BIOTECH
BIOTECH
Bioplastics can be defined as plastics made of biomass such as corn and sugarcane. These
substances have been increasingly highlighted as means for saving fossil fuels, reducing CO 2
emission and plastic wastes. Biodegradability of bioplastics has been widely publicized in
society and the demand for packaging is rapidly increasing among retailers and the food industry
at large scale.
Population growth has led to the accumulation of massive volume of non-degradable waste
materials across our planet. The accumulation of plastic waste has become a major concern in
terms of the environment. Conventional plastics not only take many decades during
decomposition, but also produce toxins while degradation. Hence, there is need to produce
plastics from materials that can be readily eliminated from our biosphere in an “ecofriendly”
fashion. Bioplastics are natural biopolymers synthesized and catabolized by various organisms.
These get accumulated as storage materials in microbial cells under stress conditions. However,
the high production cost and the availability of low-cost petrochemical-derived plastics led to
bioplastics being ignored for a long time. Currently, different types of biodegradable polymers
are being studied for different applications including polyhydroxyalkanoates (PHAs), polylactide
(PBS). The most extensively produced microbial bioplastics are polyhydroxyalkanoates (PHAs)
and their derivatives. PHAs are one of the relatively newer families of biodegradable polymers
that have great potential in the future due to their properties. Currently, intensive research has
investigated the bacterial production of PHAs and a great effort is underway to improve this
procedure. However, the PHA production price is still far above the price of conventional
plastics. In order to make the process economically viable, many goals have to be addressed
simultaneously. Recombinant microbial strains are being developed to achieve both a high
substrate conversion rate and close packing of PHAs granules in the host cell. A more efficient
fermentation process, better recovery ⁄ purification and the use of inexpensive substrates can also
substantially reduce the production cost. Plastic products have become an integral part of modern
lifestyle with their widespread application in packaging, shopping and garbage bags, fluid
containers, toys wrapping, industrial products and building materials wrapping. Dumping of
huge volumes of plastic and its products has become a global environmental concern due to their
biodegradable products/conventional plastic has stimulated to search for green materials for
biomass, hemicellulose other biopolymer which are easily eliminated. The core values or
parameters on which different feedstocks are compared for the production of bioplastic materials
include sustainability, industrial ecology, eco-efficiency and green chemistry. Plastics are the
most widely used daily life polymer, since plastic offers a lot of advantages, in an assortment of
shapes, for example, film, boards and sheets, or can be adaptable for any application which
requires for packaging. Plastics are utilized in numerous consumer goods; its resources come
from an unrenewable resource, oil; and its disposal is a challenge across the globe. An alternative
to conventional plastic is bio-based and biodegradable plastics, synthesized from green materials.
Huge volumes of agro waste generated annually are considered environmental hazard due to
several challenges in management, disposal, treatment and recycling of agricultural waste. Along
with burning of agro waste/crop residue left postharvest, landfilling in another common approach
is practiced on large scale for disposal of agricultural waste. Besides associated health hazard,
several other environmental concerns of landfilling are leachate production and release of
greenhouse gases. Dumping of agricultural waste is not only an environmental hazard but also a
potential loss of valuable resource considering agro waste to possess polysaccharides which act
as precursor of plasticizers, presence of natural stabilizer (gallic acid, gallates), antioxidant and
other economic biomolecules. Utilization of agro waste as feedstock or raw material for other
industrial processes appears to be an ideal approach and a two-way solution accomplishing agro
waste consumption and providing an economic, readily available and abundance feedstock for
industrial use to attain economic benefits. Waste material of vegetables, fruits and plants has
been successfully processed to isolate natural biopolymers including starch, cellulose, pectin or
lignin. The combination of different biopolymers is used for synthesis of bioplastic and for food
packaging materials, household materials etc. Citrus fruits are good source of pectin which is
used in various industries like food processing industry for jelly formation, food stabilizer,
pharmaceutical industry medicine, dietary fibre supplement and fat reduction activity. Increasing
