SERVICE MANUAL

SUBLIMATION TYPE RETRANSFER PRINTER

EDI secure
XID580i

Digital Identification Solutions Group of Companies

Teckstrasse 52, D-73734 Esslingen Germany
Phone : +49 711 341 689 - 0
Facsimile : +49 711 341 689 - 550

SPECIFICATIONS
Recording method : Sublimation type retransfer Accessories : Power cable CX21ICL Series (Large-type IC unit)
Feed format : Automatic feed For 120 V AC Power supply : Fed from the printer.
Recording density : 300 dpi x1 5V±5% DC, 12V±5% DC, 24V±5%
Expression gradation : 256 gradations for each Dark gray (North America) DC
color For 220 to 240 V AC Current dissipation : 500mA, 300mA, 1A
Printing time : Approx. 29 seconds (for x1 Mass : 3.5kg
single-sided printing, (Europe) Dimension (mm) : 110(W) × 221(D) × 255(H)
excluding data transfer Instruction manual Accessories : Joint plate × 1
time) English Inter-unit cable × 1
Interface : USB2.0 (standard) x1
Operating environment conditions * The detached power cords and the Instruction CX21ICS Series (Small-type IC unit)
Temperature: 15°C ~ 30°C manual vary according to model and country of Power supply : Fed from the printer.
Humidity: 35% ~ 70% purchase. Mass : 0.5kg
(no condensation) Card stacker Dimension (mm) : 50(W) × 152(D) × 115(H)
Storage environment conditions ×1 Accessories : Screw (with washer) × 3
Temperature: -15°C ~ 55°C Ink ribbon cassette Screw (without washer) × 2
Humidity: 20% ~ 80% ×1 Products sold separately
Power supply : 100 — 120 V AC/ Retransfer film cassette : Ink ribon, retransfer film : Cleaning card
220 — 240 VAC ×1 1,000 frames/set 10 card /set
(allowance±10%) Jog lever (contained in the Model : CY-P340A Model : CX210-CC1
Current dissipation : 7.0A (for 100V system)/ card tray) : Laminator Unit :
5.0A (for 200V system) ×1 Model : ILU
Mass : Standard 22.0kg : Card tray
Excluding the built-in When setting paper feeding feature on the right
magnetic encoder Model: CF-3NTR
: Hand gloves M Size (U105-M)
L Size (U105-L)

KAS-T099-002
May 2006
CONTENTS

IMPORTANT SAFETY PRECAUTIONS 2.10.1 Installation of the Platen Solenoid .................................. 22

INSTRUCTIONS 2.11 REMOVAL OF THE POWER SUPPLY UNIT ........................ 22
2.12 REMOVAL OF SENSORS AND SWITCHES ....................... 23
MODEL NAME ................................................................................. 1 2.12.1 Removal of the Cam Sensor .......................................... 23
1. Detailed specifications .................................................................... 1 2.12.2 Removal of the Card Outlet Sensor ............................... 23
2.12.3 Removal of the Ink Encoder Circuit Board ..................... 23
HOW TO CONNECT SEPARATELY SOLD PARTS .................. 2
2.12.4 Removal of the External Unit Power Circuit Board ........ 23
1. Connecting the Small IC Unit .......................................................... 2 2.12.5 Removal of the Turnover Initial Position sensor ............. 24
2. Connection of the Magnetic/Contact-type IC Encoder .................... 3 2.12.6 Removal of the Card Near-empty Sensor ...................... 24
3. Connecting card tray ....................................................................... 4 2.12.7 Removal of the No Card Sensor .................................... 24
BLOCK DIAGRAM .......................................................................... 5 2.12.8 Removal of the Retransfer roller/
Remedial Roller Sensor ....................................... 24
1. OVERALL BLOCK DIAGRAM ......................................................... 5
2.12.9 Removal of the Retransfer Film Mark/Ink Start Position
2. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT ............. 6
Sensor Circuit Board and the Card Edge Sensor ... 25
3. INTERLOCK SW BLOCK DIAGRAM .............................................. 7
2.12.10 Removal of the C.L. Interlock Circuit Board and
4. BLOCK DIAGRAM OF THE FPGA CIRCUMFERENCE
the Card Supply Sensor ....................................... 25
ON A CPU BOARD ................................................................... 8
2.12.11 Removal of the Door Interlock Circuit Board .............. 26
WIRING DIAGRAM ....................................................................... 9 2.12.12 Removal of the Cassette Interlock Circuit Board ....... 26
2.12.13 Removal of the Card Tray Interlock Circuit Board ...... 27
Main Parts Layout .......................................................................... 10
2.12.14 Removal of the Turnover Card Sensor
1. Sensor-related ............................................................................... 10
Circuit Board ........................................................ 27
2. Related to Thermal Head and Rollers ........................................... 10
2.13 REMOVAL OF THE TURNOVER UNIT ................................ 27
3. Motor-related ................................................................................. 11
2.14 FAN REMOVAL .................................................................... 28
4. Solenoid-RELATED ....................................................................... 11
2.14.1 Removal of the Thermal Head Cooling Fan ................... 28
5. Switch-related ............................................................................... 12
2.14.2 Removal of the Suction Fan ........................................... 28
6. Related to Circuit Boards, Power Supply Unit, and Fans .............. 12
2.14.3 Removal of the Card Cooling Fan .................................. 28
7. RF-ID ............................................................................................. 14
2.14.4 Removal of the Ventilation Fan ....................................... 29
REMOVAL AND EXCHANGE OF THE MAIN PARTS ............ 15 2.15 ROLLER REMOVAL ............................................................. 30
1. CHECKING AT THE TIME OF SERVICING .................................. 15 2.15.1 Feed Roller Removal ..................................................... 30
1.1 REMOVE THE TOP COVER AND THE REAR PANEL. .......... 15 2.15.2 Platen Roller Assy Removal .......................................... 31
1.2 REMOVE THE MG CIRCUIT BOARD. .................................... 15 2.16 CIRCUIT BOARD REMOVAL ............................................... 32
1.3 SWING DOWN THE POWER SUPPLY UNIT. ........................ 16 2.16.1 Removal of the Main Circuit Board ................................ 32
2. REMOVAL AND EXCHANGE OF THE MAIN PARTS ................... 16 2.17 Thermal Head Exchange Method ......................................... 33
2.1 REMOVAL OF THE HEAT ROLLER ....................................... 16 USE OF SERVICE MODE ........................................................... 35
2.1.1 Removal of the Bend Remedy Roller ............................... 16
1. Entry into Service Mode ................................................................ 35
2.1.2 Removal of the Heat Roller .............................................. 16
2. Explanation of the Various Modes ................................................. 37
2.2 REMOVAL OF THE CAM MOTOR .......................................... 17
2.1 Download ................................................................................ 37
2.2.1 Installation of the Cam Motor ........................................... 18
2.2 Maintenance ........................................................................... 37
2.3 REMOVAL OF THE RETRANSFER FILM SUPPLY
2.2.1 Offset Prt Y Setting ........................................................... 37
MOTOR ............................................................................ 18
2.2.2 Offset Prt X Setting ........................................................... 37
2.3.1 Installation of the Retransfer Film Supply Motor ............... 19
2.2.3 Offset Trf X Setting ........................................................... 38
2.4 REMOVAL OF THE RETRANSFER FILM TAKE UP
2.2.4 Card Stop Position Setting (Offset Card X) ...................... 38
FILM WINDING MOTOR .................................................. 20
2.2.5 Default LUT Setting .......................................................... 38
2.5 REMOVAL OF THE CARD FEED MOTOR ............................. 20
2.2.6 Device Type Setting .......................................................... 38
2.5.1 Installation of the Card Feed Motor .................................. 20
2.2.7 Card Fan Setting .............................................................. 38
2.6 REMOVAL OF THE INK SUPPLY MOTOR AND
2.2.8 TUR Response Setting ..................................................... 38
THE INK TAKE-UP MOTOR ............................................. 21
2.2.9 Compatible Mode Setting ................................................. 38
2.7 REMOVAL OF THE TURNOVER MOTOR AND
2.2.10 Setting of the ink sensor level ........................................ 38
THE TURNOVER CARD FEED MOTOR .......................... 21
2.3 Off-line Test ............................................................................. 39
2.8 REMOVAL OF THE CARD PICKUP MOTOR ......................... 21
2.3.1 Pattern setting .................................................................. 39
2.9 REMOVAL OF THE FRONT PANEL ....................................... 21
2.3.2 Printing Side ..................................................................... 40
2.10 REMOVAL OF THE PLATEN SOLENOID ............................ 22
 2.3.3 Times ................................................................................ 40 LARGE IC UNIT .................................................................... 73
2.3.4 Test Select ........................................................................ 40 1. Removal of Each Part ................................................................... 73
2.4 Diag. Test ................................................................................ 40 1.1 Removal of the Top Cover ....................................................... 73
2.4.1 Sensor .............................................................................. 40 1.2 Removal of the Front Panel .................................................... 73
2.4.2 Actuator ............................................................................ 40 1.3 Removal of the Mechanical Unit ............................................. 73
2.4.3 Memory ............................................................................ 41 1.4 Removal of the IC Main Circuit Board ..................................... 73
2.4.4 SIO ................................................................................... 41 1.5 Others ..................................................................................... 73
2.4.5 Display .............................................................................. 41 2. Block Diagram ............................................................................... 74
2.4.6 Back Color ........................................................................ 41 3. DIP Switch Specifications ............................................................. 75
2.4.7 Buzzer .............................................................................. 41 3.1 Specifications .......................................................................... 75
2.4.8 Registers .......................................................................... 41 3.2 IC Card Stop Position Adjustment .......................................... 75
2.5 Information .............................................................................. 41 4. Error Messages ............................................................................. 76
2.6 Parameter Push and Pop ........................................................ 41 5. Specifications of Connector on the IC Main Board ....................... 77

OPERATION OF THE MECHANISM ......................................... 42

1. Single-side Printing ....................................................................... 42 EXPLODED VIEW AND ASSEMBLY LISTS ............................ 78
2. Double-side Printing ...................................................................... 42
HOPPER ASSEMBLY1/2 — 2/2 ................................................... 79
3. Initial Operation ............................................................................. 42
FRAME ASSEMBLY1/7 — 7/7 ..................................................... 81
4. Card Supply and Card Feed .......................................................... 43
PLATEN ASSEMBLY1/1 ............................................................... 88
5. Printing Operation ......................................................................... 45
PICK UP MOTOR ASSEMBLY1/1 ................................................ 89
6. Retransfer Operation ..................................................................... 47
FEED MOTOR ASSEMBLY1/1 ..................................................... 90
7. Operation in Case of Peeling with Return in Direction Towards
MEDIA W MOTOR ASSEMBLY1/1 ............................................... 91
the Turnover Unit ..................................................................... 49
MEDIA S MOTOR ASSEMBLY1/2 — 2/2 ..................................... 92
8. Operation of the Turnover Unit ...................................................... 50
INK S&W MOTOR ASSEMBLY1/1 ............................................... 94
9. Others ........................................................................................... 51
HEATER CAM MTR ASSEMBLY1/1 ............................................. 95
9.1 Position Relation with Ink Ribbon and Retransfer Film ........... 51
TURN MOTOR ASSEMBLY1/1 ..................................................... 96
9.2 Ink Ribbon and Retransfer Film End Treatment ...................... 51
TURN UNIT ASSEMBLY1/1 ......................................................... 97

MECHANISM ASSEMBLY1/12 — 12/12 ...................................... 98
TROUBLESHOOTING .................................................................. 52

FRONT PANEL ASSEMBLY1/2 — 2/2 ....................................... 109
1. LCD Error Code Correspondence ................................................. 52

PR COMMON ASSEMBLY1/4 — 4/4 ......................................... 111
2. Printing Defects and Countermeasures ........................................ 57

FINAL ASSEMBLY1/14 — 14/14 ................................................ 115
3. Power Supply Check ..................................................................... 61

MAINTENANCE INSPECTIONS ................................................ 62

1. Cleaning ........................................................................................ 62
2. Lubrication ..................................................................................... 62
3. Maintenance Inspections for Main Parts and
Execution Standard ................................................................. 62
4. Periodic Inspection Items .............................................................. 63
5. Trouble Diagnosis Sheet ............................................................... 64

ADJUSTMENT ............................................................................... 65
1. Layout of the adjustment elements ............................................... 65
2. Adjustment .................................................................................... 65
3. Caution Items for the Time of Exchange of
the CPU Circuit Board ............................................................ 65

MG ENCODING UNIT .................................................................. 66

1. MG Encoding Specifications ......................................................... 66
1.1 Magnetic Encoder Specifications ............................................ 66
1.2 General Equipment Specifications .......................................... 66
2. Block Diagram ............................................................................... 67
2.1 MG Unit Block Diagram .......................................................... 67
2.2 Connection Diagram ............................................................... 68
3. MG Encoding Unit Exchange Method ........................................... 69
3.1 Repair Classification ............................................................... 69
3.2 Exchange Method ................................................................... 69
3.3 DIP Switch Specifications ....................................................... 71
3.4 MG-related Error Messages ................................................... 72
 Important Safety Precautions
Prior to shipment from the factory, VDS products are strictly inspected to conform with the recognized product safety and electrical codes of the
countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions
when a set is being serviced.

• Precautions during Servicing

1. Locations requiring special caution are denoted by labels and in- 12. Crimp type wire connector
scriptions on the cabinet, chassis and certain parts of the product. In such cases as when replacing the power transformer in sets
When performing service, be sure to read and comply with these where the connections between the power cord and power trans-
and other cautionary notices appearing in the operation and serv- former primary lead wires are performed using crimp type connec-
ice manuals. tors, if replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according to the
2. Parts identified by the ! symbol and shaded ( ) parts are following steps.
critical for safety.
Replace only with specified part numbers. 1) Connector part number : E03830-001
Note: Parts in this category also include those specified to com- 2) Required tool : Connector crimping tool of the proper type which
ply with X-ray emission standards for products using will not damage insulated parts.
cathode ray tubes and those specified for compliance 3) Replacement procedure
with various regulations regarding spurious radiation (1) Remove the old connector by cutting the wires at a point
emission. close to the connector.
Important : Do not reuse a connector (discard it).
3. Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.

4. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing
2) Double insulated wires cut close to connector
3) High voltage leads
Fig.3
5. Use specified insulating materials for hazardous live parts. Note
especially: (2) Strip about 15 mm of the insulation from the ends of the
1) Insulation Tape 3) Spacers 5) Barrier wires. If the wires are stranded, twist the strands to avoid
2) PVC tubing 4) Insulation sheets for transistors frayed conductors.
15 mm
6. When replacing AC primary side components (transformers, power
cords, noise blocking capacitors, etc.) wrap ends of wires securely
about the terminals before soldering.

Fig.4

(3) Align the lengths of the wires to be connected. Insert the

wires fully into the connector.

Fig.1 Metal sleeve

7. Observe that wires do not contact heat producing parts (heatsinks,

oxide metal film resistors, fusible resistors, etc.)

8. Check that replaced wires do not contact sharp edged or pointed Connector
parts.
Fig.5
9. When a power cord has been replaced, check that 10-15 kg of
force in any direction will not loosen it. (4) As shown in Fig.6, use the crimping tool to crimp the metal
sleeve at the center position. Be sure to crimp fully to the
complete closure of the tool.

Power cord

1.2
2.0
5 Crimping tool
5.5

Fig.2 Fig.6

10. Also check areas surrounding repaired locations. (5) Check the four points noted in Fig.7.

11. Products using cathode ray tubes (CRTs) Not easily pulled free Crimped at approx. center
of metal sleeve
In regard to such products, the cathode ray tubes themselves, the
high voltage circuits, and related circuits are specified for compli-
ance with recognized codes pertaining to X-ray emission.
Consequently, when servicing these products, replace the cath- Conductors extended
ode ray tubes and other parts with only the specified parts. Under
Wire insulation recessed
no circumstances attempt to modify these circuits. more than 4 mm
Unauthorized modification can increase the high voltage value and
cause X-ray emission from the cathode ray tube. Fig.7

I S40888-01
• Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned
to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety
standards.

1. Insulation resistance test

Confirm the specified insulation resistance or greater between power cord plug prongs and exter-
nally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.). See table 1 below.

2. Dielectric strength test

Confirm specified dielectric strength or greater between power cord plug prongs and exposed acces-
sible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals,
microphone jacks, earphone jacks, etc.). See table 1 below.

3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d’) be-
tween soldered terminals, and between terminals and surrounding metallic parts. See table 1
below.

Fig. 8

4. Leakage current test

Confirm specified or lower leakage current between earth ground/power cord plug prongs and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks, etc.). a b
Measuring Method : (Power ON) Z A c
Insert load Z between earth ground/power cord plug prongs and externally exposed accessible Externally
parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following exposed V
table 2. accessible part
Fig. 9

5. Grounding (Class 1 model only)

Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out,
Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.

Fig. 10

AC Line Voltage Region Insulation Resistance (R) Dielectric Strength Clearance Distance (d), (d')
100 V AC 1 kV 1 minute d, d' ≤ 3 mm
Japan R ≤ 1 MΩ/500 V DC
100 to 240 V AC 1.5 kV 1 miute d, d' ≤ 4 mm
110 to 130 V USA & Canada 1 MΩ ≥ R ≥ 12 MΩ/500 V DC AC 1 kV 1 minute d, d' ≤ 3.2 mm
AC 3 kV 1 minute d ≤ 4 mm
110 to 130 V (Class 2)
Europe & Australia R ≤ 10 MΩ/500 V DC d' ≤ 8 mm (Power cord)
200 to 240 V AC 1.5 kV 1 minute
(Class 1) d' ≤ 6 mm (Primary wire)

Table 1 Specifications for each region

Table 2 Leakage current specifications for each region

Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

II S40888-01
 MODEL NAME
The letters and numbers following the model name are used to differentiate between destinations and specifications.

Model name: XID580i - #

1. Detailed specifications
# Portion – Internal option
Nil ......... No option (Standard model)
B ........... Equipped with ISO magnetic encorder / IC contact

1
 HOW TO CONNECT SEPARATELY SOLD PARTS
1. Connecting the Small-type IC Unit
1. Remove the cover on the side of the printer.
Remove the screw, and then raise the cover to remove it.

2. Connect the connector.

Please note that the connector has directionality.

3. Install the unit with three screws.

Install the screws so that the cable of the connector
is not caught.

Screw with washer

(provided)
Pass the cable through the notch.

4. Install the cover with two screws.

Screw
(provided)

2
2. Connection of the Magnetic/Contact-type IC Encoder
When the separately sold magnetic/contact-type IC encoder is to be connected to a standard printer, connect it accord-
ing to the following procedure.
For details in regard to the removal method for each part, refer to “Removal and exchange of the Main Parts”.
1) Remove the top cover.
2) Swing down the power supply.
3) Remove the front panel.
4) Install the magnetic unit. Fix with three black screws 8 at the front and four black screws 8 at the rear.
5) Install the bracket fixing the MG circuit board with four screws 6.

6
Pass the wires of
power switch.
CN3

13 KWS0744-001

x6
J10
9
Explanation drawing 1
14 KWS0767-002
J14

CN12 11
15 KWS0768-001

KWR17110-001
8
J10 Clamp
J14 Clamp

J14
J10

J10

KWR18416-001 12

8
J9
Clamp

8
1
(TSA0141)
(TFA0023)
Explanation drawing 1 G.NO.004 2

CLAMP

Explanation
drawing 2

6
MG PWB SA
3pin
Explanation
drawing 1
J1

8
J8

J4

CLAMP
Make the cable routed
J5
away from the rail
J3
6
J7
Explanation
drawing 2
CLAMP

3
3. Connecting card tray
Upon issuing the card using paper feeding feature on the right, as the NG cards transported to the printer will be ejected,
replace the standard hopper unit with an optional card tray.
Mount the card tray according to the following procedures:
1. Pull out the standard hopper unit diagonally upwards.
2. Insert the optional card tray diagonally downwards.
(Note: The cleaning roller should be left as it is.)

3. Enter the service mode of the printer main unit, select “Card Loading” under the maintenance items and switch from
“standard” to “Right Side”.
4. Settings other than this and operating procedures are dependent to the user system.

Note: If there are 10 cards accumulated continuously in the card tray, the printer will display “Card Tray Full”. Remove
the cards immediately.

5. Keep the removed hopper unit safely.

4
 5
MAIN PWB DRIVE PWB
SENSORS
U7
U2 U5 U3 U5 U7 STEP MOTOR DRIVER FILM MOTOR NO CARD
U7 U1 SDRAM SDRAM FLASH ROM FLASH ROM EEPROM U8 CARD IN
CLK CPU 64Mbit 64Mbit 16Mbit 16Mbit CARD MOTOR
32Kbit STEP MOTOR DRIVER
DRIVER CARD (MG POSITION) (PWB)
U11 (OPTION(MGIC))
CAM MOTOR
STEP MOTOR DRIVER CARD (TURN) (PWB)
X1 CPU BUS TURN POSITION
XTAL U13
DC MOTOR DRIVER INK MOTOR EDJE (PWB)
66.67MHz U12
U11 SDRAM U14 CARD OUT (PWB)
FPGA INK MOTOR CARD NEAR EMPTY
64Mbit DC MOTOR DRIVER
U15 FILM MARK (PWB)
FILM MOTOR
DC MOTOR DRIVER CAM POSITION
X2 TR POSITION
Q5
XTAL FAN (PRINTER) RR POSITION
32MHz TRANSISTOR
Q6 INK FG (PWB)
FAN (CARD) INK FG (MOTOR built-in)
TRANSISTOR
Q7 FILM FG (MOTOR built-in)
USB U17 FAN (THERMAL HEAD)
TRANSISTOR
USB U14~16
I/F chip BUFFER FAN (PRINTER)
Q2 SOLENOID (PLATEN ROLLER)
X1 Q3
XTAL TRANSISTOR SOLENOID (IC CONTACT(OPTION))
48MHz
U9
STEP MOTOR DRIVER TURN MOTOR
U10
CARD MOTOR (TURN)
FRONT PWB STEP MOTOR DRIVER
U16 CARD MOTOR (PICK UP )
COLOR LCD module DC MOTOR DRIVER
LED (16columX2line)
HEATER PROTECTOR PWB
U19 U22,36~U39
1. OVERALL BLOCK DIAGRAM

INVERTER BUFFER TR THERMISTOR

U2 RR THERMISTOR
Serial to Parallel
THERMISTOR & EXTERNALUNIT
CONNECTOR (PWB)
BLOCK DIAGRAM

U1 LEDX2 U13
DAConverter BUZZER SWX6 ADConverter THERMAL HEAD
DC-DC circuit U1 HEAD
EEPROM CONN
U8 U10 32Kbit PWB
REGULATOR REGULATOR
DOOR INTERLOCK SW (3.3V) (1.8 V)
CASSETTE INTERLOCK SW Q11 Q13
HEAD BLOCK
U2
CLEANING ROLLER INTERLOCK SW REGULATOR REGULATOR RESET IC
(1.5V) (A+5V) (5V) U32,U33 SENSORS
CARD TRAY INTERLOCK SW COMPARATOR
RF-ID UNIT
POWER MG/IC UNIT(OPTION)
SUPPLY
EXTERNALUNIT
UNIT
EXTERNALUNIT
 THERMISTOR
2. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT

(to DRIVE PWB)

HEATROLLER
t˚
(REMEDIAL)
POWER
THERMOSTAT
SUPPLY
UNIT
THERMISTOR
(to DRIVE PWB)
HEATROLLER
t˚
(RETRANSFER) (to ANALOG POWER PWB)
SSR2N
SSR2L SSR
CN5 CN2
SSR1N 24V
THERMOSTAT SSR
SSR1L
N(AC OUT) CN1
CN2
FAIL SIGNAL CN6 L(AC OUT) 5V
(to DRIVE PWB) CN8 12V
SSR1L 24V_RC
PHOTO SSR2L N(AC IN)
COUPLER ON/OFF CN7 L(AC IN) CN4
ABNORMAL
CONTROL CN3
CURRENT POWER SIGNAL VTH
DETECT AC SWITCH
PHOTO CN1
COUPLER VOLTAGE
DETECT
Secondary Primary
HEATER PROTECTOR PWB

6
 7
J18 J16 CN8
24V_RC
24V_RC
Door SW (PWB) CN2
24V
POWER CN1
SUPPLY 5V
12V
UNIT
Cassette SW (PWB) CN4
CN3
MAIN PWB Vth_RC
Vth
3. INTERLOCK SW BLOCK DIAGRAM

