taUG-27 , taUG-22 ]

= max [0.6, 0]

= 0.6 mm

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

1.9 ⋅ 250
= +0
138 ⋅ 1 − 0.6 ⋅ 1.9

= 3.47 mm

tb1 = max [tb1 , tbUG16 ]

= max [3.47, 2.5]

= 3.47 mm

tb = min [tb3 , tb1 ]

= min [4.8, 3.47]

= 3.47 mm

tUG-45 = max [ta , tb ]

= max [0.6, 3.47]

= 3.47 mm

Available nozzle wall thickness new, tn = 0.875⋅7.62 = 6.67 mm

The nozzle neck thickness is adequate.

137/208
 SS Drain (N5)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Shell #1
Orientation 180°
Nozzle center line offset to datum line 1,827.5 mm
End of nozzle to shell center 291.81 mm
Passes through a Category A joint No
Nozzle
Service Drain (DRN)
Description NPS 0.75 Class 6000 DN 20 - Socket-Welding Boss
Access opening No
Material specification SA-182 F304 ≤ 130 (II-D Metric p. 92, ln. 4)
Socket bore diameter 27.56 mm
Bore diameter 16.31 mm
Socket depth 12.7 mm
Laying length 23.88 mm
Wall thickness, tn 11.67 mm
Minimum wall thickness 6.05 mm
Corrosion allowance 0.75 mm
Projection available outside vessel, Lpr 35.81 mm
Local vessel minimum thickness 6 mm
Liquid static head included 0.0069 MPa
Welds
Inner fillet, Leg41 5 mm
Radiography
Longitudinal seam Seamless No RT

UHA-51 Material Toughness Requirements Nozzle

1.3181⋅250.75
tr = = 2.41 mm
138 ⋅ 1 − 0.6 ⋅ 1.3181

tr ⋅ E * 2.41 ⋅ 1
Stress ratio = = = 0.4588
tn − c 6 − 0.75

52.409 ⋅ 1
Stress ratio longitudinal = = 0.3798
138 ⋅ 1
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

138/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 0.51 MPa @ 200 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.25 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.5 3.5 weld size is adequate

Calculations for internal pressure 0.51 MPa @ 200 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [17.81, 8.9 + (6.05 − 0.75) + (6 − 0.75)]

= 19.45 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0.75), 2.5 ⋅ (6.05 − 0.75) + 9.74]

= 13.13 mm

L = Lpr − J ≤ 2.5 ⋅ tn

= 35.81−12.7 ≤ 2.5 ⋅ 10.92

= 23.11≤27.31

te = min [(tn − tp ) ⋅ tan(60), Lpr − J ]

= min [(11.67 − 6.05) ⋅ tan(60), 35.81 − 12.7]

= 9.74 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.5069⋅8.9
=
126 ⋅ 1 − 0.6 ⋅ 0.5069

= 0.0356 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.5069⋅250.75
=
126 ⋅ 1 − 0.6 ⋅ 0.5069

= 1.01 mm

Required thickness tr per Interpretation VIII-1-07-50

139/208
 P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.5069⋅250.75
=
126 ⋅ 0.85 − 0.6 ⋅ 0.5069

= 1.19 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(f)(2)(b) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.25 mm

tc(min) = min [2.5 mm, 0.7 ⋅ tmin ] = 2.5 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 5 = 3.5 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

0.5073⋅19.82
= + 0.75
126 ⋅ 1 + 0.4 ⋅ 0.5073
= 0.83 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [0.83, 3.25]

= 3.25 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

140/208
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 2.61 MPa @ 200 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.25 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.5 3.5 weld size is adequate

Calculations for internal pressure 2.61 MPa @ 200 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [17.81, 8.9 + (6.05 − 0.75) + (6 − 0.75)]

= 19.45 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0.75), 2.5 ⋅ (6.05 − 0.75) + 9.74]

= 13.13 mm

L = Lpr − J ≤ 2.5 ⋅ tn

= 35.81−12.7 ≤ 2.5 ⋅ 10.92

= 23.11≤27.31

te = min [(tn − tp ) ⋅ tan(60), Lpr − J ]

= min [(11.67 − 6.05) ⋅ tan(60), 35.81 − 12.7]

= 9.74 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

2.6057⋅8.9
=
126 ⋅ 1 − 0.6 ⋅ 2.6057

= 0.19 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
2.6057⋅250.75
=
126 ⋅ 1 − 0.6 ⋅ 2.6057
= 5.25 mm

Required thickness tr per Interpretation VIII-1-07-50

141/208
 P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

2.6057⋅250.75
=
126 ⋅ 0.85 − 0.6 ⋅ 2.6057

= 6.19 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(f)(2)(b) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 5.25 mm

tc(min) = min [2.5 mm, 0.7 ⋅ tmin ] = 2.5 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 5 = 3.5 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

2.6061⋅19.82
= + 0.75
126 ⋅ 1 + 0.4 ⋅ 2.6061
= 1.16 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [1.16, 3.25]

= 3.25 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

142/208
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 3.27 MPa @ 20 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 3.27 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [16.31, 8.15 + (6.05 − 0) + (6 − 0)]

= 20.2 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (6 − 0), 2.5 ⋅ (6.05 − 0) + 9.74]

= 15 mm

L = Lpr − J ≤ 2.5 ⋅ tn

= 35.81−12.7 ≤ 2.5 ⋅ 11.67

= 23.11≤29.18

te = min [(tn − tp ) ⋅ tan(60), Lpr − J ]

= min [(11.67 − 6.05) ⋅ tan(60), 35.81 − 12.7]

= 9.74 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

3.265⋅8.15
=
138 ⋅ 1 − 0.6 ⋅ 3.265
= 0.2 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.265 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 3.265

= 6 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.265 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 3.265

= 7.08 mm

143/208
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

3.265⋅19.82
= +0
138 ⋅ 1 + 0.4 ⋅ 3.265
= 0.46 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [0.46, 2.5]

= 2.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

144/208
 Nozzle Pipe #2 (N5)
ASME Section VIII Division 1, 2023 Edition Metric
Component Nozzle Pipe
Material SA-312 TP304 Wld pipe (II-D Metric p. 92, ln. 27)
Pipe NPS and Schedule NPS 0.75 XXS DN 20
Attached To SS Drain (N5)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.5 200 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0087 872.81 1.017
Test horizontal 0.0086 872.81 1
Dimensions
Outer Diameter 26.67 mm
Length 145 mm
Pipe Nominal Thickness 7.82 mm
Pipe Minimum Thickness1 6.85 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 0.54 0.01
Corroded 0.54 0.01
Radiography
Longitudinal seam Welded pipe
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2020 Flange

Description NPS 0.75 Class 150 SO A182 F304
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.0088 MPa
MAWP rating 1.32 MPa @ 200°C
MAP rating 1.9 MPa @ 20°C
Hydrotest rating 2.9 MPa @ 20°C
External fillet weld leg (UW-21) 5.21 mm (5.21 mm min)
Internal fillet weld leg (UW-21) 6 mm (6 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 7.82,5.21] = 5.21 mm

Co 0
External Leg min = Xmin + = 5.21 + = 5.21 mm
0.7 0.7

Ci 0
Internal Leg min = min [tn ,6 mm + ] = min [7.82,6 + ] = 6 mm
0.7 0.7

Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

145/208
 Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm
Design thickness due to internal pressure (t) 0.06 mm
Maximum allowable working pressure (MAWP) 77.0501 MPa
Maximum allowable pressure (MAP) 84.2606 MPa
Rated MDMT -196 °C

UHA-51 Material Toughness Requirements

1.32
tr = 13.34 ⋅ (1 − exp( − )) = 0.15 mm
117 ⋅ 1

tr ⋅ E * 0.15 ⋅ 1
Stress ratio = = = 0.0219
tn − c 6.85−0
Impact test exempt per UHA-51(g) (coincident ratio = 0.0219)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 200 °C) Appendix 1-2

0.5087
t = Ro ⋅ (1 − exp[ − ]) + Corrosion = 13.34 ⋅ (1 − exp[ − ]) + 0 = 0.06 mm
P
S ⋅E 107 ⋅ 1.00

Maximum allowable working pressure, (at 200 °C) Appendix 1-2

13.34
) − Ps = 107 ⋅ 1.00 ⋅ ln( ) − 0.0087 = 77.0501 MPa
Ro
P = S ⋅ E ⋅ ln(
Ro − t 13.34−(7.82 ⋅ 0.875)

Maximum allowable pressure, (at 20 °C) Appendix 1-2

Ro 13.34
P = S ⋅ E ⋅ ln( ) = 117 ⋅ 1.00 ⋅ ln( ) = 84.2606 MPa
Ro − t 13.34−(7.82 ⋅ 0.875)

146/208
 TS Vent (N7)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Rear Channel
Orientation 0°
Nozzle center line offset to datum line 181 mm
End of nozzle to shell center 295.82 mm
Passes through a Category A joint No
Nozzle
Service Vent (VENT)
Description NPS 0.75 Class 6000 DN 20 - Socket-Welding Boss
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Socket bore diameter 27.56 mm
Bore diameter 16.31 mm
Socket depth 12.7 mm
Laying length 23.88 mm
Wall thickness, tn 11.67 mm
Minimum wall thickness 6.05 mm
Corrosion allowance 3 mm
Projection available outside vessel, Lpr 35.82 mm
Local vessel minimum thickness 10 mm
Liquid static head included 0.0018 MPa
Welds
Inner fillet, Leg41 8 mm
Radiography
Longitudinal seam Seamless No RT

UCS-66 Material Toughness Requirements Nozzle At Intersection

1.2711 ⋅ 253
tr = = 2.34 mm
138 ⋅ 1 − 0.6 ⋅ 1.2711

tr ⋅ E * 2.34 ⋅ 1
Stress ratio = = = 0.3347
tn − c 10 − 3

30.422 ⋅ 1
Stress ratio longitudinal = = 0.2204
138 ⋅ 1
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

147/208
 UCS-66 Material Toughness Requirements Nozzle
1.2711⋅16.78
tr = = 0.16 mm
138 ⋅ 1 − 0.6 ⋅ 1.2711

tr ⋅ E * 0.16 ⋅ 1
Stress ratio = = = 0.051
tn − c 6.05−3

Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C

Material is exempt from impact testing at the Design MDMT of -18°C.