environmental concerns due to extensive use of nonbiodegradable products have led to a need to
develop eco-friendly bioplastic, derived from organic substrate such as agriculture biomass and
fruit waste. Several advantages associated with utilization of bio-based plastics include low
carbon footprint, less vigour costs in synthesis, easily manipulative structure and improvement in
and assortment of other natural biopolymers. The production of bioplastic does not require any
higher supervision and it can be manufactured with simple and affordable facilities.Kumar et al
utilized to extract cellulose, pectin, starch and other biopolymers of industrial and commercial
significance. The composition of food waste varies from source to source. Ho and Chu [analysed
composition of food waste collected from five different sources including house kitchen waste,
pre- and post-consumption hotel waste and food waste from wet market and restaurant. The
study reported food waste collected from household and restaurants to be highly rich in crude
protein and minerals. Favourable C:N ratio was reported among pre-consumption food waste and
wet market food waste. Nutritionally food waste comprises of carbohydrates, fats, proteins and
minerals. Food waste rich in elements including N, Fe, S, P and K is considered suitable for
OBJECTIVE
To have the idea about the fermentation and process development for bioplastics
production
Starch-Based Bioplastic
Biopolymers made from starch are becoming increasingly popular due to their abundant
promising raw material for biopolymer production. After polylactic acid (PLA), starch-based
plastics accounted for the second-highest share of the total bioplastics production. There are two
types of polymers involved in its composition: linear amylose and branched amylopectin. An
important feature of bioplastics is their elasticity, which is provided by linear amylose, while
amylopectin has a branched structure that controls tensile strength and elongation. Among the
most promising biopolymers for producing edible films, starch is particularly popular because of
its affordabilit
PLA-Based Bioplastic
Polylactic acid is a commercial biodegradable thermoplastic based on lactic acid also called
polylactide or PLA (also known as polylactic acid, lactic acid polymer). The most widely used
nonaromatic, derived from lactic acid and lactide, and formed by polymerizing sugars obtained
from various agricultural biomass sources . Polylactides are developed for degradable packaging
materials, and polylactide decomposes within three weeks in industrial composting processes.
Polylactide is the first synthetic polymer to be synthesized from renewable resources . Moreover,
polylactic acid exhibits a number of desirable characteristics, including being easy to fabricate,
biocompatible, biodegradable, non-toxic, and having better thermal properties. When polylactic
acid biodegrades, it releases water, CO2, and decomposed organic matter that green plants are
able to utilize, which reduces greenhouse gas emissions. Additionally, when oxygen is added to
polylactic acid, no toxic intermediates or byproducts are produced. In comparison with other
PHAs-Based Bioplastic
Several types of microalgae produce PHAs, which are biodegradable biopolymers. In nutrient-
limited environments, diverse prokaryotic microbes produce PHAs for carbon storage . In PHAs,
the carboxylate group of one monomer forms ester bonds with the hydroxyl group of the
acids. In terms of physical properties, PHAs can be compared to petro-chemical polymers, which
makes them viable alternatives for the growing global bioplastic market. In bioplastics, PHAs
have not been widely applied, and this may be due to their high production and recovery costs.
Scientists are searching for cost effective feedstocks to replace PHA. Approximately 90 percent
of the microbes that degrade PHAs also breakdown starch as the biodegradation pathways are
similar .
Cellulose-Based Bioplastic
A variety of biomass can be used to produce cellulose, including wood, seed fibers, bast fibers,
grass, marine animals (tunicates), algae, fungi, invertebrates, and bacteria. Additionally, acetic
acid bacteria can synthesize cellulose in addition to higher plants. As with starch, cellulose
consists of linear chains with glycosidic bonds that join a few hundred to more than ten thousand
glucose units. Although starch and cellulose have the same monomer unit, they differ in how
their polymeric chains are oriented. In recent years, cellulose-based biopolymers have gained
attention due to their strength, stiffness, high durability, and biodegradability. In addition to
being low-density, low-price, and nonabrasive, cellulose-based reinforced composites are also
hydrogen bonds, they degrade rapidly. Conversely, bioplastics made from cellulose have weaker
hydrogen bonds, and therefore have lower mechanical properties, such as strength and flexibility.
