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Cad Cam-18

This document describes the design and development of a 5-axis CNC milling machine. It discusses the aims to create a multi-functional, user friendly, and low power machine. It covers the mechanical and electrical system design including the ball screw, guide rails, motors selected, cutting force calculations, and circuit diagram. It also provides the frequency analysis, software design including the GUI, and safety and economic considerations.

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Adam Surti
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42 views24 pages

Cad Cam-18

This document describes the design and development of a 5-axis CNC milling machine. It discusses the aims to create a multi-functional, user friendly, and low power machine. It covers the mechanical and electrical system design including the ball screw, guide rails, motors selected, cutting force calculations, and circuit diagram. It also provides the frequency analysis, software design including the GUI, and safety and economic considerations.

Uploaded by

Adam Surti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 24

Design & Development

of 5 Axes CNC Milling


Machine

Vishal Shamnani (2015489)


Wahaj Arshad (2015490)
Shahrukh Farid (2015211)
Murtaza Ali (2015449)

Advisor:
Prof.Dr.Wasim Ahmad Khan

1
Introduction to CNC Milling Machine

Movement in 5 Axes
• 3 Linear Axes
Y
X,Y & Z

• 2 Rotational Axes
A= About X Axis
C= About Z Axis

X
`

2
Aims & Objectives

Multi-
User Friendly
disciplinary
Interface
Features

Completion in Low Power


3
Factors to be Considered

• Electrical
Economical Components
Accuracy & Precision Selection of Materials
• Material
Design

Materials to be Machined Robust Design


Prior Learning and Absorptive
Capacity

4
e

Mechanical System
• a
C
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ai• i
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a a
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M g
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S
i
o p
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p
to e
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p
in r
p
o e
m
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n o
t
m
o
o
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t
o
r

5
Ball Screw

• Mechanical linear actuator that


translates rotational motion to
linear motion with little friction.

6
Guide Rail

• Linear guideways provides


linear motion by re-circulating
rolling elements between a
profiled rail and a bearing
block.

7
Cutting Force Calculations

F = Ctxw
• C: material constant
• t: uncut chip thickness in mm
• w: width of the cut in mm or length of cutting edge engaged
• x: constant for material being machined

C= 1240
t= 0.18
x= 0.7
w= 1.5mm

F= 560N
8
Torque Calculation
For X Axis
TX = 3.40Nm

For Y Axis
TY = 3.54Nm

For Z Axis
TZ = 0.74Nm

For A Axis
TA­=­ 22.52 Nm
For C Axis
TC­=­ 47.52 Nm 9
Final Model

10
Stress Analysis on rails

11
Frequency analysis

• 1st natural frequency = 63210 Hz

12
Contd.

• 2nd Natural frequency = 63250 Hz

13
Contd.

• 3rd Natural Frequency = 63425 Hz

14
Motors Selected

Motor
S.No Axes Torque (N.m)

1 X 3.4 Nema 34

2 Y 3.54 Nema 34

3 Z 0.73 Nema 23

Nema 23 with
4 A 47.52
planetary gearbox
Nema 23 with
5 C 22.52 planetary gearbox

15
Circuit Diagram

16
Physical Model & Circuit

17
Scope definition and Format classification

18
Algorithm of Software

19
Graphical User Interface

20
G00 Sub Window

21
Hazard Identification and Security Measures

• Secure electric circuitry to prevent short circuitry


• Emergency stop/Limit Switch button
• Use of gloves and goggles
• Cover to prevent chips

22
Economical Impact

• Easy Maintenance – Standard parts


• In-country manufacturing
• Customized controllers
• Cheaper than already available

23
Future Recommendations

• Model up scaled to meet industrial needs


• Increase box volume
• Increase machine flexibility to machine a variety of materials

24

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