148/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 0.7 MPa @ 230 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.5 5.6 weld size is adequate

Calculations for internal pressure 0.7 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [22.31, 11.15 + (11.67 − 3) + (10 − 3)]

= 26.83 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (11.67 − 3) + 0]

= 17.5 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.7018⋅11.15
=
137 ⋅ 1 − 0.6 ⋅ 0.7018

= 0.0584 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7018 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 0.7018

= 1.29 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7018 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 0.7018

= 1.52 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(f)(2)(b) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 7 mm

tc(min) = min [2.5 mm, 0.7 ⋅ tmin ] = 2.5 mm

149/208
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

0.7018⋅19.82
= +3
137 ⋅ 1 + 0.4 ⋅ 0.7018
= 3.1 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [3.1, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

150/208
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 3.76 MPa @ 230 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.5 5.6 weld size is adequate

Calculations for internal pressure 3.76 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [22.31, 11.15 + (11.67 − 3) + (10 − 3)]

= 26.83 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (11.67 − 3) + 0]

= 17.5 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

3.756⋅11.15
=
137 ⋅ 1 − 0.6 ⋅ 3.756

= 0.31 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.756 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 3.756

= 7 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

3.756 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 3.756

= 8.26 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(f)(2)(b) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 7 mm

151/208
tc(min) = min [2.5 mm, 0.7 ⋅ tmin ] = 2.5 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

3.756⋅19.82
= +3
137 ⋅ 1 + 0.4 ⋅ 3.756
= 3.54 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [3.54, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

152/208
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 5.39 MPa @ 20 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 5.39 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [16.31, 8.15 + (6.05 − 0) + (10 − 0)]

= 24.2 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 0), 2.5 ⋅ (6.05 − 0) + 9.74]

= 24.86 mm

L = Lpr − J ≤ 2.5 ⋅ tn

= 35.82−12.7 ≤ 2.5 ⋅ 11.67

= 23.12≤29.18

te = min [(tn − tp ) ⋅ tan(60), Lpr − J ]

= min [(11.67 − 6.05) ⋅ tan(60), 35.82 − 12.7]

= 9.74 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

5.3907⋅8.15
=
138 ⋅ 1 − 0.6 ⋅ 5.3907

= 0.33 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

5.3907 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 5.3907

= 10 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.3907 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 5.3907

= 11.81 mm

153/208
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

5.3907⋅19.82
= +0
138 ⋅ 1 + 0.4 ⋅ 5.3907
= 0.76 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [0.76, 2.5]

= 2.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

154/208
 Nozzle Pipe #3 (N7)
ASME Section VIII Division 1, 2023 Edition Metric
Component Nozzle Pipe
Material SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Pipe NPS and Schedule NPS 0.75 XXS DN 20
Attached To TS Vent (N7)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0015 152.4 1
Test horizontal 0.0014 145 1
Dimensions
Outer Diameter 26.67 mm
Length 145 mm
Pipe Nominal Thickness 7.82 mm
Pipe Minimum Thickness1 6.85 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 0.53 0.01
Corroded 0.53 0.01
Radiography
Longitudinal seam Seamless No RT
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2020 Flange

Description NPS 0.75 Class 150 SO A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -37.72°C
Liquid static head 0 MPa
MAWP rating 1.278 MPa @ 230°C
MAP rating 1.96 MPa @ 20°C
Hydrotest rating 3 MPa @ 20°C
External fillet weld leg (UW-21) 5.21 mm (5.21 mm min)
Internal fillet weld leg (UW-21) 6 mm (6 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 7.82,5.21] = 5.21 mm

Co 0
External Leg min = Xmin + = 5.21 + = 5.21 mm
0.7 0.7

Ci 0
Internal Leg min = min [tn ,6 mm + ] = min [7.82,6 + ] = 6 mm
0.7 0.7

Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -37.72°C (Coincident ratio = 0.6476)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

155/208
 Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm
Design thickness due to internal pressure (t) 0.08 mm
Maximum allowable working pressure (MAWP) 84.9793 MPa
Maximum allowable pressure (MAP) 84.9808 MPa
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

1.2707
tr = 13.34 ⋅ (1 − exp( − )) = 0.14 mm
118 ⋅ 1

tr ⋅ E * 0.14 ⋅ 1
Stress ratio = = = 0.0209
tn − c 6.85−0
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) Appendix 1-2

0.7015
t = Ro ⋅ (1 − exp[ − ]) + Corrosion = 13.34 ⋅ (1 − exp[ − ]) + 0 = 0.08 mm
P
S ⋅E 118 ⋅ 1.00

Maximum allowable working pressure, (at 230 °C) Appendix 1-2

13.34
) − Ps = 118 ⋅ 1.00 ⋅ ln( ) − 0.0015 = 84.9793 MPa
Ro
P = S ⋅ E ⋅ ln(
Ro − t 13.34−(7.82 ⋅ 0.875)

Maximum allowable pressure, (at 20 °C) Appendix 1-2

Ro 13.34
P = S ⋅ E ⋅ ln( ) = 118 ⋅ 1.00 ⋅ ln( ) = 84.9808 MPa
Ro − t 13.34−(7.82 ⋅ 0.875)

156/208
 TS Drain (N8)
ASME Section VIII Division 1, 2023 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Rear Channel
Orientation 180°
Nozzle center line offset to datum line 181 mm
End of nozzle to shell center 295.82 mm
Passes through a Category A joint No
Nozzle
Service Drain (DRN)
Description NPS 0.75 Class 6000 DN 20 - Socket-Welding Boss
Access opening No
Material specification SA-105 (II-D Metric p. 20, ln. 31)
Socket bore diameter 27.56 mm
Bore diameter 16.31 mm
Socket depth 12.7 mm
Laying length 23.88 mm
Wall thickness, tn 11.67 mm
Minimum wall thickness 6.05 mm
Corrosion allowance 3 mm
Projection available outside vessel, Lpr 35.82 mm
Local vessel minimum thickness 10 mm
Liquid static head included 0.0069 MPa
Welds
Inner fillet, Leg41 8 mm
Radiography
Longitudinal seam Seamless No RT

UCS-66 Material Toughness Requirements Nozzle At Intersection

1.2762 ⋅ 253
tr = = 2.35 mm
138 ⋅ 1 − 0.6 ⋅ 1.2762

tr ⋅ E * 2.35 ⋅ 1
Stress ratio = = = 0.3361
tn − c 10 − 3

30.422 ⋅ 1
Stress ratio longitudinal = = 0.2204
138 ⋅ 1
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

157/208
 UCS-66 Material Toughness Requirements Nozzle
1.2762⋅16.78
tr = = 0.16 mm
138 ⋅ 1 − 0.6 ⋅ 1.2762

tr ⋅ E * 0.16 ⋅ 1
Stress ratio = = = 0.0512
tn − c 6.05−3

Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C

Material is exempt from impact testing at the Design MDMT of -18°C.

158/208
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 0.71 MPa @ 230 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.5 5.6 weld size is adequate

Calculations for internal pressure 0.71 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [22.31, 11.15 + (11.67 − 3) + (10 − 3)]

= 26.83 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (11.67 − 3) + 0]

= 17.5 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

0.7069⋅11.15
=
137 ⋅ 1 − 0.6 ⋅ 0.7069

= 0.0584 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7069 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 0.7069

= 1.3 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

0.7069 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 0.7069

= 1.53 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(f)(2)(b) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 7 mm

tc(min) = min [2.5 mm, 0.7 ⋅ tmin ] = 2.5 mm

159/208
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

0.7073⋅19.82
= +3
137 ⋅ 1 + 0.4 ⋅ 0.7073
= 3.1 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [3.1, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

160/208
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 3.76 MPa @ 230 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 5.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.5 5.6 weld size is adequate

Calculations for internal pressure 3.76 MPa @ 230 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [22.31, 11.15 + (11.67 − 3) + (10 − 3)]

= 26.83 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 3), 2.5 ⋅ (11.67 − 3) + 0]

= 17.5 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

3.756⋅11.15
=
137 ⋅ 1 − 0.6 ⋅ 3.756

= 0.31 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.756 ⋅ 253
=
138 ⋅ 1 − 0.6 ⋅ 3.756

= 7 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

3.756 ⋅ 253
=
138 ⋅ 0.85 − 0.6 ⋅ 3.756

= 8.26 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(f)(2)(b) Weld Check

Fillet weld: tmin = min [19mm, tn , t] = 7 mm

161/208
tc(min) = min [2.5 mm, 0.7 ⋅ tmin ] = 2.5 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

3.7564⋅19.82
= +3
137 ⋅ 1 + 0.4 ⋅ 3.7564
= 3.54 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [3.54, 5.5]

= 5.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

162/208
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-44 Summary (mm)

For P = 5.39 MPa @ 20 °C The nozzle passes UG-44

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.5 6.05

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 5.39 MPa @ 20 °C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [16.31, 8.15 + (6.05 − 0) + (10 − 0)]

= 24.2 mm

Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-1)

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (10 − 0), 2.5 ⋅ (6.05 − 0) + 9.74]

= 24.86 mm

L = Lpr − J ≤ 2.5 ⋅ tn

= 35.82−12.7 ≤ 2.5 ⋅ 11.67

= 23.12≤29.18

te = min [(tn − tp ) ⋅ tan(60), Lpr − J ]

= min [(11.67 − 6.05) ⋅ tan(60), 35.82 − 12.7]

= 9.74 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

5.3907⋅8.15
=
138 ⋅ 1 − 0.6 ⋅ 5.3907

= 0.33 mm

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

5.3907 ⋅ 250
=
138 ⋅ 1 − 0.6 ⋅ 5.3907

= 10 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.3907 ⋅ 250
=
138 ⋅ 0.85 − 0.6 ⋅ 5.3907

= 11.81 mm

163/208
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-44 Thickness Check - ASME B16.11 Coupling

P ⋅ Ro
taApp 1-1 = + Corrosion
S n ⋅ E + 0.4 ⋅ P

5.3907⋅19.82
= +0
138 ⋅ 1 + 0.4 ⋅ 5.3907
= 0.76 mm

taUG-44 = max [taApp 1-1 , tbUG16 ]

= max [0.76, 2.5]

= 2.5 mm

Available nozzle wall thickness new, tn = 6.05 mm

The nozzle neck thickness is adequate.

164/208
 TS Drain Pipe
ASME Section VIII Division 1, 2023 Edition Metric
Component Nozzle Pipe
Material SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Pipe NPS and Schedule NPS 0.75 XXS DN 20
Attached To TS Drain (N8)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 0.7 230 -18
Static Liquid Head
Condition Ps (MPa) Hs (mm) SG
Operating 0.0087 889.04 1
Test horizontal 0.0086 881.64 1
Dimensions
Outer Diameter 26.67 mm
Length 145 mm
Pipe Nominal Thickness 7.82 mm
Pipe Minimum Thickness1 6.85 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 0.53 0.01
Corroded 0.53 0.01
Radiography
Longitudinal seam Seamless No RT
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2020 Flange

Description NPS 0.75 Class 150 SO A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 418, ln. 32)
Blind included No
Rated MDMT -37.5°C
Liquid static head 0.0088 MPa
MAWP rating 1.278 MPa @ 230°C
MAP rating 1.96 MPa @ 20°C
Hydrotest rating 3 MPa @ 20°C
External fillet weld leg (UW-21) 5.21 mm (5.21 mm min)
Internal fillet weld leg (UW-21) 6 mm (6 mm min)
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
UW-21 Flange Welds
Xmin = min [1.4 ⋅ tn ,g0 ] = [1.4 ⋅ 7.82,5.21] = 5.21 mm

Co 0
External Leg min = Xmin + = 5.21 + = 5.21 mm
0.7 0.7

Ci 0
Internal Leg min = min [tn ,6 mm + ] = min [7.82,6 + ] = 6 mm
0.7 0.7

Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -37.5°C (Coincident ratio = 0.652)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

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 Results Summary
Governing condition UG-16
Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm
Design thickness due to internal pressure (t) 0.08 mm
Maximum allowable working pressure (MAWP) 84.972 MPa
Maximum allowable pressure (MAP) 84.9808 MPa
Rated MDMT -105 °C

UCS-66 Material Toughness Requirements

1.278
tr = 13.34 ⋅ (1 − exp( − )) = 0.14 mm
118 ⋅ 1

tr ⋅ E * 0.14 ⋅ 1
Stress ratio = = = 0.021
tn − c 6.85−0
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -105°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Design thickness, (at 230 °C) Appendix 1-2

0.7087
t = Ro ⋅ (1 − exp[ − ]) + Corrosion = 13.34 ⋅ (1 − exp[ − ]) + 0 = 0.08 mm
P
S ⋅E 118 ⋅ 1.00

Maximum allowable working pressure, (at 230 °C) Appendix 1-2

13.34
) − Ps = 118 ⋅ 1.00 ⋅ ln( ) − 0.0087 = 84.972 MPa
Ro
P = S ⋅ E ⋅ ln(
Ro − t 13.34−(7.82 ⋅ 0.875)

Maximum allowable pressure, (at 20 °C) Appendix 1-2

Ro 13.34
P = S ⋅ E ⋅ ln( ) = 118 ⋅ 1.00 ⋅ ln( ) = 84.9808 MPa
Ro − t 13.34−(7.82 ⋅ 0.875)