24V
J7
Cleaning roller SW (PWB) Specification of Interlock Switch
U9
TURN MOTOR DRIVER
U10
CARD MOTOR DRIVER Door SW (PWB) OPEN
J6 and 24V OFF
Cassette SW (PWB) OPEN
Card Tray SW (PWB)
U16
PICK UP MOTOR DRIVER Turn Motor STOP
Cleaning roller SW (PWB) OPEN Card Motor STOP
Pick up Motor STOP
DRIVE PWB
Card Tray SW (PWB) OPEN Pick up Motor STOP
4. BLOCK DIAGRAM OF THE FPGA CIRCUMFERENCE ON A MAIN BOARD

Flash
CPU Memory

32bit CPU BUS

16bit
Data SDRAM
4MWordx16bit
1
CPU I/F BLOCK Step Motor
INTERNAL
Speed Up/Down
CLOCK
Table
GENERATOR
(CPU generates
the table data.)
Motor
Solenoid 6 2
MOTOR
Control SDRAM I/F BLOCK
CONTROL
Signals Heater control
BLOCK
Table(*2)
1
Sensor input
3
Retransfer
Heater 16bit TPH Control
Temperature Data Table(*2)
AD (Strobe)
7 CONVERTER
Bend Remedial 2
CONTROL
Heater BLOCK 4
Temperature 4 56
8 Tables for
7 8 PRINT BLOCK
3 Print Data
TPH (Temperature
Correction(*2)
Temperature correction,
Outline emphasis, 5
9
HEATER LUT)
Retransfer CONTROL Data Processor Work Memory
Heater BLOCK for PRINT BLOCK
Control Signal
(The Heaters Microcode
are controlled Memory(*1) 6
Bend Remedial by each 9 512Word x 16bit
Heater temperature.)
Control Signal Plane Memory
2MByte
TPH I/F BLOCK
D/A
INK Sensor Interface Line Buffer Memory
LED Driver x2

(*1)(*2)These data are copied

Print Data from Flash Memory.
Strobe
Lutch

Thermal Print Head

*FPGA =
Field Prgramble Gate Array

8
 9
AC IN Option2 I/F Option1 I/F USB I/F Serial I/F
AC

J6 J7 J4
POWER SUPPLY
AC

AC AC DC24V CTL2 CTL1 VTH DC5/12V

SWITCH
POWER

J14 RF-ID PWB

J8
J13
CN1 CN8 CN9
HEATER
PROTECTOR J12 J17
PWB CN2 CN3 J1
J13 J15 J2 J11
J16
DC5/12V/24V
MAIN PWB
DRIVE PWB J10
J4 J24 J18
J8 J9 J11 J12 J16J14 J7 J6 J3 J23 J10 J9 J15 J5 J22 J21 J2
Cooling fan

to J13 CN4 CN5

Door interlock Cassette
interlock
No card Turnover Card near
sensor initial position empty sensor
CN7
CN6 CN3 sensor
HEAD PWB
J9 J12 Cleanning roller Card tray
interlock interlock Thermal Head
Step KWS0644-001
DC Motor
Motor CN1 CN1
to J11
J1
Turnover feed Ink takeup
motor motor
Platen
to J15 CN3 CN301
OPTION roller
solenoid
Thermal Head
cooling fan Retranfer Ink start
Card edge
(MG/IC Block) film mark
sensor
position
sensor
sensor
KWR16003-001
Thermostat

to
WIRING DIAGRAM

Thermostat
Retransfer
Heat roller
to J9 to J12
Heat roller

J16
Remedial

card supply sensor

CN2
DC Motor Step DC Motor
S3 S1 S2
Turnover
Motor card sensor
Cam sensor Retransfer Remedial
Head position1 Head position3 Card position
Pick up motor Heatroller Heatroller
Turn over motor Ink supply motor Head position2 210Encode Positionning sensor Positionning sensor
75Encode
to J8 to J8
Step
Motor
Step
Motor F1
to IC FLAG
5V 12V
CN201
J8 to J16 to J10 CN1 CN2 INK FG
Solenoid For
T2 T1 sensor
Retransfer film
supply motor
Card feed
motor Step DC IC CONTACT
Step IC R/W FRONT PWB
to J13 Motor Motor
Motor
Cooling fan

Card Cooling Fan

to J13 Remedial Retransfer
Cam motor Retransfer film
Take up motor
MG Feed Motor Heat Roller CN1 Heat Roller
IC Thermistor Thermistor
CONTACT MG HEAD Card outlet
sencer
XID580i BLOCK DIAGRAM
 Main Parts Layout
1. Sensors
Ink FG sensor (encorder circuit board)

Retransfer film
mark sensor
(circuit board)
Ink start position
sensor (circuit board)
Retransfer roller
sensor
Turnover card
sensor (circuit board)
Card outlet
sensor
Turnover initial position
sensor
Bend remedial
roller sensor
Card supply sensor

No card

Cam sensor Card edgesensor Card near empty sensor

(Circuit board)

2. Thermal Head and Rollers

Platen roller

Turnover unit
Bend remedial roller
NG card
Retransfer roller outlet roller

Thermal head

Card supply roller

10
3. Motors

Retransfer
film supply
motor

Ink take-up
motor Retransfer
film take-up
motor
Ink supply
Motor

Turn over Cam motor

motor

Turn over Card feed

feed motor motor

Card pick up motor

4. Solenoid

Platen Solenoid

Rear veiw

11
5. Switches

Door interlock
switch

Cassette interlock
switch

Cleanning roller
interlock switch
Card tray
interlock switch

6. Circuit Boards, Power Supply Unit, and Fans

Front PWB
Drive PWB

Power
supply unit

Heater protector
PWB

MAIN PWB

12
 Ventilation fan

Ventilation fan

Thermal head
cooling fan

Card cooling fan

13
7. RF-ID

RF-ID unit

14
 REMOVAL AND EXCHANGE OF THE MAIN PARTS
1. CHECKING AT THE TIME OF SERVICING
When confirming the symptoms, swing the power supply unit down as shown in the following figure and check the inside.

1.1 REMOVE THE TOP COVER AND THE 1.2 REMOVE THE MG CIRCUIT BOARD.
REAR PANEL. 1) Remove the three screws A and the screw B.
1) Remove the filters on both sides of the top cover. 2) After the power supply unit has been swung down,
Caution: If they are not removed, the filters will be use the screw B for provisional fixing, so that the
damaged when the top cover is moved. MG circuit board does not move.
2) Remove the seven screws A and pull the top cover
to the rear to remove it. Screw B
3) Remove the screw B and take off the rear panel.

Filter
ScrewB

ScrewA

Screw A
15
1.3 SWING DOWN THE POWER SUPPLY UNIT. Screw A Thermostat wire
1) Remove the two screws B on both sides.
2) Loosen the four screws A on both sides.
3) Raise the power supply unit and swing it down.
4) Remove the thermostat cable from the clamper, raise
the power supply unit once, and then swing it down.

Power supply unit

Power connector Thermistor wire

2.1.2 Removal of the Retransfer Roller

1) Disconnect the right side of the spring.
Screw B 2) Remove the screw A and bring the sensor bracket
to free condition.
Screw A
For installation, match the notches so that they en-
gage.
3) Disconnect the junction connectors of the thermis-
2. REMOVAL AND EXCHANGE tor and the thermostat of the retransfer roller.
OF THE MAIN PARTS Remove the power connector.
2.1 REMOVAL OF THE HEAT ROLLER 4) Remove the two screws B and remove the roller by
pulling it slowly to the front.
CAUTION:
Immediately after the power has been switched OFF,
Notch Spring Screw A
the retransfer roller and the bend remedial roller are
still hot.
Please perform the work after these rollers have
cooled down sufficiently, as otherwise burns may
be caused.
1) Refer to section 2.2 and remove the cam motor.
2) Remove each roller individually.

2.1.1 Removal of the Bend Remedial Roller

1) Disconnect the junction connectors of the thermis-
tor and the thermostat of the bend remedial roller.
Remove the power connector.
2) Remove the two screws A.
3) The bend remedial roller can be removed when the Power connector Screw B
roller is turned upwards and slowly pulled to the front.

16
CAUTIONS FOR INSTALLATION AND 2.2 REMOVAL OF THE CAM MOTOR
CLEANING OF BOTH ROLLERS 1) Remove the two screws A.
1) The oil bearing % is on the tip of the roller assembly. Please use a long screwdriver for the lower screw.
Do not forget it at the time of installation and re- If the power supply unit is in the way, raise it once
moval. and use the gap underneath to perform the work.
2) When installing a new roller, take care that it will not 2) Remove the screw B from front side.
hit the bracket. Refer to section 2.9 to remove the front panel.
3) AC 100 V is impressed to this heater. Use sufficient 3) Insert the screwdriver to the hole fixing the card cool-
care for the wire processing. ing fan, and remove another screw B.
4) Do not turn the roller by hand. The thermistor may (Refer to section 2.14.3)
become damaged when the roller is turned by hand.
4) Disconnect the flat wire and the other cables.
Accordingly, when a roller is to be turned for
cleaning etc., do the turning while the bracket 5) Raise the bend remedial roller and pull out the mo-
on which the thermistor is installed has been tor, taking care that the motor bracket will not hit
raised a little. circuit boards etc.

Screw B
(Front side)

screw B

Screw A
Clamp
17 KJJ46271-003

17 KJJ46271-003

18 A

QYSPSPD B
4008N
T1
F1
Bend remedial roller T2
(TSS0182)

15 (-010) 3

Clamp T2
(T2,H2)

Clamp
H2
(F1)

15 Cam motor
Bearing (-010) 12
KJJ46271
1 -003x2
(TSS0181)

T1
Thermistor bracket
5 (TSS0189)
P4

Clamp
H1 (P4)
Pass the wires Retransfer roller 17 (FD M.MOTOR ASY)
behind the lever
KJJ46271
-003x2 17 Screw A
KJJ46271
-003x2

17
2.2.1 Installation of the Cam Motor 2.3 REMOVAL OF THE RETRANSFER FILM
1) The gear of the cam motor has a phase. When it is SUPPLY MOTOR
removed at the time of roller cleaning, exchange,
1) Remove the ink ribbon and the retransfer film cas-
etc., it can be installed again in the same condition,
sette.
but setting in the following way should be done when
the cam gear is exchanged. 2) Remove the bobbin holder 7 on the film supply side.
Perform the work while using your hand to prevent
Apply grease to this side also

20
that the E-ring drops down.
Apply grease to
this side also
Upper
side
14 QYREE4000X
Cam gear

Slit Apply grease to Apply sufficient grease

this side also to the hole for the shaft.
Double gear

12
Install so that the slit of the
cam gear comes to the gear 7
edge of the double gear Lower QYREE4000X
when seen from above. side
8
Gear setting method Engage with
20 the cam gear.
Apply grease to a small Apply grease to this side also
gear by one grain of rice.
10
Please use care, as the
13 installation orientation
can be mistaken easily.
9
Apply a sufficient quantity Bobbin holder
20 of grease to the two
holes for the shaft.
QYSPSPD3006Nx2 7

17
6

3) Remove the drive circuit board.

Disengage the clampers and the connector.
Before installing the gear,
install it on the bracket. 18 Disengage the two clampers fixing the circuit board
and remove the circuit board by pulling it in diagonal
direction.
DRIVE PWB is attached after checking
that the wire passes along 3set in EDGE
SADDLE

Stepping motor SA
P4 Cam motor
(Front sensor)

2) When installing the cam motor, first insert the long- F2

J7
J6
est shaft into the hole while raising the bend reme- P5 P3
(Tray interlock) The relay connector confirms
and connects with number as
which the connector number
dial roller a little. P1
D1
D3
is same.
F3
D2
Next, insert the second shaft into its hole while turn- J5 F1
Clamp
DRIVE PWB SA

ing the motor bracket a little. The bend remedial roller P2

D4

will move down. P4

J7
J6

Finally, confirm that the projecting part is in the heater J11

J5

lever hole. F2
D3

At this time, raise the bend remedial roller by hand, D1 D2 J11

(KWS0751-002) P5
confirm that it is locked, and tighten the screws. P3
F1
D4

(Door interlockSA)
P1
3) Check the cam movement as described in Service Clampx3

mode "Diag. TEST cam motor". (KWS0757-002) P2 P4

4) Remove the tensioning spring @ .

(Refer to the figure on the lower part of next page.)
5) When the five screws &, ( are removed, the film
supply motor assembly can be removed.
(Refer to the figure on the lower part of next page.)
18
2.3.1 Installation of the Retransfer Film Supply Motor
1) When the motor has been disassembled or ex-
changed, first the belt @ tension must be adjusted.
Tighten the screw B securely to turn the
2) After assembly has been performed, leave the screw motor in arrow direction to tighten the belt,

# tightened provisionally. and then tighten the screw A securely.

3) Turn the motor all the way in arrow direction and

tighten the screw # securely.

QYSPSPD3006Nx2
A
Tighten provisionally.

13 B

11 F689ZZ

F689ZZ 11
15 QYSBST3006Nx2
80S2M224
14

10

8
15
80S2M224

4) When installing the motor assembly, the tension ad-

justment of another belt % is required.
5) Install the two screws &. (TSS0187) Retransfer film supply motor
11
6) Tighten the four screws (, ) provisionally. 19

7) Hook the tension spring @.

(-007)
8) Tighten the four screws securely. 12

9) Install the bobbin holder.

Clanp
20 19
Clanp QYSPSPD4008Nx3
P3 Tighten provisionally.
17
QYSPSPD4008Nx2

Retransfer film take up motor

KJJ46271
18 -003x2

D3

19
2.4 REMOVAL OF THE RETRANSFER FILM
TAKE UP FILM WINDING MOTOR Ink supply motor
Ink take-up motor
With the drive circuit board removed, the Retransfer film
take up motor can be removed after the screw * in the
above figure has been removed. (Refer to a front page.) 18 KJJ46271-001x2

2.5 REMOVAL OF THE CARD FEED MOTOR D1

D2

1) Remove the tensioning spring %. Clamp

2) Remove the two screws (. Disengage the belt from Clamp

the roller.
3) The card feed motor can be removed by pulling it to
the front.
2.5.1 Installation of the Card Feed Motor
1) When the motor has been disassembled or ex-
changed, first the belt tension must be adjusted.
2) After assembly has been performed, leave the screw
8 tightened provisionally.
(-006)
Set the belt
to the pulley. 15

3) Turn the motor all the way in arrow direction and P5

tighten the screw 8 securely.

4) Engage the belt and tighten the screw ( provision-
ally.
5) Apply the tensioning spring %.
6) Securely tighten the screws ( which have been tight- P1 P2 Turnover motor
Card feed motor
ened provisionally. 3
Tighten provisionally

KJJ46271 DPSP4008Nx2 19
20 -001x3
Set the springs to tighten the belt,
QYSBST3006Zx2 8 Turnover card feed motor and then tighten securely.

11

12 (M180)

13 (M224)

Tighten the screw B securely to turn

the motor in arrow direction to tighten
10 the belt, and then tighten the screw A
securely.

11

15
A
Tighten provisionally

16 DPSP3006Nx2
B

Motor SA

20
2.6 REMOVAL OF THE INK SUPPLY MO-
TOR AND THE INK TAKE-UP MOTOR 2.9 REMOVAL OF THE FRONT PANEL
1) When there is an MG circuit board, remove the cir- 1) Remove the retransfer film and the ink ribbon cas-
cuit board screws and move the circuit board to the sette.
side. 2) Remove the card tray.
2) Disengage the hook on the left side of the drive cir- 3) Remove the cleaning unit.
cuit board. Disengage the wire clamp. 4) When the six screws 4 and the screw 5 for earth
3) The ink motor assembly can be removed after the wire have been removed, the front panel can be re-
two screws * have been removed. (Refer to a front moved.
page.)
Installation of the Front Panel
1) There are two claws at the rear of the front panel.
2.7 REMOVAL OF THE TURNOVER MOTOR Insert into the frame by lightly hitting on the claws.
And then secure the six screws 4.
AND THE TURNOVER CARD FEED
MOTOR
1) The turn over motor and the turn over card feed
motor assembly can be removed after the three Front Panel

screws ) have been removed. (Refer to a front 5

page.)
Remove the spring, as one of the screws is hidden
by the spring.

2.8 REMOVAL OF THE CARD PICKUP

MOTOR
1) The card pickup motor assembly can be removed
M
G IS
IC

after the two screws * have been removed.

Insert the front panel
into the frame by lightly
hitting on the claws.
4 SDSP4008Nx6

Insert the gear shaft

Card pikup motor

18
KJJ46271
-001x2

21
2.10 REMOVAL OF THE PLATEN SOLENOID
1) Remove the drive circuit board. 2.11 REMOVAL OF THE POWER SUPPLY UNIT
2) Disengage the wire from the clamp. (2 places)
1) Disconnect the wires and the connectors.
3) Remove the two screws ( and then remove the so-
lenoid support @ and #. 2) Remove the two screws 0.
4) Remove the two screws &, raise the solenoid body 3) When ordering a power supply unit, also order the
once, and pull it to the rear. wire clamps around it at the same time.
5) Be careful not to damage the disk of ink encoder
located above when removing the screw (. 100V/200VCommon
H1=Retransfer heater
H2=Bend Remedial heater

2.10.1 Installation of the Platen Solenoid H1 H2

6 KWS0639-001

1) Insert the plunger by itself into the cutout. H2

H1

2) Fix the solenoid body with two screws &. H1 F3

3) Fix the solenoid support with two screws (. At this H2

time, Pay attention to the following item. CN2

CN8 CN1

4) Before tightening the screws, adjust the gap uni- CN4

CN3

formly so that there will be no interference with the CN8

CN4
platen lever and the solenoid support when the CN5

plunger moves in and out. CN6

CN7
POWER SUPPLY SA

5) Be careful not to damage the disk of ink encoder 10

KJJ46271-003x2

located above when securing the screw (.

Gap

19 QYSPSPD4008Nx2

Explanation drawing 1 12
Platen lever Plunger
Solenoid support
Platen solenoid
Before tightening the screws, adjust the gap uniformly so
that there will be no interference with the platen lever and
the solenoid support when the plunger moves in and out. (TSS0179)
Explanation drawing 1 11
Caution for the time of installation of the solenoid support

QYSPSPD
17 4008Nx2

Clamp

Engage the bearing with

the rear frame.

Lead the wire along the

bracket so that it does not
become an obstacle on the
inside of the bracket.

22
2.12 REMOVAL OF SENSORS AND SWITCHES

2.12.1 Removal of the Cam Sensor 2.12.3 Removal of the Ink Encoder Circuit Board

Function Function
This sensor decides the origin position for pressurizing The ink feed quantity is decided by the pulses of this
the retransfer roller and the bend remedial roller. encoder. Start position is decided by the ink start posi-
tion sensor.
1) Refer to section 2.2 and remove the cam motor.
1) The bracket can be removed after the two screws )
2) The sensor can be removed after the screw * has
have been removed.
been removed.

2.12.4 Removal of the External Unit Power Circuit

2.12.2 Removal of the Card Outlet Sensor
Board
Function
Function
This sensor detects card jams. An error will be caused
When a small external IC unit is connected, power is
when no card passes the sensor within a fixed time af-
supplied from this power supply.
ter completion of retransfer.
The thermistor detecting the environment temperature
1) The sensor can be removed after the screw ( has is installed on this board.
been removed.
1) Refer to section 2.2 and remove the cam motor.
2) The circuit board can be removed after the screw ⁄
has been removed.

F1
KJJ46271
20 -003x2

Ink Encoder

19
KJJ46271-003
Card outlet
sensor
11 Yellow
Cam sensor
S3

18
KJJ46271
-003

EXT. unit power 7

21 KJJ46271-003

23
2.12.5 Removal of the Turnover Initial Position 2.12.8 Removal of the Retransfer roller/Remedial
sensor Roller Sensor
Function Function
This sensor decides the origin position for the turn unit. This sensor detects the origin of the retransfer roller and
1) Refer to section 2.7 and remove the turnover and the bend remedial roller.
card feed motor. Energization is performed only when a roller is in this
2) The sensor can be removed after the screw & has position.
been removed. 1) Remove the screw &.
2) Slide the sensor to the side, as the lever is inserted
2.12.6 Removal of the Card Near-empty Sensor into the sensor.
Function
When the number of remaining cards drops to about 20
cards (for the card 0,76mm thick) , the electronic buzzer DR PCB BKT SA

sounds. TSS0239-V

1) Refer to section 2.16.1 and remove the Main circuit

board. 17

2) Remove the card tray. 17

3) The sensor can be removed after the screw ( has A

B
been removed with a long screwdriver from the hole F1
TSS0239-U
HEATER SENSOR SA
T1

in which the Main circuit board is located. (TSS0182)

T2

15 (-010) 3

CLAMP
(T2,H2) T2
2.12.7 Removal of the No Card Sensor CLAMP
(F1)
H2

This sensor checks whether there are remaining cards

15
or not. An error is caused when the remaining quantity (-010) 12
1
becomes zero. (TSS0181)

T1

1) Refer to section 2.7 and remove the turnover and (TSS0189)

5
P4
card feed motor. CLAMP
(P4)
H1
2) The sensor can be removed after the screw * has 17 (FD M.MOTOR ASY) 17

been removed.

Head cooling fan

KWS0757-002
15

11

12

11

No Card Card near-empty

17 sensor 18 sensor
Turnover initial KJJ46271
19 KJJ46271-003
KJJ46271
position sensor -003 -003

24
2.12.9 Removal of the Retransfer Film Mark/Ink 2.12.10 Removal of the C.L. Interlock Circuit Board
Start Position Sensor Circuit Board and the and the Card Supply Sensor
Card Edge Sensor
Function
Function • C.L. interlock switch
• Card edge sensor This sensor detects the presence or absence of the
This sensor decides the card position at the time of cleaning unit.
card retransfer. When the switch is OFF, no power is supplied to the
driver IC for the card supply motor and the turnover
• Retransfer Film mark sensor motor.
This sensor detects the black bar on the film and
selects the panel for printing. • Card supply sensor
This sensor checks whether cards are being sup-
• Ink start position sensor plied or not.
This sensor detects the boundary between magenta
and cyan ink. Next, the pulses of the rotary encoder 1) Refer to section 2.9 and remove the front panel.
are detected and movement is made to yellow. 2) The sensor bracket holding these two sensors can
1) When a magnetic encoder is built-in, refer to "Con- be removed when the screw 6 has been removed.
nection of optional parts" and remove the encoder.
2) Remove the feed roller marked with* in the lower REAR PLATE SA

drawing of section 2.15.1 “feed roller removal”.

3) The sensor bracket holding the sensor can be re-
moved when the screw # has been removed.
F1

( side)

Ink start position

sensor

Explanation
drawing 4
Explanation
drawing 4

Route the edge sensor

wire underneath the film
mark sensor between 13
the circuit boards.

Card edge sensor

Retransfer film mark sensor
Pass the wire through the notch
in the bracket.

Card supply sensor

C. LInterlock switch

25
2.12.11 Removal of the Door Interlock Circuit Board 2.12.12 Removal of the Cassette Interlock Circuit Board
Function Function
This circuit board detects opening of the front door. This circuit board detects the presence or absence of
The DC 24 V power put out from the power supply unit the retransfer film and the ink ribbon cassette.
is cut off when the door interlock switch and the cas- The DC 24 V power put out from the power supply unit
sette interlock switch are not both ON. is cut off when the door interlock switch and the cas-
1) Refer to section 2.9 and remove the front panel. sette interlock switch are not both ON.
2) The door interlock circuit board can be removed af- 1) Refer to section 2.10 and remove the platen sole-
ter the screw (15) has been removed. noid.
2) The cassette interlock circuit board can be removed
after the screw (16) has been removed.
15 KJJ46271-003

8 Door interlock

RED

J4

J3

Cassette
interlock

16 KJJ46271-001x2

26
2.12.13 Removal of the Card Tray Interlock Circuit 2.13 REMOVAL OF THE TURNOVER UNIT
Board
1) Refer to section 2.9 and remove the front panel.
Function
2) Refer to section 2.8 and remove the turnover motor
This circuit board detects whether the card tray is pres-
and the turnover card feed Motor.
ence or absence. When the tray is absence, the power
is not supplied to the driver IC for the card pickup motor. 3) Remove the E-rings $ and %.
1) Remove the card tray. 4) The turnover unit can be removed after the oil bear-
ing # has been removed by sliding it along the shaft.
2) Remove the three screws 9 and the rail on the left
side of the card tray. Installation
3) When the screw is removed with a small screwdriver, 1) Install the front E-ring and the oil bearing first.
the cassette interlock circuit board can be removed.
2) As the gears 5 and 6 are not fixed, hold them by
hand while installing the oil bearing and the E-ring.
QYREE4000X

10 5 3) Turn the turnover unit by hand and check that the

KJJ46271-003
x3 wire does not get caught.
4
9
Attachment position of
the serial number

5 Install so that the bracket

of the turn unit goes under
10 QYREE4000X the plate of the rear frame.

