B2: STONE WORK

PART I : GENERAL A. GENERAL REQUIREMENTS Work of this section as shown or specified, shall be in accordance wit the requirements of the whole of the Contract Documents. B. SCOPE OF WORK 1. Description: This work shall includes following: a. Provision (purchase, fabricate and finish), and installation of stone veneer, stone paving and stone flooring including marble. b. Provisions (purchase, fabricate, finish and ship) of stone for stone faced pre cast concrete panels. c. Stone countertops as shown on drawings. d. Provision (purchase, fabricate, finish and ship) and installation of stone for interior and exterior stonework (as shown on drawings). e. Engineering and design of stone support and anchorage system for dry set exterior stone work. f. Mortar for setting stone paving, flooring, stair treads, curbs, and other areas as shown on drawings. g. Grouting anchors, angles, and supplementary framing. h. Accessories as necessary to complete work. Related Section: Section B4 Brick Masonry Work related not furnished under this Section: Anchorage and Stiffeners that shall be casted to structure.

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C. REFERENCES 1. 2. 3. 4. 5. 6. 7. 8. PUBI SII 0739 80 Marble ASTM A 123 84 Zinc (hot dipped) galvanized coatings on iron and steel product. ASTM A 307 Steel anchor, bolt, dowels, nuts ASTM C 241 Stone abrasion resistance (for imported granite and marble) Standards: NB6QA National Building Granite Quarries Association Inc, specifications for Building Granite. MIA (Marble Institute of America) Design Manual III Dimensional Stone Single source responsibilities for stone obtain each stone type from a single quarry.

D. SUBMITTALS 1. 2. 3. GENERAL: Submit following items in accordance with Section 01300 Product Data: a. Submit manufacturers technical information for proprietary products. b. Submit data substantiating abrasion resistance of each type stone subjected to foot traffic. Shop Drawings: a. Submit cutting drawings showing shapes, sizes, dimensions, and pattern / setting drawings showing anchoring setting methods. b. The Contractor shall prepare and submit to the Engineer for approval, complete cutting, drilling and setting drawings, which shall shown in detail the sizes, sections and dimensions of stone, the arrangement of joints, anchoring and necessary details. Provision for proper anchoring, doweling and cramping of work in keeping with standard practices, shall be clearly indicated on the shop drawings.

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Samples: a. Submit 3 sets of samples for each type of stone not less than 300x300 mm size indicating finish and full range of color variations to be expected in completed work. b. Architect will review samples for acceptable range of variations to be expected in completed work. c. Submit grout color samples for Architects selection Qualification Data: Submit fabricators and installers qualifications verifying years of experience; include list of completed projects having similar scope of work identified by name, location, date, reference name and phone number. Mock up: construct 6 x 8 mock up at location to be designed by Architect. Retain mock-ups as stone work standard. QUALITY ASSURANCE Fabricators and Installer Qualifications: a. Minimum 10 years documented experience in stonework. b. Execute work by skilled mechanics and stone fitters. One Sources Assurance: Fabricator shall submit assurance / warranty that each type of stone delivered to site shall be obtained from one single source. FIELD SAMPLES Provide 3 sqm. Sample of stonework and wall installation representing finished work. Construct at job site in location directed by Engineer. Sample may be incorporated as part of work if approved in writing by Engineer. Approved samples will serve as standard of quality and workmanship of work; maintain samples until completion of relevant work. Upon completion of relevant work or when directed by Engineer, demolish field samples and remove from site, unless accepted by Engineer as part of completed work.

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G. PRE INSTALLATION CONFERENCE Conduct pre-installation conference in accordance with Section C (MEP) for coordination with other related work. H. DELIVERY, STORAGE, AND HANDLING 1. 2. 3. 4. 5. I. 1. 2. Comply with requirements of Section B8 Transport, store, and handle units to prevent damage to materials or structure. Handle with crate to prevent damage to corners and edges. Protect stone to prevent staining, cracking, chipping, bowing, and warping. Broken, cracked, chipped, stained or damaged stone will be rejected, whether built-in or not Protect grout materials against moisture, soiling, or staining. EXTRA STOCK MATERIAL Furnish with initial shipment 5% extra quantities of each size, color, and finish of tile shapes to replace normal breakage during delivery and erection. Deliver extra materials remaining at end of installation to Owner for future use. Deliver and store extra stone at project site where directed. Ensure materials are crated for protection and identified with materials contained.

