TRANS-AMF

AUTOMATIC MAINS FAILURE UNIT

1. Introduction
1.1 General Specifications
The unit provides for automatic transfer of a load from mains to generator in the event of a mains
failure. Intended for unattended operation, it is able to detect failure of any phase of the mains and to
start and switch over to a generator if the mains voltage goes outside pre-set limits. Both automatic
and manual control is possible. A test mode is also available which allows the generator to be run
without taking the load.
The unit has Dual Working feature. In the event of a mains failure, group with high priority starts and
takes the load. If both groups has no priority, the group with less working hour will start and take the
load. To use Dual Working feature Dual Set expansion module must be used.
The unit calculates engine RPM from Magnetic Pickup sensor (MPU) and/or generator voltage signal.
The unit monitors J1939 ECU messages and provides remote start/stop control via J1939 protocol
(supported ECUs: Volvo EMS2, Volvo EDC4, Perkins, Scania S6, MAN MFR and standard messages).
The unit monitors generator operation and gives warning of any faults that are detected.
The configurable input-3 can be used as the water level sensing input.
The configurable input-7 can be used as the cabin temperature analog input.
The unit has got the “Event Log” that will record last 500 events.

1.2 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship.
This warranty is provided for a period of two years. The warranty period starts from the delivery date. This
warranty is in force if duty and responsibilities which are determined in warranty document and instruction
manual performs by the customer completely.

1.3 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device before
accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these
solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or
water to clean the external plastic case.
Introduction Brochure. ENG TRANS-AMF 01 V59 06/24
 2. Installation
Ýçindekiler

Before beginning installation of this product, please read the instruction

! manual and warnings below carefully.

A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified mechanical
and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit , power off
the system and seperate the electrical connection of the device from the system.

Keep the power off until all of the wiring is completed so that electric shock and trouble with
the unit can be prevented.

To reduce the effect of electrical noise on device, Low voltage line (especially sensor input
cable) wiring must be separated from high current and voltage line.
If possible, use shielded cable and shield must be connected to ground only one side.

Before commissioning the device, parameters must be set in accordance with desired use.
Incomplete or incorrect configuration can cause dangerous stiuations.

2.1 Unit Configuration

Ýçindekiler

The unit can be programmed using the buttons and LCD display on the front panel or PC
Software.

2.2 Panel Mounting

Ýçindekiler

The unit is designed for panel mounting. Fixing is by two screw fixings.
1- Insert the unit in the panel cut-out from the front.
2- Insert the fixings in the slotted at the corners of the unit and tighten the fixing screws to secure
the unit against the panel.

! During the equipment is putted in hole on the metal panel while mechanical
installation some metal burrs can cause injury on hands, you must be careful.

ü
152mm

135mm

182mm
229mm

Figure 2.1 Front View Figure 2.2 Panel Cut-Out

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2.3 Electrical Connection
TRANS-AMF three phase connections schematic

43 44 45

(Optional)
RS-485
BATTERY -

22 21
A(+) B(-)

USB

! 1
FUSE-7
BATTERY +

17 18 19 20
-(SCR) +
MPU
! 3

H(+) L(-) SCR

J1939 ECUs

27 26 25 24 23
Configurable Analog Input-2

* * * *
! 2
L1

N
L2
L3
GENERATOR

Oil Sender
! 4

11 12 13 14 15 16
Temperature Sender

FROM THE PROGRAM

AS A DIGITAL INPUT
IT CAN BE USED
Level Sender or
Configurable Analog Input-1

BY SELECTING
PARAMETERS
To Engine
Sender Common Earth

BATTERY -
*
Emergency Stop or
Configurable Input-1

35 34 33 32 31 30 29 28
Configurable Input-2
Max. 300VV
5

Water Level or
FUSE-6 Configurable Input-3
4

Low Oil Pressure or

FUSE-5 Configurable Input-4
3

High Temperature or
FUSE-4 Configurable Input-5
2

Configurable Input-6
Mechanical interlock

8A
1

Cabin Temperature or
Configurable Input-7
Generator
Contactor D+(W.L.)
Relay Charge Alt.
G