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 Saddle
ASME Section VIII Division 1, 2023 Edition Metric
Saddle Material A283 C
Saddle Construction Web at edge of rib
Welded to Vessel Yes
Saddle Allowable Stress, Ss 108 MPa
Saddle Yield Stress, Sy 207 MPa
Foundation Allowable Stress 11 MPa
Design Left Saddle Right Saddle
Pressure
Operating & New 1.3181 MPa
Operating & Corr 1.3181 MPa
Test 1.8707 MPa
Dimensions
Right saddle distance to datum 818 mm
Tangent To Tangent Length, L 3,017 mm
Saddle separation, Ls 1,320 mm
Vessel Radius, R 256 mm
Tangent Distance Left, Al 849 mm
Tangent Distance Right, Ar 848 mm
TubeSheet Distance Left, 412.5 mm
Tubesheet Distance Right, 411.5 mm
Saddle Height, Hs 500 mm
Saddle Contact Angle, q 120°
Web Plate Thickness, ts 6 mm
Base Plate Length, E 470 mm
Base Plate Width, F 130 mm
Base Plate Thickness, tb 12 mm
Number of Stiffening Ribs, n 2
Largest Stiffening Rib Spacing, di 437.41 mm
Stiffening Rib Thickness, tw 6 mm
Saddle Width, b 120 mm
Reinforcing Plate
Material SA-240 304 (II-D Metric p. 92, ln. 14)
Impact Tested No
Normalized No
Fine Grain Practice No
PWHT No
Design MDMT -18°C
Thickness, tp 6 mm
Width, Wp 200 mm
Contact Angle, q w 120°
Bolting
Material SA-193 B8
Bolt Allowable Shear 130 MPa
Description 0.625" 11 UNC 2A
Corrosion on root 0 mm
Anchor Bolts per Saddle 2
Base coefficient of friction, m 0.45
Hole Diameter 22.23 mm
Slotted Hole in Which Saddle Right Saddle
Slotted Hole Length 19 mm
Weight
Left Saddle Right Saddle
Operating, Corroded 931.68 kg 884.51 kg
Operating, New 992.46 kg 913.54 kg

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 Hydrotest 996.09 kg 906.28 kg
Weight of Saddle Pair 40.82 kg

Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.P. Zick.
(2) If CL of tubesheet is located within a distance of Ro / 2 to CL of saddle, the shell is assumed stiffened as if tubesheet is a bulk head.

UHA-51 Material Toughness Requirements Right Saddle Wear Plate

1.3181⋅250.75
tr = = 2.84 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.3181

tr ⋅ E * 2.84⋅0.85
Stress ratio = = = 0.4592
tn − c 6 − 0.75

52.363 ⋅ 1
Stress ratio longitudinal = = 0.3794
138 ⋅ 1
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

UHA-51 Material Toughness Requirements Left Saddle Wear Plate

1.3181⋅250.75
tr = = 2.84 mm
138 ⋅ 0.85 − 0.6 ⋅ 1.3181

tr ⋅ E * 2.84⋅0.85
Stress ratio = = = 0.4592
tn − c 6 − 0.75

52.409 ⋅ 1
Stress ratio longitudinal = = 0.3798
138 ⋅ 1
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -18°C.

Stress Summary
Bending + pressure between saddles Bending + pressure at the saddle
(MPa) (MPa)
Load Condition Saddle
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)

Right Saddle 46.702 126 19.243 62.926

Operating & New 26.507 126 -0.953 62.926
Left Saddle 46.745 126 19.285 62.926

Right Saddle 52.363 126 20.891 60.819

Weight Operating & Corr 30.422 126 -1.051 60.819
Left Saddle 52.409 126 20.937 60.819

Right Saddle 58.179 186.3 19.206 85.78

Test 38.028 186.3 -0.945 85.78
Left Saddle 58.221 186.3 19.249 85.78

Stress Summary
Tangential Circumferential Stress over
Splitting (MPa)
shear (MPa) stress (MPa) saddle (MPa)
Load Condition Saddle
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)

Right Saddle 2.682 100.8 -21.807 189 6.139 72 1.065 72

Operating & New
Left Saddle 3.274 100.8 -23.691 189 6.669 72 1.157 72

Right Saddle 3.036 100.8 -27.296 189 6.533 72 1.031 72

Weight Operating & Corr
Left Saddle 3.439 100.8 -28.752 189 6.882 72 1.086 72

Right Saddle 2.635 149.04 -21.634 186.3 6.09 186.3 1.056 186.3
Test
Left Saddle 3.309 149.04 -23.778 186.3 6.693 186.3 1.161 186.3

Load Case 1: Weight, Operating & New

Longitudinal stress between saddles (Weight, Operating & New, right saddle loading and geometry govern)

3 ⋅ K 1 ⋅ Q ⋅ (L / 12) 3 ⋅ − 0.1701 ⋅ 8,958.72 ⋅ (3,017 / 12)

S1 = ± = = − 0.953 MPa
π ⋅ R2 ⋅ t π ⋅ 253 2 ⋅ 6

P ⋅R 1.3181 ⋅ 250
Sp = = = 27.46 MPa
2⋅t 2⋅6

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Maximum tensile stress S1t = S1 + Sp = 26.507 MPa
Maximum compressive stress (shut down) S1c = S1 = -0.953 MPa

Tensile stress is acceptable ( ≤ S ⋅ E = 126 MPa)

Compressive stress is acceptable ( ≤ Sc = 62.926 MPa)

Longitudinal stress at the right saddle (Weight, Operating & New)

2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 133.5 2 ⋅ 133.5
Le = +L + = + 3,017 + = 3,195 mm
3 3 3 3

Wt 18,691.43 ⋅ 10
w= = = 58.5 N/cm
Le 3,195

Bending moment at the right saddle:

2 ⋅ Hr ⋅ Ar A2r R2 − H r2
Mq = w ⋅ ( + − )
3 2 4
58.5 2 ⋅ 133.5 ⋅ 848 848 2 256 2 − 133.5 2
= ⋅( + − )
10000 3 2 4
=2,475.2 N-m

Mq ⋅ K 1' 2,475.2 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 19.243 MPa
π ⋅ R2 ⋅ t π ⋅ 253 2 ⋅ 6

P ⋅R 1.3181 ⋅ 250
Sp = = = 27.46 MPa
2⋅t 2⋅6

Maximum tensile stress S2t = S2 + Sp = 46.702 MPa

Maximum compressive stress (shut down) S2c = S2 = 19.243 MPa

Tensile stress is acceptable ( ≤ S = 126 MPa)

Compressive stress is acceptable ( ≤ Sc = 62.926 MPa)

Tangential shear stress in the shell (right saddle, Weight, Operating & New)

2 ⋅ Hr 2 ⋅ 133.5
Q shear = Q − w ⋅ ( Ar + ) = 8,958.72 − 5.85 ⋅ (848 + ) = 3,477.07 N
3 3

K 2.2 ⋅ Q shear 1.1707⋅3,477.07

S3 = = = 2.682 MPa
R ⋅t 253 ⋅ 6

Tangential shear stress is acceptable ( ≤ 0.8 ⋅ S = 100.8 MPa )

Circumferential stress at the right saddle horns (Weight, Operating & New)

−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−8,958.72 3 ⋅ 0.0529 ⋅ 8,958.72
= −−−−− −
4 ⋅ 6 ⋅ (120 + 1.56 ⋅ √256 ⋅ 6 ) 2 ⋅ 62
= -21.807 MPa

Circumferential stress at saddle horns is acceptable ( ≤ 1.5 ⋅ Sa = 189 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at least 11.46°

Ring compression in shell over right saddle (Weight, Operating & New)

K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅8,958.72
= −−−−−−
(6 + 6) ⋅ (6 + 1.56 ⋅ √ 256 ⋅ 12 )
= 6.139 MPa

Ring compression in shell is acceptable ( ≤ 0.5 ⋅ Sy = 72 MPa)

Saddle splitting load (right, Weight, Operating & New)

Area resisting splitting force = Web area + wear plate area

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Ae = Heff ⋅ ts + tp ⋅ Wp = 8.5333 ⋅ 0.6 + 0.6 ⋅ 20 = 17.12 cm2

K8 ⋅ Q 0.2035⋅8,958.72
S6 = = = 1.065 MPa
Ae 1,712

2
Stress in saddle is acceptable ( ≤ ⋅ S s = 72 MPa)
3

Longitudinal stress at the left saddle (Weight, Operating & New)

2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 133.5 2 ⋅ 133.5
Le = +L + = + 3,017 + = 3,195 mm
3 3 3 3

Wt 18,691.43 ⋅ 10
w= = = 58.5 N/cm
Le 3,195

Bending moment at the left saddle:

A2l R2 − Hl2
Mq = w ⋅ ( )
2 ⋅ Hl ⋅ Al
+ −
3 2 4

58.5 2 ⋅ 133.5 ⋅ 849 849 2 256 2 − 133.5 2

= ⋅( + − )
10000 3 2 4
=2,480.7 N-m

Mq ⋅ K 1' 2,480.7 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 19.285 MPa
π ⋅ R2 ⋅ t π ⋅ 253 2 ⋅ 6

P ⋅R 1.3181 ⋅ 250
Sp = = = 27.46 MPa
2⋅t 2⋅6

Maximum tensile stress S2t = S2 + Sp = 46.745 MPa

Maximum compressive stress (shut down) S2c = S2 = 19.285 MPa

Tensile stress is acceptable ( ≤ S = 126 MPa)

Compressive stress is acceptable ( ≤ Sc = 62.926 MPa)

Tangential shear stress in the shell (left saddle, Weight, Operating & New)

2 ⋅ Hl 2 ⋅ 133.5
Q shear = Q − w ⋅ ( Al + ) = 9,732.71 − 5.85 ⋅ (849 + ) = 4,245.21 N
3 3

K 2.2 ⋅ Q shear 1.1707⋅4,245.21

S3 = = = 3.274 MPa
R ⋅t 253 ⋅ 6

Tangential shear stress is acceptable ( ≤ 0.8 ⋅ S = 100.8 MPa )

Circumferential stress at the left saddle horns (Weight, Operating & New)

−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−9,732.71 3 ⋅ 0.0529 ⋅ 9,732.71
= −−−−− −
4 ⋅ 6 ⋅ (120 + 1.56 ⋅ √256 ⋅ 6 ) 2 ⋅ 62
= -23.691 MPa

Circumferential stress at saddle horns is acceptable ( ≤ 1.5 ⋅ Sa = 189 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at least 11.46°

Ring compression in shell over left saddle (Weight, Operating & New)

K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅9,732.71
= −−−−−−
(6 + 6) ⋅ (6 + 1.56 ⋅ √ 256 ⋅ 12 )
= 6.669 MPa

Ring compression in shell is acceptable ( ≤ 0.5 ⋅ Sy = 72 MPa)

Saddle splitting load (left, Weight, Operating & New)

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Area resisting splitting force = Web area + wear plate area

Ae = Heff ⋅ ts + tp ⋅ Wp = 8.5333 ⋅ 0.6 + 0.6 ⋅ 20 = 17.12 cm2

K8 ⋅ Q 0.2035⋅9,732.71
S6 = = = 1.157 MPa
Ae 1,712

2
Stress in saddle is acceptable ( ≤ ⋅ S s = 72 MPa)
3

Load Case 2: Weight, Operating & Corr

Longitudinal stress between saddles (Weight, Operating & Corr, right saddle loading and geometry govern)

3 ⋅ K 1 ⋅ Q ⋅ (L / 12) 3 ⋅ − 0.1701 ⋅ 8,674.03 ⋅ (3,017 / 12)