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PART II: PRODUCT A. GENERAL REQUIREMENT: 1. 2. 3. 4. 5. 6. 7. Stone fabricator is responsible for designing quantities, sizes and shapes of stone anchor and slots, including necessary modifications to meet specified requirements and maintain visual design concepts. Furnish each type stone for this Project from one source and quarry, and ensure that stone can be fabricated and delivered to meet Project Schedule. Color match stone at quarry and number in sequence to produce acceptable appearance acceptable to Architects. Provide sound, hard, durable, and well seasoned stone of uniform strength, color and texture, free of quarry sap, flaws, cracks, seams, starts, sand holes, iron pyrites, or other mineral or organic defects which affect visual appearance. Inherent variations characteristics of quarry from which stone is obtained shall be acceptable, except inclusions shall be limited to 3 mm in size for coarse grain stone; 1 mm size for fine grain stone and will be acceptable only if indicated on samples approved Engineer. Stone subjected to foot traffic must have abrasion resistance (Ha) of 10.0 minimum when tested in accordance with ASTM C241. Natural stone should be provided maintaining visually similar appearance in color and texture.

B. STONE AND MARBLE 1. Specification: a. Type and size to be read in conjunction with schedule of finishes and drawings. b. Thickness sees drawings. c. Standard: Local product or other specified d. Natural Stone: Local product: Stone has been used: please check finishes material schedule on attachment A.

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C. SETTING MATERIALS 1. Stone Fabrications: a. General: Fabricate stonework in sizes shapes and tolerances required b. Quarrying: Quarry stones from single quarry stratum for each type, variety, color, and quality of stone required. c. Minimum thickness to be determined by Stone type and slab type. d. Stone panel edge: dress straight at 90-degree angle to face. e. Corners: Quick miter Acceptable Manufacturers for Latex Tile setting Additives and Grout: a. AM Building Products b. Laticrete International, Inc. or equal approved Grout: a. Description: Factory blended, mildew resistant, sanded, grout consisting of Portland cement, graded quartz and additives. b. Latex additive: Laticrete 4237, or equal c. Colors: Selected by Architect from manufacturers full range of standard and designer colors. d. ANSI A 118.6, latex modified, stone color matched, as follows for joint size: 1/8 and smaller: Unsanded. Larger than 1/8: sanded Latex Modified Portland cement Mortar ANSI A118.4, latex modified e. Portland Cement: from one source only, non-staining and non-air-entraining comply with SII 0013-81 f. Latex additive: Slurry bond coat: AM building product, or equal; Mortar bed: AM building product, or equal g. Bond coat sand: 100% passing No. 4 sieve

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D. SETTING BED MIXES 1. 2. General: Mix latex modified mortars in following manufacturers technical requirements. Latex Modified Mortar: a. Setting bed: 1 part Portland cement to 3 parts sand; Sand may be slightly damp but not add water to mix; Add liquid latex as recommended by additive manufacturer; adjust quantity to product proper consistency. b. Bond coat: 1 part Portland cement to 1 part sand; Add liquid latex as recommended by additive manufacturer; adjust quantity to product proper consistency. FABRICATION

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Stone Fabricating Tolerances: a. Tolerance of any dimension: +/- or 1.5 mm b. Tolerance on thickness: +/- or 1.5 mm c. Tolerance for out of squareness: +/- 1.5 mm d. Tolerance for flatness: 1.2 mm when measured with straight edge e. Deviation from square diagonal: +/- or 1.5 mm f. Tolerances shall not be accumulative. 2. Cut accurately to conform with shape and dimensions shown, with exposed surfaces true and finished 3. Accurately fit joints, corners and miters. Match components carefully to produce continuity of line and design 4. Saw cut backs and dress parallel with face 5. Dress joints straight and at right angles to the face. 6. Provide quirk mitered exterior corners where indicated, and provide beveled side on edges where required on drawings 7. Mortise and sink units to receive anchors, dowels and other necessary items 8. Fasten stone liners and blocking with stainless steel pins and epoxy adhesive 9. Perform cutting and drilling as required for acceptance of other work 10. In cutting and fitting, carefully cut and grind edges to near perfect fit and perform cutting in manner not to impair strength or appearance of material. 11. Patching or other forms of concealment to cover defects in material or workmanship will not be permitted 12. Stone coming in contact with structural work shall be back-checked as indicated on the drawings. Stone resting on structural work shall have beds shaped to fit the support. F. 1. 2. 3. FINISHES Natural Stone: Natural finished with clear polyurethane based coat as specified section 09900 Marble: Polished finish at floor, wall and other areas unless noted otherwise on drawings. All exposed ends, beveled/edges, and other surfaces shall be finished to match face.

