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SM 29

The document provides detailed instructions for the assembly and disassembly of various components related to the dashboard and safety belt systems in a vehicle. It includes torque parameters for bolts and nuts, maintenance notes, and step-by-step procedures for removing and installing parts such as the auxiliary dashboard, trim panels, and glove box. Safety precautions are emphasized, particularly regarding the airbag system and handling of electrical connections.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
13 views56 pages

SM 29

The document provides detailed instructions for the assembly and disassembly of various components related to the dashboard and safety belt systems in a vehicle. It includes torque parameters for bolts and nuts, maintenance notes, and step-by-step procedures for removing and installing parts such as the auxiliary dashboard, trim panels, and glove box. Safety precautions are emphasized, particularly regarding the airbag system and handling of electrical connections.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Seat and Safety Belt

Dashboard
I、Summary

(I)Structure Overview
Dashboard Exposed Diagram

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1. Dashboard assembly 2. Left end cover of dashboard
3. Right end cover of dashboard 4. Lower guard panel assembly of driver’s side
5. Indoor electrical box cover 6. Combination meter cover assembly
7. Upper jacketing of steering column 8. Lower jacketing of steering column
9. Central right side trim panel assembly 10. Central left side trim panel assembly
11. Decoration panel 12. Radio panel assembly
13. Glove box assembly 14. Exterior cover plate of glove box
15. Glove box lock assembly 16. Central cover plate assembly

(II)Torque Parameter

No. Item Torque (N·m)

1 Fixed bolt of lower guard panel of driver’s side 1.4

2 Fixed bolt of radio panel 1.4

3 Fixed bolt of front part of auxiliary dashboard 1.4


4 Fixed bolt of rear part and left/right side of auxiliary dashboard 5~7

5 Fixed nut of dashboard assembly 5~7

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Seat and Safety Belt
No. Item Torque (N·m)

6 Fixed bolt of dashboard assembly 5~7

7 Fixed nut of A/C main host and beam 5~7

8 Fixed bolt of beam 20

9 Fixed bolt of beam and front wall 20

(III)Maintenance Note
(1). Please observe the handling directions of airbag system strictly, or vehicle damage and personal injury may be caused.
(2). Please dismantle the negative electrode of battery and keep waiting for at least one minutes before removing electric connections,
otherwise damage to the vehicle will be caused.
(3). Please protect the parts with cloth to prevent damage when dismantling and installing the components.
(4). Please wrap the flat-blade of screwdriver with cloth when removing the metal clamp from the trimming
(5). Please guard against damage of the body parts.
(6). Make sure the clamps are fixed into plate hole of the vehicle body securely when installing body trim, and then carefully push
them in.
(7). Two people are needed when a person cannot complete the work of dismantling and installing some components in order to
avoid falling.
(8).Avoid overexertion when dismantling and installing some trims, which may cause deformation of parts.

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Seat and Safety Belt
II、Auxiliary Dashboard Assembly
(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly
1). Remove 2 expansion buckles in both left and right extension
plate;
2). Disconnect connection of extension plate and auxiliary
dashboard assembly, and take down extension plate;

4. Remove saucer cover plate assembly


1). Pry saucer cover plate assembly in rear part of auxiliary
dashboard;

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5. Remove front storage box assembly
1). Pry storage box assembly in front part of auxiliary
dashboard;

2). Disconnect wiring harness connector;


3). Take down front storage box assembly;

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6. Remove auxiliary dashboard assembly
1). Remove fixed bolt below lower saucer cover plate;

2). Remove fixed bolt below front storage box assembly;

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3). Disconnect connection of transmission operation panel and
auxiliary dashboard;

4). Remove fixed bolt ① in both sides of front part of


auxiliary dashboard and fixed bolt ② in both sides of
middle part of auxiliary dashboard;

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5). Pull manual brake rod to maximum angle, and take down
auxiliary dashboard assembly;

(II)Installation
1. Install auxiliary dashboard assembly
1). Pull manual brake rod to maximum angle, and place
auxiliary dashboard assembly to installation position;

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2). Tighten fixed bolt ① in both sides of front part of auxiliary
dashboard ;
Tighten torque 1.4N·m
3). Tighten fixed bolt ② in both sides of middle part of
auxiliary dashboard;
Tighten torque 5~7N·m

4). Connect connection of transmission operation panel and


auxiliary dashboard;

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5). Tighten fixed bolt below front storage box assembly;
Tighten torque 1.4N·m

6). Tighten fixed bolt below saucer cover plate;


Tighten torque 5~7N·m

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2. Install front storage box assembly
1). Connect storage box wiring harness, place storage box to
installation position and tighten buckles;

3. Install saucer cover plate assembly


1). Place saucer cover plate to installation position and tighten
buckles;

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Seat and Safety Belt
4. Install front extension plate assembly
1). Place front extension plate to installation position;
2). Tighten 2 expansion buckles in both sides of left and right
extension plate;

5. Connect battery negative electrode


6. Close engine compartment cover

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Seat and Safety Belt
III、Central Right Side Trim Panel Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly
1). Pry buckles connecting central right side trim panel
assembly and dashboard assembly;

2). Disconnect wiring harness connector, and take down central


right side trim panel assembly;

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(II)Installation
1. Install central right side trim panel assembly
1). Connect wiring harness connector;
2). Place central right side trim panel assembly to installation,
and tighten buckles;

