Scribd
Upload
124 views33 pages

Boiler MFT Logic

Boiler Master Fuel Trip conditions.

Uploaded by

Sun Ju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
124 views33 pages

Boiler MFT Logic

Boiler Master Fuel Trip conditions.

Uploaded by

Sun Ju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 33

MFT

(MASTER
FUEL TRIP)
MFT
(MASTER
FUEL TRIP)
TOPICS COVERED

• Definition
• MFT Conditions
• MFT Reset Logic
• MFT Relay Logic
• MFT Actions
BOILER MFT

Boiler master fuel trip is basically a part of Boiler


Management System. It is actually the control circuit to send
trip commands to boiler systems and critical drives upon the
occurrence of unsafe operating conditions.
There are 19 conditions which may cause an MFT to occur.
When any unsafe condition arises, the field instruments sends
the signal to MFT Panel.
The signal is processed in this DCS controller & generates the
Digital Output signal.
This DO operates the MFT relay which in turn sends trip
commands to critical devices.
MFT CONDITIONS

1. Both FD Trip
2. Both ID Trip
3. Both APH stopped
4. Furnace Pressure HH (>32.40mBar(3240Pa),Trip)
5. Furnace Pressure LL (<-24.9mBar(-2490Pa),Trip)
6. Drum Water Level HH(+300mm)
7. Drum Water Level LL (-350mm)
8. Boiler Total Air Flow LL < 23% OF 1270 T/hr.=292 T/hr.
9. Loss of Cooling Air (<2.8 KPa)
10. Loss of Primary Air
Continued….

11. All Fuel Lost


12. Unit Flame Fail Trip
13. All Feed Water Pump Trip
14. Manual MFT
15. Turbine Trip
16. Reheat Protect
17. Re-Purge Required
18. DC Power Failure
19. AC Power Failure
BOTH FD FAN TRIP
FD Fan A STPD1
FD Fan A STPD2 2/3

FD Fan A NOT-RUNING
AND BOTH FD STPD

FD Fan B STPD1
FD Fan B STPD2 2/3
FD Fan B NOT-RUNING
BOTH ID FAN TRIP
ID Fan A STPD1
2/3
ID Fan A STPD2
ID Fan A NOT-RUNING
AND BOTH ID STPD

ID Fan B STPD1
ID Fan B STPD2 2/3
ID Fan B NOT-RUNING
BOTH APH TRIP
APH A Main Motor NOT ON
AND
APH A Aux Motor STPD
OR
APH A Main Motor STPD
APH A Aux Motor STPD AND
A APH STPD
BOTH
N
APH B Main Motor STPD D
AND
APH B Aux Motor STPD
OR
APH B Main Motor NOT ON
APH B Aux Motor OFF AND
FURNACE PRESSURE HH

DI signal coming from three Furnace pressure switches to the DCS


MFT panel, 2/3 Logic performed in the controller. The three
Furnace pressure switches are:

10HBK02CP401HH (Left Side)


10HBK02CP402HH (Right Side) 2/3 5 SEC DEALY
10HBK02CP403HH (Right Side)

Alarm Value = 960 Pa


Trip Value = 3240 Pa
FURNACE PRESSURE LL

DI signal coming from three Furnace pressure switches to


the DCS MFT panel, 2/3 Logic performed in the controller.
The three Furnace pressure switches are:

10HBK02CP404LL (Right Side)


2/3
10HBK02CP405LL (Left Side) 5 SEC DELAY
10HBK02CP406LL (Left Side)

Alarm value = -960 Pa


Trip Value = -2490pa
STEAM DRUM WATER LEVEL HH

For measurement of steam drum level, compensated value is


considered-
There are 6 Drum Level Transmitter-

1.10HAG10CL301 4.10HAG10CL304
2.10HAG10CL302 5.10HAG10CL305
3.10HAG10CL303 6.10HAG10CL306.

The average of these 6 transmitter generate 3 DO signal from MCS


Panel to DCS MFT panel.
Drum Level HH1
Drum Level HH2 2/3 Delay 10 sec.
Drum Level HH3

Alarm value =100mm


Trip value =300 mm
STEAM DRUM WATER LEVEL LL

For measurement of steam drum level, compensated value is


considered-
There are 6 Drum Level Transmitter-

1.10HAG10CL301 4.10HAG10CL304
2.10HAG10CL302 5.10HAG10CL305
3.10HAG10CL303 6.10HAG10CL306.

