INDEX

RC TEC
HNIC
AL MANU
AL
TECHNIC
HNICAL
MANUAL

R C 4000

R C 4500 / 5600 / 5600D

R C 5800

R C 6300

4. PRINT AREA
CONTENTS

Operation and Function ...................................................................................... IV-1

1. Drum Section .................................................................................................. IV-2
[Theory of Operation]
1. Drum Locking System ........................................................................... IV-2
2. Drum Rotation Control System ............................................................. IV-3
3. Drum Position Check System ............................................................... IV-4
4. Ink Supply System ................................................................................ IV-5
[Removal Procedures & Precautions for Installation]
1. Screen .................................................................................................. IV-7
2. Squeegee Unit ...................................................................................... IV-7
3. Inking Pump Unit .................................................................................. IV-8
4. Drum PCB ............................................................................................. IV-8
5. Magnet A and C Detection Sensors ..................................................... IV-8
[Adjustment Procedures]
1. Squeegee Gap ...................................................................................... IV-9
2. Squeegee Pressure ............................................................................ IV-10
3. Position of Ink Blocking Plates ............................................................ IV-11
4. Drum Rotation Speed ......................................................................... IV-12
5. Position of Magnet A Detection Sensor (Drum Home Position) ......... IV-13
2. Press Section ................................................................................................ IV-14
[Theory of Operation]
1. Press System ...................................................................................... IV-14
2. Pressure Regulation System .............................................................. IV-16
[Adjustment Procedures]
1. Position of Pressure Lever .................................................................. IV-17
2. Resting Position of Pressure Roller .................................................... IV-18
3. Position of Pressure Solenoid ............................................................. IV-19
4. Position of Hook Lever ........................................................................ IV-20
5. Standard Pressure .............................................................................. IV-21

5. PAPER RECEIVING AREA

CONTENTS

Operation and Function ....................................................................................... V-1

1. Paper Ejection Section .................................................................................... V-2
[Theory of Operation]
1. Separator Positioning System ............................................................... V-2
2. Paper Ejection System .......................................................................... V-3
3. Paper Ejection Check System ............................................................... V-4
[Removal Procedures & Precautions for Installation]
1. Paper Receiving Tray ............................................................................ V-7
2. Suction Unit ........................................................................................... V-7
3. Transfer Belts (Disassembly Procedures of Suction Unit) ..................... V-7
[Adjustment Procedures]
1. Position of Separator ............................................................................. V-8
2. Tension of Suction Drive Belt ................................................................ V-9

6. MASTER MAKING AREA

CONTENTS

Operation and Function ...................................................................................... VI-1

1. Image Scanning Section ................................................................................ VI-2
[Theory of Operation]
1. Original Feed System ........................................................................... VI-2
2. Original Feed Check System ................................................................ VI-4
3. Image Scanning System ....................................................................... VI-6
[Removal Procedures & Precautions for Installation]
1. Image Scanner Unit .............................................................................. VI-8
2. ADF Unit ............................................................................................... VI-8
3. Digitizer Unit ......................................................................................... VI-9
4. Image Processing PCBs ....................................................................... VI-9
5. Image Scanning Section ....................................................................... VI-9
[Adjustment Procedures]
1. Sensitivity of Original IN Sensor ......................................................... VI-10
2. Position of ADF Interlock Switch ......................................................... VI-11
2. Master Making Section ................................................................................. VI-12
[Theory of Operation]
1. Master Making System ....................................................................... VI-12
2. Master Loading System ...................................................................... VI-14
[Removal Procedures & Precautions for Installation]
1. Thermal Print Head ............................................................................. VI-16
2. Write Roller ......................................................................................... VI-17
[Adjustment Procedures]
1. Sensitivity of Master Detection Sensor ............................................... VI-18
2. Sensitivity of Master End Sensor ........................................................ VI-19
3. Tension of Write Pulse Motor Belt ...................................................... VI-20
4. Tension of Loading Pulse Motor Belt .................................................. VI-21
5. Position of TPH Home Position Switch ............................................... VI-22
6. Thermal Power of Thermal Print Head ............................................... VI-23

7. MASTER CARRIER AND

CLAMP AREA
CONTENTS

Operation and Function ..................................................................................... VII-1

1. Master Carrier and Clamp Sections .............................................................. VII-2
[Theory of Operation]
1. Master Feed System ............................................................................ VII-2
2. Master Clamp System ......................................................................... VII-4
3. Master Loading (On the Drum) System ............................................... VII-6
4. Master Cut System .............................................................................. VII-8
[Removal Procedures & Precautions for Installation]
1. Cutter Unit .......................................................................................... VII-10
2. Clamp Unit ......................................................................................... VII-10
[Adjustment Procedures]
1. Sensitivity of Master Sensor .............................................................. VII-11
2. Position of 0/180 Angular Sensors ................................................. VII-12
3. Position of Master Positioning Sensor ............................................... VII-13
4. Sensitivity of Master Positioning Sensor ............................................ VII-14
5. Position of Clamp Solenoid ................................................................ VII-15
6. Position of Clamp Safety Switch ........................................................ VII-16
7. Position of Cutter Position Switch (Stop Position of Cutter Motor) .... VII-17

8. MASTER DISPOSAL AREA

CONTENTS

Operation and Function .................................................................................... VIII-1

1. Master Removal Section ............................................................................... VIII-2
[Theory of Operation]
1. Clamp Plate Open System ................................................................. VIII-2
2. Master Removal and Disposal System ............................................... VIII-3
3. Master Removal and Disposal Check System .................................... VIII-4
[Removal Procedures & Precautions for Installation]
1. Master Removal Unit .......................................................................... VIII-6
[Adjustment Procedures]
1. Projected Position of Master Removal Hooks .................................... VIII-7

9. DATA
CONTENTS

1. Test Mode ........................................................................................................ IX-1

1. Operational Procedures .............................................................................. IX-1
2. Test Items and Operations .......................................................................... IX-3
1)
Sensor/Sw Test ................................................................................ IX-3
2)
Motor/Solenoid Test .......................................................................... IX-4
3)
Operations Test ................................................................................. IX-5
4)
Others (Auxiliary Modes) ................................................................... IX-6
2. Advice Displays & the Conditions for Display ............................................. IX-7
1. "CALL SERVICE" indication ........................................................................ IX-7
2. "JAM or ERROR" indication ........................................................................ IX-9
3. "CHECK SETTING" indication .................................................................. IX-13
4. Others ........................................................................................................ IX-14
3. Location and Function of Electrical Parts .................................................. IX-15
1. Photo Sensors ........................................................................................... IX-15
2. Micro Sws .................................................................................................. IX-18
3. Other Sensors ........................................................................................... IX-20
4. Solenoids ................................................................................................... IX-22
5. Motors & Fans ........................................................................................... IX-24
6. PCBs ......................................................................................................... IX-26
4. Description of PCBs ..................................................................................... IX-28
1. Digitizer PCB ............................................................................................. IX-28
2. Image Processing PCB A .......................................................................... IX-30
3. System Main PCB ..................................................................................... IX-32
4. System Drive PCB ..................................................................................... IX-36
5. Panel Main PCB ........................................................................................ IX-40
6. Pressure Control PCB ............................................................................... IX-41
7. Power Supply PCB .................................................................................... IX-42