MACHINE SHOP PRACTICE

 Course Code: Mechanical Engineering 6

 Course credit: 2 units
 Course Title: Machine Shop Practice
 Weekly Contact hours: 6 hours/week
 Prerequisite: Workshop Theory and practice

SIMPHER REYES GUYONG, ME,

MAT.
Assistant Professor IV
 The course deals with use
Course Description

and operation of machines such

as lathes, shapers, planers,
drilling and boring machines,
milling machine, cutters,
grinding machines, machine
tools and accessories. It covers
technological advances in metal
working and new innovations in
machine shop.
Timeframe Course Content/Subject Matter

Week 1 VISION, MISSION, GOALS, OBJECTIVES AND ORIENTATION OF POLICIES

INTRODUCTION TO THE COURSE

Week 1 1. Principles of machine shop processes

Week 2-3 1. Classification and application of machine tool

MACHINE TOOL OPERATIONS A

Week 4-5 a) Lathe machine

Week 5-6 a) Milling machine

CREATE A PROJECT USING DIFFERENT TOOLS AND PROCESSES

Week 7-8 a) Lathe machine

Week 9-10 a) Milling machine

Week 10 MID-TERM EXAMINATION

MACHINE TOOL OPERATIONS B

Week 11 1. Grinding machine operation

Week -12 2. Drilling machine

CREATE A PROJECT USING DIFFERENT TOOLS AND PROCESSES

Week 13- 14 1. Grinding Machine

Week 14-15 1. Drilling Machine

INTRODUCTION TO CNC MACHINES

Week 16 CNC Programing

Week 16 CNC Operation

CREATE A PROJECT A CNC MACHINE PROGRAM

Week 17-18 1. Lathe machine CNC Program

Week 18 FINAL-TERM EXAMINATION

 Requirements Points Weight
(%)
MID TERM 40
Mid-Term Examination 100 40
Class Standing 60
 Recitation/Class Participation and Quizzes 20
 Assignments 10
 Group Outputs/Project
• 30
*Outputs/Projects must be given higher percentage
than the other
criteria under class standing
FINAL TERM 60
Final Examination 100 40
Class Standing 60
Recitation/Class Participation and Quizzes 20
Assignment 10
Group Outputs/Project 30
*Outputs/Projects must be given higher percentage
than the other
criteria under class standing
Grading System: Absolute Standard: Class Standing (60%) + MTE/FE (40%) = 100%
Final Grade = Mid Term Grade (40%) + Final Term Grade (60%)
 Raw Score Grade Equivalent Descriptive Equivalent

60%
98 – 100 1.00 Outstanding
93 – 97 1.25 Outstanding
88 – 92 1.50 Very Satisfactory
83 – 87 1.75 Very Satisfactory
79 – 82 2.00 Very Satisfactory
74 – 78 2.25 Satisfactory
70 – 73 2.50 Satisfactory
65 – 69 2.75 Satisfactory
60 – 64 3.00 Fair
55 – 59 4.00 Conditional
Below 55 5.00 Failed
INC Incomplete
DRP Officially Dropped without Credit
UD Unofficially Dropped with a grade of 5.00

*General Education or basic subject / General Education subjects for board course /Professional
or Major subjects = 60%
Rules and Regulations
 1. No Personal protective Equipment (PPE)

 No Entry;
 2. Always inform the Laboratory in-charge;

 3. Be aware of the environment ( Safety,

 security);
 4. No eating, momma, drinking inside the

 shop;
 5. do not leave your valuables unattended
Previous Machine Shop Projects
 Machine shop
New Project Challenge
Presented by: SIMPHER R. GUYONG, RMEE.
Asst. Professor IV

Lathe Machine
A turning tool: the most versatile machine tool today.
a machine for working metal, in which the piece being
worked is held and rotated while a cutting tool is
applied to it. Used to cut and removed metal part from
work-piece to its desired shape and size.
 Compose of five main features

1. horizontal bed – ensures alignment of tool to the

work-piece
2. headstock- contain the main work spindle
3. tailstock – supporting center for long work piece
4. tool supporting carriage – a traversing tool holder
5. mechanism at the head stock- regulates the tool
advance
 Function
 The main function of the lathe is to
remove material from a work piece
through the use of cutting tools. The
lathe shapes a material by holding
and rotating the material as a cutting
tool is advanced into it. There are a
lot of shapes and forms that can be
produced by the lathe machine.
More importantly, these shapes come
in various sizes and specifications.
Classification
Engine lathes. These are probably the
most popular among the lathe machines.
In fact, no machine shop is seen without
this type of lathe. The good thing about
engine lathes is that it can be used in
various materials, aside from metal.
Moreover, the set-up of these machines is
so simple that they are easier to use. Its
main components include the bed,
headstock, and tailstock. These engine
lathes can be adjusted to variable speeds
for the accommodation of a wide scope of
work. In addition, these lathes come in
various sizes.
Bench lathe


Bench lathe. A type of machine tool that can
produce a variety of custom turned components
with precision and accuracy. This article will go
over the definition, functions, applications,
advantages, and mounting of bench lathes.
 Turret Lathes. These types of lathes
are used for machining single work-
pieces sequentially. This means that
several operations are needed to be
performed on a single work piece. With
the turret lathes, sequential operations
can be done on the work piece,
eliminating errors in work alignment.
With this set-up, machining is done
more efficiently. Correspondingly, time
is saved because there is no need to
remove and transfer the work piece to
another machine anymore.
 Special Purpose Lathes. As the name
implies, these lathes are used for special
purposes such as heavy-duty production
of identical parts. In addition, these
lathes also perform specific functions
that cannot be performed by the
standard lathes. Some examples of
special purpose lathes include the bench-
type jewellers' lathes, automatic lathes,
crankshaft lathes, duplicating lathes,
multi-spindle lathes, brake drum lathes,
and production lathes among others
 Machine operation
 1. facing – flattening the end of shaft, shoulder of any
flange or disk shaped part.
2. roughing – reducing quickly to the required size.
3. Finishing – is turning w/ fine cuts for smooth finish.
4. knurling – is the formation of fine ridges on the
periphery of a circular part.
5. parting – is the separation of part.
6. threading – forming of helical contour along the
shaft as in the bolts.
7. grooving- producing a neck on the shaft.
8. drilling- producing a hole on the part.
9. boring – process of enlarging a hole.
10. tapering – creates a conical shape on the shaft.
11. straight turning - the cutting tool travels a parallel to the
axis
of the shaft
Vernier Calipers – are precision tools used
to make accurate measurements to
within .001 in.
Parts of the Venier Caliper