2. Connect battery negative electrode


3. Close engine compartment cover

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Seat and Safety Belt
IV、Central Right Side Trim Panel Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Remove central right side trim panel assembly"
4. Remove central right side trim panel assembly
1). Remove 4 fixed bolts of central right side trim panel
assembly and right side air outlet port assembly;
2). Take down right side air outlet port assembly;

3). Remove 6 fixed bolts of central right side trim panel


assembly and central air outlet port assembly;

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4). Pry buckles connecting central right side trim panel
assembly and central air outlet port assembly;
5). Take down central right side trim panel assembly;

(II)Installation
1. Install central right side trim panel assembly
1). Connect buckles connecting central right side trim panel
assembly and central air outlet port assembly;
2). Tighten 6 fixed bolts of central right side trim panel
assembly and central air outlet port assembly;

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Seat and Safety Belt
3). Connect buckles connecting central right side trim panel
assembly and right side air outlet port assembly;
4). Tighten 4 fixed bolts of central right side trim panel
assembly and right side air outlet port assembly;

2. Install central right side trim panel assembly


3. Connect battery negative electrode
4. Close engine compartment cover

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Seat and Safety Belt
V、Radio Panel Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
4. Remove radio panel assembly
1). Remove fixed bolt in left/right side of radio panel;
2). Pry buckles of radio panel assembly and dashboard
assembly, and take down radio panel assembly;

(II)Installation

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1. Install radio panel assembly
1). Place radio panel assembly to installation position and
tighten buckles;
2). Tighten fixed bolts in left and right side of radio panel
assembly;
Tighten torque 1.4N·m

2. Install central right side trim panel assembly


3. Connect battery negative electrode
4. Close engine compartment cover

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Seat and Safety Belt
VI、Lower Guard Panel Assembly of Driver's Side

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove end cover of dashboard (left) Refer to ""end cover of dashboard
4. Remove lower guard panel assembly of driver's side
1). Remove left side 2 fixed bolts of lower guard panel
assembly of driver's side;

2). Remove lower part fixed bolt of right side of lower guard
panel assembly of driver's side;

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3). Pry buckles connecting lower guard panel assembly of
driver's side and dashboard assembly;
4). In order from left to right, disconnect wiring harness
connector of headlight regulating switch, rearview mirror
regulating switch, light regulating switch, ESP switch;

5). Disconnect connection of OBD diagnosis wiring harness


and lower guard panel of driver’s side;
6). Take down lower guard panel assembly of driver's side。

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(II)Installation
1. Install lower guard panel assembly of driver's side
1). Connect connection of OBD diagnosis wiring harness and
lower guard panel of driver’s side;

2). In order from left to right, connect wiring harness connector


of headlight regulating switch, rearview mirror regulating
switch, light regulating switch, ESP switch;

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3). Place lower guard panel of driver’s side to installation
position, and tighten buckles connecting dashboard;
4). Tighten 2 fixed bolts of left side of lower guard panel of
driver’s side;
Tighten torque 1.4N·m

5). Tighten lower part fixed bolt of right side of lower guard
panel assembly of driver's side;
Tighten torque 1.4N·m

2. Install end cover of dashboard(left)


3. Connect battery negative electrode
4. Close engine compartment cover

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Seat and Safety Belt
VII、Central Left Side Trim Panel Assembly
(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
4. Remove end cover of dashboard(left) Refer to "End cover of dashboard"
5. Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
6. Remove central left side trim panel assembly
1). Remove fixed bolt of central left side trim panel assembly
and dashboard assembly;
2). Pry buckles connecting central left side trim panel assembly
and dashboard assembly, and take down trim panel
assembly;

(II)Installation
1. Install central left side trim panel assembly

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1). Place central left side trim panel assembly to installation
position, and tighten buckles;
2). Tighten fixed bolt of trim panel and dashboard assembly;
Tighten torque 1.4N·m

2. Installlower guard panel assembly of driver's side


3. Installend cover of dashboard(left)
4. Installcentral right side trim panel assembly
5. Connect battery negative electrode
6. Close engine compartment cover

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Seat and Safety Belt
VIII、Glove Box Assembly

(I)Removal
1. Remove glove box assembly
1). Open glove box to maximum angle, pull side wall of glove
box and pull out to make stop cylinder slip out;

2). Place glove box flat, and pull glove box from opening port
of dashboard;

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(II)Installation
1. Install glove box assembly
1). Place glove box flat, make direction of rotation shaft
opening of glove box is the same with rotation shaft of
glove box, push glove box forward, and make rotation
shaft of glove box into rotation shaft opening of glove
box;

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2). Rotate glove box upward, install left/right side opening
buffer cushion of glove box when opening of glove box is
about 100mm;

IX、End Cover of Dashboard

(I)Removal
2. Remove end cover of dashboard
1). Pry connection of end cover of dashboard and dashboard
assembly, and take down end cover of dashboard;

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(II)Installation
1. Install end cover of dashboard
1). Place end cover of dashboard to installation position, and
tighten buckles;

2. Install door frame rubber strip of front side vehicle door


3. Install front door threshold guard assembly

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Seat and Safety Belt
X、Dashboard Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"
4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly""
5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly""
6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly""
7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"
8. Remove steering wheel assembly Refer to "Steering wheel assembly"
9. Remove steering column jacketing Refer to "Steering column jacketing"
10.Remove clock spring Refer to "Clock spring"
11.Remove combination switch assembly Refer to "Combination switch assembly"
12.Remove front door threshold guard assembly(left/right) Refer to "Front door threshold guard assembly"
13.Removelower trim panel assembly of A pillar(left/right) Refer to "Lower trim panel assembly of A pillar"
14.Removeupper trim panel assembly of A pillar (left/right) Refer to "Upper trim panel assembly of A pillar"
15.Remove end cover of dashboard (left/right) Refer to "End cover of dashboard"
16.Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
17.Remove glove box assembly Refer to "Glove box assembly"

