Sizin
Sizin
efficiency, cost, thermal behavior, and reliability. Two critical parts are:
(i) Sizing the Power Electronics
Power electronics in EVs include inverters, DC-DC converters, and charging
circuits. These components manage power flow between the battery, motor, and
auxiliaries.
Key Considerations:
1. Rated Power and Voltage Levels
o Must handle peak and continuous power demands of the motor.
o Typically aligned with the vehicle’s voltage platform (e.g., 400V or 800V
systems).
2. Switching Devices
o Choose suitable IGBTs or MOSFETs based on:
Voltage and current ratings
Switching frequency (higher frequency = smaller passive
components but more losses)
Thermal performance
3. Thermal Management
o Power losses result in heat. Efficient cooling systems (air/liquid) are
required.
o Must operate within safe junction temperature limits for reliability.
4. Efficiency Targets
o Trade-off between switching losses (high freq) and conduction losses.
o Higher efficiency reduces battery energy consumption.
5. Transient Response
o Should respond to rapid changes in load torque and acceleration.
o Sizing affects torque bandwidth and acceleration performance.
6. Weight and Space
o Compact design to fit in constrained vehicle compartments.
o Power density becomes an important design metric.
(ii) Selecting the Energy Storage Technology
The energy storage system (usually a battery, sometimes in combination with ultra
capacitors) must match the power and energy requirements of the vehicle.
Key Considerations:
1. Energy Capacity (kWh)
o Dictates the driving range of the EV.
o Depends on vehicle efficiency (Wh/km) and required autonomy.
2. Power Capability (kW)