Chapter Two

Sensors and Application

Dept. of Electrical and Computer Eng.
AASTU
Addis Ababa
By Biruk T.

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Topics Covered in This Chapter
• Introduction to Sensors and Transducers
• Transducer types and applications
 Passive Sensors ( Resistive, Capacitive, inductive)
Active Sensors
Discrete Output Sensors ( Shaft Encoders)

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 2.1 Introduction
•Sensing element, the first block diagram represented in the functional block diagram of
measurement system, is the basic and main building blocks of a measurement system.
•Sensor is defined as a component, device or equipment that detects variation of input
or physical phenomenon and responds (or provides) equivalent electrical or it may non
electrical quantity corresponding to it.
•Often a term transducer is also used for sensing element; literally transducer is defined
as a device that transforms one form or type of energy into another.
• Example: a microphone, a photoelectric cell, an automobile horn, or bulb,
loudspeakers, thermometers, position and pressure sensors, and antenna
• Sensor is a transducer but transducer is more than a sensor, if it is used for sensing
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application both terms are used interchangeably.
 • A transducer is a device that transforms energy from one
form to another, such as speed into electrical signal. Contain
many components. A sensor does not have any other
component except itself.
• Thermistors, Mercury thermometers, Motion sensors, and
Pressure switches are common examples of sensors
• Advantages of using sensors include
1. Mechanical effects such as friction is reduced to the minimum possibility
2. Very small power is required for controlling the electrical system
3. The electrical output can be amplified to any desired level
4. The electrical output can be detected and recorded remotely at a distance
from the sensing medium and use modern digital computers

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Use of Sensors
1. Information gathering: Provide data for display purpose
• This gives an understanding of the current status of the system parameters
• Example: Car speed sensor and speedometer, which records the speed of a
car against time

2. System control: Signal from the sensor is an input to a controller

System
Controller under
Desires signal control Output signal

Sensor

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 Sensor Requirements
· The main function of a sensor is to respond only for the
measurement under specified limits for which it is designed

· Sensors should meet the following basic requirements

1. Ruggedness: Capable of withstanding overload
· Some safety arrangements should be provided for
overload protection
2. Linearity: Its input-output characteristics must be linear
3. Repeatability: It should reproduce the same output signal
when the same input is applied again and again
4. High output signal quality
5. High reliability and stability
6. Good dynamic response
7. No hysteresis, … 8
 2.2 Classification of Sensors

•The study of sensors is important, so as to

Understand the basic principle operation of measuring instruments
Analyze, design and identify measuring instruments
Sensors are used to detect physical quantities or variables of multidiscipline.
Hence there are different ways of classifying sensors.
The classification of sensors used is based on
1. The physical effect employed as resistive, inductive, capacitive sensors
2. The physical quantity they convert as displacement sensor, temperature
sensor, speed sensor, pressure sensor etc. 9
On other hand classification of sensors is may be
• Primary and secondary sensors
• Active and passive sensors
• Analog and Digital sensors

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Primary and Secondary Sensors

• Classification is based on the method of application

• Primary sensor
• The input NEQ is directly sensed by the sensor
• The physical phenomenon is converted into another NEQ

• Secondary sensor
• The output of the primary sensor is fed to another (secondary)
sensor that converts the NEQ to EQ
NEQ NEQ EQ
Load Strain-
cell gauge
Primary Secondary
sensor sensor
Weight Displacement Resistance
(Force F) d R

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 Active and Passive Sensor
Classification based on the basis of energy requirement

• Active sensor
• Generates voltage/current in response to NEQ variation
• Are also called self-generating sensors
• Normally, the output of active sensors is in V or mV
• Examples
• Thermocouples: A change in temperature produces output voltage
• Photovoltaic cell: Change solar energy into voltage
• Hall-effect sensors: magnetic or magnetically encoded information into electrical
signals for processing by electronic circuits
NEQ EQ
Active
Ex. Temperature sensors Voltage or current

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 Active and Passive ….