QYREE4000X
QYREE5000X
14
15
7

8
13 (-002)

QYREE5000X

11 15

13 (-002)
10

KWR
10303-010
Explanation
drawing 2

15 Turnover
Card tray 13 (-002) Card Sensor
QYREE5000X
interlock 1 Board
KJJ46271-003
L. FRAME SA 16 Q03093-836

Connect
the connector.

5 x2

Pass the wire 6

underneath
the sumi tube.

Pay attention to the wire

passing direction. Install the gear, holding it so Explanation
that it will not drop down. drawing 1
Explanation
drawing 2

2.12.14 Removal of the Turnover Card Sensor

Circuit Board
Function
This sensor checks for correct card storage at the time
of card supply and card turning.
1) Refer to section 2.9 and remove the front panel.
2) Turn the turn unit so that the sensor circuit board
comes to the top.
3) The sensor circuit board can be removed after the
two screws 1 have been removed.
27
2.14 FAN REMOVAL
2.14.1 Removal of the Thermal Head Cooling Fan 2.14.3 Removal of the Card Cooling Fan
1) Remove the two screws and the air duct 2. 1) Refer to section 2.9 and remove the front panel.
2) The thermal head cooling fan can be removed after 2) The card cooling fan can be removed after the two
the two screws $ have been removed. screws 6 have been removed.

2.14.2 Removal of the Suction Fan

1) The Suction fan can be removed after the two screws
# have been removed.

Pass the fan wire through Loosen the two screws of

Insert the red wire first, so that
the notch. the duct frame for joint
the wires will be arranged
tightening.
nicely after connector insertion.
F1
Card cooling fan

Red

QYSPSPD 6 KJJ46271-003x2
14 3012Nx2

Clamp the wire of suction fan.

Thermal head
13 cooling fan
QYSDSP
3030Rx2

Suction fan

28
2.14.4 Removal of the Ventilaion Fan
1) Remove the rear panel and the junction connector.
2) Remove the two screws for the fan.

Remove the clump QYSDSP

11 4008N
Remove the junction connctor
F3

F3

Rear Panel SA

QYSPSPD3030N
X2
12

Rear Panel SA

29
 2.15 ROLLER REMOVAL
2.15.1 Feed Roller Removal
1) Refer to section 2.9 and remove the front panel.
2) Remove the card feed motor and the retransfer roller
as required.
3) Tension adjustment is required for the belt at the
front. Please refer to the following figure.

A side with the stage 20

12 (Use for 5 only) (-011) JOG DIAL SA
20 (-011)
6 QYYASPW4004F 21
3 22 17
1 x2
14
2 5 x1
A side with the stage 15 14
4
25 QYREE5000X 1 (-002)
22 QYYASPW4004F
MAIN ROLLER SA ANTI BEND ROLLER SA
3
QYREE5000X QYYASPW4004Fx3 Explanation drawing 1
14 2
(-011) 25 22 (-002) JOG DIAL SA
21
Please (Insert from the front.)
ANTI BEND ROLLER SA
(EPDM)
Hardness : 60
QYYASPW4004F (M116)
Hardness : 77 17 6

11 10
6 9 x4
10 (M118)
x3 20
20 x4
x3
(-011)

4
MAIN ROLLER SA
7
At the time of installing (50S2M192)
the main roller SA, also 16 Belt setting
engage the front belt.
KJJ46271 11
-003 x2

13
REE5000

Engage the bearing

with the frame, pull
it to the front, and fix
8
it with an E-ring.
(M132) 19
(-012) Tension the belt and tighten
17 7 the screw securely.
(M266) 4
22 QYYASPW4004F Belt setting

Tension the belt and

tighten the screw securely.

QYREE5000X
QYREE5000X 15
15
QYREE5000X
5 15 2 1
12
(-002) 12 (-002)

12 (-002)
CARD OUT ROLLER SA AL ROLLER SA

7
* QYREE5000X

15
QYREE5000X
x2 15 1

8
3
3

MAIN ROLLER SA

CARD OUT ROLLER SA

(EPDM)
QYREE5000X

15
(-002)

12

AL ROLLER SA

x2
8
7

30
2.15.2 Platen Roller Assy Removal
1) Remove the thermal head to prevent damage to it.
2) After removing the thermal head, remove the front
panel , E-ring ^ and the worm screw *, then the
platen roller can be removed.
Be careful not to damage the platen roller, other-
wise print quality may be affected.
3) After assembling, remove the protection sheet.

13
Platen roller
(With protection sheet)
QYREE5000X
short
16 B

QYSPSPD
4008N x2 3
long

9
(-007)

15 14
14 1
QYYASPW3004F
(-007)
18

17
9
PLATEN ARM SA
(F)

PLATEN ARM SA(F)

2
A

C Projected side

7
(-003)
5
PLATEN ARM SA
(R) 8
(-010) 20
A
PLATEN ARM SA(R)

7 (-003) 6
10 C

QYREE7000X

3
QYSPSPD4008N

31
2.16 CIRCUIT BOARD REMOVAL
2.16.1 Removal of the Main Circuit Board
1) When the three screws 0 are removed and the cir-
cuit boards are pulled out.

Caution at the time of exchange of the

Main circuit board
1) Values set in user mode and service mode are stored
on the Main circuit board.Accordingly, when the cir-
cuit board has been replaced by a new one, these
set values must be stored.
For details, refer to Service Mode “Parameter Push
and Pop”.
From power supply unit

1
MAIN PWB SA
TPS0242-001

J23,J24through the inner part of the cable

J18
J22 J11
10 KJJ46271-003x3
J23
J24

J22
J18
J11
J23 J24

J15 J21

J17
J2

J5
MAIN PWB SA

2) The connectors tend to break in performing removal

and attachment of a Main circuit board, please work
carefully enough.

32
2.17 Thermal Head Exchange Method
1) Remove the ink ribbon and the retranster film cassette.
2) When the locking claws on both sides of the head are spread, the connector can be disconnected. Remove the
connector by pulling it.
3) Remove the screw !. Pull the thermal head to the front to remove it.

Installation method Head exchange cover

1) Install a new thermal head.

2) Tighten the screw.
3) Press the connector near its center and insert it. The
claws will lock.
When a part of the connector is difficult to see at
this time, the work can be facilitated by removing
the head exchange cover of the enclosure.
The head exchange cover can be removed by re-
moving the screw and sliding the cover to the rear.

*Notes:
1) When the connector at the time of installation is inserted with the pins not correctly aligned, the connector will be
damaged. Please insert it after aligning it correctly.
2) When the heater element on the thermal head is hit at the time of exchange, it can become scratched white streaks
etc. can be caused for the printing results. Please handle the thermal head with sufficient care.
3) When the thermal head is touched by someone with an electrostatic charge, it may be damaged. Please touch the
frame of the unit before the start of work.

Locking claw

Thermal head

11 QYSDSP4008N

33
The check after head exchange
After thermal head is exchanged, a printing position may move in the direction of Y. In this case, please adjust in the
following procedures.
Enter into “Service mode”, “Maintenance” and “Offset Prt Y”. See the next page.

1) Determines the displacement amount according to the print results (those owned by the user). Every step corre-
sponds to a displacement of about 0.17 mm. The step can be varied in the range between -15 and +15.
2) Press ENTER to save the setting.
3) Print and check the result.
4) To adjust to the standard setting:
In the service mode, print color patterns on single sides of 4 to 5 sheets.
Adjust so that the distance from the card edge to the box enclosing the line (A) is about 2.15 mm. (Check the third to
fifth cards.)

A=2.15mm

R
(+)

G Y

B
(-)

Card shifting direction Printing start

34
 USE OF SERVICE MODE
At the time of operation by the user, the "User mode" is used, while the "Service mode" is used at the time of servicing.
Refer to the instruction manual for the user mode.
1) Fine adjustment of the printing position
2) Printing of the built-in test pattern
3) Individual operation of motors

1. Entry into Service Mode

MENU
In ready condition, in preheating condition, or in error condition, press the buttons and simultaneously. When the
button [MENU] is released first, the printer will enter into the following service mode.
After 1 sec Completion
>Service Mode> >Download> >Download Ready Downloading.. Start of the firmware download function
OK? Keep Power On The new firmware becomes effective after power OFF or rebooting.
[ENTER] Start
[MENU] [EXIT]

>Download Ready The new firmware becomes eflective after power off.
Power off [EXIT] End of Service mode.

[EXIT] Setting of the printing position Y

>Maintenance> >>Offset Prt Y [-15(Front) – -1(Front),0,+1(Back) - +15(Back)]
0 Select with [↑][↓] and save with [ENTER].
[ENTER]
[MENU] [MENU]
Setting of the printing position X
>>Offset Prt X [-7(Left) – -1(Left),0,+1(Right) – +7(Right)]
0 Select with [↑][↓] and save with [ENTER].
[MENU] The positions where the setting value of –15 was
actually setup by the version of a firmware differ.
Setting of the retransfer position X
>>Offset Trf X [-7(Left) – -1(Left),0,+1(Right) – +7(Right)]
0 Select with [↑][↓] and save with [ENTER].
[MENU]
Setting of the card stop position X
>>Offset Card X [-7(Left) – -1(Left),0,+1(Right) – +7(Right)]
0 Select with [↑][↓] and save with [ENTER].
[MENU]
Setting of the Vth gain (Supplementary function for the future
>>VGAIN : Always set to 8. )
8 [0 - +15]
[MENU] Select with [↑][↓] and save with [ENTER].

>>Default LUT Setting of the printing density

Standard Density [Standard Density,Low Density, High Density,User's LUT]
Select with [↑][↓] and save with [ENTER].
[MENU]

>>Card Fan Card cooling fan ON/OFF

On [On, Off]
Select with [↑][↓] and save with [ENTER].
[MENU]

>>MG JIS TYPE Different type of JIS magnetic encoding

Lo-Co [Lo-Co, Hi-Co]
Select with [↑][↓] and save with [ENTER].
[MENU]
Under user mode, when the “IC Antenna Pos.” is
>>Card Loading Card supplying direction “Ext. Unit/Ad.on” or the “IC Contact Pos.” is “Ext. Unit”,
Standard [Standard, Right Side] the “Right Side” cannot be selected.
Select with [↑][↓] and save with [ENTER].
[MENU]

Ajust the threshold level of the ink-Sensor

>>Ink Sensor OFF Select with [↑][↓] and save with [ENTER].
107 Answered On or Off. [off:transmission,on:interruption.]
[MENU]

[EXIT] Test pattern setting

>Off-line Test> >>Pattern [Step,Vth,Registration,Addres,Color,Black,Gray,All,(YMCK+K),(K+YMCK)]
Color
[ENTER] Select with [↑][↓] and set with [ENTER].
[MENU] [MENU]

>>Printing Side Switching between printing single side and both sides
Single [Single, Both]
Select with [↑][↓] and set with [ENTER].
[MENU]

>>Times Setting of the number of times for testing

1 [1,2,3,4,5,6,7,8,9,10,20,30,40,50,100,200,300,400,500,Endless]
Select with [↑][↓] and set with [ENTER].
[MENU]
[EXIT] Setting the test type
>>Test Select >>Test Select Testing... [Print,Feed,IC(Contact),IC(Antenna),MG(JIS),
Print OK? [ENTER] MG(ISO),]
[ENTER]
[MENU] Select with [↑][↓] and set with [ENTER].

[EXIT]
>Diag. Test> >>Sensor
1000010101010110
[ENTER]
[MENU] [MENU]
[EXIT]
>>Actuator> >>>Ink TUP Mo. >>>Ink TUP Mo. Ink take-up motor
OK? Testing..
[ENTER] [ENTER]
[MENU] [MENU]

>>>Ink SPY Mo. >>>Ink SPY Mo. Ink supply motor

OK? [ENTER] Testing..
[MENU]

>>>Media TUP Mo. >>>Media TUP Mo. Retransfer Film take-up motor
OK? Testing..
[ENTER]
[MENU]

>>>Media SPY Mo. >>>Media SPY Mo. Retransfer Film supply motor
OK? Testing..
[ENTER]
[MENU]
1 2 3
35
 1 2 3
>>>Card Feed Mo. >>>Card Feed Mo. Card feed motor
OK? [ENTER] Testing..
[MENU]

>>>Turn Over Mo. >>>Turn Over Mo. Turnover motor

OK? Testing..
[ENTER]
[MENU]

>>>Turn Feed Mo. >>>Turn Feed Mo. Turnover card feed motor
OK? Testing..
[ENTER]
[MENU]

>>>Heat Cam Mo. >>>Heat Cam Mo. Cam motor

OK? Testing..
[ENTER]
[MENU]

>>>Pick Up Mo. >>>Pick Up Mo. Card pikup motor

OK? Testing..
[ENTER]
[MENU]

>>>Platen Sol. >>>Platen Sol. Platen solenoid

OK? Testing..
[ENTER]
[MENU]

>>>Ink TUP Enc. >>>Ink TUP Enc. Ink take-up encoder

OK? Testing.. In case of an error, the buzzer sounds and the red LED lights.
[ENTER] When there is no error, the indication just returns to the initial indication.
[MENU]

>>>Ink SPY Enc. >>>Ink SPY Enc. Ink supply encoder

OK? Testing.. In case of an error, the buzzer sounds and the red LED lights.
[ENTER] When there is no error, the indication just returns to the initial indication.
[MENU]

>>>Media TUP Enc. >>>Media TUP Enc. Retransfer Film take-up encoder
OK? Testing.. In case of an error, the buzzer sounds and the red LED lights.
[ENTER] When there is no error, the indication just returns to the initial indication.
[MENU]

>>Memory >>Memory In case of an error, the buzzer sounds and the LED lights.
OK? Testing.. When there is no error, the indication just returns to the initial indication.
[ENTER]
[MENU]

>>SIO >>SIO In case of an error, the buzzer sounds and the LED lights.
OK? Testing.. When there is no error, the indication just returns to the initial indication.
[ENTER]
[MENU]

>>Display
OK?
[ENTER]
[MENU] Display for 5 sec

>>Back Color
OK? [ENTER]
[MENU] Display for 3 sec Display for 3 sec Display for 3 sec

>>Buzzer The buzzer sounds

OK?
[MENU]
[EXIT]
>>Registers> >>ADPORT0
C277
[ENTER]
[MENU] [MENU] Value obtained by A/D conversion of
the thermistor value of the heater or head
>>ADPORT1
FCFC
[MENU]
[EXIT]
>Informations> >>Firmware Firmware version
Version 123
[ENTER]
[MENU] [MENU]

>>FPGA Config. FPGA config version

Version 12
[MENU]

>>FPGA Table FPGA table version

Version 12
[MENU]

>>Thermal Head Thermal Head serial No. and Vth

12345678/ 24.00
[MENU]
>>MG Firmware MG encoder firmware version
Version 1234
[MENU]
>>Laminator Firmware version of laminator when connected
Version ___
[MENU]

>>Ext. Unit External unit firmware version

Version 1234/5
[MENU]
[EXIT]
>>HR PwrOn Time >>>Retransfer Displayed the total lighting time of the heat roller
[ENTER]
[MENU]

>>>Bend Remedy
[MENU]

[MENU]
[EXIT]
>>HR POT Reset >>>Retransfer
Cleared the total lighting time of the heat roller
[ENTER]
[MENU] [MENU]

>>>Bend Remedy
[MENU]

[EXIT]
>Parameter Push> >Parameter Push >Parameter Push Parameter settings save in the head EEP-ROM.
OK? Running.. * The buzzer beeps in case of an error.
[ENTER] [ENTER]
[MENU]
[EXIT]
>Parameter Pop >Parameter Pop >Parameter Pop Loading the parameter settings from the head EEP-ROM.
OK? Running.. * If the correct data is not stored by the head EEP-ROM,
[ENTER] [ENTER]
[MENU] "No Data" is displayed and the buzzer beeps.
Assistance Ancillary data, 8-digit display (read only)
12345678
[MENU]
36
2. Explanation of the Various Modes B=2.07mm
X
LEFT RIGHT
2.1 Download
When changing the version of firmware inside the printer, A=2.15mm
BACK
FPGA table or FPGA firmware, refer to the “XID580i main-
R
tenance CD-ROM” distributed separately.

Y
2.2 Maintenance G

2.2.1 Offset Prt Y Setting

For example, when printing with this printer is to be done B
on preprinted cards and the position relation is not cor-
FRONT
rect, the entire screen can be shifted.
The print position can be varied using the four items listed
below.
Changing any of the following items varies the print posi-
Card shifting direction Printing start
tion. However, do not touch the Card X because this is the
standard for the X-direction.
Use items (3) and (4) for fine adjustments. 2.2.2 Offset Prt X Setting

* Items for varying the print position in the latitudinal 1) Determine the displacement amount according to
direction of the card: the print results (those owned by the user). Every
step corresponds to a displacement of about 0.17
(1) 2.2.4, Offset Card X: Adjusts the card feed amount mm. The step can be varied in the range between -
from the card edge sensor. 7 and +7. (The displacement amount of one step
(2) 2.2.2, Offset Print X: Adjusts the feed amount from changes with versions of a firmware.)
the black marker to the start of printing. 2) Press ENTER to save the setting.
(3) 2.2.3, Offset Trf X: Adjusts the feed amount to the 3) Print and check the result.
start of a retransfer.
* Item varying the print position in the longitudinal di- 4) To adjust to the standard setting:
rection of the card: In the service mode, print color patterns on single
(4) 2.2.1, Offset Print Y: Adjusts the start position among sides of 4 to 5 cards. And then remove the film cas-
the 1152 head heater elements. sette.
Adjust so that the distance from the black marker
(1) Determines the displacement amount according to the on the film to the remaining vertical line (P) is about
print results (those owned by the user). Every step 8.5 mm. (Check the third to fifth cards.)
corresponds to a displacement of about 0.17 mm. The P
step can be varied in the range between -15 and +15.
Take-up side

(2) Press ENTER to save the setting. Supply side

(3) Print and check the result.
(4) To adjust to the standard setting:
In the service mode, print color patterns on single sides
of 4 to 5 cards.
Adjust so that the distance from the card edge to the
box enclosing the line (A) is about 2.15 mm. (Check
the third to fifth cards.)

37
2.2.3 Offset Trf X Setting 2.2.6 Device Type Setting
1) Determine the displacement amount according to The device type of SCSI Standerd is switched. Normally
the print results (those owned by the user). Every "Printer" is used.
step corresponds to a displacement of about 0.17
mm. The step can be varied in the range between - 2.2.7 Card Fan Setting
7 and +7. At the time of separating the card and the retransfer film,
the card is cooled with a fan. Depending on the card, the
2) Press ENTER to save the setting.
transfer may be better when there is no cooling. In such a
3) Print and check the result. case, change this setting.
4) To adjust to the standard setting:
In the service mode, print color patterns on single 2.2.8 TUR Response Setting
sides of 4 to 5 cards. This mode selects the response that the printer returns to
Adjust so that the distance from the card edge to the "Test unit ready" command from the host computer
the box enclosing the line (A) is about 2.07 mm. while the printer is executing printing. Normally the set-
(Check the third to fifth cards.) ting is changed according to the application software on
the side of the host computer.
2.2.4 Card Stop Position Setting (Offset Card X)
This adjustment is made when special cards are used. 2.2.9 Compatible Mode Setting
In the same way as in the preceding item, the card stop This mode is set when application software created for
position is adjusted and the transfer position is changed. the model CX710 is to be used with the XID580i. How-
When standard cards are used, the cards may be flicked ever, care is required as the compatibility is not perfect.
out. Accordingly, this setting normally should not be
changed. 2.2.10 Setting of the ink-sensor level
Set the threshold level of the ink sensor so that the ink
2.2.5 Default LUT Setting sensor defect the ink color “yellow” and “magenta” as trans-
When printing data with a high density are to be printed mission, and “cyan” and “Bk”as interruption. Select thresh-
over the entire area, wrinkles may be caused. In such a old value by using “↑” and “↓” buttons, and press the “EN-
case, switch the setting to “Standard” or “Low”. TER” button to save the select Value.

[High] [Standard] [Low]

Output Output Output C

Y.M.C Y.M.C M
O.D. = 2.1 O.D. = 1.9 Y

Input Input Input

When black omitted characters Setting at the time of shipping When changed to close to the
are to be put out with high from the factory hue of a CRT
density

Select “User’s LUT” when the print density similar to that of CX710 is needed.

38
2.3 Off-line Test
This is used to print the built-in test pattern of this printer
and for execution of an MG self-test.

2.3.1 Pattern setting

A B
This printer has seven types of built-in printing patterns.
Select a pattern and press the "ENTER" button to store it.
Return to the initial pattern is made when the power is
cut.
1) Step
This is for confirmation of uniform gradation.
2) Vth
A and B are printed with the same data values.
This is used to confirm that the power supply volt-
age compensation (Vth) has been done correctly
(same density).
3) Registration Step Vth Registration
This is used to confirm that each color overlaps cor-
rectly.
4) Address
The head has 1152 heater elements.
This is used to confirm the uniformity of the density
for each heater element.
5) Color
This is a pattern for overall evaluation
6) Black
For checking of black ink blurring, drop-outs, etc.
Address Color Black
7) Gray
For checking of feed irregularities caused by me-
chanical trouble etc.
8) ALL
The above patterns 1) to 7) are printed in sequence.
(Each pattern is printed on separate card.)