S1 = ± = = − 1.051 MPa
π ⋅ R2 ⋅ t π ⋅ 253.37 2 ⋅ 5.25

P ⋅R 1.3181⋅250.75
Sp = = = 31.472 MPa
2⋅t 2 ⋅ 5.25

Maximum tensile stress S1t = S1 + Sp = 30.422 MPa

Maximum compressive stress (shut down) S1c = S1 = -1.051 MPa

Tensile stress is acceptable ( ≤ S ⋅ E = 126 MPa)

Compressive stress is acceptable ( ≤ Sc = 60.819 MPa)

Longitudinal stress at the right saddle (Weight, Operating & Corr)

2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 133.5 2 ⋅ 133.5
Le = +L + = + 3,017 + = 3,195 mm
3 3 3 3

Wt 17,810.68 ⋅ 10
w= = = 55.75 N/cm
Le 3,195

Bending moment at the right saddle:

2 ⋅ Hr ⋅ Ar A2r R2 − H r2
Mq = w ⋅ ( + − )
3 2 4

55.75 2 ⋅ 133.5 ⋅ 848 848 2 256 2 − 133.5 2

= ⋅( + − )
10000 3 2 4
=2,358.6 N-m

Mq ⋅ K 1' 2,358.6 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 20.891 MPa
π ⋅ R2 ⋅ t π ⋅ 253.37 2
⋅ 5.25

P ⋅R 1.3181⋅250.75
Sp = = = 31.472 MPa
2⋅t 2 ⋅ 5.25

Maximum tensile stress S2t = S2 + Sp = 52.363 MPa

Maximum compressive stress (shut down) S2c = S2 = 20.891 MPa

Tensile stress is acceptable ( ≤ S = 126 MPa)

Compressive stress is acceptable ( ≤ Sc = 60.819 MPa)

Tangential shear stress in the shell (right saddle, Weight, Operating & Corr)

2 ⋅ Hr 2 ⋅ 133.5
Q shear = Q − w ⋅ ( Ar + ) = 8,674.03 − 5.57 ⋅ (848 + ) = 3,450.68 N
3 3

K 2.2 ⋅ Q shear 1.1707⋅3,450.68

S3 = = = 3.036 MPa
R ⋅t 253.37⋅5.25

Tangential shear stress is acceptable ( ≤ 0.8 ⋅ S = 100.8 MPa )

Circumferential stress at the right saddle horns (Weight, Operating & Corr)

−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2

−8,674.03 3 ⋅ 0.0529 ⋅ 8,674.03

= −−−−−−−− −
4 ⋅ 5.25 ⋅ (120 + 1.56 ⋅ √256 ⋅ 5.25 ) 2 ⋅ 5.25 2

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= -27.296 MPa

Circumferential stress at saddle horns is acceptable ( ≤ 1.5 ⋅ Sa = 189 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at least 11.46°

Ring compression in shell over right saddle (Weight, Operating & Corr)

K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅8,674.03
= −−−−−−−−−
(5.25 + 6) ⋅ (6 + 1.56 ⋅ √256 ⋅ 11.25 )
= 6.533 MPa

Ring compression in shell is acceptable ( ≤ 0.5 ⋅ Sy = 72 MPa)

Saddle splitting load (right, Weight, Operating & Corr)

Area resisting splitting force = Web area + wear plate area

Ae = Heff ⋅ ts + tp ⋅ Wp = 8.5333 ⋅ 0.6 + 0.6 ⋅ 20 = 17.12 cm2

K8 ⋅ Q 0.2035⋅8,674.03
S6 = = = 1.031 MPa
Ae 1,712

2
Stress in saddle is acceptable ( ≤ ⋅ S s = 72 MPa)
3

Longitudinal stress at the left saddle (Weight, Operating & Corr)

2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 133.5 2 ⋅ 133.5
Le = +L + = + 3,017 + = 3,195 mm
3 3 3 3

Wt 17,810.68 ⋅ 10
w= = = 55.75 N/cm
Le 3,195

Bending moment at the left saddle:

A2l R2 − Hl2
Mq = w ⋅ ( )
2 ⋅ Hl ⋅ Al
+ −
3 2 4

55.75 2 ⋅ 133.5 ⋅ 849 849 2 256 2 − 133.5 2

= ⋅( + − )
10000 3 2 4
=2,363.8 N-m

Mq ⋅ K 1' 2,363.8 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 20.937 MPa
π ⋅ R2 ⋅ t π ⋅ 253.37 2
⋅ 5.25

P ⋅R 1.3181⋅250.75
Sp = = = 31.472 MPa
2⋅t 2 ⋅ 5.25

Maximum tensile stress S2t = S2 + Sp = 52.409 MPa

Maximum compressive stress (shut down) S2c = S2 = 20.937 MPa

Tensile stress is acceptable ( ≤ S = 126 MPa)

Compressive stress is acceptable ( ≤ Sc = 60.819 MPa)

Tangential shear stress in the shell (left saddle, Weight, Operating & Corr)

2 ⋅ Hl 2 ⋅ 133.5
Q shear = Q − w ⋅ ( Al + ) = 9,136.65 − 5.57 ⋅ (849 + ) = 3,907.72 N
3 3

K 2.2 ⋅ Q shear 1.1707⋅3,907.72

S3 = = = 3.439 MPa
R ⋅t 253.37⋅5.25

Tangential shear stress is acceptable ( ≤ 0.8 ⋅ S = 100.8 MPa )

Circumferential stress at the left saddle horns (Weight, Operating & Corr)

−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2

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 −9,136.65 3 ⋅ 0.0529 ⋅ 9,136.65
= −−−−−−−− −
4 ⋅ 5.25 ⋅ (120 + 1.56 ⋅ √256 ⋅ 5.25 ) 2 ⋅ 5.25 2
= -28.752 MPa

Circumferential stress at saddle horns is acceptable ( ≤ 1.5 ⋅ Sa = 189 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at least 11.46°

Ring compression in shell over left saddle (Weight, Operating & Corr)

K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅9,136.65
= −−−−−−−−−
(5.25 + 6) ⋅ (6 + 1.56 ⋅ √256 ⋅ 11.25 )
= 6.882 MPa

Ring compression in shell is acceptable ( ≤ 0.5 ⋅ Sy = 72 MPa)

Saddle splitting load (left, Weight, Operating & Corr)

Area resisting splitting force = Web area + wear plate area

Ae = Heff ⋅ ts + tp ⋅ Wp = 8.5333 ⋅ 0.6 + 0.6 ⋅ 20 = 17.12 cm2

K8 ⋅ Q 0.2035⋅9,136.65
S6 = = = 1.086 MPa
Ae 1,712

2
Stress in saddle is acceptable ( ≤ ⋅ S s = 72 MPa)
3

Load Case 3: Weight, Test

Longitudinal stress between saddles (Weight, Test, right saddle loading and geometry govern)

3 ⋅ K 1 ⋅ Q ⋅ (L / 12) 3 ⋅ − 0.1701 ⋅ 8,887.55 ⋅ (3,017 / 12)

S1 = ± = = − 0.945 MPa
π ⋅ R2 ⋅ t π ⋅ 253 2 ⋅ 6

P ⋅R 1.8707 ⋅ 250
Sp = = = 38.973 MPa
2⋅t 2⋅6

Maximum tensile stress S1t = S1 + Sp = 38.028 MPa

Maximum compressive stress (shut down) S1c = S1 = -0.945 MPa

Tensile stress is acceptable ( ≤ 0.9 ⋅ Sy ⋅ E = 186.3 MPa)

Compressive stress is acceptable ( ≤ Sc = 85.78 MPa)

Longitudinal stress at the right saddle (Weight, Test)

2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 133.5 2 ⋅ 133.5
Le = +L + = + 3,017 + = 3,195 mm
3 3 3 3

Wt 18,655.84 ⋅ 10
w= = = 58.39 N/cm
Le 3,195

Bending moment at the right saddle:

2 ⋅ Hr ⋅ Ar A2r R2 − H r2
Mq = w ⋅ ( + − )
3 2 4
58.39 2 ⋅ 133.5 ⋅ 848 848 2 256 2 − 133.5 2
= ⋅( + − )
10000 3 2 4
=2,470.5 N-m

Mq ⋅ K 1' 2,470.5 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 19.206 MPa
π ⋅ R2 ⋅ t π ⋅ 253 2 ⋅ 6

P ⋅R 1.8707 ⋅ 250
Sp = = = 38.973 MPa
2⋅t 2⋅6

Maximum tensile stress S2t = S2 + Sp = 58.179 MPa

Maximum compressive stress (shut down) S2c = S2 = 19.206 MPa

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Tensile stress is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)
Compressive stress is acceptable ( ≤ Sc = 85.78 MPa)

Tangential shear stress in the shell (right saddle, Weight, Test)

2 ⋅ Hr 2 ⋅ 133.5
Q shear = Q − w ⋅ ( Ar + ) = 8,887.55 − 5.84 ⋅ (848 + ) = 3,416.33 N
3 3

K 2.2 ⋅ Q shear 1.1707⋅3,416.33

S3 = = = 2.635 MPa
R ⋅t 253 ⋅ 6

Tangential shear stress is acceptable ( ≤ 0.8 ⋅ (0.9 ⋅ Sy ) = 149.04 MPa)

Circumferential stress at the right saddle horns (Weight, Test)

−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−8,887.55 3 ⋅ 0.0529 ⋅ 8,887.55
= −−−−− −
4 ⋅ 6 ⋅ (120 + 1.56 ⋅ √256 ⋅ 6 ) 2 ⋅ 62
= -21.634 MPa

Circumferential stress at saddle horns is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at least 11.46°

Ring compression in shell over right saddle (Weight, Test)

K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅8,887.55
= −−−−−−
(6 + 6) ⋅ (6 + 1.56 ⋅ √ 256 ⋅ 12 )
= 6.09 MPa

Ring compression in shell is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)

Saddle splitting load (right, Weight, Test)

Area resisting splitting force = Web area + wear plate area

Ae = Heff ⋅ ts + tp ⋅ Wp = 8.5333 ⋅ 0.6 + 0.6 ⋅ 20 = 17.12 cm2

K8 ⋅ Q 0.2035⋅8,887.55
S6 = = = 1.056 MPa
Ae 1,712

Stress in saddle is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)

Longitudinal stress at the left saddle (Weight, Test)

2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 133.5 2 ⋅ 133.5
Le = +L + = + 3,017 + = 3,195 mm
3 3 3 3

Wt 18,655.84 ⋅ 10
w= = = 58.39 N/cm
Le 3,195

Bending moment at the left saddle:

A2l R2 − Hl2
Mq = w ⋅ ( )
2 ⋅ Hl ⋅ Al
+ −
3 2 4

58.39 2 ⋅ 133.5 ⋅ 849 849 2 256 2 − 133.5 2

= ⋅( + − )
10000 3 2 4
=2,476 N-m

Mq ⋅ K 1' 2,476 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 19.249 MPa
π ⋅ R2 ⋅ t π ⋅ 253 2 ⋅ 6

P ⋅R 1.8707 ⋅ 250
Sp = = = 38.973 MPa
2⋅t 2⋅6

Maximum tensile stress S2t = S2 + Sp = 58.221 MPa

Maximum compressive stress (shut down) S2c = S2 = 19.249 MPa
174/208
Tensile stress is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)
Compressive stress is acceptable ( ≤ Sc = 85.78 MPa)

Tangential shear stress in the shell (left saddle, Weight, Test)

2 ⋅ Hl 2 ⋅ 133.5
Q shear = Q − w ⋅ ( Al + ) = 9,768.3 − 5.84 ⋅ (849 + ) = 4,291.24 N
3 3