BATTERY +
Electrical interlock
LOAD

Fuel Or
TRANSISTOR OUTPUTS

Configurable Output-1
39 38 37 36

Crank Or
Configurable Output-2
M

Mains
Contactor Configurable Output-3
MAX. 1 A

Relay
10

Configurable Output-4
8A

FUSE-3
FUSE-8 BATTERY +
42 41 40
9
Max. 300VV

FUSE-2 5A
Configurable Output-5
8

FUSE-1 5A
Configurable Output-6
7
MAINS

FUSE-1, 2, 5, 6 : 2 A. T
FUSE-3, 4 : 8 A. T
L1
L2
L3
N

FUSE-7 : 6 A. T
FUSE-8 : Max. 10 A. T

1- Connect the unit as shown in the appropriate diagram. Be sure to connect the battery supply the right
way round. External fuse is recommended. Stranded cable cross section: 1,5mm2, Solid cable cross
section: 2,5mm2, The stripping length is 7 to 9 mm. Supply cables must comply with the requirements of
IEC 60277 or IEC 60245.

c
2- The CAN interface requires that a 120 Ohms terminator is fitted to each end of the communications
link. This termination resistor is fitted internally into the unit. So it is not required externally. Screened
cable must be used for connecting the CAN, ensuring that the screen is grounded at one end ONLY.
3- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is
grounded at one end ONLY.
4- Current transformers secondary should be grounded. The CT of 5VA is recommended. The unit has a
burden of 0.5VA on the CT.
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3. Changing And Saving Parameters Values
Operation Screen
MAINS PROGRAM
V12: 380V V1: 220V Operator setting Press the Up or
V23: 380V V2: 220V ü Technician setting ü Down buttons to
V31: 380V V3: 220V Factory adjustment
Wait for start select the section
you wish to
view/change.
When the Prog button is
pressed, the parameters
section is asked for
accessing to parameters.

PROGRAM TECHNICIAN SETTING

Operator setting Password
Technician setting ü ü
Factory adjustment 0000 Enter password
Press the with cursor (Right,
Enter Left, Up and
button. Down) buttons.

TECHNICIAN SETTING TECHNICIAN SETTING

Password System Press the Up or
ü Mains ü Down buttons to
0162 Generator
Engine select the main
parameter group
Press the Enter button to confirm you wish to
Note1: If Enter button is pressed password. If the password is view/change.
and the technician password is incorrect, the unit will drop out of
zero, Password screen is ignored. program mode.

TECHNICIAN SETTING GENERATOR

System Volt level
Mains ü Frequency level ü
Generator Current level & act.
Engine Power level
Press Enter button to access to
all parameters page in currently Press Enter button to
main parameter group. access to all parameters in
currently parameter page.

GENERATOR VOLT LEVEL GENERATOR VOLT LEVEL

Under volt shutdown Under volt shutdown Parameter can be
Under volt prealarm ü 320 Vac ü changed with Up
Under volt reset and Down buttons.
Over volt shutdown
Press the Enter
button to view
parameter value.

GENERATOR VOLT LEVEL GENERATOR VOLT LEVEL

Under volt shutdown Under volt shutdown
325 Vac ü Under volt prealarm ü
Under volt reset
Over volt shutdown
Press Enter button to
confirm the changed value. To exit from
programming mode any
time, press Prog button.
When the Escape button is
GENERATOR pressed any time, previous MAINS Operation
Volt level page can be accessed. V12: 380V V1: 220V Screen
Frequency level V23: 380V V2: 220V
Current level & act. V31: 380V V3: 220V
Power level Wait for start