Gray

39
2.3.2 Printing Side 2.4.2 Actuator
Selection whether test printing is to be done on one side It is possible to operate each motor individually and to check for mo-
or both sides. tor defects and to check the operation of the mechanisms.
When two cassettes or a door are open, the power supply to the
2.3.3 Times motor is cut, it will not operate, and inspection should be performed.
The number of cards for the test contents selected by "Test 1) Ink TUP Mo. (ink take-up motor)
select" of the following item is selected. ** Remove the inkribbon cassette.
When “OK?” is displayed, press the “ENTER” but-
2.3.4 Test Select ton to perform take-up operation.
2) Ink SPY Mo. (ink supply motor)
The test to be executed is selected. ** Remove the inkribbon cassette .
1) Print When “OK?” is displayed, press the “ENTER” but-
Select this for printing and press "ENTER" twice to ton to perform supply operation.
start. 3) Media TUP Mo. (retransfer film take-up motor)
** Remove the retransfer film cassette.
2) Feed
When “OK?” is displayed, press the “ENTER” but-
Select this to test only the card feed. ton to perform film take-up operation.
3) IC (contact) 4) Media SPY Mo. (retransfer film supply motor)
The cards are fed and the contact for clip card is ** Remove the retransfer film cassette.
When “OK?” is displayed, press the “ENTER” but-
lowered. There is no data communication.
ton to perform film supply operation.
4) IC (Antenna) 5) Card Feed Mo. (card feed motor)
The card is fed and stops under the antenna for con- The card feed motor operates and the roller rotates.
tact-free clip card. 6) Turn Over Mo. (turnover motor)
5) MG (JIS), MG (ISO) The turnover motor operates and the turn unit moves
through one cycle.
Data actually are written to and read from magnetic 7) Turn Feed Mo. (turnover card feed motor)
stripe cards. An error is displayed on the LCD panel The turnover card feed motor operates and the roller
in case of abnormalities. in the turnover unit rotates.
8) Heat Cam Mo. (cam motor)
2.4 Diag. Test The cam motor operates and the retransfer roller and
the bend remedial roller move through one cycle.
2.4.1 Sensor 9) Pick Up Mo. (card pickup motor)
Correct operation of the sensor is checked. ** The card pickup motor does not rotate when there
Confirm the valve is changed, when the sensor is inter- is no cleaning roller unit.
rupted or reflected. The card pickup motor operates and the card
supply roller rotates.
>>Sensor 10) Platen solenoid
The solenoid becomes ON (plunger pulled) once and
1000010101010110 pushes the platen against the thermal head.
11) Ink TUP Enc. (ink take-up encoder)
D15 D0
** Remove the ink ribbon cassette .
The ink FG sensor is checked. The buzzer sounds
D0: NOCD (no card) ................................................. Reflection: 0
in case of an abnormality.
D1: CDIN (card supply) ............................................ Interruption: 0
12) Ink SPY Enc. (ink supply encoder)
D2: MGCDPOS (MG card position) ......................... Reflection: 0
** Remove the ink ribbon cassette.
D3: TURNCD (turnover card) ................................... Interruption: 0 The ink supply encoder (inside the motor) is
D4: TURNPOS (turnove initial position) ................... Interruption: 0 checked. The buzzer sounds in case of an ab-
D5: EDGE (card edge) ............................................. Interruption: 0 normality.
D6: CDOUT (card outlet) .......................................... Interruption: 0 13) Media TUP Enc. (retransfer film take-up encoder)
D7: CDNE (card near empty) ................................... Reflection: 0 ** Remove the retransfer film cassette.
D8: INK (ink start position) The film take-up (inside the motor) is checked.
.................... Transmission (yellow,magenta):0,Interruption: 1 The buzzer sounds in case of an abnormality.
D9: MEDIA (retransfer film mark) ............................. Interruption: 0
D10: CAM (cam position) ......................................... Interruption: 0
D11: HR0POS (retransfer heat roller position) ......... Interruption: 0
D12: HR1POS (bend remedial heat roller position) . Interruption: 0
D13: Not used
D14: Not used
D15: Not used

40
2.4.3 Memory The following table shows reference values.
The picture memory SDRAM on the Main PWB is tested.
Heat roller Ambient temperature Thermal head
The buzzer sounds in case of an error. The error LED also thermistors thermistor thermistor
will light.
Temperature Indicated Temperature Indicated Temperature Indicated
(°C) Value (°C) Value (°C) Value
2.4.4 SIO
0 FE -5 F2 0 E8
A special jig is connected and the terminals OPTION 1 20 FC 0 D9 5 E2
and 2 are tested. Normally this is used for inspection at 50 F6 10 AC 10 DB
the time of shipping from the factory. 80 E4 15 98 15 D3
100 CF 20 86 20 C9
2.4.5 Display 130 A3 25 76 25 BF
All the dots of LCD are displayed black. 140 93 30 68 30 B4
Conferm that there is no missing dot. 150 82 35 5B 35 A8
160 72 40 50 40 9C
2.4.6 Back Color 170 64 45 46 45 90
The back colors red, green, and blue are displayed for 3 180 56 50 3D 50 83
seconds and correct display of the back colors is tested. 190 4A 55 36 55 77
200 3F 60 2F 60 6C
2.4.7 Buzzer 210 36 65 2A 65 61
Correct sounding of the electronic buzzer is tested. 220 2E 75 25 70 57

2.4.8 Registers 2.5 Information

This printer has four temperature-detecting thermistors: The information for the various firmware versions can be
1) Retransfer heat roller thermistor confirmed. For the thermal head, the serial No. and the
2) Bend remedial heat roller thermistor head supply voltage (Vth) are displayed.
And the total lighting time of the heaters (retransfer and
3) Thermal head thermistor
bend remedy) can be displayed. And it is possible to clear
4) Ambient temperature thermistor the total lighting time to zero after replacing those heat-
ers.
These thermistors output analog signals, which are ap-
plied to the circuits for four channel 8bit A/D converter IC. 2.6 Parameter Push and Pop
Each of these converted value in a hex decimal number
as shown below. Note that the following values are the This printer has two EEPROMs for storage of data for the
values at the moment the ENTER button is pressed. thermal head and for user and service mode.
When the Main PWB is exchanged, the settings for user
>>ADPORT0 >>ADPORT1 and service mode must be done over again. The Param-
C277 FCFC eter Push/Pop function is provided to shorten this opera-
tion.
When initially Push is selected and the [ENTER] button is
Ambient temperature Retransfer heat roller
pressed, the set values (including head, total countor) in
Thermal head Bend remedial heat roller
the EEPROM on the Main PWB are written to the
EEPROM in the head.
When then “Pop” is selected after the Main PWB has been
exchanged and the [ENTER] button is pressed, these set
values are copied to the EEPROM on the Main PWB.

41
 OPERATION OF THE MECHANISM
The operation from card supply via card transport and printing to retransfer will be explained using a timing chart.
The entire timing chart is shown below. The individual tasks (programs) operate independently.

1. Single-side Printing
Printing Retransfer

Printing task Printing

Positioning
Ink task Rewinding to the start

Transport task Card supply Retransfer 1

2. Double-side Printing
Printing Retransfer Printing Retransfer
(front) (front) (back) (back)

Printing task Printing Printing

Ink task Rewinding Positioning Rewinding Positioning

to the start to the start

Transport task Card supply Retransfer 2 Turn Retransfer 1

3. Initial Operation
At the time of power ON, the mechanism is initialized.
1) The platen solenoid is pulled once.
2) The turnover unit is returned to the initial position.
3) The cam motor is returned to the initial position.
4) The card feed motor is run to discharge any intermediate cards.
5) Ink ribbon and retransfer film are positioned to the start position.
Error stop is performed in case of an abnormality.

42
4. Card Supply and Card Feed

Period 2 : The turnover motor operates and the turno-

ver unit is moved to the card supply position.
(Vertical position)
Period 3 : The card pick-up motor operates and a card
is supplied from the hopper. The turnover
card feed motor also operates at the same
time. At this time, the cleaning roller and the
roller in the turnover unit also rotates and
the card is stored in the turnover unit.
Period 4 : The turnover unit turns once from the card
supply position to the printing position.
Period 5 : The card is fed from the turnover unit to the
card edge sensor.
Period 6 : The card feed to the retransfer standby po-
sition and waits for complation of printing
operation.

43
 Turnover card sensor

Card supply sensor

Turnover card feed motor

Cleaning roller

Card supply roller

Card edge sensor

Card feed motor Card pickup motor

Turnover unit
(printing position)

NG card outlet roller

Card supply roller

44
5. Printing Operation
3

1 2 4 5

ON

Platen solenoid
OFF

CW

Retransfer film supply motor OFF

CCW
CW

Retransfer film take-up motor OFF

CCW
CW

Ink take-up motor OFF

CCW
CW

Ink supply motor OFF

CCW

Period 1 : The thermal head energization ON signal is X 56

sent to the power supply unit. 664dot
Head voltage (Vth) is put out from the power
supply unit. Y

Period 2 : The retransfer film take-up motor runs to take

up film slack.
Period 3 : The platen is pushed against the thermal
head.
Then thermal head is energized and print-
1036dot
87.6

ing is start. Card size

Period 4 : Delay time for separation of ink ribbon and 85.6 x 54

film
Period 5 : After printing, the ink ribbon and the film stick
to each other, and during this period the ink
take-up motor operates to separate them.

67 3
*Notes:
The printing position is shown in the figure on the right.
The value of X and Y are adjustment items.

45
 Retransfer film supply motor Ink take-up motor

Retransfer film Ink supply motor

take-up motor

Thermal head

Platen roller

Retransfer film

Ink ribbon

Platen roller

Thermal head

46
6. Retransfer Operation
1 2 3 4 5 6 7 8 9

FWD

Card feed motor OFF

N1 N2
REV
CW

Retransfer film supply motor OFF

CCW
CW

Retransfer film take-up motor OFF

CCW
Rep

Cam motor OFF

Fix
Hi

Card edge sensor

Lo

Hi
Card outlet sensor
Lo

Hi

Retransfer film mark sensor

Lo

Period 1 : The printed panel on the film and the card Period 6 : The film is moved to the peeling start posi-
are transported to the retransfer position. tion. (At this time, the card is close to directly
Also, the cam motor operates and the under the bend remedial roller.) Also, the cam
retransfer roller is moved to the standby po- motor operates and the bend remedial roller
sition. is pushed down.
Period 2 : The cam motor operates, the retransfer roller Period 7 : Film peeling and card bend remedial are per-
is lowered, and the film and the card are formed.
pressed against each other. Period 8 : After the card has been discharged, the cam
Period 3 : The card feed motor operates and retransfer returns to the stand-by position.
starts. Also, one screen is taken up looking at the
Period 4 : The cam motor operates and the bend re- film mark sensor.
medial roller is moved to the standby posi- Period 9 : The film is returned for another screen for
tion. the next printing.
Period 5 : The user mode has the item “Cooling time
setting”, and during this period, the opera-
tion is stopped for the set time of 1 to 15
seconds.
** There is no card feed roller between the
retransfer roller and the bend remedial
roller. Card movement in this interval is
done sticking to the film.
47
 Retransfer film supply motor

Retransfer film mark

Retransfer film sensor
take-up motor

Platen roller

Card outlet sensor

Card edge sensor

Cam motor Card feed motor

FRONT VIEW CAM MODE

INITIAL MODE RETRANSFER MODE BEND REMEDIAL MODE

48
7. Operation in Case of Peeling with Return in Direction Towards the
Turnover Unit
In case of printing on both sides, separation of card and film is done in the opposite direction.
Up to retransfer, the operation is the same as in the above items. Then the operation becomes as shown below.

1 2 3 4 5

FWD

Card feed motor OFF

REV
CW

Retransfer film supply motor OFF

N1
CCW
CW

Retransfer film take-up motor OFF

CCW
Rep

Cam motor OF F

Fix
Hi

Retransfer film mark sensor

Lo

Period 1 : The cam is returned to the intial position.

Period 2 : In the same way as for the preceding item, a
card cooling period exists.
Period 3 : The card is fed in the direction towards the
turnover unit to separate card and film, and
peeling is performed.
Periods 4 and 5
: Searches a start position of the next panel
and becomes to the standby mode.

49
8. Operation of the Turnover
Unit Period 1 : The card feed motor and the turnover card
feed motor operate and the card is fed.
In case of printing on both sides, the card is turned.
The card which has been printed to front side is fed to the Period 2 : The turnover motor operates and the turno-
turnover unit. ver unit is turned 180°.
Period 3 : The card is fed to the retransfer standby po-
sition.
Period 4 : The turnover unit is initialized.

1 2 3 4

CW n3

Turnover motor OFF

CCW
FWD

Turnover card feed motor OFF n1

REV
FWD

Card feed motor OFF n2

REV

Hi
Turnover card sensor
Lo

Hi

Card edge sensor

Lo

Period 1 : The turnover motor operates to the position

sensor detection.
Period 2 : The turnover motor is reversed and the po-
sition of turnover unit is fine adjusted.

1 2

CW

Turnover motor OFF

CCW

Hi

Turnover intial position sensor

Lo

50
9. Others
9.1 Position Relation with Ink Ribbon and Retransfer Film

Film supply Ink take-up

B’
B’

Ink supply
B
B
Platen Head

Film take-up
A A
C
C’

S Ink start position

Film mark sensor sensor

C C’
S Cartridge shaft

Retransfer roller

D Cartridge shaft

Bend remedial roller

9.2 Ink Ribbon and Retransfer Film End Treatment

End marks as shown below are provided near the end of the ink ribbon and the retransfer film. The respective sensor
detects the mark and “RUN OUT” is displayed.

L H H L L H

K Y M C K Y

End mark
Ink ribbon transport 2.5cm
direction
H H
Ink start position
sensor L L

Ink FG sensor §§§§§§§ .............

∗ InThecase of positioning the ink ribbon to the start position

boundary between magenta and cyan is detected by the sensor for the ink ribbon start position.
The output pulse of the ink feed quantity sensor is counted, and the start position of yellow is decided.

51
 TROUBLESHOOTING
1. LCD Error Code Correspondence
No. Error item Error detection contents Treatment contents Exchange parts
1 Please Power off When recovery is not This display appears for example when there is hardware
possible even when the trouble, as with the following trouble of No. 18-26.
RESET button is pressed.
2 Please Remove When the feed rollers are is Remove the retransfer film cassette.
Media Cassette to be cleaned, cleaning mode This prevents sticking of the cleaning card to the film.
is not entered as the transfer
film cassette is present.
3 HR is too hot! In the same way as above, 1) Switch off the power and wait for the temperature to
this message is displayed drop.
when the heat roller 2) When the retransfer film is in the unit, the heat roller is
temperature is 50˚C or heated even in this mode. Always remove the retransfer
more at the time of entry film first.
into cleaning mode.
4 Jam (Hopper) An error will be caused 1) Check for sticking of the cards in the card tray because of * Card
Card jam when the card supply static electricity. Try to separate the cards from each other.
(hopper part) sensor is not passed Check that the cards are aligned.
within a fixed time after 2) Is the card push Plate of the card tray in the lock position?
start of card supply. Check the force with which this Plate presses onto the cards. If
it is weak, check for spring elongation etc.
3) In the case of 0.25 mm cards, the number of cards which can
be set in the tray is limited according to the used cards. Test by
trying to set about 50 cards into the tray.
4) Clean the card supply roller with alcohol. Touch the surface to * Card supply roller
check if it is slippery.
5) Check the thickness of the thickness adjustment plate and the * Adjustment
card. Also check for correct thickness adjustment in case of
special card thickness (turn the gear of the card supply roller
and check for individual card supply).
6) Perform the diagnostic test in service mode and check for * Motor, Drive circuit
operation of the card pickup motor. Also confirm correct board Main circuit
operation of intermediate gears. board
7) When this message appears at the time of power ON, the * Sensor,
sensor is broken. Use the sensor check of service mode for Main circuit board
confirmation.
8) Check for contamination of the cleaning roller. Clean the roller * Cleaning roller
if it is dirty.
The life of the cleaning roller is about one year. The adhesive
power gets lost with use for many years.
It is also possible that the roller becomes worn and no longer
can feed the cards correctly.
9) After the cleaning roller, the cards are transported by the * Motor, Drive
turnover card feed motor. circuit board,
Perform the diagnostic test of the service mode and check the Main circuit board
operation of the turnover card feed motor.
10)Does the turn over unit come to the card supply position * Motor, Drive
(vertical position) at the time of card supply? The pulses of the circuit board,
turnover motor are counted and rotation to the card supply Main circuit board
position is done. When the turnover unit is not pointing straight
down, the card will not enter the rail and an error will be
caused. Perform the diagnostic test in service mode and check
the operation of the turnover unit.
11)Check for correct rotation of the roller in the turnover unit. Clean * Motor, Drive
the roller in case of rotation. Perform the diagnostic test in service circuit board, Main
mode and check the operation of the turnover card feed motor. circuit board, roller

52
No. Error item Error detection contents Treatment contents Exchange parts
5 Jam (TurnOver) When the card does not 1) When this message appears at the time of power ON, * Sensor, Main
Card jam enter to or depart from the sensor is broken. Use the sensor check of service circuit board
(turnover unit) the sensor inside the mode for confirmation.
turnover unit within a 2) Confirm the operation of the turnover unit until the card * Motor, Drive
specified time. reaches the sensor. circuit
Perform the diagnostic test in service mode and check board, Main
the operation of the turnover unit. circuit board
3) Check for correct rotation of the roller in the turnover * Motor, Drive
unit. Clean the roller with alcohol in case of rotation. circuit board, Main
Perform the diagnostic test in service mode and check circuit board, roller
the operation of the turnover card feed motor.
4) Check that card feed is OK when the turnover unit is * Motor, Drive
oriented in the print mode direction. circuit board,
Perform the diagnostic test in service mode and check Main circuit board
the operation of the card feed motor.
6 Jam (MG) When the card does not 1) When this message appears at the time of power ON, *Sensor x 2,Main
Card jam arrive at the card edge the sensor is broken. Use the sensor check of service circuit board
(encoder) sensor within a specified mode for confirmation. MG circuit board
time after leaving the 2) Check the operation until the card enters to the sensor. * Motor, drive
turnover unit. Perform the diagnostic test in service mode and check circuit board,
Also, in case of magnetic the operation of the card feed motor. Main circuit board
encoding, when detection Check belts, gears, and rollers for wear. Clean the * Belts, gears,
by the start position sensor of rollers with alcohol. rollers
the MG unit is not possible.
7 Jam (Retransfer) When the card outlet 1) Check if the card sticks to the film.
Card jam sensor is not reached * If the card sticks to the film, check for correct operation * Film
(retransfer within a specified time of the card cooling fan (rotates only at the time of
section) after leaving the card retransfer).
edge sensor. * If the card sticks to the film, replace the film by a
different film and try printing.
2) Check the condition of the rubber on the retransfer roller * Retrnsfer roller
surface.
3) Perform the diagnostic test in service mode and check * Motor, Drive
the operation of the card feed motor. circuit board,
Main circuit board
Check belts, gears, etc. * Belts, gears
8 Jam (Discharge) In case of stopping at 1) When this message appears at the time of power ON, * Sensor, Drive
Card jam the card outlet sensor. the sensor is broken. Use the sensor check of service circuit board
(discharge) mode for confirmation. * Bend remedial
2) Check the condition of the rubber on the bend remedial roller
roller.
3) Perform the diagnostic test in service mode and check * Motor, Drive
the operation of the card feed motor. circuit board,
Main circuit board
Check belts, gears, out roller, etc. * Belt, gear, roller
4) For bend remedy at the time of one-sided printing, there
is the temperature setting for the bend remedial roller. Is
double-sided printing being done with this temperature
setting too high? In this case, the cards may become
deformed and jams may be caused,
9 Media Broken Detection of the 1) Perform the diagnostic test in service mode and check * Motor, Drive
Torn retransfer film retransfer motor rotation the operation of the retransfer film supply motor. circuit board,
condition, pulses, Main circuit board
Media Search marks, etc. 2) Perform the diagnostic test in service mode and check * Motor, Drive
Retransfer film the operation of the retransfer film take-up motor. circuit board,
detection error Main circuit board
53
No. Error item Error detection contents Treatment contents Exchange parts
Media Run Out 3) The retransfer film take-up motor has a encoder for * Motor, Drive
End of the output of pulses when the motor operates. circuit board,
retransfer film Perform the diagnostic test in service mode and check Main circuit board
the output of the encoder of the retransfer film take-up
motor.
4) When this message appears at the time of power ON, * Sensor, Main
the sensor is broken. Use the sensor check of service circuit board
mode for confirmation.
5) Remove the cassette and confirm the retransfer film * Retransfer film,
installation condition. Confirm that there is no winding cassette
deviation or similar to prevent error of the sensor,
In case of winding deviation, check the shaft, the bobbin
holder, etc. of the retransfer film cassette.
6) If winding eleviation is serious,then replace the
retransfer film with a new one.
10 Ink Broken Detection of ink motor 1) Perform the diagnostic test in service mode and check * Motor, Drive
Torn ink ribbon rotation condition, the operation of the ink supply motor. circuit board,
pulses, marks, etc. 2) Perform the diagnostic test in service mode and check Main circuit board
Ink Search the operation of the ink take-up motor. * Motor, Drive
Ink ribbon detection Perform the diagnostic test in service mode and check circuit board,
error the output of the encoder coupled with the ink take-up Main circuit board,
gear. INK FG circuit
Ink Run Out 3) The ink supply motor has a encoder for output of pulses board
End of the ink when the motor operates.Perform the diagnostic test in * Motor, Drive
ribbon service mode and confirm the output of the encoder of circuit board,
the ink supply motor. (Ink SPY Enc) Main circuit board
4) When this message appears at the time of power ON, the sensor * Sensor, Main
is broken. Use the sensor check of service mode for circuit board
confirmation.
5) Remove the cassette and confirm the ink installation * Ink ribbon,
condition. Confirm that there is no winding deviation or Cassette
similar to prevent error of the sensor,
In case of winding deviation, check the shaft, the bobbin
holder, etc. of the ink cassette.
6) If winding eleviation is serious,then replace the ink
ribbon with a new one.
11 Turn Over Unit Detection of the motor 1) Perform the diagnostic test in service mode and confirm * Motor, Drive
Defective rotation condition and the operation of the turn over motor. circuit board,
operation of the operation of the 2) When this message appears at the time of power ON, Main circuit board
turn-over turnover initicl position the sensor is broken. Use the sensor check of service * Sensor, drive
mechanism sensor. mode for confirmation. circuit board

12 Heater Cam Detection of the motor 1) Perform the diagnostic test in service mode and confirm * Motor, drive
Defective heat rotation condition and the cam motor operation. circuit board,
roller operation the cam sensor 2) When this message appears at the time of power ON, Main circuit board
operation. the sensor is broken. Use the sensor check of service * Sensor, drive
mode for confirmation of the cam sensor retransfer roller circuit board
sensor, and remedial roller sensor.
3) Check the cam mechanism etc.
4) Check the installation and the wire routing for retransfer * Cam
roller and bend remedial roller. * Roller, wire
13 No Card Card presence is 1) When this message appears at the time of power ON, * Sensor, Main
There is no card, detected by a reflection the sensor is broken. Use the sensor check of service circuit board
the tray is empty. sensor. mode for confirmation of the no card sensor.

54
No. Error item Error detection contents Treatment contents Exchange parts
14 Door open The door interlock 1) Check that the door interlock switch is pressed normally. * Door interlock
The printer door is switch is detected. When it is pressed normally, the cooling fan on the left switch,
open. side of the printer operates. Main circuit board
2) Check the mechanism pressing the switch. * Door
15 No Cleaning Ro. The cleaning roller 1) Check that the cleaning roller interlock switch is pressed * Cleaning roller
There is no interlock switch is normally. interlock switch,
cleaning roller. detected. Main circuit board

2) Check the mechanism pressing the switch. * Cleaning roller unit

16 No Cassette The cassette interlock 1) Check that the cassette interlock switches for ink and * Cassette interlock
There is no switch is detected. retransfer film both are pressed correctly. switch, Main circuit
cassette. Ink and retransfer board
* Ink cassette,
cassette switch are 2) Check the mechanism pressing the switch. Retransfer
connected in series. cassette
17 Hardware Vth (Voltage supplied to 1) Check that the connector is connected correctly to the thermal head. * Thermal head
the thermal head ) is 2) When Vth power can not be put out from the power supply unit. * Power supply unit
not determined. 3) When the A/D circuit of the analog power circuit board is * Main
Circuit trouble is defective. circuit board
detected.
18 TR Overheat The temperature of the This is a defect of the heater control system. * Main circuit
Retransfer roller retransfer roller is detected 1) Analog power circuit board: Defect of the circuit board
overheat with a thermistor, and an performing A/D conversion for the thermistor. * Heater protector
error is caused when this 2) Heater protector circuit board. circuit board
temperature exceeds about 3) Heat roller unit: Defective thermistor etc. * Heat roller unit
240°C. When this
temperature is exceeded,
the thermostat operates
and the circuit is cut.
19 TR Broken 1) When the temperature This is a defect of the heater control system. * Main
Defective retransfer does not rise even after 1) Analog power circuit board: Defect of the circuit circuit board
roller about 30 sec. have passed performing A/D conversion for the thermistor.
since heater ON. 2) Heater protector circuit board. * Heater protector
2) When the temperature at 3) Retranser roller unit: Defective thermistor etc. circuit board
the time of READY is Thermistor: Measure with a tester - about 220 kΩ at * Heat roller unit
about 40°C lower than the normal temperature and about 1 kΩ at 200°C.
set temperature. 4) Measure the thermostat with a tester and confirm a *Heat roller unit
value of about 2 or 3 Ω. The resistance is infinite in case
of abnormalities.
5) Defective power supply unit. * Power supply unit

20 TR Sensor Broken The retransfer roller Check for a wire break of the thermistor. * Heat roller unit
Defective retransfer temperature is detected 1) Thermistor: Measure with a tester - about 220 kΩ at * Main circuit board
roller thermistor with a thermistor. normal temperature and about 1 kΩ at 200°C.
When the temperature 2) When the thermistor is normal: Defective analog power
has dropped about circuit board, CPU circuit board.
10°C from READY.