K 2.2 ⋅ Q shear 1.1707⋅4,291.24

S3 = = = 3.309 MPa
R ⋅t 253 ⋅ 6

Tangential shear stress is acceptable ( ≤ 0.8 ⋅ (0.9 ⋅ Sy ) = 149.04 MPa)

Circumferential stress at the left saddle horns (Weight, Test)

−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−9,768.3 3 ⋅ 0.0529 ⋅ 9,768.3
= −−−−− −
4 ⋅ 6 ⋅ (120 + 1.56 ⋅ √256 ⋅ 6 ) 2 ⋅ 62
= -23.778 MPa

Circumferential stress at saddle horns is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at least 11.46°

Ring compression in shell over left saddle (Weight, Test)

K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅9,768.3
= −−−−−−
(6 + 6) ⋅ (6 + 1.56 ⋅ √ 256 ⋅ 12 )
= 6.693 MPa

Ring compression in shell is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)

Saddle splitting load (left, Weight, Test)

Area resisting splitting force = Web area + wear plate area

Ae = Heff ⋅ ts + tp ⋅ Wp = 8.5333 ⋅ 0.6 + 0.6 ⋅ 20 = 17.12 cm2

K8 ⋅ Q 0.2035⋅9,768.3
S6 = = = 1.161 MPa
Ae 1,712

Stress in saddle is acceptable ( ≤ 0.9 ⋅ Sy = 186.3 MPa)

Shear stress in anchor bolting, one end slotted

Maximum seismic or wind base shear = 0 N

Thermal expansion base shear = W ⋅ μ = 9,158.89*0.45 =4,121.5 N

Corroded root area for a 0.625" 11 UNC 2A bolt = 1.4581 cm 2 ( 2 per saddle )

4,121.5
Bolt shear stress = = 14.133 MPa
145.8062 ⋅ 1 ⋅ 2

Anchor bolt stress is acceptable ( ≤ 129.621 MPa)

Shear stress in anchor bolting, transverse

Maximum seismic or wind base shear = 0 N

Corroded root area for a 0.625" 11 UNC 2A bolt = 1.4581 cm 2 ( 2 per saddle )

0
Bolt shear stress = = 0 MPa
145.8062 ⋅ 2 ⋅ 2

Anchor bolt stress is acceptable ( ≤ 129.621 MPa)

Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc = min(108 , 43.525) = 43.525 MPa

175/208
 K i ⋅ π2 ⋅ E 1.28 ⋅ π 2 ⋅ 199.95E+03
Sc = = = 43.525 MPa
di 2 2
12 ⋅ (1 − 0.3 ) ⋅ (
2
ts
) 12 ⋅ (1 − 0.3 2 ) ⋅ ( 437.41
6
)

Allowable compressive load on the saddle

di ⋅ ts 437.41 ⋅ 6 ⋅ 25.4
be = = = 17.73
(di ⋅ ts ) + 2 ⋅ tw ⋅ (b − 1) (437.41 ⋅ 6) + 2 ⋅ 6 ⋅ (120 − 25.4)

F b = n ⋅ (As + 2 ⋅ b e ⋅ ts ) ⋅ Sc = 2 ⋅ (684 + 2 ⋅ 17.73 ⋅ 6) ⋅ 43.525 = 78,063.38 N

Saddle loading of 9,968.47 N is ≤ Fb; satisfactory.

Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)

V ⋅ (H s − x o ) ⋅ y Q 0 ⋅ (500 − 211.71) ⋅ 79 9,732.71

σb = + = + = 2.416 MPa
I A 1e4 ⋅ 328.97 4,028.43

The primary bending + axial stress in the saddle ≤ Ss = 108 MPa; satisfactory.

Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted)

V ⋅ (H s − x o ) ⋅ y Q 4,121.5 ⋅ (500 − 211.71) ⋅ 79 8,958.72

σb = + = + = 30.758 MPa
I A 1e4 ⋅ 328.97 4,028.43

The secondary bending + axial stress in the saddle ≤ 2*Sy = 414 MPa; satisfactory.

Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)

where a = 437.41,b = 124 mm

−−−−−−−− −−−−−−−−−−−−
tb = √ =√
β1 ⋅ q ⋅ b 2 3 ⋅ 0.163 ⋅ 124 2
= 6.82 mm
1.5 ⋅ Sa 1.5 ⋅ 108

The base plate thickness of 12 mm is adequate.

Foundation bearing check

Qmax 9,968.47
Sf = = = 0.163 MPa
F ⋅E 130 ⋅ 470

Concrete bearing stress ≤ 11.432 MPa ; satisfactory.

176/208
 Lifting Lug #1
Geometry Inputs

Attached To Front Channel

Material A36
Orientation Circumferential
Distance of Lift Point From Datum 2,775 mm
Angular Position 60°
Length, L 75 mm
Height, H 75 mm
Lug Radius, R 30 mm
Thickness, t 16 mm
Hole Diameter, d 30 mm
Pin Diameter, Dp 22.23 mm
Distance from Load to Shell or Pad, a2 45 mm
Load Angle Normal to Vessel, b 90°
Load Angle from Vertical, f 30°
Welds
Size, tw 10 mm
Reinforcement Pad
Width, Bp 50 mm
Length, Lp 100 mm
Thickness, tp 10 mm
Weld Size, tw p 10 mm

Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 2,108 kg
Lug Weight (new), Wlug 1.1 kg
Allowable Stress, Tensile, st 137.76 MPa
Allowable Stress, Shear, ss 91.84 MPa
Allowable Stress, Bearing, sp 206.64 MPa
Allowable Stress, Bending, sb 153.07 MPa
Allowable Stress, Weld Shear, tallowable 91.84 MPa
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 6.52 mm
Required Lug Thickness, treqd 1.89 mm
Lug Stress Ratio, sratio 0.12
Weld Shear Stress Ratio, tratio 0.15
Lug Design Acceptable
Local Stresses WRC 537 Acceptable

Lift Forces

177/208
F r = force on vessel at lug

1,054⋅9.8 1,259.2
F r = 0.5 ⋅ [ ] ⋅ (1 − )= ⋅ (1 − ) = 6,139.2 N
W x1
cos(ϕ1 ) x1 + x 2 cos(30) 1,259.2+1,333.8

where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity

Lug Pin Diameter - Shear stress

−−−−−
√
2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−−
2 ⋅ 6,139.2
= √ = 6.52 mm
π ⋅ 91.84

dreqd 6.52
= = 0.29 Acceptable
Dp 22.23

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

6,139.2
= = 7.91 MPa
2 ⋅ (0.25 ⋅ π ⋅ 22.23 2 )

σ 7.91
= = 0.09 Acceptable
σs 91.84

Lug Thickness - Tensile stress

Fv
treqd =
(Lcl − d) ⋅ σ t

6,139.2
= = 1.45 mm
(60.71 − 30) ⋅ 137.76

treqd 1.45
= = 0.09 Acceptable
t 16

σ Fv
=
A
Fv
=
(Lcl − d) ⋅ t

6,139.2
= = 12.5 MPa
(60.71 − 30) ⋅ 16

σ 12.5
σt = = 0.09 Acceptable
137.76

Lug Thickness - Bearing stress

Fv
treqd =
Dp ⋅ σ p

6,139.2
= = 1.34 mm
22.23⋅206.64

treqd 1.34
= = 0.08 Acceptable
t 16

178/208
 Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

6,139.2
= = 17.26 MPa
22.23 ⋅ (16)

σ 17.26
σp = = 0.08 Acceptable
206.64

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
6,139.2
= 91.84 = 1.89 mm
2 ⋅ 17.69

treqd 1.89
= = 0.12 Acceptable
t 16

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

6,139.2
= = 10.84 MPa
2 ⋅ 16 ⋅ 17.69

τ 10.84
σs = = 0.12 Acceptable
91.84

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

Dp
ϕ = 55 ⋅
d
22.23
= 55 ⋅
30

= 40.7458°

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (75 − 45 − 0.5 ⋅ 30) + 0.5 ⋅ 22.23 ⋅ (1 − cos(40.7458))

= 17.69 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften Mbend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F r ⋅ cos(β) 6 ⋅ |Fr ⋅ sin(β) ⋅ Hght − Fr ⋅ cos(β) ⋅ a1 |

= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L 2 ⋅ σb

cos(90.0) |6,139.2 ⋅ sin(90.0) ⋅ 45 − 6,139.2 ⋅ cos(90.0) ⋅ 0|

= 6,139.2 ⋅ +6 ⋅
16 ⋅ 75 ⋅ 137.76 16 ⋅ 75 2 ⋅ 153.07
= 0.12 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

179/208
Shear stress at lift angle 90.00°; lift force = 6,139.2 N

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 10 ⋅ (75 + 16) = 1,286.74 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos(90.0)
= 6,139.2 ⋅ = 0 MPa
1,286.74

sin(β)
τs = F lug ⋅
Aweld

sin(90.0)
= 6,139.2 ⋅ =4.77 MPa
1,286.74

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|6,139.2 ⋅ sin(90.0) ⋅ 45 − 6,139.2 ⋅ cos(90.0) ⋅ (0)|

= 3⋅
65220.7500
= 12.71 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−−
√ (0 + 12.71) 2 + (4.77) 2
=
91.84
= 0.15 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle 90.00°; lift force = 6,139.2 N

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 10 ⋅ (100 + 50) = 2,121 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos(90.0)
= 6,139.2 ⋅ = 0 MPa
2,121

sin(β)
τs = F lug ⋅
Aweld

sin(90.0)
= 6,139.2 ⋅ =2.89 MPa
2,121

180/208
 c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|6,139.2 ⋅ sin(90.0) ⋅ 55 − 6,139.2 ⋅ cos(90.0) ⋅ (0)|

= 3⋅
176750.0000
= 5.73 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−
√ (0 + 5.73) 2 + (2.89) 2
=
91.84
= 0.07 Acceptable

WRC 537 Analysis

Geometry
Height (radial) 75 mm
Width (circumferential) 75 mm
Length 16 mm
Fillet Weld Size: 10 mm
Located On Front Channel (190 mm from left end)
Location Angle 60.00°
Reinforcement Pad
Thickness 10 mm
Width 100 mm
Length 50 mm
Weld Size 10 mm
Applied Loads
Radial load, Pr 0N
Circumferential moment, Mc 337.7 N-m
Circumferential shear, Vc 6,139.19 N
Longitudinal moment, ML 0 N-m
Longitudinal shear, VL 0N
Torsion moment, Mt 0 N-m
Internal pressure, P 0 MPa
Mean shell radius, Rm 255 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge

Rm 255
γ= = = 12.75
T 20

C 1 = 47.5,C 2 = 18 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = − 12.65 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = − 1.3 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

181/208
The maximum local primary membrane stress (PL) is within allowable limits.