PART III : EXECUTION A. EXAMINATION 1. 2. Examine conditions and proceed with work in accordance with section 01400 Verify that items built-in under other Sections are properly located and sized

B. PREPARATION 1. 2. 3. 4. 5. Setting stones: select stone units to assure uniform pattern, texture and color throughout installation. Install anchors supports, fasteners, and other attachment necessary to secure stonework in place. Clean stone prior to erection. Do not use wire brushes or implements, which will mark or damage exposed surfaces. Clean substrates. Ensure that surfaces to receive stone are firm, dry, clean, and free of oily or greasy films, mortar, soil and other foreign substances. Prepare surfaces in strict accordance with instructions of manufacturer whose setting materials or additives are being used. Scarify concrete substrates with rotary grinder if necessary to completely remove curing compounds or other substances that would interfere with proper bond of setting material manufacturer.
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Prime substrate when recommended by manufacturer of setting materials. On location with patterned-stone work, pattern shall be marked on prepared surface prior to installation

C. INSTALATION 1. General: a. Comply with reference standards. b. Tolerances: Variation from plumb and level: Do not exceed 3 mm in 3000 mm. Joint size: +/- or 25%, Step in face: 1.5 mm maximum. Jog in alignment at edge: 1.5 maximum. Tolerance shall not be accumulative. c. Clean stones thoroughly by thorough drenching with clean water before being set in work. d. Install stone in accordance with stone suppliers instructions and setting drawings. e. Set stone work level, plumb, square and true with joints of uniform width. Alignment face for stone shall be outside face. f. Do not install units, which are chipped, cracked, discolored or not properly finished. g. Arrange stone pattern to provide consistent joint indicated. h. Supply and set anchors, dowels, ties and other similar items necessary for securing stone. Space anchors at suitable center and at not less than minimum spacing allowed by governing authorities. Set stones to allow movement in joints for creep, shrinkage and thermal expansion and contraction. i. Do not use lead, aluminum, plastic or woods shims. j. Provide flush joints, within specified allowable tolerance, at surface between adjacent stone for full length of joint. k. Accurately and neatly cut, drill and fit stone for hardware, outlets, fixtures, fittings and other appurtenances abutting or extending through stone. l. In cutting and fitting, carefully cut edges and grind to proper fit; perform cutting in manner so as not to impair strength or appearance of material. m. Ensure service outlets have been located in center of stone paving unless otherwise indicated on Drawings. Where service outlets have not been shown on shop drawings, obtain detailed instruction as to location and layout from architect. Location: Except where indicated otherwise on Drawings, set stone using following methods; wet system for flooring & wall. Wet System Latex modified thickset Mortar Method. Place thick bed mortar onto concrete, Rod and compact mortar for uniform density. Apply skim coat of mortar of same composition as mortar setting bed to back of each stone immediately prior to placing on bed. Grouting: a. Grout joints, tool joints slightly concur b. Grout joints as soon as possible after initial set of mortar bed. c. Follow grout manufacturers instruction for preparation and application. d. Wet stone units before grouting. e. Finish grout flush with finished surface of stone. f. Strike joints flush and tools slightly concave. g. Fill gaps and skips to produce finished joints, which is uniform in color, smooth and without voids, pinholes or low spots. h. Cure grout by maintaining in moist condition for 72 hours minimum. Type of Nat Joint: a. Between Bricks with finishing. b. Between wall plaster with Polyurethane paint. Maintenance Instructions: submit for each type of stone. Scaling seal stone work with clear water-repellent sealer. Cavities: Do not fill cavities with mortal grout unless otherwise indicated. Weeping: provide weeps where water coves accumulate.

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D. PROTECTION 1. 2. After setting, keep traffic off flooring for 48 hours. Protect freshly filled joints from traffic dirt for 48 hours. ===============
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