The average of these 6 transmitter generate 3 DO signal from MCS


Panel to DCS MFT panel.
Drum Level LL1
Drum Level LL2 2/3 Delay 10 sec.
Drum Level LL3

Alarm value =-100mm


Trip value =-350 mm
BOILER TOTAL AIR FLOW LL

For measurement of Boiler Total air flow , compensated value is


considered.

Total Air Flow = Left side SA Flow + Right side SA Flow + Mill A to F
Primary Air Flow

The Logic is build in the MCS Controller and finally three DO signals
are going to DCS MFT Panel
BOILER AIR FLOW LL1
BOILER AIR FLOW LL2 2/3 Delay 10 sec

BOILER AIR FLOW LL3

Total Air Flow = 1300 t/hr.

Alarm value = 330 t/hr.


Trip value = 30 % Of 1300t/hr.
LOSS OF COOLING AIR

FLAME DETECTING COOLING AIR PRESSURE LL

1) 10HLS30CP401LL
2/3
2) 10HLS30CP402LL
3) 10HLS30CP403LL Delay 10sec
OR

AND
4) AC cooling Fan not run
5) DC cooling Fan not run

Alarm value =3.5 KPa


Trip value =2.8 KPa
LOSS OF PAF TRIP

1.No Oil Burner in Service A


2.Any Feeder Proven N Trip
D

3.PAF A STPD1
2/3
PAF A STPD2 A
PAF A NOT RUN N
PAF B STPD1 D
2/3
PAF B STPD2
PAF B NOT RUN
ALL FUEL LOST

1.Any Oil Burner in Service S


MFT R

2. All Oil Valve Closed


OR AND
Light Oil OFT OR
AND
Heavy Oil OFT TRIP

3. All Mill stopped

4. Any oil Burner Loss of Flame >= 3


UNIT FLAME FAIL TRIP

1.Any Feeder Proven S


MFT R AND Trip

2.All Coal Flame Off (3/4 Burner in a Layer)


3.No Oil elevation in service
ALL FEED WATER STOPED
BFP A STPD1
2/3
BFP A STPD2
BFP A NOT-RUN

BFP B STPD1
BFP B STPD2 2/3 AND Delay
10sec
BFP B NOT-RUR

BFP C STPD1 2/3

BFP C STPD2
BFP C NOT-RUN
Load >90 MW
MANUAL MFT HARDWIRED

There are 2 Push Buttons on the Control Desk in CCR.

When both the buttons press at a time then MFT will occur.

From these two Buttons 2 contacts with 2 cable have taken to


the DCS MFT Panel, and if any one of the cable proven MFT
will occur.
TURBINE TRIPPED MFT

Turbine Trip-1 2/3


Turbine Trip-2 AND Delay 3sec
Turbine Trip-3

Load>100 MW(Delay 10 sec)


REHEAT PROTECT MFT

Turbine Tripped Delay 10 Sec.


HP Bypass CV Pos. <5% O
R
A AND
LP Bypass CV 1 Pos.<5% N Delay 10 min
LP Bypass CV2 Pos. <5% D

Any Coal Elevation in service O


Oil burners in service >= 8 R
RE-PURGE REQUIRED

Purge Complete Pulse S Delay 1800 sec.


Any Oil Burner in service R
MFT RELAY POWER (DC) LOST

LINE1(220 DC) AND


MFT POWER
LOST
LINE2(220 DC)
AC POWER FAILURE

Redundant AC power is coming from


the UPS AC DB, When both of the
power fails then MFT happen.
MFT SIGNAL FLOW DIAGRAM

MFT
CONDITIONS
DCS LOGIC MFT Panel
Trip
signal
MFT RESET CONDITION

 Furnace purge complete


 No MFT condition exists
 MFT Act from Relay Cabinet
MFT ACTIONS

• Mill A  Outlet Dampers of All Mill


• Mill B  PA FAN A
• Mill C  PA FAN B
• Mill D  HEAVY OIL MAIN TRIP VALVE
• Mill E  LIGHT OIL MAIN TRIP VALVE
• Mill F  LDO & HFO Oil Valves
• Coal Feeder A  SH DSH. Valves
• Coal Feeder B  RH DSH. Valves
• Coal Feeder C  ESP
• Coal Feeder D  ETS
• Coal Feeder E  Soot Blowers
• Coal Feeder F

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy