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Application - of - Biodegradable - Polymers - in PKG

This review paper discusses the application of biodegradable polymers in the food packaging industry as a sustainable alternative to conventional plastics, which pose significant environmental challenges due to their resistance to biodegradation. It categorizes biopolymers based on their origins and highlights various types such as starch-based, PLA, and PHA, along with their properties and market potential. The paper emphasizes the need for bioplastics to reduce ecological impacts and improve food packaging solutions through modified atmospheric storage and other benefits.
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0% found this document useful (0 votes)
15 views20 pages

Application - of - Biodegradable - Polymers - in PKG

This review paper discusses the application of biodegradable polymers in the food packaging industry as a sustainable alternative to conventional plastics, which pose significant environmental challenges due to their resistance to biodegradation. It categorizes biopolymers based on their origins and highlights various types such as starch-based, PLA, and PHA, along with their properties and market potential. The paper emphasizes the need for bioplastics to reduce ecological impacts and improve food packaging solutions through modified atmospheric storage and other benefits.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Journal of Packaging Technology and Research

https://doi.org/10.1007/s41783-018-0049-y

REVIEW PAPER

Application of Biodegradable Polymers in Food Packaging Industry:


A Comprehensive Review
S. Mangaraj1 · Ajay Yadav1 · Lalit M. Bal2 · S. K. Dash3 · Naveen K. Mahanti1

Received: 11 December 2017 / Accepted: 22 November 2018


© Indian Institute of Packaging 2018

Abstract
For last 50 years plastics are widely used for manufacturing of packaging materials because of their performance and ease in
production. With the advent of food processing industries there is a great demand for petroleum based packaging materials
for food applications. However, increased use of plastics has created serious ecological problems to the environment because
of their resistance to biodegradation. Biopolymers can be used as a solution to the problems posed by plastics as they easily
degrade in the environment and also mimic the properties of conventional polymers. Biopolymers can be classified into three
categories according to their origins of production. These are polymers extracted from biomass, synthesized from bio-derived
monomers and produced from microorganisms. There are different film formation methods for biopolymers like solution
casting method, melt mix method, electro spinning method, thermo pressing and casting, extrusion blown film method. The
quality of polymers can be expressed as different properties like physical, thermal, mechanical and barrier properties. This
review highlights the different kinds of biodegradable polymers, their characteristics with special emphasis on their market
potential for food packaging applications. The review revels that presently starch based, PLA, PHA and different blends
have been manufactured by industries, film properties compared with petrochemical based polymer for MAP and other food
packaging applications. Since information on biopolymers is widely scattered over many sources and are very scarce com-
pared to the conventional polymers, this article intends to give an overview of the state of the art on biodegradable polymer
packages for food applications.

Keywords Biopolymer · Film properties · Film production · Packaging · Food industry · MAP

Introduction India produced 8.3 million tons of plastics [2]. At present,


about 99% of all plastic materials are manufactured by the
Today, polymers are an integral part of contemporary life petrochemical industries, i.e., they are produced from petro-
because of their desirable properties including stability, leum based (non-renewable) resources [3–5]. In India, about
resilience and ease in production. Worldwide production of 43% of annually produced synthetic polymers are utilized
plastics was approximately 322 million tons in 2015 which by packaging industry which is more than the world aver-
is a 3.5% increase as compared to 2014 [1]. In 2014–15, age of 39% [4]. Production and processing of plastics are
energy exhaustive processes; those lead to increased emis-
sions of greenhouse gases (GHGs) of enormous magnitude
* Lalit M. Bal contributing to global warming. Moreover, plastics on burn-
lalit.bal@gmail.com ing release venomous emissions such as carbon monoxide,
1
Agro Produce Processing Division, Central Institute chlorine, hydrochloric acid, dioxin, furans, amines, nitrides,
of Agricultural Engineering, Nabibagh, Berasia Road, styrene, benzene, 1, 3-butadiene, and acetaldehyde which
Bhopal 462038, India possess threat to environment as well as to public health
2
Post Harvest Process and Food Engineering, College [6]. Apart from degrading air quality, plastics generate lots
of Agriculture, Jawaharlal Nehru Agricultural University, of waste after use that has adverse effects on environment
Tikamgarh, Madhya Pradesh 472001, India (leaching of chemical in aquifers, soil pollution) [7–9].
3
Department of Agricultural Processing and Food Waste generated from the plastics has been a pressing prob-
Engineering, Orissa University of Agriculture lem for many years because of their resistance to degradation
and Technology, Bhubaneswar, Odisha 751003, India

13
Vol.:(0123456789)
Journal of Packaging Technology and Research

[3, 10]. India produces about 5.6 million tons plastic waste plastics were 63.7% and 36.3%, respectively. Majority of
every year. The environmental impact caused by excessive biodegradable plastics are made up of PLA (polylactic acid)
quantity of non-degradable waste materials is necessitating (10.9%), biodegradable polyesters (10.8%), biodegradable
research and efforts to develop new alternate materials that starch blends (9.4%) and PHAs (polyhydroxyalkanoates)
can be manufactured with the utilization of environmentally (3.6%). In bioplastics production, Asia contributes 63.1%,
friendly raw materials [3, 11, 12]. In recent years, bioplastics North America 13.5%, Europe 13.0% and South America
have emerged as an alternative to curb the menace caused 10.0%. Mostly biodegradable bioplastics are used for flexible
by the plastics. The European Bioplastics Organization state packaging and non-degradable bioplastics are used for rigid
that a plastic material is defined as a bioplastic if it is either packaging. The future of bioplastics focuses on the market
biobased, biodegradable, or features both properties. The for compostable, semi-durable and durable bio plastics used
need of replacement for the petroleum based plastic with bio in consumer and industrial applications [18]. Biodegrada-
based polymers is impartial because producing conventional ble polymers can be used for modified atmospheric storage
plastics consumes 65% more energy, unsustainable (due to (MAP) of fruits and vegetables instead of conventional poly-
environmental problems) and emits 30–80% higher green- mers. In MAP it is often desirable to generate an atmosphere
house gases than bioplastics [13, 14]. Biodegradable poly- low in O2 and/or high in CO2 to influence the metabolism of
mers are produced from renewable sources, are complete the product being packaged and the activity of decay-causing
biodegradable and mimic the properties of conventional organisms to increase storability and/or shelf life. In addition
polymers like polyethylene (PE), polypropylene (PP), poly- to atmosphere modification, MAP vastly improves moisture
ethylene terephthalate (PET), etc. [15]. Thus, biopolymers in retention, which can have a greater influence on preserving
the form of packaging materials are key innovations that can quality than O2 and CO2 levels [19–30]. Figure 1 represents
help in reducing the environmental impact of plastic produc- the global scenario of bioplastics application in different sec-
tion and can have high value generation potential from the tors at present and a future estimation [18].
agriculture feed stocks [16].