55
No. Error item Error detection contents Treatment contents Exchange parts
21 RR Overheat The temperature of the bend This is a defect of the heater control system. * Heater protector
Bend remedial remedial roller is detected with 1) Analog power circuit board: Defect of the circuit circuit board
roller overheat a thermistor, and an error is performing A/D conversion for the thermistor. * Heat roller unit
caused when this temperature * Main circuit board
exceeds about 220°C. 2) Heater protector circuit board: Only the 200 V system is * Heater protector
When this temperature is confirmed. The 100 V system is passed through. circuit board
exceeded, the thermostat 3) Heat roller unit: Defective thermistor etc.
operates and the circuit is cut.
22 RR Broken 1) When the temperature This is a defect of the heater control system. * Heat roller unit
Defective bend does not rise even 1) Analog circuit board: Defect of the circuit performing A/D
remedial roller after about 30 sec. conversion for the thermistor. * Heat roller unit
have passed since 2) Heater protector circuit board.
heater ON. 3) Bend remedial roller unit: Defective thermistor etc. * Power supply
2) When the temperature Thermistor: Measure with a tester - about 220 kΩ at unit
at the time of READY normal temperature and about 1 kΩ at 200°C. * Heat roller unit
is about 40°C lower 4) Measure the thermostat with a tester and confirm a
than the set value of about 2 or 3 Ω. The resistance is infinite in case
temperature. of abnormalities.
5) Defective power supply unit.
23 RR Sensor Broken The bend remedial 1) Thermistor: Measure with a tester - about 220 kΩ at * Main
Defective bend roller temperature is normal temperature and about 1 kΩ at 200°C. circuit board,
remedial roller detected with a 2) When the thermistor is normal: Defective analog power Thermistor
thermistor thermistor. circuit board, CPU circuit board. circuit board
When the temperature
has dropped about
10°C from READY.
24 Overcool The TPS0220-001-H 1) Exchange the thermistor circuit board. * Raise circumference
Overcooling circuit board has a temperature.
sensor for detection of 2) Analog power circuit board, CPU circuit board. * Cooling fan,
the ambient Filter
temperature.
When detection by this
sensor has become 3) When the circumference temperature is 5°C or less.
impossible.
25 Head Overheat The thermal head has a 1) Does the cooling fan operate? Check that the filters on * Thermal head
Head overheat built-in thermistor, and both sides are not clogged. In case of clogging, clean or cooling fan
the density is kept exchange the filters. * Thermal head
constant according to 2) Does the thermal head cooling fan operate normally?
the temperature of the Perform cleaning.
head. 3) In case of reoccurrence, the thermal head is defective. * Main circuit
When head temperature Exchange the head. board
exceeds 70°C * Thermal head.
26 EEPROM Broken This unit has two 1) When the head EEPROM is defective.
Defective EEPROM EEPROMs. 2) When the EEPROM on the CPU circuit board is
defective.
27 Printer CFG Err
28 MG Unconnected
29 MG Mechanical
30 MG Hardware
31 MG Write Refer to subsection 3.4 in "MGI encode unit" and subsection 4 in "Large-type IC unit"
32 MG Read
33 MG Communicate
34 EXT.Unconnected
35 EXT.SW Setting
36 EXT.Jam
37 EXT.Communicate

56
2. Printing Defects and Countermeasures
Printing defect Cause Countermeasure
The printing result has hori- 1) When large areas have 1) When large areas are to be printed, set "Default LUT" of
zontal lines (pulling wrin- been printed with high maintenance in the service mode to "Standrd" or "Low".
kles). density. 2) Check for smooth turning of the spring of the ink cas-
2) When the back tension sette. Disassembly and clean if the spring does not turn
is strong. smoothly.
3) Check for smooth turning of the bobbin on the supply side.
Exchange the cassette if the bobbin is not turning
smoothly.

Spring

KXL46255-001

11

Bobbin holder for supply

4) Check for a heavy load of mechanism, motor, etc. on the

ink supply side.
No transfer to the left or the 1) Retransfer position is 1) Confirm if the operation of the card edge sensor and the
right side of the card. wrong. film sensor is normal, and if these sensors are firmly se-
2) Card stop position is cured.
wrong. 2) When sensors are replaced, setting “Offset Trf X” for the
film sensor and/or setting “Offset Card X” for the card edge
sensor shall be adjusted.

Large card bend Heat deformation occurs 1) The environmental temperature to use is adjusted to the
(in case of single-sided printing) easily especially with PVC temperature range of specification. If this is still not suffi-
cards. cient, additionally lower the temperature setting for the
retransfer roller to reduce deformation by heat.
2) Adjust the temperature setting and the cooling time set-
ting for the bend remedial roller.
(in case of double-sided printing) 3) When double-sided printing is done with the temperature
setting for the bend remedial roller set to a high value, the
cards will become deformed.
When the card is deformed with a convex face and a
concave reverse-side, make the reverse retransfer speed
higher or change the setting of the bend remedy mode.
57
 Printing defect Cause Countermeasure
Characters or photos ap- The ink ribbon feed system 1) Use the off-line test of service mode to print registration
pear as double images. is not constant. patterns.
Confirm that the horizontal and vertical lines are within
two dots.
2) Check the take-up condition of ink ribbon and retransfer
film.
If the take-up is not uniform, check the condition of the
shaft of the ink cassette.
3) Check that ink ribbon and retransfer film are set correctly
when they are installed in the cassette.
For the retransfer film, check that the film is in the guide.
4) Check that the platen solenoid is pulled completely.
5) Check the belt tension and the screw tighteness of the
drive pully on the retransfer film supply motor.

Defective registration

Some part is not trans- 1) The card is dirty. 1) Check that the card surface has not been touched with
ferred correctly 2) The use environment bare hands.
(remains on the film side). temperature is low. 2) Use the unit at a higher use environment temperature.
3) The card material is not 3) Raise the temperature setting for the retransfer roller.
suitable. 4) Lower the retransfer speed.
5) Wipe the card surface with alcohol.
6) In case of small retransfer defects, check for dirt and dust.
* Cleaning roller
* Fan and filter

(Retransfer defect)

There are white lines in the Defective thermal head. 1) Clean the thermal head.
printing result or the print- 2) When perfectly white lines occur, there are some broken
ing is thin. heater element and the head must be exchanged.
3) When the same pattern is printed continuously, only those
lines become thin.

58
 Printing defect Cause Countermeasure
The picture position is 1) Setting of the retransfer 1) Refer to page 31 of the instruction manual and check the
shifted vertically or horizon- film film type setting.
tally. 2) Ink ribbon, retransfer 2) Check the winding condition of the ink ribbon and the
film retransfer film.
3) Card If the winding is not uniform, check the condition of the
shaft of the ink cassette.
3) In case of preprinted cards, use "Offset Prt Y" or "Offset
123456789
Trf X" of maintenance in service mode to adjust the posi-
123456789 123456789 123456789
tion to that design.

Resin characters are 1) Character font 1) When small characters are printed with a fine font, the
blurred 2) Head or platen roller characters may become blurred or may be missing some
Resin characters are thin. wear parts.
Resin characters are miss- In such a case, increase the character size or use bold
ing parts. characters.
In case of using small characters due to print image de-
sign , refer to page 30 of the instruction manual.
2) When the head or the platen roller is worn out due to long
ABCDE ABCDE ABCDE time use, characters may be printed with some parts miss-
ing. In that case replace with a new head or platen roller.

* Resin character : When a

character is printed in black
ink.

The printing result shows 1) Dust on the card This case occurs with printing to film.
white spots. 2) Dirty cleaning roller (This is different from defective retransfer.)
3) Dirty internal rollers 1) Remove any dirt from the cards.
4) Dirty filter 2) Clean the cleaning roller. Exchange the cleaning roller if
needed.
3) Clean the internal rollers with cleaning card.
4) Clean the fan filters. Exchange the filters if needed.
5) When this occurs every time at the same position in hori-
zontal direction, a dent in the platen roller or retransfer
roller can be considered.

59
 Printing defect Cause Countermeasure
Lines appear. 1) Uneven feed. 1) When this is notable with thin background colors, the ink
(In case of lines at uniform ribbon is not being wound uniformly.
intervals) • Check the ink take-up motor and the mechanism.
• Check for smooth rotation of the bobbin holder of the
ink cassette.

(In case of random occur- 1) When this is notable with normal printing, the ink cas-
rence) sette has not been inserted completely. Confirm that it
has been inserted until a cassette button locks.

60
3. Power Supply Check
1. The power supply unit outputs the following four kinds of voltages.

Source Device Target PWB Usage

5V Power Supply Unit H.T.Protector MAIN DRIVE FRONT 5V Logic IC
12V Power Supply Unit — MAIN DRIVE FRONT Analog IC (Amp, Comp etc)
24V Power Supply Unit — MAIN DRIVE — Actuator
Vth Power Supply Unit — MAIN — — Thermal Head

2. The voltages output from the power supply unit can be checked with the LEDs on the PWB of
the unit.
1) Vth: The LED lights only during printing.
2) 24 V: The LED lights when the ink cassette and film cassette are present and the door is closed.
3) 5 V: The LED lights when the power switch is ON.

TOP

5V 24V Vth

3. The voltages generated in the MAIN PWB are output to their target PWBs. For details, see the
overall block diagram.

3.3V Regulator IC (5V to 3.3V) CPU USB IF MAIN — — 3.3V LV IC (CPU, Memory etc)

1.9V Regulator IC (5V to 1.9V) CPU — — — — CPU(only)

2.5V Regulator IC (5V to 2.5V) CPU — — — — FPGA(only)

5VREF — — MAIN DRIVE — Reference Voltage (ADC etc)

Shunt Regulator (12V to 5V) Reference Voltage
3.3VREF CPU — — — —
(ADC in CPU (only))

61
 MAINTENANCE INSPECTIONS
1. Cleaning
The following parts should be cleaned as instructed of the list when you repair the unit.
No. Part name Cleanning metod
1 Thermal head Clean with alcohol .(dehydrated ethanol.)
2 Cleaning roller Wash it after repair.
3 Feed roller Clean with alcohol .(dehydrated ethanol.)
4 Card feed rollers Use alcohol (anhydrous alcohol), or use a cleaning card and then implement
CLEANING in USER MODE.
5 Platen roller Clean with alcohol. (dehydrated ethanol.)
6 Fan filters (three places) Clean with the vacuum cleaner etc.
7 MG head Use a cleaning card.
8 Bobbin inner Clean with the vacuum cleaner etc.
9 Shaft of Ink Cassette / Film Cassette Alcohol (Use anhydrous alcohol)
10 Bearings of each rotating part and around them Clean with a vacuum cleaner, or wipe with a dry cloth
11 Card housing of hopper and around it Clean with a vacuum cleaner, or wipe with a dry cloth
12 Interior of hopper Clean with a vacuum cleaner, or wipe with a dry cloth
13 Inner side of front door, cassette slot Clean with a vacuum cleaner, or wipe with a dry cloth
14 Dust inside set and on inner side of top cover Remove the top cover, then clean the dust on the inner side and inside the
set with a vacuum cleaner.
Film cassette(green)
2. Lubrication Apply the grease by
Apply the grease as illustrated to the ink ribbon cassette after four grains of sesame
every 5,000 pcs of cards are printed. There is no need for between the white
sheet and the spring of
periodic application of oil or grease except this parts , but the bobbin.And rotate
application should be made to the new parts at the time of parts the bobbins to make
exchange. When the oil or grease on the opposite part appears the grease uniformly
dirty, wipe it off and apply new oil or grease. spread over the white
sheet.Wipe out the
Caution excessive grease.
Refer to the "Parts table" in the disassembly drawing for the
locations for application of oil or grease and the oil or grease
Supply bobin
to be used. (green)

3. Maintenance Inspections for Main Parts and Execution Standard

This standard table applies for standard conditions, and there may be large differences according to the use environment
and the use conditions. When the maintenance inspections are not performed suitably, the following times will not only be
shortened considerably, but there may also be other bad influences. However, deformation or ageing may occur for rubber
parts also when they are stored or not used for a long time.
Part No. Part name Replacement Remarks
CX320-HD1 Head assembly 30,000 screens At the time of YMCK printing
TFS0116-002 C.L. roller assembly About one year Half a year with a high use frequency
TSS0181-002 Heater assembly 2,000 hours With power save OFF
TSS0182-002 Reform heater assembly 2,000 hours With power save OFF
CX220-FFK1 Fan filter assembly About one year
KEF1041-002 Suction 40,000 hours
CX220-FAN2 Card cooling fan 20,000 hours Operates only for retransfer.
KEF1037 Head cooling fan 40,000 hours
KEF1042-002 Ventilation 40,000 hours
CX220-PIM1 Card pick up motor 200,000 cards or more DC motor
CX220-INW1 Ink take-up motor 180,000 screens DC motor
CX220-INS1 Ink supply motor 180,000 screens DC motor
CX220-MWM1 Film take-up motor 120,000 screens DC motor
TSS0179-002 Platen solenoid 100,000 screens
KJY32771-045 Timing belt 100,000 screens Belt for film supply motor and card feed motor
KJY32771-030 Timing belt 100,000 screens Belt for card feed motor
KJY32771-044 Timing belt 100,000 screens Belt for card feed motor
KJY32771-032 Timing belt 100,000 screens Belt for card feed motor
KJY32771-035 Timing belt 100,000 screens Belt for card feed motor
62
4. Periodic Inspection Items
In case of performing periodic inspections by means of a maintenance contract, please use a copy of the following sheet.
No. Item Inspection contents Inspection standard Work contents Remarks
1 Checks before Serial No. (Cleaning, exchange, adjustment)
the inspection Total No. of prints. prints No. of normally discharged cards
Head printing colors. colors Counted for each color
Confirmation of the take-up condition for ink ribbon and retransfer film. Uneven winding within 2 mm
Sample data printing (operation confirmation before the inspection). Registration within 2 dots.
1. Color pattern 2. Step pattern. Both sides, one card each No thermal head wire break.
No. Item Inspection contents Inspection standard Work contents Remarks
2 Related to Check that the card passage opening permits only a single card to pass. Supply of only one card Thickness switching plate
the supply tray Check the operation of the card push lever. Check for smooth movement when moved by hand. Push lever
Check for deformation of the lever of the supply tray detection switch. An error is caused when the tray is removed. Switch
No. Item Inspection contents Inspection standard Work contents Remarks
3 Cassette- Check for a bent or broken cassette shaft. No visual abnormalities Cassette
related Check the rotation of the bobbin holder of the cassette. Check for smooth movement when moved by hand. Cassette
Is the grease applied between the white sheet and the spring periodically.(every 5,000pcs cards) Check for uneven feed Gray pattern
No. Item Inspection contents Inspection standard Work contents Remarks
4 Related to Use the turn unit motor test in service mode to turn the turn unit. Smooth operation of the turn unit Turn unit
the turn unit
No. Item Inspection contents Inspection standard Work contents Remarks
5 Roller-related Check the card supply feed roller surface for damage and deterioration and clean it. There shall be a peak. Card supply roller
Check the surface of the cleaning roller for damage, check the adhesive power, and clean it. There shall be adhesive power after cleaning. With normal use, the life is about one year.
Check the surface of the roller in the turn unit for damage and deterioration and clean it. No visual defects
Check the surfaces of the six card transport main rollers for damage and deterioration and clean them. No visual defects
Check the surface of heat roller for damage and deterioration. No visual defects Exchange when the life has been exceeded.
Remove the bend remedy roller and check the surface for damage and deterioration. No visual defects Exchange when the life has been exceeded.
Clean the platen roller and finally print a gray pattern and check for white on a colored background. There shall be no white on a colored background. Platen
No. Item Inspection contents Inspection standard Work contents Remarks
6 Head-related Disassembly/cleaning of the platen solenoid Smooth movement of the plunger Exchange if the life has been exceeded.
Cleaning of the thermal head No visual dirt The life is 30,000 screens.
No. Item Inspection contents Inspection standard Work contents Remarks
7 Sensor- Clean the slit of the ink start position sensor with a cotton swab. Start from Y of the ink
related Cleaning of the disk and the sensor for detection of the ink feed amount No color deviation
Perform the "Ink Tup Enc" test in service mode. No error
Perform the "Ink SPY Enc" test in service mode. No error
Perform the "Media Tup Enc" test in service mode. No error
No. Item Inspection contents Inspection standard Work contents Remarks
8 Fan-related Confirm that the head cooling fan is operating at all times. Operation at all times
Confirm operation of the card cooling fan at the time of film separation at the time of retransfer operation. Operation at the time of retransfer
Confirm that the suction fan is operating at all times. Operation at all times
Confirm that the ventilation fan is operating at all times. Operation at all times
Clean all filters. No clogging With normal use, the life is about one year.
No. Item Inspection contents Inspection standard Work contents Remarks
9 Motor-related Check the motor with the ink take-up motor test in service mode. Smooth rotation at the time of start The life is about 180,000 screens.
Check the motor with the ink supply motor test in service mode. Smooth rotation at the time of start
Check the motor with the retransfer film take-up motor test in service mode. Smooth rotation at the time of start The life is about 120,000 screens.
Check the motor with the card pick up motor test in service mode. Smooth rotation at the time of start The life is about 200,000 cards.
No. Item Inspection contents Inspection standard Work contents Remarks
10 Belt-related Check all belts for stretching and lost teeth. No elongation or lost teeth
No. Item Inspection contents Inspection standard Work contents Remarks
11 MG-related Perform MG head cleaning in user mode. Cleaning
(when built in) Perform the read/write test for the MG encoder in service mode. No errors.
In this case, there shall be no scratches to the stripe. No scratches.
No. Item Inspection contents Inspection standard Work contents Remarks
12 IC-related Perform the contact ON/OFF test for the contact IC encoder in service mode. Contact cleaning
Disassembly/cleaning of the contact ON/OFF solenoid Cleaning
No. Item Inspection contents Inspection standard Work contents Remarks
13 Printing- Measure the position of an enclosure line. X= , Y= Color pattern
related Check that there is no uneven density of the Vth pattern. Check for uneven density. Vth pattern
Resin black confirmation Black ink confirmation Black pattern
Confirm that there are no wrinkles. No wrinkles Step pattern
Check that there are no scratches and no dirt. No scratches, no dirt
Check that there are no retransfer defects. No retransfer defects
Check for feed deviations. No notable feed deviations. Gray pattern

No. Item Inspection contents Inspection standard Work contents Remarks

14 Interlock-related Check that the buzzer sounds when the printer door is opened. Error display on the LCD.
Confirm the following operations.
1. Cassette 2. Cleaning roller unit 3. Card tray Error display on the LCD.
No. Item Inspection contents Inspection standard Work contents Remarks
15 Final Perform printing of sample data from the personal computer (several cards continuously). Communication test
confirmations Printing of sample data (for storage) Registration within 2 dots.
1. Color pattern 2. Step pattern, one card each No thermal head wire break.
Final cleaning. Switch off the power and clean the cleaning roller.

63
5. Trouble Diagnosis Sheet
When there has been a repair request from a user, copy the following sheet and distribute it to the users to increase the
repair efficiency.
Entry date:
Installation location: Tel. No. or fax No. Person in charge
Trouble reception Date: Unit serial No. Printer print counter value TOTAL HEAD

Trouble item Symptom Concrete contents *Mark close symptoms with a circle, and not applicable draw a simple sketch in the frame. Occurrence frequency
Defective Superimposed printing of characters a b Sometimes
printing or photos ( / )
Blurred characters or photos Always
At the time of film exchange
(before, after)
Unknown
Lines or wrinkles appear in the a b c d Sometimes
characters or photos. ( / )
Always
At the time of film exchange
(before, after)
Unknown
Screen position deviation in vertical Sometimes
a b c d
direction (about mm) ( / )
123456789 123456789 123456789 123456789
Screen position deviation in horizontal Always
direction (about mm) At the time of film exchange
(before, after)
First time in the morning
Unknown
Blurred characters a b c Sometimes
Smudged characters ( / )
Missing parts of characters Always
ABCDE ABCDE ABCDE At the time of film exchange
Ink serial No. (before, after)
( ) Unknown
Missing printing or color as caused by Sometimes
sticking dirt
a b c d ( / )
Comparatively large missing printing Always
Nothing is printed. At the time of film exchange
The film is/is not transferred. (Large (before, after)
missing parts) First time in the morning
Film serial No. ( ) Unknown

Card jam Where did the card jam occur? Retransfer film cassette Ink ribbon cassette
Mark the location in the figure on the right.

Thermal head
Magnetic head
Card turn table
Card feed roller

Cleaning roller

Card supply roller

Retransfer roller (heat roller)

Bend remedy roller (heat roller)

C B A

Others Enter the symptoms as Provide more details in regard to the conditions at the time of occurrence.
concretely as possible. 1. LCD error message ( )
2. At what kind of operation did the trouble occur?
At the time of power ON During continuous printing At the time of ink ribbon/film exchange
After card supply After the installation conditions had changed because of a layout change etc.
Others ( )
3. Occurrence frequency Continuously Sometimes Unknown
4. Has the same trouble occurred in the past? First time Yes

64
 ADJUSTMENT
1. Layout of the adjustment elements
¥ Main circuit board

VR1
GND

REAR

MAIN PWB VR1 Reference voltage for thermal head automatic adjustment

2. Adjustment
1) Never turn VR1 on the main circuit board . The service repair circuit board has been adjusted before shipping.

3. Caution Items for the Time of Exchange of the Main Circuit Board
1) When the main circuit board is exchanged, the user mode and service mode settings must be stored on the new
circuit board.
For details, refer to the item "2.6 Parameters Push/Pop" of service mode.
2) For the other circuit boards and units, there is only exchange.

65
 MG ENCODING UNIT
1. MG Encoding Specifications
1.1 Magnetic Encoder Specifications
1) Suitable cards (1)
Type ID-1 magnetic stripe cards as specified in ISO 7810, 7811, 7812
•Coercivity : Hi-co : 218 x 103 A/m (2750 Oe) (high coercive force)
Lo-co : 238 x 102 A/m (300 Oe) (low coercive force)
•Recording density : Track 1, 3 : 210 bpi ± 10%
Track 2 : 75 bpi ± 5%
•Recording method : F2F modulation (specified in ISO 7811/7812)
•Card dimensions : 85.6 mm x 54.0 mm x 0.76 mm

2) Suitable cards (2)

Type JIS-II magnetic stripe cards as specified in JIS-X6301/6302
•Coercivity : Lo-co : 515 x 102 A/m (650 Oe) (low coercive force)
•Recording density : 210 bpi ± 10%
•Recording method : F2F modulation (specified in JIS-X6302)
•Card dimensions : 85.6 mm x 54.0 mm x 0.76 mm

3) IC encoder specifications
•Suitable cards : IC cards with external terminals as specified in ISO 7816
•Contact specifications : 8 contacts (corresponding to ISO 7816 specifications)

1.2 General Equipment Specifications

•External dimensions : 140 (W) x 260 (D) x 170 (H) mm
•Mass : 1.5 kg (only MG unit)
•Card feed speed : 150 mm/s ± 10%
•Power supply : DC 5 V ± 5% 0.3 A, DC 24 V ± 5% 1.6 A
•Use environment conditions:
Temperature: 15˚C to 30˚C
Humidity : 35% to 70%
•Storage environment conditions:
Temperature: -15˚C to 55˚C
Humidity : 20% to 80%

66
2. Block Diagram
2.1 MG Unit Block Diagram Serial Port

Main PWB

CN1 Printer
I/F SW1

MG MAIN PWB SW2

SW3

LED Micro SW
CPU
H8/3039F
5V Error (for Test)

MG Encode Solenoid
Motor Drive
Curcuit Drive

J3 J7 J4 J5
J6
(Only producton line use)

C-PWB B-PWB
CN9 CN12
CN8
CN11 F- PWB Motor
MG Write
CN10
Encode sensor

CN6
E-PWB
CN7 CN5

(JIS)

MG
Head(ISO) Contact I/F
Card

Contact DC Power
IC Card
Head detect Encode PWB
PWB
sensor x3
< User Option>
Solenoid

Drive PWB Main PWB

67
 Serial I/F
DRIVE PWB MAIN PWB
J10 J14 J9 J15
MG/IC BLOCK
MG MAIN PWB CN01 CN10
J1 CONTACT
J8 IC ENCODER PWB ICC02
(OPTION)
J7
J3 J4 J5
A
CN10
CN9 CN12 Relay PWB
CN11 CN8
KWH4139-10
Head Sensor Head Sensor Head Sensor E
CN6
CN5 CN7
Sensor PWB Sensor PWB Contact PWB
Sensor PWB
2.2 Connection Diagram

Head I/F PWB

CN13 CN1 B CN2 C CN3 J
I CN4
Stepping Motor
Card Sensor 210 Encode 75 Encode Solenoide IC Contact
Sensor Sensor ISO MG Head
PRINTER UNIT

68
3. MG Encoding Unit Exchange Method
3.1 Repair Classification
For the repair of MG encoding unit, send-back the whole printeri ncludeing the MG encoding unit to the factory .