Polyhydroxybutyrate (PHB)
properties. PHB is obtained as a result of the action of the bacteria. The synthesis of PHB
includes a complex enzymatic process. Firstly, the condensation of two molecules of acetyl CoA
the cytoplasm of the bacterial cell, and these cells are destroyed to obtain PHB. PHB is produced
and accumulated by a wide range of bacteria. About 300 species of bacteria are found to produce
PHB, but the amount of PHB capable of producing bioplastic is present in very few species.
Although PHB can be utilized for a number of applications, the high production cost is a matter
of concern (Singh et a2009). After suitable pre-treatment, agricultural waste and industrial waste
effluents may be utilized in the production of PHB to reduce the cost constraints. A few bacterial
species capable of producing PHB are Pseudomonas, Ralstonia eutropha, Staphylococcus, and
Bacillus. Fig. 3 shows the general points of comparison between synthetic plastic and bioplastic.
3. Biodegradation of Biopolymers in Soil and Aquatic Environments
materials through their action [53]. The degradation of bioplastics varies in three different
surroundings (soil, aquatic system, and compost). In contrast, bioplastics derived from biological
sources take significantly less time to degrade than petroleumbased plastics. Because plastics
have a high molecular weight, chemical structure, low water solubility, and contain xenobiotics,
their biodegradation is limited [54]. In previous studies in the literature, many scholars
biodegradation more feasible than in other environments such as water and air [55]. A number of
microorganisms isolated from soil media utilized bioplastic as a carbon source. Actinobacteria
Thermomactimyces species, were obtained from soil. However, among these the Streptomyces
and Amycolatopsis were the most common species that play a crucial role in bioplastic
species were mainly isolated from different soil environments, and they were capable of
degrading the bioplastics. Most commonly, Aspergillus, Fusarium, and Penicillium were
identified as soil-isolated fungi responsible for bioplastic degradation [56]. In spite of the fact
that cellulose, which was used as a positive control, was fully degraded, the biodegradation
process was slow. Possibly, this is due to the lower temperature of the system under real
conditions and the longer time span of the experiment. Consequently, these bioplastics required
higher temperatures and longer degradation times to degrade effectively [57]. The
biodegradation of polymers depends on the chemical nature of the polymer as well as on
environmental factors, such as moisture, temperature, acidic nature, etc. [58]. Including these
factors, bioplastics biodegrade differently in different soil compositions. Figure 1 depicts the
to reduce in weight and faster degradation were observed in field soil than PHAs and PLA, while
PLA sustains its weight for a long period of time, about 12 weeks [59]. The highest
biodegradability was found with cellulose-based bioplastics (80 to 100%) after 100 days [60,61].
Based on the kinetic constants of degradation of the three blends studied in soil, PHAs, blends
showed the highest kinetic constant, followed by PLA blends [62]. Overall, the bioplastic-
composted soil increases the soil fertility and increase the yield of crops. It is generally observed
that microbiological content increases after biodegradable films are buried, as the organic mulch
decomposition rates of these materials [63]. However, in composting processes, the PHAs’ films
enrich the soil more than PLA since they increase the microbial population present in the soil
[64]. In addition to an increase in Clostridia species and mesophilic aerobic bacteria, there was
also a significant increase in fungi. There is no doubt that these changes were caused by the swift
degradation of the protein-based bioplastic, which resulted in the release of carbon and nitrogen
However, bioplastic degradation in both seawater and fresh water generally appears to be slower
than biodegradation in composting, anaerobic digestion, and soil environments. Specifically, this
was related to the characteristics of aquatic environments that play a critical role in bioplastic
nutrients content, temperature, pH, microbial diversity, and microbial population density, have
in [76], the PHAs degraded in seawater, and temperature played a significant role in the
degradation process. According to the authors, seasonal changes in water temperature led to the
difference in degradation rates. There are a number of factors that could contribute to the slow
biodegradation of bioplastics under aquatic environments, including low temperatures, nutrient
levels, and microbe population density. Several bacteria species were capable of degrading
bioplastics in aquatic environments, such as river water and marine environments; Bacillus,
Avanivorax were isolated from these environments as reported in several studies [55]. Figure 2
Huge volumes of agricultural waste including rice husk, wheat straw, sugarcan bagasse,
corncobs and coffee husk are generated worldwide mainly as agricultural harvesting leftover.