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18.Remove A/C controller assembly Refer to "A/C controller assembly"
19.Remove radio panel assembly Refer to "Radio panel assembly"
20.Remove radio assembly Refer to "Radio assembly"
21.Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"
22.Remove combination meter assembly Refer to "Combination meter assembly"
23.Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
24.Remove front passenger’s air bag assembly Refer to "Front passenger’s air bag assembly"
25.Remove dashboard assembly
1). Remove left and right fixed bolts in upper part of dashboard
assembly;

'

2). Remove left and right side fixed bolts of dashboard


assembly;

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3). Remove right side lower part 4 fixed bolts of dashboard
assembly;

4). Remove lower fixed bolt ④ in middle part of dashboard

assembly, lower left fixed bolt ② in middle part of

dashboard assembly, and fixed nut ③ below radio

assembly, fixed nut ① below combination meter;

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5). Remove left side lower part fixed bolt of dashboard
assembly;
6). Disconnect connection of dashboard assembly, and take
down dashboard assembly;

(II)Installation
1. Install dashboard assembly
1). Place dashboard assembly to installation position;
2). Tighten left side lower part fixed bolt of dashboard
assembly;
Tighten torque 5~7N·m

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3). Tighten lower fixed bolt ④ in middle part of dashboard
assembly;
Tighten torque 5~7N·m
4). Tighten lower left fixed bolt ② in middle part of
dashboard assembly;
Tighten torque 5~7N·m
5). Tighten fixed nut ③ below radio assembly;

Tighten torque 5~7N·m


6). Tighten fixed nut ① below combination meter;
Tighten torque 5~7N·m

7). Tighten right lower 4 fixed bolts of dashboard assembly;


Tighten torque 5~7N·m

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8). Tighten 2 fixed bolts in left and right side of dashboard
assembly;
Tighten torque 5~7N·m

9). Tighten left/right side fixed bolt in upper part of dashboard


assembly;
Tighten torque 5~7N·m

2. Install front passenger’s air bag assembly


3. Install lower guard panel assembly of driver's side
4. Install combination meter assembly
5. Install central left side trim panel assembly
6. Install radio assembly
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Seat and Safety Belt
7. Install radio panel assembly
8. Install A/C controller assembly
9. Install glove box assembly
10.Install central right side trim panel assembly
11. Install end cover of dashboard (left/right)
12. Install upper trim panel assembly of A pillar (left/right)
13. Install lower trim panel assembly of A pillar (left/right)
14. Install front door threshold guard assembly (left/right)
15.Install combination switch assembly
16.Install clock spring
17.Install steering column jacketing
18.Install steering wheel assembly
19.Install driver's air bag assembly
20.Install auxiliary dashboard assembly
21.Install front storage box assembly
22.Install saucer cover plate assembly
23.Install front extension plate assembly
24.Connect battery negative electrode
25.Close engine compartment cover

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Seat and Safety Belt
XI、Dashboard Beam

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"
4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly""
5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly""
6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly""
7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"
8. Remove steering wheel assembly Refer to "Steering wheel assembly"
9. Remove steering column jacketing Refer to "Steering column jacketing"
10.Remove clock spring Refer to "Clock spring"
11.Remove combination switch assembly Refer to "Combination switch assembly"
12.Remove front door threshold guard assembly(left/right) Refer to "Front door threshold guard assembly"
13.Removelower trim panel assembly of A pillar(left/right) Refer to "Lower trim panel assembly of A pillar"
14.Removeupper trim panel assembly of A pillar (left/right) Refer to "Upper trim panel assembly of A pillar"
15.Remove end cover of dashboard(left/right) Refer to "End cover of dashboard"
16.Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
17.Remove glove box assembly Refer to "Glove box assembly"

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18.Remove A/C controller assembly Refer to "A/C controller assembly"
19.Remove radio panel assembly Refer to "Radio panel assembly"
20.Remove radio assembly Refer to "Radio assembly"
21.Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"
22.Remove combination meter assembly Refer to "Combination meter assembly"
23.Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
24.Remove front passenger’s air bag assembly Refer to "Front passenger’s air bag assembly"
25.Remove dashboard assembly Refer to “Dashboard assembly”
26.Remove front wiper arm assembly Refer to "Front wiper arm assembly"
27.Remove ventilation cover plate assembly Refer to "Ventilation cover plate assembly"
28.Remove dashboard beam
1). Remove 4 fixed bolts connecting dashboard beam and
vehicle body metal sheet;

2). Remove 2 fixed bolts connecting and front wall from


outside of front wall;

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3). Remove 2 fixed bolts connecting middle lower part of
dashboard beam and floor;

4). Remove 2 fixed bolts connecting dashboard beam and


vehicle body metal sheet;

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5). Remove 5 fixed nuts connecting dashboard beam and A/C
main host assembly;
6). Remove 4 fixed nuts connecting indoor electrical box and
dashboard beam, remove fixed bolt connecting main
wiring harness grounding point and dashboard beam, and
separate main wiring harness and dashboard beam;
7). Take down dashboard beam;

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(II)Installation
1. Install dashboard beam
1). Place dashboard beam to installation position;
2). Install fixed bolt connecting main wiring harness grounding
point and dashboard beam, and install 4 fixed nuts
connecting indoor electrical box and dashboard beam;
Tighten torque 5~7N·m
3). Tighten 5 fixed nuts connecting dashboard beam and A/C
main host assembly;
Tighten torque 5~7N·m