3.2 Exchange Method

For each MG unit, the track position (TRK), the IC contact position (IC), and the MG write start position (STX) are
different.
Accordingly, when the circuit board or the MG unit has been exchanged, the DIP switches on the MG main circuit
board must be switched. The DIP switch specifications are shown on the next page.

1. Check the contents of the seal on the MG unit.

2. Switch the DIP switches.

1) TRK position
Switch the bits 1 to 4 of SW2 on the MG main circuit
board. Set the switches with a black mark to ON.

2) IC contact position
Switch the bits 5 to 8 of SW2 on the MG main circuit
board.
Set the switches with a black mark to ON.

3) STX position
Switch the bits 1 to 4 of SW3 on the MG main circuit
board.
Set the switches with a black mark to ON.

3. Install the MG main circuit board or the MG unit in

the printer.
Depending, on the way how the MG unit was in- Seal
stalled, an error in the value of track position may
happen.
In that case, confirm of each value and re-adjust in
the following steps.

ISO JIS
TRK TRK
SW1 - 2 - - SW1 - 2 - -
ON - - -
SW2 1 2 3 4
or ON - - -
SW2 1 2 3 4
ON ON
IC IC
SW2 5 6 7 8 SW2 5 6 7 8
ON ON
STX STX
SW3 1 2 3 4 SW3 1 2 3 4
ON ON
KXL46276-004 KXL46276-005

69
 4. Execute the MG read/write test after selecting MG(JIS/ISO) in the “Test Select”(“Off-line Test” of “Service mode”).
Apply the magnetic medium developing liquid on the magnetic stripe of the tested card so as to be able to see the
track. And confirm that the positions of the tracks are within the specification, by measuring with slide calipers.
If out of the specification, compensate the values according to the DIP. Switch Specifications.
When the setting of DIP. Switch is changed, turn the power off and on, and execute the read/write test again to
re-confirm of the track positions.
Specification a: 5.66mm or less
b: 8.46~8.97mm
c: 8.46~8.97mm
d: 11.76~12.27mm
e: 12.01~12.52mm Card edge
f: 15.32~15.82mm a
b c
ISO Track 1st track magnetic stripe d e f
Position 2nd track magnetic stripe
measure at the center 3rd track magnetic stripe
(holizontal direction)

Specification a: 6.3mm or less Card edge

b: 6.0mm or more a
JIS Track c: 11.7mm or more c
1st track magnetic stripe b
Position

measure at the center

(holizontal direction)

5. Confirm IC contact position in the following steps.

Attach the contact label(KXL46372-001) on the IC chip of IC card.
Use the service mode “Off-line Test” to execute IC Contact Test.
After completing the test, measure the contact scratches on the con-
tact label with slide calipers and confirm that they are within the speci-
fication. If out of the specification, compensate the values according
to the DIP. Switch Specifications.When the setting of DIP. Switch is
changed, turn the power off and on, and execute the IC Contact Test
again.

CONTACT LABEL:(PART NO.KXL46372-001)



   

  


   
    
   
    
    
    

70
3.3 DIP Switch Specifications MG head select
Never touch the bits 2 to 8.
SW1 No.1 Head specifications Always use the unit with these
No Specifications ON ISO head installed switches set to ON.
When these switches are set to OFF,
1 MG head select OFF JIS head installed an MG-related error
2 MG card stop position adjustment (TRK) will be caused at the time of power ON.
3 MG card stop position adjustment (track position)
4 SW1No.2 No.1 No.2 No.3 Adjustment value (mm)
5 Fixed to ON ON ON ON ON 0
6 ON OFF ON ON 0.1
7 ON ON OFF ON 0.2
8 ON OFF OFF ON 0.3
SW2 ON ON ON OFF 0.4
No Specifications ON OFF ON OFF 0.5
1 ON ON OFF OFF 0.6
MG card stop position
2 ON OFF OFF OFF 0.7
adjustment (TRK)
3 OFF ON ON ON 0.8
4 OFF OFF ON ON 0.9
5 OFF ON OFF ON 1.0
6 IC card stop position OFF OFF OFF ON 1.1
7 adjustment OFF ON ON OFF 1.2
8 OFF OFF ON OFF 1.3
OFF ON OFF OFF 1.4
OFF OFF OFF OFF 1.5
MG card stop position adjustment
No.4 Adjustment direction
ON Plus direction
OFF Minus direction
IC card stop position adjustment (IC contact position)
Track TRK minus No.5 No.6 No.7 Adjustment value (mm)
direction
ON ON ON 0
OFF ON ON 0.2
ON OFF ON 0.4
TRK plus OFF OFF ON 0.6
direction ON ON OFF 0.8
OFF ON OFF 1
ON OFF OFF 1.2
STX plus STX minus OFF OFF OFF 1.4
direction direction IC card stop position adjustment
No.8 Adjustment direction
ON Plus direction
OFF Minus direction
SW3
No Specifications STX position adjustment (data write start position)
1 No.1 No.2 No.3 Adjustment value (mm)
2 ON ON ON 0
STX position adjustment
3 OFF ON ON 0.25
4 ON OFF ON 0.5
OFF OFF ON 0.75
ON ON OFF 1
OFF ON OFF 1.25
ON OFF OFF 1.5
OFF OFF OFF 1.75
STX position adjustment
No.4 Adjustment direction
ON Plus direction
OFF Minus direction
71
3.4 MG-related Error Messages
There are four LEDs on the MG main circuit board. The error contents and the countermeasures are explained according
to the lighting of these LEDs.

LEDs on the MG main circuit board

No LCD indication on the printer Cause Treatment
D1 D2 D3 D4
1 Door Open Printer door open 1) Close the printer door.
DC 24 V 1) Does the power supply unit put out 24 V?
2 MG Unconnected
wire break 2) Is the I/F cable connected correctly?
1) Is the flexible wire deformed?
2) Defective MG head feed motor or sensor-
3 MG Mechanical Mechanical error
related defect.
3) Defective MG main circuit board

4 MG Hardware Hardware error

On the side of the MG unit

1) Clean the MG head.
2) Check the stripe of the MG card for scratches.
→ Card
Scratches are caused for new cards → MG head
3) Is the flexible wire deformed?
4) Check the DIP switch settings on the MG main circuit board.
5) Defective MG main circuit board
5 MG Write MG write error
6) Life of the MG head
On the side of the printer
1) Check the setting direction of the MG cards
2) Confirm the Hico and Loco settings.
3) Defective drive circuit board
4) Confirm the operation of the card feed motor.
5) Check the card feed roller for dirt and clean as required.
6) Is there burr or similar at both ends of the MG stripe?

6 MG Read MG read error

1) Is the I/F cable connected correctly?

2) Defective MG main circuit board
Communication error
7 MG Communicate 3) Confirm the DIP switch settings on the MG
with the printer
main circuit board.

On the side of the MG unit

1) Confirm the DIP switch settings on the MG
main circuit board.
No error message (when
2) Defective MG main circuit board
an error has been
8 IC encoding error 3) IC contact life
detected on the side of
4) Defective IC I/F circuit board
the personal computer)
On the side of the printer
1) Confirm the IC card setting direction.
2) Defective drive circuit board
3) Confirm the operation of the card feed motor.
4) Check the card feed roller for dirt and clean as required.
: Blinking : OFF

72
 LARGE IC UNIT
1. Removal of Each Part
3 QYSDSP3006Nx5
1.1 Removal of the Top Cover
The top cover can be removed after the nine screws
(3) have been removed.

1.2 Removal of the Front Panel

The front panel can be removed after
the four screws (15) have been removed.
3 QYSDSP4008Nx4

1.3 Removal of the Mechanical Unit

The mechanical unit can be removed after the six
screws (16) have been removed. Remove the me-
chanical unit for solenoid exchange.

1.4 Removal of the IC Main Circuit Board

1) Remove the two screws (17).
2) Disconnect the connectors from the circuit board and
15
pull the circuit board to remove it. QYSDSP3006Nx2

Caution
Before exchange, set the DIP switches SW1 and SW2 15
QYSDSP3006Nx2
according to the circuit board setting.

BASE SA

QYSPSPD3006Nx2 IC MAIN PWB SA

16

QYSPSPD
3006Nx2 QYSPSPD3006Nx2
16 CN6
17
CN7
CN3

CN6
CN7

CN3

16
QYSPSPD3006Nx2

1.5 Others
For removal of other parts, refer to the “Parts table”.

73
2. Block Diagram
PRT I/F SERIAL1 SERIAL2

CN1
5V Error SW1

LED
SW2

IC MAIN PWB
CN3/CN8 DC5V

CN4/CN9 DC12V
CPU
H8/3039F CN5/CN10 DC24V

DC24V
Motor
CN7

Motor Drive

CN12

Solenoide
Drive

CN11
CN13 CN6

PWB
Contact DC Serial
Antenna
Power I/F
Card Position
Sensor Antenna
Card

IC Contact IC Card Encode PWB

PWB
(Contact or Contactless)

<User Option>
Solenoid

74
3. DIP Switch Specifications

3.1 Specifications
Do not touch bits 1 to 4 of SW1 and SW2. Always use the unit with these bits set to ON. When these are set to OFF,
an IC-related error will be caused at the time of power ON.
SW1
Contact IC card stop position adjustment
No Specifications
No.5 Adjustment direction
1
ON Plus direction
2
Fixed to ON OFF Minus direction
3
Contact IC card stop position adjustment
4
No.6 No.7 No.8 Adjustment value (mm)
5
ON ON ON 0
6
IC card stop position adjustment OFF ON ON 0.18
7
ON OFF ON 0.36
8
OFF OFF ON 0.54
ON ON OFF 0.72
SW2 OFF ON OFF 0.90
No Specifications ON OFF OFF 1.08
1 OFF OFF OFF 1.26
2
Fixed to ON
3
4

3.2 IC Card Stop Position Adjustment

This adjustment is required when the positioning sensor for contact IC cards or the IC contact has been exchanged.

1. Contact label is attached on the IC chip.

CONTACT LABEL:(PART NO.KXL46372-001)

2. Use the service mode “Offline Test” to test the external IC unit. Repeat the test 2 or 3 times, so that contact scratches
can be observed easily.

75
 (Standard)

direction
c d e f

direction

a a : 10.25~12.25 mm
b : 17.87~19.87 mm
c : 19.23~20.93 mm
b
d : 21.77~23.47 mm
e : 24.31~26.01 mm
f : 26.85~28.55 mm

3. After completion of the test, measure the contact scratches on the CONTACT LABEL with slide calipers and confirm
that the above “a” and “f” are within the standard.
4. When the values of “c” to “f” are outside the standard, first set the direction with bit 5 of SW1, and then set the
adjustment value with bits 6 to 8. The value of “c” to “f” can be adjusted, and "a" and "b" are only checked because
it cannot adjust.

4. Error Messages
IC unit
No Printer LCD indication Cause Treatment
LED (D1)
1 EXT.Unconnected Lit Disconnection 24V line 1) Is the printer I/F cable connected correctly?
2) Defective IC main circuit board
3) Is 24V output by the printer?
2 EXT.SW Setting Blinking Switch setting error 1) Are the DIP switch settings on the IC main
circuit board correct?
2) Defective IC main circuit board
3 EXT.jam Blinking Jam error 1) Is card feed performed correctly?
¥ Card feed motor
¥ Defective IC main circuit board
¥ Defective card position sensor
¥ Dirty feed roller
4 EXT.Communicate Blinking Communication error with 1) Is the printer I/F cable connected correctly?
the printer 2) The IC main circuit board or the analog
circuit board of the printer unit is defective.
(Caused by connecting/disconnecting the printer
I/F cable while the power is on,)
5 No error message (when an Not lit IC encoding error 1) Are the DIP switch settings on the IC main
error has been detected on circuit board correct?
the side of the personal 2) Confirm the IC card setting direction.
3) Defective IC main circuit board
4) Check the card feed roller for dirt and clean

76
5. Specifications of Connector on the IC Main Board
Printer I/F Connector (CN1)
Pin Type Signal Spec.
1 - GND
2 I RxD Receive Data
3 I nFWD Control Signal for CPU
4 I nRST Reset
5 - GND
6 - GND
7 - DC24V
8 - DC24V
9 O TxD Send Data
10 O STATUS 0V
11 I nMODE Control Signal for CPU
12 - DC12V
13 - DC5V
14 - GND
15 - DC24V

5V DC Connectors (CN3/CN8) 12V DC Connectors (CN4/CN9)

Pin Name Pin Name
1 DC5V (max 500mA Unit Total) 1 DC12V (max 300mA Unit Total)
2 GND 2 N.C
3 GND
24V DC Connectors (CN5/CN10)
Pin Name
1 DC24V (max 1mA Unit Total)
2 GND

IC Encode PWB I/F Connector (CN11)

Pin Name Short Chip card
1 GND GND
2 Card set Signal CTL
3 5V supply voltage VCC (C1)
4 Signal ground GND
5 Reset RST (C2)
6 Supply Voltage VPP (C6)
7 Clock CLK (C3)
8 Data I/O (C7)
9 RFU (C4)
10 RFU (C8)

77
 EXPLODED VIEW AND ASSEMBLY LISTS

ATTENTION
 Parts marked with ! are very important in terms of safety. When replacing any of these parts, be sure to use only
the specified parts to maintain safety.
 We do not supply any parts that are not listed or show a "-" in the parts column.
 This price may be changed to reflect fluctuations in the market price.
 There is a label on the rear panel of the printer which lists the version of the mechanism and power supply. When
placing an order for a part, be sure to check the version before ordering to avoid any possible incompatibilities.

MECHANICAL REV. ELECTRICAL REV. KXL46226-001

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
A A
B B
C C

For example, in the above-mentioned case, the revision notation for the parts table is "M-B4".

78
< HOPPER ASSEMBLY
8
About 0 - 2 mm from the top.
9

Long side

19

PICK UP SA
Explanation drawing 1
15
Hook to case.

Explanation drawing 1 16 16
16
PICK UP SA

3
CARD CASE SA 1 Outside
Explanation drawing 2

(-002)
(-002)
Screw thread 17 17
on the tip
4
16
Hang it on TOK BEARING
12 after hooking the both end. 14 13 2

12

7 10

6
18
5 6

Attachment position of the slide sheet

Match here with the position of embossing.

Approx. 35 mm

Stick it to 0 - 1 mm inside embossing,

Explanation drawing 2
and not to overflow embossing
CARD CASE SA

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJM34161-A01 PICK UP ROL BASE 1
2 KJV45558-A0A PICK UP ROLLER 1
3 CM46294-00A ONE WAY GEAR ASY 1
4 KJJ46271-002 TAP. SCREW 2
5 KJP10891-D01 CARD CASE 1
6 KJZ46403-A01 SLIDE SHEET 2
7 KXL34095-A01 CARD SET LABEL 1
8 KJM33100-001 SLIDER 1
9 KJM33101-001 CARD PUSH 1
10 KJD45577-001 HOPPER SHAFT 1
11
12 KJY45486-001 TOK BEARING 1
13 QYWLS61C215N LOCK WASHER 1
14 KJS33103-A03 TENSION SPRING 1
15 QYSPSPD3006N ASY SCREW 1
16 QYREE5000X E RING 4
17 KJY44486-002 OIL BEARING 2
18 0081 STRIKE2 1
19 KXC44641-001 CAUTION LABEL 1
20

79
< HOPPER ASSEMBLY
7
PICK UP BASE

0.76
0.25
Explanation drawing 1

11
10

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1
2
3
4
5
6 KJP45490-B01 SEPARATOR PLATE 1
7 KJM45489-B02 SEPARATOR 1
8
9
10 KJJ46271-004 ASY SCREW 1
11 QYSDSP3006N SCREW 1
12
13
14

80
< FRAME ASSEMBLY

11

11

5
7 10

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP22167-D0A PLATE F ASY 1
2
3 KJM33124- A01 CASSETTE BUTTON 1
4
5 KJM33124-A02 CASSETTE BUTTON 1
6
7 KJS33103-002 TENSION SPRING 2
8
9
10 YMC-05-H-0 MINI CLAMP 1
11 QYREE5000X E RING 2
12
13
14
15
16
17
18

81
< FRAME ASSEMBLY
Explanation drawing 1

Apply the bond to the three

10 10
17 claws of a sensor.
DUCT FRAME SA
3

1
Apply a bond not to overflow 18
downward. 2

20 TPS0248-001-F
19
15 x2
10 Match four corners
with the hole on the
10 BKT.

29
KWS0764-002 1 6
22 9

KWS0614-003 14
10
21
(Connector of 9-pin side) 5

Explanation drawing 2
Explanation drawing 6
CENTER FRAME SA
FRONT SENSOR SA
F1

R F1 INK FRAME SA (Side view) HEAD RAIL SA

24 B
Explanation drawing 4
11 1p Explanation drawing 3

7
8

Clamp

14
27

13 Sticking 13
Explanation drawing 7 13 Sticking Sticking

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP33126-C01 DUCT A 1
2 KJP33127-B01 DUCT B 1
3 KJP33128-B01 DUCT FRAME 1
4
5 KJP22165-B01 CENTER FRAME 1
6 KJP46606-001 STOPPER PLATE 1
7 KJP33145-B01 INK FRAME 1
8 KJP33132-B01 HEAD RAIL 1
9
10 KJJ46271-003 TAP SCREW 7
11 QYSPSPD3020N ASY SCREW 2
12
13 KJZ45597-A01 BRUSH 3
14 YMC-05-H-0 MINI CLAMP 2
15 LWS-1.5MS LOCKING WIRE SA 2
16
17 ------ BOND
18 KJP45512-C01 SENSOR BKT 1
19 GP1S09J0000F PHOTO SENSOR 1 Card supply sensor
20 TPS0248-001-F CL.ROL.INTER.SW PWB 1 Ci.roller interlock switch
21 KWS0614-003 WIRE ASY 1
22 KWS0764-002 WIRE ASY 1
23
24 CX220-FAN2 FAN MOTOR 1 Card cooling fan
25
26
27 KJP33142-B01 FAN BKT 1
28
29 KJZ45597-A02 BRUSH 1
30

82
< FRAME ASSEMBLY

DUCT FRAME SA
Refer to front page for Explanation drawing 1 to 7.
Explanation drawing 1

MEDIA FRAME 1
HEAD RAIL SA
Explanation drawing 3

Pass the wire through the

Explanation drawing 9 notch in the bracket.

6 INK FRAME SA GUIDE SA

Explanation drawing 4 Explanation drawing 8

F1 Explanation drawing 6
FRONT SENSOR SA

6
2
Explanation drawing 9
3

6
CENTER FRAME SA Explanation drawing 9
Explanation drawing 2 GUIDE SA
F1
Explanation drawing 7

6
6 6
6
Explanation drawing 9

Wire clamping
1

Explanation drawing 8
5
Explanation drawing 8
6 1.Bind the sensor cable
with a binder using
the hole in the blacket.

Take out the cable Front side

from a front side
and clamp it.
2.Clamp the sensor
cable so that the
edges of the
connector and the
8 adjacent bracket
Note that the half punch does not get on BKT are on the same
when you fix the BKT by screw. level.

About 10mm

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP33144-C01 MEDIA FRAME 1
2 KJP45549-B01 GUIDE BKT 1
3 KJM33160-001 SIDE GUIDE 1
4
5 YMC-05-H-0 MINI CLAMP 1
6 KJJ46271-003 TAP SCREW 12
7
8 AN-1 BINDER 2
9

83
< FRAME ASSEMBLY
29 22
31
23 10 29
29 31
29
24
25 31 29
25
6
21 25 30
25
26 29
Explanation drawing 2
6
SIDE ADJUSTER SA
31
11
1 11

16 19
5
19 6
Explanation drawing 3
3
17 31 33
18
6
Explanation
6
drawing 1 Explanation drawing 4
31
ADJUST
ROLLER SA
Explanation Apply grease on
drawing 3 the edge and
inside the pipe.
Explanation
drawing 1
12 2
13 ADJUST ROLLER SA
28 14
14
28 Explanation 34
drawing 2 34
35
35
SIDE ADJUSTER SA

Explanation drawing 3 7
BOBBIN SA Explanation drawing 4 Attachment position
Used by one set (pair) BOBBIN SA 8
27

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP22168-D0A PLATE R ASY 1
2 0082-3-D-001-01 LATCH 1
3 TB-1920 SNAP BUSH 1
4
5 YMC-10-0 CLAMP 1
6 EDS-3 EDGE SADDLE 5
7 KJS45482-001 COMP. SPRING 1
8 CM46291-001 INK DOUBLE GEAR 1
9
10 KJM46348-A0A MEDIA BUSH 1
11 KJM45493-002 INK BUSHING 2
12 KJD45496-A01 BOBBIN SHAFT INNER 2
13 KJD45607-001 I. GEAR SHAFT 1
14 KJM33108-D01 INK BOBBIN INNER 3
15
16 KJP45543-B01 ADJUST ROLLER BKT 1
17 KJD45536-001 PRESS ROLLER SHAFT 1
18 KJM45513-001 PRESS ROLLER 1
19 KJS45585-001 ROLLER TORSION SPRING 2
20
21 KJP46208-B01 ADJUST ROLLER BKT-B 1
22 KJV45545-A0A ADJUST ROLLER 1
23 KJM34135-A01 SIDE ADJUSTER 1
24 KJD45546-A01 ADJUST PULLEY SHAFT 1
25 KJY44486-002 OIL BEARING 4
26 KJP46406-B01 TOP SUPPORT BKT 1
27 QYREE3000X E RING 1
28 QYREE4000X E RING 3
29 QYREE5000X E RING 6
30 QYSPSPD3008N ASY SCREW 1
31 KJJ46271-003 TAP SCREW 13
33 GB-TS-1 GREASE (1)
34 KJP46352-A01 GASKET HOLDER 2
35 KJY46337-003 GASKET 2

84
< FRAME ASSEMBLY
Explanation drawing 1 Wiring Explanation Apply the grease
Apply the grease onto shaft.
drawing 4 onto cog.
Clamp
Apply the grease
onto cog.
Explanation drawing 1 Explanation drawing 2
Apply the grease Card presence sensor Card near-empty sensor
onto cog.

8 6
6
7 11
Side B Side A

Explanation drawing 3
Clamp Apply the grease onto three Turn sensor
4 shafts by one grain of rice.
9 10
Apply the grease onto shaft of
Explanation drawing 4
No.12 double gear by one grain
Head of rice.
cooling fan 4
Apply the grease onto cog each
gear fully.
(until it comes to look yellow).

