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Training Electrostatic Discharge

ELECTRO STATIC DISCHARGE

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0% found this document useful (0 votes)
77 views32 pages

Training Electrostatic Discharge

ELECTRO STATIC DISCHARGE

Uploaded by

jithshetty
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Training on

Electrostatic Discharge

(ಇ ಎಸ್ ಡಿ -ಎಲೆಕ್ಟ್ರೋ ಸ್ಟಾಟಿಕ್ ಡಿಸ್ಚಾರ್ಜ್)


What is ESD?
 ESD Definition

 Common Causes of ESD


 Sources of ESD
 Types of ESD Damage
ESD-Definition
• ESD – Electrostatic Discharge
(ಇ ಎಸ್ ಡಿ -ಎಲೆಕ್ಟ್ರೋ ಸ್ಟಾಟಿಕ್ ಡಿಸ್ಚಾರ್ಜ್)
• The transfer of electrostatic charge between bodies at different electrical potentials

• Also referred to as static electricity


(ಇನ್ನೊಂದು ಹೆಸರು ಸ್ಟಾಟಿಕ್ ಎಲೆಕ್ಟ್ರಿಸಿಟಿ )
• Electrostatic charge is most commonly created by the contact and
separation of two materials

• ಎಲೆಕ್ಟ್ರೋ ಸ್ಟಾಟಿಕ್ ಡಿಸ್ಚಾರ್ಜ್ ಸಾಮಾನ್ಯವಾಗಿ ಎರಡು


ವಸ್ತುಗಳ ಸ್ಪರ್ಶದಿಂದ , ಗರ್ಷಣೆ, ಮತ್ತು ಬೇರ್ಪದುವಿಕೆಯಿಂದ
ಉತ್ಹ್ಪತಿಯಾಗುತ್ತದೆ
Examples of Static Generation
Typical Voltage Levels

Means of Generation 10-25% RH 65-90% RH


W alking across carpet 35,000V 1,500V
W alking across vinyl tile 12,000V 250V
W orker at bench 6,000V 100V
Poly bag picked up from bench 20,000V 1,200V
Chair with urethane foam 18,000V 1,500V

Examples of Static Generation


Typical Voltage Levels

Means of Generation 10-25% RH 65-90% RH


Walking across carpet 35,000V 1,500V
Walking across vinyl tile 12,000V 250V
Worker at bench 6,000V 100V
Poly bag picked up from bench 20,000V 1,200V
Chair with urethane foam 18,000V 1,500V

Component damage - can occur with as little as 15 – 30


Volts!!!!
Electrostatic Discharge Sensitive

What type of parts are ESD Sensitive?


(ಇ ಎಸ್ ಡಿ ಸೂಕ್ಷ್ಮ ವಸ್ತುಗಳು ಯಾವುವು? )
 Integrated Circuits (DIPs, QFP, BGA, SOT, etc.)
 Crystals and oscillators
 Printed Circuit Board Assemblies

When in doubt, treat it as ESDS!
(ಅನುಮಾನವಿದ್ದರೆ ಎಲ್ಲ ವಸ್ತುಗಳನ್ನು ಇ ಎಸ್ ಡಿ ಸೂಕ್ಷ್ಮ ಎಂದೇ ಪರಿಗಣಿಸಿ )
Common causes of ESD
• Opening a common plastic bag
• Removing adhesive tape from a roll or container
• Walking across a floor and grabbing the door knob
• Transporting computer boards or components around in
their trays on non-ESD carts
• Sliding circuit boards on a work bench

What are some other causes of ESD?


Sources of ESD
 Vinyl binders
 Equipment covers
 Data diskettes  Paper, schematics, etc.
 Plastic document holders/sheet protectors  Plastic work travelers
 Post-ItTM notes  Plastic spray bottles
 Plastic pens  Personal items
 Bubble wrap
–Purses
 Plastic housings on equipment
–Sweaters/jackets
–Insulated lunch totes
–Combs/brushes
–Lotion bottles
Types of ESD damage
CATASTROPHIC FAILURE
(ಗ್ರಾಹಕರಿಗೆ ಸರಕನ್ನು ರವಾನಿಸುವ ಮುನ್ನ ಗುರುತಿಸಲ್ಪಡುವ ವೈಫಲ್ಯವನ್ನು
ಕ್ಯಟಸ್ಟ್ರೋಫಿಕ್ ಫೈಲೂರ್ ಎನ್ನುತಾರೆ)
• A device is exposed to ESD and it no longer works
• The device circuitry is permanently damaged
• Such failures may be caught when tested, before shipment