4). Tighten 2 fixed bolts connecting right side of dashboard


beam and vehicle body metal sheet;
Tighten torque 20N·m

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5). Tighten 2 fixed bolts connecting middle lower part of
dashboard beam and floor;
Tighten torque 20N·m

6). Tighten 2 fixed bolts connecting and front wall from


outside of front wall;
Tighten torque 20N·m

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Seat and Safety Belt

7). Tighten 4 fixed bolts connecting dashboard beam and


vehicle body metal sheet;
Tighten torque 20N·m

2. Install ventilation cover plate assembly


3. Install front wiper arm assembly
4. Install dashboard assembly
5. Install front passenger's air bag assembly
6. Install lower guard panel assembly of driver's side
7. Install combination meter assembly
8. Install central left side trim panel assembly

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9. Install radio assembly
10.Install radio panel assembly
11.Install A/C controller assembly
12.Install glove box assembly
13.Install central right side trim panel assembly
14.Install end cover of dashboard(left/right)
15.Installupper trim panel assembly of A pillar(left/right)
16.Installlower trim panel assembly of A pillar (left/right)
17.Install front door threshold guard assembly(left/right)
18.Install combination switch assembly
19.Install clock spring
20.Install steering column jacketing
21.Install steering wheel assembly
22.Install driver's air bag assembly
23.Install auxiliary dashboard assembly
24.Install front storage box assembly
25.Install saucer cover plate assembly
26.Install front extension plate assembly
27.Connect battery negative electrode
28.Close engine compartment cover

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Seat and Safety Belt
XII、Inner Guard Panel of Glove Box

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"
4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly""
5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly""
6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly""
7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"
8. Remove steering wheel assembly Refer to "Steering wheel assembly"
9. Remove steering column jacketing Refer to "Steering column jacketing"
10.Remove clock spring Refer to "Clock spring"
11.Remove combination switch assembly Refer to "Combination switch assembly"
12.Remove front door threshold guard assembly(left/right) Refer to "Front door threshold guard assembly"
13.Removelower trim panel assembly of A pillar(left/right) Refer to "Lower trim panel assembly of A pillar"
14.Removeupper trim panel assembly of A pillar (left/right) Refer to "Upper trim panel assembly of A pillar"
15.Remove end cover of dashboard (left/right) Refer to "End cover of dashboard"
16.Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
17.Remove glove box assembly Refer to "Glove box assembly"

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18.Remove A/C controller assembly Refer to "A/C controller assembly"
19.Remove radio panel assembly Refer to "Radio panel assembly"
20.Remove radio assembly Refer to "Radio assembly"
21.Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"
22.Remove combination meter assembly Refer to "Combination meter assembly"
23.Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
24.Remove front passenger’s air bag assembly Refer to "Front passenger’s air bag assembly"
25.Remove dashboard assembly Refer to “Dashboard assembly”
26.Remove inner guard panel of glove box
1). Remove 5 fixed bolts connecting inner guard panel of glove
box and dashboard assembly;
2). Take down inner guard panel of glove box

(II)Installation
1. Install inner guard panel of glove box
1). Place inner guard panel of glove box to installation position,
and tighten 5 fixed bolts;

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2. Install dashboard assembly
3. Install front passenger's air bag assembly
4. Install lower guard panel assembly of driver's side
5. Install combination meter assembly
6. Install central left side trim panel assembly
7. Install radio assembly
8. Install radio panel assembly
9. Install A/C controller assembly
10.Install glove box assembly
11.Install central right side trim panel assembly
12.Install end cover of dashboard(left/right)
13.Installupper trim panel assembly of A pillar (left/right)
14.Installlower trim panel assembly of A pillar(left/right)
15.Install front door threshold guard assembly(left/right)
16.Install combination switch assembly
17.Install clock spring
18.Install steering column jacketing
19.Install steering wheel assembly
20.Install driver's air bag assembly
21.Install auxiliary dashboard assembly
22.Install front storage box assembly

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23.Install saucer cover plate assembly
24.Install front extension plate assembly
25.Connect battery negative electrode
26.Close engine compartment cover

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Seat and Safety Belt
XIII、Combination Meter Cover Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
4. Remove end cover of dashboard (left) Refer to "End cover of dashboard"
5. Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
6. Remove central left side trim panel assembly Refer to "Remove central left side trim panel assembly"
7. Remove combination meter assembly Refer to "Combination meter assembly"
8. Remove combination meter cover assembly
1). Remove 2 fixed bolts connecting combination meter cover
assembly and dashboard assembly;

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2). Pry combination meter cover assembly, disconnect
connection of combination meter cover assembly and
dashboard assembly, and take down combination meter
cover assembly;

(II)Installation
1. Install combination meter cover assembly
1). Place combination meter cover assembly to installation
position, and tighten buckles;

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Seat and Safety Belt
2). Tighten 2 fixed bolts connecting combination meter cover
assembly and dashboard assembly;

2. Install combination meter assembly


3. Install central left side trim panel assembly
4. Install lower guard panel assembly of driver's side
5. Install end cover of dashboard(left)
6. Install central right side trim panel assembly
7. Connect battery negative electrode
8. Close engine compartment cover