• Passive sensors
• Sensors that does not generate voltage or current, but produce
element variation in R, L, or C
• Need an additional circuit to produce voltage or current variation
• Examples
• Thermistor: Change in temperature leads to change in resistance
• Photo resistor: Change in light leads to change in resistance
• Strain gauge: Change in length or position into change in resistance)
• LVDT, Mic

NEQ R, L, C

Passive
sensors

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 Analog and Digital Sensors

· Classification based on the nature of the output signal

· Analog sensor
· Gives an output that varies continuously as the input changes
· Output can have infinite number of values within the sensor’s range
· Digital sensor
· Has an output that varies in discrete steps or pulses or sampled form and so can
have a finite number of values
· E.g., Revolution counter: A cam, attached to a revolving body whose motion is
being measured, opens and closes a switch
· The switching operations are counted by an electronic counter

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 Based On the Physical Effect Employed
•When a physical effect employed on the sensing element causes change
in any of the physical parameter (quantity).
•For example: A strain gauge is a sensor that when subjected to force or
pressure its resistance changes
•The very common variations of electrical quantities from sensing elements
when subjected to physical effect are
1. Variation in resistance
2. Variation in inductance
3. Variation in capacitance 16
 Variation in resistance

•Resistance is the character or ability of an element to oppose the flow of

current. Often the resistance of an element is given in either of formula;
𝜌𝑙
𝑅= =𝑅 ( 𝜌 , 𝑙 , 𝐴)
𝐴

• resistivity, , is the reciprocal of conductivity = VA/LI

• Where is resistivity, l is length and A is cross-sectional area

• V=IR, R=V/I;

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Resistive Sensors – Temperature Dependent Resistors

• Two classes of thermal resistors are

• Metallic element
• Semiconductor
• For most metals, the resistance increases with increase in
temperature
R (T ) R0 [1  1T   2T 2  ...] R0 [1  T ] )

• Where  is the temperature coefficient of resistance and given as

1 R
 
T R0

• Example: Platinum
• Has a linear temperature-resistance characteristics
• Reproducible over a wide range of temperature
• Platinum Thermometers are used for temperature measurement

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 Cont.…
Beta formula
Another equation gives satisfying results, being accurate to ±1 °C over the

β which can be obtained by

range of 0 to +100°C.
It is•dependent
Semiconductor onbased
a single material
resistance constantelements
thermometers
measurements.
• The resistance of such elements decreases with increasing temperature
• Example: Thermistor
• The resistance-temperature relationship is non-linear and governed by
1 1
(  )
T T0
R (T ) R0 e ; T0 300 0 K
• Where R0 is the resistance at absolute temp (in Kelvin) and  is material
constant expressed in degree Kelvin

• Most semiconductor materials used for thermometry possess high resistivity and
high negative temperature coefficients
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Resistive Sensors – Temperature
Dependent…
• The temperature coefficient of resistance is,..
Using Taylor app..
1 R 
   2
T R0 T

•  is typically 4000 k and for T = 300k,

 4000
    0.044
T2 300 2

°C + 273.15 = K

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 Potentiometer
• A resistive potentiometer is a resistance wire wound on a former provided with a sliding
contact and excited by dc or ac voltage source.
• The movement of the slider can be translational, rotational or combination of these two.
• They are the most commonly used type of sensor mainly for linear and angular
displacement measurement

Figure potentiometer for (a) linear displacement and (b) angular

Displacement measurement 22
 Variable Resistance sensors

Potentiometer

11/13/2024 by Biruk T. 23
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• Linear displacement angular displacement
𝑉 𝑖𝑛 . 𝑋 𝑉 𝑖𝑛 . 𝜃 0
𝑉 0= 𝑉 0=
𝐿 𝜃
𝑉 0= 𝐾 . 𝑋
𝑉0
𝑉 0= 𝐾 𝜃 0
𝑋= 𝑉0
𝜃0 =
𝐾 𝐾