Biopolymers and Their Potential


Production and Application Statistics as a Packaging Material
of Bioplastics
Packaging is an integral component of the food process-
The global market for biodegradable polymers reached 206 ing sector. Food packaging is a combination of art, science
million pounds at an average annual growth rate (AAGR) and technology of enclosing a product for achieving safe
of 12.6% in 2010 and is expected to rise further by several transportation and distribution of the products in wholesome
folds in next 10 years [17]. According to a study by Insti- conditions to the users at least price [31]. Most of the con-
tute of Bioplastics and Bio composites (2016), bioplastics ventional packaging materials are products of petro chemi-
production increased from 1.6 to 2.0 million tons during the cals like PVC, PET, polystyrene (PS), polypropylene (PP),
period 2013–2015, biobased non-degradable polymers had polyamide (PA) [23, 25, 29]. The properties which make
the share of 0.9–1.3 tons and biodegradable plastics 0.6–0.7 them unique for packaging of food are low cost, excellent
million tons and it may attain 1.7 million tons by 2020. physical properties (density, molecular weight), mechani-
The shares of biobased non-degradable and biodegradable cal properties (tensile strength), transmission properties (O2,

Fig. 1 Application of bioplas-


tics in different sectors [18]

13
Journal of Packaging Technology and Research

CO2), which not only increase the shelf-life of the prod- moist food products. However, their excellent gas barrier
uct, but also add functionality in terms of convenience and properties make them suitable for their utilization in food
attractiveness to the consumers [32, 33]. The only problem packaging industry [36, 37, 40, 42–45].
with synthetic polymers is their resistance to degradation Group 2 Thesis includes polymeric materials which are
in the environment [34, 35]. According to ASTM stand- synthesized by a classical polymerization procedure such as
ards D-5488-94d, biodegradable is defined as capable of aliphatic aromatic copolymers, aliphatic polyesters, poly-
undergoing decomposition into carbon dioxide, methane, lactide, aliphatic copolymer (CPLA), using renewable bio-
water, inorganic compounds and biomass. With increased based monomers such as poly (lactic acid) and oil-based
awareness on sustainability, the packaging industries around monomers like poly-caprolactones. A good example of
the globe are looking for biopolymers as the replacement polymer produced by classical chemical synthesis using
of synthetic polymer. Biopolymers may be defined as the renewable bio-based monomers is polylactic acid (PLA), a
polymers that are biodegradable by the enzymatic action biopolyester polymerized from lactic acid monomers. The
of microbes. In last two decades, a lot of research has been monomers themselves may be produced via fermentation of
done on biopolymers for food packaging applications [36, various carbohydrate feed stocks. PLA may be plasticized
38]. with its monomers or, alternatively, oligomeric lactic acid.
Based on the researches biopolymer based packaging PLA can be formed into blown film, injected mold objects
materials may be divided into three main groups based on and coating. Therefore, all together explaining why PLA is
their origin and production (Fig. 2) [36, 39–41]. the first novel bio-based material produced at commercial
Group 1 Thesis constitutes polymers which are directly scale [36, 37, 40, 42–45].
extracted or removed from biomass. Certain polysaccha- Group 3 Polymers which are produced by microorgan-
rides such as starch, cellulose, and proteins (like casein and isms or genetically modified bacteria constitute this group.
gluten) constitute represent this category. All these are, by Till date, this group of bio-based polymers consists mainly
nature, hydrophilic and somewhat crystalline and create of the polyhydroxy-alkanoates, but developments with bac-
problems while processing. Besides, Further, their perfor- terial cellulose and other polysaccharides are also in pro-
mances are also poor especially in relation to packaging of gress. [39, 40, 42–45].

Fig. 2 Different categories of bio-based materials [46]

13
Journal of Packaging Technology and Research

Starch Based Biopolymers mechanical properties and facilitate the effective incorpo-
ration of bioactive ingredients and other functions such as
Starches are low cost polysaccharides, abundantly available tampering resistance, a barrier from oxygen, water vapor
and one of the cheapest groups of biodegradable polymers. and dust, etc. In non-food packaging polymer of keratin,
It is also known hydrocolloid biopolymer. It is composed casein, zein, gelatin and soy-protein, etc., could play a cru-
of amylose (poly-α-1, 4-D-glucopyranoside), a linear and cial role in the development of various commercial products
crystalline polymer and amylopectin (poly-α-1, 4-D-glu- like shopping bags, mulch film, flushable sanitary product,
copyranoside and α-1, 6-D-glucopyranoside), a branched etc. Blends of protein with non-protein, natural molecules
and amorphous polymer. The amylose and amylopectin such as chitosan, cellulose, and with synthetic polymer like
contents of starch ranges from about 10–20% and 80–90%, polypropylene, polyethylene, polyvinyl chloride, etc., were
respectively, depending on the source [47]. Amylose is prepared to improve the plastic properties of protein-based
soluble in water and forms a helical structure [44]. Various polymer which are suitable for food and non-food packag-
kinds of starches like potato, cassava, rice, corn, and tapioca ing [63].
are used for the preparation of biopolymers [48–50]. Starch
is usually used as a thermoplastic. It is plasticized through
destructuration in presence of specific amounts of water Polylactic Acid (PLA)
or plasticizers and heat and then it is extruded. So thermo-
plastic starch has high sensitivity to humidity. Starches are PLA is one of the biopolymer that has gained lot of atten-
poor resistance to moisture and their mechanical property tion in recent years because of its economic and commer-
restricts their uses. To improve these properties starches are cial viability during processing [62, 64]. Poly (lactic acid)
blended with various biopolymers and certain additives. (PLA) belongs to the family of aliphatic polyesters made
The list of research carried out on starch-based biopolymers up from alpha-hydroxyacids, including polyglycolic acid
is given in Table 1. or polymandelic [63–66]. The polylactic acid (PLA) is
obtained from the controlled depolymerization of the lac-
tic acid monomer obtained from the fermentation of sugar
Protein Based Biopolymers feedstock, corn, etc., which are readily biodegradable [65,
67]. PLA is a sustainable alternative to petrochemical-
Many of the proteins like gelatin, keratin, and casein con- derived products, since the lactides are produced by the
sisting very interesting features of polymers such as flex- microbial fermentation of agricultural byproducts, mainly
ural, shear strength, tensile modulus, as well as exceptional the carbohydrate rich substances [66, 68]. The yield of lac-
material properties including toughness, strength and elas- tic acid from different microorganisms and different sources
ticity. Thus, these proteins are also useful for the creation is shown in Table 2. PLA is becoming a growing alternative
of new biodegradable polymer for various commercial as a green food packaging material because it was found
applications. Protein-based biodegradable polymers they that in many circumstances its performance was better than
have an expanding range of potential applications in for- synthetic plastic materials [17].
mation of food and non-food packaging, and as biomate- PLA is usually obtained from polycondensation of D-
rials like reconstructive surgery, tissue engineering, etc. or L-lactic acid or from ring opening polymerization of
Therefore, the protein-based polymer can be used for the lactide, a cyclic dimer of lactic acid [36, 44, 45, 68, 70].
polymer reinforcement. The mechanical properties of pro- Properties that make PLA a good food packaging material
tein polymer can be further enhanced by blending them are their high molecular weight, water solubility resistance,
with other protein and/or non-protein molecules. Blending good process ability, i.e., easy to process by thermoform-
technology gives us an opportunity to develop next gen- ing and biodegradability [36, 37, 44, 68, 70]. PLA has the
eration biodegradable polymer/plastics which can replace tensile strength modulus, flavor and odor barrier of poly-
the conventional plastics from the market. In food packag- ethylene and PET or flexible PVC; the temperature stability
ing industries films made by protein polymers (like Milk and process ability of polystyrene; and the printability and
proteins, Whey protein, Gelatin, Wheat gluten, Corn, Zein, grease resistance of polyethylene. PLA can be processed by
Soy protein, Egg white, etc.) are used as an edible film so several approaches which include injection molding, sheet
that they can consume along with the food. Plant proteins extrusion, blow molding, thermoforming and film forming.
from soybean, wheat, and corn are readily available and Processed PLA comes in the form of films, containers and
films from these proteins have been investigated exten- coatings for paper and paper boards. PLA can be further
sively. The employment of protein-based film concepts to recycled by chemical conversion back to lactic acid and
edible packaging materials promises to improve barrier and then re-polymerized. Although PLA seems to be potential