hemicellulose, starch and lignin which have potential utilization in different industrial sectors
including food processing industry, paper industry, chemical industry and cosmetic and
of biofuel [27], bioplastic and biofilm formation, biocomposite and food processing. Banana peel
has been recognized as an effective substrate for synthesis of bioplastic. Several studies have
successfully utilized banana peels for production of biodegradable films. Starch extracted from
banana peel wastes has been utilized for synthesis of bioplas tic through alkaline leaching
method. Fortification of plasticizer like glycerol and sorbitol [22] has also been reported to exert
biofilms; other additives such as sodium metabisul phite are also utilized to minimize microbial
growth [31]; and utilization of eggshell as filter is also recommended in bioplastic synthesis [32].
Besides alkaline leaching, synthesis of bioplastic from banana peels and potato starch through
acid hydrolysis (HCl) is among eco friendly and economically favourable approach, easily
applicable at large scale for production of bioplastic [33]. Banana peel waste is used for
synthesis of bioplastic by using alkaline and acid treatment or further modified its structure to
improve its mechanical and physical properties to more weight-carrying ability [34, 35]. Agung
banana Semeru variety peel starch is an effective alter native of starch for bioplastic production
[36]. Starch, eggshell, chitosan jackfruit flour, sago starch and poly lactic acid (PLA) represent
materials utilized for bioplas tic synthesis by casting method [37]. At industrial level,
valorization method is used for processing of food wastes for extraction of different biopolymers
like cellulose,starch, pectin, lignin or hemicellulose for further synthesis of bioplastic and
biofuels as by-product of food waste management [38]. Starch-based bioplastic has been
successfully manufactured from yam tube and potato starch by alkaline leaching, and casting
biodegradability in soil [39]. Starch extracted from Musaparadisiaca through acid treatment and
alkaline leaching has been reportedly utilized for bioplastic synthesis along with glycerine, with
its several applications in industries like pharmaceutical, food and textile industry [40].
Combination of starch with other biopolymers has also been reported to be effective for biofilm
synthesis. Starch mixed with glycerol and weak acid turned into a unique material which was
further utilized for bioplastic synthesis. Addition of chitosan tends to increase material
degradability into soil [9]. Hasan et al [41] synthesized bioplastic from chitosan and starch
(isolated from yellow pumpkin) with castor oil as plasticizer. The study analysed effect of
varying concentrations of chitosan and starch in different compositions and reported higher
chitosan content to result in high tensile strength with maximum biodegradation attained at 50:50
composition of chitosan and starch. Algae biomass has been recognized as a potential feedstock
for production of different value-added products. Eco-friendly approach of algae biomass has
rendered it among most suitable substrate for renewable energy production. Processing of algae
biomass has been reported to produce bio-oil, biofuel, biofertilizer, pigments, animal feed
additives and antibiotics, with major focus on production of biofuel from several algae species.