182/208
 Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.0992 0.109 0 0 0 0 0 0 0 0

4C* 2.2497 0.1573 0 0 0 0 0 0 0 0

1C 0.131 0.1623 0 0 0 0 0 0 0 0

2C-1 0.0884 0.1623 0 0 0 0 0 0 0 0

3A* 0.3953 0.1348 0 0 0 0 -1.303 -1.303 1.303 1.303

1A 0.099 0.1734 0 0 0 0 -11.342 11.342 11.342 -11.342

3B* 0.9801 0.0975 0 0 0 0 0 0 0 0

1B-1 0.0522 0.1394 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 -12.645 10.039 12.645 -10.039

Primary membrane circumferential stress* 0 0 0 0 -1.303 -1.303 1.303 1.303

3C* 1.9793 0.1573 0 0 0 0 0 0 0 0

4C* 2.2931 0.109 0 0 0 0 0 0 0 0

1C-1 0.1591 0.1272 0 0 0 0 0 0 0 0

2C 0.1074 0.1272 0 0 0 0 0 0 0 0

4A* 0.3859 0.1348 0 0 0 0 -0.965 -0.965 0.965 0.965

2A 0.058 0.1355 0 0 0 0 -8.494 8.494 8.494 -8.494

4B* 0.2043 0.0975 0 0 0 0 0 0 0 0

2B-1 0.0905 0.1109 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 -9.46 7.529 9.46 -7.529

Primary membrane longitudinal stress* 0 0 0 0 -0.965 -0.965 0.965 0.965

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 1.613 1.613 -1.613 -1.613 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 1.613 1.613 -1.613 -1.613 0 0 0 0

Combined stress (PL+Pb+Q) 3.227 3.227 3.227 3.227 -12.645 10.039 12.645 -10.039

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge

Rm 255
γ= = = 25.5
T 10

C 1 = 60,C 2 = 35 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = − 31.19 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = − 5.69 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

183/208
 Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.535 0.1759 0 0 0 0 0 0 0 0

4C* 3.8863 0.2088 0 0 0 0 0 0 0 0

1C 0.0737 0.2122 0 0 0 0 0 0 0 0

2C-1 0.0435 0.2122 0 0 0 0 0 0 0 0

3A* 1.0977 0.1966 0 0 0 0 -4.399 -4.399 4.399 4.399

1A 0.0778 0.2309 0 0 0 0 -26.786 26.786 26.786 -26.786

3B* 2.9027 0.1643 0 0 0 0 0 0 0 0

1B-1 0.0378 0.175 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 -31.185 22.387 31.185 -22.387

Primary membrane circumferential stress* 0 0 0 0 -4.399 -4.399 4.399 4.399

3C* 2.239 0.2088 0 0 0 0 0 0 0 0

4C* 4.214 0.1759 0 0 0 0 0 0 0 0

1C-1 0.0871 0.1883 0 0 0 0 0 0 0 0

2C 0.052 0.1883 0 0 0 0 0 0 0 0

4A* 1.7685 0.1966 0 0 0 0 -5.688 -5.688 5.688 5.688

2A 0.0429 0.201 0 0 0 0 -16.968 16.968 16.968 -16.968

4B* 1.1179 0.1643 0 0 0 0 0 0 0 0

2B-1 0.0591 0.1714 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 -22.656 11.28 22.656 -11.28

Primary membrane longitudinal stress* 0 0 0 0 -5.688 -5.688 5.688 5.688

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 2.558 2.558 -2.558 -2.558 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 2.558 2.558 -2.558 -2.558 0 0 0 0

Combined stress (PL+Pb+Q) 5.116 5.116 5.116 5.116 -31.185 22.387 31.185 -22.387

* denotes primary stress.

184/208
 Lifting Lug #3
Geometry Inputs

Attached To Front Channel

Material A36
Orientation Circumferential
Distance of Lift Point From Datum 2,775 mm
Angular Position 300°
Length, L 75 mm
Height, H 75 mm
Lug Radius, R 30 mm
Thickness, t 16 mm
Hole Diameter, d 30 mm
Pin Diameter, Dp 22.23 mm
Distance from Load to Shell or Pad, a2 45 mm
Load Angle Normal to Vessel, b -90°
Load Angle from Vertical, f -30°
Welds
Size, tw 10 mm
Reinforcement Pad
Width, Bp 50 mm
Length, Lp 100 mm
Thickness, tp 10 mm
Weld Size, tw p 10 mm

Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 2,108 kg
Lug Weight (new), Wlug 1.1 kg
Allowable Stress, Tensile, st 137.76 MPa
Allowable Stress, Shear, ss 91.84 MPa
Allowable Stress, Bearing, sp 206.64 MPa
Allowable Stress, Bending, sb 153.07 MPa
Allowable Stress, Weld Shear, tallowable 91.84 MPa
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 6.52 mm
Required Lug Thickness, treqd 1.89 mm
Lug Stress Ratio, sratio 0.12
Weld Shear Stress Ratio, tratio 0.15
Lug Design Acceptable
Local Stresses WRC 537 Acceptable

Lift Forces

185/208
F r = force on vessel at lug

1,054⋅9.8 1,259.2
F r = 0.5 ⋅ [ ] ⋅ (1 − )= ⋅ (1 − ) = 6,139.2 N
W x1
cos(ϕ1 ) x1 + x 2 cos( − 30) 1,259.2+1,333.8

where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity

Lug Pin Diameter - Shear stress

−−−−−
√
2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−−
2 ⋅ 6,139.2
= √ = 6.52 mm
π ⋅ 91.84

dreqd 6.52
= = 0.29 Acceptable
Dp 22.23

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

6,139.2
= = 7.91 MPa
2 ⋅ (0.25 ⋅ π ⋅ 22.23 2 )

σ 7.91
= = 0.09 Acceptable
σs 91.84

Lug Thickness - Tensile stress

Fv
treqd =
(Lcl − d) ⋅ σ t

6,139.2
= = 1.45 mm
(60.71 − 30) ⋅ 137.76

treqd 1.45
= = 0.09 Acceptable
t 16

σ Fv
=
A
Fv
=
(Lcl − d) ⋅ t

6,139.2
= = 12.5 MPa
(60.71 − 30) ⋅ 16

σ 12.5
σt = = 0.09 Acceptable
137.76

Lug Thickness - Bearing stress

Fv
treqd =
Dp ⋅ σ p

6,139.2
= = 1.34 mm
22.23⋅206.64

treqd 1.34
= = 0.08 Acceptable
t 16

186/208
 Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

6,139.2
= = 17.26 MPa
22.23 ⋅ (16)

σ 17.26
σp = = 0.08 Acceptable
206.64

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
6,139.2
= 91.84 = 1.89 mm
2 ⋅ 17.69

treqd 1.89
= = 0.12 Acceptable
t 16

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

6,139.2
= = 10.84 MPa
2 ⋅ 16 ⋅ 17.69

τ 10.84
σs = = 0.12 Acceptable
91.84

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

Dp
ϕ = 55 ⋅
d
22.23
= 55 ⋅
30

= 40.7458°

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (75 − 45 − 0.5 ⋅ 30) + 0.5 ⋅ 22.23 ⋅ (1 − cos(40.7458))

= 17.69 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften Mbend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F r ⋅ cos(β) 6 ⋅ |Fr ⋅ sin(β) ⋅ Hght − Fr ⋅ cos(β) ⋅ a1 |

= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L 2 ⋅ σb

cos( − 90.0) |6,139.2 ⋅ sin( − 90.0) ⋅ 45 − 6,139.2 ⋅ cos( − 90.0) ⋅ 0|

= 6,139.2 ⋅ +6 ⋅
16 ⋅ 75 ⋅ 137.76 16 ⋅ 75 2 ⋅ 153.07
= 0.12 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

187/208
Shear stress at lift angle -90.00°; lift force = 6,139.2 N

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 10 ⋅ (75 + 16) = 1,286.74 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos( − 90.0)
= 6,139.2 ⋅ = 0 MPa
1,286.74

sin(β)
τs = F lug ⋅
Aweld

sin( − 90.0)
= 6,139.2 ⋅ = − 4.77 MPa
1,286.74

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|6,139.2 ⋅ sin( − 90.0) ⋅ 45 − 6,139.2 ⋅ cos( − 90.0) ⋅ (0)|

= 3⋅
65220.7500
= 12.71 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−−−−
√ (0 + 12.71) 2 + ( − 4.77) 2
=
91.84
= 0.15 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle -90.00°; lift force = 6,139.2 N

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 10 ⋅ (100 + 50) = 2,121 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos( − 90.0)
= 6,139.2 ⋅ = 0 MPa
2,121

sin(β)
τs = F lug ⋅
Aweld

sin( − 90.0)
= 6,139.2 ⋅ = − 2.89 MPa
2,121

188/208
 c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|6,139.2 ⋅ sin( − 90.0) ⋅ 55 − 6,139.2 ⋅ cos( − 90.0) ⋅ (0)|

= 3⋅
176750.0000
= 5.73 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−−−
√ (0 + 5.73) 2 + ( − 2.89) 2
=
91.84
= 0.07 Acceptable

WRC 537 Analysis

Geometry
Height (radial) 75 mm
Width (circumferential) 75 mm
Length 16 mm
Fillet Weld Size: 10 mm
Located On Front Channel (190 mm from left end)
Location Angle 300.00°
Reinforcement Pad
Thickness 10 mm
Width 100 mm
Length 50 mm
Weld Size 10 mm
Applied Loads
Radial load, Pr 0N
Circumferential moment, Mc -337.7 N-m
Circumferential shear, Vc -6,139.19 N
Longitudinal moment, ML 0 N-m
Longitudinal shear, VL 0N
Torsion moment, Mt 0 N-m
Internal pressure, P 0 MPa
Mean shell radius, Rm 255 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge

Rm 255
γ= = = 12.75
T 20

C 1 = 47.5,C 2 = 18 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = 12.65 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1.3 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

189/208
The maximum local primary membrane stress (PL) is within allowable limits.

190/208
 Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.0992 0.109 0 0 0 0 0 0 0 0

4C* 2.2497 0.1573 0 0 0 0 0 0 0 0

1C 0.131 0.1623 0 0 0 0 0 0 0 0

2C-1 0.0884 0.1623 0 0 0 0 0 0 0 0

3A* 0.3953 0.1348 0 0 0 0 1.303 1.303 -1.303 -1.303

1A 0.099 0.1734 0 0 0 0 11.342 -11.342 -11.342 11.342

3B* 0.9801 0.0975 0 0 0 0 0 0 0 0

1B-1 0.0522 0.1394 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 12.645 -10.039 -12.645 10.039

Primary membrane circumferential stress* 0 0 0 0 1.303 1.303 -1.303 -1.303

3C* 1.9793 0.1573 0 0 0 0 0 0 0 0

4C* 2.2931 0.109 0 0 0 0 0 0 0 0

1C-1 0.1591 0.1272 0 0 0 0 0 0 0 0

2C 0.1074 0.1272 0 0 0 0 0 0 0 0

4A* 0.3859 0.1348 0 0 0 0 0.965 0.965 -0.965 -0.965

2A 0.058 0.1355 0 0 0 0 8.494 -8.494 -8.494 8.494

4B* 0.2043 0.0975 0 0 0 0 0 0 0 0

2B-1 0.0905 0.1109 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 9.46 -7.529 -9.46 7.529

Primary membrane longitudinal stress* 0 0 0 0 0.965 0.965 -0.965 -0.965

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc -1.613 -1.613 1.613 1.613 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress -1.613 -1.613 1.613 1.613 0 0 0 0

Combined stress (PL+Pb+Q) 3.227 3.227 3.227 3.227 12.645 -10.039 -12.645 10.039

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge

Rm 255
γ= = = 25.5
T 10

C 1 = 60,C 2 = 35 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = 31.19 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 5.69 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

191/208
 Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.535 0.1759 0 0 0 0 0 0 0 0

4C* 3.8863 0.2088 0 0 0 0 0 0 0 0

1C 0.0737 0.2122 0 0 0 0 0 0 0 0

2C-1 0.0435 0.2122 0 0 0 0 0 0 0 0

3A* 1.0977 0.1966 0 0 0 0 4.399 4.399 -4.399 -4.399

1A 0.0778 0.2309 0 0 0 0 26.786 -26.786 -26.786 26.786

3B* 2.9027 0.1643 0 0 0 0 0 0 0 0

1B-1 0.0378 0.175 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 31.185 -22.387 -31.185 22.387

Primary membrane circumferential stress* 0 0 0 0 4.399 4.399 -4.399 -4.399

3C* 2.239 0.2088 0 0 0 0 0 0 0 0

4C* 4.214 0.1759 0 0 0 0 0 0 0 0

1C-1 0.0871 0.1883 0 0 0 0 0 0 0 0

2C 0.052 0.1883 0 0 0 0 0 0 0 0

4A* 1.7685 0.1966 0 0 0 0 5.688 5.688 -5.688 -5.688

2A 0.0429 0.201 0 0 0 0 16.968 -16.968 -16.968 16.968

4B* 1.1179 0.1643 0 0 0 0 0 0 0 0

2B-1 0.0591 0.1714 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 22.656 -11.28 -22.656 11.28

Primary membrane longitudinal stress* 0 0 0 0 5.688 5.688 -5.688 -5.688

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc -2.558 -2.558 2.558 2.558 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress -2.558 -2.558 2.558 2.558 0 0 0 0

Combined stress (PL+Pb+Q) 5.116 5.116 5.116 5.116 31.185 -22.387 -31.185 22.387

* denotes primary stress.

