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Welding Techniques: BY:-Sagar Nimish Amit Swapnil Jigar

This document discusses various welding techniques including gas welding, arc welding, resistance welding, chemical welding, thermit welding, and advanced techniques such as electron beam welding, ion beam welding, laser beam welding, and thermite welding. For each technique, the key advantages and disadvantages are outlined. The techniques can be used for different applications depending on the materials being welded, required weld quality, equipment costs, and other factors.

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Sagar Kane
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79 views40 pages

Welding Techniques: BY:-Sagar Nimish Amit Swapnil Jigar

This document discusses various welding techniques including gas welding, arc welding, resistance welding, chemical welding, thermit welding, and advanced techniques such as electron beam welding, ion beam welding, laser beam welding, and thermite welding. For each technique, the key advantages and disadvantages are outlined. The techniques can be used for different applications depending on the materials being welded, required weld quality, equipment costs, and other factors.

Uploaded by

Sagar Kane
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 40

WELDING TECHNIQUES

BY:Sagar Nimish Amit Swapnil Jigar

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages
It is inexpensive.

Disadvantages
Any traces of carbon left in the weld will weaken it. If flame distance is not proper it can burn through the metal instead of welding it.

Requires very little specialized equipment.

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages
Process is Automated.

Disadvantages
Cannot be used for joining two metals. Only used for cladding.

Since a strip is used, every pass covers more area than a wire cladding would.

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages
Process is automated and very fast. Weld requires no filler metal and is economical.

Disadvantages
High initial cost of equipment

Lower tensile and fatigue strength.

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages

Disadvantages

Heat required for welding is obtained from chemical reaction and hence no electricity is required.

Process is applicable only to ferrous metal parts.

Process can be carried out where sophisticated equipment and power supply cannot be obtained.

Process consumes more time.

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages

Disadvantages

Narrow Heat Affected zone.

High equipment cost and that of vacuum chamber. Size of work is limited due to requirement of vacuum.

Can be used to weld in applications where the reverse side cannot be welded.

Rapid solidification can cause cracks in some metals and Xrays are produced during the process which can be dangerous.

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages

Disadvantages

Can be fully automated.

Ion beam welding can cause surface properties of metal near weld to be affected.

High equipment and operation cost. -

Welding Technology Resistance Welding Chemical Welding Thermit Advanced Techniques Electron Beam Ion Beam

Gas Welding
OxyAcetaline Oxy-Butane

Arc Welding

SMAW

Spot

GTAW

Seam

Oxy-LPG

SAW

Edge

Laser Beam

FCAW

GMAW

ESSC

Advantages

Disadvantages

Consistent weld quality.

Xenon flash tube heats up quickly and hence process cannot be used continuously for long time periods.

Quality of weld comparable to that of conventional methods.

Life of xenon flash is very short.

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