4
Explanation drawing 4

18
1

20
15
(Translucent)

2
1
19

3
2 Side A

Clamp
Bearing can
11 be seen.
(SM-9p) 12 19
Film mark
sensor 13
Side B

11 Clamp
Bearing is
hidden.

HEATER P. Explanation Explanation Clamp

PWB drawing 3
17 drawing 1
17
Explanation 17
Turn sensor Card presence
drawing 2 19
sensor
Card near-empty
sensor

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJM45492-001 DOUBLE GEAR 2
2 KJM45499-00A ONEWAY GEAR ASY 2
3 KJM45604-A0A GEAR ASY 1
4 GB-TS-1 GREASE
5
6 SG113 PHOTO SENSOR 2
7 KJP45488-B01 EMPTY SENSOR BKT 1
8 KJP45589-B01 EMPTY SENSOR BKT-B 1
9 GP1S09J0000F PHOTO SENSOR 1
10 KJP45511-B01 TURN SENSOR BKT 1
11 YMC-05-H-0 MINI CLAMP 3
12 KJM45506-001 DOUBLE GEAR 1
13 CM45196-001 DOUBLE GEAR 1
14
15 KWS0757-002 WIRE ASY 1
16
17 KJJ46271-003 TAP SCREW 3
18 QYYASPW4004F W. SET SCREW 1
19 QYREE5000X E RING 3
20 KJM45492-001 DOUBLE GEAR 1

85
< FRAME ASSEMBLY

Pass the wire

inside a shaft.
13
Stick so that gaps
on right and left are
Explanation drawing 1 covered. 6 Sticking
FRONT PLATE SA
L. FRAME SA
Sticking
6

Match the projection on the 3

shaft, and the attachment x2
hole on the frame. Attachment
direction
(x 2) 2

13 5 KWR
10303-010
REAR PLATE SA

13
F1 13
Explanation drawing 1
L. FRAME SA

O side
Clamp

Fix the side to 12

1 rear frame by screw. side 13

Clamp

Clamp
13
Fixing positions of shaft Explanation drawing 3
and sensor Explanation Explanation drawing 2
drawing 4
Explanation drawing 2
10

Explanation drawing 4
14
8 13
Explanation drawing 2

Explanation drawing 3
14

Pass the wire of

edge sensor under
the INK BKT.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP22171-B01 RIGHT FRAME 1
2 KJP22164-B01 LEFT FRAME 1
3 YMC-05-H-0 MINI CLAMP 2
4 TPS0248-001-G CARD TRAY INTER.PWB 1
5 KWR10303-010 WIRE ASY 1
6 KJU46278-001 SHEET 2
7
8 KJP46356-A01 INK SENSOR BKT 1
9
10 TPS0248-001-C C.INK/FILM SENS.PWB 1 Card edge/lnk start/Film mark
11
12 KJD46209-001 ADJUST SHAFT 1
13 KJJ46271-003 TAP SCREW 21
14 QYSPSPD2606N ASY SCREW 2

86
< FRAME ASSEMBLY
Enlarged
QYREE5000X
Affix
18 Affix
19 15
QYREE5000X

15
Explanation drawing 2
1
Enlarged
Enlarged
2
Affix

19
Explanation drawing 1

Enlarged NG CARDPULLEY SA
Explanation drawing 2

Affix
19

Explanation drawing 2

Explanation drawing 2
Gasket sticking position
14
5 QYREE4000X

Explanation drawing 1
6
10 10
Explanation drawing 1
16
KJJ46271 16
-003x2 Affix
KJJ46271
Explanation drawing 3
16 -003x2 19
KJJ46271-003 14
Explanation drawing 3
QYREE4000X
ROLLER COVER SA

Affix 12
7
6
7

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJD45588-001 ROLLER SHAFT 2 NG CARD
2 KJM45513-001 PRESS ROLLER 2 NG CARD
3
4
5 KJM33159-005 GUIDE G 2 (Pale Green)
6 KJM33159-006 GUIDE Y 2 (Orange)
7 KJM33159-B03 GUIDE B 2 (Blue)
8
9 KJP34310-001 ROLLER COVER 1
10 KJP46261-00B B. T. PLATE ASY 2
11
12 KJZ45597-A02 BRUSH 1
13
14 QYREE4000X E RING 2
15 QYREE5000X E RING 4
16 KJJ46271-001 TAP SCREW 5
17
18 KJY46337-001 GASKET 1
19 KJY46337-002 GASKET 4

87
< PLATEN ASSEMBLY
13

16 short

3
(-007)
(-013) long
9 14

15 18
14 1
(-007)
17
(-013)

9
Explanation drawing 1
PLATEN ARM SA
(F)

Explanation drawing 1
PLATEN ARM SA(F) 2 Projected side
A

C Explanation drawing 1

7
(-003)
5
Explanation drawing 2

PLATEN ARM SA
8
(R) (-010) 20
A
Explanation drawing 2
PLATEN ARM SA(R)
7 (-003) 6
10 C

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP33113-B01 PLATEN LEVER 1
2 KJD33137-B01 PLATEN PRS SHAFT 1
3 QYSPSPD4008N ASY SCREW 3
4
5 KJP33112-D01 PLATEN ARM 1 FRONT SIDE
6 KJP33112-D02 PLATEN ARM 1 REAR SIDE
7 KJY44486-003 OIL BEARING 2 B-F8-23
8 KJY32775-001 OIL BEARING 1 MF128ZZ
9 KJS33103-013 TENSION SPRING 2
10 QYREE7000X E RING 1
11
12
13 KJV33111-B0A PLATEN ROLLER 1
14 KJY32775-007 BEARING 2 B-F8-146
15 KJJ46364-001 WASHER 1
16 QYREE5000X E RING 2
17 KJD46363-A01 STOPPER RING 1
18 QYYASPW3003F W.SET SCREW 1
19
20 KJP45561-B01 PLATEN SH LEVER 1

88
< PICK UP MOTOR ASSEMBLY
10

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 CX220-PIM1 PICK UP MOTOR 1 Card pick up motor
2
3
4
5
6
7
8
9 KJP45480-A01 PICK UP MO BKT 1
10 QYSPSPD2604N ASY SCREW 3
11
12

89
 < FEED MOTOR ASSEMBLY
8
7

11

12 (M180)

13 (M224)

Tighten the screw B securely

to turn the motor in arrow direction to
10
tighten the belt, and then tighten the
screw A securely.

11

15
A
MOTOR SA Tighten provisionally
Explanation drawing 1 Explanation drawing 2
16 B
Finally, tighten securely as this drawing.
5
Tap hole
Tap hole

18
Put the pulling
out hole to the
motor side.

1 P5
Explanation drawing 1
MOTOR SA

P5

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KBM1029-002 FEED MOTOR 1 Card feed motor
2
3
4 WM46269-A01 MOTOR DAMPER 1
5 QYSPSPL3006N ASY SCREW 2
6
7 KJP45541-B01 FEED MOTOR BASE 1
8 QYSBST3006Z TAP SCREW 2
9
10 CM33154-00A M. PULLEY ASY 1
11 KJY32775-016 BEARING 2
12 KJY32771-030 TIMING BELT 1
13 KJY32771-033 TIMING BELT 1
14
15 KJP33138-A01 FEED MOTOR BKT 1
16 QYSPSPD3006N ASY SCREW 2
17
18 HL-18-0 HARNESS LIFTER 1

90
< MEDIA W MOTOR ASSEMBLY
10

D3

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 CX220-MWM1 MEDIA W MOTOR 1 Retransfer film take-up motor
2
3
4
5
6
7
8
9 KJP45497-B01 DC MOTOR BKT 1
10 QYSPSPD2604N ASY SCREW 3
11
12

91
< MEDIA S MOTOR ASSEMBLY
Tighten the screw A securely to turn
the motor in arrow direction to tighten the
belt, and then tighten the screw B securely.

MOTOR SA
Explanation drawing 1
A
Tighten provisionally
B
13

Explanation drawing 2

Finally, tighten securely as this

drawing.

P3
P3

11 F689ZZ

F689ZZ 11

MOTOR SA 12 QYSBST3006Nx2
Explanation drawing 1 S2M224 14
5
Tap hole
10

Note the direction.

4
Draw in the direction 8
of the arrow and install. 12
Put the pulling out hole S2M224
to the motor side.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KBM1030-002 MEDIA S MOTOR 1 Retransfer film supply motor
2
3
4 WM46269-A01 MOTOR DAMPER 1
5 QYSPSPL3006N ASY SCREW 2
6
7 KJP33152-A01 M. SUPPLY BKT A 1
8 KJP33153-A01 M. SUPPLY BKT B 1
9
10 CM33154-00A M. PULLEY ASY 1
11 KJY32775-016 BEARING 2 F689ZZ
12 KJY32771-033 TIMING BELT 1 60S2M224 (Width : 6mm)
13 QYSPSPD3006N ASY SCREW 2
14 QYSBST3006N TAP SCREW 2
15 KJY32771-045 TIMING BELT 1 80S2M224 (Width : 8mm)
16
17

92
< MEDIA S MOTOR ASSEMBLY
9

5
13

12

11
Tighten provisionally

Bring the bracket

on the motor side
to free.

6
Loosen this screw enough.

2
Tighten by specified torque 1 7
2.16 N/m (22 kgf/cm)

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJM34367-00A PLATEN PULLEY 1
2 QYYASP4004F W. SET SCREW 3
3
4
5 KJP33154-B01 M. PULLEY BKT C 1
6 KJY32775-016 BEARING 1
7 KJY32775-007 BEARING 1
8
9 KJD45503-001 M. SUPPLY SHAFT 1
10
11 QYSPSPD4008N ASY SCREW 1
12 QYWBS438505N P.L. WASHER 1
13 PHD-14 HOLDER 1
14
15

93
< INK S&W MOTOR ASSEMBLY

9
9

1 10

D2 D1

D2

11

D1

D2
D1

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 CX220-INS1 INK S MOTOR 1 Ink supply motor
2 CX220-INW1 INK W MOTOR 1 Ink take-up motor
3
4
5
6
7
8 KJP33102-B01 DC MOTOR BKT2 1
9 QYSPSPD2604N ASY SCREW 6
10 KGES-14 SPACER 1
11 LWS-3S-2W LOCKING WIRE SA 1
12

94
< HEATER CAM MTR ASSEMBLY
Apply grease to this side also

20
Apply grease to
this side also
Upper side

14
Apply grease to Apply sufficient grease
this side also to the hole for the shaft.
CAM GEAR

Slit

DOUBLE GEAR 12

Install so that the slit of the Lower side

cam gear comes to the gear
edge of the double gear when
seen from above.

Apply grease to this side also

Engage with
Apply grease to a small 20
the cam gear.
gear by one grain of rice.

10 Please use care, as the installation

orientation can be mistaken easily.
13
9

20 Apply a sufficient quantity of grease

to the two holes for the shaft.
7

17
6

P4

Before installing the

gear, install it on the 18
bracket.

1 P4

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 CX220-HCAM1 HEATER CAM MOTOR 1 Cam motor
2
3
4
5
6 KJP33135-C0A H CAM BKT ASY 1
7 QYSPSPD3006N ASY SCREW 2
8
9 KJM45506-001 DOUBLE GEAR 1
10 KJM45507-001 DOUBLE GEAR 1
11
12 KJM33119-B01 CAM GEAR 1
13 KJP45530-B0A CAM LEVER ASY 1
14 QYREE4000X E RING 1
15
16
17 UAMS-07-0 MINI CLAMP 1
18 HL-18-0 HARNESS LIFTER 1
19
20 GB-TS-1 GREASE
21

95
< TURN MOTOR ASSEMBLY
14

14
Top
9
Under

10
12

7 7

17
Explanation drawing 1

P1

1
P1
Explanation drawing 1

2
18

P2
P2

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 CX220-CTM1 TURN ROLLER MOTOR 1 Turnover card feed motor
2 CX220-TUM1 TURN UNIT MOTOR 1 Turnover motor
3
4
5
6 KJP33115-A0A T. MOTOR BKT ASY 1
7 QYSPSP3006N ASY SCREW 4
8
9 KJM45505-001 GEAR 1
10 KJM45506-001 DOUBLE GEAR 1
11
12 KJS45482-004 COMP. SPRING 1
13
14 QYREE3000X E RING 2
15
16
17 YMC-05-H-0 MINI CLAMP 1
18 LWS-5S-2W LOCKING WIRE SA 1
19

96
< TURN UNIT ASSEMBLY
16 12 Fit the claw onto
bracket.

16 12
KWR16003-001
22

1 2 Install this so that it may be 20

passed under the springs.

PRESS ROLLER SA
Explanation drawing 1 18
Explanation drawing 1
PRESS ROLLER SA

Sensor SA Explanation
drawing 2
Explanation
drawing 2 Sensor SA
5
16
QYSBST
3006Nx2
21

19
4
Hook side
1
11
16

Spring side
Attach each rail so that a hook side is turned
15
up and a spring side is turned down.
15

8
The brush center shall be positioned on the
center between the two hole. (-002)
13 The brush edge shall be higher than
the edge of the hole. 8 (-002) 9

6 x2

13 7
Stick the brush as shown
Explanation drawing 2 from inside of the blacket
to the outside
Sticking Brush

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJU46323-A01 PRESS ROLLER 1
2 KJD45509-A01 PRESS ROLL SHAFT 1
3
4 KJP33133-E0A TR UNIT BKT ASY 1
5 KJS33103-001 TENSION SPRING 2
6 KJM33118-B01 CARD GUIDE 2
7 KJV45580-B0A T FEED ROLLER 1
8 KJY44486-002 OIL BEARING 2
9 KJM45516-001 D GEAR 1
10
11
12 KJM45598-001 EDGE COVER 2
13 KJZ45597-A02 BRUSH 2
14
15 QYREE4000X E RING 2
16 QYREE5000X E RING 4
17
18 TPS0248-001-B TURN.CARD SENS.PWB 1 Turnunit card sensor
19 KJU46204-001 PWB SHEET 1
20 KJM45508-001 WIRE GUARD 1
21 QYSBST3006N TAP SCREW 2
22 KWR16003-001 WIRE ASY 1

97
< MECHANISM ASSEMBLY
Install so that the bracket of
the turn unit goes under the
plate of the rear frame.

14
15
7

8
13 (-002)

11 15

13 (-002)
10

Explanation drawing 2 2
NG CARD ROLLER
15 Explanation drawing 1
13 (-002)

16 12 (-002)

Connect the
connector. 15

5 x2

6
Pass the wire
underneath
the sumi tube.

Install the gear, holding it

Pay attention to the so that it will not drop down. Explanation
wire passing direction. drawing 1

Explanation drawing 2

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1
2 KJV33141-A0B FEED ROLLER 1
3
4
5 KJM45481-A01 M GEAR 2
6 KJM45514-001 DOUBLE GEAR 1
7 KJM45506-001 DOUBLE GEAR 1
8 WM46066-001 CORE GEAR 1
9
10 KJS45547-001 WIRE HOLD 1
11 QXTE500-020 SUMI TUBE 1
12 KJY44485-008 OILLESS BEARING 1
13 KJY44486-002 OIL BEARING 3
14 QYREE4000X E RING 1
15 QYREE5000X E RING 2
16 Q03093-836 SPACER 1

98
< MECHANISM ASSEMBLY
15
15

5 15 2 1
12
(-002) 12
(-002)

Explanation drawing 1 12 Explanation drawing 2

(-002)
CARD OUT ROLLER SA AL ROLLER SA

Explanation drawing 4

x2

CARD OUT ROLLER SA Explanation drawing 6

(EPDM)
Explanation drawing 3
Explanation drawing 1
MAIN ROLLER SA

15
(-002)
11

15
Explanation drawing 2
15 1
AL ROLLER SA

x2
8 3
7
Explanation drawing 7 3
MAIN ROLLER SA
Explanation
drawing 5
Explanation drawing 3

Same on the rear

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJD45552-A01 ROLLER SHAFT 3
2 KJA45555-002 AL ROLLER 1
3 KJM45551-002 PRESS ROLLER 4
4
5 KJV33141-A0B FEED ROLLER 1
6
7 KJS45600-001 ROLLER TENSION SPRING 2
8 KJS45544-001 ROLLER TENSION SPRING 4
9
10
11 KJY44485-008 OILLESS BEARING 1
12 KJY44486-002 OIL BEARING 3
13
14
15 QYREE5000X E RING 8

99
< MECHANISM ASSEMBLY
Side with steps (-011)
(-011) 20
20 (-011)
21 6
6 22 3
3 14 5
12
2 2 Side with steps
Side with steps
15 4
4 Explanation drawing 3
Explanation drawing 1 25
Explanation drawing 2 22
22
ANTI BEND ROLLER SA

25 22
21
(-011)
(Please insert from the front.)
ANTI BEND ROLLER SA (EPDM)
Explanation drawing 2
1

5
Explanation
drawing 3
11
9 x4
10 (30S2M118)
6
20 x4
x3
x3
(-011)

Explanation drawing 1
MAIN ROLLER SA
At the time of installing the main roller SA,
also engage the front belt.

13

Explanation
drawing 3 Explanation
drawing 4
8 Belt setting
(30S2M132) 19 Tension the belt and
Explanation (-012) tighten the screw securely.
drawing 4 17 7
Explanation (30S2M266) 4
drawing 4 Explanation
22
drawing 4

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJV33139-A0A MAIN ROLLER 2
2 QYWFM62C050 WASHER 3
3 KJS45482-A03 COMP. SPRING 3
4 KJM45542-00A PULLEY 4
5 KJM34366-00A MAIN ROLLER 1
6 Q03093-836 SPACER 6
7 KJY32771-032 TIMING BELT 1 30S2M266 (Width : 3mm)
8 KJY32771-035 TIMING BELT 1 30S2M132 (Width : 3mm)
9 KJY32771-029 TIMING BELT 1 30S2M118 (Width : 3mm)
10 KJJ44854-001 WASHER 4
11 KJM46126-00A PULLEY 4
12 KJM46547-001 SPACER 1
13 KJJ46771-001 WASHER 1
14 KJV33141-A0B FEED ROLLER 1
15 KJM45562-00A PULLEY GEAR 1
16
17 CM45182-001 IDLE PULLEY 1
18
19 KJY44486-012 OIL BEARING 1
20 KJY32775-011 BEARING 6
21 KJY44486-011 OIL BEARING 2
22 QYYASPW4004F W. SET SCREW 8
23
24
25 QYREE5000X E RING 3
26
27
28

100
< MECHANISM ASSEMBLY
20
JOG DIAL SA

17

14
1 (-002)

3
Explanation drawing 1
14 2
(-002) JOG DIAL SA

(30S2M116)
17 6

10

Explanation drawing 2 20

JOG DIAL SA
Explanation drawing 1

4
7
(50S2M192)
16 Explanation
11 drawing 3
⳯3
Explanation drawing 3

Engage the
bearing with the
frame, pull it to
the front, and fix
it with an E-ring.

Tension the belt and tighten

Explanation the screw securely.
drawing 2

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJD45566-001 JOG DIAL SHAFT 1
2 KJP46738-001 JOG DIAL BKT 1
3 KJM45562-00A PULLEY GEAR 2
4 KJM45563-001 JOG DIAL 1
5
6 KJY32771-028 TIMING BELT 1 30S2M116 (Width : 3mm)
7 KJY32771-044 TIMING BELT 1 50S2M192 (Width : 5mm)
8
9
10 KJM45542-00A PULLEY 1
11 CM45182-001 IDLE PULLEY 1
12
13
14 KJY44486-002 OIL BEARING 2
15
16 KJJ46271-003 TAP SCREW 3
17 QYYASPW4004F W. SET SCREW 2
18
19 QYREE4000X E RING 1
20 QYREE5000X E RING 2
21

101
< MECHANISM ASSEMBLY
Gap

Explanation drawing 1 12 17
Platen lever Plunger
SOLENOIDE SUPPORT

Before tightening the screws, adjust the gap uniformly so

that there will be no interference with the platen lever and
the solenoid support when the plunger moves in and out. (TSS0179)

11
Explanation drawing 1
Caution for the time of installation of the solenoid support

(TSS0183)
3
1 Clamp

Door interlock Explanation

drawing 2
17 Cassette
interlock KWS0747-001
2 (-010) Clamp TPS0248-001-E
9
Lead the wire along 8
the bracket so that it
does not become an Engage the
obstacle on the inside bearing with
of the bracket. the rear frame.
15
Explanation drawing 2

Door interlock

Cassette
interlock

16

6
16

Explanation drawing 3
Explanation
Clamp the wires of film mark sensor and edge sensor drawing 2
as drawing of solenoid bracket.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1
2 KJY44486-010 OIL BEARING 1
3 QYREE7000X E RING 1
4 KJS33103-012 TENSION SPRING 1
5
6 KJP23071-A01 HEATER FRAME 1
7
8 TPS0248-001-E CASSTE.INTER.SW PWB 1 Cassette interlock switch
9 KWS0747-001 WIRE ASY 1
10
11 TSS0179-002 SOLENOID ASY 1
12 KJP45586-B01 SOLENOID SUPPORT 1
13
14
15 QYSPST3005N TAP SCREW 3
16 KJJ46271-003 TAP SCREW 4
17 QYSPSPD4008N ASY SCREW 4

102
< MECHANISM ASSEMBLY
Card Outlet Explanation drawing 2
Explanation
sensor
drawing 1
Apply the grease on two 16 The photo sensor tends to
(FEED OUT) Cam sensor positions inserting the break with static electricity,
19 QYSPSPL oilless bearing. handle it carefully.
3006Nx2
30 25
28 TPS0248-001-M

21 24

7 27
4 3 23
1 17
26 29 Explanation drawing 4
22
(Thrusts) KWR15204-003 Ink encoder
13

Ink encoder
Explanation drawing 4
F1

18

Explanation drawing 1
Card discharge
sensor

T2
T1
18 18 Thermistor
Thermistor
Remedy roller
position sensor KWS0751-002

Retransfer roller 9
position sensor.
11
Explanation
drawing 2
Cam sensor

S3
13

KWS 18
10
0757-002

EXT. POWER PWB 6 18

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KJP46292-B01 FEED OUT SENSOR BKT 1
2
3 KJP45535-B01 CAM SENSOR BKT 1
4 GP1S09J0000F PHOTO SENSOR 1 Cam sensor
5
6 TPS0248-001-H EXT.POWER PWB 1 Ext.power pwb
7 TPS0248-001-A CARD OUT SENS. PWB 1 Card outlet sensor
8
9 KWS0751-002 WIRE ASY 1
10 KWS0757-002 WIRE ASY 1
11 KJP46206-C01 RELEASE SPRING 1
12
13 HL-18-0 HARNESS LIFTER 2
14
15
16 QYYASPW3004F W. SET SCREW 1
17 QYSPSPL2606N ASY SCREW 2
18 KJJ46271-003 TAP SCREW 6
19 QYSPSPL3006N ASY SCREW 2
20
21 KJD46629-A01 ENC. SHAFT 1
22 KJM45481-A01 M. GEAR 1
23 KJY44485-007 OILLESS BEARING 1
24 KJY44485-004 OILLESS BEARING 1
25 KJP46258-002 ENCODER BKT 1
26 QYREE3000X E RING 1
27 KJM46479-001 ENCODER DISK 1
28 TPS0248-001-M INK ENCODER PWB 1 ink encoder pwb
29 (KWS0757-001) WIRE ASY (1)
30 GB-TS-1 GREASE

103
< MECHANISM ASSEMBLY
7
Refer to Explanation drawing 1.
Fix the wire by screw
as drawing.
11

18 4
(-007)

KWS0668-002 12 Refer to Explanation drawing 1.

D1 8
D2

Clamp 3 Refer to Explanation drawing 1.

19 Tighten provisionally

Clamp
P3 19 1
2 Explanation drawing 1. Media supply motor installing
procedurer and caution
After hooking the spring, check that the bracket is not
touch with this screw.
Check that the motor bracket is
3
not projected higher than the
rear bracket.
5
Shall be in parallel

18 4

D3

(-006)
Set the belt 2 1 3
to the pulley.
15
2
P5 Install procedures

1 Check that the screw is loosely secured.

2 Secure the two screws.
(Check that he shaded parts of the two brackets
are in parallel.)
Insert the shaft 3 Loosely secure the three screws
of gear.
4 Hook the both ends of the spring.
1
5 Firmly secure the four screws 1 and 3 .
P1 P2 18
14
3
Tighten provisionally
19
18
Engage and tension the
belt then tighten the screw
securely.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 PICK UP MOTOR ASY 1
2
3 TURN MOTOR ASY 1
4
5 MEDIA W MOTOR ASY 1
6
7 INK S&W MOTOR ASY 1
8 KWS0668-002 WIRE ASY 1
9
10
11 MEDIA SUPPLY MOTOR ASY 1
12 KJS33103-007 TENSION SPRING 1
13
14 FEED MOTOR ASY 1
15 KJS33103-006 TENSION SPRING 1
16
17
18 KJJ46271-003 TAP SCREW 9
19 QYSPSPD4008N ASY SCREW 7
20

104
< MECHANISM ASSEMBLY Explanation drawing 1
HEATER SENSOR SA
Explanation drawing 2
DR PCB BKT SA
HEAT ROLLER

7 10
8
11
DR PCB BKT SA
TSS0239-V
8
9
12

17

17

18 A

B
TSS0239-U T1
F1 HEATER SENSOR SA
T2
(TSS0182)

15 (-010) 3

CLAMP
(T2,H2) T2
CLAMP
(F1)
H2

15
(-010) 12
1
Insert the lever of (TSS0181)
retransfer heat roller
to between the T1
sensors.
(TSS0189)
Insert the lever of
Explanation
drawing 4
remedy heater to 5
between the P4
Position of heater lever sensors.
CLAMP
Clamp the wires of thermistor Clamp the wires of
thermistor.
(P4)
and thermostat. H1
17 (FD M.MOTOR ASY) 17
T1
Pass the wires
behind the lever. Explanation drawing 3

19
Apply grease to the hole of the heater
lever, especially to the gray part
Wiring for retransfer heat roller Explanation drawing 5 (about the size of a grain of rice).