Some crucial studies conducted have also depicted potential of algae biomass to be further
processed for production of biofilms. Dianursanti et al [44] reported bioplastic synthesis from
Spirulina platensis (a high protein context alga). The study utilized polyvinyl alcohol (PVA) as
polymer for bioplastic synthesis. Addition of glycerol (plasticizer) and maleic anhydride
(compatibilizer) increased flexibility and strength between microalgae and polymer. The analysis
of biofilm revealed to possess properties comparable to commercial plastic. The study also
emphasized that blending of algae biomass with polymer PVA will also decrease the market
demand of polymer along with making the process more economic and environment friendly. El-
Mohamedy Hawas et al [45] utilized three algae species Calothrix scytonemicola, Scenedesmus
almeriensis and Neochloris oleoabundans for bioplastic synthesis. All the three species selected
contain high starch content. Abdo and Ali [46] analysed the potential of Chroococcus turgidus,
Haematococcus pluvialis and Microcystis aeruginosa and biomass of two microalgae collected
from high-rate algae ponds to produce polyhydroxy butyrate (PHB). Comparative analysis
polymer for production of plastics. Ali et al [47] in their significant study screened bacterial
isolates from organic waste and reported production of PHB by bacterial species. Bacterial
isolate belonging to Bacillus sp. was specifically reported to accumulate PHB. The findings of
Cellulose, starch and pectin comprise major biopolymers extracted from diverse organic sources
for widespread applications. Cellulose is a polysaccharide which is the most copious renewable
biomass and biopolymer prevailing on earth; around 200 billion tonnes of cellulosic biomass is
produced annually worldwide [48]. Cellulose has been identified as an efficient substrate for
various processes; several advantages associated with its utilization include its low density, high
explicit mechanical property and an extensive inter- or intra-molecular hydrogen bond which
imparts ability of cellulose to combine with other substances and molecules. Several studies have
been conducted to optimize protocol for extraction of cellulose from different agricultural wastes
such as wheat straw, rice husk, corn straw and sugarcane bagasse, including chemical, physical,
biological or biochemical methods [49–53]. Among the most common abundant agricultural
waste is corn waste or blue agave. Song et al [54] reported an eco-friendly system, named as
Low temperature laccase system (LTLS) for extraction of cellulose from corn straw. The study
reported extraction of cellulose with high purity and the system utilized posess advantages of
easy operation, high yield and recycling of solutions utilized for the process of cellulose
extraction. Grapes are among largest fruit crops across the world and its skin is utilized to isolate
cellulose by organic extraction and acid–base treatment. Isolated cellulose was further used in
preparation method and acid hydrolysis, cellulose nanocrystals prepared from sugarcane bagasse
act as natural biopolymer which is used in several industries [56]. Cellulose extracted from Nypa
fruit peel has been utilized for synthesis of cellulose nanofibers for fabrication industries [57].
Pineapple leaves are another agricultural waste produced in abundance and utilized
for cellulose extraction through acid hydrolysis, and its implementation for synthesis of cellulose
nanocrystals at commercial level has been reported [58]. Argan press cake agricultural waste
material residue obtained after oil extraction from argan nuts also contains cellulose and
hemicellulose, which can be effectively extracted by alkaline solution, and the extracted
cellulose can be further utilized in pharmaceutical and food industry. In a study conducted by
Yaradoddi et al. [60], cellulose was extracted from sugar cane bagasse and was modified to
methanol. The study has reported carboxymethyl cellulose to be an effective stabilizer and also
can serve as a superior packaging material for packaging of diverse type of products in different
ability to act as a barrier for CO2 and oxygen as well as lipids. Favourable mechanical properties
also make carboxymethyl cellulose an appropriate material for biofilm synthesis. The same study
also mentioned fortification of carboxymethyl cellulose with other additives such as agar, which
further enhances the potential of carboxymethyl cellulose as raw material for biofilm synthesis.
In an another study conducted by Guzman-Puyol et al. [61], cellulose naringin bioplastic has
been recommended to be a suitable biodegradable material which can be effectively utilized for
food packaging. Cellulose plasticization was achieved in the presence of naringin as additive
which resulted in enhanced stuffiness of film. This further strengthens utilization of cellulose
naringin biofilm as food packaging material similar to other commercially utilized polymers.