192/208
 Lifting Lug #2
Geometry Inputs

Attached To Rear Channel

Material A36
Orientation Circumferential
Distance of Lift Point From Datum 182 mm
Angular Position 60°
Length, L 75 mm
Height, H 75 mm
Lug Radius, R 30 mm
Thickness, t 16 mm
Hole Diameter, d 30 mm
Pin Diameter, Dp 22.23 mm
Distance from Load to Shell or Pad, a2 45 mm
Load Angle Normal to Vessel, b 90°
Load Angle from Vertical, f 30°
Welds
Size, tw 10 mm
Reinforcement Pad
Width, Bp 50 mm
Length, Lp 100 mm
Thickness, tp 10 mm
Weld Size, tw p 10 mm

Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 2,108 kg
Lug Weight (new), Wlug 1.1 kg
Allowable Stress, Tensile, st 137.76 MPa
Allowable Stress, Shear, ss 91.84 MPa
Allowable Stress, Bearing, sp 206.64 MPa
Allowable Stress, Bending, sb 153.07 MPa
Allowable Stress, Weld Shear, tallowable 91.84 MPa
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 6.34 mm
Required Lug Thickness, treqd 1.78 mm
Lug Stress Ratio, sratio 0.11
Weld Shear Stress Ratio, tratio 0.14
Lug Design Acceptable
Local Stresses WRC 537 Acceptable

Lift Forces

193/208
F r = force on vessel at lug

1,054⋅9.8 1,333.8
F r = 0.5 ⋅ [ ] ⋅ (1 − )= ⋅ (1 − ) = 5,795.9 N
W x1
cos(ϕ1 ) x1 + x 2 cos(30) 1,333.8+1,259.2

where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity

Lug Pin Diameter - Shear stress

−−−−−
√
2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−−
2 ⋅ 5,795.9
= √ = 6.34 mm
π ⋅ 91.84

dreqd 6.34
= = 0.29 Acceptable
Dp 22.23

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

5,795.9
= = 7.47 MPa
2 ⋅ (0.25 ⋅ π ⋅ 22.23 2 )

σ 7.47
= = 0.08 Acceptable
σs 91.84

Lug Thickness - Tensile stress

Fv
treqd =
(Lcl − d) ⋅ σ t

5,795.9
= = 1.37 mm
(60.71 − 30) ⋅ 137.76

treqd 1.37
= = 0.09 Acceptable
t 16

σ Fv
=
A
Fv
=
(Lcl − d) ⋅ t

5,795.9
= = 11.8 MPa
(60.71 − 30) ⋅ 16

σ 11.8
σt = = 0.09 Acceptable
137.76

Lug Thickness - Bearing stress

Fv
treqd =
Dp ⋅ σ p

5,795.9
= = 1.26 mm
22.23⋅206.64

treqd 1.26
= = 0.08 Acceptable
t 16

194/208
 Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

5,795.9
= = 16.3 MPa
22.23 ⋅ (16)

σ 16.3
σp = = 0.08 Acceptable
206.64

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
5,795.9
= 91.84 = 1.78 mm
2 ⋅ 17.69

treqd 1.78
= = 0.11 Acceptable
t 16

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

5,795.9
= = 10.24 MPa
2 ⋅ 16 ⋅ 17.69

τ 10.24
σs = = 0.11 Acceptable
91.84

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

Dp
ϕ = 55 ⋅
d
22.23
= 55 ⋅
30

= 40.7458°

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (75 − 45 − 0.5 ⋅ 30) + 0.5 ⋅ 22.23 ⋅ (1 − cos(40.7458))

= 17.69 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften Mbend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F r ⋅ cos(β) 6 ⋅ |Fr ⋅ sin(β) ⋅ Hght − Fr ⋅ cos(β) ⋅ a1 |

= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L 2 ⋅ σb

cos(90.0) |5,795.9 ⋅ sin(90.0) ⋅ 45 − 5,795.9 ⋅ cos(90.0) ⋅ 0|

= 5,795.9 ⋅ +6 ⋅
16 ⋅ 75 ⋅ 137.76 16 ⋅ 75 2 ⋅ 153.07
= 0.11 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

195/208
Shear stress at lift angle 90.00°; lift force = 5,795.9 N

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 10 ⋅ (75 + 16) = 1,286.74 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos(90.0)
= 5,795.9 ⋅ = 0 MPa
1,286.74

sin(β)
τs = F lug ⋅
Aweld

sin(90.0)
= 5,795.9 ⋅ =4.5 MPa
1,286.74

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|5,795.9 ⋅ sin(90.0) ⋅ 45 − 5,795.9 ⋅ cos(90.0) ⋅ (0)|

= 3⋅
65220.7500
= 12 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−
√ (0 + 12) 2 + (4.5) 2
=
91.84
= 0.14 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle 90.00°; lift force = 5,795.9 N

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 10 ⋅ (100 + 50) = 2,121 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos(90.0)
= 5,795.9 ⋅ = 0 MPa
2,121

sin(β)
τs = F lug ⋅
Aweld

sin(90.0)
= 5,795.9 ⋅ =2.73 MPa
2,121

196/208
 c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|5,795.9 ⋅ sin(90.0) ⋅ 55 − 5,795.9 ⋅ cos(90.0) ⋅ (0)|

= 3⋅
176750.0000
= 5.41 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−
√ (0 + 5.41) 2 + (2.73) 2
=
91.84
= 0.07 Acceptable

WRC 537 Analysis

Geometry
Height (radial) 75 mm
Width (circumferential) 75 mm
Length 16 mm
Fillet Weld Size: 10 mm
Located On Rear Channel (174 mm from right end)
Location Angle 60.00°
Reinforcement Pad
Thickness 10 mm
Width 100 mm
Length 50 mm
Weld Size 10 mm
Applied Loads
Radial load, Pr 0N
Circumferential moment, Mc 318.8 N-m
Circumferential shear, Vc 5,795.86 N
Longitudinal moment, ML 0 N-m
Longitudinal shear, VL 0N
Torsion moment, Mt 0 N-m
Internal pressure, P 0 MPa
Mean shell radius, Rm 255 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge

Rm 255
γ= = = 12.75
T 20

C 1 = 47.5,C 2 = 18 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = − 11.94 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = − 1.23 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

197/208
The maximum local primary membrane stress (PL) is within allowable limits.

198/208
 Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.0992 0.109 0 0 0 0 0 0 0 0

4C* 2.2497 0.1573 0 0 0 0 0 0 0 0

1C 0.131 0.1623 0 0 0 0 0 0 0 0

2C-1 0.0884 0.1623 0 0 0 0 0 0 0 0

3A* 0.3953 0.1348 0 0 0 0 -1.234 -1.234 1.234 1.234

1A 0.099 0.1734 0 0 0 0 -10.708 10.708 10.708 -10.708

3B* 0.9801 0.0975 0 0 0 0 0 0 0 0

1B-1 0.0522 0.1394 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 -11.942 9.473 11.942 -9.473

Primary membrane circumferential stress* 0 0 0 0 -1.234 -1.234 1.234 1.234

3C* 1.9793 0.1573 0 0 0 0 0 0 0 0

4C* 2.2931 0.109 0 0 0 0 0 0 0 0

1C-1 0.1591 0.1272 0 0 0 0 0 0 0 0

2C 0.1074 0.1272 0 0 0 0 0 0 0 0

4A* 0.3859 0.1348 0 0 0 0 -0.917 -0.917 0.917 0.917

2A 0.058 0.1355 0 0 0 0 -8.019 8.019 8.019 -8.019

4B* 0.2043 0.0975 0 0 0 0 0 0 0 0

2B-1 0.0905 0.1109 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 -8.936 7.102 8.936 -7.102

Primary membrane longitudinal stress* 0 0 0 0 -0.917 -0.917 0.917 0.917

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 1.524 1.524 -1.524 -1.524 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 1.524 1.524 -1.524 -1.524 0 0 0 0

Combined stress (PL+Pb+Q) 3.047 3.047 3.047 3.047 -11.942 9.473 11.942 -9.473

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge

Rm 255
γ= = = 25.5
T 10

C 1 = 60,C 2 = 35 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = − 29.44 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = − 5.37 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

199/208
 Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.535 0.1759 0 0 0 0 0 0 0 0

4C* 3.8863 0.2088 0 0 0 0 0 0 0 0

1C 0.0737 0.2122 0 0 0 0 0 0 0 0

2C-1 0.0435 0.2122 0 0 0 0 0 0 0 0

3A* 1.0977 0.1966 0 0 0 0 -4.158 -4.158 4.158 4.158

1A 0.0778 0.2309 0 0 0 0 -25.283 25.283 25.283 -25.283

3B* 2.9027 0.1643 0 0 0 0 0 0 0 0

1B-1 0.0378 0.175 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 -29.441 21.126 29.441 -21.126

Primary membrane circumferential stress* 0 0 0 0 -4.158 -4.158 4.158 4.158

3C* 2.239 0.2088 0 0 0 0 0 0 0 0

4C* 4.214 0.1759 0 0 0 0 0 0 0 0

1C-1 0.0871 0.1883 0 0 0 0 0 0 0 0

2C 0.052 0.1883 0 0 0 0 0 0 0 0

4A* 1.7685 0.1966 0 0 0 0 -5.371 -5.371 5.371 5.371

2A 0.0429 0.201 0 0 0 0 -16.023 16.023 16.023 -16.023

4B* 1.1179 0.1643 0 0 0 0 0 0 0 0

2B-1 0.0591 0.1714 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 -21.394 10.652 21.394 -10.652

Primary membrane longitudinal stress* 0 0 0 0 -5.371 -5.371 5.371 5.371

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc 2.413 2.413 -2.413 -2.413 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress 2.413 2.413 -2.413 -2.413 0 0 0 0

Combined stress (PL+Pb+Q) 4.826 4.826 4.826 4.826 -29.441 21.126 29.441 -21.126

* denotes primary stress.