13
Journal of Packaging Technology and Research
Table 1 The list of researches has been carried out on starch based biopolymers
Type of starch blend Film formation method Methodology Film characterization Observation Reference

Starch blended with chitosan and Solution casting method Starch concentration was varied FTRI, SEM The film made from starch (3%) [50, 51]
gelatin and concentration of chitosan blended with chitosan (2%) and
was kept constant gelatin (2%) resulted highest
density and low moisture uptake.
It exhibited smooth surface
with no visible pores and less
agglomerates
Wheat starch based antimicrobial Solution casting method The film was developed and the FTIR, XRD, SEM Antimicrobial films were pro- [51, 52]
films incorporated with lauric inhibition of spoilage and/or duced by incorporating chitosan
acid and chitosan pathogenic microorganisms was and lauric acid; it exhibited a
studied. The antimicrobial effect growth inhibition for B. subtilis
was tested on B. subtilis and but it is not effective for E. coli
E. coli
Corn starch blend with PVOH Solution casting method PVOH/Starch based polymers SEM The biodegradability of films [52, 53]
were developed and biodeg- made from corn starch was
radability, tensile tests was high in soil and compost and by
conducted. The biodegradability enzymes also
was studied by using differ-
ent methods like enzymatic
absorbency in water and acidic
solution, soil burial and compost
tests. The structure of the film
was characterized
Thermoplastic starch and chitosan Melt mix method The film was prepared and the SEM, FTRI Incorporation of chitosan resulted [53, 54]
effect of chitosan modification in increase of tensile strength
on the material was studied (up to 85%)
PVA/oxidized starch (OS) fibers Electrospinning technique PVA/OS fibers were developed SEM, FTIR, XRD and DSC The average diameter of fibers was [54, 55]
with electro spinning technique lowered by changing the solu-
at a applied voltage of 11 kV and tion concentration and weight
tip to collector distance of 12 cm ratio (PVA/OS). The fibers were
irregular and interspersed with
shuttle shape bead at the weight
ratio (PVA/OS) below 1:3
Biodegradable films from cassava Thermopressing and casting Starch was gelatinized which was – The films obtained by gelatini- [55, 56]
followed by thermopressing and zation were transparent and
solubilization of cassava starch resistant to traction. The starch
acetate in organic solvents, fol- acetate films were also transpar-
lowed by casting ent but breakable. The use of
these starch acetate films in
paper impregnation improved
the mechanical properties of the
13

paper
Table 1 (continued)
Type of starch blend Film formation method Methodology Film characterization Observation Reference
13

LDPE/sago starch Twin screw extruder blown film Low density polyethylene (LDPE)/ Fourier transform infrared (FTIR) The presence of high starch [56, 57]
method sago starch compounds with var- contents had an adverse effect on
ious sago starch contents were the tensile properties of LDPE/
prepared by twin screw extru- tapioca starch blends. High con-
sion with the addition of maleic tent of starch increased the rate
anhydride grafted polyethylene of biodegradability of LDPE/
as compatibilizer. Palm cooking tapioca starch films
oil was used as processing aid
Rice starch/flour Casting Films from rice starch and rice SEM analysis Preparing edible films from rice [57, 58]
flour were prepared by cast- flour is a new alternative for
ing, with glycerol or sorbitol as using this raw material, which
plasticizer is sometimes much cheaper than
commercial starches
Rice starch/polyvinyl alcohol Casting Different blends were made SEM, FTIR Films made up of rice starch and [58, 59]
(PVA) varying the concentration of rice PVA with a ratio of 2:8 showed
starch and PVA. Tensile strength highest TS. 10% sugar was
(TS) and elongation at break added with highest TS giving
(Eb) of the prepared films were four composition of Starch/
studied PVA blend to increase TS and
Eb. Films made up of rice starch
and PVA and sugar with a ratio
of 1:8:1 showed highest TS and
Eb and the recorded value was
14.96 MPa and 637% respec-
tively
Film produced from hydroxy- Casting method Biodegradable films were prepared Characterized for film tensile The increase in the starch concen- [59, 60]
propylated one of each of tuni, from the solutions containing strength, elongation, solubility, tration resulted in an increase
molatandihursago starch with different amounts of starch (3, 4 water vapor transmission rate in film tensile strength, but the
propylene oxide and 5%, w/v) by heating at 70 °C (WVTR) and oxygen perme- elongation, solubility, WVTR
for 30 min and glycerol (0.5%, ability (OP) and OP decreased. The films

Journal of Packaging Technology and Research


w/v) was used as plasticizer made from HPSS showed higher
elongation, solubility, OP and
lower WVTR compared to that
from the native starches. The
films made from HPSS with a
MS of 0.08 showed lower thick-
ness, tensile strength, WVTR,
but HPSS with a MS of 0.03
showed lower solubility and OP
Journal of Packaging Technology and Research

biodegradable polymer to be utilized in packaging of various


Reference

[60, 61]

[61, 62]
food products, it exhibits certain limitations in unmodified
form, viz. it is more brittle and degrades easily at substantial
temperature rise. The list of patents on starch and PLA based

properties and the toughness was

PLA/starch blend systems. DSC


ratio of 100/40, exhibited high-

improved compared with PLA/


gelatinized with water/glycerol
biopolymers is shown in Table 3.