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Dashboard

Dashboard
I、Summary

(I)Structure Overview
Dashboard Exposed Diagram

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1. Dashboard assembly 2. Left end cover of dashboard
3. Right end cover of dashboard 4. Lower guard panel assembly of driver’s side
5. Indoor electrical box cover 6. Combination meter cover assembly
7. Upper jacketing of steering column 8. Lower jacketing of steering column
9. Central right side trim panel assembly 10. Central left side trim panel assembly
11. Decoration panel 12. Radio panel assembly
13. Glove box assembly 14. Exterior cover plate of glove box
15. Glove box lock assembly 16. Central cover plate assembly

(II)Torque Parameter

No. Item Torque (N·m)

1 Fixed bolt of lower guard panel of driver’s side 1.4

2 Fixed bolt of radio panel 1.4

3 Fixed bolt of front part of auxiliary dashboard 1.4


4 Fixed bolt of rear part and left/right side of auxiliary dashboard 5~7

5 Fixed nut of dashboard assembly 5~7

Dashboard 182
Dashboard
No. Item Torque (N·m)

6 Fixed bolt of dashboard assembly 5~7

7 Fixed nut of A/C main host and beam 5~7

8 Fixed bolt of beam 20

9 Fixed bolt of beam and front wall 20

(III)Maintenance Note
(1). Please observe the handling directions of airbag system strictly, or vehicle damage and personal injury may be caused.
(2). Please dismantle the negative electrode of battery and keep waiting for at least one minutes before removing electric connections,
otherwise damage to the vehicle will be caused.
(3). Please protect the parts with cloth to prevent damage when dismantling and installing the components.
(4). Please wrap the flat-blade of screwdriver with cloth when removing the metal clamp from the trimming
(5). Please guard against damage of the body parts.
(6). Make sure the clamps are fixed into plate hole of the vehicle body securely when installing body trim, and then carefully push
them in.
(7). Two people are needed when a person cannot complete the work of dismantling and installing some components in order to
avoid falling.
(8).Avoid overexertion when dismantling and installing some trims, which may cause deformation of parts.

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Dashboard 183
Dashboard
II、Auxiliary Dashboard Assembly
(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly
1). Remove 2 expansion buckles in both left and right extension
plate;
2). Disconnect connection of extension plate and auxiliary
dashboard assembly, and take down extension plate;

4. Remove saucer cover plate assembly


1). Pry saucer cover plate assembly in rear part of auxiliary

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dashboard;

5. Remove front storage box assembly


1). Pry storage box assembly in front part of auxiliary
dashboard;

2). Disconnect wiring harness connector;


3). Take down front storage box assembly;

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Dashboard
6. Remove auxiliary dashboard assembly
1). Remove fixed bolt below lower saucer cover plate;

2). Remove fixed bolt below front storage box assembly;

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3). Disconnect connection of transmission operation panel and
auxiliary dashboard;

4). Remove fixed bolt ① in both sides of front part of


auxiliary dashboard and fixed bolt ② in both sides of
middle part of auxiliary dashboard;

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Dashboard
5). Pull manual brake rod to maximum angle, and take down
auxiliary dashboard assembly;

(II)Installation
1. Install auxiliary dashboard assembly
1). Pull manual brake rod to maximum angle, and place
auxiliary dashboard assembly to installation position;

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2). Tighten fixed bolt ① in both sides of front part of auxiliary
dashboard ;
Tighten torque 1.4N·m
3). Tighten fixed bolt ② in both sides of middle part of
auxiliary dashboard;
Tighten torque 5~7N·m

4). Connect connection of transmission operation panel and


auxiliary dashboard;

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Dashboard
5). Tighten fixed bolt below front storage box assembly;
Tighten torque 1.4N·m

6). Tighten fixed bolt below saucer cover plate;


Tighten torque 5~7N·m

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2. Install front storage box assembly
1). Connect storage box wiring harness, place storage box to
installation position and tighten buckles;

3. Install saucer cover plate assembly


1). Place saucer cover plate to installation position and tighten
buckles;

Dashboard 187
Dashboard
4. Install front extension plate assembly
1). Place front extension plate to installation position;
2). Tighten 2 expansion buckles in both sides of left and right
extension plate;

5. Connect battery negative electrode


6. Close engine compartment cover

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Dashboard 188
Dashboard
III、Central Right Side Trim Panel Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly
1). Pry buckles connecting central right side trim panel
assembly and dashboard assembly;

2). Disconnect wiring harness connector, and take down central


right side trim panel assembly;

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(II)Installation
1. Install central right side trim panel assembly
1). Connect wiring harness connector;
2). Place central right side trim panel assembly to installation,
and tighten buckles;

2. Connect battery negative electrode


3. Close engine compartment cover

Dashboard 189
Dashboard
IV、Central Right Side Trim Panel Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Remove central right side trim panel assembly"
4. Remove central right side trim panel assembly
1). Remove 4 fixed bolts of central right side trim panel
assembly and right side air outlet port assembly;
2). Take down right side air outlet port assembly;

3). Remove 6 fixed bolts of central right side trim panel


assembly and central air outlet port assembly;

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4). Pry buckles connecting central right side trim panel
assembly and central air outlet port assembly;
5). Take down central right side trim panel assembly;

(II)Installation
1. Install central right side trim panel assembly
1). Connect buckles connecting central right side trim panel
assembly and central air outlet port assembly;
2). Tighten 6 fixed bolts of central right side trim panel
assembly and central air outlet port assembly;

Dashboard 190
Dashboard
3). Connect buckles connecting central right side trim panel
assembly and right side air outlet port assembly;
4). Tighten 4 fixed bolts of central right side trim panel
assembly and right side air outlet port assembly;