Where x and  0 are linear and angular displacement, and K is the sensitivity
The sensitivity is the rate of output voltage per input displacement and is given by
Vin . V0
K 
L X
• The resolution of a potentiometer is the smallest change in displacement
that can be measured or identified.
• If the excitation is fixed then it is the smallest change in resistance that can
be identified by slider movement
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 To measure physical parameters using a potentiometer, there are important
factors that need to be considered in designing or functioning of the instrument.
These are;
Heat dissipating capacity: The maximum input voltage is limited on account
of potentiometer heat dissipating capacity and is give by;
Vin  PRT , where RT = Total Resistance of the potentiometer, P= Power P=IV (Electric Power)

rating of a resistor (P= 5W at 200c) Using Ohm’s law I=V/R,

The loading effect: Potentiometers are linear devices how ever their linearity
is affected by loading effect thus a care must be taken to avoid a loading effect
due to internal resistance of next stage elements such as; measuring
instrument like voltmeter(if used to measure the output voltage).
The resolution and sensitivity.
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•Example: Consider the Linear displacement measurement circuit of fig above with
input voltage of 5-volt the output voltage is 2.5-volt. The total resistance element
length is 100mm. The Linear displacement of an object causes the sliding contact to
move such that the output voltage 2.65-volt. Determine the displacement of the
object and the direction to which it moves.
• Solution
• Given Vo=2.5,Vin=5 and L=100mm, the displacement X can be obtained from the
eqn
• Vo=

If the output is now 2.65,

X==53mm 27
 Resistance thermometer

•Resistance thermometers are temperature dependent resistors made from a

conductive or semiconductor element.
•Resistance temperature detectors (RTDs) and
thermistor are the most common transducers that vary
their resistance when subjected to temperature variation.
(a) Resistance-temperature detector (RTD) RTD PT100 Temperature Sensor

• Resistance-temperature detector is a temperature sensing device whose

resistance increases with temperature, also referred as positive temperature co-
efficient (PTC).
• As they are almost invariably made of platinum, they are often called platinum
resistance thermometers (PRTs). 28
• Platinum RTD has a nominal resistance of 100 Ω at

•The mathematical relation between the resistance and temperature of

Resistance temperature detectors (RTD) is given by:

•
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 Measurement using RTD

Measurement using RTD has to consider the following

factors to over come inaccuracy

Since RTD is a passive resistive device, a current is
required to pass through the device to produce a measurable voltage.
This current causes the RTD to heat internally and hence causes as an error,
this heating is called as self heating.

Lead wire resistance can also be a factor because RTDs are low-resistance
devices, care must be taken in wiring and measuring RTDs to avoid errors
caused by lead resistance
Mechanical strain on the resistance thermometer can also cause inaccuracy 30
Resistance thermometers are constructed in a number of forms and offer greater stability,
accuracy and repeatability advantages and limitations

•Advantages of platinum resistance thermometers:

High accuracy
Low drift (means Change in the value of the parameter without any external change.
change in output even though the input was provided.)
Wide operating range
Suitable for precision applications

•Limitations:
RTDs in industrial applications are rarely used above 660
Compared to thermistors, platinum RTDs are less sensitive to small temperature changes
and have a slower response time. However, thermistors have a smaller temperature 31range
 Thermistor
•A thermistor is a type of resistor whose resistance varies

significantly (more than in standard resistors) with temperature.

•Thermistors are widely used as inrush current limiters, temperature sensors,

self-resetting over current protectors, and self-regulating heating elements.
• Thermistors differ from resistance temperature detectors (RTD) in that the
material used in a thermistor is generally a ceramic or polymer, while RTDs
use pure metals.
• The temperature response is also different; RTDs are useful over larger
temperature ranges, while thermistors typically achieve a higher precision
within a limited temperature range [usually -90 to 130
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 •The resistance RT of a thermistor at a temperature (T) can be expressed
by the equation:

•, where a & β are constants of the material, k=Ro

•Depending on the sign of k thermistors are classified into two types.

•If k is positive, the resistance increases with increasing temperature, and

the device is called a positive temperature coefficient (PTC) thermistor, or
posistor.

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 •If k is negative, the resistance decreases with increasing temperature, and
the device is called a negative temperature coefficient (NTC) thermistor.
•Resistors that are not thermistors are designed to have a k as close to
zero as possible (smallest possible k), so that their resistance remains nearly
constant over a wide temperature range.