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5. Specifications
Equipment use : Electrical control equipment for generating sets.
Housing & Mounting : 229 mm x 152 mm x 41 mm. (including connectors). Plastic
housing for panel mounting.
Panel Cut-Out : 182mm x 135mm.
Protection Against Mech. Impacts : 1Joule (IK06).
Protection Class : IP65 at front panel.
Weight : Approximately 0,53 Kg.
Environmental rating : Standard, indoor at an altitude of less then 2000 meters
with non-condensing humidity.
Operating/Storage Temperature : -20°C to +70°C / -30°C to +80°C
Operating/Storage Humidity : 95 % max. (non-condensing)
Vibration : EN 60068-2-6
Ten sweeps in each of three major axes
5Hz to 8Hz @ +/-7.5mm, 8Hz to 500Hz @ 2gn.
Shock : EN 60068-2-27
Three shocks in each of three major axes
15gn in 11mS.
Installation Over Volt. Category : II Appliances, portable equipment
Pollution Degree : II, Normal office or workplace, non conductive pollution
Mode of Operation : Continuous.
Supply Voltage and Power : 8 to 32 VZ (Peak: 36 VZ) - 3.2W
Cranking Dropouts : Battery voltage can be “0” VDC for max. 50 ms during
cranking (battery voltage should be at least nominal
voltage before cranking).
Battery Voltage Measurement : 8 to 32 VZ, accuracy: 1 % FS, resolution: 0,1 V
Mains Voltage Measurement : 10 to 300 VAC Ph-N, 5 to 99.9 Hz. Accuracy: 1 % FS,
Resolution: 1 V. Harmonic analysis: Up to 31st.
Mains Frequency : 5 to 99.9Hz (min. 20 VAC Ph-N) Accuracy: 0,25 % FS,
Resolution: 0,1 Hz.
Generator Voltage Measurement : 10 to 300 VAC Ph-N, 5 to 99.9 Hz. Accuracy: 1 % FS,
Resolution: 1 V. Harmonic analysis: Up to 31st.
Generator Frequency : 5 to 99.9Hz (min. 20 VAC Ph-N) Accuracy: 0,25 % FS,
Resolution: 0,1 Hz.
Magnetic Pickup Input : 35 to 10000 Hz (1 to 35 volts peak continuously).
Accuracy: 0,25 % FS.
CT secondary : 5A. Harmonic analysis: Up to 31st.
Charge Generator Excitation : 210mA @12V, 105mA @24V. Nominal 2.5W.
Charge Gen. Vol. Measurement : 8 to 32 VZ, accuracy: 1 % FS, resolution: 0,1 V.
Sender Measurement : 0 to 1300 ohm, accuracy: 1 % FS, resolution: 1 ohm.
Canbin Temp. Measurement : -50 to +100 ºC, accuracy: 1 % FS, resolution: 1 ºC.
Communication interface : USB programming and communication port, RS-485 (optional),
CanBus communication with 1939 ECU.
Optional Expansion I/O Module : Expansion I/O module including 8 inputs and 8 outputs.
Optional Comm. Modules : Ethernet/Dial-up, GSM/GPRS, RS-232/485/422, Dual Set,
Web Server and GPRS-Web modules.

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Relay Outputs : Generator contactor relay output 8A@250VV
Mains contactor relay output 8A@250VV
Configurable output-5 5A@250VV
Configurable output-6 5A@250VV
Transistor Outputs : Fuel or Configurable output-1 1A at DC supply voltage
Crank or Configurable output-2 1A at DC supply voltage
Configurable output-3 1A at DC supply voltage
Configurable output-4 1A at DC supply voltage
All transistor ouputs supplied from DC supply terminal 22
Approvals : , ,

6. Other Informations
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Þ.
Bursa Organize Sanayi Bölgesi,
Fethiye OSB Mah. Turkuaz Cad. No:15
16215 Nilüfer - BURSA / TÜRKÝYE
Phone : +90 224 261 19 00
Fax : +90 224 261 19 12

Repair and maintenance service information:

Emko Elektronik Sanayi ve Ticaret A.Þ.
Bursa Organize Sanayi Bölgesi,
Fethiye OSB Mah. Turkuaz Cad. No:15
16215 Nilüfer - BURSA / TÜRKÝYE
Phone : +90 224 261 19 00
Fax : +90 224 261 19 12

7. Order Information
Trans-AMF: Automatic mains failure unit with USB communication
Trans-AMF.RS485: Automatic mains failure unit with USB and RS-485 communication

Thank you very much for your preference to use Emko Elektronik
products, please visit our web page to download detailed user
Your Technology Partner manual. www.emkoelektronik.com.tr
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