2. Install central right side trim panel assembly


3. Connect battery negative electrode
4. Close engine compartment cover

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Dashboard 191
Dashboard
V、Radio Panel Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
4. Remove radio panel assembly
1). Remove fixed bolt in left/right side of radio panel;
2). Pry buckles of radio panel assembly and dashboard
assembly, and take down radio panel assembly;

(II)Installation

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1. Install radio panel assembly
1). Place radio panel assembly to installation position and
tighten buckles;
2). Tighten fixed bolts in left and right side of radio panel
assembly;
Tighten torque 1.4N·m

2. Install central right side trim panel assembly


3. Connect battery negative electrode
4. Close engine compartment cover

Dashboard 192
Dashboard
VI、Lower Guard Panel Assembly of Driver's Side

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove end cover of dashboard(left) Refer to ""end cover of dashboard
4. Remove lower guard panel assembly of driver's side
1). Remove left side 2 fixed bolts of lower guard panel
assembly of driver's side;

2). Remove lower part fixed bolt of right side of lower guard
panel assembly of driver's side;

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3). Pry buckles connecting lower guard panel assembly of
driver's side and dashboard assembly;
4). In order from left to right, disconnect wiring harness
connector of headlight regulating switch, rearview mirror
regulating switch, light regulating switch, ESP switch;

5). Disconnect connection of OBD diagnosis wiring harness


and lower guard panel of driver’s side;
6). Take down lower guard panel assembly of driver's side。

Dashboard 193
Dashboard
(II)Installation
1. Install lower guard panel assembly of driver's side
1). Connect connection of OBD diagnosis wiring harness and
lower guard panel of driver’s side;

2). In order from left to right, connect wiring harness connector


of headlight regulating switch, rearview mirror regulating
switch, light regulating switch, ESP switch;

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3). Place lower guard panel of driver’s side to installation
position, and tighten buckles connecting dashboard;
4). Tighten 2 fixed bolts of left side of lower guard panel of
driver’s side;
Tighten torque 1.4N·m

5). Tighten lower part fixed bolt of right side of lower guard
panel assembly of driver's side;
Tighten torque 1.4N·m

2. Install end cover of dashboard(left)


3. Connect battery negative electrode
4. Close engine compartment cover

Dashboard 194
Dashboard
VII、Central Left Side Trim Panel Assembly
(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
4. Remove end cover of dashboard (left) Refer to "End cover of dashboard"
5. Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
6. Remove central left side trim panel assembly
1). Remove fixed bolt of central left side trim panel assembly
and dashboard assembly;
2). Pry buckles connecting central left side trim panel assembly
and dashboard assembly, and take down trim panel
assembly;

(II)Installation

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1. Install central left side trim panel assembly
1). Place central left side trim panel assembly to installation
position, and tighten buckles;
2). Tighten fixed bolt of trim panel and dashboard assembly;
Tighten torque 1.4N·m

2. Installlower guard panel assembly of driver's side


3. Installend cover of dashboard(left)
4. Installcentral right side trim panel assembly
5. Connect battery negative electrode
6. Close engine compartment cover

Dashboard 195
Dashboard
VIII、Glove Box Assembly

(I)Removal
1. Remove glove box assembly
1). Open glove box to maximum angle, pull side wall of glove
box and pull out to make stop cylinder slip out;

2). Place glove box flat, and pull glove box from opening port
of dashboard;

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(II)Installation
1. Install glove box assembly
1). Place glove box flat, make direction of rotation shaft
opening of glove box is the same with rotation shaft of
glove box, push glove box forward, and make rotation
shaft of glove box into rotation shaft opening of glove
box;

Dashboard 196
Dashboard
2). Rotate glove box upward, install left/right side opening
buffer cushion of glove box when opening of glove box is
about 100mm;

IX、End Cover of Dashboard

(I)Removal
2. Remove end cover of dashboard
1). Pry connection of end cover of dashboard and dashboard
assembly, and take down end cover of dashboard;

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(II)Installation
1. Install end cover of dashboard
1). Place end cover of dashboard to installation position, and
tighten buckles;

2. Install door frame rubber strip of front side vehicle door


3. Install front door threshold guard assembly

Dashboard 197
Dashboard
X、Dashboard Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"
4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly""
5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly""
6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly""
7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"
8. Remove steering wheel assembly Refer to "Steering wheel assembly"
9. Remove steering column jacketing Refer to "Steering column jacketing"
10.Remove clock spring Refer to "Clock spring"
11.Remove combination switch assembly Refer to "Combination switch assembly"
12.Remove front door threshold guard assembly(left/right) Refer to "Front door threshold guard assembly"
13.Removelower trim panel assembly of A pillar(left/right) Refer to "Lower trim panel assembly of A pillar"
14.Removeupper trim panel assembly of A pillar (left/right) Refer to "Upper trim panel assembly of A pillar"
15.Remove end cover of dashboard (left/right) Refer to "End cover of dashboard"
16.Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
17.Remove glove box assembly Refer to "Glove box assembly"

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18.Remove A/C controller assembly Refer to "A/C controller assembly"
19.Remove radio panel assembly Refer to "Radio panel assembly"
20.Remove radio assembly Refer to "Radio assembly"
21.Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"
22.Remove combination meter assembly Refer to "Combination meter assembly"
23.Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
24.Remove front passenger’s air bag assembly Refer to "Front passenger’s air bag assembly"
25.Remove dashboard assembly
1). Remove left and right fixed bolts in upper part of dashboard
assembly;