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 TSS0181-002 HEATER ASY 1
2
3 TSS0182-002 REFORM HEATER ASY 1
4
5 HEATER CAM MOTOR ASY 1
6
7 KJP45591-C01 HEATER SENSOR BKT 1
8 GP1S09J0000F PHOTO SENSOR 2 Heat roller position sensor
9 UAMS-07-0 WIRE CLAMP 1
10 KJP45569-B01 DR PCB BKT 1
11 PHD-08 HOLDER 1
12 LWS-5S-2W LOCKING WIRE SA 1
13 KJS33103-008 TENSION SPRING 1
14
15 KJY44486-010 OIL BEARING 2
16
17 KJJ46271-003 TAP SCREW 8
18 QYSPSPD4008N ASY SCREW 1
19 GB-TS-1 GREASE

105
< MECHANISM ASSEMBLY Before installing the drive PWB, check
QYSDSP3030Rx2

5 16
(243-1)

9
KWS0753-001
13
CLAMP
that the wire 3 sets passed through KWS0752-001
EDGE SADDLE.
12
J16

J13
Pass the wire of ink encoder
between the INK S&W MOTOR J12 J8
and plate of motor. J9
10
(FRONT
KWS0748-001
SENSOR)
CLAMP 11
KWS0749-001

DRIVE PWB SA 14
KWS0754-001
J7
CN201 F2
J6
(TRAY INTERLOCK)
P5 P3

P1
D3 F3
D1
D2
CLAMP
J5 F1 DRIVE PWB SA
D4
P2
J7

P4 J6

J11 J5
Explanation drawing 2
Installing the spring
F2
of pulley for NG card Explanation drawing 3 D3

D1 D2 J11
P5
(KWS0751-002) P3 D4
Explanation drawing 1 F1
Installing the spring P1
(DOOR INTERLOCK SA)
of pulley for NG card CLAMPx3

CLAMP P4
P2
Clamp the cam sensor wire 3
as shown 3
(KWS0757-002
Check that each mating connector
has the same number.

Installing the spring of pulley for Explanation drawing 4

Explanation drawing 3 NG card
Explanation Installing the spring of
drawing 3 pulley for NG card

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1
2
3 KJS33103-010 TENSION SPRING 1
4
5 KEF1041-002 FAN MOTOR 1 Cooling fan
6
7
8
9 TPS0243-001 DRIVE PWB ASY 1
10 KWS0748-001 WIRE ASY 1
11 KWS0749-001 WIRE ASY 1
12 KWS0752-001 WIRE ASY 1
13 KWS0753-001 WIRE ASY 1
14 KWS0754-001 WIRE ASY 1
15
16 QYSDSP3030R ASY SCREW 2

106
<MECHANISM ASSEMBLY
Only the J8 cable shall be inserted
KWS0756-001 between the J3 and J4 cable.
CLAMP
CLAMP
8

11

KWS0769-001 9

J4
J8
CLAMP
KWR18412-001
KWR18430-001
J3 3
4
J1
J2

CLAMP

14

TURN OVER
FEED MOTOR CLAMP

Pass the wire of head through the snap

bush then clamp it.

CLAMP

The spiral tube shall fully

cover the area where wires
are separated on the cable.
6
CLAMP KWS0742-002
7
Clamp the orange wire (for the card near
empty sensor) and the red wire (for the
1 KWS0743-002
Explanation Head wire treatment turn over positioning sensor) together as KWS0685-001
drawing 1 shown

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KWS0685-001 WIRE ASY 1
2
3 KWR18412-001 WIRE ASY 1
4 KWR18430-001 WIRE ASY 1
5
6 KWS0742-002 WIRE ASY 1
7 KWS0743-002 WIRE ASY 1
8 KWS0756-001 WIRE ASY 1
9 KWS0769-001 WIRE ASY 1
10
11 QGH2502A2-06 HOUSING 1
12
13
14 ZCAT3035-1330 FERRITE CORE 1
15

107
 < MECHANISM ASSEMBLY Loosen the two screws of the
duct frame for joint tightening.
Insert the red wire first, so that Pass the fan wire
the wires will be arranged through the notch.
nicely after connector insertion.

14

Clamp the wire of suction fan

11

10

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KEF1037 FAN MOTOR 1 Head cooling fan
2 KJU34171-002 AIR DUCT 1
3
4
5
6
7 KJM33108-D01 INK BOBBIN INNER 1
8 QYREE4000X E RING 1
9
10 KJM34134-001 FILTER CAP IN 1
11 CX220-FFK2 FAN FILTER ASY 1 As 1 set including 3kinds /
4 sheets of filters
12
13
14 QYSPSPD3012N ASY SCREW 2
15

108
< FRONT PANEL ASSEMBLY
7

18 15
19
15

17
15 15
6
2

10 10
5 12

12 4
9
11 15 11

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KKM11036-001 FRONT PANEL 1
2 KKM34086-001 PUSH BUTTON 1
3
4 KKM34139-001 SLIDE KNOB 1
5 KJM34087-001 LOCK SLIDER 1
6 KJS46162-001 COMP. SPRING 1
7 KJM34088-001 SLIDE SUPPORTER 1
8
9 KJM34090-001 SHOCK ABSORBER 2
10 KJP46156-B01 HINGE 2
11 KJP46157-A01 HINGE HOLDER 2
12 KJD46158-001 SHAFT 2
13
14
15 QYSDSF3008N TH. TAP SCREW 9
16
17 KJP46274-A01 EARTH HOLDER 1
18 KJP46275-001 EARTH PLATE 1
19 QYSPSPL2004N ASY SCREW 2
20

109
 < FRONT PANEL ASSEMBLY
Explanation
drawing 1
DOOR SA 2
8

DOOR SA
Explanation drawing 1
Explanation drawing 2

Explanation drawing 2

Check opening-and-
closing operation
after an assembly.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KKM11037-002 FRONT DOOR 1
2 KKP23060-002 HINGE SUPPORTER 1
3
4
5 KKM34089-002 WINDOW 1
6
7
8 QYSDSF3008N TH. TAP SCREW 8
9
10

110
< PR COMMON ASSEMBLY
6

7 Pass the wire as shown

x4
in the figure.

8
Pass the cable under the bent
part of the botton bracket.

12

Explanation drawing 1
POWER SW SA
POWER SW SA
KWS0626-001
Explanation drawing 1
3

WHITE

BLACK
2
BLUE

Wiring after installing the

power SW onto bracket.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KSE1221 POWER SW 1
2 KJP46161-B01 POWER SW BKT 1
3 KWS0626-002 WIRE ASY 1
4
5
6 KJP11043-002 BOTTOM FRAME 1
7 KJY44287-047 FOOT 4
8 QYSPSPH4016N SCREW 4
9
10
11
12 KJJ46271-003 TAP. SCREW 1
13
14

111
 < PR COMMON ASSEMBLY
1 Explanation drawing 1
Explanation drawing 2

5
10

4
9

5
10

Explanation drawing 2

5 10
5

10

Explanation drawing 1

Installing the hopper guide

9

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 MECHA ASY 1
2
3 KJP23056-C01 HOPPER GUIDE BKT 1
4 KJP23056-C02 HOPPER GUIDE BKT 1
5 KJY44486-014 OIL BEARING 4
6
7
8
9 KJJ46271-003 TAP. SCREW 10
10 QYREE4000X E RING 4
11
12

112
< PR COMMON ASSEMBLY Affix the tape so that
KWR15107-001
Parts side 8
About 3mm the letter "V" is positioned KWS0745-001
at the center of the tape. KWR15106-001
PWB
10 7
Affix the tape from the surface of
the PWB to the back side.
12 9
KWR15208-001
J13
J8
J16

J12

2
1
(TPS0242) 11
Explanation drawing MAIN PWB ASY

Pass the cables J11,J18 and J22 under the cables J23 and J24.

J18
J22 J11
J24
J23

J22
J18
J11
J23 J24

J15 J21

J17
J2

J5 Explanation drawing
(MAIN PWB ASY)

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 TPS0242-002 MAIN PWB ASY 1 Main pwb
2 KKC34326-001 CONNECTOR PANEL 1
3
4
5
6
7 KWR15106-001 WIRE ASY 1
8 KWR15107-001 WIRE ASY 1
9 KWR15208-001 WIRE ASY 1
10 KWS0745-001 WIRE ASY 1
11
12 KJJ46271-003 TAP. SCREW 3
13 QYSDSP3006N SCREW 1
14 SCOTCH#898 FILAMENT TAPE(W:18mm)

113
 < PR COMMON ASSEMBLY 15

8 Door interlock

(F2,D3,P3) Clamp the cables J3,J4

10 16 and F1 together with the
Affix J4
cables F2,D3 and P3

J3
Pass the cable T2
(F1) outside the other
cables not clamping
around here.

Clamp the cables T1

About 30mm 16 and T2 together making
them positioned
T2
at the front

Make the cables J8 and

J13
T1 J13 routed away from
the outer hopper guide
J8 by bending them inwards
at the root.
J23 J24

17

Rear plate
Clamp the cable(expect for the cable(expect for the cable
T1) at the distance of 30mm from the harness lifter.
16
Clamp the cables at the root
Clamp the cables making the cable T1 positioned at the front.
of the spiral tube making
the cables routed outside of
the head cable (covered by
the spiral tube.)

Hit the lower side of

the seal to bottom.
Insert the end of
the protection
sheet under the
Explanation drawing 2 bottom bracket.
Attachment position of protection sheet

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1
2
3
4
5
6
7
8 TPS0248-001-D DOOR INTER.SW PWB 1 Door interlock switch
9
10 KJZ34168-001 PROTECT SHEET 1
11
12
13
14
15 KJY46271-003 TAP SCREW 1
16 OLS-150BK BINDER 3
17 OLS-115 BINDER 1
18

114
< FINAL ASSEMBLY Explanation drawing 1
G.NO.002 only
USB PWB SA

4 KWS0784-001

13
XID580i-B
QYSDSP (TPS0254)
USB PWB SA 3006N
12
2 15
XID580i 1
2
QYSDSP
3006N

14
11

6 (247-1)

16
7
CN1

8
KWS0666-001

SYMBOL REVISED QTY

PART NO. PART NAME PRICE DESCRIPTION
NO. PART NO. Rev. XID580i XID580i-B
1 KJP23058-B01 POWER UNIT BKT SA 1 1
2 KJP45330-A01 MASK PLATE 2 1
3 QYSDSP3006N SCREW 4 4
4 EDS-17L EDGE SADDLE 1 1
5
6 TPS0247-001-A HEATER P. PWB ASY 1 1
7 UAMS-07-0 WIRE CLAMP 1 1
8 KWS0666-001 WIRE ASY 1 1
9
10
11 KJP46797-001 USB OPTION BKT 1
12 TPS0254-001 USB CONN PWB ASY 1
13 KWS0784-001 WIRE ASY 1
14 QYSDSP3006N SCREW 1
15 QYSPSP3006N SCREW 1
16 KJJ46271-003 TAP SCREW 4 4
17
18

115
< FINAL ASSEMBLY
Explanation drawing 1
11 KWS0785-001

CN12

CLUMP

Pass the wires of

power switch
CN3

13 KWS0744-001

9 J10

14 KWS0767-002
J14

15 KWS0768-001

QYSPSPD
3006Mx3 8
J10
J14

J14
J10

J10

KWR18416-001 12 QYSPSPD3006Mx2

8
CLUMPx2 J9

QYSPSPD3006Mx2
8
1
(TSA0141)
(TFA0023)
2

SYMBOL REVISED QTY

PART NO. PART NAME PRICE DESCRIPTION
NO. PART NO. Rev. XID580i XID580i-B
1 TFA0023-002 PR COMMON ASY 1 1
2 TSA0141-001-S MG/IC UNIT ASY(ISO) 1 lncluding ISO/IC contact
3
4
5
6
7
8 QYSPSPD3006MA ASY SCREW 7 Color : Black
9 KJJ46271-003 TAP SCREW 6
10
11 KWS0785-001 WIRE ASY 1
12 KWR18416-001 WIRE ASY 1
13 KWS0744-001 WIRE ASY 1
14 KWS0767-002 WIRE ASY 1
15 KWS0768-001 WIRE ASY 1

T0137-2/12
116
< FINAL ASSEMBLY

CLAMPx2

J14

6 CLAMPx2

Explanation WIRING
drawing 1

CLAMP

KWR17606-001
4 Explanation
drawing 1

J2

7
QYSPSPD
3006Nx3

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KBB0007-001 RF-ID UNIT 1
2 KJU46660-A01 RFID COVER-M 1
3
4 KWR17606-001 WIRE ASY 1
5
6 EDS-3 EDGE SADDLE 1
7 QYSPSPD3006N ASY SCREW 3
T0164-3/12
117
< FINAL ASSEMBLY 6

G.NO.004
1 (244-1)

3 2 G.NO.002
(245-1)
Explanation drawing 2 Wiring
5

10 4

6
J1
Clamp the USB wire with Explanation drawing 1 MG PWB SA KJJ46271-001x4
the wire from the encorder

CLAMP

Explanation
drawing 2

MG PWB SA 6 KJJ46271 橙
-003
Explanation
drawing 1 3pin

J1
CN1

J8
USB
J4
CLAMP

J5
J3

KJJ46271-003 J7
6
Be careful not to make CLAMP
the nearby cable pinched Explanation
by the screw. drawing 2
Clamp the USB wire
at the CORD CLIP 6 KJJ46271
6 -003
KJJ46271-003

SYMBOL REVISED QTY

PART NO. PART NAME PRICE DESCRIPTION
NO. PART NO. Rev. XID580i XID580i-B
1 TPS0244-001-A MG MAIN PWB 1 ISO
2
3 KJP34092-B01 MG PWB BKT 1
4 LWS-3S-2W LOCKING WIRE SA 1
5 UAMS-07-0 WIRE CLAMP 1
6 KJJ46271-003 TAP SCREW 8
7
8 QGH2502A2-10 CONNECTOR 1
9
10 CS-8U CORD CLIP 1

118
< FINAL ASSEMBLY
Pull up the cable coming
from the power switch,
to reduce the slack.

Explanation drwing 2

POWER SUPPLY SA

100V-120V/220V-240V model 3
1

H1=Retransfer Heater
H2=Bend Remedy Heater

H1 H2 2
3
7 KWS0639-001

H2

H1 Explanation drwing 1

H1 F3

H2

CN2
CN8 CN1
CN4
CN3

CN8

Explanation drwing 2 CN4

CN5

CN6
CN7
Explanation drwing 1
POWER SUPPLY SA

10

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KBS14404-003 POWER SUPPLY 1
2 LWS-3S-2W LOCKING WIRE SA 1
3 CKN-10 WIRE CLAMP 2
4 CKN-05 WIRE CLAMP 1
5
6
7 KWS0639-001 WIRE ASY 1 100V-120V/220V-240V
8
9
10 KJJ46271-003 TAP SCREW 2
11
12

119
< FINAL ASSEMBLY
(TPS0219) 3
2

Remove the
protection sheet

Note that neither

dust nor garbage
are placed.

Explanation drawing 1 FRONT PANEL SA

Pass the cables coming from the front panel

together with the fan wires through the
ferrite core.
11

FRONT PANEL SA
Explanation drawing 1

Be careful not to damage

connectors when connecting

Hit two claws on the rear of the

front panel lightly to engage it
into the frame.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 TFS0114-003 FRONT PANEL ASY 1
2 TPS0246-001 FRONT PWB ASY 1
3 QYSDSF3008N TH. TAP SCREW 3
4 QYSDSP4008N SCREW 6
5
6
7
8
9
10
11 KQY2006 FERRITE CORE 1
12

120
< FINAL ASSEMBLY
HOPPER SA
Explanation drawing 1

8 15

5 x6

15

(TSS0177)
1 5 x6
4
3

15
15
15
7

10

Explanation drawing 1

HOPPER SA

Apply the grease (the volume of one

pieve of sesame) uniformly on the surface.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 TSS0177-002 HOPPER ASY
2
3 KJP23057-D01 HOP. RAIL BKT 1
4 KJP23057-D02 HOP. RAIL BKT 1
5 0456 CANOE CLIP 12
6
7 KKM11038-001 HOPPER DOOR 1
8 KKM11039-001 HOPPER COVER 1
9
10 KJP46284-001 JOG LEVER 1
11
12
13
14 GB-TS-1 GREASE
15 QYSPSPD3006N ASY SCREW 12

121
< FINAL ASSEMBLY

MEDIA CASSETTE
(TFS0134)
6

11

(TFS0116)

4 8

(TFS0133)
INK CASSETTE

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 CX320-HD1 THERMAL HEAD ASY 1
2
3
4 TFS0133-001 INK CASSETTE ASY 1
5
6 TFS0134-001 MEDIA CASSETTE ASY 1
7
8 TFS0116-002 CLEANING ROLLER ASY 1
9
10
11 QYSPSP4008N SCREW 1
12
13
14
15
16
17
18

122
< FINAL ASSEMBLY FAN BKT SA
12 12
REAR PANEL SA 2

TSS0239-AB 1
FAN BKT SA

Affix 8

13 6

7 Affix 11

F3

F3 REAR PANEL SA

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KKP11041-002 REAR PANEL 1
2 KJP34339-001 FAN BKT 1
3
4
5
6 KEF1042-002 FAN MOTOR 1
7 KJY46337-001 GASKET 1
8 KJY46337-003 GASKET 1
9
10
11 QYSDSP4008N SCREW 1
12 KJJ46271-003 TAP SCREW 2
13 QYSPSPD3030N SCREW 2
14
15
16

123
< FINAL ASSEMBLY

Affix the label with its window

positioned just on the top cover
window.

Caution
This is a card exit.
Install the card stacker to the lower slot.
CARD EXIT 5

KXL46398-001

Throw away the shaded area

of the label.

4 x2 Explannation drawing 1 Explannation drawing 2

FILTER R SA FILTER L SA

Sheet edges shall 9

be on the same Explannation drawing 3 10
level as the edges
of the rectangular R.COVER SA
window. 10
11
R.COVER SA

FILTER L SA
FILTER R SA Explannation drawing 2
Explannation drawing 1

14

14

15
15 14

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KKP11040-B02 TOP COVER 1
2
3
4 KJU46277-001 STATIC SHEET 2
5 KXL46415-001 ST CAUTION LABEL 1 English
6 KKM34105-001 MENTE COVER 1
7 KKM34085-001 DUMMY COVER 1
8
9 KJM33129-001 FILTER CAP R 1
10 CX220-FFK1 FAN FILTER ASY 1 As 1 set including 3 kinds
4 sheets of filters
11 KJM33130-001 FILTER CAP L 1
12
13
14 QYSDSP4008N SCREW 7
15 QYSDSP3006N SCREW 2
16

124
< ANNEX ASSEMBLY

1
10 (-006)

13
10 (-006)
KWS0623-001

2 3 S Check part number

A

Instructions
pp
ro
x.

11 (-011)
22
cm

Instruction Manual

8
Card stocker

6 (-012) 12

Cleaning card

5
10 (-006)

SYMBOL REVISED QTY

PART NO. PART NAME PRICE DESCRIPTION
NO. PART NO. Rev. XID580i XID580i-B
1 QAM0812-001 USB CABLE 1 1
2 QMP4908-200R POWER CORD 1 1 200V
3 KDH40058 POWER CORD 1 1 120V/UL
4
5 CX210-CC1 CLEANING CARD 1 1 10 sheets/set
6 CX-120-STK2 STOCKER 1 1
7
8 KAT-T230 INSTRUCTION MANUAL 1 1
9
10 KD41811-006 POLY BAG 2 3
11 KD41811-011 POLY BAG 2 2
12 KD41811-012 POLY BAG 1 1
13 KWS0623-001 WIRE ASY 1
14

125
< FINAL ASSEMBLY

Affix 6

M
G
JIS
IS
IC

O
JIS
MG
ISO
IC

Mark with black pen in the way

same as the old CA CAUTION LABEL

As a protection for shipment

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1
2
3
4
5 KPZ46408-001 PROTECT SHEET 1
6 KXL34240-002 CA CAUTION LABEL 1
7 NO.3800A TAPE (1)
8
9
10
11
12
13
14
15
16
17
18

126
< FINAL ASSEMBLY As a protection for shipment
1 Be careful not to break or not
to be caught into the door.

Align the
notches.

As a protection for shipment

Insert it between the printing

side of a head and platen.

After installing the

ink cassette, paste
tape onto ink cassette.

SYMBOL REVISED
PART NO. PART NAME PRICE QTY DESCRIPTION
NO. PART NO. Rev.
1 KPZ34180-001 PROJECT SHEET 1
2
3 KJU45126-003 HEAD CUSHION 1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

127
< FINAL ASSEMBLY Fig.1 Assembling the CUSHION (E.g. upper right)

(Other 3 cushions also same)

Fig.1 2
(LT)

Wide

(RT) Cut 90˚ towards the joint

portion respectively.
2 Fig.1

14 Seal with tape

8 The end of the portion cut

should be left outside.

Paste the label on front.

Check the model name.
Front mark (TFS0136-005)
5
6 (TFS0136-011)
2 Base plate

(LB) (RB)

C
X
21
0J^
U

^
P
^
CX

Fig.1 2 2 Fig.1
21
0J
^^
UP ^

“H” sealing on top

15
Wide

1
This-side-up
1
UP
1 4

x2 10 3
This-side-up
UP

15
“H” sealing on bottom

SYMBOL REVISED QTY

PART NO. PART NAME PRICE DESCRIPTION
NO. PART NO. Rev. XID580i XID580i-B
1 KPA34199-002 PACKING CASE 1 1
2 KPC34368-A0A CUSHION ASY 1 1
3 CP30182-001 P CASE JOINT 2 2
4
5 TFS0136-005 ANNEX ASY 1
6 TFS0136-011 ANNEX ASY 1
7
8 KPP44128 POLY BAG 1 1
9
10 KXT44142-001 PACKING LABEL 2 2 Label printer
11 POLY BAG
12
13
14 NO.29-18 NITTO C TAPE (1) (1) Auxiliary material
15 NO.375 NITTO D TAPE (1) (1) Auxiliary material
16
17
18
T0140-12/12

128
 SERVICE MANUAL
SUBLIMATION TYPE RETRANSFER PRINTER

EDI secure
XID580i

Digital Identification Solutions Group of Companies

Teckstrasse 52, D-73734 Esslingen Germany
Phone : +49 711 341 689 - 0
Facsimile : +49 711 341 689 - 550

SPECIFICATIONS
Recording method : Sublimation type retransfer Accessories : Power cable CX21ICL Series (Large-type IC unit)
Feed format : Automatic feed For 120 V AC Power supply : Fed from the printer.
Recording density : 300 dpi x1 5V±5% DC, 12V±5% DC, 24V±5%
Expression gradation : 256 gradations for each Dark gray (North America) DC
color For 220 to 240 V AC Current dissipation : 500mA, 300mA, 1A
Printing time : Approx. 29 seconds (for x1 Mass : 3.5kg
single-sided printing, (Europe) Dimension (mm) : 110(W) × 221(D) × 255(H)
excluding data transfer Instruction manual Accessories : Joint plate × 1
time) English Inter-unit cable × 1
Interface : USB2.0 (standard) x1
Operating environment conditions * The detached power cords and the Instruction CX21ICS Series (Small-type IC unit)
Temperature: 15°C ~ 30°C manual vary according to model and country of Power supply : Fed from the printer.
Humidity: 35% ~ 70% purchase. Mass : 0.5kg
(no condensation) Card stacker Dimension (mm) : 50(W) × 152(D) × 115(H)
Storage environment conditions ×1 Accessories : Screw (with washer) × 3
Temperature: -15°C ~ 55°C Ink ribbon cassette Screw (without washer) × 2
Humidity: 20% ~ 80% ×1 Products sold separately
Power supply : 100 — 120 V AC/ Retransfer film cassette : Ink ribon, retransfer film : Cleaning card
220 — 240 VAC ×1 1,000 frames/set 10 card /set
(allowance±10%) Jog lever (contained in the Model : CY-P340A Model : CX210-CC1
Current dissipation : 7.0A (for 100V system)/ card tray) : Laminator Unit :
5.0A (for 200V system) ×1 Model : ILU
Mass : Standard 22.0kg : Card tray
Excluding the built-in When setting paper feeding feature on the right
magnetic encoder Model: CF-3NTR
: Hand gloves M Size (U105-M)
L Size (U105-L)

KAS-T099-002
May 2006