200/208
 Lifting Lug #4
Geometry Inputs

Attached To Rear Channel

Material A36
Orientation Circumferential
Distance of Lift Point From Datum 182 mm
Angular Position 300°
Length, L 75 mm
Height, H 75 mm
Lug Radius, R 30 mm
Thickness, t 16 mm
Hole Diameter, d 30 mm
Pin Diameter, Dp 22.23 mm
Distance from Load to Shell or Pad, a2 45 mm
Load Angle Normal to Vessel, b -90°
Load Angle from Vertical, f -30°
Welds
Size, tw 10 mm
Reinforcement Pad
Width, Bp 50 mm
Length, Lp 100 mm
Thickness, tp 10 mm
Weld Size, tw p 10 mm

Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 2,108 kg
Lug Weight (new), Wlug 1.1 kg
Allowable Stress, Tensile, st 137.76 MPa
Allowable Stress, Shear, ss 91.84 MPa
Allowable Stress, Bearing, sp 206.64 MPa
Allowable Stress, Bending, sb 153.07 MPa
Allowable Stress, Weld Shear, tallowable 91.84 MPa
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 6.34 mm
Required Lug Thickness, treqd 1.78 mm
Lug Stress Ratio, sratio 0.11
Weld Shear Stress Ratio, tratio 0.14
Lug Design Acceptable
Local Stresses WRC 537 Acceptable

Lift Forces

201/208
F r = force on vessel at lug

1,054⋅9.8 1,333.8
F r = 0.5 ⋅ [ ] ⋅ (1 − )= ⋅ (1 − ) = 5,795.9 N
W x1
cos(ϕ1 ) x1 + x 2 cos( − 30) 1,333.8+1,259.2

where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity

Lug Pin Diameter - Shear stress

−−−−−
√
2 ⋅ Fv
dreqd =
π ⋅ σs

−−−−−−−−−
2 ⋅ 5,795.9
= √ = 6.34 mm
π ⋅ 91.84

dreqd 6.34
= = 0.29 Acceptable
Dp 22.23

σ Fv
=
A
Fv
=
2 ⋅ (0.25 ⋅ π ⋅ D2p )

5,795.9
= = 7.47 MPa
2 ⋅ (0.25 ⋅ π ⋅ 22.23 2 )

σ 7.47
= = 0.08 Acceptable
σs 91.84

Lug Thickness - Tensile stress

Fv
treqd =
(Lcl − d) ⋅ σ t

5,795.9
= = 1.37 mm
(60.71 − 30) ⋅ 137.76

treqd 1.37
= = 0.09 Acceptable
t 16

σ Fv
=
A
Fv
=
(Lcl − d) ⋅ t

5,795.9
= = 11.8 MPa
(60.71 − 30) ⋅ 16

σ 11.8
σt = = 0.09 Acceptable
137.76

Lug Thickness - Bearing stress

Fv
treqd =
Dp ⋅ σ p

5,795.9
= = 1.26 mm
22.23⋅206.64

treqd 1.26
= = 0.08 Acceptable
t 16

202/208
 Fv
s =
Abearing

Fv
=
Dp ⋅ (t)

5,795.9
= = 16.3 MPa
22.23 ⋅ (16)

σ 16.3
σp = = 0.08 Acceptable
206.64

Lug Thickness - Shear stress

Fv
treqd σs
=
2 ⋅ Lshear
5,795.9
= 91.84 = 1.78 mm
2 ⋅ 17.69

treqd 1.78
= = 0.11 Acceptable
t 16

Fv
τ =
Ashear

Fv
=
2 ⋅ t ⋅ Lshear

5,795.9
= = 10.24 MPa
2 ⋅ 16 ⋅ 17.69

τ 10.24
σs = = 0.11 Acceptable
91.84

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

Dp
ϕ = 55 ⋅
d
22.23
= 55 ⋅
30

= 40.7458°

Lshear = (H − a2 − 0.5 ⋅ d) + 0.5 ⋅ Dp ⋅ (1 − cos(ϕ))

= (75 − 45 − 0.5 ⋅ 30) + 0.5 ⋅ 22.23 ⋅ (1 − cos(40.7458))

= 17.69 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

[ ] +[ ] ≤1
Ften Mbend
σ ratio =
Aten ⋅ σ t Zbend ⋅ σb

F r ⋅ cos(β) 6 ⋅ |Fr ⋅ sin(β) ⋅ Hght − Fr ⋅ cos(β) ⋅ a1 |

= [ ] +[ ] ≤1
t ⋅ L ⋅ σt t ⋅ L 2 ⋅ σb

cos( − 90.0) |5,795.9 ⋅ sin( − 90.0) ⋅ 45 − 5,795.9 ⋅ cos( − 90.0) ⋅ 0|

= 5,795.9 ⋅ +6 ⋅
16 ⋅ 75 ⋅ 137.76 16 ⋅ 75 2 ⋅ 153.07
= 0.11 Acceptable

Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

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Shear stress at lift angle -90.00°; lift force = 5,795.9 N

Aweld = 2 ⋅ (0.707) ⋅ tw ⋅ (L + t)

= 2 ⋅ (0.707) ⋅ 10 ⋅ (75 + 16) = 1,286.74 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos( − 90.0)
= 5,795.9 ⋅ = 0 MPa
1,286.74

sin(β)
τs = F lug ⋅
Aweld

sin( − 90.0)
= 5,795.9 ⋅ = − 4.5 MPa
1,286.74

c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h ⋅ L ⋅ (3 ⋅ t + L)

|5,795.9 ⋅ sin( − 90.0) ⋅ 45 − 5,795.9 ⋅ cos( − 90.0) ⋅ (0)|

= 3⋅
65220.7500
= 12 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−
√ (0 + 12) 2 + ( − 4.5) 2
=
91.84
= 0.14 Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle -90.00°; lift force = 5,795.9 N

Aweld = 2 ⋅ (0.707) ⋅ tw _ p ⋅ (L p + Bp )

= 2 ⋅ (0.707) ⋅ 10 ⋅ (100 + 50) = 2,121 mm 2

cos(β)
τt = F lug ⋅
Aweld

cos( − 90.0)
= 5,795.9 ⋅ = 0 MPa
2,121

sin(β)
τs = F lug ⋅
Aweld

sin( − 90.0)
= 5,795.9 ⋅ = − 2.73 MPa
2,121

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 c
τb = M ⋅
I

F lug ⋅ sin(β) ⋅ H ght − F lug ⋅ cos(β) ⋅ a1

= 3⋅
0.707 ⋅ h p ⋅ Lp ⋅ (3 ⋅ W p + Lp )

|5,795.9 ⋅ sin( − 90.0) ⋅ 55 − 5,795.9 ⋅ cos( − 90.0) ⋅ (0)|

= 3⋅
176750.0000
= 5.41 MPa

−−−−−−−−−−−−
τratio = √ (τt + τb ) 2 + τs2
≤1
τallowable
−−−−−−−−−−−−−−−−−−−
√ (0 + 5.41) 2 + ( − 2.73) 2
=
91.84
= 0.07 Acceptable

WRC 537 Analysis

Geometry
Height (radial) 75 mm
Width (circumferential) 75 mm
Length 16 mm
Fillet Weld Size: 10 mm
Located On Rear Channel (174 mm from right end)
Location Angle 300.00°
Reinforcement Pad
Thickness 10 mm
Width 100 mm
Length 50 mm
Weld Size 10 mm
Applied Loads
Radial load, Pr 0N
Circumferential moment, Mc -318.8 N-m
Circumferential shear, Vc -5,795.86 N
Longitudinal moment, ML 0 N-m
Longitudinal shear, VL 0N
Torsion moment, Mt 0 N-m
Internal pressure, P 0 MPa
Mean shell radius, Rm 255 mm
Design factor 3

Maximum stresses due to the applied loads at the lug edge

Rm 255
γ= = = 12.75
T 20

C 1 = 47.5,C 2 = 18 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = 11.94 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 1.23 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

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The maximum local primary membrane stress (PL) is within allowable limits.

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 Stresses at the lug edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.0992 0.109 0 0 0 0 0 0 0 0

4C* 2.2497 0.1573 0 0 0 0 0 0 0 0

1C 0.131 0.1623 0 0 0 0 0 0 0 0

2C-1 0.0884 0.1623 0 0 0 0 0 0 0 0

3A* 0.3953 0.1348 0 0 0 0 1.234 1.234 -1.234 -1.234

1A 0.099 0.1734 0 0 0 0 10.708 -10.708 -10.708 10.708

3B* 0.9801 0.0975 0 0 0 0 0 0 0 0

1B-1 0.0522 0.1394 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 11.942 -9.473 -11.942 9.473

Primary membrane circumferential stress* 0 0 0 0 1.234 1.234 -1.234 -1.234

3C* 1.9793 0.1573 0 0 0 0 0 0 0 0

4C* 2.2931 0.109 0 0 0 0 0 0 0 0

1C-1 0.1591 0.1272 0 0 0 0 0 0 0 0

2C 0.1074 0.1272 0 0 0 0 0 0 0 0

4A* 0.3859 0.1348 0 0 0 0 0.917 0.917 -0.917 -0.917

2A 0.058 0.1355 0 0 0 0 8.019 -8.019 -8.019 8.019

4B* 0.2043 0.0975 0 0 0 0 0 0 0 0

2B-1 0.0905 0.1109 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 8.936 -7.102 -8.936 7.102

Primary membrane longitudinal stress* 0 0 0 0 0.917 0.917 -0.917 -0.917

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc -1.524 -1.524 1.524 1.524 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress -1.524 -1.524 1.524 1.524 0 0 0 0

Combined stress (PL+Pb+Q) 3.047 3.047 3.047 3.047 11.942 -9.473 -11.942 9.473

* denotes primary stress.

Maximum stresses due to the applied loads at the pad edge

Rm 255
γ= = = 25.5
T 10

C 1 = 60,C 2 = 35 mm

P ⋅ Ri
Local circumferential pressure stress = = 0 MPa
T

P ⋅ Ri
Local longitudinal pressure stress = = 0 MPa
2⋅T

Maximum combined stress (P L + Pb + Q) = 29.44 MPa

Allowable combined stress (P L + Pb + Q) = ± 3 ⋅ S = ± 414 MPa

The maximum combined stress (P L + Pb + Q) is within allowable limits.

Maximum local primary membrane stress (P L ) = 5.37 MPa

Allowable local primary membrane stress (P L ) = ± 1.5 ⋅ S = ± 207 MPa

The maximum local primary membrane stress (PL) is within allowable limits.

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 Stresses at the pad edge per WRC Bulletin 537
Figure Y b Au Al Bu Bl Cu Cl Du Dl
3C* 2.535 0.1759 0 0 0 0 0 0 0 0

4C* 3.8863 0.2088 0 0 0 0 0 0 0 0

1C 0.0737 0.2122 0 0 0 0 0 0 0 0

2C-1 0.0435 0.2122 0 0 0 0 0 0 0 0

3A* 1.0977 0.1966 0 0 0 0 4.158 4.158 -4.158 -4.158

1A 0.0778 0.2309 0 0 0 0 25.283 -25.283 -25.283 25.283

3B* 2.9027 0.1643 0 0 0 0 0 0 0 0

1B-1 0.0378 0.175 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total circumferential stress 0 0 0 0 29.441 -21.126 -29.441 21.126

Primary membrane circumferential stress* 0 0 0 0 4.158 4.158 -4.158 -4.158

3C* 2.239 0.2088 0 0 0 0 0 0 0 0

4C* 4.214 0.1759 0 0 0 0 0 0 0 0

1C-1 0.0871 0.1883 0 0 0 0 0 0 0 0

2C 0.052 0.1883 0 0 0 0 0 0 0 0

4A* 1.7685 0.1966 0 0 0 0 5.371 5.371 -5.371 -5.371

2A 0.0429 0.201 0 0 0 0 16.023 -16.023 -16.023 16.023

4B* 1.1179 0.1643 0 0 0 0 0 0 0 0

2B-1 0.0591 0.1714 0 0 0 0 0 0 0 0

Pressure stress* 0 0 0 0 0 0 0 0

Total longitudinal stress 0 0 0 0 21.394 -10.652 -21.394 10.652

Primary membrane longitudinal stress* 0 0 0 0 5.371 5.371 -5.371 -5.371

Shear from Mt 0 0 0 0 0 0 0 0

Circ shear from Vc -2.413 -2.413 2.413 2.413 0 0 0 0

Long shear from VL 0 0 0 0 0 0 0 0

Total Shear stress -2.413 -2.413 2.413 2.413 0 0 0 0

Combined stress (PL+Pb+Q) 4.826 4.826 4.826 4.826 29.441 -21.126 -29.441 21.126

* denotes primary stress.

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