Figure . Thermistor resistance-temperature characteristic and types

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• Example: a platinum resistance thermometer (RTD) has a resistance of
100ῼ at and its temperature coefficient of resistance at is .
a. find the resistance at
b. if the thermometer has a resistance of 150ῼ, find the temperature?
Solution:
(- ῼ

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 Resistive Sensors – Strain Gauges
•Strain is the amount of deformation of a body due to an applied force. More
specifically, strain (ε) is defined as the fractional change in length,
•A strain gauge takes advantage of the physical property of
electrical conductance and its dependence on not merely the electrical conductivity
of a conductor, which is a property of its material, but also the conductor's geometry.
•When an electrical conductor is stretched within the limits of its elasticity such
that it does not break or permanently deform, it will become narrower and longer,
changes that increase its electrical resistance end-to-end.
• Conversely, when a conductor is compressed such that it does not buckle, it
will broaden and shorten changes that decrease its electrical resistance end-to-end.
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 Figure :Stress and strain:
(a) Effect of tensile stress (b) Effect of compressive strain

Poisson Ratio
Poisson ratio is the ratio of transverse contraction (or
expansion) strain to longitudinal extension strain in the
direction of stretching force. Tensile deformation is considered
positive and compressive deformation is considered negative.
The definition of Poisson ratio contains a minus sign so that
normal materials have a positive ratio.
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Cont.….

Strain gauge
•A fundamental parameter of the strain gauge is its sensitivity to strain, expressed
quantitatively as the gauge factor (GF).
•Gauge factor is defined as the ratio of fractional change in electrical resistance to the
fractional change in length (strain):

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Cont.…. Strain gauge
• Is a secondary transducer that senses tensile or
compressive strain in a particular direction at a point on
the surface of a body or structure
• Used to measure force, pressure, displacement
R  R (e)
• Where e=l/l is the strain
• The resistance of an unstrained conductor is given as
l
R 
A

• Under strained condition, resistance of conductor changes

by R because of l, A, and/or 
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Cont.…
· To find the change in resistance R,
R R R
R  l  A  
l A 
 l l
 l  2 A  
A A A
· Dividing both sides by R, we get the fractional change as
R l A 
  
R l A 

· Let us define el = l/l as the longitudinal stain and eT as the

transversal strain
· Also assume that eT = -el ,where  is the Poisson’s Ratio
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 Gauge Factor
The resistance R of a conductor of cross section area A, length L, made of
material of resistivity is
Gauge Factor is Defined as

Where

Where , Area A is geometric dimension of strain

gauge, ; where D Diameter
∆𝐴 ∆𝐷
=2
𝐴 𝐷

Where
Cont.…

• G is also known as Strain-Sensitivity factor; rearranging

terms, we get
 / 
G = (1 + 2 ) +
eL
/
eL
• Where is the Piezoresistive term

• For most metals, the Piezoresistive term is about 0.4

and 0.2 <  < 0.5
• Thus, Gauge factor for metallic stain gauges is in the range
2.0–2.5 (not sensitive)
https://www.brown.edu/Departments/Engineering/Courses/En123/arch/32strain.html
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 Cont.…
• Sensitive measurements require very high Gauge factors in the range of
100-300
• Such factor can be obtained from semiconductor strain gauges
• Due to the significant contribution from the Piezoresistive term

Example : A resistance wire strain gauge with a gauge factor of 2 is bounded to a

steel structural member subjected to a stress of 100 MN/m2. The modulus of
elasticity of steel is 200 GN/m2. Calculate the % change in the value of the gauge
resistance due to applied stress

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 Strain Gauge Sensitivity
Strain measurement involves a very small quantity (a few ). Therefore to measure strain,
requires accurate measurement of a very small change of resistance.

Example:
For a strain of 500 m, with Gauge factor= 2, strain gauge has R=120 Ω
Then
= 120 X 2 X 500 m
= 0.12 Ω (it’s a very small resistance change)

To measure such a small change in resistance, a bridge circuit is needed

to convert this change in resistance to the change in voltage.

Different Types of Sensors and their Working (circuitdig

est.com)
 Thank
you
For your
Attention!!
!
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