Besides enhancing the strength, cellulose naringin (CN) plastic exhibited high transparency and
blocking against UV radiation A and B. Romruen et al. [62] extracted cellulose from rice straw,
leaves and peels of phulaepineapple and corn cob. Alkaline-extracted cellulose from corn cob
exhibited highest yield and maximum thermal stability. Corn cob-extracted cellulose exhibited
derived from bacterial sources is also recommended as suitable polymer to be utilized for
production of multiple products including nanocomposites [63]. Large scaleup microbial derived
polymers for commercial production of value-added products are challenged by the high cost of
carbon sources for bacteria cultivation. High organic content of food and waste makes them
nanocellulose comprising of CNC (cellulose nanocrystal) and cellulose nanofibrils has also been
the focus of recent scientific studies. Lu et al. [64] prepared cellulose nanocrystals from
sugarcane straw through sulphuric acid hydrolysis. The study reported cellulose isolation with
high purity (due to successful removal of hemicellulose, lignin and other non-cellulosic
components). Produced CNC were reported to possess needle-like shape, 40–320 nm in length
and 2–16 nm in diameter. The study also reported CNC to exhibit natural cellulose structure with
with cellulose, hemicellulose and lignin. Pectin possesses a complex molecular structure with
commonly applied techniques for extraction of pectin [65]. Banana peel, jackfruit peel, orange
peel, grapefruit peel, lemon peel, passion fruit peel, cocoa peel, fig seed, mangosteen peel, guava
pulp, mango peel, beet pulp and apple pomace comprise commonly utilized feedstock for pectin
thermomechanical energy) from different plant species by different methods has been reported
with its further utilization in industries [66]. Pectin extraction is a multiple-stage process. The
pectin extracted through acid hydrolysis (citric acid or nitric acid) and further used in food
processing industry (vegetable agglutinate) is as a gelling agent, thickening agent and stabilizer
in food and manufacturing of jams, jellies and various sweet juices [67]. Several methods
reported (acid, alkaline or combination of acid and alkaline treatment) for cellulose, pectin and
starch extraction from various sources are characterized by their respective advantages and
disadvantages (Fig. 1) [19, 21, 25, 31, 40, 51, 68, 69]. Acid treatment or alkaline leaching
comprises the two most common methods employed for extraction of pectin and starch from
various sources. In acid treatment, citric acid or HCl is generally utilized for softening of
substrate and their breakdown into small particles. In addition to citric acid and HCl, ascorbic
acid is also a suitable alternate for isolation of pectin. HCl has been reported to result in high
pectin yield when utilized in acid treatment process. In alkaline leaching methods, Na2SO4
NaHSO4 are commonly utilized bases for starch and pectin extraction from variable sources.
4 Bioplastic synthesis
The analysis of published literature (Table 1) depicts several plant products, and agricultural and
food waste has been successfully utilized for extraction of biopolymers (starch, cellulose, pectin)
for synthesis of biodegradable biofilms. Utilization of organic waste as feedstock for bioplastic
contribution to limit release of agro and food waste into environment (Fig. 2). Rice straw, potato
and banana peels, citrus fruit peels and corn waste are among commonly utilized substrates for
bioplastic synthesis. Besides starch, cellulose and chitosan, other biopolymers utilized for
synthesis of bioplastic include thermoplastic starch (TPS), PLA, polyhydroxy alkenoate (PHA),
lactic acid, sorbitol, glycerol-chitosan, eggshell, whey protein, flex fibres and palm oil (Table 2).
Literature study reveals heat and dry method to be the most commonly applied technique for
biofilm preparation from wide range of organic feedstock. Other reported methods of bioplastic
synthesis include casting [30, 37], copolymerization [70], acetylation and cooling [71] and
valorization [72]. The bioplastics with different starch-to-cellulose nanocrystal ratios were
prepared by solution casting and evaporation method [49]. The natural cellulose-based flax fibres
or cotton liners were prepared by using sulphuric acid-catalysed acetylation process [73]. Ismail
et al [39] in their study utilized potato and yam tubers for the production of starch-based
bioplastic. In a similar study, Pratiwi et al [74] used rice straw extracted cellulose bioplastic
production. Bilo et al [75] investigated eco-material properties of bioplastic from rice straw.
Utilization of food waste for production of value added products is economically favorable
potentially enrich bioplastic synthesis from food waste. Food waste is a highly recommended
substrate to be utilized for various purposes as it checks the disposal of food waste into the
environment [72].