'

2). Remove left and right side fixed bolts of dashboard


assembly;

Dashboard 198
Dashboard
3). Remove right side lower part 4 fixed bolts of dashboard
assembly;

4). Remove lower fixed bolt ④ in middle part of dashboard

assembly, lower left fixed bolt ② in middle part of

dashboard assembly, and fixed nut ③ below radio

assembly, fixed nut ① below combination meter;

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5). Remove left side lower part fixed bolt of dashboard
assembly;
6). Disconnect connection of dashboard assembly, and take
down dashboard assembly;

(II)Installation
1. Install dashboard assembly
1). Place dashboard assembly to installation position;
2). Tighten left side lower part fixed bolt of dashboard
assembly;
Tighten torque 5~7N·m

Dashboard 199
Dashboard
3). Tighten lower fixed bolt ④ in middle part of dashboard
assembly;
Tighten torque 5~7N·m
4). Tighten lower left fixed bolt ② in middle part of
dashboard assembly;
Tighten torque 5~7N·m
5). Tighten fixed nut ③ below radio assembly;

Tighten torque 5~7N·m


6). Tighten fixed nut ① below combination meter;

Tighten torque 5~7N·m

7). Tighten right lower 4 fixed bolts of dashboard assembly;


Tighten torque 5~7N·m

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8). Tighten 2 fixed bolts in left and right side of dashboard
assembly;
Tighten torque 5~7N·m

9). Tighten left/right side fixed bolt in upper part of dashboard


assembly;
Tighten torque 5~7N·m

2. Install front passenger’s air bag assembly


3. Install lower guard panel assembly of driver's side
4. Install combination meter assembly
5. Install central left side trim panel assembly
6. Install radio assembly
Dashboard 200
Dashboard
7. Install radio panel assembly
8. Install A/C controller assembly
9. Install glove box assembly
10.Install central right side trim panel assembly
11. Install end cover of dashboard (left/right)
12. Install upper trim panel assembly of A pillar (left/right)
13. Install lower trim panel assembly of A pillar (left/right)
14. Install front door threshold guard assembly (left/right)
15.Install combination switch assembly
16.Install clock spring
17.Install steering column jacketing
18.Install steering wheel assembly
19.Install driver's air bag assembly
20.Install auxiliary dashboard assembly
21.Install front storage box assembly
22.Install saucer cover plate assembly
23.Install front extension plate assembly
24.Connect battery negative electrode
25.Close engine compartment cover

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Dashboard 201
Dashboard
XI、Dashboard Beam

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"
4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly""
5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly""
6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly""
7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"
8. Remove steering wheel assembly Refer to "Steering wheel assembly"
9. Remove steering column jacketing Refer to "Steering column jacketing"
10.Remove clock spring Refer to "Clock spring"
11.Remove combination switch assembly Refer to "Combination switch assembly"
12.Remove front door threshold guard assembly(left/right) Refer to "Front door threshold guard assembly"
13.Removelower trim panel assembly of A pillar(left/right) Refer to "Lower trim panel assembly of A pillar"
14.Removeupper trim panel assembly of A pillar (left/right) Refer to "Upper trim panel assembly of A pillar"
15.Remove end cover of dashboard(left/right) Refer to "End cover of dashboard"
16.Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
17.Remove glove box assembly Refer to "Glove box assembly"

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18.Remove A/C controller assembly Refer to "A/C controller assembly"
19.Remove radio panel assembly Refer to "Radio panel assembly"
20.Remove radio assembly Refer to "Radio assembly"
21.Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"
22.Remove combination meter assembly Refer to "Combination meter assembly"
23.Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
24.Remove front passenger’s air bag assembly Refer to "Front passenger’s air bag assembly"
25.Remove dashboard assembly Refer to “Dashboard assembly”
26.Remove front wiper arm assembly Refer to "Front wiper arm assembly"
27.Remove ventilation cover plate assembly Refer to "Ventilation cover plate assembly"
28.Remove dashboard beam
1). Remove 4 fixed bolts connecting dashboard beam and
vehicle body metal sheet;

2). Remove 2 fixed bolts connecting and front wall from


outside of front wall;

Dashboard 202
Dashboard
3). Remove 2 fixed bolts connecting middle lower part of
dashboard beam and floor;

4). Remove 2 fixed bolts connecting dashboard beam and


vehicle body metal sheet;

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5). Remove 5 fixed nuts connecting dashboard beam and A/C
main host assembly;
6). Remove 4 fixed nuts connecting indoor electrical box and
dashboard beam, remove fixed bolt connecting main
wiring harness grounding point and dashboard beam, and
separate main wiring harness and dashboard beam;
7). Take down dashboard beam;

Dashboard 203
Dashboard
(II)Installation
1. Install dashboard beam
1). Place dashboard beam to installation position;
2). Install fixed bolt connecting main wiring harness grounding
point and dashboard beam, and install 4 fixed nuts
connecting indoor electrical box and dashboard beam;
Tighten torque 5~7N·m
3). Tighten 5 fixed nuts connecting dashboard beam and A/C
main host assembly;
Tighten torque 5~7N·m

4). Tighten 2 fixed bolts connecting right side of dashboard


beam and vehicle body metal sheet;
Tighten torque 20N·m

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5). Tighten 2 fixed bolts connecting middle lower part of
dashboard beam and floor;
Tighten torque 20N·m

6). Tighten 2 fixed bolts connecting and front wall from


outside of front wall;
Tighten torque 20N·m

Dashboard 204
Dashboard
7). Tighten 4 fixed bolts connecting dashboard beam and
vehicle body metal sheet;
Tighten torque 20N·m