LATENT FAILURE
(
• A device is exposed to ESD and is partially damaged, yet it continues to
work
• The product may have a failure after the user places it in service
• What type of damage
do you think is worse?
Why is ESD important?
Why is ESD important?
Electrostatic Discharge (ESD) can damage sensitive electronic devices, resulting in:
• Higher manufacturing costs
 Rework
 Repair
 Scrap
• Lower production yields
• Unhappy customers
 Shorter product life
 Reduce product reliability

• Estimates of actual cost of ESD damage to the electronics industry = $$$ Billions
annually
ESD Prevention Program

• ESD Control Areas

• Personal Grounding

• Equipment grounding

• ESDS Component & Assembly Handling


ESD control areas

• Any area where unprotected ESDS parts and assemblies may be handled
• ESD areas must be labeled with posted signs and their boundaries marked
Personal Grounding

• Antistatic Aprons
 Everyone inside an ESD Control Area must wear a Antistatic apron
 Apron sleeves should be in contact with the skin, clothing underneath should not show
 At least 3 of the front snaps should be closed
Personal Grounding
• Antistatic shoes and Slippers –
 ESD safe slippers – must have a visible tag or marking on the
outside of the shoe to show they are ESD shoes
and/or
 Antistatic slippers - may be used to ground personnel in areas

where there are ESD floors

 Must be tested and logged daily


Personal Grounding
• Wrist straps
 Required when handling ESDS components and
assemblies while seated

 Must be tested and logged daily


Equipment Grounding
• Carts and Movable Racks
 Must be grounded in areas with ESD floors.
An attached drag chain, or flat, braided cable may be used, with at least 2 inches drag chain
in contact with the floor
Equipment Grounding
• Work Stations and Tables
 Must have static dissipative surfaces connected in parallel to the building ground source.
 Must have wrist strap ground connections (2 recommended), preferably banana jack receptacles,
connected in parallel to the bldg ground source
 Should be cleaned daily with an antistatic cleaner

Static dissipative
Static surface
dissipative surface
ESD Roles & Responsibilities

 Area ESD Representatives


 Operators/Support Personnel
 Visitors/Sponsors
Area ESD Representative’s Responsibilities

• Each area’s management designates at least 1 trained Area ESD


Representative
• Names of Area ESD Representatives must be displayed by the ESD Tester
• Conduct monthly audits of designated area
• Conduct weekly audits consisting of visual inspection of each static protected
work surface and surrounding area
• Conduct daily audits using our ESD audit form (SF 44 PD)
• Log audit results and any resulting corrective action
Operator’s/Support Personnel’s Responsibilities

• Wear 2 approved ESD slippers or ESD shoes as required. Inspect, test, and log
daily

• Wear an ESD wrist-strap as required. Ground the wrist-strap at the workstation.


Inspect, test, and log daily

• Wear Antistatic Aprons whenever in an ESD control area. Ensure that sleeves
and other parts of personal clothing do not contact ESD sensitive devices or
assemblies
Equipment Grounding
• Power Tools
 Need to be grounded. Grounding to the local utility is usually
sufficient, but should be determined by the site Engineering dept.

Shelving and Cabinets


 Must provide a grounded surface unless the parts remain fully enclosed within
shielding-type packaging

Storage Bins
 All parts bins and containers must be static dissipative or antistatic
 Whenever practical, sensitive parts should remain in the original container
until assembled
ESDS Device handling
To move ESDS parts or assemblies inside an ESD control area,
use one of the following;
• Static dissipative containers
• Static shielding containers
• Conductive containers or board carriers
• Ground movable racks
Visiotor’s/Sponsor’s Responsibilities

• The Sponsor ensures that visitors are provided with all required ESD protective equipment when accessing ESD
control areas

• The Sponsor ensures that the ESD protective equipment is worn properly and tested

• The Sponsor ensures that visitors comply with current ESD practices and procedures when in an ESD-sensitive area

• At the conclusion of the visit, the sponsor collects the reusable ESD protective equipment that was issued
DO’s

• Minimize handling
• Keep parts in original packing until ready for use
• Use ESD protective containers and bags
• Discharge static before handling device by touching nearby grounded surface
• Handle devices by the body
• Touch the ESD protective package before touching inside of device
• Keep a dust free work area
DON’T’s

• Touch the leads of device


• Slide electro static device over any surface
• Put masking tape on programmable IC
• Store or carry sensitive components or assemblies in plastic bags
• Store sensitive components in Thermo Cole / Plastic foam.
• Handle electrostatic devices in
• “NON ESD CONTROLLED “environment
ESD CONTROL DEVICES

ANTISTATIC SLIPPERS ANTISTATIC COVER

WRIST STRAP
ESD CONTROL DEVICES

ANTISTATIC MAGAZINE RACK CONDUCTIVE FLOOR MAT

Antistatic Apron
THANK YOU
THANK YOU

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