PLA/starch blends at the same


Blends of linear PLA and starch

linity with MA as the reactive


SEM study revealed that MA is

MATPS is not as effective for

bilized blends showed higher


compatibilizer. MA compati-
est superiority of mechanical

blends had increased crystal-

biodegradability than simple


a good compatibilizer, while

showed that the PLA/starch


pure starch blends Polyhydroxyalkanoates (PHAs)

PLA starch ratio


Polyhydroxyalkanoates (PHAs), a family of bacterial poly-
Observation

esters, are formed and accumulated by various bacterial spe-


cies under unbalanced growth conditions. These polymers
are produced in nature by bacterial fermentation of sugar and
lipids. Structurally, PHAs comprise simple macromolecules
composed of 3-hydroxy fatty acid monomers. PHA has a
considerably low volume of the biopolymer market, some-
where around 453.59 tons per year. In 2008, approximately
Film characterization

55,115.57 tons of PHAs were commercially produced. PHAs


FTRI, SEM, DSC

have thermo-mechanical properties similar to synthetic poly-


mers such as polypropylene [76, 78]. PHA polyesters are
FTRI, DSC

biodegradable, biocompatible and can be obtained from


renewable resources [77, 79]. They have several desirable
properties such as petroleum displacement and greenhouse
gas minimization apart from their fully biodegradable nature
were melt-blended by using twin

interfacial adhesion in preparing


(MATPS) were used as reactive
various ratios of water/glycerol
PLA and starch gelatinized with

[44]. Poly (3-hydroxybutyrate) (PHB) is one of the biode-


maleated thermoplastic starch
Poly (L-lactic acid) (PLA) with
various ratios of linear/star

compatibilizers to improve

gradable PHA (polyhydroxyalkanoates) and is naturally


Maleic anhydride (MA) and

occurring β-hydroxyacid linear polyester [78–80, 82]. The


general structure of the repeating units of these polyesters is
PLA/starch blends

different depending on the type of bacteria and the feed, it is


screw mixer

typically -(CH2)n-CH3 for most naturally occurring PHAs


Methodology

[81, 83]. Applications of PHA as a biodegradable packaging


shaped

include bottles, containers, sheets, films, laminates, fibers


and coatings. Over 100 monomers and copolymers can be
developed from PHAs. Some of the polymers used are PHB,
PHV, PHBV (Metabolix), PHBO, PHBH, PHBD. PHAs
Melt mix twin screw extruder

exhibit good tensile strength, printability, flavor and odor


barrier properties, heat sealability, grease and oil resistance,
Film formation method

temperature stability and are easy to dye, which boosts its


Twin screw method

application in food industry [44]. For example, Metabolix,


a US-based company, produces “Metabolix PHA”, which is
a blend of polyhydroxybutyrate (PHB) and poly (3-hydroxy-
octanoate) that has been approved by the FDA for produc-
tion of food additives and making packages that maintain
all the performance characteristics of non-degradable
plastics. Polyhydroxybutyrate (PHB), a lipid-like polymer
of 3-hydroxybutyrate accumulate as a carbon and energy
reserve under unbalanced (unfavorable) growth conditions,
such as nutrient limitation. In general, PHB accumulation is
Type of starch blend
Table 1 (continued)

PLA/starch blend

favored by adequate availability of a suitable carbon source


PLA/corn starch

and a limiting supply of nitrogen, phosphate or dissolved


oxygen or certain micro components like sulfur, potas-
sium, tin, iron or magnesium [82, 84]. PHB exists in the
cytoplasmic fluid in the form of crystalline granules having

13
Journal of Packaging Technology and Research

Table 2 Production of Substrate Microorganism Lactic acid yield


lactic acid from different
substrates and microorganisms Wheat and rice bran Lactobacillus sp. Lactobacillus sp 129 g/l
combinations [67, 69]
Corn cob Rhizopus sp.MK-96–1196 90 g/l
Pretreated wood Lactobacillus delbrueckii 48–62 g/l
Cellulose Lactobacillus coryniformis ssp. torquens 0.89 g/g
Barley Lactobacillus casei NRRLB-441 0.87–0.98 g/g
Cassava bagasse L. delbrueckii NCIM 2025, L casei 0.90–0.98 g/g
Wheat starch Lactococcus lactis ssp. lactis ATCC 19435 0.77–1 g/g
Whole wheat Lactococcus lactis and Lactobacillus delbrueckii 0.93–0.95 g/g
Potato starch Rhizopusoryzae, R. arrhizuso 0.87–0.97 g/g
Corn, rice, wheat starches Lactobacillus amylovorous ATCC 33620 < 0.70 g/g
Corn starch L. amylovorous NRRL B-4542 0.935 g/g

Table 3 Patent searches in starches and PLA based biopolymers


Patent no. Topic Author

WO 2013042083 A1 Biodegradable films obtained from cassava starch and their manufacture process [69, 71]
EP 2712889 A1 Starch-based biodegradable material [70, 72]
US 8188185 B2 Biodegradable packaging film made from TPS/PLA blend [71, 73]
US 8133558 B2 Poly lactic acid blown film and method of manufacturing [72, 73]
US 20110135912 A1 Biodegradable packaging materials with enhanced oxygen barrier performance [73, 74]
US 8263197 B2 Poly lactic acid shrink films and methods of casting same [74, 76]
US 6987138 B2 Biodegradable poly lactide resin composition [75, 77]

diameters of 0.2–0.7 μm and are surrounded by a membrane Application of Biofilm for MA Packaging
coat composed of lipid and protein about 2 nm thick and can
be isolated as native granules or by solvent and enzymatic Modified atmosphere packaging is food preservation tech-
extraction [83–86]. niques in which the O2 concentration is reduced and CO2
concentration is increased to reduce the overall metabolic
processes, there by extend the shelf life of the commodities.
Pathways for Synthesis of Biopolymers It is an economical and simple technique for extending the
shelf life with preserving quality of fruits and vegetables.
Renewable sources like agriculture feed stocks (starches) Researchers have successfully used petroleum based film for
act as a precursor for the synthesis of various biopolymers enhancing the storage life of various commodities [24–27].
through enzymes and microbial fermentation. A schematic In this study some relevant research work carried out on
flow chart for the synthesis of biopolymers is shown in modified atmosphere packaging of fruits and vegetables
Fig. 3. using biodegradable polymers are listed and presented in
Table 6.

Commercial Manufacturing and Application


of Biofilms Application of Biopolymers in Smart Food
Packaging
Starch, PLA and their blends are commercially manufac-
tured with different trade names especially in the developed Over the course of the last decade, significant interest in the
countries. Some of the company’s manufacturing biodegrad- use of biopolymers within the food industry as smart and
able films and their commercial applications are shown in active polymer systems has emerged. Such polymers have
Tables 4 and 5. been successfully utilized to entrap micronutrients within
microparticles and antioxidant packaging and have also been

13
Journal of Packaging Technology and Research

Fig. 3 Schematic flowchart for synthesis of different biopolymer from starches [1]

Table 4 List of companies manufacturing biodegradable films


Starch based film (trade name/company/country) PLA based (trade name/company/country) PLA/starch based (trade name/
company/country)

Plantic (Plantic Technologies, USA) Ingeo (Nature Works, USA) Ecovio® (Nature Works, USA)
Solanyl (Rodenburg Biopolymers, Japan) PURAC (PURAC Co., Thailand) Bio-Flex® (BASF, Germany)
Bioplast (Biotec, USA) BIOFRONT (Teijin, Japan) Plantic (Plantic Co., USA)
Biopar (Biop, Germany) HiSun (Revoda, Canada) Biolice (Limagrain, France)
Mater Bi (Novamont, USA) Pyramid (Tate and Lyle, Denmark) Compole (Japan corn starch, Japan)

Table 5 Biopolymers use in commercial packaging


Rigid packaging Flexible packaging
Conventional Alternate bio based Items that can be manu- Conventional Alternate bio based Items that can be Manu-
plastic materi- materials factured plastic materi- materials factured
als als

PET Bio-PET Bottles for carbonated PS/PP PLA/Blends of PLA/ Clear films for fruits and
beverages Bio-PET vegetables
PP Bio-PP Cups for yogurt PS/PP PLA/PHB Coffee capsule/pouches
PET, PP, PS Bio-PP, PLA Trays PS PBAT Shrink films
PE, PP PLA blends Caps PE Bio-PE Stretch films
PET, PS Cellulose, starch blends Cutlery PE, PP, PS Blends of PLA/PHA/ Shopping/waste bags
PBAT

13
Journal of Packaging Technology and Research

Table 6 Showing researches on biodegradable films used in MAP of fruits and vegetables
Commodity Biodegradable Observation References
material

Sweet cherries PLA This study investigated the changes in quality of sweet cherries during MAP (1 °C) with poly- [85, 87]
ethylene (25 μm thickness; O2 TR 8000 cm3 m−2 day−1 atm−1) and biodegradable films, film
1 (25 μm thickness; O2 TR 3000 cm3 m−2 day−1 atm−1) and film 2 (25 μm thickness O2 TR
900 cm3 m−2 day−1 atm−1)
More CO2 concentration was observed in film 1 (6.9%) after 15 days of storage
There was no change in TSS during the storage period of control fruit but a slight increment
was observed in storage under MAP condition (for both films 1 and 2)
It was concluded that film 2 had higher permeability to CO2 and barrier to O2 and it resulted
good quality of fruits in terms of color, acidity and firmness
Fresh fruits and PLA The excess WVTR due to perforation as a function of the water vapor permeability of the film [86, 88]
vegetables was estimated. The combined effect of perforation and permeability of the film on the syn-
thesis of the equilibrium modified atmosphere packaging (EMAP) was also investigated
The effect of the perforation was lower for the PLA and the starch based films, which are
hydrophilic. In the case of cellophane, which was less permeable to water, the effect of the
hole was similar to the OPP film, although its WVTR was 10 times higher
Plum Tomato PLA and poly- Plum tomato (cultivar Iride) was packaged in three different plastic films, a commercially [87, 89]
olefin films available polyolefinic film and two biodegradable films, and stored at market conditions
(15 °C and 75% RH)
Results showed that the use of packaging films with high barrier properties speeded up the
quality decay kinetics of the investigated produce
The biodegradable films with an appropriate permeability coefficient could be advantageously
used to prevent contamination from both microorganisms and insects, without reducing the
shelf life of the produce
Mushrooms PVC film, The effect of different packaging films (paper, PVC, paper coated with wheat gluten) on quality [88, 90]
(Agaricusbispo- Paper, paper of mushrooms during the storage (20 °C and 80% relative humidity) was investigated
rus L.) coated with It was observed that mushroom stored in wheat gluten coated paper offered more shelf life
wheat gluten (3 days) and it retained the product color, texture and unbroken veils as compared to that
stored in PVC film and the shelf life in PVC film was limited to 1 day
This shelf life extension of mushroom was attributed to storage at medium CO2 (9.5 kPa) and
low O2 (2.5 kPa) partial pressure, without condensation
Cabbage toma- Laminate of The effect of temperature (10–25 °C) on gas permeability coefficients (O2, CO2 and N2) of [89, 91]
toes, sweet corn chitosan – biodegradable laminates was evaluated
and blueberries cellulose and This study reveals that gas permeability coefficients increased with increasing temperature
polycaprol- The biodegradable laminate was found suitable as a packaging material for storage of fresh
actone produce
Banana Biofex The effects of biodegradable MAP and LDPE conventional packaging on quality of banana [90, 92]
were studied
This storage was conducted at a temperature of 20 °C and 80% RH for eight days
Small weight loss was observed in banana stored in biodegradable MAP (1.8%) as compared to
conventional MAP (3%) and control sample (6.5%) after eight days of storage
Fruits stored in conventional MAP and without packaging ripened faster compared to biode-
gradable MAP
The CO2 concentration in packaging head space was 12% in biodegradable MAP and 9.8% in
conventional MAP after 8 days of storage
Fruits stored in biodegradable packaging showed greater consumer acceptance
Green pepper PLA The effects of PLA based biodegradable packaging, LDPE film packaging and perforated [91, 93]
LDPE packaging on the microbial and physiochemical quality of green pepper were com-
pared. Study was conducted at 10 °C for 10 days
The levels of coliform bacteria were increased by less than 1log CFU/g (0.2 log CFU/g) in the
biodegradable film packaging, whereas it was 2.3 log CFU/g in LDPE film package, and less
than 1log CFU/g (0.9 log CFU/g) in the perforated LDPE film package, after 7 days storage
period
The weight loss values for green pepper at the end of 7 days period were 2.46 ± 0.6%,
0.38 ± 0.1%, and 1.59 ± 0.4% for PLA, LDPE, and perforated LDPE film packaging, respec-
tively
The O2 and CO2 concentrations at 7 days of storage were 11.6 ± 4% and 5.6 ± 2% for PLA film,
and 14.8 ± 3% and 2.3 ± 1% for LDPE film, respectively
Biodegradable PLA film can provide an alternative to the chemically replace LDPE film for
modified atmosphere package

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Journal of Packaging Technology and Research

Table 6 (continued)
Commodity Biodegradable Observation References
material

Mango Chitosan The effects of chitosan based biodegradable film and LDPE film on quality of mango stored at [92, 94]
based film a temperature 27 ± 1 °C and 65% RH were studied
The mango fruits were kept in carton boxes and top surfaces covered with biodegradable film
(MAP1) and LDPE (MAP2) and were compared with control (samples kept as such)
MAP2 fruits showed lower weight loss (3.5%) compared to MAP1 (7.5%), which was attrib-
uted to reduction in transpiration of water vapor in LDPE films
On day 18, the CO2 and O2 levels were 21.50% and 5.21%, in MAP1 and 18.35% and 6.65% in
MAP2, respectively
The pH of the fruits was 4.06, but as the fruits ripened, the pH of control fruits increased to
6.73 on day 12, which was higher compared to MAP1 (5.04) and MAP2 (5.79) fruits
Fruit salad Cellulose In this study minimally processed apple and pear mixed salad samples were packed under [93, 95]
based MAP in PP containers and sealed by different polymers (BOPP PropafreshTM P2GAF,
Nature- Amcor Agrifresh film, Biodegradable NatureFlexTM NVS INNOVIA Film and VC999
FlexTM BioPack PLA film coated with a barrier of pure silicon oxide (SiOx)) and stored at
NVS INNO- 4.0 ± 0.5 °C up to 10 days
VIA Films The mass losses as evaporated water permeated through VC999 BioPack PLA lidding film was
and VC999 observed to be the highest (0.46%) compared to other materials
BioPack CO2 content in containers sealed by BOPP Propafresh™ P2GAF film, AmcorAgrifresh film,
PLA coated NatureFlexTM NVS INNOVIA Film pouch and VC999 BioPack PLA film achieved 18, 13,
with a bar- 15 and 9%, respectively. There was no increase in CO2 (1–3%) content for containers sealed
rier of pure with PP and this was maintained during storage period of 10 days
silicon oxide It was concluded that biodegradable films are good alternatives to conventional polymers for
(SiOx) packaging fruit salads

employed within food quality monitoring systems, such as humidity. Barrier properties are usually measured under
active and intelligent packaging systems. The technologies equilibrium moisture conditions with a controlled environ-
that are associated with smart and active biopolymers have ment [97, 98]. Oxygen, CO2 and water vapor are the main
the potential to drive the development of a new generation parameters studied in packaging applications. The change
of intelligent/active packaging systems that integrate food in product quality (weight loss, color change, change in pH
quality monitoring systems and microparticles in a manner and increase in microbial growth) occurs due to the move-
that extends the shelf life of food products and their nutri- ment of these gases and water vapor [45]. The properties of
tional value [96]. different biopolymers are listed in Table 7. The requirement
of oxygen and carbon dioxide gas composition for optimum
storage varies for different commodities. During the MAP of
Properties of Biopolymers food, the gas composition changes due to different biological
and chemical reactions, this results loss in product quality.
The shelf life of any product in a packaging depends pri- The packaging material should have recommended level of
marily upon the barrier properties of the packaging mate- permeability to gases and water vapor to maintain equilib-
rial. Gas phase permeation through a nonporous material rium atmosphere and thus to extend the shelf life of product.
occurs through adsorption at the leading interface, diffusion If the oxygen permeability of film is high then the vapor
through the material, and desorption at the trailing inter- pressure of oxygen inside the package increases and it leads
face and is often measured with three parameters: trans- to oxidation as well as respiration (fruits and vegetables) of
mission rate, permeance, and permeability. Transmission the product. Water vapor barrier property of film is required
rate is the volume or weight of a permeant (e.g., oxygen for some products like bakery products, powders which
or moisture) passing through a film per unit surface area need to be stored at very low moisture [45]. The oxygen,
and time under equilibrium with testing conditions. Perme- carbon dioxide and water vapor barrier properties of a film
ance is the transmission rate divided by the partial pressure are quantified by the oxygen permeability coefficient (OPC),
difference of the permeant across the film. Permeability is carbon dioxide permeability coefficient (CO2 PC) and water
the permeance multiplied by the thickness. Barrier proper- vapor permeability coefficient (WVPC), respectively, which
ties are not only determined by the nature of a material, indicate the amount of O2 oxygen or CO2 or water vapor that
but also a function of temperature, pressure, and relative permeates per unit of area and time in a packaging material

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Table 7 List of different properties of biopolymers and their applications


S. No Properties Information/role of property

1. Physical properties Density is a very important property because high density leads to high transportation cost and this
(i) Molecular weight also affects mechanical properties (Table 9)
(ii) Density
(iii) Molar volume
2. Transmission properties Most of the food materials require specific atmospheric conditions to extend the shelf life and to
(i) Oxygen transmission rate maintain quality during storage [19, 23] (Mangaraj and Goswami, 2009; Mangaraj et al. 2009)
(ii) CO2 transmission rate Most of the foods are oxidative in nature and respiration of fruits occurs at high levels of oxygen. It
(iii) Water vapor transmission rate leads to deterioration of quality so the packaging material should act as a barrier to the gases [23]
Gas barrier properties of packaging films depend upon the humidity [39]
The oxygen and carbon dioxide barrier is quantified by the oxygen permeability coefficient (OPC)
and carbon dioxide permeability coefficient (CO2 PC), respectively, which indicate the amount
of oxygen or CO2 that permeates per unit of area and time in a packaging material [kg m m−2 s−1
Pa−1] [45]
Most of the biopolymers are hydrophilic in nature so it leads to moderate water uptake when it is
exposed to water [39]
The water vapor barrier is quantified by the water vapor permeability coefficients (WVPC) which
indicate the amount of water vapor that permeates per unit of area and time in a packaging materi-
als [kg m m−2 s−1 Pa−1] [45]
Migration of water through the polymer can lead to a disturbance of the fiber/polymer interface,
reducing the overall strength of the composite [94, 99]
3. Thermal properties The glass transition temperature is the property of the amorphous region of the polymer, whereas the
(i) Melting temperature crystalline region is characterized by the melting point [37, 39]
(ii) Glass transition temperature Glass transition temperature depends upon molecular weight, intermolecular forces, and plasticizers
[39]
The polymers those are used for storage of foods at lower temperatures should have high glass transi-
tion temperature and those for which food materials are packed at high temperature should have
high melting point [94, 99]
4. Mechanical properties Polymers should have good mechanical properties to provide physical barrier from the forces during
(i) Strength handling and transportation [23]
(ii) % elongation break The mechanical properties of biobased polymers like modulus and stiffness are similar compared to
(iii) Toughness conventional polymers [94, 99]
(iv) Young’s modulus Mechanical properties of polymers depend up on the molecular mass [94, 99]
(v) Viscoelasticity
5. Biodegradation/Compostability This property is useful to create sustainable environment
The term biodegradation involves biological activity. Composting is a process in which the organic
matter is converted to CO2 and a soil-like material (humus) by activity of a mixed group of micro-
organisms [95, 100]
Biodegradation of biopolymers involves mainly three steps biodeterioration, biofragmentation and
assimilation [96, 101]
The degradation time of biopolymers is less compared to conventional polymers Table 11)
Biodegradation is affected by chemical structure, chemical chain, crystallinity, temperature, pH,
moisture content and oxygen content [97, 102]

[(kg m m−2 s−1 Pa−1]) [103]. Transmission properties of dif- Thermal properties of film also play important role dur-
ferent biopolymers and conventional polymers are listed in ing the selection of packaging material, because most of
Table 8 [34, 45]. the food products are stored at lower than the atmospheric
It is well- known that the polymer architecture plays an temperature. The selection of packaging material mainly
important role on the mechanical properties, and conse- depends upon the processing, packaging and storage tem-
quently on the process utilized to prepare the final product peratures. Thermal properties can be characterized as glass
(i.e., injection molding, sheet extrusion, blow molding, ther- transition temperature (Tg) and melting temperature (Tm);
moforming, and film forming). In addition, many packaging these can be calculated by differential scanning calorimeter
containers are commercially used below room temperature, (DSC). Thermal properties of different bio and conventional
so it is important to assess the mechanical performance polymers are listed in Table 10 [39, 94, 99].
under these conditions [17, 45]. The list of physical and The advantage of biodegradable polymers over petroleum
mechanical properties of different bio and conventional based polymers is its biodegradability. This can be quantified
polymers is shown in Table 9 [94, 99].

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Table 8 Permeability properties of different biopolymers along with Table 10 Thermal properties of different biopolymers along with
conventional polymers at 23 °C and 50% RH [39] conventional polymers [39, 94, 99]
S. No Type of material Oxygen per- Water vapor S. No. Type of material Glass transition Melting
meability transmission temperature (Tg) temperature
rate (Tm)

1. LDPE 403.43 0.0002 1. PLA 45–60 150–162


2. Ecoflex 298.87 2. L-PLA 55–65 170–200
3. PHA 60.34 0.0003 3. DL-PLA 50–60 Amorphous
4. Wheat gluten/water 27.11 0.03 4. PGA 35–45 220–233
5. PA6 24.53 0.003 5. DL-PLA/PGA 40–50 Amorphous
6. Amylose/glucose(10:4) 22.19 6. PL-PLA/PGA 50–55 Amorphous
7. Whey/wheat/glycerol 20.09 0.03 7. PCL − 60 to − 65 58–65
8. Amylopectin/glycerol 18.17 8. PHB 5–15 168–182
9. PARAGON 7.39 0.32 9. PET 80 245–250
10. PVDC 6.05 0.00008 10. PCL/Starch based − 60 70–75
11. Chitosan plasticized 4.95 11. Polycaprolactone 70–75
12. EVOH 3.32 0.63 13. PHBV 0–35 105–185
14. Polyester amides − 20 125–185
15. md-PHA − 60 to − 25 70
by emission of CO2 or CH4 or consumption of oxygen dur- 16. Aliphatic (co) polyester 85–120 − 45 to − 20
ing the degradation process (Table 11). 17. Proteins 25–80
18. TPS 25–80
19. Polylactide(L) 140–200 55–60
Self‑Healing Antimicrobial Biopolymer Film 20. Polystyrene 80–100
for Food Packaging 21. Cellulose diacetate 110–140
22. LDPE − 120 115
Antimicrobial properties are more essential to regulate
unwanted microorganisms on food products by infusion
of dynamic molecules, such as antimicrobial compounds. utilize natural antimicrobial ingredients like clove, pepper,
Antimicrobial compounds have also been incorporated into cinnamon, coffee, and others [105–108]. Chitosan, another
films for use in active packaging. These films are considered biologically derived material, has also been thoroughly
active because they rely on diffusion through the packag- researched due to its natural antimicrobial activities and its
ing medium as opposed to a triggered release of antimicro- non-toxicity [109–111]. Rhim et al. [112] reported chitosan
bials via responsive materials. Early research in this area based Nano-silver and Ag-Ion incorporated nanocompos-
utilized films incorporated with antibacterial/antifungal ite films shows antimicrobial properties and enhance food
compounds like sodium benzoate and benomyl [104]. More quality and safety due to reducing the improvement of con-
recently, edible and inedible films have been explored that taminant microorganisms after the post processing. Direct

Table 9 Physical and S. No. Type of material Density (g/cm3) Tensile Tensile modu- Ultimate strain (%)
mechanical properties of strength (MPa) lus (GPa)
different biopolymers along
with conventional polymers 1. PLA 1.21–1.25 21–60 0.35–3.50 2.5–6
[94, 99]
2. L-PLA 1.24–1.30 15.5–150 2.70–1.14 3–10
3. DL-PLA 1.25–1.27 27.6–50 1–3.45 2–10
4. PGA 1.50–1.71 60–99.7 6–7 1.5–20
5. DL-PLA/PGA 1.30–1.40 41.4–55.2 1.00–4.34 2–10
6. PL-PLA/PGA 1.30 41.4–55.2 1.38–4.13 2.5–10
7. PCL 1.11–1.15 20.7–42 0.21–0.44 300–1000
8. PHB 1.18–1.26 40 3.50–4 5–8
9. LDPE 0.92–0.93 7.17 0.14–0.3 200–900
10. PA6 1.13 3 80 50–120
11. PET 1.29–1.40 3 50 50–300

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Journal of Packaging Technology and Research

Table 11 Compostability of different bio and conventional polymers Methods for Manufacturing Biodegradable
S. No. Type of material Com- Films
postability
(months) Manufacturing of biopolymers is a multi-step process that
1. Polyester amides 3–6 requires proper skill and thorough understanding of behav-
2. md-PHA 0.8–3.2 ior of bio polymers during processing. Biopolymers can be
3. Aliphatic (co) polyester 1.1–4.3 processed into varieties of products (packaging films, lami-
4. Proteins 0–1.4 nated paper, films, trays, cups cutlery items) depending upon
5. Thermo plastic strachTPS 0–0.8 the processing route (cast films, blow molding, coextruded
6. Polylactide(L) 0.4–1.5 films). The fundamental step of processing of any biopoly-
7. Cellulose diacetate 3.9–6 mer involves melting the biopolymer mix followed by cast-
8. TPS blends 0–1.8 ing, extrusion, blow molding, depending upon the material
9. PHBV biopol 0–2 to be made. Different methods of processing of biodegrad-
10. Cellulose paper 1.4–3.5 able materials are listed in Table 12.
11. News paper 2.8–4.7
12. Alip./arom. copolyester 3.3–6
13. Wood 4–6 Biodegradation of Biopolymers
14. Polycarprolactone 0.5–1.3
During degradation, the polymer is first converted to its
monomers and then these monomers are mineralized. Bio-
degradation is governed by different factors that include
implementation of antimicrobial enzymes like lysozyme and
polymer characteristics, type of organism, and nature of
other biocatalysts in active packaging has also been explored
pre-treatment. The list of factors affecting the rate of bio-
[113]. Very recently, bacteriophages have been embedded
degradation of polymers is shown in Table 13. The polymer
into acetate cellulose films for use against Salmonella Typh-
characteristics such as its mobility, tacticity, crystallinity,
imurium [114]. Cinnamon oil-embedded polymer films have
molecular weight, the type of functional groups and sub-
also been recently produced at the pilot-scale to repel larger
stitutes present in its structure, and plasticizers or additives
pests and insect larvae [107]. Some other forms of antimi-
added to the polymer all play an important role in its deg-
crobial packaging will enhance quality and safety of food
radation [98, 99, 116, 117]. The reactions occurring during
products, like addition of sachets containing volatile antimi-
the biodegradation of polymers is shown below.
crobial agents into packages that are inherently antimicrobial
due to immobilization of ions and covalent linkages [115].

Table 12 Different methods for preparation of biodegradable films from biodegradable materials [36, 37, 39]
S. No. Method Information

1. Extrusion At some commercial stage all of polymers are processed by extrusion


There are two types of methods, single screw extrusion and twin screw extrusion
Single screw extrusion is mostly used because of lower cost, simplicity in nature than twin screw extruder
Under heat and shear conditions, starch can be transformed into amorphous form by a process known as destructurising
This is the best method for the biopolymers made up of aliphatic esters as it is difficult to process them by methods as
film-blowing and blow molding due to their low melting point
2. Film blowing This is the commercially used method for manufacturing of film from thermoplastics
Film is extruded through a slit die, air is blown through the hole at the center of die
The tubular film is cooled, flattened, and extruded again over an isolated bubble of air. Typical film thicknesses are
0.007–0.125 mm
Blown film processing requires a high melt viscosity resin so the melt can be pulled from a die in an upward direction
The expansion ratio between die and blown tube of film is 1.5 to 4 times the die diameter
The blown film is cooled slowly and has a composite orientation of the molecular structure, thus increasing the
mechanical properties of the film
Films those are made using these methods are tough and resilient
3. Casting In this method film is prepared by drawing molten web of resin from a die onto rollers for cooling
The lower mechanical properties of the cast film are due to the single orientation of the molecular structure and fast
cooling of the film
Melting temperature in this method is higher than the film blowing method and it results better optical properties
Films made from this method are soft and easy to stretch

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Journal of Packaging Technology and Research

Table 13 Factors affecting the Organisms Substrate Environment


rate of biodegradation [100,
118] Appropriate enzymes Chemical bonds Temperature
Appropriate enzyme level Branching Moisture
Co-metabolism Hydrophilicity/hydrophobicity Oxygen
Aerobic and anaerobic facultative Stereochemistry Salts
Enzyme kinematics Molecular weight Metals
Inhibitors/inducers Chain flexibility Trace nutrients
Enzyme location (intra, extra cellular) Crystallinity pH
Predators Interactions with polymers, coatings Redox potential
Surface area Stability
Pressure
Alternate carbon
Light

Biodegradable polymers → CO2 + H2 O + Humus standard methods to measure biodegradation of polymers is


listed in Table 14.
Petroleum based polymers → polymers fragments
+ polymer cross link residues
+ CO2 Life Cycle Assessment of Biopolymers

LCA is an instrument to measure the sustainability and


Tests for Biodegradation performance of a material with environment. Life cycle of
biopolymer mimics the LCA of a biomass [105, 123]. Like
To assess the biodegradability of a polymer there are mainly
biomass, biopolymers are degraded into carbon and water
three methods, which include laboratory tests, simulation
upon degradation by the action of enzymes and microbes.
tests and field tests as shown in Fig. 4. The flow chart for
LCA of biopolymer is shown in Fig. 7. Biodegradation rate
soil burial test and enzymatic tests for biodegradation of
of different biopolymers is shown in Fig. 8. Biodegrada-
biopolymers is shown in Figs. 5 and 6. The list of different
tion rate is calculated as the CO2 released during analysis,
divided by the theoretical CO2 contained in the sample; EdK

Fig. 4 Different biodegradation


tests [101, 119]

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Journal of Packaging Technology and Research

Table 14 Standard methods to estimate biodegradation of plastic


films [100, 104, 118, 122]
Test Environment Property measured

ASTM D 5209-92 Aerobic sewage sludge CO2


ASTM D 5210-92 Anaerobic sewage sludge CO2/CH4
ASTM D 5247-92 Aerobic specific microor- Molecular weight
ganism
ASTM D 5271-93 Active sewage sludge O2/CO2
ASTM D 5338-92 Controlled composting CO2
ASTM D 5509-94 Simulated compost Physical properties
ASTM D 5511-94 High solids anaerobic diges- CO2/CH4
tion
ASTM D 5512-94 Simulated compost using Physical properties
external heated reactor
ASTM D 5525-94 Simulated landfill Physical properties
ASTM D 5526-94 Accelerated landfill CO2/CH4
MITI test Mixed microbial O2

bioreactors, and rates of biodegradation of reference materi-


als are determined over a 2-week period. Starch and polyeth-
Fig. 5 Flowchart for soil burial test [52, 53, 102, 103, 120, 121] ylene are used as reference materials to define the EdK values
of 100 and 0, respectively. Values are determined using the
ISO 14852 method, detecting the evolved carbon dioxide as
an analytical parameter.
is a parameter used to quantitatively evaluate the potential
biodegradability of biodegradable polymers in the natu-
ral environment. Natural soil samples are inoculated into Conclusions

Biopolymers help in reducing the environmental impact of


plastic production, processing and in a way lead towards
green economy. As biodegradable films are made from
renewable feed stocks, agricultural waste, there is a great
opportunity for research work in harnessing this economic
opportunity. But still, the biodegradable polymer at present
only replaces about 1% of the plastics. After three decade of
researches, biopolymers are not at par with the conventional
polymers because of the economics of scale in production,
complicated downstream processing operations, and stabil-
ity and durability issues as compared to plastics. Therefore,
need of the hour is that basic and applied researches have
to be more focused on improving the performance (physio-
chemical, thermal properties), reducing the cost and improv-
ing ease in production of biopolymers. The use of bio based
polymers is increasing at a rapid pace for packaging of food
and other applications. In context of food packaging the bio-
degradable packaging can be used for modified atmosphere
packaging of high value products and niche merchandises
like organic foods. However, before adopting any bio based
packaging for food there has to be proper studies on the
interaction between food components and biopolymers dur-
Fig. 6 Flowchart for enzymatic test for biodegradability of film [52, ing processing and storage. Future researches have to be
53] more focused on adding value to the packaging materials,

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Journal of Packaging Technology and Research

Fig. 7 Life cycle assessment of


biopolymers

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