2. Install ventilation cover plate assembly


3. Install front wiper arm assembly
4. Install dashboard assembly
5. Install front passenger's air bag assembly
6. Install lower guard panel assembly of driver's side
7. Install combination meter assembly
8. Install central left side trim panel assembly
9. Install radio assembly

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10.Install radio panel assembly
11.Install A/C controller assembly
12.Install glove box assembly
13.Install central right side trim panel assembly
14.Install end cover of dashboard(left/right)
15.Installupper trim panel assembly of A pillar(left/right)
16.Installlower trim panel assembly of A pillar (left/right)
17.Install front door threshold guard assembly(left/right)
18.Install combination switch assembly
19.Install clock spring
20.Install steering column jacketing
21.Install steering wheel assembly
22.Install driver's air bag assembly
23.Install auxiliary dashboard assembly
24.Install front storage box assembly
25.Install saucer cover plate assembly
26.Install front extension plate assembly
27.Connect battery negative electrode
28.Close engine compartment cover

Dashboard 205
Dashboard
XII、Inner Guard Panel of Glove Box

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove front extension plate assembly Refer to "Auxiliary dashboard assembly"
4. Remove saucer cover plate assembly Refer to "Auxiliary dashboard assembly""
5. Remove front storage box assembly Refer to "Auxiliary dashboard assembly""
6. Remove auxiliary dashboard assembly Refer to "Auxiliary dashboard assembly""
7. Remove driver's air bag assembly Refer to "Driver's air bag assembly"
8. Remove steering wheel assembly Refer to "Steering wheel assembly"
9. Remove steering column jacketing Refer to "Steering column jacketing"
10.Remove clock spring Refer to "Clock spring"
11.Remove combination switch assembly Refer to "Combination switch assembly"
12.Remove front door threshold guard assembly(left/right) Refer to "Front door threshold guard assembly"
13.Removelower trim panel assembly of A pillar(left/right) Refer to "Lower trim panel assembly of A pillar"
14.Removeupper trim panel assembly of A pillar (left/right) Refer to "Upper trim panel assembly of A pillar"
15.Remove end cover of dashboard (left/right) Refer to "End cover of dashboard"
16.Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
17.Remove glove box assembly Refer to "Glove box assembly"

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18.Remove A/C controller assembly Refer to "A/C controller assembly"
19.Remove radio panel assembly Refer to "Radio panel assembly"
20.Remove radio assembly Refer to "Radio assembly"
21.Remove central left side trim panel assembly Refer to "Central left side trim panel assembly"
22.Remove combination meter assembly Refer to "Combination meter assembly"
23.Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
24.Remove front passenger’s air bag assembly Refer to "Front passenger’s air bag assembly"
25.Remove dashboard assembly Refer to “Dashboard assembly”
26.Remove inner guard panel of glove box
1). Remove 5 fixed bolts connecting inner guard panel of glove
box and dashboard assembly;
2). Take down inner guard panel of glove box

(II)Installation
1. Install inner guard panel of glove box
1). Place inner guard panel of glove box to installation position,
and tighten 5 fixed bolts;

Dashboard 206
Dashboard
2. Install dashboard assembly
3. Install front passenger's air bag assembly
4. Install lower guard panel assembly of driver's side
5. Install combination meter assembly
6. Install central left side trim panel assembly
7. Install radio assembly
8. Install radio panel assembly
9. Install A/C controller assembly
10.Install glove box assembly
11.Install central right side trim panel assembly
12.Install end cover of dashboard(left/right)
13.Installupper trim panel assembly of A pillar (left/right)
14.Installlower trim panel assembly of A pillar(left/right)
15.Install front door threshold guard assembly(left/right)
16.Install combination switch assembly
17.Install clock spring
18.Install steering column jacketing
19.Install steering wheel assembly
20.Install driver's air bag assembly
21.Install auxiliary dashboard assembly
22.Install front storage box assembly

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23.Install saucer cover plate assembly
24.Install front extension plate assembly
25.Connect battery negative electrode
26.Close engine compartment cover

Dashboard 207
Dashboard
XIII、Combination Meter Cover Assembly

(I)Removal
1. Open engine compartment cover
2. Disconnect battery negative electrode
3. Remove central right side trim panel assembly Refer to "Central right side trim panel assembly"
4. Remove end cover of dashboard (left) Refer to "End cover of dashboard"
5. Remove lower guard panel assembly of driver's side Refer to "Lower guard panel assembly of driver's side"
6. Remove central left side trim panel assembly Refer to "Remove central left side trim panel assembly"
7. Remove combination meter assembly Refer to "Combination meter assembly"
8. Remove combination meter cover assembly
1). Remove 2 fixed bolts connecting combination meter cover
assembly and dashboard assembly;

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2). Pry combination meter cover assembly, disconnect
connection of combination meter cover assembly and
dashboard assembly, and take down combination meter
cover assembly;

(II)Installation
1. Install combination meter cover assembly
1). Place combination meter cover assembly to installation
position, and tighten buckles;

Dashboard 208
Dashboard
2). Tighten 2 fixed bolts connecting combination meter cover
assembly and dashboard assembly;

2. Install combination meter assembly


3. Install central left side trim panel assembly
4. Install lower guard panel assembly of driver's side
5. Install end cover of dashboard(left)
6. Install central right side trim panel assembly
7. Connect battery negative electrode
8. Close engine compartment cover

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Dashboard 209

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